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(COMPENDIUM) NTC-M
of the
NMFPI
Bilge Water & Waste
Oil Operation Mgt. NORWEGIAN MARITIME FOUNDATION OF THE PHILIPPINES, INC
Table of Contents
TOPIC 1 Regulatory Framework
TOPIC 2 Introduction to OWS and Bilge Water System
TOPIC 3 Bilge Water Treatment Techniques
TOPIC 4 Bilge Water/Oily Waste Laboratory Facility Familiarization and Operation
TOPIC 5 Correct Entries in the Oil Record Book – Part I
TOPIC 6 Port State Control Inspections
TOPIC 7 Seafarers Role and Attitudes in Pollution Prevention
Appendices:
ORB Part 1 Oil Record Book – Part I Machinery Space Operations (All Ships) Sample IOPP Certificate
MSA Maritime Safety Advisory (MARPOL Annex 1 Requirements – Check List)
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INTRODUCTION
This course program is designed for marine engine and deck officers involved in the
management and operation of bilge water treatment system on board ships. The overall goal
of the program is to update trainees’ knowledge on existing regulations and treatment
techniques for bilge water. Practical exercises on the proper management and operation of
bilge water are emphasized to demonstrate expertise and full understanding on the treatment
and disposal processes of bilge water.
The course covers the following topics: regulatory framework on OWS, oily waste treatment
techniques, bilge water on-line monitoring system, correct entries to Oil Record Book – Part
1, port state control inspection, site assessment / faults and remedies, and seafarers’ role and
attitudes in pollution prevention.
This course is conducted for one (1) week. It consists of 21-hour lecture and 9-hour
laboratory. In general, this course aims to meet the mandatory minimum requirements for
knowledge, understanding and proficiency in relation to the competence standard of the 1995
STCW Code, Table III/1 and Table III/2 for marine engineering in the operation and
management level. This module provides the background knowledge to support monitoring
and controlling compliance with legislation to ensure protection of the marine environment.
COURSE OBJECTIVE
The objective of this course is to upgrade the knowledge and skills of trainees involved in
managing and operating bilge water treatment system on board. This functional element
provides the detailed knowledge and skills to support the tasks, duties and responsibilities in
monitoring and controlling compliance with the legislation to ensure protection of the
environment. Trainees successfully completed this course should be able to:
• explain the principles underlying MARPOL 73/78, Annex I Regulations concerning
Oil Water Separator
• describe the physical and chemical treatment methods for bilge water on board
• explain all possible modifications and improvement in handling bilge water and oily
waste on board within the context of the regulations
• write correct entries to Oil Record Book
• explain how port state control inspections are conducted
• explain seafarers’ role and attitudes in pollution prevention
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Diagrams:
NTC-M Bilge Water / Waste Oil Operational Management
Laboratory Facility
TOPIC 1
♦
Regulatory Framework
Content: Page
TOPIC 1
Regulatory Framework
1.1 International Environmental Regulations for Shipping
Class Societies play an important role in ensuring the safety, seaworthiness and
quality of these national registries. Especially with an increasing number of
responsibilities being delegated to them by flag states, who have neither the
expertise nor the financial standing to ensure that vessels flying their flags are in
compliance with international conventions. The continued existence of
classification societies is very essential for the promotion of safety of life and
property at sea, as well as to conserve our sensitive environment and marine
resources.
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Port States
Given the complexities inherent in an international framework for registry and
class certification, Port States have increasingly exercised their right to inspect
incoming vessels. Port state inspections have become the principal rampart
against substandard shipping, at least to the extent that countries are able to, and
choose to, exercise this prerogative. Many countries have organized their Port
State Control Agencies into international groupings (“Memoranda of
Understanding” – MOU) that exchange information among participants. The
principal MOU's covers Europe, the Asia-pacific region and North America. Not
all ships are inspected, but, with the development of targeted boarding matrices,
Port State Control inspections have a fairly reasonable chance of catching the
most offensive/flagrant substandard ships.
As the 1973 MARPOL Convention had not yet entered into force, the 1978
MARPOL Protocol absorbed the parent Convention. The combined instrument is
referred to as the International Convention for the Prevention of Marine Pollution
from Ships, 1973, as modified by the Protocol of 1978 relating thereto (MARPOL
73/78), and it entered into force on 2 October 1983 (Annexes I and II).
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States Parties must accept Annexes I and II, but the other Annexes are voluntary.
No. of
Entry into % world
Instrument Contracting
force date tonnage*
States
MARPOL 73/78 (Annex I/II) 02-Oct-83 138 97.84
MARPOL 73/78 (Annex III) 01-Jul-92 123 94.05
MARPOL 73/78 (Annex IV) 27-Sep-03 113 75.27
MARPOL 73/78 (Annex V) 31-Dec-88 128 96.13
MARPOL Protocol 1997 (Annex VI) 19-May-05 37 72.26
States Parties must accept Annexes I and II, but the other Annexes are voluntary.
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MARPOL Annex 1
The regulations of Annex I - 2006 edition - are divided into seven (7) chapters:
Chapter 1 : General
Chapter 2 : Surveys and Certification
Chapter 3 : Requirements for Machinery spaces of all Ships
Chapter 4 : Requirements for the Cargo Areas of Oil Tankers
Chapter 5 : Prevention of Oil Pollution Arising from an Oil Pollution
Chapter 6 : Reception Facilities
Chapter 7 : Special Requirements for Fixed or Floating Platforms
This course chapter will concentrate on the regulations in chapter 2 and 3 as they
are relevant to bilge water operations.
For extension and other provisions please refer to specifics of this Regulation.
Based on the given circumstances the Port State shall take such steps as will
ensure that the ship shall not sail until the situation has been brought to order or
deficiency have been rectified.
Any ships of 10,000 gross tonnages and above shall be provided with oil filtering
equipment complying with the same requirements stated above and with
arrangements for an alarm and for automatically stopping and discharge of oily
mixture when the oil content in the effluent exceeds 15ppm.
* Ships, such as hotel ships, storage vessels, etc., which are stationary except for non-cargo-carrying
relocation voyages need not be provided with oil filtering equipment.
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Adoption, entry into force & date of taking effect of Special Areas
Date of Entry
Special Areas Adopted In Effect From
into Force
Mediterranean Sea 2 Nov 1973 2 Oct 1983 2 Oct 1983
Baltic Sea 2 Nov 1973 2 Oct 1983 2 Oct 1983
Black Sea 2 Nov 1973 2 Oct 1983 2 Oct 1983
Red Sea 2 Nov 1973 2 Oct 1983
“Gulfs” area 2 Nov 1973 2 Oct 1983
Gulf of Aden 1 Dec 1987 1 April 1989
Antarctic area 16 Nov 1990 17 Mar 1992 17 Mar 1992
North West
25 Sept 1997 1 Feb 1999 1 Aug 1999
European Waters
Oman area 15 Oct 2004 1 Jan 2007
Southern South
13 Oct 2006 1 March 2008
African waters
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ORB shall be kept in such a place as to be readily available for inspection at all
reasonable times. Retention period is 3 years after the last entry has been made
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Some coastal States in the US consider that it is not their best interest to
participate in an international oil pollution liability and compensation regime.
Vessels engaged in Canadian trade need to have their Shipboard Oil Pollution
Emergency Plan (SOPEP) adapted to meet the Canadian Shipping Act.
In other country carrying an approved SOPEP one will be in compliance with said
law.
The Oil industry contributed to a fund under the Contract Regarding an Interim
Settlement to Tanker Liability for Oil Pollution (CRISTAL) will cover $36
million per incident.
1.7 The US Spill Prevention Act and Related Regulations (US 33 CFR)
1989 Exxon Valdez incident was instrumental in inspiring the passage of the Oil
Pollution Act of 1990. The OPA Increased significantly the liability of the
responsible party of an oil spill in U.S. waters and the Exclusive Economic Zone,
including liability for all environmental damage
For nations that have accepted, ratified IMO CLC convention the owner may limit
his liability to a certain amount per gross tonnage. This liability for oil pollution
will be well within the Protection and Indemnity (P&I) Insurance with a standard
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Under OPA 90 the internationally accepted limitations have been set aside leaving
the responsible party for a vessel from which the oil is discharged to be exposed
to unlimited liability that will only have an insurance coverage of $500 + $200
million.
