YS2 13 C09013 ITP Q 001a020

OMV YEMEN
EARLY PRODUCTION FACILITY PROJECT

INSPECTION AND TEST PLAN
INSTRUMENTATION CALIBRATION
1. INTRODUCTION
The purpose of this document is to specify the extent of inspection and testing
for INSTRUMENTATION CALIBRATION in EARLY PRODUCTION FACILITY.
This document also provides the type of inspection and tests, applicable
procedure document, and inspection point involvement by CONTRACTOR and
COMPANY
2. SCOPE
This document is applicable to:
To define the manner in which INSTRUMENTATION CALIBRATION will be inspected

and tested on construction projects as per the project specifications.
3. REFERENCE
♦ IEC-60529 Degree of protection of enclosures(IP code)

♦ IEC 60079 PART1 Explosive atmosphere-equipment protection by
flame proof enclosure ”D”
♦ IEC 60079 PART 7 Explosive atmosphere-equipment protection by
increased safety enclosure “E”
♦ IEC 60068-2 Basic environmental testing procedure for
electronic component and electronic equipment
4. ATTACHMENTS
a) Inspection Test Plan Table
b) Inspection Forms
OMV YEMEN
ITP Table
OMV YEMEN
Test Involvement
Code Activity Description Test Frequency Reference Document Acceptance Verifying Document
No Criteria CONTRACTOR OMV
According to
Project Project
Method statement /
prior to start of the Specification/Standards/Typi Specification/Sta YS2-P10159-013 –E&I-PRC-
1 Procedure preparation cal Installation details/ IFC 005
P R
activity ndards/ Typical
layout drawings Installation
details
IEC-60529
Project
Prior to start of IEC 60079
2 Material Receiving Inspection Specification/Standards/ P R
the activity Data sheets PART1
IEC-60529
Verify against data sheet and Prior to start of Project PART 7
3 Specification/Standards QCP-405 P R
Material test certificate the activity IEC 60068-2
IEC-60529
Verify all the project Prior to start of Project IEC 60079 QCP-405
4 Specification/Standards
P R
document the activity PART1
IEC 60079
Before installation Project PART 7 QCP-405
5 Instrument calibration Specification/Standards P w
to the field IEC 60068-2
Involvements Inspection Codes
CONTRACTOR: INTRACS P – Perform (100% Surveillance) W – Witness : Notification required (RIT) Presence not mandatory
COMPANY: OMV R – Review H – Hold Point: Notification required (RIT) Presence mandatory.
RIT- Request For Inspection C S –Check Sheet
& Testing T S - Test Sheet
OMV YEMEN
Inspection Forms
OMV YEMEN
Item Description Test Code No.

PRESSURE TRANSMITTER
Item Location/Area
Instrument Tag ITP No.
Number
Sub-system No.
Sub-System Description Form No.
Reference Drawings
INSTRUMENT DATA
MANUFACTURER/MODEL DATA SHEET NO.
SERIAL NO. MOUNTING
PROCESS CONNECTION ADJ.RANGE/CALIB.RANGE
POWER SUPPLY OUTPUT
ELEMENT TYPE ELECTRICAL CONNECTION

SERVICE MATERIAL
Calibration Check:
APPLY OUTPUT READING
INPUT RISING FALLING
%SPAN IDEAL ACTUAL ERROR% % SPAN IDEAL ACTUAL ERROR%
Manufacturers 0 100
Quoted
Accuracy 25 75
50 50
75 25
100 0
TEST INSTRUMENT DETAILS
TYPE MODEL / SERIAL NUMBER CALIBRATION DUE DATE
1
2
3
4
5
6
TESTED LABEL AFFIXED DATA SHEET ATTACHED
REMARKS:
ORGANIZATIONS DATE NAME SIGNATURE

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 A
OMV YEMEN
TEMPERATURE TRANSMITTER / ELEMENT

(RTD)
Item Location/Area
Instrument Tag ITP No.
Number
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. INPUT SIGNAL
ELEMENT TYPE CONNECTION TO ELEMENT
ELEMENT MATERIAL WELL OUTSIDE DIMENSION
ELEMENT LENGTH HEAD TYPE
CONNECTION TO WELL HEAD MATERIAL
OUTPUT SIGNAL THERMO WELL MATERIAL
ADJ. RANGE / CALIB.RANGE ELECTRICAL CONNECTION

SERVICE
TEST RESULTS
OUTPUT READING
APPLY INPUT
RISING FALLING
%SPAN IDEAL ACTUAL ERROR% %SPAN ACTUAL ERROR%
0 100
25 75
50 50
75 25
100 0
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 B
OMV YEMEN

FLOW TRANSMITTER
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. SERVICE
TYPE ADJ.RANGE/CALIB.RANGE
POWER SUPPLY OUTPUT

