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WARNING
For your safety, read this Owner’s Manual and understand it thoroughly before operating this JET SKI water-
craft. This manual contains the warnings given here for your immediate attention plus other important informa-
tion.
To reduce the risk of SEVERE INJURY or DEATH:
TO AVOID COLLISIONS:
SCAN CONSTANTLY for people, objects, and
other watercraft. Be alert for conditions that
limit your visibility or block your vision of oth-
ers.
OPERATE DEFENSIVELY at safe speeds and
keep a safe distance away from people, objects,
and other watercraft.
• Do not follow directly behind PWCs or other
boats.
• Do not go near others to spray or splash them
with water.
•Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or under-
stand where you are going.
• Avoid areas with submerged objects or shallow
water.
TROUBLESHOOTING GUIDE j
WARNING
This warning symbol identifies special in-
structions or procedures which, if not cor-
rectly followed, could result in personal
injury, or loss of life.
CAUTION
This caution symbol identifies special in-
structions or procedures which, if not strictly
observed, could result in damage to or de-
struction of equipment.
NOTE
Indicates points of particular interest for more effi-
cient and convenient operation.
FOREWORD
Congratulations on your purchase of a new described in this manual. For those who would like
Kawasaki JET SKI watercraft. Welcome to a new more detailed information on their JET SKI water-
and exciting water sport. We are pleased you have craft, a Service Manual is available for purchase
chosen the Kawasaki JET SKI watercraft to expand from any authorized Kawasaki JET SKI watercraft
the enjoyment of your recreational hours. dealer. The Service Manual contains detailed dis-
Kawasaki uses the latest manufacturing methods assembly and maintenance information. Those who
and materials to bring you a high quality recreational plan to do their own work should, of course, be com-
watercraft. petent mechanics and possess the special tools de-
scribed in the Service Manual.
Please read this Owner’s Manual carefully be-
fore starting your new JET SKI watercraft so that Keep this Owner’s Manual aboard your JET SKI
you will be thoroughly familiar with the proper oper- watercraft at all times so that you can refer to it when-
ation of your watercraft’s controls, its features, ca- ever you need information. If you need further infor-
pabilities, and limitations. Kawasaki strongly rec- mation, please contact your dealer, who will provide
ommends that all operators attend a boating safety all the help you need.
course before riding the watercraft. Contact the local This manual should be considered a permanent
office of the U.S. Coast Guard Auxiliary, U.S. Power part of the JET SKI watercraft and should remain
Squadrons, or school district. with the JET SKI watercraft when it is sold.
KAWASAKI JET SKI is a trademark of Kawasaki Heavy Industries, Ltd. registered in Australia.
TABLE OF CONTENTS
SPECIFICATIONS............................................ 12 Communication Trouble Indicator/“Err”
GENERAL INFORMATION.............................. 15 Character/Warning Light: ........................ 48
Serial Numbers.............................................. 15 Fuel ............................................................... 48
Parts Location ............................................... 16 Fuel Requirements: .................................... 48
Label Location ............................................... 18 Filling the Tank: .......................................... 50
Environmental Hang Tag ............................... 29 Engine Oil...................................................... 52
Registration Numbers.................................... 31 Oil Requirements:....................................... 52
Multifunction Meter ........................................ 32 Oil Level Inspection: ................................... 52
Smart Learning Operation mode (SLO): .... 34 Controls ......................................................... 54
Speedometer:............................................. 36 Tilt Lever:.................................................... 54
Tachometer (Analogue): ............................. 36 Kawasaki Smart SteeringTM (KSSTM) ......... 55
Boost Meter: ............................................... 36 Important Information: ................................ 55
Multifunction Displays:................................ 37 Smart Learning Operation mode (SLO) ..... 55
Fuel Level Gauge Indicator/"FUEL" Stop Button:................................................ 56
Character/Warning Light: ........................ 43 Start Button: ............................................... 56
Engine Oil Pressure Indicator/"OILP" Throttle Lever: ............................................ 57
Character/Warning Light: ........................ 43 Shift Lever: ................................................. 57
Engine Cooling Water Temperature Ignition Switch ............................................... 58
Indicator/"HEAt" character/Warning SLO/FPO Modes: ....................................... 58
Light: ....................................................... 44 How to use the Immobilizer-function keys:. 60
Low Battery Voltage Indicator/"bAt" Spare keys: ................................................ 61
Character/Warning Light: ........................ 45 Declaration of conformity:........................... 61
Engine Oil Temperature indicator/ “OILt” Seat Latches ................................................. 62
Character/Warning Light ......................... 45 Storage Compartment ................................... 63
Engine Oil Overheat Indicator/”OILH” Center & Rear Storage Cases....................... 64
Character/Warning Light: ........................ 46 Tool Kit........................................................... 65
FI Indicator/"FI" Character/Warning Light:.. 46 Bilge Systems................................................ 66
Immobilizer Amplifier Indicator/“Id A” Drain Screws ................................................. 66
Character/ Warning Light: ....................... 47 Reboarding Step ........................................... 67
Immobilizer Key Matching Indicator/“IdEr” OPERATING INSTRUCTIONS ........................ 68
Character/Warning Light: ........................ 47 Safe Operation .............................................. 68
Operation by Children: ............................... 68 Minimum Stopping Distances:.................... 90
Operation by unskilled riders:..................... 68 Turning the JET SKI Watercraft..................... 91
Operator Swimming Ability: ........................ 68 Operating the JET SKI Watercraft in Reverse 94
Maximum Number of Persons:................... 68 Docking the JET SKI Watercraft.................... 94
Safe Riding Rules:...................................... 69 Riding the JET SKI Watercraft....................... 95
Jet Pump Safety: ........................................ 71 Fall Recovery: ............................................ 95
Personal Flotation Device and Safety Righting the Capsized Watercraft:.............. 95
Gear: ....................................................... 72 After Submerging: ...................................... 97
Watercraft Helmet..... Something You End of the Day Checklist ............................... 101
Should Know: .......................................... 73 First, Drain the Exhaust System:................ 101
Fire Extinguisher: ....................................... 73 Second, Clean the Engine Compartment:.. 102
Loading.......................................................... 74 Special Procedures ....................................... 103
Load Capacity Limits: ................................. 74 Clearing Clogged Impeller:......................... 103
Pulling a Water Skier, Tuber, Wakerboarder, Cleaning Fouled Spark Plugs:.................... 104
etc............................................................... 76 Towing the JET SKI Watercraft:.................. 104
Navigation Rules ........................................... 78 Jump Starting: ............................................ 104
Sailboats:.................................................... 78 Engine Overheating:................................... 106
Overtaking and Passing Situation: ............. 79 Transporting .................................................. 107
Meeting Situation:....................................... 79 STORAGE........................................................ 108
Crossing Situation: ..................................... 80 Preparation for Storage ................................. 108
Pre-ride Checklist .......................................... 81 Cooling System: ......................................... 108
Check Outside Craft: .................................. 81 Bilge System: ............................................. 109
Check Inside Craft:..................................... 81 Fuel System and Engine: ........................... 109
Break-In......................................................... 83 Battery: ....................................................... 111
Stopping the Engine ...................................... 83 Engine Mount Bracket Bolts: ...................... 112
Starting the Engine ........................................ 85 Supercharger:............................................. 112
Launching...................................................... 87 Cleaning: .................................................... 112
Launching from a Dock: ............................. 87 Lubrication:................................................. 112
Launching from a Ramp: ............................ 87 Removal from Storage .................................. 113
Deep Water Start:....................................... 88 MAINTENANCE AND ADJUSTMENTS .......... 115
Shallow Water Start:................................... 88 EMISSION CONTROL INFORMATION ........ 115
Stopping the JET SKI Watercraft................... 89 Periodic Maintenance Chart .......................... 117
Normal Stopping:........................................ 89 Supercharger................................................. 119
Stopping Skills:........................................... 90 Control Cable ................................................ 119
Fuel System .................................................. 125 Cooling System Flushing............................... 140
Throttle Adjustments: ................................. 125 Bilge System Flushing ................................... 142
Fuel Vent Check Valve: .............................. 125 Fuses............................................................. 143
Fuel Pump Screen:..................................... 126 TROUBLESHOOTING GUIDE......................... 145
Engine Oil System ......................................... 126 OWNER SATISFACTION ................................ 148
Valve Clearance ............................................ 130 REPORTING SAFETY DEFECTS ................... 149
Spark Plug..................................................... 131 ENVIRONMENTAL PROTECTION.................. 150
Battery ........................................................... 133 MAINTENANCE RECORD .............................. 151
Lubrication..................................................... 138
12 SPECIFICATIONS
SPECIFICATIONS
JET SKI WATERCRAFT - MODEL JT1500F
INBOARD BOAT LESS THAN 4.8 M (16 FEET) IN LENGTH
Engine:
Type 4-stroke, 4-cylinder, water-cooled
Displacement 1 498 cm³ 91.4 cu in.