Witness Tampering
Is when a person or company knowingly uses intimidation or physical force to
influence testimony, causes or induces a witness to withhold testimony, or alters,
destroys, conceals, and/or evades the legal process in connection with an ongoing
investigation of pollution and/or illegal discharge incidents then, he/she is
criminally liable.
Willful Blindness
A person also may be criminally liable under the doctrine of willful blindness. If a
person is aware that there is a high probability that criminal activity is occurring,
but that person deliberately avoids learning the truth about the activity, then that
person may be considered to have acted knowingly for purposes of criminal
liability under the willful blindness doctrine.
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During the 1990s, the United States’ use of criminal penalties to enforce
environmental laws, particularly as related to the maritime industry, was viewed
by the rest of the world as heavy handed and unnecessary. Today, however, like
the US, many countries are using criminal enforcement as an important tool in
their effort to protect the environment and achieve compliance through
deterrence. The historical inclination of regulatory authorities to emphasize
compliance over punishment is changing and punishment is increasingly taking a
greater role in environmental enforcement.
The proposal is an effort by the EC to stop the discharge of waste, including cargo
residue, from ships in EU and international waters. Specifically, the directive
provides detailed rules for the discharge of polluting substances, including oil and
chemicals, and makes any violation of those rules illegal in EU waters. In
addition, the proposed directive prohibits pollution on the high seas, irrespective
of the flag of the ship.
This directive has drawn much criticism from the shipping industry. In response
to the directive, INTERTANKO, the International Chamber of Shipping, the
European Community Shipowners’ Association and the Oil Companies
International reacted on the above-mentioned directive.
Marine Forum have submitted a joint position paper to the European Parliament
highlighting potential problems with the proposal, including concern that some of
the criminal sanctions outlined in the directive would undercut internationally
agreed standards and be in direct conflict with the International Convention for
the Prevention of Pollution from Ships (MARPOL) and the United Nations
Convention on the Law of the Sea. This newfound aggressiveness of the EU rivals
that of the US, which has been criminally prosecuting environmental cases against
the maritime industry since the mid-1990s and continues to do so, more
aggressively than ever, through the United States Department of Justice’s (DOJ)
Vessel Initiative. The DOJ continues to focus on the maritime industry.
Government officials warn that the Vessel Initiative will continue until the
number of referrals ‘dwindles to zero’ and has recently stated that the pollution
problem is ‘so rampant and so pervasive within the maritime community’ that it
has ramped up enforcement and is prosecuting cases up and down all US coasts.
Low Capacity is mainly used for bilging of engine room spaces onboard all ships
above 400 GRT operating in a range of 15ppm. This is the system that is most
common known by port state inspectors. It consists of a bilge water separator with
a bilge alarm unit.
High Capacity is used onboard oil tankers above 150 GRT and above operating
in a variable range of ppm for bilging of pump room spaces, slop tanks and clean
ballast tanks.
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Overboard
O
Bilge Transfer Pump W
S
Type Approved
MEPC.60 (33)
Bilge Holding Tank Separated Oil Tank
Return line
Type Approved
MEPC.60 (33)
Bilge Holding Tank Separated Oil Tank
Return line
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3. The latest update of the requirements for type approval of bilge separators and
bilge alarm is laid down in MEPC Resolution 107(49) “Revised guidelines
and specifications for pollution prevention equipment for machinery spaces”.
Adopted on July 18, 2003 and is valid for equipment installed on or after
January 1, 2005.
Required oil content in the effluent discharge: 15 ppm (but can handle
emulsion)
Operational Requirements for 15 PPM Bilge Separators with 15 PPM Bilge Alarm
based on MEPC. 107(49):
• Equipment installed have to be type approved
based on this resolution
• Type approval certificate have to be onboard
• SOPEP manual have to be onboard
• IOPP certificate to be onboard
• Calibration certificate for the 15 PPM bilge
alarm
• Oil Record Book I
To prevent tampering:
9 Every access of the 15ppm Bilge Alarm beyond the essential requirements of
paragraph 4.2.8 requires the breaking of a seal.
9 The 15ppm Bilge Alarm should be so constructed that the alarm is always
activated whenever clean water is used for cleaning or zeroing purposes.
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Operational requirements for ODME separator with Bilge Alarm and Control
Equipment based on MEPC. 108(49)
The Bilge Water Monitoring Equipment (OCM) and Oil Discharge Monitoring
Equipment (ODME) must never be mixed up. ODME is only for use with slop and
ballast water.
***
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TOPIC 2
♦
Introduction to OWS and Bilge Water System
Content: Page
2.1 Introduction.........................................................................................................02
2.2 The Oily Water Separation System.....................................................................03
2.3 The Components of OWS System ......................................................................04
2.4 The problems with OWS System........................................................................05
2.5 Shifting emphasis................................................................................................05
2.6 Is this the machinery space you have onboard?..................................................06
2.7 Have you observed this on board? ......................................................................07
2.8 Different US agencies .........................................................................................09
2.9 What do they look for? .......................................................................................10
2.10 Basic principle of oil and water separation.........................................................15
2.11 Typical Oily Water Separator .............................................................................19
2.12 Some important regulations for OCM ................................................................19
2.13 Test method during Port State Control Inspection..............................................20
2.14 Limitations of gravity type coalescing separators ..............................................20
2.15 Main factors that affect oil water separator performance ...................................21
2.16 Bilge water generation ........................................................................................21
2.17 Bilge water composition .....................................................................................21
2.18 Emulsions are created in two ways.....................................................................22
2.19 Emulsion separation test .....................................................................................23
2.20 Typical bilge water treatment system process flow diagram..............................23
2.21 Waste oil collection, treatment and disposal.......................................................24
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TOPIC 2
Introduction to OWS and Bilge Water System
2.1 Introduction
The Bilge area is the lowest inner part of the ship’s hull where liquid from the
interior spaces and upper decks of the vessel drain. The primary sources of bilge
water are the main engine room and auxiliary machinery rooms. Untreated bilge
water is expected to contain high concentration of Oil and Grease and other oil-
soluble components. OWS systems have been installed on most vessels 400 Gross
Tonnage and above, part of the requirements of the international agreement on
pollution prevention from ships, MARPOL 73/78, ruled by the International
Maritime Organization (IMO). The IMO Resolution MEPC.107 (49), “Revised
Guidelines and Specifications for Pollution Prevention Equipment for Machinery
Space Bilges of Ships”, has been adopted on 18th July 2003 and applies to all oily
water separators and 15 ppm alarm monitor installed onboard on or after 1st
January 2005. Figure below shows a typical arrangement of oil filtering
equipment and oil content monitoring device installed on board ships today.
15ppm ALARM
MONITOR
OIL
WATER
SEPARATOR
(OWS) TO BHT
OVERBOARD
DISCHARGE
< 15ppm
BILGE
TRANSFER
PUMP
BILGE SEPARATED
HOLDING OIL TANK
TANK OR SLUDGE
(BHT) TANK
Typical arrangement of a machinery space bilge water treatment system in an existing ship
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The new resolution describes in detail the type approval procedures for OWS and
oil content monitoring devices. With the possibility of emulsified bilge water
always present, the OWS must be capable of separating the oil from the emulsion
to produce an effluent discharge with an oil content not exceeding 15 ppm. The
new resolution required performance compliance of oily water separator
involving oil-in-water emulsion. Existing shipboard OWS may not achieve this 15
ppm discharge requirements unless further steps are taken. Adaptation and
modification of some of the concepts of emulsion breaking are necessary to
improve bilge water treatment operation and to comply with the regulation.
The objective of an OWS system is to separate the oil from bilge water, to pump
the clean bilge water overboard and to allow for storage and disposal of the waste
oil.
