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Technical Manual
V1.11
Firmware 1.02.38
Objective
This manual serves as a guide for operating the Series 8 Continuous Ink Jet
printer Series. All maintenance should be performed by a trained technician.
If lost, duplicate manuals are available online in hard and soft copy.
In the electronic version, the table of contents can be used to navigate the
manual. By clicking on the Section or Subsection in the table of contents, the manual
Warranty on all products and spare parts are 24 months from the date of installation at the
customer location or 27 months from the date of invoice, whichever is earlier.
If a failure in defect or workmanship is discovered during the warranty period, the Buyer
must promptly notify BestCode in writing with the product serial number, stating the detail of the
failure and date of failure. The failed item must be returned to BestCode no later than thirty (30)
days after receiving a BestCode Return Material Authorization.
If the part failure is determined to have failed during the warranty period and has been
returned to BestCode’s factory, freight prepaid, BestCode will without charge repair or replace.
Repair or replacement of parts shall not extend original warranty period.
This equipment warranty specifically excludes: (i) any supply items or other consumable
parts, (ii) defects caused by Buyer failure to provide power or an operating environment that
conforms to BestCode’s published specifications, (iii) damage caused by flood, fire, lightning or any
other act of God, (iv) damage caused by misuse, abuse, neglect, modifications, use of parts or
consumables not manufactured or distributed by BestCode, failure to maintain equipment in
accordance to BestCode’s technical documentation, or damage caused repair or service by anyone
other than a BestCode authorized representative.
BestCode’s liability is limited to the repair or replacement of the defective part(s) and shall
not include any labor related to installation of the defective part(s). Parts determined to be covered
by this warranty will be shipped, freight prepaid via UPS, FEDEX or other economy service.
Alternative special delivery services shall be at Buyer’s expense.
BestCode warrants to the Buyer that consumables sold to the Buyer will be free from
defects in workmanship and material through the stated “expiration date” on the consumable
container.
IN NO CASE SHALL BESTCODE BE LIABLE FOR ANY OF BUYER’S OR ANY OTHER ENTITY’S LOSS
OF PROFITS, LOSS OF BUSINSSS, LOSS OF USE, INTERUPTION OF BUSINESS, NOR FOR INDIRECT,
SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY,
BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY. IN ANY EVENT,
BESTCODE’S MAXIMUM LIABILITY HEREUNDER, REGARDLESS OF THE LEGAL THEORY, SHALL NOT
EXCEED THE CONTRACT PRICE OF THE GOODS PROVIDED BY BESTCODE.
WARRANTY EXCLUSION:
- 88S OPAQUE INK PUMPS, WARRANTED FOR THREE HUNDRED SIXTY-FIVE (365) DAYS.
- Positive AIR PUMPS, WARRANTED FOR THREE HUNDRED SIXTY-FIXE (365) DAYS.
Product purchased from anyone other than BestCode or a BestCode Authorized Distributor.
Expendable parts such as ink containers, tubing, and filters.
Routine cleaning or normal cosmetic and mechanical wear.
Damage from misuse, abuse or neglect.
Damage from use of fluids other than BestCode approved fluids.
Damage from use outside the product’s usage or storage parameters.
Damage from use of parts not manufactured or sold by BestCode.
Damage from modification or incorporation into other products.
Damage from repair or replacement of warranted parts by a service provider other than a
BestCode Authorized Distributor.
Damage to or loss of any product or equipment printed on by a BestCode Printer.
Damage from failure to perform preventative maintenance.
Contents
Objective ................................................................................................................................................................................... 4
Section 1 ................................................................................................................................................................................. 18
General Information ............................................................................................................................................................... 18
BestCode Series 8 System .............................................................................................................................................. 18
Template Explanations: ......................................................................................................................................... 21
How to use this Manual ................................................................................................................................................. 22
Safety Information ......................................................................................................................................................... 22
Section 2 ................................................................................................................................................................................. 25
System Overview and Detailed Specifications ........................................................................................................................ 25
Controller ....................................................................................................................................................................... 26
Printhead ....................................................................................................................................................................... 27
Consumable and Delivery .............................................................................................................................................. 28
Tank Capacity ........................................................................................................................................................ 28
Bottle Size.............................................................................................................................................................. 28
Fluid Consumption ................................................................................................................................................ 29
Ink Types ........................................................................................................................................................................ 33
Speed Tables and Descriptions ............................................................................................................................................... 34
Product Dimensions ....................................................................................................................................................... 41
Controller .............................................................................................................................................................. 41
Printhead ............................................................................................................................................................... 41
90° Printhead ........................................................................................................................................................ 42
Peripherals Shaft Encoder ..................................................................................................................................... 42
Fluidic Diagram ...................................................................................................................................................... 43
Block Diagram & Valve Locations ................................................................................................................................... 44
Section 3 ................................................................................................................................................................................. 46
Detailed System Setup ............................................................................................................................................................ 46
Mounting Controller & Printhead .................................................................................................................................. 48
Height limitations .................................................................................................................................................. 48
Stands ............................................................................................................................................................................ 49
Controller Stand – 40-0019-01 .............................................................................................................................. 49
Controller Stand with Conveyor Side Mount – 40-0019-01 & 40-0004-01 ........................................................... 50
Printhead Floor Stand – 40-0003-01 ..................................................................................................................... 51
Conveyor Side Mount – 40-0004-01..................................................................................................................... 52
Printhead Mount ............................................................................................................................................................ 53
Clamp 25-0033-02 & Spud 22-0069-01 ................................................................................................................. 53
How to Position the Printhead for Side Coding ..................................................................................................... 54
How to Position the Printhead for Top-Down Coding ........................................................................................... 55
Section 1
General Information
providing state-of-the art tracking and coding information. The Series 8 consists of a family
of 8 CIJs, each with a range of special features. The charts below illustrate the primary
differences between each machine, and highlights features such as speed, filter life, and
templates.
3A MAX
Storage 4GByte Solid State Drive, 16 MByte Flash, 128 MByte RAM, USB
Interface (thumb drive)
Enclosure IP 55 IP 65
Rating
Air Filter MERV 8 MERV 13
Templates
5 7 9 12 16 19 25 32 2L7 3L7 4L7 2L9 3L9 2L12 5L5
82 * * * * * * * * *
86 * * * * * * * * * * * *
88 * * * * * * * * * * * * * * *
88HS * * * * * * * * * * * * * * *
88HS1 * * * * *
88SM * * * * * * * * * * * * * * *
88SF * * * * * * * * * * * * * * *
88SOP * * * * * * * * * * * * * * *
Message Printing
Maximum Number of Fields 30
Maximum Characters per field 100
Maximum Print Rasters 16000
Maximum Print Length 320in (8.1m)
Template Explanations:
The 5 template is an editor field configuration for easy setup of 5 drop tall messages.
The 7 template is an editor field configuration for easy setup of 7 drop tall messages.
The 9 template is an editor field configuration for easy setup of 9 drop tall messages.
The 12 template is an editor field configuration for easy setup of 12 drop tall messages.
The 16 template is an editor field configuration for easy setup of 16 drop tall messages.
The 19 template is an editor field configuration for easy setup of 19 drop tall messages.
The 25 template is an editor field configuration for easy setup of 25 drop tall messages.
The 32 template is an editor field configuration for easy setup of 32 drop tall messages.
The 2L7 template is an editor field configuration for easy setup of 2 printed lines of 7 drop
tall messages per line.
The 3L7 template is an editor field configuration for easy setup of 3 printed lines of 7 drop
tall messages per line.
The 4L7 template is an editor field configuration for easy setup of 4 printed lines of 7 drop
The 2L9 template is an editor field configuration for easy setup of 2 printed lines of 9 drop
tall messages per line.
The 3L9 template is an editor field configuration for easy setup of 3 printed lines of 9 drop
The 2L12 template is an editor field configuration for easy setup of 2 printed lines of 12 drop
tall messages per line.
The 5L5 template is an editor field configuration for easy setup of 5 printed lines of 5 drop
tall messages per line.
machine and software maintenance, and troubleshooting of Series 8 CIJ printers. This
manual provides specific machine specifications for each of the Series 8 family members, as
well as peripheral items used with the machine. This manuals details software functions and
features, navigation of the user interface, suggested maintenance routines, and breakdowns
of indicators and warnings encountered in the entirety of the user interface. This manual
provides instruction for operating the machine, and performing routine machine functions,
including; safely adding ink and solvent, Operating the Print Jet, Selecting and editing
messages, Cleaning, Replacing Electronic, Fluidic, and print head components.
Follow all Safety instructions and exercise common sense while performing any
service, maintenance, commissioning, part replacement, or troubleshooting.
Safety Information
INDICATORS.
SERVICING MACHINE.
Section 2
Controller
Printhead
Tank Capacity
Ink: 1.7 Liters
Solvent: 2.7 Liters
Bottle Size
Ink Bottle
Capacity: 32 oz (946ml)
Solvent Bottle
Capacity: 32 oz (946ml)
Fluid Consumption
Notes:
Changing Speed, Width, or Gap has no effect on number of characters per liter.
Increasing Bold reduces the number of characters per liter..
o Bold 2 will have half the characters of Bold 1 per liter of ink
o Bold 3 will have a third the characters of Bold 1 per liter of ink.
o Etc…
Stage 1:Empty Tank, Ready to Be Stage 2, 1 Bottle Added Into the Tank
Commissioned
Stage 3, Ink in Tank after 1st Priming Stage 4, 1st Low Warning
To commission the Ink System, We begin with an Empty Ink Tank (Stage 1 Image). 1x 946ml bottle of
Ink is added to the Tank (Stage 2 Image). The machine will use 400ml of Ink to prime the system,
leaving 546ml in the tank (Stage 3 Image).
The Ink Low warning occurs at 400ml of ink in the Tank (Stage 4 Image).
The difference then between commissioning the system and needing to add a bottle of ink is only
146ml. This effect will give the appearance that the machine is quickly consuming ink, which is a
misconstrued fact.
When the Ink Low warning goes active, add 1 bottle of ink and begin consumption testing. (Stage 5
Image) It will be at a total volume of 1346ml. It can be found that the time from 1 bottle added from
a low condition to the next add will be in line with the listed consumption charts.
Stage 3, Solvent Low Warning Stage 4, 2 bottles added after Low Warning
To commission the Solvent Tank, We begin with an Empty Solvent Tank (Stage 1 Image). 2 x 946ml
bottles of Solvent is added to the Tank (Stage 2 Image). The machine will use a minimal amount of
Solvent to Prime the System, less than 50ml.
The difference then between commissioning the system and the Add 1 Bottle warning is 242ml. This
effect will give the appearance that the machine is quickly comsuming solvent, which is a
misconstrued fact.
When the Solvent Low warning goes active, add 2 bottles of Solvent consumption testing (Stage 4
Image). It will be a tank total volume of 2492ml. It can be found that the time from 2 bottles added
to the next Low Warning will be in line with the listed consumption charts.
