INSTALLATION INSTRUCTIONS FOR PBL LOWER D-BORE SHAFT BEARING

KIT
R
WE

KIT

R
610-900-708, 610-900-709, 610-905-703, 610-905-704

CE
WE
Y

LO
BL

TS 4
PA
LO

CE

AF 70
EM

AF 09
IT
FT 08

T S 03

SH 05-
PA
7
TK
KIT
SS

AF 5-7
SH 00-
-

HT 0-9
S H -9 0 0
EA

SH -90
H T -9

IG 61
IG 610
A
T

RE 10

RE 610
LE

6
MP
3 1

RA
CO
6

RA
BO

BO

ST
14

ST
D
7 12

D
2
ITEM PART NUMBER DESCRIPTION QTY QTY QTY QTY QTY
1 700-107-146 LOCTITE TL242-OBS REF - - - -
8
2 856-070-002 7/16-20 NUT FLANGED 2 - - - -
3 807-265-080 3/8-16 X .50 SOC SET SCREW CUP 2 - - - -
4 806-265-160 3/8-16 X 1 SQ HD SET SCREW CUP 2 - - - -
15 5 000-024-661 BELT PULLEY 1 - - - -
8
6 000-024-659 YOKE LOWER 1 - - - -
7 090-003-401 CLUTCH RACE-WITH SLOT 1 - - - -
8 070-006-748 SPACER 4 - - - -
9 070-006-699 BEARING BALL 2 - 2 - 1
9 070-011-797 BEARING BALL "D" BORE 2 2 - 1 -
3 1 10 070-011-796 SHAFT LOWER D PBL ASM 1 1 - - -
10 070-006-746 SHAFT LOWER PBL ASM 1 - 1 - -
11 000-027-642 WASHER, STEEL 2 2 2 1 1
12 070-008-211 SHEAVE-FIRST STAGE LIFT 2 - - - -
13
13 070-008-210 SHEAVE-PADDLE DRIVE 2 - - - -
14 000-024-812 PULLEY ASSEMBLY LH 1 - - - -
7 15 000-024-811 PULLEY ASSEMBLY RH 1 - - - -

10 NOTE 4

2
REMOVE ALL LUBRICANT
FROM SURFACE
BEFORE ASSEMBLY

4
4

INSTALLATION INSTRUCTIONS:

1. REMOVE BEARINGS FROM THE OLD YOKE WITH TOOL P/N 792-514-041.
8
2. INSTALL BEARINGS IN THE OLD YOKE WITH TOOL P/N 792-514-040.
THE FLANGE ON THE BEARINGS SHOULD BE FLUSH AGAINST
THE INSIDE PORTION OF THE YOKE.
11
3. REMOVE ALL OIL RESIDUE FROM SHAFT AND INNER BEARING RACE.
4. PARTS AS NOTED, ARE THE REPLACEMENT PARTS PROVIDED BY THIS KIT.
NUMBERED PARTS ARE FROM YOUR EXISTING ASSEMBLY.
EVALUATE YOUR EXISTING ASSEMBLY AND RENEW WORN PARTS
WITH PARTS IDENTIFIED IN TABLE FROM YOUR KIT.
5. ASSEMBLE THE SHAFT ACCORDING TO THE DIAGRAM.
6. CENTER THE BELT PULLEY AND TIGHTEN ONE SET SCREW.
MAKE SURE THE SET SCREW SITS ON THE FLAT OF THE D-BORE SHAFT.
5
7. USING THE BELT PULLEY TO HOLD THE SHAFT, TIGHTEN ONE NUT.
11 NEXT, TIGHTEN THE OTHER NUT TO 65 ft/lbs.
8
MAKE SURE THE ASSEMBLY IS CENTERED.
8. WITH THE ASSEMBLY TIGHT, LOOSEN THE ONE SET SCREW ON THE BELT PULLEY.
THERE MIGHT BE SLIGHT MOVEMENT IN THE COMPONENTS AND YOKE.
MAKE SURE THE YOKE IS STRAIGHT AND NOT PRESS TOGETHER OR SQUEEZED TO ONE SIDE.
BOTH ARMS ON THE YOKE SHOULD BE PARALLEL.
9. TIGHTEN BOTH SET SCREWS ON THE BELT PULLEY,
MAKING SURE THEY REST ON THE FLAT OF THE D-BORE SHAFT.
REMOVE ALL LUBRICANT
FROM SURFACE 10. RECHECK THE END NUTS FOR 65 ft/lbs OF TORQUE.
BEFORE ASSEMBLY

IMPORTANT:

ALL COMPONENTS ON THIS SHAFT ARE RELYING ON THE FACT THAT

THEY ARE SQUEEZED TOGETHER TO WORK.
IF THE NUTS LOOSEN ON THIS SHAFT, FAILURE WILL OCCUR.
WARRANTIES ARE VOID IF THIS PROCEDURE IS NOT FOLLOWED.
9 NOTE 4
400-070-006 Rev. C
ECR 11-0174