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Solar Energy Vol. 62, No. 1, pp.

63–68, 1998
© 1997 Elsevier Science Ltd
PII: S0038-092X(97)00074-1 All rights reserved. Printed in Great Britain
0038-092X/98 $19.00+0.00

PARAMETRIC MODEL OF SOLAR COOKER PERFORMANCE

P. A. FUNK * and D. L. LARSON **


* Mechanical Engineering, Bradley University, Peoria, IL61625, U.S.A.
** Agricultural and Biosystems Engineering, The University of Arizona, Tucson, AZ 85721, U.S.A.

Received 22 November 1996; revised version accepted 26 June 1997

Communicated by BRIAN NORTON

Abstract—This paper presents a model for prediction of the cooking power of a solar cooker based on
three controlled parameters (solar intercept area, overall heat loss coefficient, and absorber plate thermal
conductivity) and three uncontrolled variables (insolation, temperature difference, and load distribution).
The model basis is a fundamental energy balance equation. Coefficients for each term in the model were
determined by regression analysis of experimental data. The model was validated for commercially avail-
able solar cookers of both the box and concentrating types. The valid range of model application includes
most of the feasible design space for family-sized solar cookers. The model can be used to estimate the
cooking capacity of existing box type and concentrating type solar cookers. It can also be used to find
the combinations of intercept area and heat loss coefficient required to cook a given quantity of food in
a given climate. © 1997 Elsevier Science Ltd.

NOMENCLATURE intermittent cloud cover, and low ambient tem-


A solar intercept area (m2)
peratures ( Telkes, 1959). They are able to keep
dTi difference in temperature between the cooking vessel food at a biologically safe temperature for up
contents and the ambient air (°C ) to 3 h past sunset ( Funk, 1992). Performance
I insolation in the plane of the aperture ( W/m2)
kT thermal conductivity ( W/m2 °C ) may be enhanced by reflectors, which
P useful cooking power ( W ) change their operation considerably ( Funk and
Ru ratio of pot to absorber plate areas (dimensionless) Larson, 1994).
t absorber plate thickness (m)
U overall heat loss coefficient ( W/°C ) Concentrating cookers utilize multi-faceted
VL wind velocity at 3 m height (m/s) mirrors, fresnel lenses, or parabolic concentra-
tors to attain higher temperatures (critical for
1. INTRODUCTION deep fat frying) (Löf, 1963). Typically, they
heat up quickly but are not well insulated and
There is a critical need for development of require frequent directional adjustment to track
alternative, appropriate, affordable methods the sun. Because concentrating cookers primar-
of cooking for use in developing countries. ily utilize direct beam radiation, uncontrolled
Population pressures on remaining forest events that reduce clearness (dust, smog, haze)
resources have resulted in shortages of fuel drastically reduce their performance ( Khalifa
available for household use and yielded adverse et al., 1987; Michalsky et al., 1994).
environmental effects. Solar cooker use has the The third solar cooker category is the flat
potential to alleviate both problems by reducing
plate type. These devices use a heat transfer
dependence on wood as a cooking fuel.
fluid to carry thermal energy from the point of
However, to gain acceptance and motivate use,
collection to the cooking vessel(s). They have
there is a need to develop many different solar
cooker designs. Each design needs to be suited the advantage of being suited to remote collec-
to specific climates, customs and economic tion, useful for indoor cooking applications,
factors. This development requires a good fun- but are comparatively more expensive to
damental understanding of the relationship produce.
between key design variables and performance. Despite the variation in approach (flat plate,
The most commonly used type of solar cooker concentrating, and box type) and large variety
is the box type. Convenient to use, this type is of inventions and products, the total potential
also the oldest, dating back over two centuries design space is largely unexplored (Grupp,
(de Saussure, 1784). Box type cookers depend 1992). Systematic examination of the design
on heat retention. They are slow to heat up, space requires either extensive testing or models
but work well even where there is diffuse with broad predictive capability.
radiation, convective heat loss caused by wind, Mullick et al. (1987) have proposed methods
63
64 P. A. Funk and D. L. Larson