Ink Types
Ink # Ink Name Color Application Nozzle Size Used In
51-0007-01 MEK Flex Plus Black Black Plastic Bag, Overwraps 40, 65, 75 82,86,88,88S
51-0013-01 Acetone Ethanol Black Black General, non-MEK 40, 65, 75 82,86,88,88S
51-0014-01 MEK Glass Bottle Black Black Glass and Glass Bottles 40, 65, 75 82,86,88,88S
51-0015-01 Red Food Grade Red Food Products 65,75 88SF ONLY
51-0025-01 MEK Light Blue Blue Dark and Light Substrates 65, 75 88SP ONLY
51-0026-01 Acetone Super Flex Black Thin Flexible Plastics 40,65,75 82,86,88,88S
Multi-Line
Multi-Line
Printing Speed
PrintingChart
Speed82,86,88,
Chart 65kHZ
88SOP, 88SF
Font Template Speed Setting Raster/Sec ft/min in/sec m/min m/sec
Ultra-Fast 1138 114 23 35 0.6
5L5 Fastest 1015 102 20 31 0.5
Faster 878 88 18 27 0.4
Fast 774 77 15 24 0.4
Ultra-Fast 3467 345 69 108 1.8
2L7 Fastest 3095 310 62 94 1.6
Faster 2407 241 48 73 1.2
Fast 1970 197 39 60 1.0
Ultra-Fast 1734 173 35 54 0.9
3L7 Fastest 1548 155 31 47 0.8
Faster 1182 118 24 36 0.6
Fast 1083 108 22 33 0.6
Ultra-Fast 1194 119 24 36 0.6
4L7 Fastest 1066 107 21 33 0.5
Faster 942 94 19 29 0.5
Fast 739 74 15 23 0.4
Ultra-Fast 2697 270 54 84 1.4
2L9 Fastest 2407 241 48 73 1.2
Faster 1806 181 36 55 0.9
Fast 1226 123 25 37 0.6
Ultra-Fast 1174 117 24 36 0.6
3L9 Fastest 1048 105 21 32 0.5
Faster 916 92 18 28 0.5
Fast 730 73 15 22 0.4
Ultra-Fast 1549 155 31 47 0.8
2L12 Fastest 1383 138 28 42 0.7
Faster 1102 110 22 34 0.6
Fast 929 93 19 28 0.5
Template
Ultra-Fast 1362 136 27 42 0.69
5L5 Fastest 1234 123 25 38 0.63
Product Dimensions
Controller
Printhead
Length: 9” (227.7mm)
Peripherals
Shaft Encoder
From DG
Bleed
Bleed to T-
Filter Fitting
Side
Bleed
Section 3
Height limitations
Stands
Kit Parts:
A. 40-0005-01, CLAMP, 30MM
BASE
B. 40-0006-01, CLAMP, CROSS
30MM
C. 40-0007-01, CLAMP, SLEEVE
30MM
D. 40-0008-01, CLAMP, HINGE
30MM
E. 22-0072-02, STAND, LEG
F. 22-0073-01, ROD, 30MM 2FT
G. 22-0074-01, ROD, 30MM 3FT
H. 25-0033-03, BRACKET, PH
SHEET CLAMP
I. 22-0069-03, BRACKET, SPUD
J. 28-0137-01. LEVELING FOOT
K. 28-0135-01, M6X1X20mm
SCREW
Kit Parts:
A. 40-0006-01, CLAMP, CROSS 30MM
B. 40-0008-01, CLAMP, HINGE 30MM
C. 40-0009-01, CLAMP, FLANGE 30MM PLASTIC
D. 28-0110-01, HANDLE, ADJUST
E. 22-0073-01, ROD, 30MM 2FT
F. 25-0033-03, BRACKET, PH SHEET CLAMP
G. 22-0069-03, BRACKET, SPUD
Printhead Mount
SPUD
CLAMP
Mount to Stand
Angled downward 5°
More high voltage trips during start-up (especially in high humidity applications)
If head is angled upwards, ink can run back into the umbilical or back onto cables and make
future service more difficult.
Angling the head will prevent buildup of splash on the Deflector Plates and Gutter.
If Printhead is too close to the product, splashed drops will build up faster.
Angling the head will prevent buildup of splash on the Deflector Plates and Gutter.
If Printhead is too close to the product, splashed drops will build up faster.
Positive Air Pressure is GREATLY recommended to assist in clearing splash away from the
printhead
Positive air kits are required for high dust, cold, wet, or humid applications. If the BestCode
Series 8 CIJ is installed into an application where any of these conditions exist, a variety of issues will
occur.
Frequent cleaning of the gutter from dust entering and clogging gutter hole.
The positive air kit provides a constant flow of air to the printhead that will reduce build up and
ingress of dust and water.
In particularly extreme environments (High Steam, etc), it is recommended to provide clean shop air
to the printhead. To ensure clean air is provided to the head, bestcode strongly recommends using
the following:
2. Dry air should now pass into an air filter to ensure there is no debris.
3. Air from the filter should then enter a pressure regulator to control flow of air to the
printhead.
4. Clean air should be brought into the cabinet via the “AUX” port on the side of the controller.
5. From there, route the Positive Air tube from the back of the cabinet into the front of the
cabinet and couple with the air feed.
If air pressure is too high, it will disrupt the print and cause poor quality. Be sure to test print
with air flow and without to ensure there is no impact on the print. A slow steady stream of air
should be felt passing out of the face of the printhead.
Section 4
Commission System
Commission System
Commission System covers installation of the Series 8 CIJ. This will instruct the user
on how to install the machine, turn on and turn off the machine, perform first time start up,
how to add fluids, and prepare for the first print.
System Installation
System installation covers installation of the Series 8 CIJ. This will instruct the user
on how to install the machine and mount the
printhead.
Controller Mounting
OUTLET.
Printhead Mounting
1 2 3 4 5
Steps:
1 2 3 4 5 6 7
Steps:
Test Screen and cycle each valve 5-10 times. The valves will audibly click. If the
environment is too loud to hear clicking, open the back of the cabinet and touch each valve
while simultaneously turning on and off multiple times.
the fitting.
o See Technical Manual for
Details.
IF HIGH RPS FAULT OCCURS, IT IS LIKELY THAT TUBE IS NOT FULLY INSTALLED
Tank.
minute.
minute.
Press Stop.
Press Calibrate
nozzle.
Check drop break-up.
Test print using “BestCode” default message.
Perform modulation calibration in the Target Environment.
o See Section 10 for Modulation Calibration
1) Spud 22-0069-01
2) Clamp 25-0033-02
5) PhotoEye
6) M6 x 10 Panhead Screws (Included with Printhead Floor Stand – 40-0003-01 and Conveyor Side
Mount 40-0004-01)
1) Spud 22-0069-01
2) Clamp 25-0033-02
3) M3 x 20 Flathead Screws
(included with PhotoEye)
7) M6 x 10 Panhead Screws (Included with Printhead Floor Stand – 40-0003-01 and Conveyor Side
Mount 40-0004-01)
9) M3 x 20 Flathead Screws
(included with PhotoEye)
Parallel
Auxiliary
Photo Eye 1
Alarm Beacon
Ethernet
USB Mini
USB
Serial RS 232
Off No Encoder -
1 Mechanical Pulse is 1 Printed Raster. Use for Higher control of Resolution or in 1800
1x
applications where encoder is connected via gear rather than wheel.
While encoder is normally turning clockwise, counter clockwise rotation will not cause 1800
Direction Forward
print. Print will resume at correct position when clockwise rotation resumes.
While encoder is normally turning counter clockwise, clockwise rotation will not cause 1800
Direction Reverse
print. Print will resume at correct position when counter clockwise rotation resumes.
For Emulation and pulse generators, a maximum of 100000 Pulses per second should be
sent to the device. Signal generators enter on only 1 channel, and as such are limited to the
maximum mechanical pulse requirements of a single channel.
With the Series 8 CIJ powered down, connect the Crossover Cable to the Ethernet Plug on
the main Board, or use the Ethernet Peripheral plug.
Connect the opposite end of the Cross Over cable to the PC device.
Test the connectivity by pinging the IP Address entered on the Device from the paired
device.
With the Series 8 CIJ powered down, connect the Patch Cable to the Ethernet Plug on the
main Board, or use the Ethernet Peripheral plug.
Press the Save button and the Device will automatically obtain an IP Address and Network
Mask
Test the connectivity by pinging the IP Address entered on the Device from the Network
Section 5
System Operation
This section discusses basic system operations, such as powering on and off the
machine, when to add fluids, how to start and stop the jet, selecting new messages, and
editing messages.
Basic Navigation
Power On
Power Off
Press
Starting/Stopping Jet.
Section 6
Operation Basics
The BestCode 10.4” User Interface features touch technology. Icons (or buttons) are used to
navigate the interface. The touch screen can be operated using a stylus, finger, gloved
finger, and optionally a mouse.
Home Screen
Paus Solvent Tank Status
e or
Resu
Help / Machine Info
me Ink Tank Status
Print
ing
Oper
atio
User Login n
/ Logout Start Jet
Create New
Stop Jet
Message
Edit
Printing
Message
Displays
Default
Product/Print
Message
Count
System Setup
Access Cleaning Options
(date, time, keyboard,
(Backflush)
Display, Users, Peripherals)
Sign In
Help
Print Enable
Print enable is a quick home screen button used to stop and start printing. This feature stops print
without stopping the jet.
Print enable can also be used to trigger print. In applications where shaft encoders are used without
a photoeye, the Print Enable button can be disabled then enable to trigger print. From here the print
will begin with shaft encoder readings.
Printing Message
Printing message shows the name of the current message being printed.Printing message also
features the ability to quickly edit a message or create a new message without going through the
Select Screen.
Count
The count screen counts the number of physical prints. Product count is a continuous counter, and
will count every print trigger until it is reset for any message printed. An incremented print trigger
does not always mean an increment in Print Count will occur. Print count is also a continuous
counter; however this count is exclusive to the message being printed. The count is stored with the
message. Changing messages does not erase the count for the message.
Press Save
Message Select
The message select screen is used to select, create, edit, or delete messages that are currently
available for use on the system.
Default
Message
Search
Scroll
up
Scroll down
Message Search
Message search is used to quickly navigate and select messages from the Select Screen.
Adjust
Adjustments can be
made while the jet
is running.
Adjustments are
automatically updated to quickly allow message setup.
Speed Screen
The speed screen is a tool assisted configuration for setting the width and speeds for currently
selected messages.
Printhead Clean
This performs a flush stop routine. The flush stop cleans ink out of the drop generator,
printhead valve manifold and gutter. Printhead clean should be performed as necessary.
button
Set Keyboard 3
Charge
measurement
units in Speed
Screen Set Keyboard 4
Set Language
Create
Passwords
Enable Passwords
Service Screen
The service screen is designed to be used by service technicians to calibrate the
drop production, perform diagnostic fluidic routines, update firmware, perform backups and
Calibrate
Modulation: Controls high
Creates drops from voltage status
the nozzle
Charge:
Toggle Auto or
Determines voltage
Manual Phase Point
applied to drops.
Update
Load Logged
Firmware
files to USB
Version from
USB
Access
Technician
Features
Backup
The backup feature is used to save machine data to USB. This feature can be used
to copy data from one BestCode CIJ to another.
Adjust advanced
Print settings
Quickly delete
messages and
Reset Prints and
graphics.
Filter Life
Correct screen
flicker
Recalibrate the
touch screen
Return machine
to Factory state,
deletes
messages,
keyboards,
translations, and
settings
Print screen has features to adjust modulation frequency, Stir Mode for Cold Environment and
heavy pigment inks, as well as gutter offset to eliminate gutter clipping in low height print modes.
Messages
Messages screen allows user to delete all messages or update messages from old version to new
version. This update feature should not be used unless instructed in Firmware release notes. As
firmware is updated, features will be added to the message files. Old message files may become
incompatible, and then must be updated.
Screen Calibrate
See Section 10 > Electronic Service Routines > Touch screen Calibration.
Returns machine to factory settings. Only for machines needing to have all settings and files deleted.
Must perform Restore All from a default BestCode USB of matching Firmware version after the
process completes
Creating Messages
Time Codes
Time codes are codes used to track time. Intervals included are hour, minute, and second.
Counter Codes
Counter Codes are codes that track counter values in software. Counter values are displayed and
accessed on the Home screen.
MMDDYY
DDMMYY
YYMMDD
MMDDYYYY
DDMMYYYY
YYYYMMDD
Month Codes
The month code feature allows users to add the month into the editor. The month code feature also
contains the Alpha Month feature, and day of month feature.
*PROGRAM MONTH AND PROGRAM DAY OF THE MONTH ARE CURRENTLY UNAVAILABLE FOR
PROGRAMMED USE.
*PROGRAM YEAR AND PROGRAM DAY OF THE YEAR ARE CURRENTLY UNAVAILABLE FOR
PROGRAMMED USE.
*PROGRAM WEEK AND PROGRAM WEEK DAY ARE CURRENTLY UNAVAILABLE FOR
PROGRAMMED USE.
Rollover Example
A batch of produced goods needs to be tracked to the day they were produce, not to the day they
were coded. 12 hours after the product is produced, it is coded. To ensure that the entire batch has
the same production date, a roll over code may be used.
Expire
The expire feature allows users to set the duration of time until product expires.
Year Code
The year code feature allows using to define a expire year date to be entered into the editor.
Format
Format codes are all inclusive expiration codes. This code provides a quick method of adding
numeric only expiration codes to a message.
MMDDYY
DDMMYY
YYMMDD
MMDDYYYY
DDMMYYYY
YYYYMMDD
Month Codes
The month code feature allows using to define an expiration month date to be entered into the
editor. The month code feature also contains the Alpha Month feature, and day of month feature.
*PROGRAM MONTH AND PROGRAM DAY OF THE MONTH ARE CURRENTLY UNAVAILABLE FOR
PROGRAMMED USE.
Press Next
Add AutoCodes
Add Counters
Etc…
Press Save
Code 128
Code 128 Barcodes are complex because they have multiple protocols for data entry into
the editor.