Bore and Stroke 83 × 69.2 mm 3.27 × 2.72 in.
Compression Ratio 8.4 : 1
Ignition System Digital transistor
Lubrication System Semi-drysump
Fuel System Digital fuel injection
Starting System Electric starter
Tuning Specifications:
Spark Plug NGK PMR9B
Gap 0.6 ∼ 0.7 mm 0.024 ∼ 0.028 in
Terminal Solid post
Drive System:
Coupling Direct drive from engine
Jet Pump: Type Axial flow, single stage
Thrust 7 051 N (719 kg) 1 585 lb
Steering Steerable nozzle
Braking Water drag
*Performance:
Minimum Turning Radius 4.0 m 13.1 ft
Fuel Consumption 74.5 L/h @full throttle 19.7 gal (U.S.)/hr
Cruising Range 105 km @full throttle 65.3 mi
59 minutes
Dimensions:
Overall length 3 370 mm 132.7 in
Overall width 1 195 mm 47.0 in
Overall Height 1 150 mm 45.3 in
Curb Mass 482 kg 1 063 lb
Maximum Draft 370 mm 14.6 in
Fuel Tank Capacity 78 L 20.6 gal (U.S.)
Engine Oil:
Type API SF or SG
API SH, SJ, SL, or SM with JASO MA, MA1
or MA2
SAE10W-40
14 SPECIFICATIONS
* The information shown here represents results under controlled conditions, and the information may
not be correct under other conditions.
GENERAL INFORMATION 15
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GENERAL INFORMATION
Serial Numbers
The hull and engine identification numbers are used to register the boat. They are the only means of iden-
tifying your particular machine from others of the same model. These serial numbers may be needed by your
dealer when ordering parts. In the event of theft, investigating authorities will require both numbers as well as
the model number and any unique features of your machine that could help identify it. Record these numbers
here.
A. Handrail/grip
B. Towing Hook
C. Seat Latch
D. Rear Seat
A. Front Storage Case E. Front Seat
B. Engine Shut-off Lanyard F. Water Inlet Fitting
C. Engine Start and Stop Button G. Bypass Outlet
D. Multifunction Meter H. Engine Compartment
E. Throttle Lever I. Towing Eyes
F. Handlebars J. Waterwheel for speedometer
G. Center Storage Case K. Drain Screws
H. Ignition Switch L. Reboarding Step
I. Shift Lever M. Steering Nozzle
J. Rear View Mirror N. Reverse Bucket
K. Battery O. Exhaust Outlet
GENERAL INFORMATION 17
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(D)
24 GENERAL INFORMATION
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(E) (G)
(F)
(H)
GENERAL INFORMATION 25
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(I)
(I)
26 GENERAL INFORMATION
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(I)
GENERAL INFORMATION 27
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(I)
28 GENERAL INFORMATION
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(J) (K)
(L)
GENERAL INFORMATION 29
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Environmental Hang Tag
30 GENERAL INFORMATION
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1. "MODE" Button
2. "SET" Button
3. Multifunction Display
4. Engine Cooling Water Temperature Indicator
5. Engine Oil Pressure Indicator
6. Immobilizer Indicator
7. FI Indicator
8. Low Battery Voltage Indicator
9. Fuel Level Gauge
10. Speedometer
11. Boost Meter
12. "LED" Warning Light
13. Tachometer (Analogue)
34 GENERAL INFORMATION
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Smart Learning Operation mode (SLO):
This watercraft is equipped with the Smart Learn-
ing Operation mode (SLO). This mode reduces the
maximum watercraft speed for a use by unskilled op-
erators.
NOTE
When shifted to the SLO mode, the initial display,
as shown when the ignition switch is turned on, is
shown together with a buzzer sound.
Then, “SLO” is shown blinking every three sec-
onds.
When shifted to the normal operation mode (Full
Power Operation mode, FPO), the same initial dis-
play is first shown with buzzer sound and followed
by “FPO” for two seconds. However, “FPO“ is
shown only once when shifted and is not displayed
thereafter.
36 GENERAL INFORMATION
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Speedometer: Tachometer (Analogue):
The speedometer shows the speed of the water- The tachometer shows the engine speed in revo-
craft. During a sharp turn the speed shown can be lutions per minute (rpm).
6 to 12 mph (10 to 20 km/h) lower than the actual
speed.
Boost Meter:
The boost meter segments show the amount of
NOTE boost pressure produced by the supercharger.
You can change the speedometer display from If the segments do not go on when the engine
Mile/h to Km/h and vice-versa, see Hour Meter is running, have your authorized JET SKI water-
section for the details. craft dealer check the supercharger and multifunc-
tion meter.
GENERAL INFORMATION 37
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Clock
CAUTION
Use minimum of 90 octane gasoline only to
prevent severe engine damage.
GENERAL INFORMATION 49
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CAUTION CAUTION
If engine “knocking" or “pinging" occurs, Avoid using blends of unleaded gasoline and
use a different brand of gasoline of a higher methanol (wood alcohol) whenever possible,
octane rating. If this condition is allowed to and never use “gasohol" containing more
continue it can lead to severe engine dam- than 5% methanol. Fuel system damage and
age. performance problems may result.
Gasoline quality is important. Fuels of low
quality or not meeting standard industry Gasoline/Ether Blends - The most common ether
specifications may result in unsatisfactory is methyl tertiary butyl ether (MTBE). You may use
performance. Operating problems that result gasoline containing up to 15% MTBE.
from the use of poor quality or nonrecom-
NOTE
mended fuel may not be covered under your
warranty. Other oxygenates approved for use in unleaded
gasoline include TAME (up to 16.7%) and ETBE
Fuels Containing Oxygenates (up to 17.2%). Fuel containing these oxygenates
Gasoline frequently contains oxygenates (alco- can also be used in your Kawasaki.
hols and ethers) especially in areas of the U.S. and
Canada which are required to sell such reformu-
lated fuels as part of a strategy to reduce exhaust
emissions.
The types and volume of fuel oxygenates ap-
proved for use in unleaded gasoline by the U.S.
Environmental Protection Agency include a broad
range of alcohols and ethers, but only two compo-
nents have seen any significant level of commercial
use.
Gasoline/Alcohol Blends - Gasoline containing up
to 10% ethanol (alcohol produced from agricultural
products such as corn), also known as “gasohol" is
approved for use.
50 GENERAL INFORMATION
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CAUTION Filling the Tank:
Never use gasoline with an octane rat-
ing lower than the minimum specified by WARNING
Kawasaki. Gasoline is extremely flammable and can
Never use "gasohol" with more than 10 be explosive under certain conditions. Pull
% ethanol, or more than 5% methanol. the lanyard key off the stop button. Do not
Gasoline containing methanol must also smoke. Make sure the area is well ventilated
be blended with cosolvents and corrosion and free from any source of flame or sparks;
inhibitors. this includes any appliance with a pilot light.
Certain ingredients of gasoline may cause
paint fading or damage. Be extra careful Avoid filling the tank in the rain or where heavy dust
not to spill gasoline or gasoline oxygenate is blowing so that the fuel does not get contaminated.
blends during refueling. The fuel tank is located at the front end of the en-
When not operating your Kawasaki for 30 gine compartment and the fuel filler cap is under the
to 60 days, mix a fuel stabilizer (such as front storage lid. Open the lid and turn the cap coun-
STA-BIL) with the gasoline in the fuel tank. terclockwise and remove it.
Fuel stabilizer additives inhibit oxidation of
the fuel which minimizes gummy deposits.
Never store this product with "gasohol" in
the fuel system. Before storage it is recom-
mended that you drain all fuel from the fuel
tank and fuel system. See the Storage sec-
tion in this manual.
WARNING
Never fill the tank completely to the top. As
the fuel expands in a warm tank, it may over-
flow from the vent tube. After refueling, make
sure the filler cap is closed securely.
