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DESIGN CALCULATIONS
* NOTE :
DESIGN CONDITIONS
Positive Pressure 0 Kg/ cm2 Safety Factor,Pos.Pres. 10
Vacuum Pressure 0,000 Kg/cm2 Safety Factor,Vac.Pres. 5
Specific Gravity 1,480 Safety Factor,Ax.Buckling 5
Temperature 50 Deg. ºC Strain,Maximum .001 mm/mm
Physicals Ret. Factor 1 Deflection,Maximum 0.5% of Span
Wind Load without Gust 0,010 Kg/cm2 Resin System Vinilester
Wind Shape factor 0,7 Liner ASME RTP1
Seismic Zone (UBC) / Nch 4 2 Liner Thickness (Min.) 2,5 mm.
REF PAGE 2
( 2*Phy*S1*T1str ) P pos
H1 liq := --------------------------------------- - --------------------------- = 115 cm USE T1= 3,0 +2,5mm Ch.B.
( 0.001 kg/cm3*spgr*D*Fpos ) (0.001*kg/cm3*spgr) mm
( 2*Phy*S2*T2str ) P pos
H2 liq := --------------------------------------- - ---------------------------- = 210 cm USE T2 = 5,5 +2,5mm Ch.B.
( 0.001 kg/cm3*spgr*D*Fpos ) (0.001*kg/cm3*spgr) mm
LAYER Qty. Tk K Vk Dk tk * Dk
in mm ( Lb/sq ft ) (Kg/m2) lb/cu.in lb/sq. In
0,2155 in
5,47 mm
JOB EX19030 DATE 05-ago-2019
Axial Direction
Layer Et Etz Etr Gt Z ( Z - z )^2 I EI
M 46800 -4130 15912 17550 0,0050 0,0087 0,0003 413
M 46800 -2305 15912 17550 0,0050 0,0029 0,0001 144
m 23400 -468 7956 8775 0,0050 0,0006 0,0000 15
(+-65) 171100 8341,125 49619 97940 0,0050 0,0019 0,0004 526
Hoop Direction
Layer Et Etz Etr Gt Z ( Z - z )^2 I EI
M 46800 -4130 15912 17550 0,0198 0,0117 0,0005 552
M 46800 -2305 15912 17550 0,0198 0,0048 0,0002 229
m 23400 -468 7956 8775 0,0198 0,0016 0,0000 38
(+-65) 318600 15531,75 172044 97940 0,0198 0,0008 0,0002 637
D
H tot := H top + H ss r : = ------ r := 1250 mm
2
H tot := 2824 mm Height ,Total
Kg D^2
W flatbtm := 1600 * -------- * T flatbtm * PI *( ------ ) o Wind force
m3 4
W flatbtm+Anch.+S.J := 200 Kgs. Weight, Flat Btm F wind := (q z*G z*C f)*(D+Dext) *H tot = 554
Kgs.
REF PAGE 6
D= 2500
H= 2100
MASAS EFECTIVAS
e 0,866xD/H + e -0,866xD/H
X2 / H = 0,0006 x (D/H)^4 - 0,0139 x (D/H)^3 + 0,1083 x (D/H)^2 - 0,3653 X(D/H) + 1,0042 para D/H < 4
FACTOR k
REF 0 PAGE 7
M=I(CiWsXs+CiWrHt+CiW1X1+CcW2X2) V=I(CiWs+CiWr+CiW1+CcW2)
Z= 2,00
I= 1,20
Ws= 215 KGS
Xs= 96,0 CM
Wr= 63,8 KGS
Ht= 240 CM
tabla 5.5 norma ξ= 0,02
tabla 5.6 norma pto 7.5 R= 3,00
Sean Wt: peso total del contenido del estanque Wt= 15256 KGS
D: diámetro nominal del estanque D= 250 CM
(Ec. Vosniak)
W1/Wt= 0,740 W1= 11297 KGS
W2/Wt= 0,273 W2= 4160 KGS
X1/H= 0,388 X1= 81,5 CM
X2/H= 0,701 X2= 147,1 CM
V=I(CiWs+CiWr+CiW1+CcW2) M=I(CiWsXs+CiWrHt+CiW1X1+CcW2X2)
V= 6138 KGS. M= 544825 kg*cm
JOB EX19030 DATE 05-ago-2019
H cg := 0.427 * Hss = 888 mm Height, Center of Gravity W tot :=W vessel + W cont = 15824 Kgs.
Dm
r := ------- r := 1255,5 mm o Lateral Seismic force (1)
2
V := 6138 Kgs.
