I.

Work Scheduling using a Gantt chart

MTM Oil and Gas Refinery Work Schedule

1st 2nd 3rd 4th 5th 6th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari

ng the

area

by

remov

ing
1
weeds

and

unwa

nted

plants

2
Keepi

123
 ng the

proce

ss

area

plain

Applyi

ng

ceme

nt and

buildin

g
3
blocks

in

constr

ucting

the

plant.

4
Final

stage

124
 of

plant

constr

uction

Install

ation

5 of

equip

ment

Install

ation

of

Electri

6. cal

conne

ction

and

supply

125
 Start

of
7.
Opera

tion

Paraffin Wax Manufacturing Plant Work Schedule

7th 8th 9th 10th 11th 12th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari

ng the

area

by
1
remov

ing

weeds

and

126
 unwa

nted

plants

Keepi

ng the
2 proce

ss

area

plain

Applyi

ng

ceme

nt and

buildin
3
g

blocks

in

constr

ucting

the

127
 plant.

Final

stage

of

plant

constr
4
uction

Install

ation
5
of

equip

ment

Install

ation

6. of

Electri

128
 conne

ction

and

supply

Start

of
7.
Opera

tion

Paraffin Wax Manufacturing Plant Work Schedule

13th 14th 15th 16th 17th 18th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari

ng the
1
area

by

129
 remov

ing

weeds

and

unwa

nted

plants

Keepi

ng the
2 proce

ss

area

plain

Applyi

ng

ceme
3
nt and

buildin

blocks

130
 in

constr

ucting

the

plant.

Final

stage

of
4
plant

constr

uction

Install

ation
5
of

equip

ment

Install

6. ation

of

131
 Electri

conne

ction

and

supply

Start

of
7.
Opera

tion

Paraffin Wax Manufacturing Plant Work Schedule

19th 20th 21st 22nd 23rd 24th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari
1
ng the

132
 area

by

remov

ing

weeds

and

unwa

nted

plants

Keepi

ng the

proce
2
ss

area

plain

Applyi

ng
3 ceme

nt and

buildin

133
 blocks

in

constr

ucting

the

plant.

Final

stage

of

plant

constr
4
uction

Install

ation
5
of

equip

ment

134
 Install

ation

of

Electri

6. c

conne

ction

and

supply

Start

of
7.
Opera

tion

Paraffin Wax Manufacturing Plant Work Schedule

25th 26th 27th 28th 29th 30th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

135
vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari

ng the

area

by

remov

ing
1
weeds

and

unwa

nted

plants

Keepi

ng the
2 proce

ss

area

plain

3
Applyi

136
 ng

ceme

nt and

buildin

blocks

in

constr

ucting

the

plant.

Final

stage

of

plant

constr
4
uction

137
 Install

ation
5
of

equip

ment

Install

ation

of

Electri

6. c

conne

ction

and

supply

Start

of
7.
Opera

tion

138
 Paraffin Wax Manufacturing Plant Work Schedule

31st 32nd 33rd 34th 35th 36th

(2018-2019)
month month month month month month

Acti Major Weeks Weeks Weeks Weeks Weeks Weeks

vity Activi
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
No. ties

Cleari

ng the

area

by

remov

ing
1
weeds

and

unwa

nted

plants

Keepi
2
ng the

proce

139
 ss

area

plain

Applyi

ng

ceme

nt and

buildin

g
3
blocks

in

constr

ucting

the

plant.

Final

stage

of
4
plant

constr

uction

140
 Install

ation
5
of

equip

ment

Install

ation

of

Electri

6. c

conne

ction

and

supply

Start

of
7.
Opera

tion

141
III. Quality Assurance and Control

Products made from crude oil are vastly used in our daily living and plays

an important role to give the community its daily necessities. In order to do so, in

the refinery itself should need a quality laboratory to conclude important

information and details regarding its product. Laboratory testing includes a

discussion of methods for analyses, sampling, general laboratory procedures and

techniques and instruction on quality assurance and quality control practices.

Quality Assurance and control program has no other goal than to return

a quality product and service to its clients.

