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Aeon8300A
Service Manual
I
Recommendations
Because of the sophisticated nature of Aeon8300A Anesthetic Machine and its critical importance
in the operating room, it is highly recommended that only appropriately trained and experienced
professionals, using authentic spare parts, be permitted to service and maintain this machine.
Please contact Aeonmed Service at service@aeonmed.com.
Warranty
Beijing Aeonmed Corp., Ltd. warrants that components within the anesthetic machine will be free
from defects in workmanship and materials. Under this extended warranty, Aeonmed will repair or
replace any defective component at no charge for labor and/or materials from the date of
purchase or the date of its first use, whichever is sooner. This extended warranty does not cover
consumable items such as (but not limited to) batteries and external cables.
If don’t comply with the preventive measures described in this manual and lead to machine failure,
that is not in the scope of free maintenance.
Except the information provided in this manual, the terms, conditions, and limitations of
Aeonmed’s standard warranty will remain in effect.
Damage to any product or parts through misuse, neglect, accident, or by affixing any
non-standard accessory attachments or by any customer modification voids this warranty.
Aeonmed retains the right to modify the machine and/or service manual without prior notification.
Manufacturer’s Responsibility
The effects on safety, reliability, and performance of the equipment are the manufacturer’s
responsibility only if:
1. Assembly operations, extensions, readjustments, modification or repairs are carried out by
authorized personnel;
2. The electrical installation of the relevant room complies with the appropriate requirements;
III
2.2.8. Gas Supply Pressure Signal Board ................................................................................................ 68
2.2.9. Breathing System Heating Board ................................................................................................. 69
2.3. ELECTRIC BOX ........................................................................................................................................... 70
2.3.1. Gas module assembly................................................................................................................... 71
2.3.2. IP valve ......................................................................................................................................... 72
2.3.3. Battery Assembly ......................................................................................................................... 72
2.4. AC POWER SUPPLY ASSEMBLY ...................................................................................................................... 73
2.5. SCREEN ASSEMBLY ..................................................................................................................................... 74
3. CHECKOUT ............................................................................................................................................. 75
IV
Aeon8300A Service Manual
3.6.2. Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test .............................................................. 101
3.7. VAPORIZERS ........................................................................................................................................... 102
3.7.1. Vaporizer Interlock Test ............................................................................................................. 102
3.7.2. Vaporizer Leak Test .................................................................................................................... 102
3.8. PERFORMANCE VERIFICATION .................................................................................................................... 102
3.8.1. STANDBY Mode Ventilation Test ................................................................................................ 103
3.8.2. Manual Mode Ventilation Test .................................................................................................. 103
3.8.3. APNEA Alarm Test ...................................................................................................................... 103
3.8.4. Alarm MUTE Test ....................................................................................................................... 104
3.8.5. IPPV Ventilation Mode Test........................................................................................................ 104
3.8.5.1. IPPV Adult Ventilation Mode Test .......................................................................................................... 104
V
4.2. AD MONITOR......................................................................................................................................... 134
4.3. RS232 COMM. ...................................................................................................................................... 135
4.4. TIMER ................................................................................................................................................... 135
4.5. SW VERSION .......................................................................................................................................... 136
4.6. MODE ACTIVATION.................................................................................................................................. 136
4.7. GAS ACTIVATION ..................................................................................................................................... 138
4.8. VENT REAL DATA .................................................................................................................................... 140
VI
Aeon8300A Service Manual
6.5.6. Panel and Encoder assembly ...................................................................................................... 216
6.5.7. Top light ..................................................................................................................................... 218
6.5.8. Vaporizer Manifold .................................................................................................................... 219
VII
Aeon8300A Service Manual
1. Product Description
1
1.2.1. Front View
2
Aeon8300A Service Manual
3 Knob 12 Handle
6 Flowmeter 15 AGSS(Optional)
3
1.2.2. Side view
Side view
4
Aeon8300A Service Manual
5
No. Name No. Name
6
Aeon8300A Service Manual
33 YOKE 37
7
1.2.4. Explosive Veiw
8
Aeon8300A Service Manual
9
1.3. Symbols
The following table provides descriptions of symbols that are used on the device and/or within this
manual.
Symbol Description Symbol
CAUTION! Attention, consult accompanying documents./
Refer to user manual.
Turn on power switch ON
Dangerous voltage
Earth (ground)
Equipotentiality
Date of manufacture
Manufacturer
Catalogue number
Serial number
10
Aeon8300A Service Manual
Lock
Unlock
Insp. Flow
Exp. Flow
O2 flush O2+
Breathing bag/manual ventilation
Fuse
Recycle
Alarm icon
11
Interference many occur in the vicinity of equipment marked with
this symbol
1.4. Abbreviations
Abbreviation Definition
A
AGSS anesthetic gas scavenging system
APL adjustable pressure limiting
B
BDU basic data unit
C
C compliance
C·G·O common gas outlet
cmH2O Centimeters of Water
CO2 carbon oxide
D
Des. Desflurane
E
EEPROM electrically erasable programmable read only memory
Enf. Enflurane
ETCO2 End-expiratory CO2 concentration
F
FiO2 Fraction of Inspired Oxygen
Flow-t flow-time wave
Flow flow
Freq Frequency
FreqMIN Minimum Frequency in PS mode
G
GUI Graphic user interface
12
Aeon8300A Service Manual
H
Hal. Halothane
I
I:E Inspiratory to Expiratory Ratio
INSCO2 Inspiratory CO2 concentration
Iso. Isoflurane
IPPV Intermittent positive pressure ventilation
L
L/min liter per minute
L iter
M
MAC Minimum Alveolar Concentration
Manual manual ventilation
PMEAN mean pressure
mL Mill Liter
MRI Magnetic resonance imaging
MV minute volume
N
N2O nitro oxide
O
O2 oxygen
P
Paw airway pressure
Paw-t pressure-time wave
Pb plumbum
PLAT plat pressure
PCV Pressure Control Ventilation
PEEP Positive End Expiratory Pressure
Pmax Maximum pressure
PMEAN mean pressure
PPEAK Peak pressure
PS Pressure Support Ventilation
PTARGET Target Pressure
13
S
SIMV Synchronized Intermittent Mandatory Ventilation
Sev. Sevoflurane
T
TINSP Inspiratory Time
TP Inspiratory Pause Time
Trigger flow trigger
TSLOPE Inspiratory Slope Time
V
VT tidal volume
W
WDT watch dog timer
ΔP Differential Pressure
14
Aeon8300A Service Manual
2. Operation Theory
Pneumatic system plays the role of supplying O2, N2O, AIR and anesthetic agent to breathing
system, ensuring their pressures are within normal range respectively, so that normal operation of
anesthesia machine and patient’s safety can be guaranteed.
15
2.1.1. Pneumatic Diagram
16
Aeon8300A Service Manual
1 Inlet filter 22 Safety valve
2 Pressure gauge 23 PEEP valve
3 Check valve 24 Ambient pressure
4 N2O Pressure regulator 25 Flow sensor
5 26 Airway pressure
6 O2 Pressure regulator 27 Sensor board
7 Pressure sensor 28 AGSS
8 Pressure regulator 29 Exhaust valve
9 Pressure regulator 30 Bellows check valve
10 Auxiliary breathing O2 31 Bellows
11 Auxiliary supply O2 32 Reversing valve
12 ORC valve 33 APL valve
13 Flowmeter 34 Breathing bag
14 E-flowmeter 35 Flow sampling
15 O2 flush valve 36 Absorber container
16 Suction 37 O2 sensor
17 Check valve 38 Insp.
18 Vaporizer 39 Exp.
19 Proportional solenoid valve 40 Ventilator
20 Solenoid valve 41 Breathing system
21 Throttle
17
2.1.2. Gas tube connection diagram
18
Aeon8300A Service Manual
Technical requirement:
1. Connect the tube connectors marked a same number with a correspond tube.
2. Use a proper force when connecting gas tube to connectors.
3. To ensure the tube depth of the inserted tube.
4. Before connecting 15# and 16# tube, insert the spring (13004100) into the tube.
19
24 230000616 Sampling silica tube Ø3×1.75 24
NOTE: Between tube38 and tube39, there is a gas resistance which is shaded by arrow.