Stop code
Multi-Information start code
Allows custom barcode creation FNC1
for integration into existing Application Identifier
scanning systems. Application Identifier Data
FNC1
Application Identifier
Application Identifier Data
Checksum
Stop Code
For more information on the Functions and how they work, visit
https://en.wikipedia.org/wiki/Code_128
Code Identifier
Font Features
The font button in the Message editor allows users to modify the visual aspects of the message. This
includes changing the template, boldness, gap, and font size. These changes are represented in both
the editor screen and in the physical print.
Type a message
Touch the
button
Bold
Bold is the thickness of the character in a
message. Increasing the bold will add
additional matching rows of drops to each
character.
Rotation
Click on Rotation
Template
Templates are a controlling factor for font printed height. Increasing template size allows for
taller fonts to be printed. Templates also allow users to configure multiline messages.
Gap
Gap is the spacing between characters, increase the gap to stretch a single field.
Gap is similar to the Width feature, only the width feature causes the entire message width to
increase.
Width
The width feature increases spacing between
rasters in a character by a fixed spacing of 5
drops.
Width should be configured using the Speed Screen after the message has been created.
This will provide print between 80 DPI (Solid Characters, to 40 DPI (1 drop space between printed
drops).
Delay
Delay is the distance between print trigger and beginning of print.
The delay feature is applicable under two circumstances; internal or external clock.
The internal delay clock is 65000 divisions per second, or 65000hz. As an example;
Use delay 1000. This will equate to a 1000 delay * 5 drops per delay / 65000 hz = 0.0770 Time delay
from Trigger to Print.
If the line speed is 10in/second, then 0.0770 x 10in/sec = 0.770” delay distance
With a shaft encoder, the delay is equal to shaft encoder pulses prior to Width divisions but after se
multiplication by 8.
Delay * Wheel Diameter / Digital Resolution = 1000 * 6” / 28800* = .213” delay distance
Fast has the most guard drops and provides best print quality.
Faster has fewer guard drops, and provides good print quality.
Faster has minimal guard drops, and provides readable print quality. Some distortion is
possible.
Ultra-Fast has minimal guard drops, plus added speed features. Some distortion and
character width difference are possible.
Width Speed Line Speed Print
100 Fast 24 in/s
100 Faster 24 in/s
100 Fastest 24 in/s
100 Ultra- 24 in/s
Fast
Speed charts are found in section 1
Height
The height feature is used to increase or decrease the overall height of a printed message. Height is
the strength of the High Voltage Field used to deflect drops. By increasing the strength of the field,
the maximum deflection distance is increased.
Position of the face of the head from the print substrate has a large impact on print height; this can
be used to adjust to correct height in application where distance alone cannot meet height
requirements.
If the height setting is too low, gutter clipping may occur. This is when the lowest deflected drop is
not completely deflected from the gutter. The drop will hit the edge of the gutter and cause small
drops to be present in the print, and the bottom drop will be missing from the print. Use the Gutter
Offset value, or increase the height to eliminate gutter clipping.
Below is a front view of the Series 8 printhead in what is considered standard setup direction.
Right Side
Drop Slot
Top Side
Left Side
Normal Rotation
Flip Rotation
Below is a front view of the Series 8 printhead in what is considered the non-standard setup
direction. Right Side
Drop Slot
SUBSTRATE FLOW DIRECTION
Bottom Side
Top Side
Left Side
Mirror Rotation
General
The general tab is used to toggle on and off the Default settings andto select the character set to use
for AutoCodes.
Latin (0,1,2,3,4,5,…)
Arabic (٠,١,٢,٣,٤,٥,…)
Eastern Arabic (٠,١,٢,٣,۴,۵,…)
Counters
The counters tab is used to define counter features such as increment value, starting and ending
count, zero places, and how many times to complete full counts before stopping print.
Print Mode
Print mode allows selection printer
behavior after a print trigger.
If line speed is greater than maximum print speed, prints will be missed and a warning will appear
on screen.
Auto-Print
With a shaft encoder, pitch is the number of shaft encoder pulses between end of a message to the
beginning of subsequent message.
After successful print trigger, print will continue until interrupted. If line speed is greater than
maximum print speed, prints will be missed and a warning will appear on screen.
Bound Mode
The bound mode is a mode for Auto-Printing that forces a reset of the Delay between print triggers.
This means that if products of differing length are being printed, the distance of the initial delay
onto each product will be the same, but allows the auto print mode to be used to ensure the entire
product has codes along it.
Repeat Print
Repeat print is a print style used to print repeats of the message from a single print trigger. The
number of time to repeat the message can be specified, along the distance between the repeated
prints (pitch).
Auto-Select Print
This mode is for using a binary coded decimal value to select a message. The binary value is input
using the Parallel Cable kit based on the status of 8 pins on main board (J19 Aux Port).
The number associated on the Auto-Select Print page is linked to the state of J19.
For example, if a message is named 1->1 on the Auto-Select Page, to select it for printing, Pin 10
should be shorted to Pin 14. To then switch to a different message with ID 2->2, Pin 2 should be
shorted to Pin 14.
Pin 5 13 4 12 3 11 2 10 Pin 5 13 4 12 3 11 2 10
ID Number ID 13 o o o o x x o x
Number
0 o o o o o o o o 14 o o o o x x x o
1 o o o o o o o x 15 o o o o x x x x
2 o o o o o o x o 16 o o o x o o o o
3 o o o o o o x x 17 o o o x o o o x
4 o o o o o x o o 18 o o o x o o x o
5 o o o o o x o x 19 o o o x o o x x
6 o o o o o x x o 20 o o o x o x o o
7 o o o o o x x x 21 o o o x o x o x
8 o o o o x o o o 22 o o o x o x x o
9 o o o o x o o x 23 o o o x o x x x
10 o o o o x o x o 24 o o o x x o o o
11 o o o o x o x x 25 o o o x x o o x
12 o o o o x x o o
For continued counting, follow a simple Binary to Decimal Chart. The Decimal value corresponds to the ID Number.
Section 7
The file to download is named VersionXXXXXX (Xs represent current release number) and is located
under “BestCode Firmware Updates”
NOTES:
If the folders are not in this format, the printer will not recognize the files.
The text file name will change to match current firmware release.
Best_Tools – This folder contains the current Graphic Editor, Font Editor, Keyboard Editor and
Translator (do not use tools provided prior). These are the current tools for this firmware version.
bestCode – This folder contains the current machine operation files. Ensure you use these
folders/files supplied with the version attempting to load (they are matched). - Please note you can
use your own fonts/graphics and keyboards created prior.
bestCodeSoftware - This folder contains the software to load new firmware via USB.
*A text file is included that indicates the firmware version (no content, just name).
2) Double click the Setup icon on the USB drive – files will automatically be installed on your
computer (do not change file location) and a C8 icon will be installed on your desktop to be
used for installing BestCode images.
Warning: Do not interrupt the process. If you interrupt the process, the load will not
orrectly process and will have to be repeated.
2) Unzip the VersionXXXXXX zip file. Unzipping the files will yield the following file format.
Ensure this is the file/folder format on the USB stick.
NOTES: If the folders are not in this format, the printer will not recognize the files.
The text file name will change to match current firmware release.
3) Install USB Stick into BestCode system – USB drive (left hand side of CPU board).
6) Go to Service\Tools\Firmware Update
– system will start updating firmware.
NOTE:
11) This will load the current print quality controls, fonts, translations, keyboards, etc.... This
takes a few minutes also. It is complete when main screen appears again.
12) Power on/off to verify correct functionality.
BestTools
The BestCode PC Tools are a collection of tools used to modify features of the Series 8 CIJ. The PC
Tools allow modifications to be made to Keyboards, Fonts, Translations, and allows graphics to be
created.
Fonts
Fonts can be modified using the BestCode Font Editor. Fonts are then transferred to the machine
using the USB drive and the “Restore Font” feature.
Font Editor
The font editor tool is used to create and edit printable fonts on the Series 8 CIJ. This can be used to
customize individual characters to customer requirements.
Fonts are saved by template, and characters must be modified 1 template at a time.
Mouse Click
8) Modify as desired
5. Press “Restore”
Keyboard Editor
The keyboard editor tool is used to create and edit keyboards on the Series 8 CIJ. This can be used to
create custom keys to customer requirements, or to use special characters.
2. Install the USB with BestCode folder into the Series 8 USB port.
5. Press “Restore”
3) This setting
automatically saves.
1) Open a Keyboard.
Translations
All of the text displayed in the User Interface can be modified to use different words. This feature
also allows users to control translations to other languages and to uniquely define their own
translations.
Translation Editor
The Translations Editor is a tool used to “Replace” text and words in the Series 8 User interface.
Translation
Name in
Software
Change
Sorting to
quickly find Translation
desired Rows
Translation
Advanced
Characters
and
Number Set
Graphic Editor
The graphic editor is a tool used to integrate graphics and logos into printable messages. Using
paintbrush, graphics can easily be drawn and installed into the machine.
5. Press “Restore”
General Overview
Command Structure
Defined using the caret “^” symbol at the beginning of any given string of characters.
This is modeled around the ZPL command structure.
Command Notes
Resource Requirements
Cabling Requirements
1. For Ethernet;
a. CAT5 Patch
See image below for details on Tera Term version used by BestCode for Remote Communications
development.
Data Bits: 8
Terminal settings may be setup according to user preference. Under normal circumstances, terminal
local echo is not necessary.
Send the “echo on” command (^EN) to the device Via Tera Term.
If echo is not enabled
o Good confirmation would be the “greater than” sign (>).
o Bad confirmation would be the question mark (?)
If echo is enabled, more text is provided.
o Bad confirmation would result in “Unknown command or bad parameter”
o Good confirmation would be “Command Successful!”
A static IP address must be used for Ethernet connection to the BestCode Series 8 device.
smxNS Telnet Server v2.70 built “MONTH” “DAY” “YEAR” “CURRENT TIME”
Command interpreter ready
>_
Using the command ^CN will return the product count followed by a comma and the print count
XXXXX,YYYYY. A “carriage return” and “line feed” follow the print count.
^DA value
Change the delay of the selected message to the value requested via this command. There should
be a space following the command and the actual delay value.
^EN – Echo On
The ^EN command provides a means of turning on the echo of commands and data results provided
by the BestCode device. With echo on, more text is provided to better express results.
^MB
This example would insert the text of “OCT” into field 1 of the selected message. There must be no
space between the command and the field selector sub–command. More examples are provided.
^MD Example 2
^MD^TD1 Nov^TD2 28^TD3 2015
This example would insert Nov into field 1, 28 into field 2, and 2015 into field 3 of the selected
message.
^ME
^SM messageName
^SU Example
^SU
^TP Example
^TP
Command Usage
To continue the One to One print mode, continue with step 3 entering in updated field data. The
BestCode device will respond with steps 4 – 6 as the printing process continues.
Software Screenshot
The Series 8 BestCode family has the ability to capture and display screenshots of the interface via
Ethernet connection. This has been tested on local networks.
Section 8
Maintenance
This section discusses maintenance intervals, ink filter replacement, air filter
replacement, and printhead maintenance. This section is used as a guideline for performing
routine maintenance on the machine. Follow all safety instructions outlined in this section as
Maintenance Intervals
Maintenance Intervals
Frequency Maintenance Routine
Printhead Controller Connector Fluid Filters Air
(manual) Case inspection Filters
As Necessary * * *
4000 Operational *
Hours
8000 Operational *†
Hours
Annual *
This chart only covers routine maintenance. All other maintenance required will be
instructed from the Series 8 10.4” Display. See Section 10, Service Routines, for manual
nut.
secondary container.
bottom nut.
new filter.
Ensure tubes are fully
inserted through the nuts.
housing.
instructions.
Printhead Maintenance
The printhead features two unique cleaning features for basic maintenance. These
two cleaning features are “Back Flush Nozzle” and “Clean Stop”. If either of these cleanings
are required, the user will be alerted through software to perform the cleaning action.
Flush Nozzle
button
Printhead Clean
The printhead clean is a function that jets solvent through the drop generator. This cleans the
nozzle, gutter, and valve manifold. This cleaning should only be used for extended shutdown, or to
assist in starting the jet after several day shutdowns.
external assistance.
The cleaning is
performed
This function is automatically programmed into the Flush Stop and Flush start
Section 9
Troubleshooting
Technical operation discusses key components of the Series 8 CIJ System. This
section provides details on replacing components, along with basic fluidic and electric
system operation.
Fluidic Diagrams
1) Ink is pulled from the Ink Tank directly into the Pump
4) The Green Line Feeds ink to through the Manifold and Out to the Printhead Valve.
5) The Printhead Valve Activates and Allows Flow of Ink into the Gutter
6) The White Line has Vacuum Applied to it while the Gutter Valve is Active.
7) The Black Line returns Ink to the Venturi, where Vacuum is generated.