USE 5,47 mm
+Ch.Barrier
REF : (1) UBC Code ; (2) ASME RTP-1 2013, 3A-400, NM-3
JOB EX19030 DATE 05-ago-2019
Sa = 940,15 Kgf / cm2 Ultimate Axial Tensile Strength ( 1% Strain Axial Tensile Mod.)
FB = 0 Kgf
t1 = MA + FA +P ⋅ D
D Sa Sa S
2 e
Π Π ⋅ ⋅
F
D
F1
4 a
2 1 F1
t1 = 0,00 cm
0,5
D
F2
(M A ) 2
t 2 =
FA
+ Pe ⋅ ⋅
D
+
2
(Π ⋅ D ) 4 0,3 ⋅ E eff
Π ⋅
D
2
t2 = 0,09 cm
JOB EX19030 DATE 05-ago-2019
C.- For shells under combined axial compressive loads resulting from operating loads and wind,
snow, or seismic loads :
(M A ) + (M B ) FA + FB + Pe ⋅
D
t3 = +
D Sa Π ⋅ D ⋅ Sa S
2
Π ⋅ 4⋅ a
⋅ F
F1 F1
2 1
t3 = 0,1 ( con F1 = 10 )
0,5
D
F2 ⋅
(M + M ) F + F
= ⋅
D 2
t4 A B
+ A B
+ Pe ⋅
2
(Π ⋅ D ) 0,3 ⋅ E e f f
Π ⋅
D 4
2
t4 = 0,46 ( con F2 = 5 )
JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transporte REV A
DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 11
P d
M1
L
Hoop stress= P*D / (2*t) = Sh = 12,7 Total Thickness= t= Ts+Tl = 30,5 mm
18-12-2017 P 1 OF 17
M3
L = ( 2 * Mt / P )^0,5 = 8,3 cm
Mín.
L
USE 15 mm HLU
Tk
REF: (1) ASME RTP-1-2013, 3A-460. NM-4 (2) R.J.Roark "Formulas for Stress and Strain"
JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transporte REV A
DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 12
Mo = 4,3 (Kg-cm)
REF: (1) Formulas for stress and Strain (R.J.Roark Ed. Mc Graw Hill)
JOB EX19030 DATE 05-ago-2019
Allowable Stress for C. steel 1450*1.33 (Kg/cm2) = 1929 OK. Allowable shear is 14 (Kg/cm2) per ASME RTP1
Cfs = Vb / W = 0,402
Cfw = Wl / Wv = 0,977
The actual coef. (static friction) for FRP-Concrete on the bottom is 0,35 > Cfs < Cfw
For safety reasons are included 8 perimetral metal shear plates designed to absorb the total base shear.
R
Vb = R * (2*cos 67,5º + 2*cos 22,5º) Vb = R * (1*cos 0º + 2*cos 45º)
H
H/2
LIFT LUG DESIGN : F
x2
Height of lug h:= 40 (CM)
w
Lenght of lug L:= 40 (CM)
Bar Width x1 : = 10 (CM) Fmax.
t2
Bar Thickness t1 : = 0,6 (CM) F
Bar Width x2 : = 10 (CM) t1
Feq
Bar Thickness t2 : = 0,6 (CM)
Overlay Width w:= 10 (CM)
x 2(MTM)
L x1
2/3L
Considering :
t1 * x1^2 Mo
S1 = -------------- fb1 = ------------- = 1135 kg / cm2 O.K
6 S1
t2 * x2^2 Mo
S2 = -------------- fb2 = ------------- = 568 kg / cm2 O.K
6 2 * S2
REF: (1) ASME RTP-1-2013, 3A-460. NM-4 (2) R.J.Roark "Formulas for Stress and Strain" [
JOB EX19030 DATE 05-ago-2019
tr = V M K Tt - M ( Tc - Tt )
NOMENCLATURE
D = Tank Diameter in = 98,4 2500 mm
F= Design Factor = 5 (If load is intermitent and temporary)
G = Stress Function, lb From NM11-1 RTP1 table
P = Design Pressure, psi = 0
R = Inside crown radius, in = 98,4 (R=D)
Su = Ult. Tensile Strength, psi = 15000
S1 = Stress on the upper Surface, psi = To be calculated
S2 = Stress on the lower Surface, psi = To be calculated
t = Thickness of the crown, in = 0,25 6,35 mm
I .- UPPER SURFACE
0,5
a) Calculus of ( R t ) = 4,96
c) S1 = G / t ^2 = -2880 psi
d) Su / F = 3000
II .- LOWER SURFACE
0,5
f) From Fig. NM11-1 for ( R t ) = 4,96 G= 95
g) S2 = G / t ^2 = 1520 psi
h) Su / F = 3000
O.K.
REF PAGE 18
W= 18.239 kg
Nº pernos 8