20
Aeon8300A Service Manual
Pipeline gas supply system consists of gas inlet module and pressure relief valve. Gas inlet
module has three inlet ports for O2、Air and N2O 。The pressure regulator can decrease the
inlet gas pressure to meet the need of patients.
21
No. Part Number Part Name
1 130007976 Gas Input Assembly Fixing Plate
2 122003752 O2 Input Assembly
3 122003753 AIR Input Assembly
4 122003754 N2O Input Assembly
5 122003757 Driver Pressure-Relief Valve Assembly
6 122003756 N2O Pressure-Relief Valve Assembly
7 122003756 AIR Pressure-Relief Valve Assembly
8 122003755 O2 Pressure-Relief Valve Assembly
22
Aeon8300A Service Manual
Cylinder gas inlet assembly consists of YOKE assembly and pressure regulators. The pressure
regulator can decrease the high pressure gas from cylinder, and then the release gas goes into
pressure relief valve
23
No. Part Number Part Name
1 240000542 N2O pressure regulator Assembly
2 240000543 Air pressure regulator Assembly
3 240000541 O2 pressure regulator Assembly
4 130011892 YOKE bracket
NOTE:N2O pressure regulator Assembly includes the two nuts and the subpart marked with (1).
Air and O2 pressure regulator Assembly are the same as N2O pressure regulator Assembly.
As shown in figure, vaporizer manifold can be used to support anesthetic vaporizer. When
vaporizer manifold is installed with anesthetic vaporizer, the anaesthetic gas in it can be input to
anesthesia system through vaporizer manifold. When anesthetic vaporizer is unloaded, vaporizer
manifold can be used as gas flow channel.
Part Number:122005534
1. Gas inlet port, through which gas goes into the vaporizer.
2. Gas outlet port, through which the fresh gas flow to the breathing system.
As shown follow figure, by pressing the button, high flow of 35L/min~50L/min can be provided to
fresh gas outlet. When connected to Central Gas Supply System or Back-up Cylinder, even if the
machine is power off, press the “O2+” button, the high flow O2 could be sent to breathing system
or breathing bag.
24
Aeon8300A Service Manual
O2 flush valve
1 Tube connector connected to the oxygen pressure regulator, when O2 flush button is pressed,
O2 flows into the connector (1) from oxygen pressure regulator
2 Tube connector connected to C.G.O; when O2 flush button is pressed, O2 flows from
connector (1) to connector (2),and finally to the patient.
25
Auxiliary O2 flow-meter
Auxiliary O2 flow-meter is fixed on the machine with 2screws.there is rotary knob, with which user
can adjust the flow of O2.
WARNING :The requirement flow of the device connected to the auxiliary drive gas outlet
The breathing system is integrated into a compact aluminum block, directly connecting with
patient’s respiratory tract to help complete breathing process. The main function is to store
anesthesia gas, oxygen and air, discharge waste gas, absorbed carbon dioxide. Also, this block is
heated to body temperature to prevent condensing of humidified gases within the breathing
system, thus improving airway climatization for the patient's re-breathing of respiratory gases.
26
Aeon8300A Service Manual
27
2.1.8.1. Partial structure of breathing system
28
Aeon8300A Service Manual
122005513
Expiratory
valve
122005512
Inspiratory
valve
29
2.1.8.3. Bellows assembly
30
Aeon8300A Service Manual
31
8 304000096 O-type silicon gel sealing gasket Ø9X1.8
9 304000068 O-type latex gasket 28×1.8
10 304000101 O-type silica gel sealing gasket Ø20×1.8
11 301000333 Hexagon lobular socket head cap screw M4×10
32
Aeon8300A Service Manual
33
2.2.1. Electrical components overview
Line Power
Power Cord AC Fuse
filter Supply
Power Board
Power 5V PC104 5V
Single
Power
COM1 COM1 with me
COM3 with
UI PC104 COM3 Information
systems
LCD LCD1
COM4 COM4 with CO2
Communication Flowmeter
Board Connect Board Board
USB USB Reservation
Communication
with Power Board
Internet
Internet
Reservation
Alarm driver
Invert POWER 12V
Invert
Single
and Controller
Power
Information
systems
interface
CO2
Insulation Insulation
Interface
interface Board
Speaker
interface Main controller Board O2
O2 Sensor
Sensor
34
Aeon8300A Service Manual
35
Input AC
LCD
J4 J3
J5 JJ1
W5
Switcher
W32
LJ3 Encode
Fuse 250V/10A Breathing W34 W6 J6 W35
W25 W29
System
W23
AC Indicate Top Light W26 W30
J2
J3
Socket- LED
Isolate Board Speaker
Fuse 250V/2A J4 W22 Top Light
outlet W16 J11 J1P6 J7 Switch
LED Switcher LED
J13J12 J14 J6 J8 W21
Socket- ConnectB
Fuse 250V/2A
outlet Flow Sensor
W11
J3
ConnectA
J9
Socket- J2 J5
Fuse 250V/2A
outlet
W10 W12 LJ4
Socket- W20 W24 O2
J12
Fuse 250V/2A
J4
Sensor
outlet
J2
J4
Power Supply Main Control Board
W18
J13
Filter Ambient
J5
W9 Board
Pressure
P2
J1
Board
J1
J3 J2 J1
W4
W15 W14
LJ2 W13
LJ1 W2 W3
W1 Switcher Battery Solenoid Woodward
PEEP
Power Group Valve Valve
36
Aeon8300A Service Manual
Part
NO. Part Name Connector Ⅰ Connector Ⅱ
Number
Switching Power Supply input Switching Power
W1 122006831 LJ1
cable Supply
Power supply Switching Power
Switching Power Supply output
W2 122006832 board Supply output
cable
(PSB) J2 connector
J12 on B side of
W5 122006825 Host switch cable Host switch SW1
Interface Board
Interface Board –Breathing
J13 on B side of
W6 122006835 system heating cable LJ3
Interface Board
PC104
W7 210003473 LCD
J4 on
Inverter
W8 210003474 Inverter TPI-02-0426-A cable Communication
TPI-02-0426-A
Board
J3 on Interface
W9 122006821 PSB-Interface Board cable P2 on PSB
Board
PSB- Interface Board J2 Interface
W10 122006822 J4 on PSB
communication cable Board
Main control
J9 on A side of
W11 122006823 board(MCB)-Interface board J4 on MCB
Interface Board
power supply cable
MCB-Interface board
W12 122006824 J5 on MCB J3 on Interface
communication cable
Solenoid Valve assembly J8 on MCB
W13 122001791 Solenoid Valve
(AMISCO24V) PE to valve
J1 on MCB
W14 240000129 Proportional valve 1350-5083 Inspiratory valve
37
Aeon8300A Anesthesia Machine Cables