8) The Purple Line is Split from the green line to Feed the Viscometer
9) Brown line is on the side opposite the Viscometer Restrictor, and returns Ink to the
ink Tank.
Solvent Add Flow Logic: Active Valves: Printhead, Gutter, Solvent Tank, Solvent Add.
de-activate.
4) This Solvent Tank Valve and Solvent Add Valve on/off cycle occurs two to three
times in succession depending on Ink Thickness.
reversed on the yellow line, and the printhead valve is not active. This will open the flow
from the Yellow line to the nozzle to clean through the drop generator and the gutter.
1) The Yellow Line is primed with Solvent from the Solvent Add function.
2) The Flush Valve and Gutter Valve open.
3) Solvent is jetted out of the Nozzle.
4) After a set period of time before the ink diverted thru the yellow line reaches the
5) The Solvent Add valve and Solvent Tank Valve Activate to return the ink in the
yellow line to the tank.
2) The Jet begins with a solvent stream (some may miss the gutter, but this is normal since it is
cleaning out dried ink from the nozzle)
a. If the stream deviates for more than 1-2 seconds, follow troubleshooting
instructions (Likely will need to replace Flush Valve)
3) The Jet will be solvent for 5 seconds, and then it will transition to an Ink Stream.
1) LED 24 turns off immediately with the press of the Stop button. This disables the High
Voltage to the HV plates.
2) The Jet stops 5 seconds after the Stop Button is pressed, with this, LED 23 turns off.
3) Vacuum is applied to the Yellow Line for about 20 seconds, this will remove the majority of
ink from the Drop Generator and also prime the tube with Solvent (by enabling and
disabling the Solvent Tank valve).
a. Some Soft and Hard pigment inks will not produce a solvent stream at this stage,
this is normal. Ensure that solvent does jet during the 2nd Jet Stage (after 60%
progress bar completed)
5) Vacuum is applied to the Yellow Line for about 20 seconds, this will remove the rest of thre
ink from the Drop Generator and also prime the tube with Solvent (by enabling and
disabling the Solvent Tank valve).
7) Vacuum is applied to the Yellow Line for about 20 seconds, this will remove the Solvent from
the Drop Generator.
Alarm
Beacon
Shaft Encoder
Parallel
Ethernet
Photocell
Auxiliary
Serial
USB
Notes:
1) Hand wiring and routing of foreign Peripherals may cause lapse in IP Rating.
a. To ensure IP Rating, use only BestCode supplied Peripherals.
1) From back of bulkhead fitting, strip and solder 18 wires (22awg) of 300mm length (12”) into
the fitting.
a. Individually sleeve each solder joint for maximum protection
2) Strip and apply crimp to end of each wire.
3) Install crimps into the Molex Housing.
a. Mate crimps 1-1 from Bulkhead fitting to the Molex Housing.
4) Install the Cable assembly into the Series 8 System using the “Parallel” bulkhead knockout
on the side of the machine.
5) Repeat the process for the device side, matching device features to the corresponding pins.
a. Use the provided seal and grommet to ensure cable maintains IP 67 Rating.
To
Peripheral
De
Troubleshooting
Before attempting to troubleshoot any part of the Series 8 system, read and heed these warnings.
INDICATORS.
PRINTER.
SUBMERGED IN SOLVENT.
ON.
SERVICING MACHINE.
MACHINE IS RUNNING.
Firmware
List of issues during Firmware Loading
Symptoms: J-Link LED does not respond when plugged into USB on PC.
J-link pop-up requesting IP/TCP Load.
http://www.segger.com/jlink-software.html?step=1&file=JLink_490e
Solution: J-link connection must be reset, unplug USB and plug back in.
Solution: Message prior to V01.02.31 must follow new firmware update procedure outlined in
the Best_Tools folder on the bestcode USB.
Solution: Firmware load procedure was not properly followed. Install BestCode USB. Sign In
with the Technician Level Password”, go to Service > Tools > Technician > Messages
> Messages > Press “OK”. Messages present on the machine before the Firmware
update will be restored.
Solution: Message prior to V01.02.16 must follow new firmware update procedure outlined in
the Best_Tools folder on the bestcode USB.
Notes: If the battery was removed during the Firmware load, the messages have been
permanently lost.
Warnings Present:
Solutions: Firmware load procedure was not properly followed. Wrong files are on USB used to
Load firmware update. Use correct Firmware files on USB and repeat firmware
install.
Solution: Install USB with correct firmware files into USB on BestCode machine.
Go to Service > Tools > Restore > Restore > System > Press “OK”.
Restart printer when complete.
Firmware Fault
FPGA Fault
Issue: Machine will not
boot or the jet will
not run
Solution: Data has been corrupted on the device. Re-install the latest firmware with the J-Link
tool.
Memory Fault
Update Messages
Causes: A recent software update has added new features to messages that
has made previous messages obsolete. You may have the option to
update the messages automatically, depending on the version.
Solution: Open the BestCode USB and go into the HTdocs folder.
Copy the norFormat.bin file from this directory into the “BestCode” folder.
*Do Not Copy both NorFormat.bin and NorDelete.bin into the BestCode folder at
the same time.
Solution 2: If the NorFormat process does not work, perform the NorDelete process.
*Do Not Copy both NorFormat.bin and NorDelete.bin into the BestCode folder at
the same time.
This is a more extreme option and takes a bit longer to complete compared to
option 1.
Solution: USB is not properly formatted. See Section 7 for USB formatting and details.
Solution: Charge Memory files are corrupt. Download Firmware from distributor portal and
repeat firmware load process.
Solution: USB is not properly formatted. See Section 7 for USB formatting and details.
Solution: Charge Memory files are corrupt. Download Firmware from distributor portal and
repeat firmware load process.
Solution: Update Firmware and USB stick to newest version available on Distributor Portal.
Solution: USB is not properly formatted. See Section 7 for USB formatting and details.
Boot Up Issues
The Device will not load past the “Loading – Please Wait” screen
Solution: Open the BestCode USB and go into the HTdocs folder.
Copy the norFormat.bin file from this directory into the “BestCode” folder.
*Do Not Copy both NorFormat.bin and NorDelete.bin into the BestCode folder at
the same time.
Solution 2: If the NorFormat process does not work, perform the NorDelete process.
*Do Not Copy both NorFormat.bin and NorDelete.bin into the BestCode folder at
the same time.
This is a more extreme option and takes a bit longer to complete compared to
option 1.
Power issues
Power Failure
Issue: Machine has
powered off without
being instructed so.
Solution: Press and Hold finger on the touch screen for 5 seconds. If the board will power on
from holding for a longer time, replace main CPU board.
Solution: Try touching other areas of the Touch Screen to power it on. If some areas will
power on the Unit and Others will not, replace the touch screen assembly.
Solution: Use a flat metal tool to contact the Pins on JP6 together. This by-passes the touch
screen and touch circuitry on the main board to ensure the Power Supply is working.
If you are able to navigate the user interface with the touch screen, replace the
Main Board. If you are un-able to navigate the user interface, replace the touch
screen.
Solution: Use a flat metal tool to contact the Pins on JP6 together. If the main board does not
power on, the issue is located between the Main CPU board and the wall connection
for power. Inspect cables for loose connections or damage. If no damage is found to
cables, try a different socket. If this is not the issue, replace the Power Supply.
Solution: Ensure that JP3 jumper is present. If the jumper has been removed, the system will
not power on. If the jumper has been removed, only 2 pins will be seen.
WARNING: DO NOT J-LINK THE DEVICE IF YOU ARE SEEING THIS SCREEN. J-LINK LOADING WILL NOT
CORRECT THE BATTERY ISSUE AND WILL RESULT IN MESSAGES BEING LOST.
Remove
the
battery
Test
Battery Voltage
NOTE:
Batteries with voltage measuring under 2.8V will cause the
White Screen to Appear.
o BestCode offers the CR2032 battery for sale with part number : 13-9004-01
Use the Date / Time screen to set the Date and Time.
Solution: Air filter is expired and not allowing air flow through the machine. Replace air filter.
Fan Fault
Fluidic
RPS Fault
Issue: Printer stops start
routine immediately
after pump turns on.
Solution: If venturi is operating and viscometer restrictor is present, pump has reached it’s
end of life and must be replaced.
Viscosity
No Viscosity Reading
Solution: Leaking viscometer valve. If Ink flows out of the Gray tube into the ink tank while
the viscometer is no performing a check, then ink is leaking through the valve.
Solution: Check main Board LED 13. The LED should illuminate when the ball passes the
sensor on viscometer. If sensor light illuminates, but LED on board does not, check
viscometer housing crimps. Re-crimp wires and install into new housing.
Poor Vacuum.
Solution: Test solvent Add and Solvent Tank valves. Ensure that solvent is able to be travel
from the Solvent Tank to the Ink tank. Use Fluidic test, run pump to 20 PSI, open
Printhead Valve and Gutter Valve. Lift the Orange tube from the solvent tank. Open
the Solvent add and solvent tank valve. If the solvent add lines are properly working,
air will begin to fill the orange line (since we are no longer drawing solvent). Return
the Orange line to the solvent tank. Run machine for a few hours to allow ink to
return to Target Viscosity.
Solution: Environment is much colder than previous environment. Run machine to allow ink
to return to Target Viscosity.
Solution: Machine has been turned off for a period of time longer than 1 week (@ 77F avg).
Run machine to allow ink to return to Target Viscosity.
Poor Vacuum.
Solution: Environment is much warmer than previous environment. Run machine to allow ink
to return to Target Viscosity. Remove some ink and replace with equal volume of ink
at correct viscosity.
Solution: Leaking viscometer valve. If Ink flows out of the Gray tube into the ink tank while
the viscometer is not performing a check, then ink is leaking through the valve.
Ink Low
Issue: Ink Low Warning is
Present
Ink High
Issue: Ink High Warning is Present
Symptoms: Machine will not print or power’s down after powering up.
If Ink Tank is OVER filled, remove Ink from the tank until the Status returns to
Full.
If Ink Tank is Empty, Add 1 bottle of Ink. Re-prime the Ink Pump in the fluidic
test screen.
If the Ink Tank is visibly at an OK level, check the Ink Level Switch for damaged
wires, and ensure the Switch is plugged into the Control Board.
Solvent High
Symptoms: Machine will not print or power’s down after powering up.
If Sovent Tank is OVER filled, remove Solvent from the tank until the Status
returns to Full.
If Solvent Tank is Empty, Add 1-2 bottles of Solvent. Re-prime the Solvent
Line in the fluidic test screen.
If the Solvent Tank is visibly at an OK level, check the Solvent Level Switch
for damaged wires, and ensure the Switch is plugged into the Control Board.
Cause: Solvent tank has dried out due to not adding and running the machine.
If the Solvent Tank is visibly at an OK level, check the Solvent Level Switch
for damaged wires, and ensure the Switch is plugged into the Control Board.
If the Ink Tank is visibly at an OK level, check the Ink Level Switch for
damaged wires, and ensure the Switch is plugged into the Control Board.
Solution: Replace Ink and Solvent level detects to determine cause of failed readings.
Solution: Damaged Ink level detect cable. Measure ink temperature and compare to
temperature reported in software. Large variations indicate a faulty level detect or
connector.
Solution: Damaged Ink level detect cable. Measure ink temperature and compare to
temperature reported in software. Large variations indicate a faulty level detect or
connector.
Solution: Run pump in Fluidic Test screen with Errors Disabled for 30 minutes. This will warm
the ink. Login with the Technician Level Password and enable Ink Tank Stir in the
Technician Screen (Service>Tools>Technician). Do not power down machine. Ink Stir
will keep Ink warm and prevent errors.
Solution: The solvent in the tank should be clear. It will turn black if the solvent line does not
prime correctly. Remove the solvent tank and pull out the solvent tube from the
tank. Submerge the end of the solvent pipe in a bottle/beaker of clean solvent.
Using “FLUIDIC TEST” turn the pump on to approximately 20psi. Turn on V3 (add
solvent) and V6 (tank solvent). You should see the clean solvent being pulled into
the tube and solvent filter. IMPORTANT – THERE SHOULD BE NO AIR. If air is visible
check for bad tube connections. If solvent does not prime check that V3 and V6 are
operating correctly, remove and clean if necessary.
Solution: Holes in the Puncture are too small, and need to be modified.
Print Quality
Solution: Test Ink viscosity, ensure it matches reading in software. Do not cool the ink,
measure at operating temperature. If there is discrepancy between actual viscosity
and software reading, replace the entire viscometer with a spare. If the issue is still
present, there is a problem with the ink causing air to trap in the viscometer and
causing poor readings. It is likely that the incorrect solvent is being used, or that
counterfeit fluids are installed.