A. Fuel Tank
B. Filler Neck
C. Fuel Pump
D. Maximum Fuel Level
After transporting or refueling and before starting
the engine, open the front storage compartment lid
and remove the seats (see the Seat Latch section)
for several minutes to ventilate the engine compart-
ment.
WARNING
A concentration of gasoline fumes in the en-
gine compartment can cause a fire or explo-
sion.
52 GENERAL INFORMATION
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Engine Oil
In order for the engine to function properly, main-
tain the engine oil at the proper level, and change
the oil and replace the oil filter in accordance with
the Periodic Maintenance Chart. Not only do dirt and
metal particles collect in the oil, but the oil itself loses
its lubricative quality if used too long.
Oil Requirements:
Type: API , SF or SG
API SH, SJ, SL, or SM with JASO
MA, MA1 or MA2
SAE10W-40 Oil Level Inspection:
Capacity: 4.0 L (4.2 US qt)
5.0 L (5.3 US qt) • Check the engine oil level each day before operat-
ing your watercraft and add oil if necessary. Refer
when engine is completely dry. to the Pre-Ride Check List in Operating Instruction
chapter.
NOTE • Whenever you check the oil level, keep your wa-
tercraft level side to side and fore to aft as much
Do not add any chemical additive to the oil. Oils
as possible.
fulfilling the above requirements are fully formu-
lated and provide adequate lubrication for both the • Remove the dipstick, wipe it dry and insert it back
to the dipstick tube, and then remove it again to
engine and the clutch.
check the oil level.
Although 10W-40 engine oil is the recommended
oil for most conditions, the oil viscosity may need
to be changed to accommodate atmospheric condi-
tions in your riding area.
GENERAL INFORMATION 53
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A. Dipstick A. Dipstick
B. Dipstick Tube B. "H" (High) Line when cold
C. "H" (High) Line when hot
• The oil level must be between the "H" (High) and
"L" (Low) lines on the stick. Use the cold level
D. "L" (Low) Line when cold
E. "L" (Low) Line when hot
mark.
NOTE • IfLine
the oil level is too low, add oil to reach the Low
level. Use the same type and brand of oil that
Be careful when reading the dipstick as different is already in the engine.
level marks on the dipskick should be used de-
pending if the oil is warm or cold. See the next
• See Maintenance and Adjustment chapter for
adding oil procedure.
illustration.
CAUTION
Be careful not to allow any dirt or foreign ma-
terials to enter the engine.
54 GENERAL INFORMATION
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Tilt Lever:
Controls The handlebar tilt can be changed to your choice.
Push down the tilt lever and move the handlebars
Steering Handlebars: up or down, you can select the best position in five
different angles.
A. Handlebars
The steering handlebars function much the same A. Steering Handlebars
as snowmobile or bicycle handlebars. Turning the B. Tilt Lever
handlebars will cause the watercraft to turn ONLY
WHEN THE ENGINE IS RUNNING AND ONLY WARNING
WHEN THE THROTTLE IS APPLIED. The han- Never touch the tilt lever during operation, or
dlebars are connected by a control cable to the jet the handlebars may suddenly change posi-
pump steering nozzle at the rear of the boat. tion, which may cause an accident.
GENERAL INFORMATION 55
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Kawasaki Smart SteeringTM (KSSTM) Important Information:
Your JET SKI watercraft provides turning action When you make an emergency maneuver: YOU
under certain conditions when the throttle is re- MUST HAVE THRUST TO TURN, so keep the throt-
leased. There must be thrust at the jet nozzle to tle on or apply throttle as needed to maintain thrust
initiate and complete turns. This is a supplemental at the jet nozzle.
steering system which assists operators in learning You can turn quicker by applying the throttle as
to negotiate turns and maneuver. needed and not relying upon the steering system.
Your JET SKI watercraft continuously detects the The system functions when all of these conditions
operator’s steering input as well as boat speed. are present:
When the throttle is released while boat speed is – engine speed averages more than 3 000 RPM for
high and a turn is initiated, the JET SKI watercraft a specified time
automatically increases engine speed to provide – the throttle is released completely
additional thrust. The system does not work when – and the handlebars are held fully to the left or right.
the engine is off or boat speed is low.
Smart Learning Operation mode (SLO)
This watercraft is equipped with the Smart Learn-
ing Operation mode (SLO), which reduces the maxi-
mum watercraft speed by approximately 30 percent.
SLO mode is displayed on the meter as SLO,
whereas the non-restricted ordinary mode (Full
Power Operation mode, FPO) is displayed as FPO.
Under the SLO mode, all the functions of the mul-
tifunction meter and KSS function remain the same
as the ordinary mode, FPO.
To switch from FPO mode to SLO and vice versa,
stop the engine and replace the ignition key from
FPO to SLO and vice versa. See the Ignition Switch
section and Multifunction Meter section in this chap-
ter.
We suggest that the owner/operator become famil-
iar with the SLO mode so that they can assist others
in understanding how it works.
56 GENERAL INFORMATION
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Stop Button: starts. Without the lanyard key the engine neither
The stop button is in the case on the left hand side cranks nor starts.
of the handlebar. The stop button is red and marked
“STOP." Pushing the stop button turns off the engine.
CAUTION
The engine is also stopped by pulling the engine Do not push the "START" button while the
shut-off lanyard key off the stop button. engine is running or while the starter is still
After riding, remove the engine shut-off lanyard spinning, as it will hasten starter wear and
key from watercraft to avoid unauthorized use by may cause the starter to jam.
children or others.
A. Shift Lever
B. Trigger
C. "F" (Forward) position
D. "R" (Reverse) position
To shift into Reverse from Forward, squeeze the
trigger on the lever while pulling the lever all the way
up.
To shift into Forward, squeeze the trigger while
pushing the lever all the way down.
Be sure to allow the watercraft to slow down before
shifting from Forward to Reverse.
A. Throttle Lever
Shift Lever:
The shift lever is located on the left side under
the steering handlebars and has two positions: “F"
(Forward) and “R" (Reverse).
58 GENERAL INFORMATION
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WARNING
Do not shift into reverse while running for-
Ignition Switch
ward at high speed and do not use reverse as
The ignition switch is located in the center storage
a brake, or the watercraft bow may suddenly
case.
dive into the water, which can cause injury
This watercraft is equipped with two kinds of ig-
to the occupants by throwing them forward.
nition keys, one of which can control the watercraft
The operator should slow the watercraft to a
speed for the unskilled and the other for normal op-
stop and alert the passengers before shifting
eration.
to Reverse.
Also those keys are equipped with immobilizer
Refer to the Operating the JET SKI Watercraft system to protect your watercraft from theft.
in Reverse section in the OPERATING INSTRUC- SLO/FPO Modes:
TIONS chapter.
Depending on his/her skill, rider can choose ei-
ther Smart Learning Operation Mode (SLO), which
reduces the maximum watercraft speed or in ordi-
nary Full Power Operation Mode (FPO).
A. FPO Key (Full Power Operation Mode: And when SLO key is inserted:
orange-colored)
B. SLO Key (Smart Learning Operation Mode:
yellow-colored and marked SLO)
When FPO key is inserted, the multifunction meter
will show the following display.
• Ifwarning
unregistered key is tried, an alarm buzzer and
light go off at the multifunction meter.
Alarms are also given if immobilizer system
causes any trouble, see Multifunction Meter sec-
tion in this chapter.
A. Center Storage Case NOTE
B. Key Slot
C. Immobilizer Key
Since the immobilizer system uses the electric
wave for communication, key identification error
may occur where other electric waves abound.
GENERAL INFORMATION 61
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• Whenever the watercraft is not in use, be sure
to remove the key from the key slot to prevent
(1) This device may not causes harmful interfer-
ence.
unauthorized use. (2) This device must accept any interference re-
ceived, including interference that may cause
Spare keys:
undesired operation.
•If you lose the key, contact a Kawasaki dealer for
making new one. Take the watercraft to the dealer
to have the key registered to the ECU. You need at
least one registered key to have a new key regis-
tered to ECU, and if you have lost both registered
keys, you have to renew the ECU. For this reason,
we suggest that you keep the registered keys sep-
arately.
NOTE
There is a limit to the number of keys you can
make at one time, contact your authorized dealer
for more information.
