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http://dx.doi.org/10.2478/IJNAOE-2013-0004
Study on
n the Conttra-Rotatiing Propelller system
m design an
nd full-scaale perform
mance
predicction methhod
Keh-Sik Min, Bong-Juun Chang andd Heung-Wonn Seo
AB BSTRACT: A ship's screw-p propeller prodduces thrust byy rotation and, at the same tim me, generates rotational floww behind the
prropeller. This rotational
r flow
w has no contribution to the generation
g of thhrust, but insteead produces energy
e loss. Byy recovering
paart of the lost energy
e in the rotational
r flow
w, therefore, it is
i possible to improve
i the prropulsion efficiiency. The conntra-rotating
prropeller (CRP)) system is thee representing example of suuch devices. Unfortunately,
Un h
however, neitheer a design meethod nor a
full-scale perforrmance predicction procedurre for the CR RP system hass been well esstablished yet. The authorss have long
peerformed studiees on the CRP system, and soome of the resuults from the auuthors' studies shall be presennted and discusssed.
KE
EY WORDS: Contra-Rotatin
C ng Propeller; Ennergy saving; Thrust;
T Rotatioonal flow; Wakke distribution;; Propulsive effficiency
IN
NTRODUCTIION
to full-sscale informatiion has been esstablished up to
t nowadays.
Seaborne traansportation iss probably as old
o as the hum man This fuundamental prooblem is conssidered to com me from our
raace itself. Alonng such long history in thiis field, the fuel fu insufficcient knowledgge about the fllow characterisstics around
ecconomy is becooming more an nd more impoortant. In generral, the CRRP system. As wellw recognizeed, the forwardd and the aft
thhe fuel cost acccounts for thee largest portioon of the overrall propellers of the CRP P system interaact each other and
a generate
coost of ship operation. Th herefore, it could
c be eassily a muchh more compplicated flow field around the system
reecognized that reduction off fuel consumpption is direcctly comparred with thhat around a single-screw w system.
reelated to the im
mprovement of thet economy of o ship operatioon. Accorddingly, the wakke and pressure distributionns would be
Various meethods and ideas have beeen proposed and a greatly altered from thhose for the inddividual propeller alone.
uttilized to achieeve this goal. Superior
S hull form
fo design, ligght
strructural designn, optimum pro opeller design and selection of
prroper main enggine(s) are som me of major waays, together with
w
thhe arrangementts of special propulsion
p aid devices. Amoong
thhe various proppulsion-aid dev vices suggestedd and tried upp to
noow, the conntra-rotating propeller
p (CRRP) system is
coonsidered to bee the most signiificant one.
As well-knoown, a screw w-propeller prooduces thrust by
rootation and, att the same time, generatess rotational floow
beehind the propeeller as shown n in Fig. 1. Thiis rotational floow
dooes not contribbute to the geeneration of thhrust, but insteead
caauses a loss off energy. The CRP
C system coould significanntly
immprove the propulsion efficieency by recoveering a part of the t
ennergy loss duee to the rotattional flow annd, hence, couuld
siggnificantly redduce the fuel co
onsumption.
Unfortunatelly, however, no o optimum dessign process foor a
CR RP system has h been preepared yet. Furthermore,
F no
geenerally acceptted extrapolatio on procedure of
o model test data
Fig. 1 Tangential
T vellocity distributtion inside the slip-stream
Correspondingg author: Keh-S
C Sik Min for the propellers rotaating in a clockkwise directionn.
e
e-mail: minks@
@hhi.co.kr
Copyright © 2009 Society of Naval Architects of Korea. Production and hosting by ELSEVIER B.V. This is an open access article under the CC BY-NC 3.0 license
( http://creativecommons.org/licenses/by-nc/3.0/ ).
30 Inter J Nav Archit Oc Engng (2009) 1:29~38
Measurement of the nominal wake in the position of the propulsion efficiency, it was initially planned to design CRP
forward propeller plane without any propellers is nothing but systems according to various thrust combinations as shown in
a conventional process. Using a Laser Doppler Velocimetry Table 1. However, only two cases of the thrust combination,
(LDV), it is also possible to measure the axial and tangential that is, thrust ratios of 60 : 40 and 50 : 50 for the forward and
wakes quite accurately in the position of the aft propeller the aft propellers have been studied, since it takes
plane with the forward propeller in operation. However, there considerable time and cost to manufacture a system.
is no way nowadays to be able to estimate the effective wake
distribution around the CRP system with reasonable accuracy.