Solution: Add Gutter Shift to position the print further out of the gutter.
Solution: Perform backflush, then align the nozzle to the required 80/20% horizontal position.
Can only produce drops at High Modulation values and modulation window is small.
Solution: Microscopic debris is in the drop generator causing disruption of the Jet. Perform a
backflush and restart the jet.
Solution: Check for clogs of pigment in the Printhead Valve, Printhead Valve manifold, Drop
Generator, and dampener. Best way to test for clogs causing flow problems is to
remove the drop generator nozzle and start the jet. Ink should easily pour out of the
open drop generator. If it does not, there is a flow problem obstructing the ink and
causing drop flight speed problems.
Solution: Check cabinet filter door for calibration pressure and charge %. Set to these values
in the service screen and perform modulation calibration.
Jet
Solution: Microscopic debris is in the drop generator causing disruption of the Jet. Perform a
backflush and restart the jet.
Solution: Partial clog inside the nozzle and is moving as the jet flows past it. Perform backflush
or use Ultra-Sonic cleaner to remove debris. As a last resort, replace the nozzle.
Solution: If ink stream is jumping in and out of position or is erratically flickering, there is a
high chance that the nozzle is partially clogged. Perform a backflush of the nozzle.
Solution: Perform a printhead clean and examine the jet during the solvent jet function. If
solvent jets clean, issue is in ink (Viscosity is very thin or thick, or incorrect solvent /
ink has been added to the machine and is causing excess foaming in the ink tank.
Test ink to confirm.
Solution: Larger Debris has become lodged in the Drop Generator. Remove the nozzle and
purge ink out using Fluidic Screen functions.
Solution: Nozzle clog cannot be cleared with a Back-Flush. Replace the nozzle or wash with
Super Nozzle Cleaner in the Ultra-Sonic Bath.
Issue: Jet continues to jet after pump has stopped and makes mess in the head.
Solution: Test the solenoid valve in the printhead. If the valve is stuck open, starts and stops
will be messy.
Solution: Test the Bleed Valve in the Fluidic Compartment. If this valve is stuck closed, stops
and starts will be messy. This is caused since pressure cannot be relieved from the
drop generator during stops.
Solution: Login using the Technician Level Password and navigate to the Technician Screen.
Ensure Fluid Config setting is set to “2”, not “1”.
Solution: Unplug High Voltage Cable from PSU. If Jet becomes stable, replace PSU.
Solution: Check the Solvent Lines, (Orange, Blue, Yellow). If there is air in the Blue or Orange
line, it is possible that the line is not correctly primed or that a leak is present at any
of the unions for the Solvent Pickup. See Commissioning Guide to correctly prime
the Solvent Line. If Ink is in the Solvent Tank, see Tank Troubleshooting.
Solution: Run pump in fluidic test and turn on gutter valve. Remove bottom pipe from venturi
and spray solvent into port, if suction move on if not replace venturi.
Solution: Remove gutter valve, spray solvent into bottom port, if no suction check vacuum
connection on left side of manifold and/or make sure vacuum hole in manifold is
clear. (Normally it’s the tube not connected correctly). If suction at this point use a
wash bottle to check valve is opening and check tube/gutter for clogs. Spray solvent
thru length of tube until it comes out of gutter.
Solution: If suction is low make sure there is no air leak, missing valve seals or any poor tube
connection will cause this.
Solution: Increase the height of the message to move the drops further away from the gutter.
This will prevent gutter clipping.
Solution: Check Jet Alignment. If jet is too far into the gutter, gutter clipping will occur and
cause ink buildup. Correct alignment.
Solution: Use Gutter Shift in the Technician Screen to push the drops further out of the gutter
while maintaining a similar print height.
Ink stream starts in gutter but sometimes exits the gutter when Valves 3 and 6 click.
Solution: Check the Solvent Lines, (Orange, Blue, Yellow). If there is air in the Blue or Orange
line, it is possible that the line is not correctly primed or that a leak is present at any
of the unions for the Solvent Pickup. See Commissioning Guide to correctly prime
the Solvent Line. If the Solvent in the Tank is black, see Tank Troubleshooting.
Solution: Increase the height of the message to move the drops further away from the gutter.
This will prevent gutter clipping.
Solution: Check Jet Alignment. If jet is too far into the gutter, gutter clipping will occur and
cause ink buildup. Correct alignment.
Solution: Use Gutter Shift in the Technician Screen to push the drops further out of the gutter
while maintaining a similar print height.
Solution: Examine drop breakup. Satellite drops can cause buildup on the gutter. As the ink
builds up on the gutter, it will block the bottom drop of print from exiting the head.
Solution: Static electricity on the product is forcing some ink drops back into the printhead.
Drops will be attracted to the Gutter and High Voltage Plates and will build up.
0 Ohms
>0 Ohms
IF THE GROUND SHIELDING IS TOUCHING THE TUBE, THE SENSOR WILL NOT WORK.
Solution: Clean the Phase Detector. Ink present will cause poor phase quality and cause Phase
Value to increase and decrease without end.
Solution: Ensure the Charge Electrode is present, clean, and that the mounting screw is tightly
fastened.
Solution: Replace Red Coax cable in Umbilical and test startup for errors.
Solution: Center conductor on printhead tray should OL to ground and both HV plates.
If Red Coax center conductor is shorted to Ground or one of the high voltage plates,
replace printhead tray.
Solution: Clean the high voltage plates with cleaner and ensure high voltage plates, charge
electrode, and phase detector are dry and free of ink before starting the jet.
Solution: Check Red Coax connection in printhead and on Control Board.
Check coax center conductor for shorts to ground. Ensure cable is sealed in the
printhead and that no ink is present of the connectors.
Solution: Check ground connection of the tray to controller using digital multimeter Ohm
function. Resistant over 3ohms or OL reading suggests bad grounding of the tray.
Check ground lug is tightly connected on the back of the printhead tray, also check
ground cable in the controller at primary junction by power entry.
Solution: Check HV plates to ground. If either plate to ground measures 34Mohm, there is a
short to ground in the printhead umbilical. Inspect the HV wires in the back of the
printhead tray for damage and also check HV wires for damage at the controller
bulk head connection. Replace or repair damaged high voltage cable. If plate to
ground measures 0-2 ohms, there is a short in the printhead after the resistor and
the printhead must be replaced.
Solution: Center conductor on printhead tray should OL to ground and both HV plates.
If Red Coax center conductor is shorted to Ground or one of the high voltage plates,
replace printhead tray.
Solution: Ambient
temperature exceeds
maximum operating
temperature. Move
machine to cooler
location.
Solution: Printhead Environment is too hot, add positive pressure air kit to help remove heat
from the printhead.
Solution: Ambient
temperature is below
minimum operating
temperature. Move
machine to warmer
location.
Solution: Printhead temperature sensor is damaged. Solder and repair. Located on underside
of printhead valve manifold. Wires should solder to Brown and Gray leads from
umbilical multicore cable.
Section 10
Warranty Information
The following table details replacement parts information with notes on typical service level. Also
details specific situations which void part warranty.
Parts suspected of being faulty should be mailed to BestCode for Warranty Evaluation.
Replacements will be provided after evaluation.
Fluidic Items
Part Number Description Warranty Status
32-0001-01 Pump, Series 8 Series 10 year MTBF Warranty. Opened pump case or
Assembly motor case voids warranty.
32-0002-01 Pump, Series 8 Series 10 year MTBF Warranty. Opened pump case or
Heavy Pigment Assembly motor case voids warranty
32-0005-01 Pump, Series 8 Air Pump 10 year MTBF Warranty. Opened pump case or
motor case voids warranty
33-0001-01 Valve, 2 Way Ink 10 year MTBF. 2 year warranty. Ink clogs not
covered.
debris.
Key.
Driver or Key.
Run the top restrictor down until it touches
the bottom restrictor.
turns.
tank.
the viscometer.
assembly.
MEK.
manifold.
Allow the fluid to drain up through the filter, pump, and back into
tank.
fittings.
instructions.
PERSONAL INJURY:
ALWAYS WEAR RUBBER
Remove Valve
INGEST.
Replace terminals
Flush Procedure
1) Power off Machine
2) Move to a well-ventilated area that is free of ignition sources.
3) Remove Back Cover.
4) Remove ink and solvent fills.
5) Lift ink tank and solvent tanks out of the machine.
6) Lay lint free paper towels on the floor of the fluidic compartment in case of spills.
7) Use 3/16 slotted screw driver to pry ink pickups and returns from the ink tank.
a. Spray solvent around each to dissolve dried ink and briefly lubricate O-rings.
8) Power on the machine.
9) Place the Ink pickup tube into the Pickup Bucket with 5000mls of cleaner.
a. Ensure the tube is submerged in the fluid.
10) Place the Venturi return tube, and both viscometer return tubes into the Waste Bucket.
11) Remove the printhead front cover and position the head over the Waste Bucket.
12) Navigate to the Fluidic Test screen.
13) Run the pump to 20 RPS. (RPS not PSI).
14) Activate the Gutter Valve, Printhead Valve, Viscometer Valve, and Bleed Valve.
15) Gently shake the Main Filter to assist ink removal.
16) Wait 1 minute.
17) Gently shake the Main Filter.
18) Wait 1 minute.
19) Cycle the Bleed valve until solvent consistently jets from the nozzle into the gutter with the
bleed valve active.
If installing an Ink with a different Solvent Type than the ink previously installed, run the system
through with 1 liter of the new solvent type after the flush is completed. Then clean out the last
liter of fluid with air.
Electronic Components
This section discusses electrical components in the Series 8 CIJ printer. Also, an
overview of component layouts and instructions on replacing the components are provided.
Main Board
Boards are ordered by Model level.
Pump
Photo Eye 1
SD Card
Alarm Beacon
Ethernet
USB Mini
USB
Solvent Level
Detect
Serial RS 232
Ink Level
Printhead Detect
Black, Gutter
Detect
Yellow, Charge
Electrode Display
Blue, Modulation
Fan Display
Red, EHT Trip Power
Board Power
LED Meanings
Fuses
Fuse Associated LED Meaning Color
1 LED 1 If OFF while running, Short in Pump Cable
2 LED 2 If OFF while running, Short in Pump Cable
3 LED 4 If OFF while running, short in Valve Harness
4 LED 5 If OFF while running, short in Valve Harness
5 LED 21 If OFF, 5V supply is compromised. Determine if problem is
interal (power supply issue) or external (peripheral)
6 LED 22 If OFF, 24V supply is compromised. Determine if problem is
interal (power supply issue) or external (peripheral).
If LED is DIM, there is likely a partial short to one of the
Peripheral Devices.
Display Assembly
All models use same Display Assembly
Touch Screen
Cable
Display to Main
Board
Powe
Display Feed
r
from
Main
Boar
d
Main Board
Connector Pow
er
Entry
o Modulation
o EHT trip
o Gutter Detect
o Charger
power supply.
not be opened.
Touchscreen Replacement
ELECTRICAL SHOCK: DISCONNECT MAIN POWER CABLE PRIOR TO SERVICING
MACHINE.
Disconnect the Display to Main Board and Power From main board cables
door
SERVICING MACHINE.
ELECTRICAL SHOCK: NEVER RUN MACHINE WHILE ELECTRONICS
COMPARTMENT DOOR IS OPEN.
Positive Air Pump Kits are recommended for use in environments with High Humidity, high
condensation, or high dust. The Air Kit will prevent water and dust from entering the printhead and
causing issues with High Voltage Trips, gutter faults, print quality, and Jet Starts/Stop.
Air pump will automatically enable and disable with Jet On/Off.
Printhead Components
Printhead
Ink Tube
Bleed Tube
Drop Generator
Modul
ation Nozzle Plate
Cable
Adjustment Bracket
Mounting
Threads
The gutter detect kit has a metal tube with attached coax cable, and heat shrink for sealing.
Tube from the gutter and white marked tube from umbilical attach to the tube. The heat
shrink should overlap the Teflon tubes ¼” each side to provide adequate sealing.
Printhead, Assembly
20-0016-02 Printhead, Assembly Series 8 Series 65 micron nozzle
20-0009-01 Printhead, Phase Assembly
22-0012-03 Charge Electrode
Screw, Charge Electrode, M2 X 12 Pan head
25-0032-04 Face plate, gutter mount
Screw, face plate mount, M3 x 6 Flathead
22-0038-02 Cover, Series 8 Back
Screw, back cover mount, M2 x 5 Flathead
22-0015-05 Screw, Thumb, Cover
22-0039-02 Cover, Series 8 Front
Screw, Tray Mounting, M3 x 6 Flathead
20-0016-02 is an entire printhead and umbilical replacement. The assembly contains all necessary
parts, including the connectors on the controller end for easy exchange of the printhead. Includes
calibrated and aligned drop generator.