Declaration of conformity:
FCC Warning
Changes or modifications not expressly ap-
proved by the party responsible for compliance
could void the user’s authority to operate the
equipment.
CAUTION
Make sure that you put the storage case in
position when riding. Running the watercraft
without the case will cause the water to enter A. Center Storage Case
the storage compartment. B. Knob
The box type rear storage case is located under
NOTE the rear seat. Only keep light items in these storage
cases.
Make sure that the storage compartment lid is
properly secured before riding the watercraft.
GENERAL INFORMATION 65
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Tool Kit
The tool kit container is stored at the back of the
rear seat. Unhook the rubber straps to take out the
tool kit.
A. Tool Kit
B. Rubber Straps
66 GENERAL INFORMATION
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Bilge Systems Drain Screws
This watercraft is equipped with a jet vacuum There are two drain screws in the stern to drain wa-
drainage system at the rear end of the engine ter accumulated in the engine compartment. Open
compartment. This system utilizes the water jet for them only when the craft is out of the water.
propulsion to drain the bilge in the engine compart-
ment. This system functions when the engine is CAUTION
running on the water. Before launching be sure to securely tighten
the screws to avoid flooding and swamping
CAUTION the craft.
Check the function of the bilge system at reg-
ular interval according to the Periodic Main-
tenance Chart. Refer to the MAINTENANCE
AND ADJUSTMENTS chapter. Clear debris
from the pump inlets.
WARNING
The capacity of the bilge pumping system is
not designed to drain the craft in the case of
damage.
NOTE
To drain any water remaining in the bilge, remove
the drain screws at the rear end when the craft is A. Drain Screws
out of the water.
GENERAL INFORMATION 67
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Reboarding Step
The watercraft is equipped with a folding type re-
boarding step at the stern. When going back aboard
from the rear of the craft, pull the step down. It is
raised back to the original position by spring tension
when released. You can reboard more easily from
the water by using this step and the hand rail behind
the rear end of the seat (see the Safe Operation and
Launching sections in the OPERATING INSTRUC-
TIONS chapter).
Also, this step is designed only for reboarding from
the deep water, so it should not be used for pulling
other crafts. A. Reboarding Step
B. Hand Rail
WARNING
To avoid injury do not drag anyone through
the water while they are holding onto the re-
boarding step.
68 OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
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Safe Operation See the Multifunction Meter and Controls in the
GENERAL INFORMATION chapter.
Operation by Children: Operator Swimming Ability:
WARNING WARNING
The JET SKI watercraft is not a toy; it is a Riders of personal watercraft can fall into the
one to three person high performance IN- water and experience exposure. Operator
BOARD BOAT LESS THAN 4.8 M (16 FEET) and passengers must be competent swim-
IN LENGTH with a capacity load limit of 225 mers and never travel farther from shore than
kg (496 lb). Underage operators may be haz- they can swim.
ardous to themselves and others. Kawasaki Drowning Hazard: a personal flotation de-
recommends a minimum operator age of 16 vice (PFD) must be worn by the operator and
years old. Know the operator age and train- passengers. Kawasaki recommends that the
ing requirements for your state. A boating operator and passengers wear a vest-type
safety course is recommended and may be PFD (type 1, 2 or 3) at all times.
required in your state.
Maximum Number of Persons:
Operation by unskilled riders: This watercraft is designed to carry the operator
•This watercraft is equipped with the Smart Learn-
ing Operation mode (SLO), which reduces the
and up to 2 passengers. Never exceed the maxi-
mum load limit or allow more than 3 persons (or 2
maximum watercraft speed by approximately 30 persons if water-skier is being towed) to ride the wa-
percent. tercraft at one time.
Unskilled operators should practice operation of
the craft using the SLO mode until they become
more familiar with its operation.
OPERATING INSTRUCTIONS 69
WARNING
Drowning Hazard: a personal flotation de-
j vice (PFD) must be worn by the operator and
passengers. Kawasaki recommends that the
operator and passengers wear a vest-type
PFD (type 1, 2 or 3) at all times.
A. Steering Nozzle
We strongly recommend that all parts and ac- at the stern are also available. Do not overload
cessories you add to your watercraft be genuine the storage area, maximum cargo weight must not
Kawasaki components. exceed 23 kg (50 lb).
j
Because a personal watercraft is sensitive to • Make sure that the cargo will not move around
while you are riding. Recheck cargo security as
changes in weight distribution, you must take ex-
often as possible and adjust as necessary.
treme care in carrying cargo, passengers and/or in
the fitting of additional accessories. The following • Do not carry large or bulky items affecting visibility
or operator ability to control the watercraft. Do not
general guidelines have been prepared to assist
install accessories or carry cargo that impairs the
you in making your determinations.
performance of the watercraft.
• Passengers can affect control of the watercraft by
improper positioning or sudden movements. It is
important that passengers sit still while the water-
WARNING
craft is in motion and not interfere with the oper- Cargo in the open storage area could inter-
ation of the watercraft. Do not carry animals on fere with reboarding by causing a loss of bal-
your watercraft. ance and possible injury.
• You should instruct any passenger before riding to
hold on to the person in front of them, hand strap,
Do not stack cargo in such a way that it inter-
feres with reboarding.
or handrail; and keep both feet on the deck for
balance.
• Use the open storage area aft of the seat for car-
rying cargo. Be sure that any loose items are
packed in a buoyant container to prevent them
from falling overboard and becoming lost. Loose
articles or rope could fall overboard and become
lodged in the intake grate or pump.
• Use the cargo net (not standard equipment with
this watercraft) or other suitable tie-down straps to
secure cargo on the open storage area. The hook
under the rear end of the seat and the towing eyes
76 OPERATING INSTRUCTIONS
power to raise the skier. Ease up on the throttle entering the pump intake and winding around the im-
once the skier is up. Remember, before pulling up peller.
the skier, double check the path ahead for boats or
obstacles and be sure the tow rope is not wrapped
Where to Attach a Tow Rope: j
When towing a water skier, tuber, wakerboarder,
around the skier.
etc., do not tie the towrope other than the towing
Always judge the speed according to the skier’s
hook under the rear end of the seat. When towing
ability. A good speed for beginners is 29 to 40 km or
another watercraft, secure the tow rope to the tow-
18 to 25 miles per hour. Give skiers a smooth, easy
ing eyes at the stern. (See photos on the following
ride and let them signal what they want to do. Boats
page.) Use caution when towing another watercraft.
pulling skiers must follow all speed limits.
Towing affects steering control and can create a haz-
A skier’s weight and speed in turns can affect the
ardous condition. Also, other boat operators may not
steering of the watercraft by pulling it off course.
expect the watercraft to be towing anything.
Both the operator and the skier must coordinate their
actions so that the craft is not misdirected. Always
anticipate the added length of the tow rope and skier
by allowing extra time and space for maneuvering.
Turn wide and not too fast to avoid whipping the skier
at excessive speeds.
The operator should not accelerate or continue
moving when the observer or passenger is bringing
in the ski rope or otherwise not in a secure position.
To the Observer:
The observer’s job is to relay all signals from the
skier to the operator, inform the operator immedi-
ately if the skier falls, and display the ski flag. The
observer should hold the handrail securely as he or
she faces rearward to watch the water skier. The ob-
A. Towing Hook
server must also tend the ski rope to prevent it from
78 OPERATING INSTRUCTIONS
Navigation Rules
j The navigation rules or nautical "rules of the road"
are like highway traffic laws. They dictate who has
the right-of-way when boats meet in open water. As
the boat operator you are obligated to know and
obey these rules. They are also legally binding on
boat operators.
This section provides basic navigation rules. We
recommend that you obtain more information on
navigation rules and navigation aids from your state
when registering your craft. If you have never owned
a boat before, an excellent introduction to the arts
A. Towing Eyes of boat handling and seamanship can be obtained
from the U.S. Power Squadrons, the U.S. Coast
Guard Auxiliary, or other volunteer organizations.
In nautical terms, the stand-on (privileged) boat
has the right of way; and the give-way (burdened)
boat must give way. Whenever you come near an-
other boat, be cautious and use common sense. You
cannot rely on other boaters to know or follow these
rules.
Sailboats:
Sailboats have right-of-way over power boats in
nearly all cases. Stay clear of these craft and do
not create a wake which may cause them trouble.
OPERATING INSTRUCTIONS 79
WARNING
After riding, remove the ignition switch key
j and engine shut-off lanyard key from water-
craft to avoid unauthorized use by children
or others.
