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Power Cables
INDEX
1. GENERAL
2. PVC AND XLPE POWER CABLES
3. SELECTION, LAYING AND INSTALLATION OF
CABLES
4. TESTING OF CABLES
5. MAINTENANCE
CHAPTER 1
GENERAL
1.1 INTRODUCTION
iii. Its use does not spoil the beauty of place, cities.
1.2.1 Conductor
1.2.2 Insulation
1.2.3 Protection
Following protecting layers are provided for
protection of the cable.
a. Inner Sheath
b. Armouring
Armouring is provided to avoid mechanical
injury to the cable. Depending upon the
application, the cable may be armoured or
unarmoured. The armouring is applied over the
core insulation or inner sheath for single core
cables and over the inner sheath for the multicore
cables.
Armour is a metallic wrapping over the
cable insulation. For single core cables, non
magnetic materials are used as armour, for
example, flat aluminium wire. In multicore cables,
common armour is provided for all the laid up
cores and the armour material may be galvanized
round steel wire or flat steel strip.
c. Outer Sheath
Single core and multicore cables are
provided with an extruded PVC outer sheath. The
colour of the outer sheath is generally black.
Conductor
Insulation
Inner sheath
Armour
Outer Sheath
i. Wiring cables
*****
CHAPTER 2
CONDUCTOR
PVC INSULATION
PVC BINDER TAPE
PVC OUTER SHEATH
COPPER CONDUCTOR
PVC INSULATION
PVC BEDDING
ALUMINIUM WIRE ARMOUR
BINDER TAPE
PVC OUTER SHEATH
PVC INSULATION
PVC INNER SHEATH
GALVANIZED STEEL WIRE ARMOUR
PVC OUTER SHEATH
CONDUCTOR
XLPE INSULATION
PVC BINDER TAPE
PVC OUTER SHEATH
XLPE INSULATION
BINDER TAPE
PVC BEDDING
GALVANIZED STEEL TAPE
BINDER TAPE
PVC OUTER SHEATH
CONDUCTOR
(CIRCULAR SHAPED)
XLPE INSULATION
MYLAR TAPE
PP YARN OR PVC FILLER
LSOH BEDDING
GALVANIZED STEEL WIRE BRAIDING
PVC OUTER SHEATH
XLPE INSULATION
NON-MAGNETIC ARMOURING
FILLING MATERIAL
ARMOURING
INNER SHEATH
PVC OUTER SHEATH
COMMON COVERING
ARMOURING
INNER SHEATH
ARMOURING
Circular Conductor
STRANDED CONDUCTOR
COMMON COVERING
CHAPTER 3
SELECTION, LAYING AND INSTALLATION
OF CABLES
3.4.1.2 Clearances
3.4.1.7 Reinstatement
• After laying the cable it should be checked again
for ensuring that the all cable ends are undamaged
and sealed.
*****
CHAPTER 4
TESTING OF CABLES
Rt ohm/km at 20°C.
R20 =
(1+ α ) (t-20)
Where
*****
CHAPTER 5
MAINTENANCE
5.1 GENERAL
5.2 INSPECTION
*****
ANNEXURE I
CAMTECH/2005/E/Cables/1.0
Handbook on Power Cables of General Services
CURRENT RATINGS (ac) AS PER IS 3961 (Pt.-II)-1967 FOR TWO SINGLE CORE 650/1100 VOLTS UNARMOURED
OR NON-MAGNETIC ARMOURED PVC INSULATED (HEAVY DUTY) CABLES
52
Handbook on Electrical Power Cables of General Services March, 2006
CAMTECH/2006/E/Cables/1.0 50
ANNEXURE II
Handbook on Power Cables of General Services
CURRENT RATINGS (ac) AS PER IS 3961 (Pt.-II)-1967 FOR THREE SINGLE CORE 650/1 100 VOLTS UNARMOURED
CAMTECH/2005/E/Cables/1.0
OR NON-MAGNETIC ARMOURED PVC INSULATED (HEAVY DUTY) CABLES.
53
Handbook on Electrical Power Cables of General Services March, 2006
CAMTECH/2006/E/Cables/1.0 51
ANNEXURE III
Handbook on Power Cables of General Services
CAMTECH/2005/E/Cables/1.0
CURRENT RATINGS (ac) AS PER IS 3961 (Pt.-II)-1967 FOR TWIN 650/1 100 VOLTS ARMOURED
OR UNARMOURED PVC INSULATED (HEAVY DUTY) CABLES.
NOMINAL AREA LAID DIRECT IN THE
IN DUCTS IN AIR
OF CONDUCTOR GROUND
COPPER ALUMINIUM COPPER ALUMINIUM COPPER ALUMINIUM
mm2 A A A A A A
1.5 23 18 20 16 20 16
2.5 32 25 27 21 27 21
4 41 32 35 27 35 27
6 50 40 44 34 45 35
10 70 55 53 45 60 47
16 90 70 75 58 78 59
25 115 90 97 76 105 78
35 140 110 120 92 125 99
50 165 135 145 115 155 125
70 205 160 180 140 195 150
95 240 190 215 170 230 185
120 275 210 235 190 265 210
150 310 240 270 210 305 240
185 350 275 300 240 350 275
240 405 320 345 275 410 325
300 450 355 385 305 465 365
400 490 385 425 345 530 420
Draft
Note : The current ratings apply to cables with sectors shaped conductor of sizes above 25 mm2 for round
54
conductors lower ratings shall be taken.
ANNEXURE IV
Handbook on Power Cables of General Services
CURRENT RATINGS (ac) AS PER IS 3961 (Pt.-II)-1967 FOR THREE, FOUR & FIVE CORE 650/1 100 VOLTS
CAMTECH/2005/E/Cables/1.0
ARMOURED OR UNARMOURED PVC INSULATED (HEAVY DUTY) CABLES.
NOMINAL AREA OF LAID DIRECT IN THE GROUND IN DUCTS IN AIR
CONDUCTOR COPPER ALUMINIUM COPPER ALUMINIUM COPPER ALUMINIUM
mm2 A A A A A A
1.5 21 16 17 14 17 13
2.5 27 21 24 18 24 18
4 36 28 30 23 30 23
6 45 35 38 30 39 30
10 60 46 50 39 52 40
16 77 60 64 50 66 51
25 99 76 81 63 90 70
35 120 92 99 77 110 86
50 145 110 125 95 135 105
70 175 135 150 115 165 130
95 210 165 175 140 200 155
120 240 185 195 155 230 180
150 270 210 225 175 265 205
185 300 235 255 200 305 240
240 345 275 295 235 355 280
300 385 305 335 260 400 315
400 425 335 360 290 455 375
Note : 1. The current ratings apply to cables with sectors shaped conductors of sizes above 25 mm2 for round lower
conductors ratings shall be taken.
Draft
55
2. In case of four and five core cables only three cores are carrying full load current.
ANNEXURE V
Handbook on Power Cables of General Services
CURRENT RATINGS (dc) AS PER IS 3961 (Pt.-II)-1967 FOR 650/1 100 VOLTS ARMOURED
CAMTECH/2005/E/Cables/1.0
OR UNARMOURED PVC INSULATED (HEAVY DUTY) CABLES.
Note : 1. For conductor size smaller than 70 mm2 the dc rating is the same as the ac rating. (See annexure 1 & 2).
Draft
56
Handbook on Electrical Power Cables of General Services March, 2006
CAMTECH/2006/E/Cables/1.0 1
REFERENCE
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OUR OBJECTIVE