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INSTRUCTION
MANUAT
YAESUINUSEN
CO.,I"TD.
cP o B o x 15 00
TOK Y O,JA P A N
INTRODUCTION I
SPECTFICATIONS 2
SEMICONDUCTORS 3
FRONTPANIL CONTROLS AND SWTCHES.,,..,.,,, 4
R EARPANELCO NNECT IONS ................ ............................ 5
I NST ALL AT IONS .............. 7
o PERATI ON ........,.,....... 13
CI RCUITDESCRIPT ION ,...,.., 16
MAINTENANCE AJ{D ALIGNMENT , . , , . . . . . ,......... 28
M ODI FICATIO NS ...,,......... 36
PART SL IST .................. 45
l
t4t^4'
I o . tr'v -t
Weight: Selectivity:
l00W type:6 kg. V SSB2.4 kHz at -6 dB, 4.0 kHz at -60 dB
50Wtyper5.5 kg. AM 6,0 kHz at -6 dB, l2 kHz at .-50 dB
10w type: 5.0 kg.
Receivertype:
TRANSMITTER Si'lglesuperhetercdyne
Unwantedsidebandsupptession: Imagerejection:
Better than 50 dB Better than 60 dB
Third orderdistortionproducts:
Betterthan 3l dB down Specifications
subjectto changewithout notioe,
AKH9TUFT.I8OA
FCCRulePartNo.21.900(K)
81,83,87& 90
.402(D),
t'-
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SEMIC OND UCT ORS
Integrated (IC):
Circuits 2SC732GR 2 151555 (Si) 1'7
AN6551 | 2SC'7328L 1 152208 (Varactor) I
rcL7660CpA I 2SCl583 3 lSS53(Si) 2'1
MCI496P I 2SCls89 I i* lSS97 22
MC140t6BCp I 2SCl8l5Y 16 (Schottky barrier)
MCI4572UB I 2Sc181sGR 2 1N60(Ge) 9
. p PC l 5l A I 2 SC1 8 15 BL I 1 0E 1(S i) 14
ap c 200 2Vl2 S CI 9 2 3 R 3 lo D lo (S i)4* *
rrpC?808H 2SCI959Y 2 BZI4O(Zener) I
pPC78L08 2 i* 2SC2l66 I 'trr* HZSC-I(Zener) 2
25C2290 2 I* HZ9CI (Zenet) I
FieldEffectTransistors: 25C2395 2 i' HZ3CI (Zener) 2 i"
2SKI92AGR 3 2SC24O'7 2 (2) +'*'l
2SKl25 4 25C2509 2 **'* FC63(Varactor) I
3 SK7 3GR 9 2 S D2 8 8K l1*
2SD71?O 2 't l00Wmodel
Transistorsi 2SD844K I 't* 50Wnodel
2SA564Q 2 *** lOWmodel
2SA564R I Diodes: ( ) with crystaloven
2SC496Y lN2?0 l7
ACCESSORTES
. Micrcphone (YM-36) 1
(M3090026)
DCPowerCord I
lOWmodel (T9006806)
50wmodel (T9006815)
100Wmodel (T9006820)
Plug(P2240)
MiniatureExtemalSpeaker I
(P0090034)
Headphone Plug (SH30l0) 1
(P0090007)
AccessoryPlug (SC-l2CM) I
(P0090078)
CoaxialAntennaPlug (MP-5) I
(P0090021)
SpareFuse I
10Wmodel 6A (Q0000012)
50Wrnodel 15A(Q0000008)
l00Wmodel 20A(Q0000009)
RemoteControlPlug (P-I620BA{A) I
(Poo90l28)
,,Jt^/
Lv-/ *I nr,
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,|-;
( 1) M rC (6) METER
This eight-pin connectoracceptsthe microphone This switch selectsthe display function for the
input, as well as push-to-talkcontrol (PTT) line. fiont panelmeter.On rcceive,this meterfunctions
The microphoneinput impedanceis 600 ohms. as a signalstrengthmeter (S-meter).On transmit,
the sourcevoltage,final amplifiercollectorcurrcnt,
(2) PHONES rclative power output or reflectedpower can be
This is a standardphonejack for accommodation displayed.
of the headphoneplug.Audio output impedanceis
8 ohms.lnsertion of the headphoneplug into this (7) MODE
jack automaticallydisconneots
the internalspeaker, This switchselectsthe operatingmode:LSB,USB
(J3E)or AM (ll3E) (LSB filter optional).Do not
(3) POWERON/OFF/REMOTE operatethis switchwhile transmitting.
Thisis themainON/OFFswilchfor the transceiver
and accessories, when used.The FH-180 Remote (8) RF GAIN
Contrcller is only switchedon when this switch is This is a manual glin control for the RF and lF
set to the REMOTE(lower) position.The FC-420 stagesof the receiver.Counteiclockwiserotation
Remote Controlled Antenna Coupler and/or op- decreases the RF and lF gain.
tional crystalovenarc switchedon in eitherthe ON
(upper)or REMOTEposition. (e) AF CArN
This control sets the audio output (volume)l€vel
(4) NB for the receiver.Clockwiserotation increascsthe
This switchactivatesthe noiseblanker. volumelevel.
REAR PANELCONNECTIONS
_J
YM-36 MICROPHONECONNECTIONS
a-b MICROPHONEPLUG
HEADPHONECONNECTIONS
EXTERNALSPEAKER
CONNECTIONS
IOOIYTtp.:2OA
50W Ttp., l5A
IOW Tt!.,6 A
' OR
I SA TTEB Y
IOCS UP P LY
_ J TE FMLNA L
DC POWERCORDCONNECTIONS
-6
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IN STALLATI ON
ANTENNA CONSIDERATIONS Cut the appmpdatelength of wirc (allowingsome
extra length for fastening)into two equalpieces.