CAUTION
Always remove the ignition switch key after
stopping the engine to prevent the battery
from discharging.
WARNING
If the throttle fails, do not operate the water-
craft until the source of the problem is found
and corrected.
OPERATING INSTRUCTIONS 85
CAUTION
Starting the Engine The watercraft must be in water at least 0.8
m (2.5 ft) deep when starting to prevent jet j
• Read the Pre-ride Checklist in this manual and
follow its instructions before putting the watercraft
pump damage by objects sucked up from the
bottom.
in the water.
• After transporting or refueling and before starting
the engine, open the front storage compartment • Inthethestopseated position push the lanyard key under
button and put your left hand through the
lid and remove the seats for several minutes to other end of the lanyard to attach it to your wrist
ventilate the engine compartment. and keep it free from handlebars so that engine
stops if operator falls off. Pull the lanyard to make
WARNING sure it is securely attached.
A concentration of gasoline fumes in the en- NOTE
gine compartment can cause a fire or explo-
sion. The engine neither cranks nor starts with the lan-
yard key removed from the stop button.
• Place the watercraft in at least 0.8 m (2.5 feet) of
water which is clear of weeds and debris. Make • Insert the ignition key into the key slot in the center
storage case and press the key further in.
sure the area ahead of the watercraft is clear of
swimmers, boats, and obstacles. NOTE
This watercraft is equipped with two kinds of igni-
tion keys, SLO and FPO, choose an appropriate
key depending on your skill. Also those keys are
equipped with immobilizer system, use coded and
registered keys only. Refer to the Ignition Switch
section in GENERAL INFORMATION chapter for
more details.
A. Start Button
B. Lanyard Key
NOTE
Wait 15 seconds between each operation of the
starter. This will extend battery and starter life sig-
nificantly.
A. Bypass Outlet
OPERATING INSTRUCTIONS 87
CAUTION
Launching Avoid quick turns or acceleration when leav-
ing the dock, or you might hit the dock and j
Launching from a Dock: damage the watercraft. The operator should
make sure there is room for a turn before
• Do not jump onto the watercraft from the dock.
making any quick maneuvers.
• First place one foot on the deck near the dock,
then while holding the handlebar and balancing
the craft by transferring body weight straddle the • Accelerate gradually as you proceed into open wa-
ter. Remember to observe "No Wake" zones and
craft and sit down on the seat.
speed limits.
• Check that the shift lever is in the "F" position to
go forward or "R" for reverse. • As speed increases the boat will level out in the
water. This is called planing.
• When leaving the dock, either push the watercraft
away from the dock or run at a slight angle away • Once the boat has planed, you can back off the
from it until there is enough room for the rear of throttle and select your desired speed.
the craft to swing, since the watercraft turns at the • Keep alert for other boats, swimmers, or obstruc-
tions in your path.
stern and not at the bow.
• Check that the water in your path is clear and
move the handlebar in the direction you want to
Launching from a Ramp:
• Wait until it’s your turn then back the trailer to the
water. Unlock the winch and push the craft slowly
WARNING
The operator should always stop the engine
off the trailer into the water.
j and pull the engine shut-off lanyard key be-
• Move your watercraft to a docking or loading area
and park your tow vehicle. Do not block the ramp.
fore a passenger uses the reboarding step.
A passenger could be injured if their leg
Deep Water Start: slips through the reboarding step and they
are dragged through the water.
Solo Operation The passenger should not use the reboard-
• Move to the rear of the watercraft. ing step while the engine is running.
• Grasp eitherthetheengine
Make sure is stopped.
• towing hook underhandrail behind the seat or the
the handrail, pull the reboard- Shallow Water Start:
ing step down, and while placing one knee and Whenever possible, anchor the watercraft in shal-
then one foot or both feet on the step, pull your- low water instead of dragging it onto shore. This will
self up onto the deck. Place one knee on the deck reduce scratches to the hull and prevent sand and
rear end, then the other. Be careful not to slip on rocks from entering into the jet pump causing dam-
the step or boat as you reboard. age to the pump when restarting the engine.
• Grasp the hand strap and while balancing the craft
place your feet on the deck.
If the watercraft is beached, sand and rocks which
are pushed into the jet pump by natural wave action
• Sit astride the seat. can be flushed out by pushing down on the stern
vigorously many times.
Operator and Passengers
• While the operator is balancing the craft, the pas-
sengers climb aboard from the rear of the craft in
CAUTION
the same way as in Solo Operation. The watercraft must be in water at least 0.8
m (2.5 ft) deep when starting to prevent jet
pump damage by objects sucked up from the
bottom.
CAUTION
Stopping the JET SKI Watercraft Stop the engine before the water is less than
0.8 m (2.5 ft) deep from the seabed to prevent j
Normal Stopping: jet pump damage by objects sucked up from
the bottom.
WARNING 3. Press the engine stop button or pull the lanyard
Never directly approach any moving or sta- key off the stop button to come to a complete
tionary object closer than 100 m (328 feet) stop.
when traveling at top speed. Always throt-
tle down before approaching your intended
stopping area.
WARNING
Do not shift into reverse to brake the craft,
or the watercraft bow may suddenly dive into
the water, which can cause injury to the oc-
cupants by throwing them forward.
WARNING
Do not stop the engine if you may need to
reapply throttle to quickly steer the water-
craft. You have no directional control when
the engine is stopped.
Stopping Skills:
A. Engine Stop Button Stopping distance depends partially on rider and
B. Lanyard Key passenger weight and position, idle set speed, and
Releasing the throttle slows forward motion but the operating speed. Experienced operators can usu-
engine will still be running, so you can steer the boat ally shorten stopping distance by using various rid-
after reapplying the throttle. In this manner you can ing techniques. Turning the boat sharply (using the
turn and move away from any obstacles. throttle) while stopping is a method which can be
used to decrease stopping distance.
WARNING Minimum Stopping Distances:
Releasing the throttle completely reduces The minimum stopping distance of this watercraft
the ability to steer. This can cause you to hit with the operator and passengers from maximum
an object you are trying to avoid. You must speed is 103 m (340 ft).
have thrust to turn, so keep the throttle on or This information represents results obtained under
apply throttle as needed to maintain thrust controlled conditions, and the information may not
at the jet nozzle. be correct under other conditions.
OPERATING INSTRUCTIONS 91
LEFT RIGHT
92 OPERATING INSTRUCTIONS
Low thrust of the jet pump makes the boat turn less If you release the throttle completely, there is little
sharply. thrust of the jet pump. The boat turns slowly and
steering ability is reduced.
j
WARNING
Releasing the throttle completely reduces
the ability to steer. This can cause you to hit
an object you are trying to avoid. You must
have thrust to turn, so keep the throttle on or
apply throttle as needed to maintain thrust
at the jet nozzle.
OPERATING INSTRUCTIONS 93
WARNING
Do not stop the engine if you may need to
reapply throttle to quickly steer the water-
craft. You have no directional control when
the engine is stopped.
Operating the JET SKI Watercraft in Docking the JET SKI Watercraft
j Reverse
• When docking use the throttle efficiently both to
• Be sure to slow the watercraft to a stop before
shifting to reverse while running forward. Release
control the craft’s speed and to keep directional
control over the craft.
the throttle lever completely. Pause for a while
so the watercraft slows down, then move the shift
• When you are approaching the shore where you
intend to land, push the engine stop button to pre-
lever into the "R" position. vent sand from entering the jet pump and the im-
peller. Do not operate the engine in water shal-
WARNING lower than 0.8 m (2.5 ft).
Do not shift into reverse while running for- CAUTION
ward at high speed and do not use reverse as
a brake, or the watercraft bow may suddenly Do not run the watercraft onto the shore, or
dive into the water, which can cause injury severe impeller or hull damage may occur
to the occupants by throwing them forward. and the water wheel at the stern may be dam-
The operator should slow the watercraft to a aged causing the speedometer to malfunc-
stop and alert the passengers before shifting tion.
to Reverse. Do not operate in shallow or debris-laden wa-
ter, or the impeller may be damaged and sand
• Turn around and look behind you before backing
up to be sure there are no other boats, swimmers,
may clog the water cooling hoses.