Furthermore, it becomes much more complicated to estimate Rotational Speed
the alteration in the pressure distribution around propeller
blades due to mutual interaction between the forward and the In general, the aft propeller is directly connected to the
aft propellers. This is the present state of art in dealing with main engine and hence, the RPM and the optimum diameter
the CRP system. of the aft propeller are determined accordingly. The RPM of
The authors have made their long effort not only to the forward propeller is reduced and the rotational direction
investigate the flow characteristics around the CRP system, is reversed by the contra-rotating gear system. Theoretically,
but also to establish a design method and an extrapolation the optimum reduction ratio could be selected. In practice,
technique (Min, 1995). The authors’ effort does not seem to however, it is restricted due to various reasons such as type,
be much successful particularly in the view point of size and strength of the gear system.
performance extrapolation. In this paper, some of the results
from the authors' recent studies shall be presented and
discussed. Separation of Two Propellers
Once the distance is decided, the optimum diameter of the ships such as oil tankers, because the power density to be
forward propeller is decided from the relation of slipstreams absorbed by the CRP system and the absolute amount of fuel
of the two propellers. saving for containerships are much higher than those for oil
A propeller slipstream has such characteristics that it is tankers. In this paper, therefore, discussions shall be made
contracted rapidly in the region close to the propeller plane only for the case of 8,600 TEU Class Containership due to
and reaches to an almost steady state at the distance of a limited space. Table 2 shows the principal characteristics of
propeller’s radius from the propeller plane. It is the authors' the selected ship.
opinion that it is better to determine the diameter of the
forward propeller in such a way that slipstreams from the two Table 2 Main characteristics of 8,600 TEU Containership.
propellers overlap each other as much as possible in the Length between Perpendiculars (LPP) 319.0 m
overall sense. Fig. 2 shows two typical cases of slipstream
overlap. It is considered that the Case 2 is better than the Beam (B) 42.8 m
Case 1 in Fig. 2. Draft (T) 13.0 m
Displacement (ᇞ) 119,289 ton
CASE 1 CASE 2 Block Coefficient (CB) 0.6557
Design Speed (VS) 25.0 knots
Diameter (D) 9.1 m
Propeller
Number of Blades (k) 6
- Circumfer
erentially Aver
raged - Cir
rcumferentially
y Averaged
1.3 0.7
1.2 CASE
ECASE
1 1
0.6
1.1 ECASE
CASE 2 2
1.0 0.5
0.9
0.4
Va/Vs
Vt/wr
0.8
Vt / Vr
Va / Vs
0.3
0.7
0.6 0.2
0.5
CASE
CASE11 0.1
0.4 CASE22
CASE
0.3 0.0
0.1 0.2 0
0.3 0.4 0.5 0.6
6 0.7 0.8 0.9 1 1.1 1.2 1.3 0.1 0.2 0.3 0.4 0
0.5 0.6 0.7 0.8
8 0.9 1 1.1 1.2 1.3
r/R
r r/R r/R r/R
KT, 10KQ, η P
aggreement withh the design condition. Thherefore, it was w 0.9
0.8
deecided to modiify the originaal (the first) deesign of the CRRP
0.7
syystem so that the design co ondition woulld be reasonabbly 0.6
saatisfied. Figs. 6 and 7 showw the characterristics of the re- 0.5
deesigned (the 2nnd design) forwward and the aft a propellers for 0.4
thhe Case 2, respeectively. 0.3
0.2
0.1
0.0
0.0 0.1 0.2 0.3 0.4
4 0.5 0.6 0.7 0.8
8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
M
MODEL TEST
T AND TEST
T RESULTS Advance
Advance Ra
Ratio (J)
Ratio (J)
Model tests for the perforrmance evaluattion were carriied Fig. 9 Open waterr characteristics of the 2nnd-designed
ouut whenever thhe CRP system design was coompleted. Moddels indepenndent propellerrs for Case 1.
off CRP systems were manufacctured in alumiinum in the scale
1.5
off the existing model
m ship with single screww. This scale raatio 1.4 Forward Prop.
F
is 1/42.063. Figg. 8 shows th he aluminum modelm of the re- 1.3
A Prop.