Next to the trunsoeiver,the antennais the most Tie one end of each to a cenmic insulato., and
imporlanlcomponenrin d successlul communicJ- connect the other ends to the antennabalun (or
tions station, as the communication range is center insulator). Connect the coaxial feedline
directly related to the efficiency ol the entennc. (type RG8A/U or equivalent)to the antennabalun.
Thereforc,great careshouldbe takenjn the instal- lf an antennabalun is not beingused,connectthe
lation of the antennasystem. center conductor of the coaxial feedlirreLo onc
sideof the centerinsulator'swire, and connectthe
lf a proper antennais not otherwiseavailable,see shield of the coaxial line to the other side of the
yolu Yaesudealerfor a speciallyfactory adjusted center insulator (therc is no direct connectionof
YA-10 singleband dipole antenna,YA-ll dual one half of the dipole to the other). The far ends
band dipole antenna,or RSL scriesantenna(for of ihe wire elementsmay then be secured,using
mobileinstallations).Theseantennasarecapableof nylon rope tied to the insulators.Usingsupporting
meetingmost rcquircments. poles,hoist the dntennaas high an in the clearas
Possible.
The FT-180A requiresr load impedanceof 50
ohms at the operating iiequency. tf the load Checkto seethat the SWRis lessthan l:1.5 ut
impodanccdiffersgreatlyfrom this figure,the final the operating frequency. If so, the installation
amplifier protective circuit will causethe power is complete.The dipole antennaworks best if it is
output to decrease.If this impedancecannot be plaoedhigh and in the clear, so use the highest
sgcuredon all dcsiredchannelsan antennatuner support possible.Whcn building the supports,
must beemployedin orderto providea 5o-ohmload rcmembcr that they should form a line perpen-
impedancefor the tftnsmitter. dicularto the line representing
the shortestdistance
to the station with which communioation is
The followi g sectionwill describetwo common desired.
types of antennaswhich satisiy the impedanoe
roqrirementol the FT-180A.
(1) DoubletAntenna
7
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(2) QuarterWaveWirc Antenna
CROUND CONNECTION
I
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POWER SUPPLY CONNECTIONS AC OPERATION
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CIRCUITDIAGRAM
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POWERTRANSFORMERPRIMARY CONNECTIONS
IO
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MOBILE INSTALLATION Powerconnectionsshouldbe madedirectly to the
battery instead of to the ignition svitch. The
A DC cable for mobile installation is included battery providesconsiderablefiltering againstigni
ri/ith the transceiver.If the DC cableneedsto be tion noise,while connectionto the ignition switch
extended,a heavy, low resistancecablemust be canplacethe FT-180Ain a noise-producing circuit.
usedto avoidexcessive voltagedrop in the cable. The power leadsmust be kept asshort aspossible,
and should be kept away lrom iglition cablesas
For under-dashmounting,a spccialmobilemount- much aspossible.
ing bracket is availablefrom Yaesudealers.This
bracket,modelMMB-2(or MMB-16),allowseasy When making battery connections,be certain to
mobileinstallationof the FT-180A. connect the RED power cable l€ad to the POSI-
TIVE (+) battery terminal, and the BLACK lead
The FT-180A should be mounted where there is to the NEGATIVE (-) terninal.
adequatespacearoundthe heat sink to allow frce
circulation of air. Allow a spaceof about 20 cm Befoferonnectingthe DC cxble(o thelransceiver,
behinda.d around the heat sink, and do not posi checkthe brltery voltagewilh the enginerunning
tion the transceiverdirectly in the path of the fast enough to show a charge on the vehicle's
heaterducts. ammeter,or immediatclyafter startingthe engine.
lf the voltage exceeds15 volts, the outomobile
When making battery oonnections,be absolutely voltageregulatorshouldbe adjusted,so asto limit
certainthat the proper polarity of the power cord lhe mcximumvoltageto lessthan l5 volts.
is observed.
This transceivershould not be operated from
a power solrrceof lessthan 12 volts. The trans-
CAUTION ceivershouldalwaysbe tumed off when the car is
started, to prcvent transicntsin the automobile
Permanent damage will result if reversed electrical syste from damaging the transistor
polarity supply voltage is applied to this circuitryof the FT-180A.
ttallsceiver. Out warranty does not cover
damage caused by reversed power supply
connecttons. CAUTION
_ II-
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7-.
MMB-2
MOBILE MOUNT INSTALLATION
Figure2
CAUTION
1 2-
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OPERAT I ON
( t ) Mekecertainthat all powersupplyanderound SELECTIVE CALLING FEATURE
connectionshavebeencofectly made.
A 1500 Hz tone generatoris availablefor selective
(:) Connect a 50-ohm antenna for the desired calling.Calibrationand operationusingthis featurc
operatingfrcquency to the rear panel ANT arc simple:
jack.
(1) Whena 1500H2toneis received from another
( 3) lnsert the micrcphone plug into the front station, set the CALIB/CALL switch to
panelMIC jack. If a non-standardmicrophone CALIB and rotate the CLARIFIER control
is used, be sure that the microphonehas an so your tone matchesthat of the incoming
impedance of 600 ohms. Connect head- signal.Your set is now calibratedto the same
phones,if desired,to the front panelPHONE frequencyasthat of the other station.
Jack.
