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405
HD405-7R HORSEPOWER
Gross: 386 kW 518 HP/2000 min-1
Net: 371 kW 498 HP/2000 min-1
MAXIMUM PAYLOAD
40.0 metric tons
BODY CAPACITY (Heaped 2:1, SAE)
27.3 m3
2
OFF-HIGHWAY TRUCK HD405-7R
PERFORMANCE FEATURES
High Performance Komatsu SAA6D140E-5 Engine
Mode Selection System Automatic Idling Setting System
Automatic Retard Speed Control (ARSC) (Optional)
K-ATOMiCS with "Skip-Shift" Function
Small Turning Radius
Automatic Spin Regulator (ASR) (Optional)
Long Wheelbase and Wide Tread
Payload Meter (PLM) (Optional)
Fully Hydraulic Controlled Wet Multiple-Disc Brakes and Retarder
Large Body
OPERATOR ENVIRONMENT
Ergonomically Designed Cab Easy-to-See Instrument Panel
Viscous Cab Mounts Built-in ROPS/FOPS Cab
Supplementary Steering and Secondary Brake
Hydropneumatic Suspension for All Terrains
Three-Mode Automatic Hydropneumatic Suspension (Optional)
Electronic Hoist Control System
RELIABILITY
Komatsu Components High-Rigidity Frame
Robust Dump Body Design Reliable Hydraulic System
Protection Functions Supported by Electronic Control
Sealed DT Connectors Lead-Free Radiator
Flat Face-to-Face O-ring Seals Brake Cooling Oil Recovery Tank
EASY MAINTENANCE
Advanced Monitoring System
Wet Multiple-Disc Brakes and Fully Hydraulic Controlled Braking Systems
3
PERFORMANCE FEATURES
4
OFF-HIGHWAY TRUCK HD405-7R
SET
Skip-shift
F4 F1
CANCEL
DOWN
F4
F4
Conventional
Go down slope at F2 F1
constant speed
F3 F2
F4 F3
F4
5
Small Turning Radius Automatic Spin Regulator (ASR) (Optional)
The MacPherson strut type front suspension has a special ASR automatically prevents the rear tires on either side from
A-frame between each wheel and the main frame. The wider slipping on soft ground for optimal traction.
space created between the front wheels and the main frame
increases the turning angle of the wheels. The larger this
turning angle, the smaller the turning radius of the truck. Long Wheelbase and Wide Tread
6
OFF-HIGHWAY TRUCK HD405-7R
Large Body
A wide target area makes for easy loading with minimal soil spillage and more efficient hauling.
The V-shape design also increases structural strength, and provides excellent load stability.
7
OPERATOR ENVIRONMENT
The ergonomically designed operator’s compartment makes The instrument panel makes it easy to monitor critical
it very easy and comfortable for the operator to use all the machine functions. In addition, a caution light warns the
controls. The result is more confident operation and greater operator of any problems that may occur. Problems are
productivity. recorded in the monitor and indicated as service codes.
This makes the machine user friendly and easy to service.
These structures conform to ISO 3471 ROPS standard, and The hydropneumatic suspension assures a comfortable ride
ISO 3449 FOPS standard. even over rough terrain and ensures maximum productivity
and operator confidence.
Nitrogen gas
Oil
Secondary Brake
9
RELIABILITY
Item Function
Downshift inhibitor Even if the driver downshifts accidentally, a speed appropriate to the current gear is automatically set, preventing over-runs.
When descending grades, if the vehicle’s speed surpasses the maximum for the current gear, the rear brakes automatically
Over-run inhibitor
operate, preventing over-runs.
Reverse inhibitor The vehicle is prevented from moving backward when operating the body.
Forward/Reverse shift inhibitor This device makes it impossible to shift from forward to reverse when the vehicle’s speed surpasses 4 km/hour.
Anti-hunting system When running near a shift point, smooth automatic shifting takes place.
Neutral safety The engine is prevented from starting when the shift lever is not in neutral.
10
OFF-HIGHWAY TRUCK HD405-7R
EASY MAINTENANCE
11
KOMTRAX
Location
Working status
Periodic maintenance
The detailed information that KOMTRAX puts at your fingertips helps you manage your fleet
conveniently on the web anytime, anywhere. It gives you the power to make better daily and
long-term strategic
decisions.