By following the Philippine Environmental Impact Statement System Law

(PD1686), Clean Air Act (Ra 8749), Clean Water Act (RA 9275), Ecological Solid

Waste Management Act (RA 9003) and Toxic, Hazardous and Nuclear Waste

Act (RA 6969), the consumers (include the residential area), are assured that no

environmental problems will be encountered during the operation of the refinery.

Quality Assurance

Quality Assurance (QA) is a set of operating principles that, when strictly

followed during plant processing and operations a product will be produced

meeting the expectations of the customer. The program should provide

assurance of compliance to any applicable quality expectations as well as any

regulatory requirements. The Quality Assurance a function of setting operating

expectations, to ensure the process operates under defined conditions. One

essential function of the QA program is the nomination of a Quality Manager,

142
whose sole function is to manage and improve the process. The Quality Manager

is responsible for development of the facility quality manual which defines roles

and responsibilities, a document control program, raw material specifications,

standard operating procedures that include corrective action expectations and a

Management commitment to quality.

Quality Control

Quality Control (QC) is an analysis methodology to ensure control on

every processes made. Its purpose as designed is to run through various

process checks, such as sampling methods, produce representative samples,

confirm that laboratory analyses are reliable, and verify that the reported results

are suitable to support decisions, and measure and document of any uncertainty

in analytical data. Each manufacturing department should have a written Quality

Assurance Plan while each laboratory should have a written Quality Control Plan.

These plans should include details of program management, standard operating

procedures, process and product specification and planned details for process

assessment. The Quality Control plan should detail the process for generating

Certificates of Analysis for finished products. Protocols

1. Certificate of Analysis

2. Sampling, Sample Retention, and Sample Shipment

3. Batch Description

4. Shipment Information

IV. Control Management System

143
 A. Commissioning and Dry-run Stage

B. Operation Stage

V. Risk Management

A. Facility Response Plan

B. Spill Prevention, Control and Countermeasures Plan (SPCC) C. Emergency

Action Plan

C. Training and Aware

PLANT LAYOUT

Top View of the Entire Site

144
Isometric view of the location site

Isometric view of the Plant

145
146
 CHAPTER VIII

SUMMARY OF FINDINGS, CONCLUSION AND RECOMMENDATION

This chapter presents the summary of findings, conclusions and

recommendation for the development of an Oil Refinery plant.

Summary of Findings

The following results relative to Oil Refinery plant were summarized as

follows:

1. The proposed Oil Refinery plant will be located at Sumira, Camarines Sur in

Bicol Region. It is expected that the demand for diesel, gasoline, LPG and other

petroleum by-products such as naphtha, kerosene and related jet aircraft fuels,

147
fuel oils, lubricating oil, paraffin wax, asphalt and tar, petroleum coke, sulfur,

olefins, plastics, will continue to keep up with the country’s growing polymer

industry.

2. Environmental impact assessment is done by rating the waste generated by

the design. Design has high environmental impact.

Conclusions

The following conclusions are based from the summary of findings

mentioned above.

1. Data acquisition with regards to the demand requirement, demand projection,

target customers and target location is important since these will be used as

basis for the development of the proposed plant.

148
2. Technical aspects such as mass balance and energy balance and equipment

cost and specifications, are needed to evaluate the plant overall efficiency since

these will serve as a basis in selecting the best design option.

3. Economic analysis which will include the computation of the capital

investment, operating expenditure, payback period and rate of return are needed

to determine the economic feasibility of the proposed plant.

4. Environmental impact assessment will be evaluated based on the waste

generated during construction and operation of the plant and the mitigation

measures needed to minimize the impact of the waste generated by the Oil

Refinery plant.

5. Design, which uses a 1:1 ratio of ethylene and benzene as feedstock, shows

that its process is highly efficient, economically viable and has low impact in

the environment. This design option will have the highest potential among the

three design options.

Recommendations

Based on the prior findings and conclusions presented, the following

recommendations are suggested:

1. The Oil Refinery plant should always consider a strategic target location to

maximize its resources. Easier access to raw materials and target customers

should always be preferred to lessen costs. The plant should also meet the

demand requirements of the market.

149
2. The equipment should be set to function with optimal efficiency since it will

greatly affect the production rate. Equipment maintenance of the equipment is

highly recommended to avoid malfunction of the equipment.

3. Health and safety should always be considered during construction and

operation of the Oil Refinery plant.

150