WARNING • Now, push down on the rear corner of the hull with
one foot, using your body weight to roll the cap-
This watercraft will not self-right if capsized.
sized craft toward you.
j Operators must know the proper righting
procedure or they could be stranded. • As the craft rolls over toward you, reach for the far
side of the hull, if needed, and pull it on over.
CAUTION
Do not operate the watercraft with water in
the engine.
Do not try to start the engine until it is com-
pletely empty of water; internal engine parts
could be severely and immediately damaged.
If water gets into the engine, follow this pro-
cedure immediately! If water is left in the en-
gine more than a few hours, it will destroy the
crankshaft bearings and damage other inter-
nal engine parts.
A. Air Box
B. Drain Cap
C. Fuel Tank
OPERATING INSTRUCTIONS 99
6. If there is water, take the watercraft to the dealer take the watercraft to your authorized dealer for
for services immediately since there is a great services immediately. Do not operate the starter
possibility that water has entered the super- for longer than 5 seconds. Wait 15 seconds
charger and the engine. before using it again.
j
7. If there is no water in it, continue the following
steps. WARNING
8. Disconnect the two connectors on the primary Do not lean over the engine when performing
ignition cables located at the right front of the this procedure. A water and gasoline mixture
engine will be forcibly ejected from the spark plug
holes and could get into your eyes. If you do
get some in your eyes, wash your eyes imme-
diately with liberal amounts of clean, fresh
water. Consult a physician as soon as pos-
sible.
13. If there is no water coming out of the engine,
spray the spark plugs clean with air and then
restore them with their plug caps.
14. Reconnect the primary ignition cable connec-
tors.
NOTE
Be sure to make correct connections.
Reconnect the cable connectors from No.1 & 4
A. Cable Connectors spark plugs with the cables marked and tagged 1
B. Engine Front End & 4, and connectors from No. 2 & 3 spark plugs
9. Pull and remove all the spark plug caps. with the cables marked 2 & 3. Make sure the con-
10. Remove all spark plugs. nector numbering by tracking the cables from the
11. Insert the ignition switch key, push the lanyard spark plugs.
key under the stop button, and push the start Before reconnecting, apply a high quality water-
button. proof marine grease to the connectors.
12. If there is water in the engine, it will be pumped
out from the plug holes, discharge the water and
100 OPERATING INSTRUCTIONS
17. If the oil looks milky, then change the oil and
repeat items 15 & 16 until the oil does not turn
milky any more.
j 18. If the engine doe not start, there may be water
in the fuel system.
19. If the fuel tank has water in it, it must be emptied
with pump or siphon. Refill the tank with fresh
fuel. Dispose of the contaminated fuel at an
appropriate hazardous waste site.
WARNING
Gasoline is extremely flammable and can
be explosive under certain conditions. Pull
the lanyard key off the stop button. Do not
A. Cable Connector (from No.1 & 4 spark plugs) smoke.
B. Do. (from No.2 & 3 spark plugs) Make sure the area is well-ventilated and free
C. I.D. Tags (cables from ECU) from any source of flame or sparks; this in-
15. Start the engine by pressing the start button and cludes any appliance with a pilot light.
run less than 15 seconds.
CAUTION WARNING
Do not run the engine with the watercraft out Gasoline is a toxic substance. Dispose of
of water for more than 15 seconds at a time. gasoline properly. Contact your local author-
Overheating will cause severe engine and ex- ities for approved disposal methods.
haust system damage.
Never operate the engine at maximum speed 20. Continued trouble may require cleaning of the
out of water. Severe engine damage may oc- fuel line to drain water.
cur. 21. Open the front storage lid, remove the storage
case and check for water in the storage com-
16. Remove the dipstick and check for the water partment. If necessary, drain the water from the
presence in the engine oil. (If there is water in, drain plug at the bottom. Also remove the re-
oil looks milky.) cess cover and check the battery condition.
OPERATING INSTRUCTIONS 101
Special Procedures
• Clean the water intake, drive shaft, impeller, jet
pump housing, outlet, and steering nozzle of any
seaweed, grass, or other debris.
j
Clearing Clogged Impeller:
Occasionally, weeds or other debris may lodge
in the impeller/jet pump, severely impairing per-
formance. This foreign matter must be completely
cleaned out for the jet pump to function properly.
• Shut off the engine, and beach the craft.
WARNING
Never attempt to clear the jet pump of debris
while the engine is running, or a severe in-
jury can occur. Stop the engine and pull the
lanyard key off the stop button before check-
ing the pump for debris.
It is important that these instructions be • Connect a jumper cable between the positive (+)
terminals of the two batteries.
followed or the engine compartment could
flood and the watercraft could partially sub- • Connect one end of the remaining jumper cable to
the negative (–) terminal of the booster battery.
merge.
OPERATING INSTRUCTIONS 105
A. Negative Cable
B. Exhaust Pipe
CAUTION
Never attach tie-downs to the handrail be-
hind the seat nor to the hook under the seat
rear end.
Do not allow anything to touch the water
wheel at the stern, or it may be damaged
causing the speedometer to malfunction.
108 STORAGE
STORAGE
During the winter, or whenever your watercraft will
not be in use for more than 30 days, proper stor- Preparation for Storage
age is essential. It consists of checking and replac-
j ing missing or worn parts; lubricating parts to en-
Cooling System:
sure that they do not become rusted; and, in gen-
eral, preparing the watercraft so that when the time •Clean the cooling system (See the Cooling Sys-
tem Flushing section in the MAINTENANCE AND
comes to use it again, it will be in top condition. See
your Kawasaki JET SKI dealer for this service or do ADJUSTMENTS chapter).
the following.
NOTE
Personal watercraft are not meant to be left in the
water for extended periods. Continuous exposure
to water over a long period of time will cause the
hull paint to bubble and peel. It also causes elec-
trolytic erosion of the metal parts of the jet pump,
decreasing its service life. Larger boats which are
left in the water must be hauled out periodically,
so the bottom of the hull can be scraped and re-
painted with anti-fouling paint. They also usually
have a sacrificial anode to reduce electrolytic ero-
sion of metal parts in contact with the water. Your
watercraft will last longer and look better, if you re-
move it from the water at the end of every day’s
use.
STORAGE 109
Bilge System:
• Remove the handrail plate.
Engine Oil
A. Nuts
B. Handrail Plate •Change the engine oil. See MAINTENANCE AND
ADJUSTMENT chapter for the changing proce-
• Clean the bilge system (see the Bilge System
Flushing section in the MAINTENANCE AND AD-
dure.
Fuel System and Engine:
JUSTMENTS chapter), and before reconnecting
the four hoses to the plastic breather fittings, blow • Wash the engine compartment with fresh water
and remove the drain screws in the stern to drain
air through the hoses to force all water out of the
bilge system. the water. Wipe up any water left in the compart-
ment.
110 STORAGE
WARNING CAUTION
Gasoline is extremely flammable and can Do not run the engine with the watercraft out
be explosive under certain conditions. Pull of the water for more than 15 seconds at a
the lanyard key off the stop button. Do not time. overheating will cause severe engine
smoke. Make sure the area is well ventilated and exhaust system damage.
j and free from any source of flame or sparks;
this includes any appliance with a pilot light. • Drain the fuel tank according to the method men-
tioned before.
• Lift the stern upward a little so that fuel and water
in the bottom of the fuel tank may flow toward the
• Leave the fuel filler cap loose to prevent conden-
sation in the tank.
fuel filler to completely drain the fuel tank. this
should be done with a siphon or pump.
• Disconnect the two connectors on the primary igni-
tion cables located at the right front of the engine.
WARNING
Gasoline is a toxic substance. Dispose of
gasoline properly. Contact your local author-
ities for approved disposal methods.
WARNING
Do not lean over the engine when perform-
ing this procedure. An air/oil mist may be j
forcibly ejected from the spark plug holes
and could get into your eyes. If you do get
some in your eyes, wash your eyes immedi-
ately with liberal amounts of clean, fresh wa-
ter. Consult a physician as soon as possible.
• Spray
them.
the spark plugs with fogging oil, and reinstall
A. Cable Connector (from No.1 & 4 spark plugs)
Spark Plugs Tightening Torque: B. Do. (from No.2 & 3 spark plugs)
11 ∼ 15 N·m (1.1 ∼ 1.5 kgf·m, 8.1 ∼ 11 ft·lb) C. I.D. Tags (cables from ECU)
• Pull the lanyard key off the stop button and the
ignition switch key.