(2) To transmit the 1500 Hz tone, push the
(4) Refer to lhe CAUTION notice on this page, CALIB/CALL switch up to the CALL posi-
and preset the controls and switchesas fol tion. The transmitterwill be activatedand the
lows: 1500 Hz tone sentfor aslong asyou hold this
MODE To desiredmode switch.
AF GAIN Adjust later to comfortable
level
RF GAl.' Fully clockwise CAUTION
METER S/FWD
CLAR 12 o'clock position NEVERCHANGECHANNELSOR MODES
CHANNEL Desiredchannel WHILETRANSMITTING,AS DAMACETO
SQL Fully counterclockwise THE TRANSCEIVER MAY RESULT.AL,
WAYSRELEASETHE PTT SWITCHAND/
( 5) Tum the POWERswitchON. The panellamps OR CALL SWITCHTO DEACTIVATETHE
and indicatolsshouldbecomeilluminated. TRANSMITTERWHENCHANGINGCHAN.
NELSOR MODES.
(6) Adjust the AF CAIN oontrol to a comfortable
listeninglevel.
t3 -
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FH-IsO REMOTE CONTROLLER Installation
INSTRUCTIONS
The FH-180 can be installedin any desiredmounf
The FH-180 Remote Contrcller is specifically ing position,and on any sudace,
dc<ignedior usewilh lhe FT-| 80A HF Transceirer,
after the Transceiverhas been apprcpdately 1. The suppliedmounting bracketscan be posi-
modified. A ten meter cable is suppliedwith the tioned so that the mounting screwsareeither
FH-180to a1lowcomplete controlofthe FT-180A underthe Controller,or on eitherside,accord-
from any convenientlocation, and the FC-420 ing to individualrequirements.lf the mount-
Remote Antenna Coupler, when used with the ing scrcwsarc to be located underneaththe
FT-180A,is alsocontrolledby the FT-180.The Controller, tempomrily bolt the bracketsto
part number of the ModificationKit requiredfor the Controller and hold it in the mounting
the FT-180Ais D3000266,and the procedureis position while marking the positionsof the
givenon page42. brackets on either side. Then retnove the
bnckets from the Controller and use the
Specifications bracketsas templatesfor loctting and drilling
the mountingholes.
Powerrequirements:
13.4VDC at 1 A, and 8 VDC at 50 mA 2. If the channel liequenciesa.e not already
(suppliedby the FT-l80A) shownon the channelplate beneaththe hand-
set, write the frequencieson the label paper
Functions: and installit underthe channelplate.
Power ON/OFF, Channelselection,AF gain
control, Cladfier adjustment,Tone CALL, 3. After the FT-180A has been modlfi€d, con-
Microphone input, Receiver oLltput (from nect the lemale conneotoron the Controller
Handsetand Speaker),PTT (Push'To-Talk) Cableto the FH-180,and the maleconnector
to the REMOTE jack on the modified FT-
AF Output: 180A,
Sp e a ke r ;2 W( 4 o h ms)
Handsetearpiece;0,2 W (4 ohms)
HandsetMicrophone:
-68 dBm output (600 ohms)
Dimensions(WHD):
80 x 120x 240 mm
Weight:
l 4 ks.
t4
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Operation To transmit when using the FH-180, squeezethe
PTT switch on the inside centet ol the handset
Set the POWERswitch on the FT-180A to the handle, and talk. Releasethis switch to rctum to
REMOTE position, and set the FH-180 POWER rcceive.
switchto ON. The geen lamp will light.
The CALL and CLAR controls on the FH-180
Selectthe desiredchannel using the CHANNEL function identically to their counterpartson the
solectoron the FH-180. &t the SPEAKERswirch FT-180A.
to ON, and adjust the AF GAIN control for the
desied volume level. This control and the AF
GAIN control on the FT-180A function inde- NOTE
pendently,so that only the cofltrol on the trang
ceiverwill affect the speakerin the transceiver,
and The handsetmust alwaysbe pressedsnugly
only the control on the FH-180 will affect the into the cradlewhen not in use.Otherwisethe
volumefrom the FH-l80 speakeror earpiece. FH-180 speaker will be disabled il the
SPEAKER switch is set to the MUTE posi
When privacy is desired,communicationsmay be tion. and incomingcallsmay not be heard.
conductedonly through the handset.To disable
the FH-180 speaker,set the SPEAKERswitch to
the MUTE position. This will silenoethe FH-180
speakerwhen the handsetis removed from the
cradle, though the speakerwill be reactivatedwhen
the hands€tis replaced.
FT.IEOA
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The selectedAF signal from analoggate eroos is TRANSMITTER
deliver€d to an active lowpass filter at e3ooe
(2SC1815Y),which eliminatesany high-pitchnoise ssB
on the audio signal.It is then deliveredto buffer
Qroro(2SCl8l5Y). Next, this signalpasses through The audio input signal from microphonejack Jor
a potentiometer,which controlsthe AF output, to is fed to J3oo,on the AF unit. The speechsignalis
audio power amplifier Q3or, (ppC2002V), and amplified by Q3oo, (2SC732BL) lnal delivereal
is then deliveredthroughJ3oo6to the speaker. through microphone gain control potentiometer
VR3@r to two stagesof AF amplifief
A portion ol the RX IF signal from e,oo7 is e3oo,
(2SC?32GR) and etrooa(2SCl8l5y). The output
delivercd to three stages of noise amplifier, from the emitter of Q*oo is applieclto clouble
a,or?,Q'0,6andQ,o,a(2SC1583). Eachindividual balancedmodulator Qrooe(MCl495p), wherethe
transistor contains two sections,whicl are con- amplified speechsignaland appljed carder signal
figured as differential amplifiers.When a carner produce a DSB signalat the IF ftequency(10.7
or noise-freesignal is rcceived,the noise signal MHz). The balanced modulator provides high
is rectifiedby D.I)zz,D,a,1 (1N60), producing carier suppression stability coresponding to
a DC voltage. This DC voltage is amplified by vadoustemperatureohanges. The signalis then fed
Q10,5(2SClEl5Y),which charges C,,:o for noise to Jroo,for deliveryto the IF unit.