J11 on B side of
W16 122006826 LED indicator assembly LED signal light
Interface Board
J14 on B side of
W17 122006828 GSPB cable GSPB J1
Interface Board
Speaker
W30 122006833 speaker assembly ISB J3
(8ohm/0.5W)
Communication
W32 122002061 Encoder assembly Encoder
board J3
38
Aeon8300A Service Manual
Breathing system
W34 122001624 Host- breathing system cable LJ3
heating LJ6
Communication board -PC104 Communication
W35 122002194 PC104 J5
power supply cable board J5
NOTE:
GSPB Gas Supply Pressure Board
39
2.2.3. Power supply board (PSB)
2 1
J1
P2
J4
J2
40
Aeon8300A Service Manual
41
J4: Communication Connector
Connector type: D-SUB,DCH-9P
42
Aeon8300A Service Manual
LED Indicating Definition
NO. Designator Status Function
1 DS1 GREEN AC Power Input is active
2 DS2 GREEN Power Bus Output is active
3 DS6 RED Heating Power Output is active
4 DS7 GREEN PSB is OK
5 DS8 GREEN Battery charging is progress
T19 T7 T16
T26
T3
T8
T1 T5
T10
T4
T2
T6
T18
T21
T22
T14
T24
T12
43
Test Point Definition
Pin Name Function
T1 30V 30V for charge
T2 24V 24V DC Input
T3 PWBUS Power Bus
T4 A12V Analog Power 12V
T5 P12V Power 12V
T6 +5V Analog Power 5V
T7 P3.6V Power 3.6V
T8 BAT Battery Supply Input+
T9 VDD Analog Power 5V
T10 POWER 24V
T11 5VAUX 5V Auxiliary
T12 POUT Heating Power Output
T13 BAT_M Battery Monitor Signal
T14 DQ Temperature Data Sample
T15 DQ1 Ambient Temperature Data Sample
T16 GND Power Ground
T17 GND Power Ground
T18 PWEN Power On Enable, High active
T19 ___ voltage of charge
T20 GND Power Ground
T21 GND Power Ground
T22 GND Power Ground
T24 GND Power Ground
T25 PWM Heating Control Signal
T26 BAT Battery Supply Input+
44
Aeon8300A Service Manual
1
J5 J4
J1
2、3、4
J12
J2
J3
J13
J7
45
Bottom View of MCB
46
Aeon8300A Service Manual
Connector type: 2.54mm pitch 1×2 pin header
47
J5: Communication Connector
Connector type: D-SUB,DCH-15P
48
Aeon8300A Service Manual
Pin Description
1 +5V
2 GND
3 Turbine signal
49
T4 T3 T10 T6 T9
T2
T8
T1
T5
T12
T11
T7
50
Aeon8300A Service Manual
T9 I _In DA Voltage of Inspire Valve
T10 E _In DA Voltage of Expire Valve
T11 M _Valve Manual/AUTO Valve Check
T12 M_EN Manual/AUTO Valve Enable, Low active
T13 NC NC
T14 NC NC
T15 Flower mete _AD Flower mete _AD Voltage
T16 CCP Not Use
T17 GND Power Ground
T18 3.3V Analog Power 3.3V
T19 1.8V Analog Power 1.8V
T20 In _AD AD Voltage of Inspire Valve
T21 CLK Clock Signal
T22 CPU_RST CPU RESET Signal
T23 TX_B BDU Transmit Data
T24 RX_B BDU Receive Data
T25 NC NC
T26 NC NC
T27 NC NC
T28 NC NC
T29 5V Analog Power 5V
T30 5.5V Analog Power 5.5V
T31 GND Power Ground
T32 REF Reference Voltage 5V
T33 INSP_AD Inspiration flow voltage
T34 S_INSP Inspiration Sensor Signal
T35 2.048V Reference Voltage 2.048V
T36 NC NC
T37 GND Power Ground
T38 PAIR Ambient Pressure Signal
T39 GND Power Ground
T41 GND Power Ground
T42 PAW Pressure inside airway
T43 S_IN Not Use
51
T44 SUP_AD Not Use
T45 S_PAW Airway Sensor Signal
T46 O2 O2 Sensor Signal
T47 NC NC
T48 O2 Sensor O2 Sensor Amplified Signal
T49 AAA Not Use
T50 AAA Not Use
T51 24V 24V
T52 GND Power Ground
T53 NC NC
T54 P3.6V Power 3.6V
T55 GND Power Ground
T56 P12V Power 12V
T57 GND Power Ground
T58 SUP1_AD AD voltage of Gas Supply
T59 GND Power Ground
T60 GND Power Ground
T61 GND Power Ground
T62 GND Power Ground
T63 PRESSURE1 Signal of Gas Supply
T64 GND Power Ground
52
Aeon8300A Service Manual
J11
J13
J12
J1
P6
J14
J10
J7
J6
J8 J4
53
J3
J2
J5
J3
Pin Description
1 GND
2 LED voltage
54
Aeon8300A Service Manual
Pin Description
1 RETURN
2 DQ
3 OUT
Pin Description
1 GND
2 NC
3 ON
Pin Description
1 +12V
2 GND
3 +5V
4 GND
5 EFM_RX
6 EFM_TX
55
P6: Flow Sensor Connector
NOTE: Available for Aeon8600A and Aeon8300A, invalid for Aeon8600A
Connector type: 2.0mm pitch 1×4 pin header
Pin Description
1 Flow meter signal
2 +10V
3 GND
4 NC
Pin Description
1 PRESSURE1
2 +12V
3 GND
4 +12V
5 S_IN
Pin Description
1 +24V
2 GND
Pin Description
1 +24V
2 ON/OFF
56
Aeon8300A Service Manual
Pin Description
1 +24V
2 Top light
Pin Description
1 Top light
2 OFF
3 Low
4 High
57
23 +24V 24 GND
25 GND
Pin Description
1 +3.6V
2 GND
3 P12V
4 GND
5 A12V
6 GND
7 +5V
8 GND
9 RETURN
10 POUT
11 +24V
12 PWBUS
13 GND
14 GND
Pin Description
1 /PWON
2 RS232 TXD
3 P3.6V_Enable
4 GND
5 TSN(temperature data sample)
6 RS232 RXD
58
Aeon8300A Service Manual
7 GND
8 P12V_Enable
9 PRESSURE_AD2(No Function)
Pin Description
1 GND
2 BDU_UI_RS232_RXD
3 EFM_RX
4 GND
5 P3.6V_Enable
6 Flow meter signal
7 NC
8 S_IN(No Function)
9 BDU_UI_RS232_TXD
10 GND
11 EFM_RX
12 P12V_Enable
13 GND
14 GND
15 PRESSURE1
Pin Description
1 +3.6V
2 GND
3 GND
4 PWBUS
5 P12V
59
6 GND
7 GND
8 GND
9 A12V
10 +5V
60
Aeon8300A Service Manual
J3 J4 1
J1
J6
COM1
COM2
COM3
J5 JJ1 COM4 J7
61
J4: Power and communication Connector
Connector type: D-SUB, DCH-25P
Pin Description
1 +5V
2 GND
3 GND
4 +12V
62
Aeon8300A Service Manual
Pin Description
1 RX-
2 TX-
3 USB+5V
4 PC_D-1
5 OUTA
6 GND
7 COM4RXD
8 COM3RXD
9 RX+
10 TX+
11 PC_D+1
12 OUTB
13 +5V
14 COM4TXD
15 COM3TXD
63
J7:CO2 Connector (Optional)
Connector type: 3.96mm pitch 1×5pin header
Pin Description
1 TXD
2 RXD
3 GND
4 +5V
5 NC
Pin Description
1 +12V
2 +12V
3 GND
4 GND
5 ON/OFF
6 DIM
64
Aeon8300A Service Manual
Pin Description
1 GND
2 TSP
3 GND
4 TSB
5 TSA
6 ECV
65
T1 T4 T3
T2
66
Aeon8300A Service Manual
J1
Pin Description
1 GND
2 Ambient Pressure Signal
3 +5V
67
2.2.8. Gas Supply Pressure Signal Board
J1
Pin Description
1 Gas Supply Pressure Signal
2 A12V
3 NC
4 NC
68
Aeon8300A Service Manual
Pin Description
1 RETURN
2 TSN
3 POUT
4 PE
69
2.3. Electric Box
70
Aeon8300A Service Manual
71
2.3.2. IP valve
IP valve fixed to the machine with 4 screws on it, shown as Fig. The main function is controlling
PEEP valve, peak pressure and plateau pressure. The PEEP valve regulates the pressure at
which the exhaust valve opens, therefore the exhaust valve opens only when the pressure
exceeds the set PEEP pressure.