20-0009-01 is the phase replacement. This part replaces the high voltage plates, strobe LED, phase
signal, and connection for charge tunnel.
Umbilical
Umbilical, Series 8, 3m
16-0076-01 Coax, Umbilical
16-0001-05 Harness, Printhead Cable
28-0072-01 Fitting, Printhead
22-0014-06 Block, umbilical mount, Blue
28-0133-01 Fitting, Controller, Umbilical Mount
Screw, Controller Umbilical Mounting, M3 x 16
Nut, Umbilical Mounting, M3 Star Locking Style
DISCLAIMER
DO NOT CUT OR REMOVE ANY WIRES OR TUBES UNLESS INSTRUCTED. THIS REPLACEMENT
METHOD DOES NOT REQUIRE ANY TUBES TO BE REMOVED FROM THE VALVE MANIFOLD OR DROP
GENERATOR.
Kit Parts(20-0009-01)
2 x Adhesive
Printhead
High Voltage
Tray
Sleeve
9 x Phase
Wire Sleeve 4 x Adhesive
Coax Sleeve
6. Soldering Iron
7. Heat Gun
Lift the drop generator and valve manifold away from the tray
Wire Cutters
• Strip the multicore wires on the umbilical end and on the new phase tray.
• Slide 1 piece of adhesive high voltage wire heat shrink over each wire.
• Solder the umbilical high voltage wires to the mating tray high voltage wire.
• Insure the 4 coax cables are connected (Red, Yellow, Blue, Black).
Insure the 4 coax cables are connected (Red, Yellow, Blue, Black).
Move heatshrink into place and seal the connectors with heat gun
Jet must be re-aligned to the gutter after replacing the printhead tray.
INGEST.
SERVICING MACHINE.
Screws
Remove Gutter tube from Gutter
Remove Both Drop Generator Tubes
Remove Drop
Generator
Bleed Tube
Remove Drop
Remove
Generator
Gutter Tube
Feed Tube
Remove Face
Plate Screws.
Remove Back
Cover Screws
Remove Drop
Generator
from the
bracket.
necessary
Go to fluidic screen and run pump and open printhead valve to ensure drop
generator has only clean ink inside.
is present.
Position nozzle
INGEST.
Go to fluidic screen and run pump and open printhead valve to ensure drop
generator has only clean ink inside.
Position nozzle
The Nozzle Clean Solvent, 47-0053-01, provides a consistent method to recovering/cleaning nozzles
that have not been able to be cleaned by other solvents. The Nozzle Clean Solvent is used to clean
the nozzle when removed from the system as a soak/clean agent. NOTE: The Nozzle Clean Solvent is
not compatible with inks or makeup solvents.
a) Remove nozzle from drop generator and place into a small jar.
b) Cover nozzle with cleaning solution, ensure the nozzle is completely submerged.
c) Soak nozzle for 10 minutes.
d) Place jar with cleaner and nozzle into a bath of warm water in the Ultra-Sonic cleaner.
a. Cleaner is non-flammable.
e) Run the ultra-sonic bath for 2 minutes maximum.
f) Remove the nozzle from the Nozzle Clean Solvent and clean with MEK before re-installing.
Jet Alignment
To align the nozzle, there are two sets of adjustments made; horizontal and vertical.
The position of the vertical jet alignment lies on a plane called the “traverse” plane. The
traverse plane vertically bisects the gutter hole. The position of the horizontal jet alignment
lies parallel to a plane called the “median” plane. The median plane horizontally bisects the
gutter hole.
Traverse
plane
Gutter Hole
Median
Plane
INGEST.
Disable Errors
Disable HV Deflect
Vertical Adjustment
Use slotted screw driver in Drop Generator Slot move jet up and down.
Po
in
t
Tighten screws once jetofis aligned to the traverse plane centered on the gutter hole.
ro
ta
ti
on
Horizontal Adjustment
Drop Generator
Adjuster Cam
traverse plane.
Drops should enter the
gutter barb.
Drop Entry
Position
Enable Errors
Use a No.0 Phillips screw driver to loosen the charge electrode screw.
Slide the charge electrode into place, such that the jet likes 50/50 through the tunnel.
Modulation Calibration
Modulation calibration is a critical field service repair. If a nozzle or drop generator must be
replaced, it is almost certain that the modulation will need to be calibrated.
Modulation refers to the oscillation of the piezo-electric device that drives drop formation.
Bleed
Ink Feed
line
Nozzle
Piezo
Assembly
Conic
Chamber
Throat
Ink is fed in through the Ink Feed line. In the conic chamber, a high frequency mechanical stress
(called modulation) is applied onto the ink. The ink travels through the throat and enters the nozzle.
The combination of the massive restriction from the nozzle and modulation causes droplets of ink to
form on the output of the nozzle.
Ink Drops
Charge Tunnel
Drop Formations
Drops of ink begin to form about 20% through the charge tunnel. Round drops begin to form
immediately.
A long filament does not mean that the printer will not work. However, with a filament this long, it is
difficult to examine the drop breakup. Typical solutions are increasing modulation voltage or
recalibrating for best frequency band and voltage range. Other possible causes include high viscosity
or low pressure.
A short filament does not mean that the printer will not work. However, with a filament this short, it
is difficult to examine the drop breakup. This is a key sign of over modulation. Odd shaped drops can
also be formed if modulation is too high. Typical solutions are reducing modulation voltage or
recalibrating for best frequency band and voltage range.
Satellite Drops
Satellite drops will always cause print disturbances. Print will be sprayed with extra, miniature
drops. Satellites are almost always related to low modulation voltage. Modulation Calibration is
required to correct satellite drops.
Good modulation range is a critical for achieving long print times with low maintenance. Having an
80V to 100V modulation range is the goal of every calibration.
Modulation voltages range from 20V to 250V. The perfect scenario is having a set Modulation of
100V with a window of good print range from 50V to 150V.
Procedure
7) Decrement or Increment the Modulation voltage until good breakup and print are found.
9) Take print samples at every 10V increment until print becomes broken, or until a 100V
window in established.
10) If print breaks before a 100V window is achieved, return to step 5 and use the next
modulation frequency.
11) Repeat until ideal print window is achieved.
Notes;
Keeps print window notes for each frequency (A-E), choose the band with the modulation
set point closest to 100Volts.
In the example shown, the modulation set point would be 120Volts
a. Lower Print Boundary is 70Volts
b. Upper Print Boundary is 170Volts +
c. Take the arithmetic mean (170 + 70)/2 = 120Volts
12) Test the lower pressure reliability of the modulation set point by setting pressure to 37psi.
13) Take a test print.
14) Test the upper pressure reliability of the modulation set point by setting pressure to 43psi.
15) Take a test print.
16) Examine the two prints for flaws.
a. If the print is broken or exceptionally poor, this would be a poor Modulation set
point.
17) Test the lower charge reliability of the modulation set point by setting the Charge to 67%
18) Take a test print.
19) Test the upper charge reliability of the modulation set point by setting the Charge to 73%
20) Take a test print.
21) Examine the two prints for flaws.
a. If the print is broken or exceptionally poor, this would be a poor Modulation set
point.
22) If the Modulation Range is 100V or more, and passes both the Pressure and Charge
reliability test, then the Modulation set point is good and calibration is complete.
Recommended Settings
Before beginning modulation calibration, use the following settings and test the Print.
Modulation: 100 – C
Pressure: 40 PSI
Charge: 40%
For 88HS machines, you must have the PrintHead Config set to 2. This allows the use of Height 10 in
the adjust screen. The additional height helps maintain full size message printing with lowered
charge.
Only Calibrate with the “BestCode” Message. Only calibrate when viscosity is at target (4.5cP).
Procedure
1) Determine the type of modulation problem at hand.
2) Gather necessary tools
a. Eye-Loupe
b. Paper
c. Pen or Pencil
3) Sign in using the Technician Level Password
9) Decrement or Increment the Modulation voltage until good breakup and print are found.
11) Take print samples at every 10V increment until print becomes broken, or until a 100V
window in established.
12) If print breaks before a 100V window is achieved, return to step 5 and use the next
modulation frequency.
13) Repeat until ideal print window is achieved.
Notes;
Keeps print window notes for each frequency (A-E), choose the band with the modulation
set point closest to 100Volts.
In the example shown, the modulation set point would be 120Volts
a. Lower Print Boundary is 70Volts
b. Upper Print Boundary is 170Volts +
c. Take the arithmetic mean (170 + 70)/2 = 120Volts
14) Test the lower pressure reliability of the modulation set point by setting pressure to 37psi
15) Take a test print.
16) Test the upper pressure reliability of the modulation set point by setting pressure to 43psi.
17) Take a test print.
18) Examine the two prints for flaws.
19) Test the lower charge reliability of the modulation set point by setting the Charge to 37%
20) Take a test print.
21) Test the upper charge reliability of the modulation set point by setting the Charge to 43%
22) Take a test print.
23) Examine the two prints for flaws.
If after performing the modulation calibration procedure, you have issues with the Print, use these
examples to help correct the Print issues.
This problem may occur immediately OR only during parts of the day.
The best solution is to reduce charge to 40% and check the Modulation Window. You may
have to select a new frequency range, but 40% charge will work.
o If these are all set, increase Gutter Shift Value until the Print is good.
o Some 88HS and 88HS1 machines will require 200V of Gutter Shift to work correctly,
this is okay to do.
Top line of drops joins together or falls into the middle of the Print
This problem may occur immediately OR only during parts of the day.
The best solution is to reduce charge to 40% and check the Modulation Window. You may
have to select a new frequency range, but 40% charge will work.
For 88HS machines, you must have the PrintHead Config set to 2.
This allows the use of Height 10 in the adjust screen. Without the
additional height, messages will not print correctly.
Fluidic Compartment
Ink Tank
All models use the same Ink Tank. Ink Tank assembly includes viscometer returns, ink pickup, fill cup
plug and level detect.
Pickup to Pump
Inlet Ink Level Detect
Viscometer Top
and Bleed Return,
Gray Tube
Viscometer Active
Return, Brown
Tube
Fill Cup Plug
Venturi Plug
The Venturi is a device that provides suction on return drops. In some cases, the Venturi may
become clogged or “detuned”. The Venturi controls the flow of ink to the Printhead.
The Venturi manifold consists of an inlet from the pump, an outlet into the tank, feed to the Valve
Manifold, and Vacuum from the Valve Manifold.
From Pump
Vacuum
(Black Tube)
Bottom
Restrictor
Tube, Return
All models use the same Solvent Tank. Ink Tank assembly includes solvent pickup, fill cup plug and
level detect.
Solvent Pickup,
Orange Tube
Level Detect
Viscometer Mounts
Viscometer assembly includes calibrated viscometer with sensor, valve, connector, and gland.
The viscometer is a device used to determine the thickness of the ink in the system. The Series 8
system uses a falling ball style viscometer. A valve on the back of the viscometer controls the flow of
ink through the viscometer capillary glass. Inside the glass is a metal ball. When the valve is opened,
the ball is forced to the top of the viscometer. After a set period of time, the valve closes and the
ball will begin to fall. A sensor is mounting close to the capillary glass to detect when the ball has
fallen the correct distance. Software then uses the time information to calculate the viscosity.
Key Features
Ball
NOTE: GLASS AND BALL NOT
SOLD. IF EITHER ARE LOST, MUST
REPLACE ENTIRE ASSEMBLY
Glass
Assembly
Pump Bracket
Pump Bracket Screw
Pump Bracket Nut
Molex 43030-0008 Pump Crimp
Molex 43645-0800 Pump Connector Housing
Pump Straight Fitting, ¼”
Pump 90 fitting, ¼” Heavy Pigment
28-0100-01 32mm Cable Gland
Main Filter
31-0051-01 82/86 Main Filter
31-0050-01 88/88S Main Filter
Filter Compression Fittings
Filter Housing with RF Antenna
Filter Strap
Fluidic Fittings
Fitting, Bleed, T Style 1/8”
35-0001-01 Pump, ¼ Fittings, Fluid Entry/Exit
35-0019-01 Pigmented Pump, ¼ 90° fitting, Fluid Entry/Exit
Tubing
Length
36-0001-01 1/8” OD 1/16” ID tubing, per 1ft
36-0002-01 ¼” OD 1/8” ID tubing, per 1 ft
36-0007-01 Drop Generator Tubing
36-0002-01 Pump inlet tube 25” (635mm)
36-0002-01 Pump Outlet, Filter Inlet Tube 16” (406mm)
36-0002-01 Filter Outlet Tube 13” (330mm)
36-0001-01 Manifold Feed Tube, Green Sleeved 28” (711mm)
36-0001-01 Manifold Vacuum Tube, Black Sleeved 28” (330mm)
36-0001-01 Viscometer Feed Tube, Purple Sleeved 33” (838mm)
36-0001-01 Viscometer Return Tube, Brown Sleeved 39” (990mm)
36-0001-01 Viscometer Return Tube, Gray Sleeved 35” (889mm)
36-0001-01 Solvent Filter Inlet Tube, Orange Sleeved 12” (305mm)
36-0001-01 Solvent Filter Outlet Tube, Orange Sleeved 8” (203mm)
36-0001-01 Bleed Tube, Unmarked to T-Fitting 17” (432mm)
36-0001-01 Umbilical Tubes (Red, Blue, Yellow, White, Unmarked) 13’ (4m)
The brands “Speedfit” and “John Guest” are the registered trademark of John Guest International
Limited.
