PROYEK PENGEMBANGAN

GAS JAWA (PPGJ)

PROCESS LOADSHEET
PIT PUMP
P-0207

2 20-Jan-2012 ISSUED FOR APPROVAL

1 10-Nov-2011 BSU ISSUED FOR APPROVAL ARW/HGW/NM MHL/AH
0 23-Aug-2011 BSU ISSUED FOR COMMENT ARW MHL
CHECK APPR. CHECK APPR.
REV. DATE BY DESCRIPTION
CONTRACTOR PT PERTAMINA EP

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR
WRITTEN AUTHORIZATION OF THE OWNER

PT PERTAMINA EP
PEMBANGUNAN CENTRAL PROCESSING PLANT (CPP)
AREA GUNDIH
Contract Number : 4650001978 Job No. : 10001
Document Type : DTS Discipline : PRO Page : 1 of 5
REVISION STATUS
PPGJ-PRO-DTS-02.123
2 IFA
PPGJ-PRO-DTS-02.123
2 IFA
 PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)

PROCESS LOADSHEET FOR PIT PUMP (P-0207)

JOB NO. : 10001 SHEET NO. : 5 OF 5

PROJECT : PROYEK PEMBANGUNAN CENTRAL ITEM NO. : P-0207
PROCESSING PLANT (CPP) AREA GUNDIH SERVICE : PIT PUMP
CLIENT : PT PERTAMINA EP NO. OF REQ'D : 1 (ONE)
LOCATION : BLORA, CENTRAL JAVA
1 Type SUBMERED CENTRIFUGAL
2 No. of required Operation : 1 Spare : 0 Total : 1
Rev 3 Driver type for Operation ✘ Motor Gas Engine Other : ………………………..
4 Driver type for Spare ✘ Motor Gas Engine Other : ………………………..
5 Location Indoor ✘ Outdoor
6 Hazardous Area Class ✘ Non-Hazardous Hazardous ( Area Class : )
7 Special Requirement Self Priming ✘ Vertical Pump (Pit Depth : 1 m)
8 Paralel Series With ( ……………. )
9 Auto Start Auto Stop Remote Start Remote Stop
10 Design Pressure @ Discharge Side #REF! psig (Note 1)
11 Safety Valve ✘ Not Required Required @ SetPressure: ……….. psig
12 Material For Centrifugal Type For Propotioning Type
13 Case CS Cylinder
14 Impeller CS Piston
15 Shaft CS Diaphragm
16 PROCESS DESIGN INFORMATION
17 Liquid Name STORM WATER
18 Operation Cases Design Case
19 Corrosive/Erosive due to
20 CO2 Content %-mole 0.00
21 H2S Content %-mole 0.00
22 Pumping Temperature °F 77.00
23 Density lb/ft3 62.89
24 Viscosity cP 0.89
25 Vapor Pressure psia 0.45
1 26 Capacity - Normal GPM 17.44
1 27 - Maximum (Rated) GPM 19.18
1 28 Suction Pressure psig 0.00
1 29 Discharge Pressure psig #REF!
1 30 Differential Pressure psi #REF!
1 31 Differential Head ft #REF!
1 32 NPSH Available @ Datum -0.7 m 29.70 (Note-2)
1 33 Maximum Suction Pressure psig 1.00
1 34 Maximum Discharge Pressure psig #REF!
1 35 Maximum Shut-off Pressure psig #REF!
1 36 Liquid Hydraulic Power hp #REF!
37
38 Notes:
39 1. The value is estimated only and should be verified based on vendor data.
40 2. Datum = 0 m
1 41 3. Pump shall be completed with level switch for ON/OFF motor.
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

0 23-Aug-2011 ISSUED FOR COMMENT BSU ARW MHL
1 10-Nov-2011 ISSUED FOR APPROVAL BSU ARW/HGW/NM MHL/AH
2 20-Jan-2012 ISSUED FOR APPROVAL
Document : PPGJ-PRO-DTS-02.123
Revision : 2 Page 5 of 5
 PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)

ATTACHMENT-A BASIS OF CALCULATION

JOB NO. : 10001 SHEET NO. : 1 OF 1
PROJECT : PROYEK PEMBANGUNAN CENTRAL ITEM NO. : P-0207
PROCESSING PLANT (CPP) AREA GUNDIH SERVICE : PIT PUMP
CLIENT : PT PERTAMINA EP NO. OF REQ'D : 1 (ONE)
LOCATION : BLORA, CENTRAL JAVA
OBJECTIVES
1. To determine process data and calculation basis for Pit Pump (P-0207)