MATERIAL PROCESS CONNECTION
Calibration Check:
OUTPUT READING
APPLY INPUT
RISING FALLING
Manufacturers 0 100
Quoted
Accuracy 25 75
50 50
75 25
100 0
1
2
3
4
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 C
OMV YEMEN

LEVEL TRANSMITTER
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. SERVICE
TYPE ADJ.RANGE/CALIB.RANGE
POWER SUPPLY OUTPUT

MATERIAL PROCESS CONNECTION
Calibration Check:
OUTPUT READING
APPLY INPUT
RISING FALLING
Manufacturers 0 100
Quoted
Accuracy 25 75
50 50
75 25
100 0
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 D

OMV YEMEN
DIFFERENTIAL PRESSURE
TRANSMITTER
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. MOUNTING
POWER SUPPLY SERVICE
ELEMENT TYPE ADJ.RANGE/CALIB.RANGE

ELEMENT MATERIAL OUTPUT
PROCESS CONNECTION ELECTRICAL CONNECTION
Calibration Check:
OUTPUT READING
APPLY INPUT
RISING FALLING
Manufacturers
Quoted
0 100
25 75
Accuracy
50 50
75 25
100 0
1
2
3
4
5
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 E
OMV YEMEN

ELECTRONIC INDICATOR
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. SERVICE
TYPE SCALE
INDICATOR TYPE ELECTRICAL CONNECTION
Calibration Check:
TEST RESULTS
OUTPUT READING
APPLY INPUT
RISING FALLING
IDEAL ACTUAL ERROR% %SPAN ACTUAL ERROR%

%SPAN
Manufacturers
Quoted 0 100
Accuracy = % 25 75
50 50
75 25
100 0
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 F
OMV YEMEN

POSITIONER
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. ENCLOSURE
POSITIONER TYPE OUTPUT SIGNAL
AREA CLASS ELECTRICAL CONNECTION

POSITIONER ACTION PNEU.CONNECTION
INPUT SIGNAL
TEST RESULTS
OUTPUT
INPUT% INPUT UP SCALE DOWN SCALE
READING ERROR READING ERROR
25
50
75
100

1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 G
OMV YEMEN

PRESSURE GUAGE
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NO. SERVICE
RANGE PRESSURE ELEMENT TYPE
MATERIAL INSTRUMENT CONNECTION

DIAL SIZE CASE FILLING FLUID
MOUNTING TYPE
Calibration Check:
OUTPUT READING
APPLY INPUT
RISING FALLING
TESTED TESTED
REF.GAUGE REF.GUAGE
%SPAN READING
GUAGE ERROR% % SPAN
READING
GUAGE ERROR%
Manufacturers READING READING
Quoted 0 100
Accuracy 25 75
50 50
75 25
100 0
1
2
3

REMARKS:

ACCEPTED BY
CONTRACTOR
COMPANY
FORM NO. : QCP-405 H
OMV YEMEN
Item Description TEMPERATURE GAUGE Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERIAL NUMBER SERVICE
RANGE
THERMOMETER STEM THERMOWELL MATERIAL
THERMOMETER MATERIAL THERMOWELL CONSTRUCTION
THERMOMETER STEM AND UNION
THREAD
THERMOWELL RATING
THERMOMETER DIAL SIZE THERMOWELL INTERNAL THREAD
THERMOMETER PROCESS
CONNECTION
THERMO WELL INTERNAL DIAMETER
THERMOMETER INSERTION LENGTH LINE NUMBER / EQUIPMENT NUMBER
TEST RESULTS
READING
APPLY INPUT
RISING FALLING
TESTED ERROR% % SPAN REF. GUAGE TESTED

%SPAN REF. GUAGE READING
GUAGE READING GUAGE
ERROR%
READING READING
0 100
25 75
50 50
75 25
100 0
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 I
OMV YEMEN
Item Description LEVEL GUAGE Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE
SERIAL NUMBER
MANUFACTURER / MODEL
DATA SHEET NO.
BODY RATING
BODY CONNECTIONS
VISIBLE LENGTH
GLASS SIZE
SERVICE
EQUIPMENT NUMBER / LINE NUMBER
GUAGE COCKS
BALL CHECK VALVES
BODY MATERIALS
BODY RATING
CONSTRUCTION
BONNET
CONNECTION TO EQUIPMENT
CONNECTION TO GUAGE
CONNECTION TO VENT/DRAIN
ACCESSORIES
ILLUMINATOR TYPE MICA SHIELD
SUPPLY VOLTAGE EXTERNAL JACKET
ELECTRICAL CONNECTION CALIBRATED SCALE
SCALE UNITS SCALE LENGTH
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 J
OMV YEMEN
Item Description FLOW METER Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE
SERIAL NUMBER
MANUFACTURER:
MODEL
DATA SHEET NO.
AREA CLASSIFICATION
PROTECTION
LINE NUMBER / EQUIPMENT NUMBER
PROCESS DATA
PROCESS FLUID
FLOW MAXIMUM
FLOW MINIMUM
PRESSURE MAXIMUM
PRESSURE MINIMUM
TEMPERATURE MAXIMUM
TEMPERATURE MINIMUM
DESIGN PRESSURE
RANGE
METER DATA
MANUFACTURER
MODEL NUMBER
MOUNTING
SIZE
CONNECTION TYPE
CONNECTION RATING
METER TUBE MATERIAL
FLOAT MATERIAL
METER RUN FLANGE MATERIAL
SCALE TYPE & RANGE
1
2
REMARKS:

ACCEPTE
CONTRACTOR
D BY
COMPANY
FORM NO. : QCP-405 K

OMV YEMEN

PRESSURE SWITCH
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
CONTACT TYPE DATA SHEET NO.
SERIAL NO. LINE NUMBER
MANUFACTURER / MODEL ELEMENT MATERIAL
SERVICE SWITCH TYPE
SWITCH ACTION SIGNAL CONNECTION
CONTACT RATING ADJ.RANGE / SET PRESSURE
BODY RATING
TEST RESULTS
INPUT TRIPPING POINT RESET POINT ACTUAL TRIPPING POINT ACTUAL RESET POINT

1
2
3
4
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 L
OMV YEMEN

TEMPERATURE SWITCH
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
CONTACT TYPE DATA SHEET NO.
SERIAL NO. LINE NUMBER/EQUIPMENT NAME
MANUFACTURER / MODEL ENCLOSURE PROTECTION
SERVICE ADJ.RANGE / SET PRESSURE
MOUNTING ELECTRICAL CONNECTION
DESIGN TEMPERATURE SWITCH ACTION
POWER SUPPLY CONTACT RATING
TEST RESULTS

1
2
3
4
REMARKS:

ACCEPTED BY
CONTRACTOR
COMPANY
FORM NO. : QCP-405 M
OMV YEMEN

LEVEL SWITCH
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE DATA SHEET NO.
SERIAL NO. EQUIPMENT NAME/ LINENUMBER
MANUFACTURER / MODEL DESIGN PRESSURE
SERVICE MOUNTING
ENCLOSURE PROTECTION SIZE / RATING
DESIGN TEMPERATURE SET LEVEL
ORIENTATION ELECTRICAL CONNECTION
BODY MATERIAL
TEST RESULTS

1
2
3
4
REMARKS:

ACCEPTED BY
CONTRACTOR
COMPANY
FORM NO. : QCP-405 N
OMV YEMEN

LIMIT SWITCH
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE DATA SHEET NO.
SERIAL NO. ORDER NUMBER
MANUFACTURER : MOUNTING
ELECTRICAL CONNECTION: SWITCH RATING
SWITCH ACTION : ENCLOSURE PROTECTION
SWITCH TYPE :
TEST RESULTS
TRIPPING POINT
INPUT ACTUAL TRIPPING POINT ACTUAL RESET POINT

1
2
3
4
REMARKS:

ACCEPTED BY
CONTRACTOR
COMPANY
FORM NO. : QCP-405 O
OMV YEMEN

ACTUATED ON / OFF VALVE - TEST SHEET
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE LINE NUMBER
SERIAL NO. DATA SHEET NUMBER
MANUFACTURER/MODEL : OPERATING MEDIA
SIZE(INLET-OUTLET) BODY MATERIAL
ACTUATER TYPE AIR SUPPLY PRESSURE
SERVICE
TEST DETAILS ( VALVE SIGNAL RANGE)
AIR FAILURE OPENS CLOSES STAY PUT
SIGNAL FAILURE OPENS CLOSES STAY PUT
HYDRAULIC FAILURE OPENS CLOSES STAY PUT
POWER FAILURE OPENS CLOSES STAY PUT
TEST RESULT
SIGNAL INDICATED VALVE POSITION ACTUAL VALVE POSITION TIME

MIN MAX OPEN CLOSE CLOSE OPEN
MIN MAX CLOSE OPEN OPEN CLOSE
LEAKAGE TEST
TEST MEDIUM TEST PRESSURE DROPS/MIN BUBBLE/MIN
AUXILARY EQUIPMENT MOUNTED WITH VALVE

SOLENOID VALVE TEST SHEET ATTACHED
LIMIT SWITCH TEST SHEET ATTACHED
PRESSURE GUAGE TEST SHEET ATTACHED
PRESSURE SWITCH TEST SHEET ATTACHED

SOLENOID VALVE DATA
TYPE TAG NUMBER
SERIAL NUMBER VOLTAGE:
MANUFACTURER / MODEL COIL (DUAL OR SINGLE)
OMV YEMEN
CURRENT (AMPS) ENCLOSURE TYPE