12
OFF-HIGHWAY TRUCK HD405-7R
KOMATSU TOTAL SUPPORT
To keep your machine available and minimize operation cost Technical support
when you need it, Komatsu Distributor is ready to provide Komatsu product support service (Technical support) are de-
variety of support before and after procuring the machine. signed to help customer. Komatsu Distributor offers a variety
of effective services how much Komatsu is dedicated to the
Fleet recommendation maintenance and support of Komatsu machine.
Komatsu Distributor can study the customer’s job site and • Preventive Maintenance (PM) clinic
provide the most optimum fleet recommendation with de- • Oil & Wear analysis program
tailed information to meet all of your application needs when
you are considering to buy new machines or replace the Repair & maintenance service
existing ones from Komatsu. Komatsu Distributor offers quality repair and maintenance
service to the customer, utilizing and promoting Komatsu
developed programs.
Product support
Komatsu Distributor gives the proactive support and secures
the quality of the machinery that will be delivered.
Parts availability
Komatsu Distributor is available for emergency inquiry by the
customers for genuine, quality guaranteed Komatsu parts.
13
SPECIFICATIONS
ENGINE BRAKES
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D140E-5 Brakes meet ISO 3450 standard.
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle Service brakes:
Aspiration . . . . . . . . . . . . . . . . Turbo-charged, air-to-air after-cooled Front . . . . . . . . . . . . . . . . . Fully hydraulic control, caliper disc type
Number of cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rear. . . . . . . . . . . . . . Fully hydraulic, oil-cooled, multiple-disc type
Bore x stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm x 165 mm Parking brake . . . . . . . . . . . . . . . . . Spring applied, caliper disc type
Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.24 L Retarder. . . . . . Oil-cooled, multiple-disc rear brakes act as retarder.
Horsepower Secondary brake. . . . . . . . . . . . . . . . . . . . . . Manual pedal operation
SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . . . Gross 386 kW 518 HP When hydraulic pressure drops below the rated level,
ISO 9249 / SAE J1349. . . . . . . . . . . . . . . . . . . Net 371 kW 498 HP parking brake is automatically actuated.
Rated rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000 min-1 Brake surface
Fan drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 968 cm2
Maximum torque. . . . . . . . . . . . . . . . . . . . . . . . . 2167 N∙m 221 kg∙m Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50847 cm2
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection
Governor. . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically controlled
Lubrication system
Method. . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force-lubrication BODY
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow type Capacity:
Air cleaner. . . . . . . . . . . . . . . . . . . . . . Dry type with double elements Struck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 m3
and precleaner, plus dust indicator Heaped (2:1, SAE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 m3
EPA Tier 2 and EU Stage 2 emissions equivalent Payload,maximum. . . . . . . . . . . . . . . . . . . . . . . . . . . 40.0 metric tons
Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 kg/mm2
high-tensile-strength steel
TRANSMISSION Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-shape body
Material thickness:
Torque converter. . . . . . . . . . . . . . . . . . 3 elements, 1 stage, 2 phase Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm
Transmission. . . . . . . . . . . . . . . . . . . . Full-automatic, planetary type Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm
Speed range. . . . . . . . . . . . . . . . . . . 7 speeds forward and 1 reverse Sides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm
Lockup clutch. . . . . . . . . . . . . . . . . . . . . . . . . Wet, single-disc clutch Target area
Forward. . . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear, (inside length x width). . . . . . . . . . . . . . . . . . . 5590 mm x 3380 mm
direct drive in 1st lockup and all higher gears Dumping angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48°
Reverse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter drive Height at full dump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7925 mm
Shift control. . . . . . . . . . . . . . . Electronic shift control with automatic Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating
clutch modulation in all gear
