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RE 64 551/05.

03
Replaces : 03.00

Pilot Control Device in Pedal Design for


the Remote Control of Directional Valves,
Pumps and Motors

Type 2 TH6 R, series 1X

Type 2 TH 6 R

Features

– Progressive, sensitive operation


– Precise control
– Working ports underneath
– Control elements protected by rubber sleeve
– Plungers made of stainless steel, plunger guides made of brass;
this prevents corrosion and seizing

Further remote controls and pilot control units :


• Hydraulic remote control
– Pilot control device type 2TH6 (see RE 64 552) in sandwich
plate design
– Pilot control device types 4 TH 6, 4 TH 5 and 4 TH 6N for arm
rest installation (see RE 64 555)
– Pilot control device type TH 7, for instrument panel
installation or in pedal design (see RE 64 558)
– Pilot control device type 4/5 THF 6 with end position locking
(see RE 64 553)
• Electronic remote control
– Electronic remote control type THE6 for direct controlling of
electrical or electro-hydraulical pilot operated actuators
(see RE 29 771)

© 2003
by Bosch Rexroth AG, Mobile Hydraulics, D-89275 Elchingen
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic
systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG, Mobile Hydraulics. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.

2TH6R 1/6 RE 64 551/05.03


Functional description, section
Hydraulic remote controls of type 2 TH 6 R... operate on the basis Due to the interaction of control spool (2) and control spring (3),
of direct operated pressure reducing valves. the pressure in the relevant ports is proportional to the stroke of
They basically consist of foot pedal (1), two pressure reducing plunger (5) and hence to the position of pedal (1).
valves and housing (6). This closed-loop pressure control in relation to the position of foot
Each pressure reducing valve comprises control spool (2), control pedal (1) and the properties of control spring (3) allows a proporti-
spring (3), return spring (4) and plunger (5). onal hydraulic control of directional valves and high-response
control valves for hydraulic pumps and motors.
At rest, the pedal is held in the neutral position by return springs
(4). Ports (1,2) are connected to the tank port T via bore (7).
When foot pedal (1) is depressed, plunger (5) is pressed against
the return spring (4) and control spring (3). Control spring (3)
initially moves control spool (2) downwards and closes the
connection between the relevant port and tank port T. At the same
time, the relevant port is connected to port P via bore (7). The
control phase starts as soon as control spool (2) finds its balance
between the force of control spring (3) and the force that results
from the hydraulic pressure in the relevant port (port 1 or 2).

5 3
4
7
6
2

1 2

Symbol, hydraulic

T P

1 2

RE 64 551/05.03 2/6 2TH6R


Technical data (for applications outside these paramters, please consult us!)
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51 524; phosphate ester (HFD-R)
Hydraulic fluid temperature range °C – 20 to + 80
Viscosity range mm2/s 10 to 380
Fluid cleanliness Max. permisible degree of hydraulic fluid contamination according
to NAS 1638 class 9. For this, we recommend a filter with a
minimum retention rate of ß10 ≥ 75.
Max. inlet pressure bar max. 50
Counterpressure in port T bar max. 3
Pilot flow l/min max. 16
Hysteresis bar max. 1
Weight kg approx. 3,8
Max. permissible operating torque daNm 20
at foot lever

Application guideline
– Do not direct the jet of a pressure washing unit directly at the unit.

Characteristic curves : control ranges, operating torque

06 Control curve, identification no. 06


p
Inlet pressure
(circuit pressure)

+3
19
Control pressure in bar

15

10

5,8 –0,7

0 2 4 6 8 10 12

Pedal depression in degrees


M
Operating torque for control
11,5
curve 06, return spring 07199567 11
and inlet pressure of 50 bar 10
9
Operating torque in Nm

6
5,5
5
4

0 2 4 6 8 10 12
Pedal depression in degrees

2TH6R 3/6 RE 64 551/05.03


Ordering details

2 TH6 R 1X *
2 control ports =2 Further details in plain text
Pedal operation =R Connecting thread
Pedal version 01 = G 1/4 pipe thread to standard ISO 228/1
Bent pedal =C 02 = M 14 x 1,5 metric to standard ISO 9974
Flat pedal =P 05 = 9/16 UNF-2B to standard ISO 11926
Standard control curve = 06
Series 10 to 19 = 1X Seals
(10 to 19: Installation and connection dimensions unchanged) M= NBR seals, suitable for mineral oil (HL, HLP)
to DIN 51 524
V= FKM seals for phosphate ester (HFD-R)