Section 11
Large Print
Traversing Applications (Normal and Repeat)
Meter Marking Applications
Repeat Print (Medicine Blister Packs, etc)
Remote Message Select (Binary Coded Decimal Input)
These features require advanced technical knowledge of marking and coding systems,
conveyor systems, and peripheral devices.
To use the Large Drop Printing nozzle, the drop generator must be replaced. BestCode will
install and calibrate with Large Drop nozzle if requested at time of order.
Use the Drop Generator replacement steps outline in “Section 10 > Printhead Service
Routines > Drop Generator Replacement” to remove the 62 micron drop generator and replace it
with the 75 micron drop generator. Modulation calibration information will be included with the
new drop generator. This should be tested for a 100V modulation window. Reference Section 10 >
Printhead Service Routines > Modulation Calibration”.
Some machines upgraded to 75 micron drop generators will need to tune the Venturi.
Notes:
Ink consumption rate will increase by 13% when using the Large Drop nozzle.
Consider this when determining annual fluid consumption values.
Firmware Version 01.02.29 or greater must be installed. This will allow activation of
“Printhead Configuration 2” in the Technician screen to allow Height 10 Print.
Traversing
BestCode Traversing Capabilities and 3rd Party Printhead Traversing System
Solution
*Photocell inputs are located in the upper left corner of the CPU board.
Move the head or transport table beneath the printhead, and trigger the PhotoEye connected
to J14, PE 1. The print will print in the selected rotation for that message. (Normal, Mirror, Flip,
Mirror Flip).
Next, traverse the head in the opposite direction and trigger the PhotoEye connected to J17, PE
2. The print will print in the reverse of the selected rotation for the message. This will cause the
print to be in the desired readable format while the head moves in the opposite direction.
Move the head or transport table beneath the printhead, and trigger the PhotoEye connected
to J14, PE 1. The print will print in the selected rotation for that message (Normal, Mirror, Flip,
Mirror Flip) 4 times, once from the trigger, then 3 more times repeated.
Next, traverse the head in the opposite direction and trigger the PhotoEye connected to J17, PE
2. The print will print in the reverse of the selected rotation for the message. This will cause the
print to be in the desired readable format while the head moves in the opposite direction. The
message will be printed 4 times, once from the trigger, and then 3 more times repeated.
For most smart traversing systems, the only requirement is to correctly input the signals
from the Traversing system into the Series 8 CIJ.
Use the External Peripheral Schematics in Section 9 to properly integrate the Traversing
system signals into the Series 8 CIJ.
Most smart traversing systems will also determine print position. It will likely not be
required to use any delay value or a repeat value, even if print will be repeatedly printed in the
same travel direction. Understand your traversing system and determine if using Repeat Function
and Pitch values is the correct decision.
If pitch and repeat values must be used, remember that 1 pitch value is equal to 5 drops
count before printing the next message. This value is from the start of a message to the start of the
next message.
For distance of 2 inches on 16 High Font at Fast Speed, moving 5in/s, the distance would
be
Pitch = (2inch* 13000) / 5in/s = 5200 for 2 inch distance between prints
Use the repeat Value to determine the number of times to repeat the message in each
traversing direction.
Application: Meter marking is very common in wire, rope, tape, and extrusion applications.
Lengthy product is moving past the printhead at slow or high speeds. Message
prints should be accurately spaced.
Requirements: For most accurate results, the use of an encoder (internal or external) is
recommended. PhotoEye may be used, but typically is not required. For non-
encoder applications, line speed must be great than 12 in/min (5.7mm/s).
Set the pitch value to the desired distance of the meter mark.
Non-encoder applications
Use the following equation to determine the proper Pitch.
For distance of 2 meters with the line moving 0.1 meter/s, the pitch would be
Encoder applications
With a shaft encoder, the pitch is equal to shaft encoder pulses prior to Width divisions but
after pulse multiplication (setup >Encoder>Multiply). If a non-bestcode encoder is used, the
effective resolution must be determined.
For distance of 2 meters, any Font size, any speed, using BestCode Default Encoder with
8x multiplication (6” (152.4mm) wheel) , the following would be calculated.
Requirements: PhotoEye
Non-Encoder Applications
Set the delay value to the desired distance of print position onto the 1st packet from the
trigger.
Delay = (1/2inch* 13000) / 50in/s = 130 for 1/2 inch distance delay from trigger
Next, measure the distance from the start of the 1st print to the desired position of the next
print. This is used to calculate the Pitch.
Delay = (2inch* 13000) / 50in/s = 520 for 2 inch distance pitch from previous print
For delay of 1/2 inches on any font, any speed, moving 50in/s, Using the BestCode
Default Encoder and a Multiply value of 16, the delay would be;
Next, measure the distance from the start of the 1st print to the desired position of the next print.
This is used to calculate the Pitch.
For pitch of 2 inches on any font, any speed, moving 50in/s, Using the BestCode Default
Encoder, the pitch would be;
Delay = 2inch* 1800* 16 / 6 = 9600 for 2 inch distance pitch from previous print
Barcode scanners can be used to Select Messages for printing based on a scanned product or label.
This is helpful for quickly selecting new message data for printing.
Scanner specs –
Command Explanation:
^SM messageName
If the “messageName” scanned in by the barcode scanner matches a message name on the Series 8
CIJ, it will be selected and ready for printing immediately.
Common Questions
- Phase Failure
- Messy Starts/Stops due to restricted flow.
- Increased RPS values, but not always will be the case.
- Pressure Failure, Pump Pressure did not detect any change fault.
A number of issues can cause bad Starts and Stops. Solutions to these issues can be found by
reading the sections in the links below.
BestCode has recently updated the correct process for Removing and Cleaning the Nozzle.
Please read the sections in the link below.
Constant Jet re-alignment is NOT normal. The jet only needs to be moved when there is a nozzle or
drop generator replacement. Please read the sections in the link below to help diagnose the
problem causing re-alignment.
Freezer rooms
More information on Positive Air kits are available here “Positive Air Kits”
Description:
MEK Black “General Purpose” Ink is a dark black dye based ink for use in Series 8 printing systems. This ink is a fast
drying, MEK based ink designed for excellent adhesion to a wide range of substrates including glass, metals and plastics.
Benefits:
Ink is dry to the touch in 1-2 seconds and is rub resistant in 1-2 minutes depending on the substrate and environment
conditions.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times. The ink has excellent abrasion resistance.
Associated Fluids:
Description:
A red pigmented ink for use in standard Series 8 printers. No stirring or agitation is required during operation of the
printer. Contains red pigment dispersion which prevents migration of the ink, resists transfer on PVC, UV and heat
damage resistance. Red pigment provides a red code on light and dark colored surfaces without requiring a pigmented
printer. Methyl Ethyl Ketone (MEK) based ink.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Metal
Packaging
Coated and uncoated paper
Films
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
The Blue Soft Pigment Ink is for use in standard Series 8 printing systems. No stirring or agitation is required to operate
this ink in a Series 8 printer as the pigment is a polymer, soft pigment. The Blue pigment dispersion prevents migration
of the ink, resists transfer on PVC, is light fast (UV resistant), and resists damage by heat. Blue pigment provides a Blue
code on light and dark colored surfaces without requiring a pigmented printer. Methyl Ethyl Ketone (MEK) based ink.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Metal
Packaging
Coated and uncoated paper
Films
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
The Green Soft Pigment Ink is for use in standard Series 8 printing systems. No stirring or agitation is required to operate
this ink in a Series 8 printer as the pigment is a polymer, soft pigment. The Green pigment dispersion prevents migration
of the ink, resists transfer on PVC, is light fast (UV resistant), and resists damage by heat. Green pigment provides a
Green code on light and dark colored surfaces without requiring a pigmented printer. Methyl Ethyl Ketone (MEK) based
ink.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Metal
Packaging
Coated and uncoated paper
Films
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
The Yellow Soft Pigment Ink is for use in standard Series 8 printing systems. No stirring or agitation is required to
operate this ink in a Series 8 printer as the pigment is a polymer, soft pigment. The yellow pigment dispersion prevents
migration of the ink, resists transfer on PVC, is light fast (UV resistant), and resists damage by heat. Yellow pigment
provides a yellow code on light and dark colored surfaces without requiring a pigmented printer. Methyl Ethyl Ketone
(MEK) based ink.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Metal
Packaging
Coated and uncoated paper
Films
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
Acetone White Pigment Ink is a white heavy pigment ink for use in Series 8 88SOP systems. Contains white pigment
dispersion: prevents migration of the ink, resists transfer on PVC, light fast, resists damage by heat. The pigment
provides a super bright code on dark colored surfaces. Designed specifically for the wire and cable applications. HAPS
Free (Hazardous Air Pollutant Free).
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Films
Metal
Packaging
Coated and uncoated paper
Formed and vulcanized rubber parts.
Faster drying times than MEK based inks.
88SOP Systems
Drying time is typically less than 1 second depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 2 seconds.
Associated Fluids:
Description:
MEK Flex Plus Black Ink is a dark black dye based ink for use in Series 8 CIJ printing systems. This ink is a fast drying, MEK
based ink designed specifically to print on plastic substrates, such as HDPE, LDPE, Polyethylene and Polypropylene as
well as glass and metals. This ink is designed for sterilization applications.
Applications:
Sterilization capabilities – survives retort processes, being subjected to water bath at 120C for 40 minutes with no color
change. Fast dry ink with excellent adhesion to plastics, specifically:
Polyethylene
Polypropylene (TetraPak)
Low Density Polyethylene (LDPE)
High Density Polyethylene (HDPE)
Bi-axially oriented Polypropylene (BOPP)
Oriented Polypropylene (OPP).
Other substrates include glass, metals and coated paper stock. Excellent adhesion to coated plastic cards used in the
telecommunications and credit card industry. Ink is capable to penetrate a thin layer of oil and achieving sufficient
adhesion as long as not subject to hard abrasion. This ink will survive retort processes.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times. The ink has excellent abrasion resistance.
Associated Fluids:
Description:
The Invisible UV Ink is an invisible ink that fluoresces when exposed to UV light. The ink is a dye based, Methyl Ethyl
Ketone (MEK) ink, for use in security applications where codes should be readable but not visible.
Applications:
Ink fluoresces when exposed to UV light
Fast dry within 1-3 seconds on most substrates
Rub resistant within 1-2 minutes
Survives retort process without discoloration
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
Acetone Black “General Purpose” Ink is a dark black dye based ink for use in Series 8 printing systems. This ink is a fast
drying, Acetone based ink designed for excellent adhesion to a wide range of substrates including glass, metals and
plastics. It is recommended or general purpose coding when the customer is concerned about VOC (volatile organic
compounds).
Benefits:
Ink is dry to the touch in 1-2 seconds and is rub resistant in 1-2 minutes depending on the substrate and environment
conditions. Solvents are exempt from VOC reports.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times.
Associated Fluids:
Description:
Ethanol Black “General Purpose” Ink is a dark black dye based ink for use in Series 8 printing systems. This ink is an
Ethanol based ink designed for excellent adhesion to a wide range of substrates including glass, metals and plastics. It is
recommended for general purpose coding when the customer is concerned about evaporation or MEK scent.
Benefits:
Ink is dry to the touch in 7-10 seconds and is rub resistant in 1-2 minutes depending on the substrate and environment
conditions.
Drying time is within 7-10 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times.
Associated Fluids:
Description:
Acetone/Ethanol Black “General Purpose” Ink is a dark black dye based ink for use in Series 8 printing systems. This ink is a fast
drying, Acetone/Ethanol based ink designed for excellent adhesion to a wide range of substrates including glass, metals and
plastics. Nearly equivalent to MEK Provides a good performance on a very wide range of substrates, with a print quality and
drying time nearly equivalent to that of MEK based inks on many materials.