Fig. IP Valve
72
Aeon8300A Service Manual
NO. Part Number Part Name
1 130007963 Battery Box
2 210002830 Battery
3 130007965 Battery Shield
73
2.5. Screen assembly
74
Aeon8300A Service Manual
3. Checkout
WARNING:Make sure that the breathing system is in good connection and with no damage.
CAUTION: Perform the electrical safety inspection as the last step after completing a repair
or after routine maintenance. Perform this inspection with all covers, panels, and screws installed.
1. Unplug the power cables from the convenience receptacles at the rear of Aeon8300A.
2. Plug Aeon8300A into a safety analyzer.
3. Connect the case ground lead of the analyzer to the U-blade ground of one of the
convenience receptacles. Perform the following tests with the case grounded:
Normal polarity
Normal polarity with open neutral
4. Perform the following tests with the case ungrounded:
Normal polarity
Normal polarity with open neutral
Reverse polarity
5. Verify that the maximum leakage current does not exceed 300μA (0.3mA).
75
Aeon8300A Service Manual
WARNING: Make sure the assembly of patient breathing tube and controlling setting is
Fig.3-1
76
Aeon8300A Service Manual
Fig.3-2
After the system self-test:
1) Select and confirm “Continue”, the
Automatic Test begins.
Fig.3-3
2) Select and confirm “Bypass”, the
“Manual Test” interface appears.
77
Aeon8300A Service Manual
Fig.3-4
78
Aeon8300A Service Manual
Fig.3-5
Select “Continue”, the system
enter into the Automatic Test
interface.
“Automatic Test…” appears in the
user interface.
Fig.3-6
79
Aeon8300A Service Manual
These situations may appear during the automatic test,
If these situations appear, please:
1. Do according to the prompt message on the user interface.
2. Select “Continue” and press the knob ,the system begins to re-test, The interface displays
shown as above picture.
1. If the E-flowmeter isn’t closed, the
message “Please close the flowmeter”
appears on the user interface.
Fig.3-7
2. If the bellows is not full, the
message “Push “O2+” flush to
completely fill the Bellows” appears on
the user interface.
1) Select “Continue” to perform
Manual Test again.
2) Select “Bypass” to proceed to
Manual Test.
Fig.3-8
80
Aeon8300A Service Manual
Automatic Test results
Fig.3-9
2. Automatic Test failed
If the pressure sensor (Ambient
pressure sensor and Airway pressure
sensor) is disabled, the automatic test
will fail and the prompt message will
appear on the user interface.
Please contact service representative
when the message appears.
Fig.3-10
3. If the safety valve is valid and the
leakage is less than 100ml/min, the
automatic test is passed and then the
system proceeds to the Manual Test.
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Aeon8300A Service Manual
Fig.3-11
4. If the leakage is at the range of
100—400ml/min, the interface shows as
the picture on the right.
Fig.3-12
5. If the leakage is more than
400ml/min, the interface shows as the
picture on the right.
Fig.3-13
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Aeon8300A Service Manual
Fig.3-14
If the automatic test success, the
system proceed to manual test,
Fig.3-15
83
Aeon8300A Service Manual
Fig.3-16
2. If the PAW gauge value is bellow 20
cmH2O, the interface will display as the
picture on the right.
Fig.3-17
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Aeon8300A Service Manual
3. If APL Valve adjustment is improper
Fig.3-18
5. Manual test fails
If the manual test fails, the interface
displays as the picture on the right.
Fig.3-19
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6. If the manual test fails three times,
the interface displays as the picture on
the right.
Fig.3-20
Fig.3-21
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Turn the knob and the green cursor
falls on”O2 Sensor Calibration”.
Fig.3-22
Press the knob, the cursor turns
black.
The “O2 Sensor Calibration” window
appears in the right side of the
interface.
Follow the window notice to operate.
Fig.3-23
The window displays a
countdown of 180s.
Before the waiting time ends,
select “Continue”, a “Please
waiting” notice appears.
1) After the countdown ends,
turn the knob to “Continue”
and press the knob, the
calibration begins.
2) Turn the knob to “Cancel”,
Fig.3-24
press the knob and return to
the main interface.
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Select “Next” and A word
“Calibrating” appears in the
window.
Fig.3-25
1) The calibration of O2
sensor succeeds. The green
cursor falls on “Finish”, press
the knob and return to the main
interface.
Fig.3-26
2) The calibration of O2
sensor failures, the green
cursor falls on “Repeat Cal ”,
press the knob and the system
begins to renew calibration;
Turn the knob to “Cancel”,
press the knob and returns to
the main interface.
Fig.3-27
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Fig.3-28
Enter into CO2 sensor calibration
interface, Module OFF appears
in the state area, indicating CO2
sensor is unopened.
Fig.3-29
Open the CO2 sensor.Please Wait
appears in the state area.
Follow the notice to operate:
1) Turn the knob to “Continue”,
press the knob and the calibration
begins;
2)Turn the knob to “Cancel”, press
the knob to return to the main
interface.
Fig.3-30
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The green cursor falls on
“Continue”, press the knob and a
“calibrating” notice appears in the
window.
Fig.3-31
Fig.3-32
Fig.3-33
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Fig.3-34
Enter into anesthetic gas calibration
interface, Module OFF appears in
the state area, indicating CO2 sensor is
unopened.
Fig.3-35
Open the anesthetic gas module.
Please in
appears Wait
the state area.
Follow the notice to operate:
1) Turn the knob to “Continue”, press
the knob and the calibration begins;
2)Turn the knob to “Cancel”, press the
knob to return to the main interface.
Fig.3-36
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The green cursor falls on “Continue”,
press the knob and an “Anesthetic gas
is calibrating” notice appears in the
window.
Fig.3-37
Fig.3-38
2) Anesthetic gas calibration failures.
Follow the window notice to examine
the listed items step by step.
Select “Repeat Cal”, press the knob to
return and renew the calibration.
Turn the knob to “Cancel”, press the
knob to return to the main interface.
Fig.3-39
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Fig.3-40
Adjust the knob to make the green
cursor fall on “Leak Test”.
Fig.3-41
Press the knob, the cursor turns black.
The “Leak Test” window appears in the
right side of the interface.
If the “Leak Test” window shows as the
picture on the right select “Return” to
main interface and change the mode to
Standby, then perform Leak Test.
in Standby mode.
Fig.3-42
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If the “Leak Test” window shows as the
picture on the right:
Fig.3-43
Select “Next” and a word “Testing”
appears in the window.
Fig.3-44
If the Leak Test succeeds. The green
cursor falls on “Finish”, press the knob
and return to the main interface.
Fig.3-45
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If he Leak Test fails, the green cursor
falls on “Repeat Cal ”,press the knob
and the system begins to renew
calibration;
Turn the knob to “Cancel”, press the
knob and returns to the main interface.
Fig.3-46
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Fig.3-47
Adjust the knob to make the green
cursor fall on “Compliance Test”.
Fig.3-48
Press the knob, the cursor turns black. The “Compliance Test” window appears in the right side of
the interface.
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Fig.3-49
If the “Compliance Test” window
shows as the picture on the right
select “Return” to main interface and
change the mode to Standby, then
perform Compliance Test.
Fig.3-50
If the “Compliance Test” window
shows as the picture on the right:
Fig.3-51
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Select “Next” and a word “Testing”
appears in the window.
Fig.3-52
If the Compliance Test succeeds.
The green cursor falls on “Finish”,
press the knob and return to the
main interface.
Fig.3-53
If the Compliance Test fails, the
green cursor falls on “Repeat Cal ”,
press the knob and the system
begins to renew calibration;
Turn the knob to “Cancel”, press the
knob and returns to the main
interface.