blanker AGC purposes. This AGC voltage is
usedto controlthe gainofQror?ande,o16,When The IF signal appeadngat pin 2 of Jroor is fed
pulse-type noise is received, Dro* and Dror3
throughbuffer Qloo, (3SK73GR)to the appropri-
rectify the noise signal, which controls noise ate crystai filter for the mode in use(LSB, USB,
blankerswitchQ?ors. A3h) accordingto the instructionsfrom the mode
selector.The rcsulting SSBsignalis amplified by
Noise pulsesare of very short duration, but high
Qroo, (3SK73GR) and then delivered to single
amplitude.Becauseof the very short time constant balancedmixer Qroorand e,oo, (3SK73CR)on
of the RroeT/C,r,sdischargepath, ACC voltageis the RF unit. Here the IF signalis mixed with the
not induced by theseshort durationpulses.There- local signalfrom the local signaloscillator/buffer.
fore, the noise amplifiers operate at full gain, Finally, the RF signat is amplified by
prcviding maximum voltageto the baseof e,o,a. e,oo,
(3SK73CR)andQ,oo.(2SC2407) jn the pA unir.
When a desiredsignaland noisepulseare received
simultaneously,the blanking action is not im- A3h
paired,becousethe relativediffercnceberweenrne
desiredsignaland the noisepulseis still high. The USB signal at Q,oo, from the USB filter is
Joinedby a I0.7 MHz carriersignalfrom the carrier
oscillator, resultingin an A3h signal.The carrier
level is determined by VRloor on the IF unit,
sendingthe A3h signalor1the samepath followed
for SSB.
10 W POWERAMPLIFIER
ALC Circuit
A varietyof levelcontrolsystemsargincludedin
the FT-180A for protectionagainstoverdriveand
hish SwR.
Jtir'
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(s) AF SignalGenerator:Hewlett-packardModel RECEIVER ALIGNMENT
200ABor cquivalcnt.
1. Antenna Coil/RI Coit Atignmerlt
(6 ) A generalcoveregereceivercovering3 to 30
a) Set the CIIANNEL selector to thc cnannet
MHz,with a 100 kHzcrystalcalibrator. to be aligned, and thc RF GAIN control firlty
clockwise.
(7) FrcquencyCounter:YaesuMoclelyC-500or
b) Connect the signal gener:ltor to thc
equivalent,
with resolutjonto O.0l kHz and anrenna
jlck, and tune its output
frequencycoverageto 50 MHz. to the onanrlel
frequency.Now set the output lcvelto 90 clll.
(8 ) Oscilloscope:
Llcwlett-Ptckard
Model l7:l0A c) Adjust the coils shown below for traxrmum
or cquivalent. deflection on flre SJneter.
Cl l l : T,oo:. T ,o ol
NOTE: Regardirrg
Measurcment
Irvels CH:: T,ooa. Troi,.
CH3: T,oft. Iroo,
Wherl decibel levcls arc quotecl in the following CH4: Troo s, I,oo,
scctjon(e.9. "Apply a 90 dB signLrl . . ...), the CH 5: T,o ,n , T,0,,
rcferer)ceuscclis 0 dB = I !V. At 50 ohfts, this CH 6: T,o,,, T,o l
ievclis cquivalenttr) 107dBnr.
NOTEiAIi channeisale simplex_For ouplcx
channel alilnnrcnt, sec pagc 41,
stcp 2. lbr translbnncrlocntions.
AF UNI ]F UN IT
VR3(SQL PRESET)
UNIT
BOTTOM VIEW
29
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RX Mixer Coil Alignment IF Coil Adjustment
Set the CHANNEL selectorto any installed a) Set the CHANNEL selectorto any installed
channel, and the RF GAIN control fully channel, and rotate the RF CAIN control
clockwise. fully clockwjse.
b) Setthe signalgeneGtorexactlyto the channel b) Apply an 80 dB si$al from the signal
frequency,and apply a 90 dB signal. generatorto the ANT jaok. Adjust thefollow-
c) Now adjust T1016for maxirnum deflection ing coils on the IF unit for a maximumrcad-
on the S-meter. ing on the S-meter.
-T:o* T'oor
3. RX Trap Coil Alignment Thesecoil. should be aligneLlin lhe gjvcn
order, or the co!rcot pcak may not be
a) Set the CHANNEL selectotto any installed obtained. This procedure should also be
channel,imd connect the audio voltmeter to repeateda few times to obtain correct align-
the speakerjack. ment.
b) Connectthe siglal generatorto th€ antenna
jack, and applya 100 dB signalat 10.7MHz.
Adjust Troo, md T,o'4 a few times for
minimum indication on the audio voltmeter
and $meter.