MOUNTING BODY/PORT SIZE
MATERIAL
TEST RESULTS
INPUT / ACTIVATE RESULTS REMARKS
LIMIT SWITCH DATA

TYPE:
SERIAL NUMBER:
MANUFACTURER:
ELECTRICAL CONNECTION:
SWITCH ACTION:
SWITCH TYPE:
ENCLOSURE PROTECTION:
TEST RESULTS
PRESSURE GUAGE CALIBRATION COMPLETED AS PER THE TEST SHEET QCP-023-TS-08:
PRESSURE GUAGE CALIBRATION SHEET ATTACHED:
PRESSURE SWITCH CALIBRATION COMPLETED AS PER THE TEST SHEET QCP-023-TS-12:
PRESSURE SWITCH CALIBRATION SHEET ATTACHED:
TYPE: MODEL / SERIAL NUMBER CALIBRATION DUE DATE
1
2
3
REMARKS:
CONTRACTOR
ACCEPTED
BY
COMPANY
FORM NO. : QCP-405 P

OMV YEMEN
Item Description CONTROL VALVE Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
GENERAL DATA
TYPE DATA SHEET NUMBER
SERIAL NO. MEDIUM
MANUFACTURER/MODEL : BODY MATERIAL
SIZE(INLET-OUTLET) SERVICE
ACTUATER DATA
TYPE MODEL NUMBER
SERIAL NUMBER: MANUFACTURER
POSITIONER DATA
TYPE: MODEL NUMBER
MANUFACTURER: SERIAL NUMBER
ACTION: INPUT SIGNAL
PNEU.CONNECTIONS AREA CLASS
TEST DETAILS ( VALVE SIGNAL RANGE)
AIR FAILURE OPENS CLOSES STAY PUT
SIGNAL FAILURE OPENS CLOSES STAY PUT
TEST RESULT
SIGNAL INDICATED VALVE POSITION ACTUAL VALVE POSITION TIME
MIN MAX OPEN CLOSE CLOSE OPEN
MIN MAX CLOSE OPEN OPEN CLOSE
CALIBRATION POINTS
SIGNAL INCREASE VALVE POSITION RESULT SIGNAL DECREASE VALVE POSITION RESULT
OPEN / CLOSED OPEN / CLOSED
75% / 25% 75% / 25%
50% 50%
25% / 75% 25% / 75%
CLOSED / OPEN CLOSED / OPEN
AUXILARY EQUIPMENT MOUNTED WITH VALVE
SOLENOID VALVE TEST SHEET ATTACHED
LIMIT SWITCH TEST SHEET ATTACHED
PRESSURE GUAGE TEST SHEET ATTACHED
SOLENOID VALVE DATA

TYPE TAG NUMBER
SERIAL NUMBER VOLTAGE:

OMV YEMEN
MANUFACTURER / MODEL COIL(DUAL OR SINGLE)

CURRENT(AMPS) ENCLOSURE TYPE
MOUNTING BODY / PORT TYPE
MATERIAL
TEST RESULTS
INPUT / ACTIVATE RESULTS REMARKS
LIMIT SWITCH DATA

TYPE. MODEL NUMBER
SERIAL NUMBER DATA SHEET NUMBER
MANUFACTURER / MODEL TAG NUMBER
ELECTRICAL CONNECTION SENSOR LENGTH
SWITCH ACTION MOUNTING
SWITCH TYPE SWITCH RATING
ENCLOSURE PROTECTION
TEST RESULTS
PRESSURE GUAGE CALIBRATION COMPLETED AS PER THE TEST SHEET QCP-023-TS-08
PRESSUE GUAGE CALIBRATION SHEET ATTACHED:
1
2
3
REMARKS:

ACCEPTED BY
CONTRACTOR
COMPANY
FORM NO. : QCP-405 Q

OMV YEMEN
Item Description SELF ACTUATED CONTROL VALVE Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE DATA SHEET NUMBER
SERIAL NO. SERVICE

VALVE MANUFACTURER / MODEL : LINE NUMBER
CONNECTION RATING VALVE SIZE(INLET-OUTLET)
ACTUATOR TYPE VALVE TYPE
ACTION ACTUATOR MANUFACTURER
FAILURE POSITION ACTUATOR MATERIAL
ADJ.RANGE-SET PRESSURE
TEST RESULT
CLOSING TIME(SEC) OPENING TIME (SEC)
OPENING TIME (SEC) CLOSING TIME (SEC)
DURNG AIR SUPPLY ERROR DURING AIR SUPPLY ERROR

1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 R
OMV YEMEN
SELF ACTUATED PRESSURE CONTROL

VALVE
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE DATA SHEET NO.
SIZE(INLET – OUTLET) LINE NUMBER
DESIGN PRESSURE STEM MATERIAL
MANUFACTURER/MODEL SERVICE
PIPE LINE SIZE SPRING RANGE
VALVE ACTION SET PRESSURE
TEST RESULTS
UPSCALE
INPUT% ERROR DOWN SCALE ERROR
0
25
50
75
100
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 S
OMV YEMEN
Item Description PRESSURE SAFETY VALVE Test Code No.

Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE MODEL NO. DATA SHEET NO.
MANUFACTURER SERIAL NO.
SERVICE LINE NUMBER
PHYSICAL CHECK: BODY MATERIAL CORRECT
LIFTING LEVER OPEN
CONNECTION CORRECT
LIFTING LEVER PACKED
SPRING MATERIAL CORRECT SCREWED CAP

NOZZLE MATERIAL CORRECT TEST GUAGE
DISC MATERIAL CORRECT
LOCKING DEVICE
BELLOWS MATERIAL CORRECT
OPERATING DATA : SET PRESSURE : BACK PRESSURE :
SPRING SET PRESSURE : OPERATING

TEMPERATURE
SPRING RANGE : SPRING PART NO.
TEST RESULTS:
UNIT SPECIFIED VALUE TEST RESULT REMARKS
COLD SPRING SET PRESSURE
RESET PRESSURE
SEAT LEAK RATE(ANSI B147.1[API 527])
1
2
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 T
OMV YEMEN

THERMO WELL
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE
SERIAL NUMBER
MANUFACTURER
DATA SHEET NUMBER
WELL MATERIAL
FLANGE MATERIAL
EXTENSION LENGTH
EXTENSION MATERIAL
EXTENSION CONNECTION
WELL INSIDE DIMENSION
WELL OUTSIDE DIMENSION

1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 U
OMV YEMEN

ORIFICE PLATE
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
SERVICE TYPE OF METER
LINE NUMBER. DIFFERENTIAL RANGE
FLUID LINE SIZE & SCHEDULE
TEMPERATURE OPERATING FLANGE RATING

DESIGN PRESSURE PLATE MATERIAL
DESIGN TEMPERATURE
SPECIFIED DATA
ORIFICE BORE DIAMETER
SPECIFIED THICKNESS
ACTUAL DATA
ORIFICE BORE DIAMETER

ACTUAL THICKNESS
FLOW ELEMENT CORRECTLY STAMPED

1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 V
OMV YEMEN

THERMO COUPLE TEST SHEET
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE
SERIAL NUMBER
MANUFACTURER / MODEL
DATA SHEET NO.
ELEMENT MATERIAL
STEM MATERIAL
SHEATH MATERIAL
ELEMENT LENGTH
ELEMENT DIAMETER
VOLTAGE( AT DEGREE CELCIUS )
TOLERANCE CLASS
ELEMENT TERMINALS
LEAD SEAL TYPE
ADJ.RANGE / CALIB. RANGE
TEST RESULTS
INPUT(%) INPUT TEMPERATURE (DEGREE CELCIUS)
0 UPSCALE DOWN SCALE
25
50
75
100
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 W
OMV YEMEN

CHART RECORDER
Item Location/Area
ITP No.
Instrument Tag No
Sub-system No.
Reference Drawings
INSTRUMENT DATA
TYPE MANUFACTURER
SERIAL NO. MODEL NUMBER

MATERIAL ELEMENT TYPE
MOUNTING TYPE CONNECTION
RANGE PRESSURE RANGE TEMPERATURE
TEST RESULTS
% TEMPERATURE PRESSURE
0 INPUT OUTPUT ERROR INPUT OUTPUT ERROR
25
50
75
100
75
50
25
0
1
2
3
REMARKS:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO. : QCP-405 X
OMV YEMEN
MEDIUM & LOW VOLTAGE MOTOR
1. INTRODUCTION
for Medium & Low Voltage Motor in Early Production Facility (EPF3). This
document also provides the type of inspection and tests, applicable procedure
document, and inspection point involvement by CONTRACTOR and
COMPANY
2. SCOPE
To define the manner in which Medium & Low Voltage Motor will be inspected and
tested on construction projects as per the project specifications.
3. REFERENCE
♦ IEC 60034 Rotating electrical machines
♦ IEC 60072 Dimensions & output series for rotating
electrical machines
♦ IEC 60079 Electrical apparatus for explosive gas
atmospheres
♦ IEC 60085 Electrical insulation –thermal evaluation
Designation
♦ IEC 60529 Degrees of protection provided by
enclosure (IP code)
♦ IEC 62262 Degrees of protection provided by
enclosures for electrical equipment
against external mechanical impacts
(IK code)
♦ ISO 281 Rolling bearings – Dynamic load ratings
& rating life
♦ ISO 2954 Mechanical vibration of rotating &
reciprocating machinery-requirements for
instruments for measuring vibration
severity
♦ ISO 8821 Mechanical vibration –balancing- shaft &
fitment key convention
♦ ISO 10816 Mechanical vibration-evaluation of

machines vibration by measurements on
non-rotating parts
♦ ISO 12944-2 Paints & varnishes-corrosion protection of
steel structures by protective paint
systems-classification of environments
♦ ISO 4628-3 Paints & varnishes-evolution of
degradation of coatings-designation of
quantity & size of defects, & intensity of
OMV YEMEN
uniform changes in appearance-