Maximum travel speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 km/h
HYDRAULIC SYSTEM
AXLES
Hoist cylinder . . . . . . . . . . . . . . . . . . . . Twin, 2 stage telescopic type
Rear Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-floating Relief pressure. . . . . . . . . . . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2
Final drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear Hoist time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 sec
Ratios:
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.125
Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.737
WEIGHT (APPROXIMATE)
STEERING SYSTEM
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . Fully hydraulic power steering
TIRES
with two double-acting cylinders
Supplementary steering . . . . . . . . . . . . . . . . . . . . . . . Manual control Standard tire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.00-R33
(meets ISO 5010 and SAE J1511)
Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 m
Maximum steering angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43°
SERVICE REFILL CAPACITIES
Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484 L
CAB Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 L
Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Torque converter, transmission and retarder cooling. . . . . . . . . . 90 L
Structure) standard, and ISO 3449 FOPS standard. Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 L
Final drives (total) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 L
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 L
Suspension (total). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 L
MAIN FRAME
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Box-sectioned structure
14
OFF-HIGHWAY TRUCK HD405-7R
DIMENSIONS
Unit: mm
588mm
2550mm
3380mm
72
00
mm
4760mm 7895mm
3660mm 5590mm
7925mm
8000mm
4150mm
4000mm
3850mm
3450mm
480mm
48
3150mm 1985mm 3750mm 2730mm
3660mm 645 mm 8465mm
7 9.0
6 F4 8.0
4.0
wheels. 3.0
2
F7
2.0
0.5
0 10 20 30 40 50 60 70 km/h
TRAVEL SPEED
15
STANDARD EQUIPMENT
ENGINE: • Seat belt, for operator seat, 78 mm width, SAFETY EQUIPMENT:
• Automatic Idling Setting System retractable, 2 point • Alarm, backup
• Alternator, 60 A/24 V • Seat, fabric materials • Coolant temperature alarm and light
• Batteries, 2 x 12 V/136 Ah • Space for lunch box • Front brake cut-off system
• Engine, Komatsu SAA6D140E-5 • Steering wheel, tilt and telescopic • Hand rails for platform
• Mode selection system • Sun visor • Horn, electric
• Starting motor, 1 x 11.0 kW • Two doors, left and right • Ladders, left and right hand sides
• Windshield washer and wiper (with • Overrun warning system
CAB: intermittent feature) • Rearview mirrors and underview mirrors
• Ashtray • Supplementary steering
• Cigarette lighter LIGHTING SYSTEM:
• Cup holder • Back-up light OTHER:
• Electronic dump control system • Hazard lights • Electric circuit breaker, 24 V
• Electronic maintenance display/ • Headlights with dimmer switch • Mud guard
monitoring system • Indicator, stop and tail lights • Side markers
• Laminated glass, front
• Operator seat, reclining, suspension type GUARD AND COVERS: TIRES:
• Passenger seat with retractable seat belt • Drive shaft guard (front and rear) • 18.00 R33
• Power window (LH) • Exhaust thermal guard
• ROPS cab with FOPS, sound suppression • Fire protective covers
type
OPTIONAL EQUIPMENT
CAB: LIGHTING SYSTEM: OTHER:
• Air conditioner • Back-up lights, additional • Alternator, 75 A
• Operator seat, air suspension type • Fog lights • Battery disconnect switch
• Power window (RH) • Work light, RH and LH sides • Centralized greasing
• Radio, AM/FM • Engine side covers
• Radio, AM/FM with cassette SAFETY: • Engine under guard
• Seat belt, for operator seat, 50 mm width, • ASR • Fire extinguisher
retractable, 3 point • ARSC • Fuel quick charge
• Sunvisor, additional • Dump position alarm and warning light • Gas charge tool
• Rear view camera and monitor • Gas spring for engine hood
BODY: • Stairway • PLM
• Platform guard, right hand side • Supplementary steering, automatic • PM service connectors
• Spill guard, 150 mm • Pull hook, rear
• Spill guard, 250 mm ARRANGEMENT: • Radiator shutter, canvas type
• Without body heating (with muffler) • Batteries for cold area arrangement • Spare parts for first service
• Cold area arrangement • Three-mode hydropenumatic suspension
• Sandy and dusty area arrangement • Tool kit
• Transmission under guard
• Vandalism protection
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment that are not
available in your area. Please consult your Komatsu distributor for detailed information.