!t l l r' ::
F5 F FFF F
r :,t
al;
1 j
I a
-') j
-
RF UNIT
30
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5. NB Coil Adjushnent b) Apply a 90 dB signalfiom the signalgenerator
to the ANT jack, and adjust VR,ooa for a
Set the CHANNEL selectorto any installed deflectionof 59+60dB.
channel,and oonnectthe signalgeneratorto c) Reducethe amplitudeof the signalgenerator
theANTjack. to l0 dB, and adjust VR,oo, to the point
b) Connectthe DC voltmeter to TPoTon the IF wherethe S-meterjuststartsto deflect.
unit, and adjust the signalgeneratoroulpur RepeatStepsb and c until the properdeflec-
to 40 dB on the channelfrequency. tion is obtained.
c) Now adjustT.o,r, Tro,, and Trorofor mtnl-
mum deflectionon the DC voltmeter. 7. ProductDetectorAlignment
I
)
IF UNIT
3I
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-
a :r I
AF' UNIT
32-
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TX lF Coil Alignment 8. ALC Alignment
a) DiscoflnectPo6 from its jack (Jroo6)on the Note: Do not switch channels or modcs
RF unit, and terminatePo6 with a 50-ohm duringtransmission.
resistor.Conneclthe RF probe of the VTVM a) Presetthe potentiometersand MODE switch,
to Por. as follows:
b) Adjust Troor and Tzoo,for maximum dellec- VRr-, AF Unit Full) counterrlockwise
tion on the VTVM. VR,oo, IF Unit Fully clockwise
VRo*, LPF Unit Fullyclockwise
IC Meterand Idling CurrentAlignment VRroo: I PF Unit Fullycounterclockwise
vR,uo' LPF Unit Full) counlerclocku ise
the +13.5volt lineto the PA unit,
a ) Disconnect MODEswitch A3h
and connect an ammeterir1 serieswith the b) On any channel,close the PTT switch and
line. Tum the CALIB/CALL switchto CALL. adjust VR,oor for a poweroutput of 50 watts
D./ Adjust VRsoorso that the readingon the lC on the dummy load/wattmeter. (50W PAI
meter will show the somevalueasthat or tlre 25 watts;I0W PAr 4 watts)
c) Check the power output for eachfrequency
c) Now releasethe CALIB/CALL switch,And and set the CHANNEL selectorto the channel
set VR3oorfully counterclockwise.Pressthe at whichminimumpoweris obtained.
PTT switch,and adjustVReoo,(100WPA), Q) Again adjust VRroor for a power output of
VRsoo,(50w PA), or VRnr, (lOW PA) for 67 wattson the dummyload/wattnreter (50W
a readingof 100 n1Aon the ammeter. PA: 33 watts;l0W PA: ? watts).
e) AdjustVRaoo,for 35 wattson the wattmeter
1. FWD MeterSetting (50WPAr l8 watts;IoW PA: 4 wotts).
Now sct the MODE switch to USB, the
Tum the CALIB/CALL switch to CALL, md
CALIB/CALL switch to CALL, and adjust
adjust VRsoo, to 80% of lirll scaleon the
VRoo6. for a readingof 100 watts on the
S/FWDmetcr.
dumm) lord/wrrrmer<r(50W PA: 50 warts;
low PA: I0 watts).
iu
tE
LPF/ALC UNIT
33
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Releasethe CALIB/CALL swrtch, and apply to 50 ohms). Tum the CALIB/CALL switch
a 2 mV 1000Hz siglal from the AF generator to CALL, and adjust VRaoor for 75 watts
to the MIC connector'Set the MODE switch power output, as indicatedon the wattmeter
to SSB(USBor LSB). (50WPA: 37.5watts;10WPA: ?.5 watts).
50w/100wPA UNIT
34
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COMMONCIRCUITS c) Removethe VTVM from P6o2aanalconnect
the frcquencycounterto the plug.
l. Carrier/LocalOscillatorAlignment Set the CLARIFIER control to the center
position, and adjust the core of T6001ror a
readingof 10.700MHz.
Note: When the optional crystal oven is
e) Now closethe PTT switch and adjustTC6oo?
installed,there is a differencein the
part numbers used in the FT-180A. for a rcadingof exactly 10.700MHz.
Part numbers of the form 60XX Next, rcmove the counter from p6oraand
should be read as 6XX (e.9., D6oo6 connect the frequency counter to J1qq5on
+ D60 6 ). the RF unit.
c) The local oscillator frequency must be
rJjustedb, the appropriare lrimmercrpdii-
a) Disconnect P6o,afrom its jack (J3oo3)on the tor, corrcspondingto the CHANNELselector.
AF unit, and connect the RF probe of the Adjust the trimmer capaciton on the CAR-
VTVM to P6o,a. RIER/LOCALOSC Unit as shownbelow,ro
b) Adjust T600, for maximum deflection on the the exactcrystalfrcquencies.
VTVM. The nominal value is approximately CHI I TC6oo,
0.2 volts. CH2: TCoon,
CH3r TC6oo.
CH4: TCun*
CH5: Tce,os
CH6: TC",,u
Tone OscillatorAlignment
RIGULATOR/CONTROL UNIT
35
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7
MO DIF IC AT I ONS
LSB FILTER INSTALLATION
l
Removethe bottom coverof the transceiver'
analcarefullydisconnectall connectorson the
tF unit. Then, unscrew the four lF unit
mountingscrewson the cornen of the unit-
"l
2) Install the LSB Filter on the IF unit usingthe
-;-"1
"1
-.1
I rr uur
I
nuts provialed,in the spacebesidethe existing
IF filte$. Solderthe pins of the filter to the
circuit board.
BOTTOMVIEW
X F.IO.7HL-A
HU-a
XF -1 0.7
i
I FILTER
- 10. 7HA
LSB FILTER
36
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OPTIONAL CRYSTAL OVEN INSTALLATION preuously remained loose, near the CAR-
RIER/LOCAL OSC Unit. (Refer to Figures2
1) Removethe bottom and top coversfrom the and3.)
chassis.