Aft
deesigned (the 2nnd design) CRP P system for thhe Case 2. 1.2
For all thee CRP system ms, the follow wing tests weere 1.1
coonducted at the t deep-wateer towing tannk of Maritim me 1.0
KT,, 10KQ, η P
alone 0.4
2.2
2.1 Case 1
2.0 Case 2
1.9
1.8
1.7
1.6
1.5
KT, 10KQ, ηP
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
Fiig. 8 The 2nd deesigned CRP sy
ystem model for
fo the Case 2. 0.6
0.5
0.4
Figs. 9~10 show
s the propeller open-watter test results of 0.3
0.2
eaach of the re--designed (the 2nd design) forward and aft 0.1
0.0
prropeller for thee Cases 1 and 2, respectivelyy. Fig. 11 shoows 0..0 0.1 0.2 0.3 0
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4
thhe open-water test result of the re-designeed CRP system ms. Advance
AdvanceRa
atio
Ratio(J)(J)
Thhe open-water test results off CRP systemss have been noon-
diimensionalizedd based on th he quantities of the forwaard Fig. 11 Open water characteristics
c of the 2nd-dessigned CRP
prropeller. system..
344 Inter J Nav Archit Oc
O Engng (20009) 1:29~38
Figgs. 12~13 showw model ships withw the CRP system, and
Fig. 144 shows the self-propulsionn test at the deep-water
towing tank. As menttioned earlier, self-propulsioon tests with
individuual propeller were
w also carrried out as refeerences, but
shall not
n be discusseed in this papper. Self-proppulsion tests
were coonducted in thee following waay:
Single - - - 42.45
5 100.0 576.00 1.68
Single - - - 47.46
6 100.0 605.40 1.87
Thrust (N)
VS Design
Case FWD Propeller Aft Propeller
(kts) Stage
Table 6 Full-scale performance prediction according to the prediction method - Case 2, 2nd-designed CRP system.
(Vs = 25.5 knots, RT = 2,935 kN, EHP = 38,500 kW)
RPM T (kN) Q (kN-m) DHP (kW)
Comp
Method ηD*
(%)
FWD Aft FWD Aft FWD Aft FWD Aft Total
2 68.34 91.15 2,042 1,646 3,853 2,219 27,574 21,184 48,758 0.788 114.1
3 67.52 90.07 1,942 1,566 3,684 2,118 26,051 19,980 46,031 0.835 120.8
4 67.26 89.71 1,929 1,555 3,512 1,921 24,732 18,044 42,776 0.898 130.0
* ηD = EHP / DHP : propulsive efficiency
Full-scale ship performance characteristics for the 2nd been accelerated by the system, while the rotating flow
design of the Case 1 have been analyzed by each of four generated by the rotation of the forward propeller has been
different methods and are summarized in Table 6. As shown almost cancelled by the counter-rotation of the aft propeller,
in Table 6, there are big differences in the results of which means that most of the energy loss at the forward
prediction according to methods. As reference, propulsion propeller is recovered by the aft propeller
efficiencies for four different CRP system designs in model
scale have been estimated by calculating effective and - Circumferentially Averaged
delivered powers and are summarized in Table 7 together 0.7
with the propulsion efficiency for the single screw system. It FWD
FWDPropeller
Propeller
0.6
is customary nowadays to apply the coefficient between CRP system
CRP System
model ship and full-scale ship when conducting model self-
0.5
propulsion tests. However, the delivered horsepower (DHP)
shown in Table 7 has been derived from the torque and the
0.4
RPM measured through the pure self-propulsion tests without
t / Vr
VVt/wr
applying the differential force. In other words, the tests are
0.3
not model tests, but actual propulsion tests for small ships. It
is the authors' opinion, therefore, that Table 7 may suggest
0.2
the lower limit in the improvement of propulsion efficiency
by the CRP system differential force due to the difference in 0.1
the frictional resistance.
0.0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
r/Rr/R
Fig. 16 Circumferentially averaged tangential velocity
DISCUSSIONS
distribution for the 2nd design of the Case 2.
The CRP system is a device improving propulsion
efficiency by recovering part of the energy in the rotating The authors have discussed four extrapolation methods in
flow generated behind a screw propeller due to rotation of the the previous section. As summarized in Table 6, the range of
propeller. Improvement of propulsion efficiency means the improvement in propulsion efficiency varies from 7.7 to
saving of fuel as much as the amount of improvement. 30.0% depending on the method. The actual amount of
improvement for full-scale ships is not known definitely,
- Circumferentially Averaged since any reliable extrapolation method or procedure from
1.4
model scale information to full-scale performance has not
1.3 been established yet. From the physical aspects, however,
1.2 improvement in full-scale ships would be greater than that in
1.1
model scale, because the effect of viscosity is considerably
less for full-scale ships.
1.0
a / VS
VVa/Vs
0.9
0.8
CONCLUSIONS
0.7