for comparative testing of solar cookers, meth- and Larson, 1994). These parameters most
ods purported to be independent of climatic clearly distinguish the three types of solar cook-
variables. Unfortunately, climatic independence ers: the box, concentrating and flat plate types.
of performance predictions was not verifiable A third parameter, internal heat transfer effi-
in replication trials conducted by Funk (1996). ciency, was included in the evaluation after
Grupp et al. (1994) reported on comparative analyzing the results of preliminary experi-
testing of 25 solar cooking devices from eight ments. In those experiments, the solar concen-
countries; test summaries included heat-up tration varied only slightly and heat loss was
times, stagnation temperatures and tracking nearly constant. Yet the response of the ovens
frequency. tested varied significantly with the thermal con-
A number of computer models have been ductivity of the absorber plate.
developed to predict the performance of The Hottel–Willier–Bliss equation is com-
different types of solar cookers. Das et al. monly used for predicting the steady-state,
(1994a,b) simulated performance of a solar box steady-flow, hourly energy available from a flat
with horizontal glazing, one reflecting mirror, plate collector (Duffie and Beckman, 1991). It
and aluminum absorber plate and containing includes coefficients based on experimental data
one, two or four vessels. Though the model to compensate for simplifying assumptions (e.g.
used three-dimensional, unsteady-state heat the mean plate temperature, which drives heat
conduction equations with time dependent radi- loss, is estimated by the fluid inlet temperature).
ation, convection, and conduction boundary A similar approach was used in this research to
conditions, it cannot readily accommodate develop an equation to predict solar cooker
other physical parameters. Two other solar box performance. Test data were used to determine
cooker performance models, the model reported coefficients for an energy balance equation
by Khalifa et al. (1986) and the parametric whose generality was limited by simplifying
model presented by Jubran and Alsaad (1991), assumptions (e.g. heat loss is driven by cooking
also appear limited to cookers with characteris- vessel and absorber surface temperatures, esti-
tics similar to the developmental models. mated by temperature of the cooking vessel
Habeebullah et al. (1995) reported the predic- contents). The relationship which was devel-
tion of cooking temperatures and heat-up rates oped, the Funk–Larson equation, estimates
for concentrating solar cookers with different useful cooking power instead of available
wind speeds and cooking strategies. Application energy. Confronted with transient conditions,
of this model likewise seems limited to very instantaneous heat transfer seemed easier to
similar concentrating cookers. quantify than energy gains and losses.
This paper presents the development of a
general model and related parametric response
2. PROCEDURES
surface to describe the solar cooker design space
by predicting cooking power based on the most Eighteen solar cookers having five levels of
influential design parameters. Data was col- the three selected design parameters were fabri-
lected across the feasible range of the design cated, following the central composite experi-
space from tests of solar cookers having five mental design. Three cooking vessels, each
different levels of three design parameters, containing 1 kg of water, were placed in each
following a central composite experimental oven. Thermocouples were used to sense the
design (Fig. 1). The central composite is the temperature at the center of mass of the water.
most efficient experimental design for defining The average water temperature in each oven
a possible nonlinear response surface was noted every 6 s, and the 10 observation
(Montgomery, 1991), thus minimizing the average recorded every 1 min by a datalogger.
number of tests required to define cooking Figure 2 shows a sectional view of a typical
power response to changes in the three design solar cooker. Figure 3 shows a photograph of
parameters. Coefficients associated with each a trial.
term in the model’s energy balance equation Trials were conducted during nine days over
were determined by regression analysis. a two month period to observe performance in
Previous solar cooker testing and perfor- various weather conditions. Useful cooking
mance modeling identified solar input and over- power was considered to be the sensible heat
all heat loss coefficient as the two primary gain of the cooking vessel contents only.
parameters affecting cooker performance (Funk Cooking power was calculated by multiplying
Parametric model of solar cooker performance 65

Fig. 1. Central composite experimental design. Each dot represents the relative value of the three cooker parameters used
in a test of cooking power.

Fig. 2. Sectional view of solar cookers. Type K thermocouple wires from each cooking vessel are connected in parallel.

the mass and specific heat capacity of the water provide the equilibrium air temperature and
by its temperature gain over 10 min and dividing controlled air velocity conditions needed to
by 600 s. Cooking power, wind velocity, insol- determine overall heat loss. The heat transfer
ation, cooker and ambient temperatures, and coefficient values obtained from the wind tunnel
controlled parameter levels were recorded at tests are shown in Fig. 4. Heat loss from a
two times approximately 1 h apart: after the cooker was controlled by adding or removing
coldest oven had reached ambient temperature the glazing, adding vents, or adding foam
and before the hottest oven exceeded 95°C. insulation.
Data from these trials were then used to
determine a regression model.
3. RESULTS
Because overall heat transfer coefficients are
difficult to estimate for complex objects, cookers Solar cooker test data were used to mathe-
were tested in a wind tunnel constructed to matically relate cooker performance to cooker
66 P. A. Funk and D. L. Larson

Fig. 3. Photograph of typical solar cooker trial.