7) Crystalsused in the oven differ from those
2) On the bottom side of the tftnsceiver,dis- used wjthout, and so new crystalsmusr oe
connectPre on the lF unit, and Pr4 on the installed when the oven is added. See the
AF unit. On the top side,disoonnectPo5and procedureon the following page.
Po? on the RF unit. (Refer to FigurcsI and
J , r/P;.,(P" :,) J?tn7 /P6e(P 6111)
2.) Note: if the Remote Control Unit is
installedoverthe RF Unit,it must be removed
to accessPo?on the RF Unit.
CRYSTALTOCATIONS
Figure4
CRYSTAL DATA
38
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For example;toinstall 2182 kHz into channel
1, find the valuesfor 2.0 2.5 MHz in the c Hl cH2 CH3 CH 4 C H5 C H6
BAND TABLE. Therewe find that the tlans-
formeff shouldbe part no. L0020973,and the
capacitors,100 pF. From Figures5 and 6we
see that the transfomers shouldbe installed
in locationsT'oo, and T1ooj,and the capaoi-
torsin locationsCroz1andC1os3 (for CH 1).
Figure5 RF Unit
I
-lF
T
l* E tr nl
-iF
RF Unit - componentside
Figure6
39
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5. Refering to Part B in Figures7 and 8, install
a jumper from rhe point adjacentto the pin NOTE:
of lro corresponding to lhe channelbeing
installedto the point connectedto the pin of Improper jumper colmectionsmay damage
Joe correspondingto the LPF whose fre- the lowpassfilte$ and final transistors.
quencyrangeincludesthe channelfrequency.
For example,if ChannelI is to be 2182 kHz,
connect the jumper from the point next to When all desiredchannelshavebeeninstalled,
pin 2 of J1oto the 1.6-2.6MHz point next rctum the RF Unit to its odginalpositionand
to Joe. If morc than one channelis in the rcplaceth€ mountingscrcwsand connectoF.
same LPF bimd, simply make multiple con-
nectionsto the point adjacentto Joe.
Figur€7
B rer tu.p"o
RF U NIT PB _ 2 269 8
(tro. I
40
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SEMI-DUPLEXCHANNELS 3. Install the ChannelSelectorJumper(s)fronl
point adjacentto Jo? to the point adjacentto
1. Referring to Figure 4, on the CARRIER/ J'1 for the semi-duplexchannel(s)being
LOCAL Unit, install the RX crystal for the installed,asshownin Figure9.
semiduplex channelinto location l, 2 or 3;
arrd the TX crystal into location 4, 5 or 6, 4. Referringto step 5 and Part B of Figures7
rcspectively.That is, if CH I is to be semi- and 8 in the Simplex Channel procedure,
duplex, the TX crystalgoesin the CH 4 posi- install the LPF jump€r(s)for the TRANSMIT
tion; CH 2 semiduplex TX crystal in CH 5; frequencyin the CHl, CH2 or CH3 positions
and CH 3 semi-duplex TX crystalinto CH 6. (points in common with pins 4, 5 and 6 of
Jro, respectively).Do not install any LPF
2. Referringto the BAND TABLE on page44, jumper for semi-duplexchannelsin the CH4,
detemine the valuesof the transformersand CH5 or CH6 positions.
capaciton neededfor the RX and TX fre-
quencies.Install theseparts in the locations 5. Referringto Figurc 10, out the wirc to con-
listedbelow and shownin Figures5 and 6. nector Prr that coresponds with the CH
location that is being used as the transmit
CHANNELI: liequency for the semiduplexchannel.That
c H I ( RX) T,oo ,.T,"- , C ,n,,, C,o ., is, if CHI is to be semi-duplex,cut the wrre
c H 4 (TX) T,oo s,T,o - . C ,n- , C,o .u to pin 4 (designatedCH4 in Figure l0). For
CHANNEL2: CH2 semi-duplex, cut the wire to pin 5 (CH5);
c H 2 (RX) T,oo 4T,0
, "5 C . ,m2,C ,o54 and for CH3 semi-duplex,the wirc to pin 6
c H 5 (TX) Tro ,o ,T,0 ,,,C ,n,,,C ,0,, (cH6),
CHANNEL3l
c H 3 rRX) T,oo oT, o o - .C ,o:,,C .05,
c H 6 (TX) T,0,,. T,o ,,. C ,o,". C ,o,c
SEMI.DUPLEXJUMPER CONNECTIONS
FiSure9
RF Unit
CH
O N S E MI.O UP LE X (currorCB 3s smndu pr e r )
CH 6
(c !trorc H2i €mi llp exl
/,CH5
/ / .cH4 t.ut tot cHl in).drpte4
/',-CH3 -l
-
/ra lc,}l,z >ooNor cLrr
)
--Z,/-Cj-l.l
Fieurel0
4 l-
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FT-180A 6. Co lect one end of each of the supplied
MODIFICATIONPROCEDURE connection cables to the RF Unit: Plo to
FOR USEWITH THE FH.18O J'6,6,P1' to J161'
, andP" to J'o" .
Kit required:Part numberD3000266 '7. Referring to Figure 12, install the Remote
Control Unit (suppliedwith the kit) usingthe
1. Disconnect the FT-180A from the power the suppliedmounting screws.Makesurethat
source,and removethe 4 screwsaffixing the no wiresor connectorsarepinchedor trapped
top cover-Loosen the side plate scrcws,and beneaththe Unit.
removethe cover,
8. Connectthe other endsof the new connection
2. Refefiing to FigureI 1, locate the two scrcws cablesto the Remote Control Unit: Pa, to
affixing the Connector Unit. Removethese J7 o5,P so to J7o6, an d & r toJ7 o7.
screws,but do not rcmove the connectom
from the Unit yet. Disconnectthe following plugsone at a time
frcm the ConnectorUnit, and connectthem
3. Carefully disconnectplugs Pro, Pr and Pu to the jacks on the RemoteContrcl Unit: Pa5
from RF Unit (previouslybeneaththe Con- to Jror. P4" ro J,or. P4 lo J-or and P.s ro
nector Unit). Also disconnectplugs Pa3and I,oc.