The following contaminants are often found aboard a vessel and therefore in the
bilges:
1. Old lube oil (from engine and equipment leaks)
2. New lube oil (from spills when filling equipment)
3. Soap (from engine room sinks)
4. Soot (in fine mist from engine exhaust)
5. Soot (in larger particles from boiler cleaning)
6. Bilge, tank and heat exchanger cleaners
7. Fuel oil purifier waste such as water and sludge
8. Fuel oil (from manifold leaks, equipment failure, etc.)
9. Wear products such as found in old lube oil
10. Rust
11. Antifreeze
12. Hydraulic oil (from leaks or filling)
13. Paint chips and residue (from painting activities or paint failure)
14. Solvents (from paints, spills and parts cleaning)
15. Biological contaminant (algae from strainer cleaning, and microbial
contamination)
16. Mud (from strainer and equipment cleaning)
17. Sewage (from leaks)
“It was an intimidating event, several years ago, when excessive penalties were
imposed on some shipping companies under, on suspicion of illegal use of OWS in
US ports. Since then the word “Punitive Damage” has taken on a frightening
meaning to us, when our vessels call at US ports”
PREVENTION
CONTROL PREVENTION
CLEAN UP CONTROL
CLEAN UP
(a) (b)
(a) This type of approach typically resulted in high, non-productive capital and
operational cost that added no value to the services provided to the public
(b) Pollution prevention programs encourage the kinds of changes that are likely
to lead to lower operating costs, fewer costly spills and result in increased
efficiencies and more effective protection of environment
or this?
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(a)
(b)
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(c)
(d)
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(a)
(b)
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OWS overboard
(c)
(d)
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(e)
(f)
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(g)
(h)
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(i)
(j)
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Water Oil
Water Oil
1.0 0.85
No. 2 Tank has fuel oil with specific gravity of 0.85, No. 6 tank has fuel oil
with specific gravity of 0.95. Which of this substance rises faster when mix
with water?
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Fuel oil in No. 2 Tank will rise 3 times faster than fuel oil in N0 6 Tank mix with
water, if all parameters remain the same.
Stoke’s Law
The greater the difference in specific gravity (SG) between oil and water, the
faster the oil droplet will rise in water.
The lower the oil viscosity, the faster the oil will rise in water. Increasing the
temperature will significantly reduce the oil viscosity.
Oil droplets in water at 40oF will rise at only half the rate as it would be at 90⁰F,
if all parameters remain the same.
When 10 micron droplet is increased to 1000 micron droplet, the 1000 micron
droplet will rise 10,000 times faster than of 10 micron droplet during oil-water
separation
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90⁰F
40⁰F
The rise velocity of oil droplets in water increases as the square of droplets
diameter, if all other parameters are held the same.
Increasing oil globules diameter is far more effective in accelerating oil rise
velocity than modifying the specific gravity and viscosity of oil and water.
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What is coalescing ?
Coalescer media
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Flow regulator
PPM display
Desicator
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Fresh water
Water
Seawater
To avoid problems caused by emulsions, use the cleansing agents which are
recommended by the manufacturer of oil filtering equipment or cleansing
agent that pass emulsion separation test.
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1. Fill 2 bottles of approx. 0.5 ltrs. in size abt . 60% full of clean fresh water.
Add approx. 10% of oil, preferably fuel oil in both bottles, to one bottle
only add 2%, or an amount specified by cleansing agent to be tested shake
both bottle well by hand approx. 1 min. Let both bottle stand.
2. The bottle without cleansing agent should show clear water underneath the
oil within relatively short period of time. The other bottle will need more
time for separation; the time needed for this bottle is the so called separation
time which should be less than 1 hr. At the end of the separation time, the
mixture of this bottle should have water with light turbidity at least over half
the height of the bottle.
<Insert Picture of Result>
Pretreatment
System
NOx, SOx, CO, PM
***
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TOPIC 3
♦
Bilge Water Treatment Techniques
Content: Page
3.1 Introduction.........................................................................................................02
3.2 Summary of oil-waste treatment technologies for shipboard application ..........02
3.3 Gravity type separators .......................................................................................03
3.4 Gravity type coalescing separators and membrane filtration..............................03
3.5 Emulsion Breaking Bilge Water Cleaning System from Marinefloc AB...........05
3.6 Shipboard Bio-Mechanical Oil Water Separator from Ensolve USA ................06
3.7 Principle of Coagulation and Flocculation .........................................................07
3.8 Important process parameters during flocculation..............................................09
3.9 Possible improved pre-treatment method of bilge water ....................................09
to comply with the regulation
3.10 Shipboard incinerator..........................................................................................10
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TOPIC 3
Bilge Water Treatment Techniques
3.1 Introduction
There are various bilge water treatment methods and processes available
in order to comply with the regulation. The current treatment technologies
for bilge water are summarized below. However, the types and
arrangements of treatment processes and equipment used may vary from
ship to ship, depending on its classification and operation.
Examples:
Sedimentation and Filtration
Examples:
neutralization, electrolysis, chemical precipitation and flocculation, oxidation
and reduction
Example:
Bioremediation
Some of the problems presented when using this type of separator are: (1)
Ineffective separation when oil or emulsion content exceeds 40–50% of the
influent evidenced by an increase of free water in the oil effluent and higher
concentration of hydrocarbon in the water effluent; (2) Requires pre-filtering
system to facilitate removal of particles greater than 6mm in diameter that may
clog the coalescing media.
Once suspended particles are flocculated into larger particles, they can usually be
removed from the liquid by sedimentation, provided that a sufficient density
difference exists between the suspended matter and the liquid. Such particles can
also be removed or separated by media filtration, straining or floatation. When a
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filtering process is used, the addition of a flocculant may not be required since the
particles formed by the coagulation reaction may be of sufficient size to allow
removal. The flocculation reaction not only increases the size of the floc particles
to settle them faster, but also affects the physical nature of the floc, making these
particles less gelatinous and thereby easier to dewater.
3.9 Possible improved pre-treatment method of bilge water to comply with the
regulation
15ppm Oil Content Detector
Polyaluminiumchloride(PAC)
Overboard
Bilge Transfer Pump Treated Tank
O
Feed Pump W
S
AIR SUPPLY
2Bar
Filter
PRE-TREATMENT
IMO A.393(X)
Type Approved
MEPC.60 (33) Return line
Bilge Holding Tank Separated Oil Tank
EMULSIFIED OIL
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Typical rule of thumb for chemical dosage using dosing pump (0.05 to 0.1%/Vol):
1. Heating of waste oil 80-100oC for oil inlet temperature is required for easy
burning of oil. Heating will assist to evaporate water in the mixture. Waste oil
should be agitated before combustion for easy separation of oil and water.
2. No burning of plastics as they produce dangerous fumes.
3. Crockery, glass, metals, packing materials will not burn in incinerator.
4. Collect ashes and land ashore.
Shipboard Incinerator
***
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TOPIC 4
♦
Bilge Water/Oily Waste Facility Familiarization
and Operation
Content: Page
Introduction..................................................................................................................01
4.1 Bilge Tank, Pumps and Valve Arrangement ......................................................02
4.2 Oil Water Separator and Oil Content Monitoring Device
System Function..................................................................................................03
4.3 Transfer of Bilge Water from Engine Room Bilge wells
to Oily Bilge Holding Tank ................................................................................06
4.4 Separation of Dirty Oil from Oily Bilge Holding Tank......................................06
4.5 Transfer of Bilge water to Bilge Holding Tank ..................................................06
4.6 Transfer of Dirty Oil to Incinerator Waste Oil Service tank ..............................06
4.7 Drain of Water Content from the Incinerator Waste Oil Service Tank ..............07
4.8 Transfer of Separated Oil to Port Facilities ........................................................07
4.9 Transfer of Bilge Water from the Bilge Holding Tank
to Cascade Tanks ................................................................................................08
4.10 Re-circulation of Bilge Water thru the Activated Carbon Filters
for Decolorization Process..................................................................................08
4.11 Pumping Operation of Bilge Water from Treated Tank
to Oil Water Separator ........................................................................................08
4.12 Pumping Operation of Treated Bilge Water from Oil Water Separator
to Activated Carbon Filters.................................................................................08
4.13 Transfer of Drain Water from F.O. /D.O. / L.O.
Settling / Service / Storage Tanks to Drain Tanks..............................................09
4.14 Transfer of Drain Water to Bilge Holding Tank.................................................09
4.15 Re-zeroing of Oil Content Monitoring Device ...................................................09
TOPIC 4
Bilge Water/Oily Waste Facility Familiarization and
Operation
Introduction
This particular chapter mainly deals with the fundamental highlights of the
familiarization activity of the training institutions facility for Bilge Water/Oily
Waste Operations Management Course. The succeeding items tackle the setup,
arrangement and device specifications of the said training facility for training
purposes.