Fig.3-54
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1. Attach the digital flow meter to the common fresh gas outlet.
2. Verify that the O2 flush flow is between 35~50L/min when pressing the O2 flush valve.
1. Remove the N2O line pressure hose form the line pressure inlet on Aeon8300A.
2. Mount a full N2O cylinder to the rear panel yoke.
3. Open the N2O cylinder until its pressure gauge indicates cylinder pressure.
4. Close the N2O cylinder.
5. The N2O cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.
1. Remove the O2 line pressure hose form the line pressure inlet on Aeon8600A.
2. Mount a full O2 cylinder to the rear panel yoke.
3. Open the O2 cylinder until its pressure gauge indicates cylinder pressure.
4. Close the O2 cylinder.
5. The O2 cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.
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6. Reconnect the AIR line pressure and remove the pinch in the hose.
3.6.2. Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test
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An alarm tone sounds
3.7. Vaporizers
1. Attach two vaporizers to the vaporizer mounting manifold and lock them in place.
2. Rotate either of the vaporizer dial to 3%.
3. Verify that the other vaporizer dial cannot be rotated to a setting.
4. Set both vaporizer dials to 0.
5. Rotate the other vaporizer dial to 3%.
6. Verify that the first vaporizer dial cannot be rotated.
7. Rotate both vaporizer dials to T and remove both vaporizers.
8. Verify that the locking spring is intact.
9. Reconnect both vaporizers to the vaporizer mounting manifold.
CAUTION Verify the system has passed the leak test without the vaporizers prior to this
test.
1. Verify that vaporizers are mounted correctly.
2. Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
3. Power ON Aeon8300A.
4. Attach a reusable-silicone –rubber breathing circuit to the Breathing System.
5. Tightly connect the Y-fitting on the breathing circuit to the test port.
6. Attach a breathing bag to the bag arm.
7. Set the APL valve to the fully closed position (70cmH2O).
8. Rotate the O2 flow control valve until 50cmH2O pressure is observed on the airway pressure
gauge.
9. Verify that the necessary flow to stabilize the pressure is less than 300mL/min.
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1. Ensure that the gas pressure for O2, N2O, and AIR are at 50±10psi.
2. Power ON Aeon8300A.
3. Perform the start up tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and test lung to the Y-fitting of the breathing circuit.
5. Set the AIR valve to approximately 15cmH2O.
6. Set the AIR flow to 5L/min using the flow control valve.
7. Squeeze the breathing bag once every 10 seconds to inflate and deflate the test lung to
approximately 20cmH2O of pressure.
8. Verify the inflation and deflation of test lung.
1. While in the manual ventilation mode, stop ventilating the test lung.
2. Verify that the following APNEA alarm signals activates at approximately 60 seconds from the
last bag compression.
APNEA appears on the screen.
An alarm tone sounds.
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11. Set the AIR flow to 3L/min and set the N2O and O2 flow rates to minimum flow.
12. Verify the measured O2 concentration is 21% ±3% vol.% after 5 minutes.
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CAUTION Limit the volume in the test lung to provide sufficient airway pressure to satisfy
the Low Peak Pressure alarm. Or reduce the Peak Pressure alarm limit to a lower valve to prevent
the alarm when using an adult test lung.
1. Attach a breathing circuit and breathing bag.
2. Attach an adult test lung to the Y-fitting of the breathing circuit.
3. Attach a vent tester between the expiratory port and expiratory hose.
4. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
5. Set the ventilation controls to:
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1. While the ventilator is running, disconnect the expiratory limb from the expiratory port on the
Breathing System.
2. Verify the following airway pressure disconnect alarm signals activate:
APNEA message appears on the screen.
Low Airway Pressure message appears on the screen.
An alarm tone sounds.
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3.9.1. Set Up
1. Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
2. Power ON
3. Perform the Startup Tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and breathing bag.
5. Attach an adult test lung to the Y-fitting of the breathing circuit.
6. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
7. Set the ventilator controls to:
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6. Verify the alarm signals cease.
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1. Set the MV Low alarm limit set point to the highest value.
2. Verify the following alarms activate:
Low MV message appears on the screen.
An alarm tone sounds.
3. Set the MV Low alarm limit to minimum setting.
4. Verify the alarm signals cease.
5. Set the MV High alarm set point to the lowest value.
6. Verify the following alarms activate:
High MV message appears on the screen.
An alarm tone sounds.
7. Set the MV High alarm limit set point to the highest value.
Verify that the alarm signals cease.
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1. Before starting this test, verify that the battery is fully charged. The battery icon in the upper
right corner of the screen is solid when the battery is fully charged.
2. Interrupt AC line voltage.
3. Verify that the following alarms activate:
An alarm tone sounds.
AC Power Failure message appears on the screen.
4. Verify that a fully charged battery operates the ventilator for a minimum of 45 minutes.
5. Plug Aeon8600A into AC line voltage.
6. Verify that the alarm signals cease.
7. Verify the presence of the battery charging icon in the upper right corner of the screen (status
bar moving from right to left).
1. Turn on the work light located on the bottom side of the top panel.
2. Verify that it lights in both on positions.
1. Verify an O2 flow of 15L/min can be obtained by connecting the auxiliary O2 hose to the
pressure source an opening the flow meter.
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4. Service Mode
Service Mode submenu is only for the service engineer.
Use the service-level password “2010” to access the Service menu, which including “Calibration”,
“AD monitor”, “RS232 Comm.”, “Timer” , “Alarm Log”, “SW version”, “Mode Activation”, “Gas
Activation” and “Vent Real Data”
Fig.4-8
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4.1. Calibration
The calibration submenu including Cal Data, Flow Valve, Flow Sensor, PEEP Valve and PAW
Sensor, Select “Calibration” submenu, the screen displays as bellow picture.
Fig.4-9
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Remove Bellows,
Set flowmeters to 0
Restore the cover
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Select “Calibration” -- “Flow valve” to
enter the flow valve calibration screen.
Fig.4-12
Select “Next” to begin flow valve
calibration, the system calibrating
screen shows as the picture on the right.
Fig.4-13
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When flow valve calibration is finished, flow valve calibration successful interface or flow valve
calibration failure interface is displayed.
Fig.4-14
If calibration failure, the screen shown
as the picture on the right appears
Fig.4-15
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Flow sensor (Leak Test) is used to calibrate flow sensors, including Inspiration Sensor and
Expiration Sensor.
Fig.4-18
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Select “Next”, the screen shown as the
picture on the right appears.
Fig.4-19
Select “Cancel” to return to Calibration
menu.
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Remove Bellows,
Remove I and E valve Restore the cover
disks, reinstall valve covers
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TSI Window
Fig.4-20
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Select “Next”, the screen shown as the
picture on the right appears.
Fig.4-25
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If one of 0,3,12,30 calibration
failure, the total calibration will fail and
the interface shown as the picture on
the right will appear.
Fig.4-26
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Remove Bellows,
Restore the cover
Connect a tube
longer than 1m to the Connect flow monitor to
Insp. Port
drive gas port
NOTE: Connect a tube longer than 1m to the drive gas port on the breathing system bottom,
and make the other end of the tube open fully to air.
NOTE: Before connecting TSI to anesthesia machine, please set “Gas” of TSI to “Oxygen”, and
set “Flow Units” of TSI to “Volumetric L/min”. The TSI window have been set is shown as
following picture.
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TSI Window
Fig.4-20
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Select “Next”, the screen shown as the
picture on the right appears.
Fig.4-25
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If one of 0,3,12,30 calibration
failure, the total calibration will fail and
the interface shown as the picture on
the right will appear.
Fig.4-26
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Fig.4-46
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Fig.4-47
Select “Next”, PEEP Valve calibration
progress interface appears.