Benefits:
Ink is dry to the touch in 2-3 seconds and is rub resistant in 1-2 minutes depending on the substrate and environment
conditions. Use for both porous and non-porous applications.
HAPS (Hazardous Air Pollution) Free Ink. MEK Free-Low odor.
Drying time is within 2-3 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times.
Associated Fluids:
Description:
Black Glass Bottle Ink is a dark black dye based ink for use in Series 8 CIJ printing systems. This ink produces crisp black
codes that adhere to the surface of glass and wet glass bottles. Methyl Ethyl Ketone (MEK) based ink.
Applications:
Print returnable or non-returnable glass bottles with expiration and manufacturing information. Printed codes survive
pasteurization and exposure to condensation on cool bottles.
Caustic removable with most common additives - 2% caustic for 2 minutes typically removes codes.
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times.
Associated Fluids:
Red Food Grade Ink is specifically designed printing direct to food products and egg shells. The ink and makeup are USDA
approved and registered, Kosher certified and uses only FDA approved ingredients for direct contact with Food,
compliant as a food additive.
Applications:
Print lot / date / identifying marks direct to food products.
Information:
Drying time is typically 7-10 seconds on non-porous food products and immediate on porous food products.
Associated Fluids:
Description:
MEK Black soft pigmented ink is a carbon black which prevents migration of the ink, resists transfer on PVC, light fast, UV
(sun) light resistant, resists damage by heat, IR readable to aid in bar code applications. Methyl Ethyl Ketone (MEK)
based ink.
Applications:
PVC jacketing (hot or cold) Rigid or Flexible
Resists fading by UV (sun) light
Packaging Films
Metal
Dry glass
Coated & uncoated paper
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces or wet environments will slow dry
times. The ink has excellent abrasion resistance.
Associated Fluids:
Description:
The UV Red is a highly visible red ink that fluoresces when exposed to UV light. The ink is dye based and is visible on dark
colored substrates, allowing the marks/ codes to be more visible than regular dye based inks in dark colored substrates-
glass, metal, and plastics. Methyl Ethyl Ketone (MEK) based ink.
Applications:
Ink fluoresces when exposed to UV light
Fast dry within 1-3 seconds on most substrates
Rub resistant within 1-2 minutes
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
Black to Blue Ink is purposed for printing metal cans, plastic pouches before a retort or sterilization process. The mark or
code withstands the high temperature process and changes color from Black to Blue to indicate the retort or sterilization
process has been completed.
Applications:
Print directly to cans and plastics pouches before retort / sterilization process and have indication that the product has
gone through the process.
The ink is also well suited for general purpose marking and coding applications.
Associated Fluids:
Description:
Yellow Glass Bottling Ink is specifically designed for coding returnable bottles during the cold fill process. The ink is a soft
pigment ink for operating in standard Series 8 systems. The ink is capable to penetrate a thin layer of condensation that
occurs when the bottle is filled with fluids/beverages at temperatures in the range of 30-40F (0-10C). The ink is caustic
washable when bottles a returned. This ink produces crisp yellow codes that adhere to the surface of glass and wet glass
bottles and will resist ice immersion.
Applications:
Print returnable or non-returnable glass bottles with expiration and manufacturing information. Printed codes survive
pasteurization and exposure to condensation on cool bottles.
Superior adhesion to cold-filled glass bottles with a very thin layer of condensation.
A cure time of one hour is required to resist the ice immersion soak test for up to 24 hours. This ink passes the
ice immersion test.
Caustic removable with most common additives.
Excellent adhesion to glass, plastics, most metals, and coated paper
Also adheres well to PET, metal, a wide variety of plastics.
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
MEK White Pigment Ink is a white heavy pigment ink for use in Series 8 88SOP systems. Contains white pigment
dispersion: prevents migration of the ink, resists transfer on PVC, light fast, resists damage by heat. The pigment
provides a super bright code on dark colored surfaces. Designed specifically for the wire and cable applications.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Films
Metal
Packaging
Coated and uncoated paper
Formed and vulcanized rubber parts.
88SOP Systems
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
MEK Light Blue Pigment Ink is a light blue heavy pigment ink for use in 88S Heavy Pigment systems. Contains a
combination of white and blue pigment dispersions: prevents migration of the ink, resists transfer on PVC, light fast,
resists damage by heat. The pigment provides a light blue code on light and dark colored surfaces.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Films
Metal
Packaging
Coated and uncoated paper
Formed and Vulcanized rubber parts.
88SOP Systems
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
Acetone based Super Flex Ink is a low VOC fast drying black ink ideally suited for most plastics such as Polyethylene,
Polypropylene, LDPE and HDPE as well as glass and metals.
Applications:
Fast dry ink with excellent adhesion to plastics, specifically Polyethylene, Polypropylene (TetraPak), Low Density
Polyethylene (LDPE) and High Density Polyethylene (HDPE), Bi-axially oriented Polypropylene (BOPP) and Oriented
Polypropylene (OPP). Other substrates include glass, metals and coated paper stock. Excellent adhesion also on coated
plastic cards used in telecommunications and credit card industry. This is a low VOC (Volatile Organic Compound) ink.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces. The ink has excellent abrasion
resistance.
Associated Fluids:
MEK Flex Black Ink is designed to print on Plastic/Flexible substrates and Tetra Paks. The ink performs
exceptionally well for cold-fill applications due to its fast-dry feature, capable to penetrate a thin layer of
condensation, with excellent adhesion characteristics.
Applications:
Fast dry ink with excellent adhesion to plastics:
Polyethylene and Polypropylene (TetraPak)
Low Density Polyethylene (LDPE) and High Density Polyethylene (HDPE)
Bi-axially oriented Polypropylene (BOPP) and Oriented Polypropylene (OPP).
Print plastic, tetra paks, metal, glass (returnable and non-returnable), coated paper stock, PET bottles,
Polyolefin caps.
Penetrates thin layer of condensation, fast dry (1-2 seconds); excellent adhesion.
Penetrates and adheres to waxy and greasy substrates as materials used the juice and dairy industries.
Excellent penetration and adhesion to waxy and greasy substrates such as packaging used in the dairy
industry and juice products
Provides excellent resistance to condensation that can occur during the refrigeration process.
Excellent adhesion to treated and untreated polyethylene and polypropylene.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces. The ink has excellent abrasion
resistance.
Associated Fluids:
Description:
The Orange Soft Pigment Ink is for use in standard Series 8 printing systems. No stirring or agitation is required to
operate this ink in a Series 8 printer as the pigment is a polymer, soft pigment. The Orange pigment dispersion prevents
migration of the ink, resists transfer on PVC, is light fast (UV resistant), and resists damage by heat. Orange pigment
provides a Orange code on light and dark colored surfaces without requiring a pigmented printer. Methyl Ethyl Ketone
(MEK) based ink.
Applications:
PVC jacketing (hot or cold)
Rigid or flexible
Metal
Packaging
Coated and uncoated paper
Films
Drying time is typically less than 2 seconds depending on humidity, printing on cold surfaces or wet environments will
slow dry times up to 4 seconds.
Associated Fluids:
Description:
Black to Red Ink is purposed for printing metal cans, plastic pouches before a retort or sterilization process. The mark or
code withstands the high temperature process and changes color from Black to Red to indicate the retort or sterilization
process has been completed.
Applications:
Print directly to cans and plastics pouches before retort / sterilization process and have indication that the product has
gone through the process.
The ink is also well suited for general purpose marking and coding applications.
Associated Fluids:
Description:
MEK Water Washable Black Ink offers excellent adhesion to a wide range of substrates, including glass, metal,
and plastic. This ink will be touch dry in 1-2 seconds and will be rub resistant in 1 minute depending on the
substrate and environmental conditions. This ink can be washed off with tap water.
Applications:
• Water washable ink is a fast drying ink with 1-2 second dry time on most substrates.
• The ink can be washed off with tap water.
Drying time is within 1-2 seconds depending on humidity, printing on cold surfaces. The ink has excellent abrasion
resistance.
Associated Fluids:
Description:
Alcohol Resistant black ink is a fast drying black, ketone based product, exhibiting superior alcohol rub resistance and
adhesion on a wide range of plastic, metal and glass substrates. This ink will be the ink of choice for applications where
containers are filled with an alcohol-based product, or cleaned with either isopropyl alcohol, or certain types of
denatured ethanol.
Applications:
Superior alcohol rub resistance; this ink is also resistant to most ethanol based products.
This ink has enhanced chemical resistance to soaps, alkali and lubricants. The ink is UV resistant and
abrasion resistant.
Associated Fluids:
Company Details:
Sample Information:
Other Info:
Message Details: **
**Unless all messages are the same, each sample must have its own Print Sample Request Form.
BestCode CIJ Maintenance Check-List
Customer: ___________________________________________________
Technician: ___________________________________________________
Date: ___________________________________________________
Model: 82 86 88 88S
Model: 82 86 88 88S
Controller Mounting
__________ Place Controller on level surface
Page 1 of 2
System Installation Checklist (Cont)
Line Setup
___________ Assemble and Install Printhead Mounting kit
___________ Position the controller on approved cart or mounting system.
___________ Install Printhead onto the Line
___________ Configure Message and Adjust Settings to customer requirements
___________ Install Peripheral devices (Alarms, PhotoEye, Shaft Encoder, Etc)
___________ Monitor the system for 1-2 hours to ensure good print quality and modulation set point.
___________ Test the modulation value once again 50V above and 50V below the set point.
Customer Training
__________ Customer has created their own message correctly (Correct Font in Correct Template)
__________ Customer has adjusted message to provide good print on their product.
_________ Customer has been trained to create and manage passwords for end users.
__________ Customer has been provided cleaning tools for the Printhead
__________ Customer has been trained to clean the printhead and perform backflush.
__________ Customer is able to backup and restore messages from USB
Page 2 of 2
End User Training Guide
PERSONAL INJURY: ALWAYS WEAR RUBBER GLOVES AND SAFETY GLASSES WHEN
PERSONAL INJURY: ALWAYS WEAR RUBBER GLOVES AND SAFETY GLASSES DURING
FLUIDIC MAINTENANCE.
PERSONAL INJURY: DO NOT USE SOLVENT TO WASH INK FROM SKIN. IF EXPOSED,
GENTLY RINSE AREA WITH SOAPY WATER. IF IRRITATION PERSISTS, SEEK MEDICAL
ATTENTION.
FIRE HAZARD: INKS AND SOLVENTS ARE HIGHLY FLAMMABLE. NO SMOKING OR OPEN
FLAMES NEAR PRINTER OR FLUID STORAGE.
SUBMERGED IN SOLVENT.
Page 1 of 9
SAFELY POWERING ON/OFF YOUR SYSTEM
EQUIPMENT DAMAGE: THE SERIES 8 CIJ IS NOT TESTED WITH THE USE OF POWER
CABLE EXTENSIONS OR ANY OTHER CABLE THAN THE ONE PROVIDED. USE OF
Power On
Power Off
Press
Page 2 of 9
ADDING FLUIDS TO YOUR SYSTEM (HOW AND WHEN)
Page 3 of 9
Consumable and Delivery
Tank Capacity
Bottle Size
Ink Bottle
Capacity: 32 oz (946ml)
Solvent Bottle
Capacity: 32 oz (946ml)
Page 4 of 9
HOW TO CREATE MESSAGES CORRECTLY
Template must match with the overall font height in the message editor. If it does not,
print quality and speed will suffer.
For multi-line messages, use the multi-line templates to give best speed and print quality.
Page 5 of 9
STARTING AND STOPPING THE JET
Starting/Stopping Jet.
Machine will automatically clean on stops and starts if more than 1 hour has elapsed since the last start or stop.
Page 6 of 9
HOW TO ADJUST PRINT LENGTH, HEIGHT, AND ROTATION
Page 7 of 9
MANUAL CLEANING OF THE PRINTHEAD (HOW AND WHEN)
Greatly depends on environment. Very dirty environment will require daily cleaning of the printhead.
For all others, clean only when instructed by the machine (Alert on Screen).
Page 8 of 9
Other Features to Discuss
Password Creation
Correct orientation of the printhead
Status screen (Displays time to next service/Filter Replacement)
How to copy messages to another machine
If using Heavy Pigment inks, explain need to shake ink bottles for 2 minutes before installing.
Customer Specific Items for successful printing
o Shaft Encoder positioning
o Correct angle for best print (tilted down for side coding, etc)
What not to do
Page 9 of 9