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Electrical Wiring
INTRODUCTION
4.1
FZ
00 GENERAL
Model YR 2009
English Edition RDCE-09FZ6Y030-00
Destination: MHR
March 2009 Printed in Malaysia
Copyright
Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)
Black plate (2,1)
INTRODUCTION E W 0 1
Content /I
00 GENERAL
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1
Copyright
Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)
E W 0 1 INTRODUCTION
/II Content
All information, illustrations and product descriptions contained in this manual are correct at time of publication. We however reserve the
right to make changes at any time without prior notice or obligation.
INTRODUCTION E W 0 1
Content /III
NOTE
00 GENERAL
/1 FOREWORD / HOW TO USE THIS MANUAL / MODELS
FOREWORD WEW000FWORD043
This Electrical Wiring Manual contains information necessary for inspection and servicing of PROTON
electrical wiring in the form of wiring harness configuration diagrams and function-separated circuit
diagrams.
It is recommended that all service mechanics engaged in the servicing of the vehicle refer to the
following publications as well as this manual.
CONTENTS
The preceding page contains GROUP INDEX which lists the group/sub-group title and group/sub–
group number.
PAGE NUMBERS
All page number consist of two sets of numbers, two digits at the above and slash follows by number
at the bottom. The digits preceding at the above position indentify the number of the group. The
slash following with digits at the bottom represent the consecutive page number within the group.
This numbers can be found together on the top left or right of each page.
MODELS WEW000HREAD120
GENERAL 00
OPERATING INSTRUCTIONS DOCUMENT /2
00 GENERAL
/3 HOW TO READ CONFIGURATION DIAGRAMS
The wiring harness diagrams clearly show the connector locations and harness routines at each site of
actual vehicle.
DOIHH000R04001
Label Indication
A Denotes a section covered by a corrugated tube.
Denotes earth point.
B Same earth number is used throughout circuit diagrams to facilitate search
of earth point. Refer to module 4.2 group 03 single part installation
position for details of earth points.
Denotes connector no, connector pins no and connector colour in bracket.
The same connector no. is used throughout the circuit diagrams to
facilitates connector location searches. The first alphabetical symbol
indicates the location site of the connector and a number that follows is
C the unique number.
Furthermore, to make searching easier, number of connector pins and
connector colours (except in the case of milky white) are listed. Refer to
section wire and connector colour.
D The mark * shows the standard mounting position of wiring harness.
GENERAL 00
HOW TO READ CIRCUIT DIAGRAMS /4
CIRCUIT DIAGRAMS
NOTE:
The circuit of each system from fuse (or fusible link) to earth is shown. The power supply is shown at
the top and the earth at the bottom to facilitate understanding of the current flow.
DOINH000R09006
Label Indication
1 Indicates group/sub-group name
2 Indicates group/sub-group title
3 Indicates group/sub-group number
4 Indicates page number
5 Indicates circuit diagram title
6 Indicates power takeout (Refer section Abbreviation Symbols)
00 GENERAL
/5 HOW TO READ CIRCUIT DIAGRAMS
Label Indication
7 Indicates harness junction point/bonded for another system. It corresponds to the junction
point number indicated on the destination system circuit diagram. Example: B-02 where, B
: harness name which is listed as below:
B : Body harness C : Control harness
E : Front End harness D : Door harness
F : Front harness G : Tail gate harness
R : Rear harness I : Instrument panel harness
and 02 represent the bonded number.
8 Indicates the destination code system(Refer section Codes of the Destination System)
9 If no space is provided to show the connector symbol, the subjected connector No. is
expressed with and the connector symbol is shown in another blank space.
10 An ‘‘X’’ at the end of a connector number indicates that the connector is connected to a
centralized junction that is shown in the section Centralized Junction.
11 In the case of single pole connector, the terminal number and connector symbol are
omitted.
12 Indicates that diagram is continued at on next page.
13 Indicates connector number. The same number as the wiring harness diagram is used.
14 Indicates the power supply in the control unit. If no voltage is displayed, this indicates
system voltage.
15 Indicates shield wire.
16 Indicates the operating conditions of the coolant temperature switch, etc.
17 Indicates continuity of harnesses on both pages.
GENERAL 00
HOW TO READ CIRCUIT DIAGRAMS /6
DOINH000R09005
Label Indication
18 Indicates terminal No.
19 A broken-line indicates that these connectors are the same intermediate connectors.
20 Indicates that the diagram is continued from on the previous page.
21 In case two or more connectors are connected to same device, marking indicating the same
connector are connected by a broken line.
22 Indicates input/output to/from control unit (current flow direction).
where, 1 : input, 2 : output, 3 : input/output
DOIIH000R9004
00 GENERAL
/7 HOW TO READ CIRCUIT DIAGRAMS
Label Indication
23 Indicates current flow downward or upward as controlled by control unit.
24 Indicates harness junction point for an earth where the wire diameter or colour changes.
25 Indicates vehicle body earth point. (Same number as that of earth point in wiring harness
diagram and installation locations of individual parts).
26 Indicates wire size and colour(Refer section Wire and Connector Colour Code)
27 Indicates that the terminal is a spare one in case the device (sensor in this case) is not
supplied according to the specifications.