Bilge tanks, pumps and valves are the principal building block of bilge water
and oily waste facility. Arrangements of which are presented in the appendix of
this topic. By and large, these arrangements are depicted in the four main
transfer/process lines, namely:
As a general reference, below is the legend for the interpretation of the various
symbols/figures used in the diagram:
- Pipeline
- Valve
- Pump
4.2 Oil Water Separator and Oil Content Monitoring Device System Function
The Oily-Water Separator is a single vertical cylindrical vessel utilizing the dual
capabilities of gravity assisted separation and coalescence to separate and
remove insoluble oil, solids and entrained air from water. An oily Content
Detector (OCD) mounted directly to the system is provided to detect the oil
content of the processed water discharge.
The system which can process oily water at its rated capacity is designed for
continuous and intermittent operation without the need for chemical or other
additives. After the system has started it is capable of automatic operation.
1.) separation due to the difference in specific gravity between oil and water
and a reduces flow velocity of the influent;
2.) coalescence of oil as it flows over a separating media matrix of corrugated
parallel plates; and
3.) coalescence of residual oil droplets as fluid flows through a polishing pack
of polypropylene.
This design provides the most efficient and effective means of separating oil
from water, and eliminates the expense associated with the replaceable media
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such as coalescer filter elements. The separating media, parallel plates and
beads, do not require replacement.
Component Name
A. Separator Vessel J
B. Pump Suction Drain Plug I
C. Test Plug K
D. Drain / Solid Dump L
H
Valve
E. Vessel Pressure Relief Q
Valve
F. Oily Water Inlet Valve
G. Clean Water Inlet Valve
M
H. Sample Valve
I. Lifting Eyes
J. Oil Sensing Probe N
K. Combination Vacuum / G
Pressure Gauge O
L. Oil Outlet Valve
F
M. Control Box
N. Pump Discharge Pressure P
Relief Valve
O. Pressure Gauge E
P. System Pump
Q. Oil Content Detector, B
D C A
Bilge Alarm OCD CM
The OCD has been designed specifically for use in conjunction with 15-PPM
oily-water separator units and has a specification and performance which meets
the requirement of the International Maritime Organization specifications for
Oil Content Detectors contained in Resolution MEPC 60 (33).
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The main electronics are all contained within the enclosure on two printed
circuit boards additionally a small PBC containing transmitters and sensors is
contained within the measuring cell.
The front of the monitor is fitted with a membrane user interface containing
three push buttons and window for the LED displays.
Component Name
1. PPM Display
2. Seconds LED
3. PPM LED
4. Alarm 1 Indication LED
5. Alarm 2 Indication LED
6. Alarm 1 Adjust LED
7. Alarm 2 Adjust LED
8. Set/Zero Key
9. Up Key
10. Down Key
11. Membrane Overlay
12. Sample Inlet Fitting
13. Cell Assembly
14. Desiccator
15. Sample Outlet Fitting
16. Sample Flow Throttle
17. Cell Cap
18. Display PCB
19. Main PCB
20. Clear Safety Cover
21. Cell leaning Bottle
Brush
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4.3 Transfer of Bilge Water from Engine Room Bilge wells to Oily Bilge
Holding Tank
Separation of dirty oil from the Oily Bilge Holding Tank is made possible
through the provision of suction pump located in the high level portion of the
tank. This suction pump is known as the High Suction Pump.
Since oil substance is lighter than most of the liquids normally collected in the
bilge well, its placement in the liquid deposit is naturally on the top layer of the
deposit. Thus, through the function of Bilge/Sludge Transfer Pump (Pump No.
2), it triggers the High Suction Pump to drain off/spill out most of this top layer
bilge deposit (which is dirty oil) in the Oily Bilge Holding Tank and pour them
to the Separated Oil Tank.
Transfers of bilge water from Oily Bilge Holding Tank to Bilge Water Holding
Tank take the similar process as of the item 4.4. However, in this process, to
enable such transfer of bilge water (since the placement of water by natural law
is at the bottom of the bilge deposit) a suction pump placed at the lower level of
the Oily Bilge Holding Tank, known as the Low Suction Pump, allows such
transfer to take place.
There is a setup of pipe line that interconnects the Separated Oil Tank and the
Incenerator Waste Oil Service Tank. Accordingly, provided that Pump No. 2 is
running, open the valve in the Separated Oil Tank that facilitates the flow of its
dirty oil deposits directly to the Incenerator Waste Oil Service Tank.
As a safety mechanism, since an overflow in the waste oil service tank might
occur due to continuous flow of oil from Separated Oil Tank, a float apparatus
is devised to sense if the service tank is already full. Such apparatus is
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electromechanically linked to the Acoustic and Visual Alarm system. The siren
of the alarm system sounds once the service tank is about to be filled. When it
occurs, open the valve that leads to the Thermal Process Unit to pump out some
deposits in the service tank. This draining process causes the alarm bell to stop.
4.7 Drain of Water Content from the Incinerator Waste Oil Service Tank
Collected waste oil as result of the process described in item 4.6 shall be
transferred to a separate holding tank intended to facilitate transfer of separated
oil to port facilities.
4.9 Transfer of Bilge Water from the Bilge Holding Tank to Cascade Tanks
Collected bilge water in the Bilge water Holding Tank as result of the process in
item 4.5 is transferred to Cascade Tanks through the service of the Cascading
Pump (Pump No. 3). Running of this pump causes the movement of water
deposit in the holding tank way up to Cascade Tank No. 1, then to Cascade
Tank No. 2 and subsequently to the Flocculating Process Tank.
The drive of the cascade mechanism in this process intends to gradually lessen/
remove the oil substance in the water as it flows in the cascade tanks. Through
this mechanism, water collected in the Flocculating Process Tank is assumed to
be of almost-free from oil substances as is suitable for water treatment. In such
treatment, an agent is used such as chemical flocculant and a mechanism is
activated to enable the flocculating process. Treated water as result of this
process is then transferred to Treated Tank.
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4.10 Re-circulation of Bilge Water thru the Activated Carbon Filters for
Decolorization Process
4.11 Pumping Operation of Bilge Water from Treated Tank to Oil Water
Separator
The Oil Water Separator has a built-in and integrated pumping system. Upon
running of which, it automatically facilitates the pumping out of water from the
Treated Tank way in to the separator device.
The Oil Water Separator is a simple and yet sophisticated device to effectively
and efficiently remove and separate oil substances in water. In point of fact,
water deposits in the Bilge Water Holding Tank could go directly to
Flocculating process then to the Oil Water Separator. However, the cascading
components explained in item 4.9 highly reduce the amount of oil in the water.
Thus, when the water is subjected for Oil/Water Separation, the said device
shall operate on a minimal processing, which would consequently result into its
low maintenance outlay.
4.12 Pumping Operation of Treated Bilge Water from Oil Water Separator to
Activated Carbon Filters
4.13 Transfer of Drain Water from F.O. /D.O. / L.O. Settling / Service / Storage
Tanks to Drain Tanks
Oil deposits of respective tanks for fuel oil (FO), diesel oil (DO) and lube oil
(LO) has a pipeline and valves setup intended for draining process due to the
suspected water content of the oil deposits. Below these tanks is another set of
tanks, accordingly labeled as L.O. Drain Tank and F.O. Drain Tank, designed to
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Draining method simply requires opening of the oil deposit tanks drain valves.
This causes the liquid on the bottom layer of the oil tanks to flow downwards to
the drain tanks, thus, draining takes place.
The OCD device integrated in the Oil Water Separator, upon processing,
indicates the oil contents of the processed bilge water in terms of PPM. Before a
new process is to be undertaken, the PPM reading of the device should be reset
to zero (0).
This process, known as re-zeroing of the OCD, requires the occurrence of fresh
water. A separate line and valve mounted in the device facilitates the flow of
water from the Fresh Water Container to the OCD Water Line. The device shall
then measure the oil content for the water. Since the liquid is fresh water, it is
guaranteed that the liquid is free from any other liquid substances particularly
oil. Thus, the device shall not indicate any measure of PPM (or only within 2
PPM as per factory set value). In this regard, the OCD is safe and ready to
RESET to zero by simply pressing the Zeroing button.