assessment of degree of rusting
♦ EN 60079 Electrical apparatus for potentially
explosive atmospheres-general
requirements
4. ATTACHMENTS
b) Inspection Forms
OMV YEMEN
ITP Table
OMV YEMEN
Test Involvement
Reference
Code Activity Description Test Frequency Acceptance Verifying Document
Document
Method statement / Procedure Prior to start of the HAR-YE-S2-018-E- IEC 60034 YS2-P10159-013 –E&I-
1 ADM-44 P R
preparation activity PRC-001
Prior to start of the HAR-YE-S2-018-E- IEC 6226
2 Material Receiving Inspection ADM-44 P R
activity
HAR-YE-S2-018-E- IEC 60079 QCP-307E
3 Motor installation After Installation ADM-44 P W
Winding resistance & HAR-YE-S2-018-E- IEC 60085 QCP-307A

4 insulation resistance of After Installation ADM-44 2 P W
winding
HAR-YE-S2-018-E- IEC 60529 QCP-307B
5 Polarization Index test After Installation ADM-44 P W
Check the connection of HAR-YE-S2-018-E- IEC 60072 QCP-307C

6 the motor Star / Delta After Installation ADM-44 P W
connection
Insulation resistance of HAR-YE-S2-018-E- IEC 60072 QCP-307D
7 After Installation ADM-44 P W
space heater
COMPANY: OMV
R – Review H – Hold Point: Notification required (RIT) Presence mandatory.
TBI- To Be Issued
OMV YEMEN
Inspection Forms
OMV YEMEN
Item Description HIGH, MEDIUM & LOW VOLTAGE MOTOR Test Code No.
Tag no
Item Location/Area ITP No.
Subsystem No.
Reference Drawings
TEST INSTRUMENT USED
No. TYPE SERIAL NUMBER CALIBRATION DUE DATE
1
2
INSULATION RESISTANCE OF WINDINGS
Minimum acceptable insulation values should be 150 megohms
Motor winding shall be tested by 1000V Megohmmeter for medium voltage motor
Motor winding shall be tested by 500V Megohmmeter for low voltage motor
SL No Winding Measured Value
1 U-V
2 U-W
3 V-W
4 U-EARTH
5 V-EARTH
6 W-EARTH
WINDING RESISTANCE
SL No. Winding Measured Value
1 U-V
2 U-W
3 V-W
REMARKS :

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO.: QCP-407A

OMV YEMEN
Tag no
Subsystem No.
Reference Drawings
1
2
POLARIZATION INDEX TEST FOR MEDIUM VOLTAGE MOTOR
Polarization Index should be minimum 2.5
Sl. No. Windings Insulation resistance in 1 minutes Insulation resistance in Measured Polarization
10 minutes Index
1 U – EARTH
2 V – EARTH
3 W - EARTH
Remarks:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO.: QCP-307B

OMV YEMEN
Tag no
Subsystem No.
Reference Drawings
1
2
CHECK THE CONNECTION OF THE MOTOR
STAR CONNECTION DELTA CONNECTION
U1 U2 U1 U2
V1 V2 V1 V2
W1 W2 W1 W2
W2 U2 V2 W2 U2 V2
U1 V1 W1 W1 U1 V1
R Y B R Y B
STAR CONNECTION DELTA CONNECTION

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO.: QCP-307C
OMV YEMEN
Tag no
Subsystem No.
Reference Drawings
1
2
INSULATION RESISTANCE OF SPACE HEATER
Minimum acceptable insulation value should be 10 megohms
Motor heater should be tested by 500V megohmmeter
Sl. No. Winding Measured Value
1 Space heater Phase - Earth
Remarks:

ACCEPTED
CONTRACTOR
BY
COMPANY
FORM NO.: QCP-307D
OMV YEMEN
INSTALLATION OF MEDIUM & LOW

Item description Test code No.
VOLTAGE MOTOR
Item Location/Area: ITP No.
Subsystem Description
Tag No.
Subsystem No. Form No.
Reference Drawings
Manufacturer
Voltage
SWBD & CUB REF
Serial no.
Frequency
Type of protection
Insulation class
Speed
Rating
IP Rating
ITEM CHECKS TO BE PERFORMED CHECK REPORT
1 Check motor is de-energized and safe
Check preservation status & anti-condensation heater is ready to be
2
energized
3 Check motor is correctly tagged
4 Check mechanical general arrangement
5 Check shaft rotates free & quietly in both directions, motor uncoupled
6 Check conformity to data sheet / project specification
Check motor data conformity against data sheet / project specification (
7
rating plate )
8 Check motor installation as per drawing
9 Check motor is correctly aligned, leveled, rigid & secured with correct bolting
10 Check motor earthing against drawings
11 Check phase sequence connection
12 Check motor terminal box is clean
13 Check terminal boxes screws are tightened
14 Check space heater rating ( if any )
15 Check all termination enclosures have correct gaskets & fixing bolts
16 Check cable gland s are correctly mounted
17 Check all cables are identified and supported correctly
18 Check auxiliary devices ( if any ) for proper installation & connection
19 Check local control switch (auto-manual) is working
20 Check local control switch (ON –OFF) is working properly
21 Check painting integrity
Check the availability of certification documents according hazardous area
22
motor installation
23 Check supplier’s documentation & drawings
N/A Not Applicable X Checked & not accepted √ Checked & accepted
Remarks:

Accepted
CONTRACTOR
by
COMPANY
FORM NO.: QCP-307E

OMV YEMEN
MEDIUM & LOW VOLTAGE SWITCHGEAR
1. INTRODUCTION
for Medium & Low Voltage Switchgear in Early Production Facility. This
document also provides the type of inspection and tests, applicable procedure
document, and inspection point involvement by CONTRACTOR and COMPANY
2. SCOPE
To define the manner in which Medium & Low Voltage Switchgear will be inspected
and tested on construction projects as per the project specifications.
3. REFERENCE
♦ HAR-YE-S2-018-E-ADM-44 Medium & Low Voltage Switchgear
♦ IEC-60050-441 International Electro-technical Vocabulary.
Switchgear, control gear & fuses
♦ IEC-60071 Insulation co-ordination
♦ IEC-60099 Surge arresters
♦ IEC-60255 Electrical Relays
♦ IEC-60079 Electrical Apparatus for explosive gas
atmosphere
♦ IEC 60529 Classification of degree of protection provided by

enclosures
♦ IEC 60947 Low voltage switchgear & controlgear
4. ATTACHMENTS
b) Inspection Forms
OMV YEMEN
ITP Table
OMV YEMEN
Test Involvement
Reference Verifying
Code Activity Description Test Frequency Acceptance
Document Document
Method statement / Procedure HAR-YE-S2-
Prior to start of the erection 018-E-ADM-44 HAR-YE-S2-018- YS2-P10159-013
1 preparation P R
activity E-ADM-44 –E&I-PRC-001
HAR-YE-S2- IEC-60076
2 Material Receiving Inspection Prior to start the activity 018-E-ADM-44 P R
Bus bar joints contact HAR-YE-S2- IEC-60050-441 QCP-304

After installation & completion 018-E-ADM-44
3 resistance & torque P W
of assembling all the cubicle
measurement
HAR-YE-S2- IEC-60071 IEC- QCP-304
After installation & completion
4 Insulation resistance 018-E-ADM-44 60099 IEC-60255 P W
of assembling all the cubicle IEC-60079
Insulation resistance test HAR-YE-S2- IEC-60071 IEC- QCP-304
After installation & completion 018-E-ADM-44 60099 IEC-60255
5 of control wiring, signaling P R
of assembling all the cubicle IEC-60079
wiring, space heater circuit
Continuity test of Bus bar, HAR-YE-S2- IEC-60071 IEC- QCP-304
control wiring, signaling After installation & completion 018-E-ADM-44 60099 IEC-60255
6 IEC-60079 P W
wiring, space heater of assembling all the cubicle
circuit, motor circuit wiring
COMPANY: OMV
R – Review H – Hold Point: Notification required (RIT) Presence mandatory.
TBI- To Be Issued
OMV YEMEN
Inspection Forms
OMV YEMEN
Item description EQUIPMENT DATA Test code No.

Item Location/Area:
ITP No.
Equipment Tag No:
Reference Drawings
ITEM CHECK LIST
1 Check switchboard is de-energized & safe
2 Check conformity against data sheet & project specification

3 Check preservation status & anti-condensation heaters are ready to be energized
4 Checked equipment is correctly aligned, leveled, rigid & secured with correct bolting
5 Check all panel mounted devices are undamaged & tagged in accordance with data
6 Check if construction rating plate data is correct
7 Check bus bars & supports are clean & clear of debris, torque all bolts to specification
8 Check earthing & bonding of all equipment against drawings
9 Check gland plates (if any ) & terminations are correct & suitable for external cabling
10 Check all switching devices are mechanically operational & undamaged
11 Check all circuit breakers & starter cubicles run freely in compartments
12 Check switchgear mechanical interlocks against interlock diagram
13 Check all shutters are identified, operational & lockable
14 Check CT’s & VT’s are properly installed & match drawing & protection diagram
15 Check protection relays against protection diagram
16 Check protection relays are tagged correctly
17 Check interconnection wiring against drawings
18 Check all fuses & switchgear ratings ( circuit-breaker, contactors, etc,,,)
19 Check power cable are properly fitted & armour & screens earthing is correct
20 Check vendor special tools are available

21 Produce marking-up drawing in accordance with installation
22 Check suppliers document
23 Produce a defects list for punch list issue
N/A Not Applicable X Checked & not accepted √ Checked & accepted
Remarks:

Accepted
CONTRACTOR
by
COMPANY
FORM NO. : QCP-304 A
OMV YEMEN
Item description Test code No.