28 The symbol Indicates that the actual harness connector is marked with numbering.
GENERAL 00
HOW TO READ CIRCUIT DIAGRAMS /8
NOTE
00 GENERAL
/9 MARKINGS FOR CONNECTOR EARTHING
DOINH000R09004
GENERAL 00
MARKINGS FOR CONNECTOR EARTHING /10
DOIIH000R9006
DOIIH000R9008
DOIIH000R9007
00 GENERAL
/11 MARKINGS FOR CONNECTOR EARTHING
3
DOIIH000R9012
5
DOIIH000R9015
DOIIH000R9014
6
DOIIH000R9017
DOIIH000R9016
8
DOIIH000R9021
DOIIH000R9020
GENERAL 00
ENGINE JUNCTION BLOCK AND PANEL FUSE BOX CONNECTORS DISASSEMBLY SEQUENCE /12
DOINH001R09004
DOINH001R09003
DOINH001R09002
DOINH001R09001
00 GENERAL
/13 CODE OF DESTINATION SYSTEM
DOINH001R09005
GENERAL 00
CODE OF DESTINATION SYSTEM /14
00 GENERAL
/15 CODE OF DESTINATION SYSTEM
GENERAL 00
WIRE AND CONNECTOR COLOUR CODES /16
Wire colour and connector colour are identified by the following colour codes.
CONNECTOR CODING
For connector the first appearence in bracket indicates the colour of the connector (if no colour listed
means that connectors colour are milky white) and the second code indicates number of connector
pins and connector location site symbol.
Example:
WIRE CODING
If a cable has two colours, the first of the two colour code characters indicates the basic colour (colour
of the cable coating) and the second indicates marking colour.
00 GENERAL
/17 WIRE AND CONNECTOR COLOUR CODES
Example:
DOIHH000R04044
Label Indication
1 Marking colour
2 Basic colour
Wire size
1. No code indicates 0.5 mm2 (0.0008 in2).
3
2. Cable colour code in parentheses indicates
0.3 mm2 (0.0005 in2).
F : Flexible wire
4
T : Twisted wire
GENERAL 00
TYPE OF SYMBOL /18
Connector
Battery (F) – Female side
(M) – Male side
DOIHH000R04045 DOIHH000R04046
DOIHH000R04047 DOIHH000R04048
DOIHH000R04049 DOIHH000R04050
DOIHH000R04051 DOIHH000R04052
Diode Buzzer
DOIHH000R04053 DOIHH000R04054
Capacitor Chime
DOIHH000R04055 DOIHH000R04056
Fuse Thyristor
DOIHH000R04057 DOIHH000R04058
DOIHH000R04059 DOIHH000R04060
00 GENERAL
/19 ABBREVIATION SYMBOLS
DOIHH000R04061 DOIHH000R04062
DOIHH000R04063 DOIHH000R04064
DOIHH000R04065 DOIHH000R04066
DOIHH000R04071 DOIHH000R04072
Speaker Coil
DOIHH000R04073 DOIHH000R04074
GENERAL 00
ABBREVIATION SYMBOLS /20
00 GENERAL
/21 ABBREVIATION SYMBOLS
Abbreviation sym-
Name of switches and relays Operation
bol
Dimmer/passing switch LO Low beams ON
HI High beams ON
Lighting switch TAIL Position, tail, licence-plate and instrument
panel lamps ON
HEAD Headlamps ON
Room lamp switch DOOR Room lamp ON when a door is open
Condenser fan motor control HI Condenser fan motor operates at high speed
relay LO Condenser fan motor operates at low speed
Blower speed control switch LO Blower operates at low speed
ML Blower operates at medium low speed
MH Blower operates at medium high speed
HI Blower operates at high speed
Air conditioner switch ECONO 1st position (economical operation)
DRY 2nd position (full load operation)
Wiper switch LO Wipers operate at low speed
HI Wipers operate at high speed
INT Wipers operate intermittently
Turn signal switch BT Battery
LH L.H. turn signal lamps ON
RH R.H. turn signal lamps ON
Power window switch UP Window closed
DOWN Window opened
Door lock actuator/Door lock LOCK Door locked
control unit/Door lock key
UNLOCK Door unlocked
cylinder switch
GENERAL 00
APPLICABLE MODEL CATEGORIES /22
Abbreviation sym-
Name of switches and relays Operation
bol
Remote controlled mirror LH L.H mirror operates
switch RH R.H mirror operates
UP Up direction
DOWN Down direction
RIGHT Right direction
LEFT Left direction
Others ON Switched on
OFF Switched off
The applicable model categories are indicated below for easy identification.
Division Contents
Indicates vehicles with 1300 DOHC CAMPRO
S4PE
engine.
Indicates vehicles with 1600 DOHC CAMPRO
S4PH
engine.
MPI Indicates vehicles with multi-point injection.
Indicates vehicles with double overhead cam-
DOHC
shaft engine.
A/C Indicates vehicles with air-conditioner.
A/T Indicates vehicles with automatic transmission.
M/T Indicates vehicles with manual tansmission.
00 GENERAL
/23 APPLICABLE MODEL CATEGORIES
NOTE
INTRODUCTION E W 0 1
INDEX /1