For the specific procedures and guideline, refer to the OCD Operating Manual
about “Calibrating for Clean Water.”
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LSH
Legend:
- Pipeline
- Valve
TOPIC 4 APPENDIX Facility Diagram: Bilge Water & Waste Oil Operational Management Course
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INCENERATOR
WASTE OIL HOLDING TANK
TANK TO PORT
FACILITIES
INCENERATOR UNIT
LSH
TOPIC 4 APPENDIX Facility Diagram: Bilge Water & Waste Oil Operational Management Course
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OCD
OILY WATER
SEPARATOR
OWS PUMP
CASCADING TANK 1
(SEPARATED TANK 1)
TREATED TANK
CASCADING TANK 2
PUMP NO. 3 (SEPARATED TANK 2)
Flocculating Process Tank
(SEPARATED TANK 3)
LSH
PUMP NO. 4
TOPIC 4 APPENDIX Facility Diagram: Bilge Water & Waste Oil Operational Management Course
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L.O. F.O.
PURIFIER PURIFIER
L.O. L.O.
Drain Drain
Tank Tank
L.O. F.O.
SEPARATED OILY BILGE BILGE WATER PURIFIER PURIFIER
OIL TANK HOLDING TANK HOLDING TANK SLUDGE SLUDGE
(11 m3) (14 m3) (19 m3) TANK TANK
PUMP No. 2
TOPIC 4 APPENDIX Facility Diagram: Bilge Water & Waste Oil Operational Management Course
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TOPIC 5
♦
Correct Entries in the Oil Record Book – Part I
Content: Page
5.1 Introduction...........................................................................................................2
5.2 Who is directly in charge of the Oil Record Book – Part I? .................................5
5.3 Two approaches in controlling pollution ..............................................................5
5.4 Concentrated Inspection Campaigns.....................................................................5
5.5 Example of CIC check list ....................................................................................6
5.6 Guide for correct entries in the Oil Record Book – Part I ....................................8
5.7 Description and record keeping ............................................................................8
5.8 Inspection of Oil Record Books............................................................................9
5.9 Frequently reviewed by PSCO............................................................................10
5.10 MARPOL Annex I, Appendix III .......................................................................11
5.11 List of items to be recorded ................................................................................12
5.12 Frequently found failures....................................................................................20
5.13 Example ORB entries .........................................................................................22
5.14 Sampling in the machinery spaces .....................................................................28
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TOPIC 5
The Paris MOU's data for 2000 provides more detailed insight into the exact nature of
MARPOL violations. The table reveals that the overwhelming majority of MARPOL
violations discovered during port State inspections concern principally Annex I (Oil)
and most deficiencies pertains to the oil record book entries
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• First, Masters are responsible for the maintenance of this logbook, not the
Chief Engineer, not the Chief Mate, nor the Cargo Officer.
• They may designate others to perform specific duties regarding the logbook.
And that designated person(s) could also be punished in case of an offense.
Ultimately though, they are accountable for its maintenance and accuracy.
• Second, in the event of an oil spill in your vessel's vicinity, regardless of the
guilty party or vessel, an accurate ORB is your first and best line of defense
during an investigation.
"An improperly kept ORB may be used as evidence against a ship suspected of an
illegal oil discharge, while a correctly maintained record could establish a
successful defense to an alleged violation."
The purpose of the inspection campaign is to investigate the operability of the Oil
Filtering Equipment (OFE) systems installed on board ships, and to find out
whether sludge has been discharged into port reception facilities, burnt in an
incinerator or in an auxiliary boiler suitable for burning oil residuals.
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10. Is there evidence that sludge and/or bilge water has been discharged to port
reception facilities?
11. If sludge has not been discharged into port reception facilities, has the
incinerator or the auxiliary boiler been used for burning sludge on board?
12. Is there sufficient capacity remaining in the sludge and/or bilge water tanks
for the intended voyage?
It can be seen on this check list that most of the items need the Oil Record
Book (ORB) to serve as evidence to prove that a ship has complied with
pollution prevention regulations.
Oil Record Book has been modified so as to accord with the new requirements
regarding equipment and thus with new procedures on board ships. The entries
are now required to be made in chronological order as in ship's log books.
5.6 GUIDE FOR CORRECT ENTRIES IN THE OIL RECORD BOOK (ORB) -
PART I
MARPOL 73/78
This book gives advice for the entries in the OIL RECORD BOOK – Part I, in
accordance with the MARPOL 73/78 (as amended), Annex I Chapter I Reg. 4,
Chapter 3 Reg. 15 & 17, and Chapter 6 Reg. 38 as well as the relevant Flag
Administration requirements and is structured in a way to match with/refers to the
individual documented management system of the ship management company.
The Oil Record Book contains both Part I for machinery space operations and
Part II for cargo/ballast operation in a single bound book. Consequently, on
tankers, two Oil Record Books shall be provided. One Oil Record Book shall be
dedicated to recording only Part I activities and will normally be kept in the
engine room, while the other Oil Record Book shall be dedicated to recording
only Part II activities and will normally be kept in the cargo control room. On
ships other than oil tankers only Part I of the Oil Record Book (machinery space
operations) need be kept, unless the ship is fitted with cargo spaces constructed
and utilized for the carriage of oil in bulk of an aggregate capacity of 200 cubic
meters or more, then it must also maintain Part II of the Oil Record Book which
covers cargo/ballast operations.
The first pages in each Oil Record Book show a comprehensive list of items of
operations. The items are grouped into operational sections, each of which is
denoted by a letter code. When making entries in the Oil Record Book, the date,
operational letter code and item number shall be inserted in the appropriate
columns and the required particulars shall be recorded chronologically in the
blank space. The entries in the Oil Record Book for ships holding an IOPP
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Certificate shall be in English or French. Other ships shall make entries in the
official language of the State whose flag the ship is entitled to fly.
Each completed operation shall be signed and dated by the officers(s) in charge,
and each completed page shall be signed by the Master of the ship.
The following should be observed when making entries in the Oil Record Book:
a. If a wrong entry is made it should be struck by a single line still making the
wrong entry legible. The wrong entry is signed and the correct entry follows.
b. The entries must be made in indelible ink and the Oil Record Book must be
preserved for a period of three years after the date of last entry.
d. As soon as each page is completed the Oil Record Book shall be presented to
the Master for his signature at the bottom of the page.
e. If in the opinion of an officer (of the ship) it is considered that certain events
must be noted down in the Oil Record Book even though such an entry is not
listed, a list of items under column “I” should be developed to enter such
operations or events.
The items to be recorded in the Oil Record Book must be kept to the absolute
minimum required to reconstruct a situation or sequence of events.
Under MARPOL 73/78, the Oil Record Books may be inspected at a port, and
may be made available in any judicial proceedings as evidence of facts stated in
the entries MARPOL 73/78 further provides for a system whereby port authorities
may, if the inspection of the Oil Record Book indicated that an unauthorized
discharge might have occurred, detain and inspect the ship to find more evidence
of the suspected contravention.
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Introduction
(First 4 paragraphs)
When making entries in the Oil Record Book Part I, the date, operational letter
code and item number shall be inserted in the appropriate columns and the
required particulars shall be recorded chronologically in the blank spaces.
Each completed operation shall be signed for and dated by the officer(s) in
charge. The master of the ship shall sign each completed page.
The ORB Part I contains many references to oil quantity. The limited accuracy of
tank measurement devices, temperature variations and tank clingage will affect
the accuracy of these readings. The entries in the ORB Part 1 should be
considered accordingly.
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In the past, different ship designed to store ballast water directly in cargo/
bunker tanks. Following MARPOL 73/78, tankers were required to designate
“Clean” cargo tanks (CBT) to serve as ballast tanks.
4. Ballasting:
.1 position of ship and time at the start and completion of ballasting;
.2 quantity of ballast if tanks are not cleaned, in cubic metres.
5. Identity of tanks(s).
6. Position of ship at start of discharge.
7. Position of ship at completion of discharge.
8. Ship’s speed(s) during discharge.
9. Method of discharge:
.1 through 15 ppm equipment;
.2 to reception facilities.
10. Quantity discharged, in cubic metres
*Tank listed in item 3.1 of forms A and B of the Supplement in the IOPP Certificate used
for sludge.