Item Location/Area:
ITP No.
Equipment Tag No:
Reference Drawings
EQUIPMENT DATA
MANUFACTURER SERIAL No.
TYPE MODEL
RATED VOLTAGE OPERATING VOLTAGE
CURRENT RATING OPERATING FREQUENCY
IP RATING S/C RATING
DATA SHEET No.
BUS BAR TORQUE TEST

JOINT DESCRIPTION BOLT SIZE TORQUE IN NM
CONTACT RESISTANCE TEST RESULTS IN µΩ

JOINT No. R Y B G JOINT No. R Y B
Remarks:

Accepte
CONTRACTOR
d by
COMPANY
FORM NO. : QCP-304 B
OMV YEMEN
TAG Number/ EQUIPMENT No. Test code No.

Description: ITP No.
Subsystem:
Location : Form No.
Reference Drawings :
SWITCHBOARD DATA
MANUFACTURER: Serial No.: Type:
VOLTAGE: V Current: A Frequency: HZ
Rated Peak Current: kA/1s IP Rating Data Sheet:
Specification:
TESTING INSTRUMENTS USED
Type / Serial No.: Type / Serial No.:
Type / serial No.:
TEST RESULTS
INSULATION RESISTANCE / H. V. TESTS
BUSBAR
Test VOLT. MINI REQUI. R-YBE Y-BRE B-RYE
st
1 INSULATION RESISTANCE – M-OHM
HV TEST 1 min. µA
ND
2 INSULATION RESISTANCE – M-OHM
Space
Control Signaling
Heater
Test VOLT. MINI REQUI. Wiring Wiring
Circuit
INSULATION RESISTANCE – M-OHM
Bus Bars Space Motor

Control Signaling
Heater circuit
R S T Wiring Wiring
Circuit wiring
CONTINUITY
CONTINUITY INSULATION
VT Prim/secondary -
IDENTIFICATION
Primary Secondary Secondary/primary - Earth
Earth
V1a- V2a- V1b- V2b- V3b-
U1 U2 U3 V1a V2a V3a V1b V2b V3b U1-E U2E U3-E V3a-E
E E E E E
Remarks: For VT tests : Secondary shall have neutral disconnected
TESTED BY NAME SIGNATURE DATE

Accepted by
CONTRACTOR
COMPANY
FORM NO. : QCP-304 C

YS2 13 C09013 ITP Q 001a020

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OMV YEMEN

EARLY PRODUCTION FACILITY PROJECT

To define the manner in which INSTRUMENTATION CALIBRATION will be inspected

♦ IEC-60529 Degree of protection of enclosures(IP code)

a) Inspection Test Plan Table

Involvements Inspection Codes

Item Description Test Code No.

PROCESS CONNECTION ADJ.RANGE/CALIB.RANGE

POWER SUPPLY OUTPUT

ELEMENT TYPE ELECTRICAL CONNECTION

ORGANIZATIONS DATE NAME SIGNATURE

TEMPERATURE TRANSMITTER / ELEMENT

OUTPUT SIGNAL THERMO WELL MATERIAL

ADJ. RANGE / CALIB.RANGE ELECTRICAL CONNECTION

%SPAN IDEAL ACTUAL ERROR% %SPAN ACTUAL ERROR%

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

POWER SUPPLY OUTPUT

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

POWER SUPPLY OUTPUT

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

FORM NO. : QCP-405 D

POWER SUPPLY SERVICE

ELEMENT TYPE ADJ.RANGE/CALIB.RANGE

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

SERIAL NO. SERVICE

IDEAL ACTUAL ERROR% %SPAN ACTUAL ERROR%

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

SERIAL NO. ENCLOSURE

POSITIONER TYPE OUTPUT SIGNAL

AREA CLASS ELECTRICAL CONNECTION

TYPE MODEL / SERIAL NUMBER CALIBRATION DUE DATE

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

RANGE PRESSURE ELEMENT TYPE

MATERIAL INSTRUMENT CONNECTION

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description TEMPERATURE GAUGE Test Code No.

TESTED ERROR% % SPAN REF. GUAGE TESTED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description LEVEL GUAGE Test Code No.

ORGANIZATIONS DATE NAME SIGNATURE

Item Description FLOW METER Test Code No.

ORGANIZATIONS DATE NAME SIGNATURE

FORM NO. : QCP-405 K

Item Description Test Code No.

TEST INSTRUMENT DETAILS

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

TEST INSTRUMENT DETAILS

TESTED LABEL AFFIXED DATA SHEET ATTACHED

ORGANIZATIONS DATE NAME SIGNATURE

Item Description Test Code No.

TEST INSTRUMENT DETAILS