Battery:
• Reinstall the spark plug caps. •Remove the battery (see the battery section in the
MAINTENANCE AND ADJUSTMENTS chapter).
• Connect the primary ignition cable connectors.
•Clean the exterior with a solution of baking soda
NOTE and water (one heaping tablespoon of baking soda
Be sure to make correct connections. in one cup of water). Rinse thoroughly with water.
Reconnect the cable connectors from No.1 & 4
spark plugs with the cables marked and tagged 1
CAUTION
& 4, and connectors from No. 2 & 3 spark plugs Never remove the sealed cap, or the battery
with the cables marked 2 & 3. Make sure the con- can be damaged.
nector numbering by tracking the cables from the
spark plugs. • Coat both battery terminals with grease.
Before reconnecting, apply a high quality water-
proof marine grease to the connectors.
• pose ittheto battery
Store in a cool, dry place. Do not ex-
freezing temperatures. During storage
112 STORAGE
it should be given a slow charge (one ampere or
less) about once a month. Keep the battery well
• Lightly spray all exposed metal parts with a pene-
trating rust inhibitor, such as WD40 or BEL-RAY 6
charged especially during cold weather. in 1 to prevent corrosion.
Engine Mount Bracket Bolts: • Remove the seats, or block it up with 10 mm (one
half inch) spacers to insure adequate ventilation
j •Tighten all engine mount bracket bolts. and prevent condensation from forming.
NOTE • Cover
place.
the watercraft and store it in a clean, dry
We recommend that you have this service done
by your authorized dealer since it requires special NOTE
tools. If the watercraft is left outside, even covered, wa-
ter can collect in the footwells on either side of
Supercharger: the seat. Water left in the footwells can cause the
Take the watercraft to your authorized dealer for paint to bubble and peel, and the mat to peel off
the following services. the deck. If the watercraft is left on the trailer, raise
• Check the lubrication oil and refill if necessary. the tongue so that any water that gets in can run
• Check the drive belt for wear/damage and tension. out of the footwells.
• Apply corrosion protection coating to the super-
charger rotors. Lubrication:
Cleaning: • Carry out all recommended lubrication proce-
dures (see the Lubrication section in the MAIN-
• Wash the exterior and dry it thoroughly. TENANCE AND ADJUSTMENTS chapter).
CAUTION
Use only a mild detergent in water to wash
the watercraft. Harsh solvents may attack
the surface or smear the colors.
STORAGE 113
WARNING CAUTION
Do not run the engine in a closed area. Ex- Never run the engine with the watercraft
haust gases contain carbon monoxide: a col- out of the water for more than 15 seconds.
orless, odorless, poisonous gas. Breathing overheating will cause severe engine and
exhaust gas leads to carbon monoxide poi- exhaust system damage. Do not run the
j soning, asphyxiation, and death. engine at maximum speed out of the water.
Severe engine damage may result.
• Start the engine and run it for 15 seconds. Check
for fuel, oil and exhaust leaks. Any leaks must be
repaired.
• Install the seats, making sure that they are locked
in place.
MAINTENANCE AND ADJUSTMENTS 115
Fuel Information
THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED REGULAR GRADE GASOLINE ONLY. j
A minimum of 90 octane of the antiknock index is recommended. The antiknock index is posted on service
station pumps in the U.S.A.
As the owner of the Personal Watercraft, you have the responsibility to make sure that the recommended
maintenance is carried out according to the instructions in this Owner’s Manual at your own expense.
The Kawasaki Limited Emission Control System Warranty requires that you return your Personal Watercraft
j to an authorized Kawasaki Personal Watercraft dealer for remedy under warranty. Please read the warranty
carefully, and keep it valid by complying with the owner’s obligations it contains.
Among those acts presumed to constitute tampering are the acts listed below:
NOTE
Complete the Pre-Ride Checklist before each outing.
Frequency Initial 10 Every 25 Every 50 Every 100
Description Hours Hours Hours Hours
j
* Inspect supercharger drive belt for wear/damage
and belt tension • •
* Inspect supercharger gear oil level (refill if
necessary) •(Note 1)
Inspect all hoses, hose clamps, nuts, bolts, and
fasteners • •
Lubricate throttle body cable fitting at throttle body •
Lubricate throttle control cable and throttle cable
fitting at throttle case •
Clean and gap spark plugs (replace if necessary) •
Lubricate steering cable/shift cable ball joints and
steering nozzle/reverse bucket pivots •
* Lubricate handlebar pivot (disassemble) •
* Clean fuel pump screen •
* Inspect/adjust valve clearances •
Inspect/clean air box drain cap •
Replace engine oil •(Note 1)
118 MAINTENANCE AND ADJUSTMENTS
A. Throttle Cable
B. Locknuts
• Check that the steering nozzle is at the same
distance from each side of the reverse bucket
C. Throttle Assembly bracket.
Steering Cable Adjustment
• Center the handlebars in a straight ahead steering
position.
A. Equal
MAINTENANCE AND ADJUSTMENTS 121
• IfLoosen
it is not, adjust the steering cable.
• ble located the locknut on the end of the steering ca-
to the right of the steering nozzle.
A. Joint
B. Locknut
A. Steering Nozzle
• Reattach
again.
the joint and check cable adjustment
B. Steering Cable
C. Locknut
• Apply non-permanent locking agent to the bolt.
And tighten the joint bolt and the locknut securely.
D. Joint
E. Bolt Bolt Tightening Torque:
9.8 N·m (1.0 kgf·m, 87 in·lb)
• Remove the bolt and disconnect the cable joint
from the steering nozzle. • As an additional check, turn the handlebar all the
• Center the handlebars in a straight ahead steering
position.
way to the left and right, and measure the dis-
tance between the nozzle and the edge of the re-
• Turn the joint on the cable to adjust the steering. verse bucket bracket. It should be equal at both
extremes.
122 MAINTENANCE AND ADJUSTMENTS
Shift Cable Adjustment
• Put the shift lever in the “F (Forward)" position.
A. Equal
• Put the shift lever in the “R (Reverse)" position. • The lower stopper on the bucket should
against the rear edge of the pump cover.
rest
124 MAINTENANCE AND ADJUSTMENTS
A. Stopper A. Locknut
B. Pump Cover End B. Ball Joint
C. Sleeve
• IfPuteither position is incorrect, adjust the shift cable.
• Loosen the locknut
the shift lever in Reverse. • Slide back the outer sleeve and take the ball joint
• on the end of the shift link. off the ball.
• Turn the ball joint and reattach it so the lower edge
of the bucket is held above the top of the nozzle
allowing the bucket to have 2 ∼ 3 mm (0.08 ∼ 0.12
in.) of play when the shift lever is put in the “F"
position.
NOTE
The cable end must remain screwed into the rod
more than 5 mm after the above adjustment.
MAINTENANCE AND ADJUSTMENTS 125
Fuel System
Throttle Adjustments:
Idle Speed
Idle speed adjustment is best performed by your
authorized Kawasaki JET SKI dealer. If the idle
speed is unstable have your dealer inspect the throt- j
tle body.
Idle Speed
1 300 ±100 rpm - in water
1 300 ±100 rpm - out of water
A. Hole
B. Ball High Altitude Use
High altitude adjustment is not required as the
• Check the adjustment again. E.C.U. (electronic engine control unit) controls the
• When adjustment is correct, tighten the locknut. air/fuel mixture automatically.
Shift Cable Inspection Fuel Vent Check Valve:
Shift cable inspection is best performed by your
The fuel tank is equipped with a vent hose. A small
authorized Kawasaki JET SKI dealer. If the shift
plastic check valve mounted in the vent hose allows
lever feels rough or “catchy," have your dealer in-
air to enter the tank, but minimizes fuel spillage when
spect the shift cable.
the craft is tipped over. Have the check valve in-
NOTE spected in accordance with the Periodic Mainte-
The shift cable is sealed at each end and does not nance Chart by your authorized Kawasaki JET SKI
require lubrication. watercraft dealer.
126 MAINTENANCE AND ADJUSTMENTS
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• Although
Check the oil level.
10W-40 engine oil is the recommended
oil for most conditions, the oil viscosity may need
to be changed to accommodate atmospheric condi-
tions in your riding area.