Anticipated daily quantity of sludge produced will be 1% of HFO daily consumption plus
0.5% of DO daily consumption.
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V1=K1 x C1 x D(M3)
Where:
K1 - 0.01* for ships where HFO is purified for main engine use,
or 0.005** for ships using DO or HFO which does not require
purification before use.
* 1% OF HFO CONS.
** 0.5% OF DO CONS.
Sludge retention and the entries required at the end of a voyage (or weekly if the
vessel is on short sea trade)
C. Collection and disposal of oil residues (sludge and other oil residues)
11. Collection of oil residues.
Quantities of oil residues (sludge and other oil residues) retained on
board. The quantity should be recorded weekly: (This means that the
quantity must be recorded once a week even if the voyage lasts more
than one week.)
.1 - identity of tank(s) ...................…..
.2 - capacity of tank(s) .................…..m3
.3 - total quantity of retention .............m3
State quantity of oil residues disposed of, the tank(s) emptied and the
quantity of contents retained:
.1 To reception facilities (identify port);
Ship’s master should obtain from the operator of the reception facilities, which
includes barges and tank trucks, a receipt or certificate detailing the quantity of tank
washings, dirty ballast, residues or oily mixtures transferred, together with the time
and date of the transfer. This receipt or certificate, if attached to the Oil Record
Book Part I, may aid the master of the ship in proving that his ship was not
involved in an alleged pollution incident. The receipt or certificate should be kept
together with the Oil Record Book Part I.
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Bilge water is any liquid accumulated from the engine room bilge transferred
to the holding tank and or from the holding tank processed thru the 15ppm oil
filtering equipments.
16. Time and position of the ship when put into automatic mode of operation
for discharge overboard, through 15ppm equipment.
17. Time when the system was put into automatic mode of operation for
transfer of bilge water to holding tank (identify tank).
18. Time when the system has been put into manual operation.
This section is used to record the maintenance carried-out on the 15ppm oil
filtering equipment. “unplanned (break-down) or planned”,
26. Bunkering:
.1 Place of bunkering.
.2 Time of bunkering.
.3 Type and quantity of oil and identity of tank(s) (state total quantity
added, in tones, and total content of tank(s)).
.4 Type and quantity of lubricating oil and identity of tank(s) (state
quantity added, in tones, and total content of tank(s)).
ENTRIES UNDER H
1 Required information requested by the Oil Record Book was not frequently
given. I.e. total shipped, total shipped into each tank and the total ROB after
completion. Read the instruction…
A. IOPP Certificate
1. Supplement to IOPP Certificate:
Form A for ships other than oil tanker or Form B for oil tankers.
- Bilge separators throughput is stated in paragraph 2.5 and should be
verified with the manufacturer’s manual and certificate.
- Oil residue (sludge) tanks are listed in paragraph 3.1. HFO/DO/LO
separators sludge tanks, stuffing box LO drain tank etc. should be
recorded including incinerator sludge tank,
- Bilge water holding tanks are listed in paragraph 3.3 unless a waiver of
Reg. 16 is valid; tanks are listed in paragraph 2.6.2.
- Oil residue (sludge) incinerator capacity is stated in paragraph 3.2.1 and
should be verified with the manufacturer’s manual and certificate.
- For auxiliary boiler to burn Oil residue (sludge) paragraph 3.2.2 should
be marked and this should be verified with burner’s manual and piping
system.
1. C11.1: Entry of all tank listed in paragraph 3.1 of the supplement of the
IOPP certificate every week, of total retained quantity on board.
Sludge on board = Sludge produced – (sludge incinerated and/or burned in
aux. Boiler)
2. Sludge daily quantity from purifiers will be anticipated.
3. Increased level in FO leak tanks, stuffing box oil drain tank, etc. when the
engine is running will be anticipated.
4. Separated oil from 15 ppm bilge water separator during operation.
5. C12.3: Sludge incinerated: Incinerator capacity as per IOPP Certificate,
Form A or B 3.2.1.
6. C12.4: Sludge burned in aux boiler only when IOPP Certificate, Form A
or B 3.2.3 is ticked.
7. E17, D13: Bilge water separator capacity as per IOPP Certificate Form A
2.5
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1. All entries properly signed with the time start/end identical between the
two logs
2. Each page of the ORB to be signed by the Master.
3. All entries in the ORB to be done in CAPITAL letters with INDELIBLE
INK. Not pencil.
4. For all entries Category B, D, E following must be entered:
- position and time at start and stop
Note: The name of the tanks should be exactly the same with the tanks listed in
the Supplement of the IOPP certificate.
CODE ITEM
DATE RECORDS OF OPERATIONS
LETTER NUMBER
20/06/2004 C 11.1 SEPARATED OIL TANKS
11.2 11.00 m3
11.3 7.00 m3
C 11.1 OILY BILGE HOLDING TK
11.2 14.00 m3
11.3 8.00 m3
C 11.1 L.O. PURIFIER SLUDGE TK
11.2 4.00 m3
11.3 0.70 m3
C 11.1 F.O. PURIFIER SLUDGE TK
11.2 4.00 m3
11.3 0.70 m3
C 11.1 INCINERATOR WASTE OIL TK
11.2 2.00 m3
11.3 1.50 m3
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CODE ITEM
DATE RECORDS OF OPERATIONS
LETTER NUMBER
C 11.1 BILGE HOLDING TK
11.2 19.00 m3
11.3 10.70 m3
(RANK & SIGN. OF RESPONSIBLE
OFFICER)
Note: The tanks recorded here should be exactly the same as the tanks listed in the
IOPP supplement From A or Form B. This record should be kept once per week.
TOPIC 6
♦
Port State Control Inspections
Content: Page
TOPIC 6
Port State Control Inspections
6.1 PORT STATE CONTROL
Port States have the right to check that visiting foreign
ships met the required international safety and pollution
prevention standards for many years. Over the last
twenty years or so, rather than approaching the task
individually, port States have developed regional
agreements and now much of the world is covered.
A State may also enact its own domestic laws and impose additional national
rules and regulations on foreign ships entering its waters. The United States, for
example, has enacted the Oil Pollution Act, 1990 (OPA 90).
The Procedures are intended to provide basic guidance on how port State control
inspections should be conducted and how to identify deficiencies in a ship, its
equipment, or its crew, with the purpose of ensuring that convention control
provisions are consistently applied across the world from port to port.
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6.8 CHARTERER
There are also moves to identify publicly the chatterers of ships that have been
detained. As more information is collected concerning chatterers then these
criteria may also become a regular factor used in the targeting of ships.
6.9 FLAG
Three-year rolling average tables of above average detentions are published
annually by the main port State regions. Ships of flag States whose detention
ratios exceed average detention ratios for all flag States can expect to be
especially targeted, as can ships from the flag States that have not ratified the
main conventions. In some cases, the port State control Authority might consider
the fact that a ship was registered to a targeted flag State as clear grounds for
proceeding directly, on boarding, with a more detailed inspection of the ship.
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When the PSCO is ready to make an inspection of the ship, a senior and
knowledgeable officer should be assigned to accompany him. That person should
be familiar with the ship and have the necessary keys with him so ensuring that
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It must be remembered that the master always has the right to query the direction
that an inspection is taking should he believe that the inspection could interfere
with the safety of the crew or indeed cause crew fatigue. Unreasonable requests
for drills while the ship is cargo handling or bunkering should always be
questioned.
Machinery spaces:
. main and auxiliary engines
. piping, pumps and valves
. electrical generators
. cables, terminations and joint arrangements
. lighting
. cleanliness of spaces
. emergency escape routes
rooms
. sanitary arrangements, including condition of doors, flooring and drainage
. operation and maintenance of ventilation, lighting, heating and water supply
. medical facilities, including medicines and equipment
. record of accommodation inspections
. availability of personal protective equipment
1. The ship, its equipment, or its crew did not appear to correspond substantially
with the requirements of the relevant conventions; or
2. The master or crewmembers were not familiar with the essential shipboard
operational procedures that related to the safety of the ship or pollution
prevention.
Once the PSCO believes that a more detailed inspection is justified he is required
to inform the master giving reasons for his decision.
The nature and extent of the inspection required would determine how many
PSCOs were needed to attend the ship for the inspection. Inspections can involve
more than one person.