P44iiom the ConnoctorUnit.
1 0. ConnectPs, from the newCHANNELselector
4, Removethe CHANNEL selectorknob,mount- switchto Jios on the RemoteContrcl Unit.
ing nut and washer,and removethis switch
and its wires disconnectedin the previous Il . Replacethe top cover and its 4 sorcws.This
slep. completesthe modification.
TOP VIEW
CHA NN ELS WITCH
J10 10/P 10
r 00|]
'fI, qJ1o1
u
J1606/P48
J1 605/P47
-C ONN EC TO F UN IT
1tP 1t
J1 60 1/P43 n
J1O12 tP t2 ll
J1603/P45
l n r u rtr \ nr u r' t
CO NNE CTO R
UNIT
Fig. 11
42
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C HA NNE LS WITC H
RE MOTECN TL UNIT
Jt01lP45 'J702/P46
TOP VIEW
Fig.12
43
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t-
BAND TABLE
FREQ.
RANGE TR]ANS-
FREQUENCY FORMERS
MODIFICA, RANGE Qtv CERAMICCAPACTTORS Qty
TION T 'o oz-T,or, (c'o ' r oru, c' o os
KIT NO, ' ' .-' ')
44
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PART S LI ST
rr4eren
MI Nt0 290 025 170
SP€AKER
v40 90 055
!!L i P2ooo.o4
R l .t lllt090 0t8 r;4w-tttiii l ruvlr
45
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c104 5 K 02 17s680 Cera.ricdisc 50wv 68nI
Dl00t 1010 . c 209 002 7 si 1ss53 (DDl 07C H68 0J5 0\')
1027 1030 crc46 K O21?nOr lo 0!'!
-
Lt011 1026 G 209 01 l8 Scholtky barier lSS9l (DD1 07CIIl 0l J50 V)
c ll l I K 02 t? 9021 " ll op l
(DDl 09C II1 ltJs0 V)
ct 1 07 K 02 179022 '' 1 60 r l
R1065. 108s t42245419 axb onlil ,n L/4wS i 4 ro (DDr09C Hr 6 1J5 0 V)
Rr 060,1061 t02245429 a.2sr cl 07l K0 217902 7 _ Z1 l) p l
-
R1087 J0 224 510 0 1 0!r (DD l l 2CH2? r J50 V)
R1089 r02 245 18 0 " " 18l] cr006,103 4, K 101 79024 " 0 0 l !l
R1086 J0 224 539 0 ,; ,. ,, 39o 10:l ? 10 39,104r (cDs080xnt03K50)
104 t,1 049,105
r,
R1052 r&is4io r0 s2,t0?1,1 072,
R1058 J0 224 556 0 " " 561) 1080 ,1 081,10 84,
R1055 J0 224 568 0 r0 87,r0 90,r
r00 ,
" " 685r 1113 ,1 120
R1009 t02 245 820
R1026, 1029 ,1036
J0, 224 510 1 ct00]J00 8, K t9 r49021
1038 1015 102 0, (UA TO IJ X4 T]K.I,4 5AE)
1027 10 33,1015
Rt0 l5 l 02l !oa245r2l " ,, l 20 n r 01 6,1040.1 042,
R1062 J0 224 515 1 " . : ,, 1 50f) 1044 ,1 06510 70
J022as1al ; 18ot 107 5,1076,10 77,
R1002, 1031 .103i, 1082 ,1 083,10 88,
1053 l 09l 10 93,
R l0?3 22 AA 1095 10 99,110|
Ja4!!2J1. - I103,11 04,1112 ,
R 1088,10 90 J02245211 Ll t4- l 6
R 027.1031 J02245131 , , 33 00
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R 044- 10 49 ,1 054 , ;
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r 106
R 003100 6,1 007 !02245681 :, ,, 6rfuo
021 cr005 (40 t?01 05 E tcoi ffi t yt i csoi l ' v-- l i i :
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R 034 t0224st22 ,, ,, t.2 to 1059 10 64 (L6RE 33)
050 t02245t52
')ot2is2,2
iro :r r ozo, Scoll^NiJ IADLIl (prgo44)
R 042 l 05l 10 58
R 094 J02245472 ,, ,, ,,4.7ttt INO UCTOR
-
I 025 !a2i45562 ,, ,, ,, 5.6k (l u 0 | I ,1015 r-ust6G-- _, l :L5 -l 0l K t 00 !ll
004, 100 8 ,r0 43,!42245t43 L100 1-10 03,1013r-a19lxB8 I FL5H-2?tK 2 ?0 /r H
076, 107 7l0 8l 10tl
R 067 t42245t83 L100 4 t0t0 ,t0 t2 t,11 9001 7 I L5Ll .l 02K l r r H
R 040,r070 !a224s223 t0t?.102 1
039 t0224s213 r!!t!qr Lm20952 n, 2 9
)J l1
R 0 68 !a224s4i3 !1! re L0020953
R 023,10 71 J02 245 t54 ,, ,, 15 0k0 r,1020 L0020954
t02245224 220 ko
R t022 t42245214
R 1069 J0 224 531 4 t30k o rnaruscontr,len
R1024 142245225 2.2Mo Tt 014 ,1 02r L0020t7lt
Tl 0ts,t0l ? ,l a l9 L0020209
c l109 K301 762 ?t Dippedmica 50WV 270pF 1020
(zl7D2?rK05) t !!tc.t!t8 !!!?!1'1
c l l0l K30 l? 6sr I ; ,, - 510fF Tr002 t0l l SeeBANDTABLE (page4tt
(21 8D511K 05) t l 00t L 00205 45
c1007 K302 ?90 92 ,, - 500WV 750pF'
(DMl9D?51J 5)