A. Dipstick
B. "H" (High) Line when cold
C. "H" (High) Line when hot
D. "L" (Low) Line when cold
E. "L" (Low) Line when hot
Engine Oil
Grade: API SF or SG
API SH, SJ, SL, or SM with JASO
MA, MA1 or MA2
Viscosity: SAE 10W-40
Capacity 4.0 L (4.2 US qt)
5.0 L (5.3 US qt)
[when engine is completely dry] • Install the oil filler cap and dipstick securely.
• Check for oil leaks.
MAINTENANCE AND ADJUSTMENTS 129
NOTE After the oil is filled, measure the oil level carefully
This procedure requires mechanical skills and by taking the following procedure.
tools. If you see it beyond your skill, ask your
Kawasaki dealer for the services.
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130 MAINTENANCE AND ADJUSTMENTS
NOTE
Since the trim and list of the watercraft will signifi- Valve Clearance
cantly affect the oil level, be sure that the operator
and/or cargo are not aboard the watercraft when Valve and valve seats wear decreasing valve
measuring the oil level. Also fill up the fuel tank if clearances, and upsetting valve timing.
it is not full.
This measuring procedure with the watercraft CAUTION
afloat should be followed when the oil level is If valve clearance is left unadjusted, wear will
j found low and to be added. See OPERATING eventually cause the valves to remain par-
INSTRUCTIONS chapter. tially open, which lowers performance, burns
the valves and valve seats, and may cause
serious engine damage.
• Acates
dry, sooty black deposit on the insulators indi-
an overly rich fuel/air mixture. Check for cor-
rect throttle control cable adjustment. Refer to the
TROUBLESHOOTING GUIDE.
• Inspect the condition of the spark plug. If the spark
plug electrodes are rounded, damaged, or the in-
sulator is cracked, replace the plug.
• Measure the spark plug gap. Use a wire-type
thickness gauge to prevent possible damage to
the platinum alloy electrode.
132 MAINTENANCE AND ADJUSTMENTS
CAUTION NOTE
Do not adjust the plug gap. If the plug gap Be sure to install the plug caps so that the spark
is out of the specification, replace the spark plug wires are positioned at a right angle to the
plug. engine center line.
NOTE
If the plug is oily or has carbon built up. clean it
j by using a high-flash point solvent and non-wire
brush, or spark plug cleaner (sandblaster). Clean
off any abrasive particles carefully if using a sand-
blaster.
CAUTION
Do not use a wire brush when cleaning the
spark plug to prevent the electrode damage.
Tightening Torque:
11 ∼ 15 N·m (1.1 ∼ 1.5 kgf·m, 8.1∼ 11.1 ft·lb) A. Spark Plug Caps
NOTE
Battery The battery recess cover uses quick rivets.
The quick rivets can be removed by pushing the
The battery is located in the front storage compart- central pins into the quick rivets, and when in-
ment. stalling them, pull the central pins fully up first, and
•Remove the battery recess cover in the front stor-
age compartment.
then push them after inserting the rivets.
Battery Characteristics
The battery installed in this watercraft is a sealed
type, and the sealing strip should not be removed
at any time after the specified electrolyte has been
installed in the battery for initial service. It is not
necessary to check the battery electrolyte level or
add distilled water.
However, in order to maximize battery life and en-
sure that it will provide the power needed to start
Tighten the Terminal Screws Securely. your watercraft, you must properly maintain the bat-
tery’s charge. When used regularly, the charging
136 MAINTENANCE AND ADJUSTMENTS
system in your watercraft helps keep the battery fully Current Drain (Y50-N18L-A)
charged. If your watercraft is only used occasionally
Days from 100% Days from 100%
or for short periods of time, the battery is more likely Discharging
Charged to 50% Charged to 100%
to discharge. Ampere
Discharged Discharged
Due to their internal composition, batteries contin-
ually self discharge. The discharge rate depends 7 mA 60 Days 119 Days
on the type of battery and ambient temperature. As 10 mA 42 Days 83 Days
temperatures rise, so does the discharge rate. Ev-
ery 15°C (27°F) doubles the rate. 15 mA 28 Days 56 Days
j Electrical accessories, such as digital clocks and 20 mA 21 Days 42 Days
computer memory, also draw current from the bat-
tery even when the key is switched off. Combine 30 mA 14 Days 28 Days
such “key-off" draws with hot temperatures, and a
In extremely cold weather the fluid in an inade-
battery can go from fully charged to completely dis-
quately charged battery can easily freeze, which
charged in a matter of days.
can crack the case and buckle the plates. A fully
Self-discharge charged battery can withstand sub-freezing temper-
Approx. Number of Days from atures with no damage.
100% Charged to 100% Discharged
Temperature WARNING
Lead-Antimony Lead-Calcium
Battery Battery Battery posts, terminals and related acces-
sories contain lead and lead compounds.
40°C (104°F) 100 Days 300 Days Wash hands after handing.
25°C (77°F) 200 Days 600 Days
0°C (32°F) 550 Days 950 Days Battery Sulfation
A common cause of battery failure is sulfation.
Sulfation occurs when the battery is left in a dis-
charged condition for an extended time. Sulfate is a
normal by product of the chemical reactions within a
battery. But when continuous discharge allows the
sulfate to crystallize in the cells, the battery plates
become permanently damaged and will not hold a
MAINTENANCE AND ADJUSTMENTS 137
CAUTION
Disassemble and lubricate the handlebar
pivot. This should be performed by your
Kawasaki JET SKI dealer.
A. Inlet Fitting
B. Cap
C. Front Storage Compartment
MAINTENANCE AND ADJUSTMENTS 141
A. Bypass Outlet
142 MAINTENANCE AND ADJUSTMENTS
A. Bilge Hoses
B. Breather Fitteings
• Disconnect all bilge hoses at each plastic breather • Connect the other hose to the garden hose, turn
the water on, and flush it out for several minutes.
fitting. They are mounted on the rear upper corner
in the engine compartment. • Repeat the above two steps for the other bilge
hoses.
• Before reconnecting the hoses to each plastic
breather fitting, make sure the small breather hole
in the fitting is clear. If the hole is clogged, the
engine compartment will be filled with water when
MAINTENANCE AND ADJUSTMENTS 143
A. Breather Hole
A. Fuse Case
B. Fuse
CAUTION
Do not use any substitute for the standard
fuse.
Replace the blown fuse with a new one of the
correct capacity, as specified on the electric
case.
TROUBLESHOOTING GUIDE 145
TROUBLESHOOTING GUIDE
If this procedure does not isolate your problem, see your JET SKI dealer or refer to the Service Manual.
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146 TROUBLESHOOTING GUIDE
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TROUBLESHOOTING GUIDE 147
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148 OWNER SATISFACTION
OWNER SATISFACTION
Your satisfaction is important to your authorized Kawasaki dealer and to Kawasaki Motors Corp., U.S.A. If you
have a problem concerning warranty or service, please take the following action:
Contact the owner and/or service manager of your authorized Kawasaki dealer. Fully explain your problem and
ask for assistance in resolving the situation. The OWNER of the dealership is an independent business person
and is concerned with your satisfaction and your future business. For this reason the owner is in the best
position to assist you. Also, all warranty and service matters are handled and resolved through the authorized
Kawasaki dealer network.
If you are unsatisfied after working with your Kawasaki dealer and feel you still require further assistance,
WRITE to the address below. Please be certain to provide the model, product identification number, mileage
or hours of use, accessories, dates that events occurred and what action has been taken by both you and your
dealer. Include the name and address of the dealership. To assist us in resolving your inquiry, please include
copies of related receipts and any other pertinent information including the names of the dealership personnel
with whom you have been working in the resolution of your problem.
Upon receipt of your WRITTEN correspondence we will contact the dealership and work with them in resolving
your problem.
In order to provide a permanent record, all warranty and service resolutions take place only through WRITTEN
correspondence.
ENVIRONMENTAL PROTECTION
To ensure a clean environment, observe the following:
• Properly dispose of your own trash (it is against the law to litter).
• Do not soil the beaches, coasts, and waters with fuel or oil.
• Take care to preserve natural habitats and living things.
• in the future.
Properly discard used batteries, engine oil, or other JET SKI watercraft components that you might dispose of
Consult your authorized Kawasaki dealer or local environmental waste agency for their proper
disposal procedure.
MAINTENANCE RECORD 151
MAINTENANCE RECORD
Owner Name...................................................................................................................................
Address ..........................................................................................................................................
Address ..........................................................................................................................................