Fig.4-48
If calibration success, the screen shown
as the picture on the right appears
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If calibration failure, the screen shown
as the picture on the right appears
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Select “Calibration” -- “Pressure
Sensor” to enter the pressure sensor
calibration screen.
Fig.4-42
If calibration success, the screen shown
as the picture on the right appears
Fig.4-43
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If calibration failure, the screen shown
as the picture on the right appears
4.2. AD Monitor
AD Monitor item shows sensors’ voltage, through which we can check the working voltage of
sensors, including Flow Sensor, PAW Pressure Sensor, Flow Meter, Environment Pressure
Sensor and O2 Sensor.
When selecting “AD Monitor” button, the interface shown as above picture appears, select “Done”
to go back to the “Service” sub-menu.
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RS232 Comm. Is used to open or close the communication function of RS232. Select “RS232
Comm.” the interface shown as the above picture appears, select “Disabled” to close
communication function, select “Enabled” to open the communication function.
Select “Cancel” to give up the operation, and select “Done” to conform the operation.
4.4. Timer
Timer is used to check machine operating time, including machine power cycles (booting times),
run time and last run time.
Select “Timer” the interface shown as the above picture appears, select “Done” to back to
“Service” sub-menu.
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4.5. SW Version
SW Version is used to check software versions, including GUI, BDU, KBD and HEAT.
Select “SW Version” the interface shown as the above picture appears, select “Done” to back to
“Service” sub-menu.
Mode Activation is used to activate ventilation mode, including PCV, PS and SMIV.
Select “Mode Activation” button the interface shown as the above picture appears. If the
ventilation mode is disabled, the ventilation is valid. Select “Return” the interface goes back to
“Service” sub-menu
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Select the needed ventilation mode, for example PCV mode, the interface shown as the above
picture appears, there is an activation ID on the interface, send the ID to the manufacturer to ask
for the pass word.
Input the right password respectively to Key1 and Key2, then select “Done” to activate the
ventilation mode.
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If the gas module is connected to the machine, the interface shown as the following picture
appears when pressing “Gas Activation” button.
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When CO2 and Agent function is disabled select “Disabled” button of CO2, then the interface
shown as the following picture appears. There is an activation ID on the interface, send the ID to
the manufacturer to ask for the password.
Input the right password respectively to Key1 and Key2, then select “Done” to activate CO2
function.
NOTE: Activating procedure of Agent function is the same to CO2 procedure, activate Agent
function as needed.
NOTE: Before activating Agent function CO2 function must be activated or the following interface
will appear.
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Vent Real Data is used for checking the ventilating status, including values of flow, Vinsp (gas
volume of inspiration), Vexp (gas volume of exspiration), Rsys, Csys and Ctube.
Select “Vent Real Data” the interface shown as the above picture appears, select “Done” to back
to “Service” sub-menu.
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5. Troubleshooting
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4. MCB is defective. 4. Check whether D10, D11 and D12 on MCB are flashing and
Software
Startup test D8 is lighting, if not, there is something wrong with MCB.
Version FAIL
Replace the MCB and perform each item of calibration and
startup test again.
5. The keyboard board is defective. 5. Check whether keyboard indicator is flashing when
keyboard software is not suited to machine, There is
something wrong with keyboard if indicator is not flashing.
Replace the user interface assembly.
6. PC104 board is defective. 6. If all the software communication fail while keyboard and
MCB works well; Replace PC104 board with the compatible
software version.
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Pressure 1. The connection wire of the MCB is 1. Check whether the connection wire of the MCB is
Startup test
Sensor FAIL disconnected or is damaged. disconnected or damaged.
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3. The tubing kinked or occluded. 3. Check the tubing for kinks and remove any occlusions.
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3. The MCB is defective. 3. Replace the MCB and then perform each item of the
PEEP Valve
Startup test calibration and startup test again.
FAIL
4. The PEEP valve calibration fails. 4. Clean the check valves inside the Breathing System, and
then perform the flow sensor calibration and flow valve
calibration.
5. The PEEP valve is blocked. 5. Clean or replace the PEEP valve.
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4. MCB is defective 4. Replace MCB and then perform each item of the calibration
and startup test again.
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Low Battery Runtime 2. The battery is not functional. 2. Replace the battery.
3. The connection cables or power board are 3. Check the connection cables or replace the power
defective. board.
1. Battery capacity is low. 1. Connect the battery to AC power. Make sure the battery
is fully discharged and charged every 3 months.
The battery
2. The connection cable of battery is not 2. Check whether the battery connection cable is not
icon always
connected or damaged. connected or damaged.
shows Runtime
3. The battery is not functional. 3. Replace the battery.
charging
4. The power board is defective or the 4. Replace the power board.
status.
surrounding environment is too high.
5. The cables on the power board are defective.。 5. Reconnect the cables correctly.
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9. The calibration of pressure sensor is 9. Recalibrate the flow sensor again.
inaccurate.
10. The calibration of inspiratory valve is 10. Recalibrate the inspiratory valve again.
inaccurate.
11. MCB is defective.(No flow rate wave) 11. Replace MCB.
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All or some of the 1. The key board is defective. 1. Replace the key board.
keys are All 2. The communication board or COM 1 connection
2. Check and replace the communication board.
non-functional. cable is defective.
1. The encoder is defective. 1. Replace the encoder.
The encoder is
All 2. The communication board or COM 1 connection
non-responsive. 2. Check and replace the communication board.
cable is defective.
1. The work light circuit board or the cable is 1. Replace the work light circuit board or check
All or some of the defective. the wire connection.
work lights are All 2. The flow meter drive backlight is overloaded, which
2. Decrease the flow meter backlight overload.
non-functional. leads to trigger protection.
3. The work light switch is defective. 3. Replace the work light switch.
1. The power supply to the light is defective. 1. Replace the power supply to the light.
The flow meter 2. The foil of light is defective. 2. Replace the foil of light.
light is All 3. The inverter is defective. 3. Replace the inverter.
non-functional. 4. Replace the power board or replace the
4. The flow meter light is still light after power off.
communication board.
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Calibration fails. All 1. The flow valve calibration does not pass. 1. Power off and power on, and then calibrate again,
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Test the connectivity of T7 and T8 on
communication board with multimeter, if there is
no connectivity between T7 and T8, the
Communication Board- Isolation Board cable is
defective.
Replace Communication Board- Isolation Board
cable
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3.MCB is defective,
If the voltage is not within the range of 22-25V,
MCB-Interface Board cable is defective, replace
MCB-Interface Board cable
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1. PSB is defective. valve with a multimeter. If there is a good connectivity, the expiratory
valve is defective, replace expiratory valve.
2. MCB is defective.
3. Remove MCB-Interface Board signal cable from the machine.
Expiratory valve Power on, and measure the voltage between T7 and T16 of PSB.
Startup test 3. Expiratory valve connector is
fails
loose. If the voltage is not within the range of 3-4.5V, PSB is defective,
replace PSB.
4. Expiratory valve is defective.
If the voltage is within the range of 3-4.5V, measure the voltage
between T54 and T55 of MCB, If the voltage is not within the range of
3-4.5V, MCB-Interface Board power supply cable is defective.
Replace MCB-Interface Board power supply cable
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loose. between T56 and Ground of MCB, If the voltage is not within the
range of 11-13V, MCB-Interface Board power supply cable is
defective. Replace MCB-Interface Board power supply cable
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1 to Ground: 11-13V;
2 to Ground: 11-13V
3 and 4 have connectivity to ground.
5 to Ground: 4-5V;
1. LED is defective.
6 to Ground: 2-5V;
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If Z2 (DS2) indicator lights up, there is something wrong with the cable connected to interface
board, the cable is shown as the follow picture.
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Problem 2 Something wrong with Startup when using the battery supply only
Phenomenon
Disconnect AC power supply to use the battery only, and rotate the switch to “ON” to find that the
machine can’t startup.