c 1lr 8, l12 l K02 r?2 040 Cerami.disc - 4pl J 1001.10 03
1006 P 0090 218 s015.arA
(DDr04 C 040C 50V) J 1001 P 0090 22s
clt22 (02 17t0 60 ', 6plr J 1007 P0090228 50 451 2A
(DDl0 4CH0 60D s0V ) J r00 8,1009.1 01l ,P 0090 122 50 4506 A
( t 108 K02t7 900 9 101 2
(DD104CH220J50V) J 1010 P 0090 221
c 1007,10? 4,10? 8,K021 755 60 " 56P F
l0?9, 108 5,108 6, (DD106 CH560J 50V )
ll10, llt9
Q5 000011
46
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!B-227Jt t00022738 R2 094,209 9,2103,
t02245562 , 5. 6k o
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a 10. 7I lH/ ) c0 2l? 30A P.c. Botud wirh Conponenlt
c!22732A !!?008,20r2,2124 t42245822 8 .2 ko
R2 023,202 4,2041J 022,151 03 , , 1 0 ko
2049 ,2055.20 75
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20 i3 G1 090 248 AN655 1 209 ?,2100.2 125
- 47
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l --
P O T€NTIO MEI€ F
J 5tIl l4 7t H tos!,\00 541 08 . l r 00 Ll
J 5l 7?310 :
f00 02 2?0 8 l 5 l ] l -r4ll H t05tral l 4 .i KB 4 .7 koL I
(l (). t ME z) c 022 ?00 8 P.C.Boardvith compone!ls J 5t l 2I101 H1|5LA 0l l1 0K B 1 0kO Ir
9,l VHz) c022100c vRl 00l J 5I7271t l H 102tA l tl -t]( B 4l koB
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cr 090340 MC t496P
cr 090124 MC l4 0t6B CP K02l l5l 0l Ccrami. disc 50wV ( H l00pl-
C10 902 84 lPC200 2V
c303 6,1017 K 02l19 025 " " 2 20 r F
(D Dlr l C 2: ll 5 0 v)
c100 4,3025 Kl 21 71t0 2 , 0. 0 01 !t
c 3l07l2 0c 2SC? 3rC R (DD10,1E102P50V)
48
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c ir24 1035.3038,K1 tt7900 8 Ceratnic
disc 5owv 0.01/tr
t 040 (DD106l0lz5
l 0\l
c:oo,lJo:u
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(Dl l0f 47l250v) P.C.lroardwilh Conponents
c1 049 K501771 52 - 0 .0015! ii
(50F 2U15 2r!0
c1 048 K50 1172 72 " ,, 0 .002 7,rF
(s 0r-2u 272 ro aaoor,40orl odi f l r05b4ro
ca t64 K50 1?73 32 " 0.0033 ,rFrra0o2,4oo5 T -c
crll8150i 2S Cl 8t5Y
(5 0t,2ul3 2NO
c106, K50 l?? 4? 2
(50f2u412v)
c1047, 10?tt Ll?s K50r 77 l0 l p4001 4q10 ,4020c2 090001 0Dt
(501,21r03il) D40lI ,101 6 c2 090118 Sl'ottky bericr lSS97
c3070 (5 ori71- o.r.,tx,FD40i 8J 02l 4O2j c2 015550 si lst 5s5
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c3 039, 3071 K50 17 i2 23 oa r2tt D 4ol ? G20902t8
(50 F21 r22 3M)
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4 3001, 3008,3017, (40 1?0105 F:lerlrolJ' tic 5o wv 1,rl l R4002,4003 tt0276339
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3 051, 10s5, 3056, l /2\! GK 3.3fl
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R 4007 ,4 008 r02245t2
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49
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t-
.447A
c4056.4071 K302 754 ?0 Djppednica 500rw 47pF c4094 ,4 096,410 1K 40r20 106 Elecrroiylic l0!lr
(LC Ql24?0J 5) (r6 RLr0)
c400?,4025,4040,(10 275 56 0 " 5 6PF c4086 K 40129 008 Electrolytic 16wV 33!F
4043,4062,4064, (LC Q12560 Js ) (16RE l 3)
4066
c4038,404? K30 2?5 680 68pF L4 032,401 3 !r,11!!!q LD4B -IR3J l.l 4H
iLCQ t2680 15) L4 030,403 5 L1190093 LB 4a 8R2J 8 .2!H
c4021 K30 275 750 t40 1t.4014 rr rsoosl lB4B l00J Io,rH
( LCQ1 2?50J 5) L4001 4006, L11 90r
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(3 027 58 20 82pf 4022 4027
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( LCQt 2 820J5 ) L4007 Looto958 !!q! li:ljlH'
c4031,40?0 K3 02? 510 1 - 100P F L400ll L0020959 3l or l i
( LCQ12 l01J 5) L4009 L0020960 3 6l! l{
c4017, 402 9 ,4 053Kl02 ?5 121 " 120P I' L 4010 L00 20961 ol!11 !i 11MH1
( LCQt 7 r2lJ5) 14on LOO2o962 1 .84!ll
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