intercept area and insolation, 0.167, is close to


the expected value (the nominal efficiency of a
solar cooker being about 20%). The area–insola-
tion coefficient has the strongest influence on
the response, as indicated by the high F ratio
(the ratio of the mean square for the effect
divided by the mean square for error). The
area–insolation coefficient was also subject to
the most variation. During the course of the
trials, the intercept area of each individual unit
Fig. 4. Heat loss U ( W/°C ) versus wind velocity. The five remained constant, but resulting solar concen-
levels of heat loss tested range from no box at all to a box
insulated with urethane foam. tration went from atypically high to rather low.
While still new, the reflectors had excellent
specular characteristics. As the aluminized
parameters and environmental factors. The polyester film reflectors weathered, wrinkled
mathematical models of cooker performance and collected dust, reflectance was substantially
were then used to create response surfaces which
reduced.
display cooker performance.
The regression coefficient associated with the
3.1. Three-parameter model overall heat loss coefficient is 1.72, the expected
value only 1.0. This difference is attributed to
The three-parameter regression analysis
difficulties in determining the heat loss coeffi-
model developed to predict cooking power is:
cient in a wind tunnel. Both turbulence in the
P ( W ) =24.0+0.167 A I air flow field around the oven and temperature
u i T
F ratio: (686) distribution within the oven were different in
−1.72 U dT+293 ktR. (1) the wind tunnel from out-of-doors conditions.
L
(205) (44) In the wind tunnel, the fluid in the cooking
This equation explained 69% of the variance in vessel, heated with an immersion heater, is the
cooking power response to different values for hottest element. Out-of-doors, the lid of the
the three oven parameters. cooking vessel, heated by the sun, is the hottest
The regression coefficient associated with element. Thus, heat transfer from the lid is
Parametric model of solar cooker performance 67

greater out-of-doors than predicted by calculat-


ing heat transfer based on the temperature of
the fluid in the cooking vessel.
The regression coefficient associated with
internal heat transfer, 293, is large because the
thermal conductivity times the thickness of an
absorber plate (in meters) is small. Though
statistically significant, this term has the smallest
effect on cooking power prediction as indicated
by the small F ratio.
The regression equation y-intercept constant Fig. 5. Response surface showing cooking power ( W ) as a
allows the equation to better fit data in the function of intercept area-insolation product ( W ) and heat
observed range of values, but has no physical loss coefficient–temperature difference product ( W ) for box
cookers. Squares are observations near the beginning of
significance. In fact, the model is not valid for cooker tests; diamonds are observations taken 1 h later.
small values of insolation.

3.2. Two-parameter model data points from validation trials. The squares
indicate typical observations made near the
A simplified regression model was then devel-
beginning of cooker tests, with 900 W/m2 insol-
oped which contained only two variables. The
ation and 5°C temperature difference between
term with the least significance (ktR) was
the fluid inside the cooking vessel and the
dropped from the above model, leaving just the
outside air. The diamonds are representative of
two terms that pertain to the energy conserva-
observations from later in the tests, after insol-
tion equation (A I and U dT ). The simplified
iT L ation has reached 1000 W/m2 and the temper-
model is:
ature difference 50°C.
P ( W ) =40.3+0.164 A I −1.62 U dT. Figure 6 indicates negative cooking power is
u i T L
F ratio: (589) (163) expected with two of the small concentrating
(2) cookers (the panel cookers) as denoted by the
diamonds located in the upper left-hand quad-
This model had a correlation coefficient of
rant. This does not imply that the cookers are
0.65, almost as high as the three-parameter
losing power; but simply that they would fail
model coefficient. However, the two-parameter
to reach a temperature 50°C greater than
model was substantially less accurate in predic-
ambient.
ting the cooking power of actual cookers during
Response surfaces are presented for only box
the validation trials. The missing term, absorber
and concentrating type solar cookers. There is
conductivity–plate area ratio, was important in
no corresponding surface for flat plate cookers,
the validation trials because some of the solar
because the model was not suitable for predic-
cookers tested did not have an absorber plate,
ting their performance. Where heat is collected
while others had very large absorber plates.
in one location and transferred by a fluid to
3.3. Response surfaces
Response surfaces relating cooking power to
solar input (intercept area×insolation) and
cooker heat loss (heat loss coefficient×
temperature difference) were developed from
the prediction equations. The surface in Fig. 5
is representative of the cooking power response
of most box cookers, while Fig. 6 shows the
surface representative of the response of most
concentrating and panel cookers, where there is
no absorber plate. Comparison of these figures
indicates an absorber plate slightly increased Fig. 6. Response surface showing cooking power ( W ) as a
the solar radiation converted to thermal energy function of the intercept area–insolation product ( W ) and
and made available to the cooking vessel the heat loss coefficient–temperature difference product ( W )
for concentrating cookers having no absorber plate. Squares
contents. are observations near the beginning of cooker tests;
The diamonds and squares in the figures are diamonds are observations taken 1 h later.
68 P. A. Funk and D. L. Larson

cooking vessels at another location, the heat rate collector heat loss terms. More investiga-
loss from the collector is not related to the tion is required to define the intercept area of
temperature of the cooking vessel contents. panel cookers. Though lacking the years of
Additionally, these cookers may have substan- refinement reflected in the Hottel–Willier–Bliss
tial thermal inertia, and the model assumes equation, the model developed in this research
thermal inertia to be negligible. provides a basis for the systematic understand-
ing of solar cooker thermal performance.
3.4. Validation
The three-parameter cooking power predic- REFERENCES
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