While at first instance the inspection should focus only on the areas of original
concern, it is often expanded to check that essential shipboard operations are
capable of being properly carried out by crewmembers. Any inspection should not
unnecessarily delay or impose undue physical demands on the ship that could
jeopardize safety. While the master would be entitled to query excessive
inspection demands, particularly those that could interfere with the running of his
ship, it is recommended that the master always remains positive and cooperative
in his dealings with the PSCO.
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2 Indications that crewmembers are not able to communicate adequately with each other
3 Evidence of shipboard operations, such as cargo work, are not being conducted safely
and in accordance with IMO guidelines
4 Absence of an up-to-date muster list, fire control plan and a damage control plan, and
evidence that crewmembers are not aware of their fire fighting and abandon ship duties
5 The absence of, or serious deficiencies in, the principal safety and pollution prevention
equipment or arrangements required by conventions
6 Excessively unsanitary conditions on board the ship
7 Evidence that serious hull or structural deterioration or deficiencies exist that may place at
risk the structural, watertight or weathertight integrity of the ship. The absence on board of the
survey report file, where appropriate, or the failure to keep the file up to date may also
constitute clear grounds
8 Evidence that the master or crew is not familiar with essential shipboard operations relating
to the safety of the ship or the prevention of pollution, or that such operations have not been
carried out
9 Evidence that the ship’s log books, manual etc are not properly, or are falsely maintained
6.24 SUSPENSION OF AN INSPECTION
In exceptional circumstances, where the overall condition of a ship, its equipment
or the working or living conditions of the crew were found to be obviously
substandard, the PSCO may suspend an inspection.
In such cases, the port State should notify the flag State of the suspension without
delay. The suspension would continue until the deficiencies identified by the
PSCO have been rectified, as instructed.
6.25 DEFICIENCIES
A deficiency exists when a condition is found on a ship that is not in compliance
with the requirements of a convention. When deficiencies are found the nature of
the deficiency and the corresponding action to be taken by the ship is recorded on
the “Report Form B”. The number and nature of the deficiencies found by the
PSCO determine the corrective action that the ship needs to take and whether or
not the ship is to be detained.
It is important that the master fully understands what the deficiencies are, and the
rectification measures that the ship needs to take. The master must check that the
deficiency details entered on Form B are correct, and seek clarification from the
PSCO, where necessary.
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Deficiencies
sufficient to
detain ship
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1. Require the rectification of deficiencies before the ship sails – the PSCO may
decide to return to the ship to check that the deficiencies have been correctly
rectified;
2. Permit the ship to sail on condition that the deficiencies are rectified at the
next port – he would then inform the next port of his decision; or
It is essential that the ship reach the repair port, as instructed. Failure to do so
might result in a banning order being placed on the ship by the port State.
In the case, for example, of a ship being detained in the absence of valid ISM
certification and the detention order being lifted to elevate port congestion, a
banning order would then be automatically applied and remain in force until that
ship could demonstrate full ISM compliance. A banning order would typically
apply to all ports within a port State region and would remain in force until the
shipowner could prove that all deficiencies had been rectified.
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Under SOLAS:
• failure of the main propulsion, electrical, pumping and steering systems
• poor cleanliness of engine room, excessive amounts of oily-water in the bilges, pipework
insulation contaminated by oil
• absence, insufficient capacity or poor condition of LSA equipment
• absence, non-compliance or poor condition of FFA equipment, ventilation valves, fire
dampers and quick closing devices
• absence, non-compliance or poor condition of navigation lights, shapes and sound signals
• absence or failure of mandatory navigation systems and equipment
• absence of corrected nautical charts and publications
• absence or failure of radiocommunication systems
• number, composition or certification of crew not corresponding to safe manning certificate
• serious deficiency of crew's operational competence (see checklists)
Under STCW:
• lack of or insufficient crewmember certificates/endorsements
• inadequate navigational or engineering watch arrangements/personnel
• crewmember competency not adequate for the duties assigned for the safety of the ship and
the prevention of pollution
• insufficient rested crewmembers for first watch and relieving watch duties at the
commencement of the voyage
MUSTERING
1 Are crewmembers aware of their duties indicated in the muster list and aware of the location
where to perform those duties?
2 Are muster lists exhibited in conspicuous places throughout the ship, including on the
bridge, in the engine room and in the crew accommodation space?
3 Does the muster list show the duties assigned to different crewmembers?
4 Does the muster list specify which officers are assigned to ensure that LSA and FFA
equipment is maintained in good condition and available for immediate use?
5 Does the muster list specify substitutes for key persons that might become disabled?
6 Is the format of the muster list approved?
7 Is the muster list up-to-date and in conformity with the crew list?
8 Are the duties assigned to crewmembers manning the survival craft (boats or rafts) in
accordance by SOLAS chapter III, part B?
9 Are the persons placed in charge of each survival craft and their substitutes named?
10 Are the operating instructions for the survival craft
COMMUNICATION
14 Is the correct alarm used for summoning crewmembers to the muster station(s) and are
crewmembers familiar with that alarm?
15 During drills, are the survival craft correctly manned and operated by the assigned
persons?
16 Do crewmembers dress suitably for drills and know how to correctly don lifejackets?
17 Is at least one lifeboat lowered after the necessary preparations, and launched with its
assigned crew into the water at least once every 3 months?
18 Can crewmembers start and operate the lifeboat engine(s) satisfactorily?
19 Can crewmembers operate the davits (cranes) used for launching liferafts acceptably?
20 Are crewmembers familiar with their assigned duties during abandon ship operations?
21 Have crewmembers in charge of survival craft complete knowledge of the operation and
equipment of the craft?
22 Can two crewmembers undertake the preparations for embarking and launching survival
craft beundertaken in less than 5 minutes?
23 Does the performance of crewmembers on the drills suggest that the ship could be
abandoned in 30 minutes?
24 Is the condition of the survival craft, their contents (food, water etc) and launching
arrangements (including davits, falls, winches and brakes) satisfactory?
25 Is the condition of the side lighting, emergency communication means, operating
instructions (posters / signs) and embarkation ladder arrangements satisfactory?
26 Are the liferafts correctly serviced, stowed and connected to the ship by hydrostatic
releases?
27 Is the number and stowage of lifejackets ( including immersion suits and thermal protective
aids, where appropriate) correct, and the number, condition and validity of life-buoys, rockets,
smoke signals and SARTs?
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37 Do the fire fighting appliances comply with the fire control plan?
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38 Are the damage and fire control plans (or booklets) provided?
39 Are the crewmembers familiar with their duties according to, and information given on the
control plans?
40 Can key persons explain the actions to be taken in various damage conditions?
41 Are key persons knowledgeable in respect of watertight bulkheads and the openings
therein , the means of closing and the positions of any controls?
42 Can key persons explain arrangements for the correction of any list due to flooding?
43 Can key persons explain the effect of trim and stability in case of damage to and the
consequential flooding of a compartment and the countermeasures to be taken?
44 Are the fire control plans permanently exhibited, up-to-date, and is one copy readily
available in an accessible position?
45 Are key persons familiar with the principal structural members forming part of the various
fire sections and the means of access to the different compartments?
MANUAL AND INSTRUCTIONS
46 Do key crewmembers understand manuals, instructions etc. relevant to the safe condition
and operation of the ship and its equipment?
47 Is the following information provided in a language understood by the crew and are the
crewmembers aware of the contents and able to respond accordingly to:
. instructions concerning the maintenance and operation of FFA equipment and installations?
. instructions to be followed in the event of an emergency?
. posters and signs illustrating the purpose of controls and the procedures for operating
survival craft launching controls?
. instructions for on board maintenance of LSA equipment?
. training manuals containing instructions and information on the LSA equipment provided?
. the shipboard oil pollution emergency plan (SOPEP)?
. the stability booklet, associated plans and information contained therein?
48 Are key crewmembers aware of the requirements for maintenance, periodic testing,
training, drills and logbook entries?
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ISM
49 Is there a Company safety and environmental protection policy and are key personnel
familiar with it?
50 Is the safety management documentation and manual readily available onboard?
51 Is the relevant documentation on the safety management system (SMS) in a working
language or a language understood by crewmembers?