Unit dimensions : flat pedal type "P" (Dimensions in mm)

180 ordering ports P, T, 1 and 2


160 4 x Ø9 code
2 x Ø25+0,3; 0,8 – 1 3
01 G 1/4 to ISO 228/1
02 M14 x 1,5 to ISO 9974
05 9/16 UNF-2B to ISO 11926

= =
40
7

2
80 118
°
12

24 24
4 = =
56
12°

26 5 Ø16,5

16
1

24
ca. 180

M12
2 x Ø25+0,3; 0,8 – 1
94
121

T
96

94

T T T

P
58,5

P P P
31

1 2

105 = =
6 32

1 Position 1 (port 1 pressurised)


=

2 Position 2 (port 2 pressurised)


72
70

3 Fixing holes
=

4 Pedal depression
5 Adjustment screw
130 6 Anti-slip foot rest
24 7 Fixation of manual operating
282 lever

RE 64 551/05.03 4/6 2TH6R


Unit dimensions : bent pedal type "C" (Dimensions in mm)
ordering ports P, T, 1 and 2
code
01 G 1/4 to ISO 228/1
02 M14 x 1,5 to ISO 9974
180 05 9/16 UNF-2B to ISO 11926
160 4 x Ø9 3
2 x Ø25+0,3; 0,8-1

37
20
40

74
1 2

° 2 120
4 12 80 28 7
56
°
12

15°

1
Ø16 +0,5
M12

5
30
ca. 300

2 x Ø25+0,3; 0,8 – 1
121

T
96

94

T T T
58,5

P
P P P
31

1 2

105 16
150 32
6
38

1 Position 1
76

(port 1 pressurised)
2 Position 2
(port 2 pressurised)
3 Fixation hole
4 Pedal depression
310
5 Adjustment screw
6 Anti-slip foot rest
7 Fixation of manual
operating lever

2TH6R 5/6 RE 64 551/05.03


Notes

Bosch Rexroth AG Bosch Rexroth DSI SAS The data specified above only serve to describe
Mobile Hydraulics BP 101 - 91, bd Irène Joliot-Curie the product. No statements concerning a
Glockeraustraße 4 69634 Vénissieux cédex - France certain condition or suitability for a certain
89275 Elchingen - Germany Tél. 04 78 78 52 52 application can be derived from our informa-
Telefon 0 73 08 / 820 Fax. 04 78 78 52 26 - Télex 380 852 tion.
Telefax 0 73 08 / 72 74 Internet www.boschrexroth.fr The details stated do not release you from the
eMail documentation@rexroth.de responsibility for carrying out your own
Internet www.boschrexroth.de assessment and verification. It must be
remembered that our products are subject to a
natural process of wear and ageing.

RE 64 551/05.03 6/6 2TH6R


Notes

Bosch Rexroth AG Bosch Rexroth DSI SAS The data specified above only serve to describe
Mobile Hydraulics BP 101 - 91, bd Irène Joliot-Curie the product. No statements concerning a
Glockeraustraße 4 69634 Vénissieux cédex - France certain condition or suitability for a certain
89275 Elchingen - Germany Tél. 04 78 78 52 52 application can be derived from our informa-
Telefon 0 73 08 / 820 Fax. 04 78 78 52 26 - Télex 380 852 tion.
Telefax 0 73 08 / 72 74 Internet www.boschrexroth.fr The details stated do not release you from the
eMail documentation@rexroth.de responsibility for carrying out your own
Internet www.boschrexroth.de assessment and verification. It must be
remembered that our products are subject to a
natural process of wear and ageing.

2TH6R 7/6 RE 64 551/05.03


Notes

Bosch Rexroth AG Bosch Rexroth DSI SAS The data specified above only serve to describe
Mobile Hydraulics BP 101 - 91, bd Irène Joliot-Curie the product. No statements concerning a
Glockeraustraße 4 69634 Vénissieux cédex - France certain condition or suitability for a certain
89275 Elchingen - Germany Tél. 04 78 78 52 52 application can be derived from our informa-
Telefon 0 73 08 / 820 Fax. 04 78 78 52 26 - Télex 380 852 tion.
Telefax 0 73 08 / 72 74 Internet www.boschrexroth.fr The details stated do not release you from the
eMail documentation@rexroth.de responsibility for carrying out your own
Internet www.boschrexroth.de assessment and verification. It must be
remembered that our products are subject to a
natural process of wear and ageing.

RE 64 551/05.03 8/6 2TH6R

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