Action:
1. Rotate main switch to “OFF”, Disconnect the AC power.
2. Remove the lower rear panel of the machine.
3. Disconnect the cable connected to the battery.
4. Test the voltage between the middle pin and upper pin; then the voltage between the lower
and the middle pin; Shown as the following picture.
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If both the two voltage are over 24V, that’s to say PSB is with a malfunction.
If one or two voltage is less than 24V, that’s to say cable connected to the battery is with a
malfunction.
Phenomenon:
The automatic leak test fails during the startup self-test.
Action:
1. Observe the airway pressure gauge value during Automatic Leak Test.
The normal airway pressure values changing during Automatic Leak Test:
First, the airway pressure ascends to 80cmH2O, and then quickly descends to 50 cmH2O, and
then descends to 30 cmH2O slowly and stays at 30 cmH2O for a while.
2. If the airway pressure ascends slowly or even doesn’t ascend, the flow valve needs
calibration.
3. If the airway pressure descends from 30 cmH2O without staying, that to say the machine has
a leakage.
Phenomenon:
The flow valve calibration in the Service Mode fails.
Action:
1. Make sure the gas supply pressure is normal.
2. Make sure flowmeter is fully closed; the drive gas tube, CGO, absorber canister O2 sensor
and airway pressure gauge are all well connected or installed.
3. Make sure the bellows and Insp./Exp. valve disks are removed and the bellows cover and
Insp./Exp. Valve covers are installed.
4. Seal the Expiratory port.
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If the flow valve calibration failure is displayed quickly after performing the calibration, at the same
time, the threshold voltage and the maximum flow are very small, recalibrate the flow sensor.
If the flow valve calibration failure is after a while, and the maximum flow rate is bellow 90L/min,
replace the pressure regulator.
Phenomenon:
It needs 5 periods to get to the set value after setting Vt value, and the Vt always changes in the
ventilating process.
Action:
Enter into Service Mode and recalibrate the flow valve.
Phenomenon:
High O2 supply pressure over 0.5Mpa in hospital may lead to the unsteady tidal volume.
Action;
Recalibrate flow valve if the O2 supply pressure is over 0.5Mpa.
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Phenomenon:
The machine has one or some leakage, the leakage place should be found.
Action:
1. First do the manual leak test.
Set to “STANDBY” mode.
Seal Insp. /Exp. Ports and bag arm port.
Rotate the flowmeter konb to make the airway pressure up to 30cmH2O.
Close the flowmeter, observe the airway pressure value to find if the value descends or
not.
2. Second do the automatic leak test.
Set to “STANDBY” mode, open the “Check” sub-menu and to perform the automatic leak test.
If leakage is found both in manual and automatic leak test progress:
Check absorber canister, O2 sensor interface, airway pressure gauge and Insp. /Exp.
Ports valve covers.
If leakage is only found in manual leak test process
Check the APL valve and connector of the bag arm.
If leakage is only found in automatic leak test process
Check the bellows, bellows cover, U-shape sealing ring and drive gas tube.
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Phenomenon:
In the progress of automatic leak test during startup, the bellows falls rather than stays at the top
of bellows cover after the bellows is full filled with gas when pressing “O2+”.
The bellows falls abnormally by accident during normal ventilation, at the same time the leak test
result is normal.
Action:
The phenomenon above indicates that there is something wrong with the bellows check valve.
NOTE: The four screws are in the four deep holes. Don’t remove the breathing system from
machine when disassembly breathing system. First, loose the screws and then remove them
when disassembly.
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3. Open the bellows fixing plate shown as the following pictures.
NOTE: Daub a little silica gel on the O-ring surface and push into the slot softly when installing
bellows check valve.
Install the bellows fixing plate
1. Put the expiratory valve into the bellows fixing board.
2. Make sure there are 5 O-rings and every surface of O-rings is glazed without any damage.
3. Put all the screws into the breathing system holes and the tighten them.
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Expiratory valve
4. Connect drive gas tube, breathing system heating cable and corrugated hose.
5. Install the bellows and bellows cover.
6. Perform the leak test.
Phenomenon:
Absorber canister ascend-descend assembly got stuck and can’t descend.
Action:
Absorber canister lock assembly needs to be replaced.
1. Open the lock assembly and remove absorber canister.
2. Disconnect corrugated hose and chain, and then remove ascend-descend assembly, shown
as the following pictures.
3. Loose and remove the two M4 screws shown as the following picture and replace the lock
assembly.
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Phenomenon:
The loose breathing system lock assembly leads to the leakage from absorber canister.
Action:
Check the two screws on the suspender and two screws on the lock assembly to make sure
whether the screws are loose or not, if so, tighten the screws and check the leakage; if not
regulate the lock assembly again.
1. Remove the absorber canister, corrugated hose and ascend-descend assembly
2. Remove the two M4 screws on the lock assembly and then remove the lock assembly.
3. Loosen the screws on the suspender, rotate to regulate the suspender, make the length of the
suspender 284mm~284.5mm, and then tighten the screws.
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4. Reinstall the lock assembly, ascend-descend assembly, absorber canister and corrugated
hose.
5. Perform leakage test.
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6. Maintenance Information
Warning : Whenever using anesthetic gases, nitrous oxide, oxygen, or any hospital gas
always follow the appropriate agent evacuation/collection procedures. Use the hospital gas
evacuation system.
Caution This device uses high pressure compressed gas. When attaching or
disconnecting backup gas cylinders, the user should always turn the cylinder valves slowly. Use
Aeon8600A flow meters to bleed down the pressure, watching the cylinder gauge indicate the
depleting cylinder pressure, before disconnecting the cylinder from the yoke. Always open and
close cylinder valves fully.
Caution This device operates using compressed gas at high pressures from the hospital
central supply. When connecting gas supply lines attach the hose connection to the machine
before connecting the quick disconnect fitting to the hospital source. Disconnect the supply hose
from the hospital source connection prior to disconnecting it from gas connection fittings.
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Screen assembly
Flowmeter Assy.
FM500 flowmeter Important
8 121000346 1 Yes
Assy. component
Board pervious to
9 130007958 1
light
Flowmeter
10 130009662 1
backplate
N2O Input
13 122003754 1 Yes
Integrated Assy
N2O Input
14 130007975 1 Yes
Connector
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High Pressure
24 122003071 N2O Gauge 1 Yes
Assembly
High Pressure O2
26 122003069 1 Yes
Gauge Assembly
Low Pressure N2O
28 122005495 1 Yes
Gauge Assy
Low Pressure AIR
29 122005496 1 Yes
Gauge Assy
Low Pressure O2
30 122005497 1 Yes
Gauge Assy
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Knob assembly
Switch Assembly
Outlet module
Upper Export
35 122007703 1 Yes
Module
Down Export
36 122007705 1 Yes
Module
AC Power Assy
37 122006797 1 Yes
(E)
AC Power Assy
38 122006798 1 Yes
(C)
42 210003583 Fuse 250V/10A 2 Yes
O2 Sensor assembly
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N2O pressure
48 240000542 regulator 1
Assembly
O2 pressure
50 240000541 regulator 1
Assembly
Pneumatic Box
51 122006806 1 Yes
Assy
52 122005725 IP Valve Assy 1 Yes
Breathing System
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Other components
Used in
O-shape silica gel
88 304000044 1 Year Yes vaporizer
sealing14×2.65
mount Assy
89 210003051 LED Signal Light 1 Yes
95 130007933 Panel(C)
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7 --- Multimeter 1
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WARNING : During installation, make sure the polarity and the plug-in connections are correct
WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid
Before disconnecting pneumatic fittings, bleed all gas pressure from the machine.
1. Close all cylinder valves and disconnect all pipeline supplies from the source.
2. Set the main switch to On.
3. Ensure that all cylinder and pipeline pressures read zero.
4. Establish a flow for the affected gas to bleed down the pressure.
5. Set the system to Standby mode
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1. Rotate the screwdriver anticlockwise and then remove the fixing screws on the panel.