52 Can key personnel identify the company responsible for the operation of the ship and does
this correspond with the Company named on the ISM certificates?
53 Can key personnel identify the “designated person”?
54 Are procedures in place for establishing and maintaining contact with shore management
in an emergency?
55 Are there programmes available onboard for drills and exercises to prepare crewmembers
for emergency actions?
56 Is documentation available to show how new crewmembers have been made familiar with
their duties?
57 Can the Master provide documented proof of his responsibilities and authority, and allow
for, and sit comfortably with, his overriding authority?
58 Have non-conformities been reported to the Company and has corrective action been
taken by the Company?
59 Does the ship have a maintenance routine and are records available?
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60 Is the OOW familiar with the bridge control and navigational equipment, changing the
steering mode from automatic to manual and the ship’s manoeuvring characteristics?
61 Does the OOW have knowledge of the location and operation of all safety and navigational
equipment, including fire detection and alarm panels?
62 Is the OOW familiar with collision avoidance procedures, the COLREGS, the radar, ARPA
controls and capable of obtaining acceptable radar picture?
63 Is the OOW familiar with the procedures applying to the navigation of the ship in all
circumstances, including:
. management of nautical charts and nautical publications
. bridge procedures, instructions and manuals
. voyage planning
. periodic tests and checks of equipment
. compass error checks
. preparations for arrival and departure
. signalling
. communications
. emergencies
. logbook entries
64 Is the GMDSS radio operator(s) able to use all components of the radio arrangement
including its test functions?
65 Is the GMDSS operator(s) able to explain the correct procedures for cancelling a false
distress alert?
66 Is the GMDSS equipment compliant for the sea areas the ship is trading, and if an
Exemption certificate is issued, does the ship comply with the special requirements imposed
by the exemption?
CARGO OPERATIONS
69 Are personnel assigned with specific duties related to the cargo and any cargo handling
equipment familiar with those duties?
70 Are such personnel familiar with any dangers posed by the cargo or cargo operations?
71 Are the oxygen analysers and other personal protection devices used during cargo
operations in good working order?
72 Are Ship / Shore Safety Checklists used?
73 Are bending stresses with maximum limits calculated?
74 Are cargo / ballasting operations carried out in accordance with the Loading / Discharging
Plan and cargo stowage conditions being observed?
75 Are the responsible crewmembers familiar with the Cargo Securing Manual and other
Codes of Practice, where relevant?
76 If the Bulk Carrier Booklet has been endorsed with any restrictions on the cargoes that can
be carried, are those restrictions being observed?
OPERATION OF MACHINERY
77 Are key engineering personnel familiar with their duties related to the operation of
essential machinery, such as:
. Emergency and stand-by sources of electrical power
. Auxiliary steering gear
. Bilge and fire pumps
. any other equipment essential in emergency situations
. fire pumps
. number and location of fire pumps, including emergency fire pump
. starting procedures for all fire pumps and appropriate valves to open?
82 Are such personnel familiar with the starting and maintenance of lifeboat / rescue boat
engines?
83 Are such personnel familiar with the local control procedures for those systems which are
normally controlled from the bridge?
84 Are such personnel familiar with the maintenance procedure for batteries?
85 Are such personnel familiar with emergency stops, dampers, fire detection and alarm
systems, the operation of watertight and fire doors?
86 Are such personnel familiar with the change of control from automatic to manual for
cooling water and lube oil systems for the main and auxiliary engines?
BUNKERING OPERATIONS
87 Are bunkering transfer procedures posted, available and understood by all relevant
personnel?
88 Are an appropriate number of personnel on duty for bunkering?
89 Are there means of communication between ship’s bunkering personnel and between ship
and ashore / barge?
90 Are there procedures to report and deal with oil discharges?
CONTROL OF OILY MIXTURE FROM MACHINERY SPACES
91 Have all the operational requirements of MARPOL Annex I been met, taking into account:
. the quantity of oil residues generated
. the capacity of sludge and bilge water holding tanks
. the capacity of the oily water separator?
92 Have all the correct entries been made in the Oil Record Book?
93 Has the correct use been made of reception facilities, and have any alleged inadequate
facilities been noted and reported by the Master to the flag State?
94 Are the responsible personnel familiar with the procedures for handling sludge and bilge
water?
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CONTROL OF GARBAGE
95 Have all the operational requirements of MARPOL Annex V and national legislation been
met?
96 Has the correct use been made of reception facilities, and have any alleged inadequate
facilities been noted and reported by the Master to the flag State?
97 Are all ship’s personnel familiar with the principle of minimising the amount of potential
garbage and the shipboard procedures for handling and storing garbage as contained in the
Garbage Management Plan?
98 Are ship’s personnel familiar with the disposal and discharge requirements under
MARPOL Annex V inside and outside a special area?
99 Are they aware of the areas determined as special areas?
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INTERCARGO has developed this form for ships to report their experiences of port State
control inspections where the performance / practice of the Port State Control Officer (PSCO)
has caused concern to the ship. Confidentiality is assured, unless INTERCARGO is
requested to investigate.
Detention order:
. The opportunity to consult owner, class or flag State was not provided
. The detention was unfair / unreasonable
. The PSCO gave no information on the right to appeal his decision
REASONS (please give experiences not listed, or expand on any of the points raised above)
TOPIC 7
♦
Seafarers Role and Attitude in Pollution Prevention
Content: Page
TOPIC 7
Seafarers Role and Attitude in Pollution Prevention
7.1 Seafarers’ role in waste management
The shipboard personnel are involved in the process of waste generation and
management from a number of different perspectives:
Personality
Attitudes
General
The Role of Master, Chief Engineer and senior officers in the engine department
should:
Record keeping
The Master, Chief Engineer and senior officers in the engine department should:
• Ensure that all entries in the tank sounding log, ORB (oil record book†) and
incinerator logs are completed by the crew member who performed the task
• Ensure that the ORB is examined and signed by the Chief Engineer and/or the
Master
• Require signatures from those conducting overboard discharges and
operational tests
• Ensure that ship familiarization procedures verify that company
environmental policy and operability of equipment are understood and
followed
• Require the status of pollution prevention equipment to be recorded in the
handover notes of the responsible engineer and the Chief Engineer
• Record the independent verification of the correct operation of the oil
discharge monitoring equipment
• Raise awareness of the need for an open chain of command and accurate
record keeping that can be substantiated with Port State Control.
The Master, Chief Engineer and senior officers in the engine department should:
• Reduce the amount of oil getting into the bilges. Contain and eradicate oil
leaks promptly and efficiently
• Ensure that the oily water separation, monitoring, and control equipment on
board is operating in accordance with MARPOL.
• Consider option of increasing storage tank capacity for oily water, which will
reduce the need to use the oily water separator
• Ensure that no illegal by-pass piping or other arrangements are provided in
violation of, Regulation 9 and 16 of MARPOL 73 /78 , Annex - I
• Ensure that the emergency bilge discharge valves and other overboard
discharge valves of a similar nature that are normally closed are sealed in the
closed position.
• Cleaning agent used in machinery spaces can cause oily water to emulsify.
Use recommended cleaning agent by OWS manufacturer.
• Ensure Bilge systems are maintained in accordance with the plans approved
by the vessel's classification Society
• Verify by independent audit on regular basis performance of OWS and in
particular oil Content Meter calibration is accurate
• Ensure complete records are maintained for the shipboard transfer, storage,
and disposition of oil and oily wastes, including sludge in holding tanks, bilge
holding/separated oil tanks and by incineration;
• Ensure all shore-side discharges of oil and oily wastes, including sludge, are
supported by receipts which account for the amount and type of waste
discharged as well as the date and place of discharge ;
• Ensure the Oil Record Book is properly maintained and that it is checked for
consistency with other shipboard log books. Repairs, testing, and routine
maintenance of Oily Water Monitoring and Control System and Oil Filtering
Equipment are to be duly noted in the oil Record Book.
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2. System design
3. Equipment design
4. Maintenance
• Ship’s crews are small and overworked. Let’s not make it worse
• What should a properly operating OWS look like?
• What is a proper OWS operating process?
• What is a proper OWS maintenance routine?
• What are “standard” waste oil generation rates?
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5. Conversion
A final thought
Today, there are crew members and owners who break the
law, and who are being punished for polluting our oceans.