2. Open the YOKE panel.
WARNING : During installation, make sure the polarity and the plug-in connections are correct
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WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid
1. Remove the screws on the power supply panel. (Right side of above picture)
2. Open the power supply panel Shown as the following picture.(Left side)
3. Loose four screws on the box and remove the cover. Shown as the following picture.(Right
side)
4. Repair or replace any parts in the box as need.
Note: It is only necessary to remove the AC Input Panel when replacing the flow sensor
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Gas inlet integration module includes O2 inlet integration module, AIR inlet integration module and
N2O inlet integration module.
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8. Reassembly GSBP and O2 Inlet Integration Module in the reverse order of disassembly.
NOTE: The detail tubes connection and cables connection refer to chapter 2.1.2 and chapter
2.2.2.
Warning: After replacing the filter, check and verify the sealing ability of gas inlet integration
module.
Warning: Daub proper glue to the screw when installing the filter to avoid the connector
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Reassembly:
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Pressure regulator
1. Disconnect all the gas tubes connected to the regulator.
2. Loose two screws securing the regulator bracket to panel.
3. Remove Regulator Assembly.
4. Remove nut securing bracket to Regulator.
5. Record the revision and serial number of the new regulator.
6. Reassembly the new regulator to bracket and secure with two nuts.
7. Secure Regulator Assembly with (2) screws to the panel.
8. Connect a gas tube to the upper side gas connector of regulator.
9. Attach a pressure meter to the other side of the regulator.
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10. Verify regulator is 1.75 +/- 0.5 bar (adjust regulator as necessary).
11. Remove Pressure Meter and reinstall tube to the bottom gas connector of regulator.
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W13
W18
W15
W20
W14
Fig.MCB
W11
W12
Disassembly and Reassembly:
1. Disconnect W13 from J3 connected to Solenoid valve
2. Disconnect W15 from J2 connected to IP valve
3. Disconnect W14 from J1 connected to Woodward valve
4. Disconnect W11 from J4 connected to Power Supply
5. Disconnect W12 from J5 connected to Interface board A side.
6. Disconnect W20 from J12 connected to LJ4
7. Disconnect W18 from J13 connected to Ambient Pressure Board.
8. Remove all the gas tube connected sensors.
9. Remove 4 screws fixing the MCB to machine
10. Replace new MCB and record the new version and serial number of new MCB.
11. Reassembly the new MCB in reverse order of disassembly procedure.
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Interface Board
PSB
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W2
W10
W4
W9
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W1
W2
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WARNING : During installation, make sure the polarity and the plug-in connections are correct
WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid
WARNING : In case of the risk from the wrong connection of tube, pay more attention when
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Solenoid Valve
W14
W13
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6. Remove two screws securing Gas Module to the machine.
7. Remove the Ambient Pressure Sensor Board secured to the Gas Module with two screw
8. Record the new version and serial number of new Gas Module
Assembly:
1. Fix the Ambient Pressure Sensor Board to the Gas Module with two screw
2. Fix Gas Module with two screws to the machine
3. Connect W12of Inp.-Valve、W13of Solenoid Valve cable to JJ1、JJ2 interface on MCB
4. Connect one end of W15 to J6 on SBD , connect another end of W15 to Ambient Pressure
Sensor Board
5. Connect two tubes to connectors on the left side of Gas Module
6. Connect two tubes which has bigger diameter to connectors on the right side of Gas Module.
7. Connect four tubes to connectors on the front side of Gas Module.
CAUTION : The screws fixing proportion valve have plastic gasket, please pay more attention
CAUTION : Line up the proportion valve and holes in the module when reinstalling the
Proportion Valve
Replacement:
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3
2. Remove the two fixing hexagon screws with hexagon screwdriver, see the figures as bellow.
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CAUTION : Do not forge the sealing gasket when reassembling the solenoid valve to insure
Solenoid valve
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Sealing gasket
Replacement:
3. Remove the fixing screws of the solenoid valve and the remove the valve from the module.
4. Replace the solenoid valve.
5. Install solenoid valve use the reverse procedure of disassembly
6. Check the gas module sealing ability, refer to chapter 6.5.4.8.
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CAUTION : Check the sealing gasket when replacing the safety valve. If the sealing gasket is
Safety valve
Disassembly
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3
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CAUTION : Replace APB directly when the ambient pressure sensor doesn’t work normally.
CAUTION : The screws fixing APB have plastic gasket, please pay more attention when
APB
Disassembly and Installation
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IP Valve
Disassembly:
1. Remove two tubes connected to left side of valve.
2. Remove one tube connected to front side of valve.
3. Remove one tube connected to right side of valve.
4. Disconnect W15 cable connected to J2 on MCB
5. Remove two screws (1) securing IP valve bracket to gas box.
6. Remove four screws (2) securing IP valve to bracket.
7. Replace the new IP valve and record its revision and serial number.
Assembly:
1. Secure bracket to IP valve with four screws.
2. Secure IP valve assembly to gas box with two screws.
3. Connect W15 of IP valve to J2 on MCB
4. Connect tube to rear connector on left side of the valve.
5. Connect tube to front connector on left side of the valve.
6. Connect tube to connector on front of the valve.
7. Connect tube to connector on right side of the valve.
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Warning: Rotate main switch to “OFF” to close the anesthesia machine when replacing the
battery.
Caution: The disposal of used batteries must be conducted in accordance with local
regulation requirements.
Caution: The battery has the same specifications with Aeon8300A Anesthesia machine is
recommended
Step 1 Step 2
Step 3 Step 4
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Step 5
Replacement:
1. Disconnect the AC power supply;
2. Set the main switch to “OFF”
3. Remove four screws fixing the battery assembly to machine frame.
4. Pull the battery assembly out.
5. Disconnect battery cable connected to LJ2.
6. Remove the two screws on the securing plate and then remove the securing plate.
7. Pull out the old battery and disposal of it in accordance with local regulation requirements.
8. Replace the old battery with a new one.
9. Reinstall the new battery in the reverse order of disassembly.
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W35
W26
W32
W25
PC104
Inverter
Communication Board
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Touch screen
Isolation Plate
Replacement:
1. Disconnect W26 from JJ1 connected to Isolation Board.
2. Disconnect W25 from J6 connected Interface Board.
3. Disconnect W32 from J3 connected to encoder assembly.
4. Disconnect keyboard cable from J1.
5. Loosen and remove the four fixing screws on the corner of the screen assembly, as shown on
the above picture.
6. Remove the screen assembly from the machine frame.
5. Replace communication board, PC104 and, LED as needed.
NOTE: Before replacing communication board, please disconnect all the cables connected to it
and remove all the fixing screws.
6. Record the version and serial number of the new communication board.
7. Reassembly and reinstall the screen assembly with the reverse procedure of disassembly.
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Step 1 Step 2
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W32
Step 3 Step 4
1. Remove screen assembly from anesthesia machine, for the detailed disassembly procedure,
please refer to chapter 6.5.5.
2. Remove the knob from the panel assembly.
3. Loose and remove the three screws securing the panel to anesthesia machine frame.
4. Remove the panel assembly from anesthesia machine.
5. Loose and remove the nut securing encoder from the panel assembly with 11# spanner.
6. Replace encoder as needed and record its serial number.
7. Replace mask as needed and record its serial number.
8. Install the panel assembly to anesthesia machine with the reverse procedure of disassembly.
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Disassembly:
1. Disconnect the AC power supply;
2. Set the main switch to “OFF”;
3. Remove the screws (circled) around the coping and then remove the coping.
4. Remove the four screws (circled) which fix the top light board on the top plate.
5. Replace the top light backlight board.
6. Record the version and serial number of the new top light board.
7. Reassembly and reinstall the top light board with the reverse procedure of disassembly.
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