BASIS

1. PUMP CAPACITY
Pump Capacity is based on rainfall intensiy 150 mm/hr for 2 hours of storm duration.
Dimension for Pit:

}
Length : 6 m
Width : 4 m Q = 17.44 GPM (Normal)
Depth : 5 m = 19.18 GPM (Rated)

2. LENGTH OF SUCTION AND DISCHARGE LEAD

As long the piping group not provide the isometric drawing, approximation of pipe length will use IKPT Design practice data.
Line Size Suct. Lead Line Size Disch. Lead Line Sizes, Approximate Line Length, ft
1 36 1 42 Diameter 100 200 500
1.5 36 1.5 42 3 in or less 1.9 1.6 1.2
2 43 2 51 4in 2.2 1.8 1.3
3 54 3 66 6in 2.7 2.1 1.4
4 66 4 81 8in or over 3.4 2.4 1.6
6 93 6 115
8 114 8 144
10 143 10 177
12 164 12 207
14 183 14 229
16 208 16 260
1 18 233 18 295
2 20 257 20 326
3 24 307 24 387
4 30 398

3. SHUT-OFF PRESURE CALCULATION

Maximum Shut off presure is calculate with this formula:
MAX. SHUT-OFF PRESS. = MAX. SUCT.PRESS. + DIFF. PRESS.
or
MAX. SHUT-OFF PRESS. = Ps + (1.25 x Head x SG / 2.31)
Whichever is greater

4. FLUID PROPERTIES
Fluid Name = STORM WATER Viscosity = 0.89 cP
Density = 62.89 lb/ft3 Vapor Press. = 0.45 psia

5. ASSUMPTIONS
Assume pump centerline is 0.3 m above pit.
Assume Datum is at leg of D-0205
Assume Max LL is 1 m above pit.
Assume Height of D-0205's leg is 0.75 m.
Assume CWS Elevation is on grade level.

NOTES
 ATTACHMENT-B

PUMP CALCULATION SHEET

JOB NO. : 10001 SHEET NO. : 1 OF 2
PROJECT : PROYEK PEMBANGUNAN CENTRAL ITEM NO. : P-0207
PROCESSING PLANT (CPP) AREA GUNDIH SERVICE : PIT PUMP
CLIENT : PT PERTAMINA EP NO. OF REQ'D : 1 (ONE)
LOCATION : BLORA, CENTRAL JAVA
SERVICE CONDITIONS
FLUID MATERIAL / SYMBOL STORM WATER
MINIMUM NORMAL MAXIMUM
FLOW RATE LB/HR 8,794.4
FLOW RATE (RATED) LB/HR 9,673.8
SPECIFIC GRAVITY 1.007
TEMPERATURE °F 77.0
FLOWING DENSITY LB/FT3 62.89
FLOW RATE VOLUME GPM 17.4
FLOW RATE VOLUME (RATED) GPM 19.2
VISCOSITY cP 0.890
VAPOR PRESS. AT PUMPING TEMP. (PV) PSIA 0.45
DESIGN FACTOR % 110.0
SUCTION
PRESS. AT SOURCE PSIG 0.00
STATIC HEAD (+) / SUCTION LIFT (-) PSI 0.00
LINE PRESS. DROP PSI 0.00
PUMP SUCTION PRESS. (PS) PSIG 0.00
DISCHARGE
PRESS. AT DESTINATION PSIG 0.00
STATIC HEAD PSI #REF!
LINE PRESS. DROP PSI #REF!
DISCHARGE LEAD PRESS. DROP PSI #REF!
OTHER PRESS. DROP (ALLOWANCE) PSI 5.00
PUMP DISCHARGE PRESS. (PD) PSIG #REF!
NPSH
PUMP SUCTION PRESS. (PS) PSIA 14.70
VAPOR PRESS. AT PUMPING TEMP. (PV) PSIA 0.45
ACTUAL NPSH (PS-PV)/(0.43241*SG) FT 32.70
SAFETY FACTOR FT 3.00
AVAILABLE NPSH FT 29.7
ELEVATION SUMMARY
PUMP CENTER LINE -0.70 m SUCT. PRESS. 0.00 PSIG
MAX. LL @ SOURCE EQ (Note-2) 0.00 m DISC. PRESS. #REF! PSIG
CSW ELEVATION 3.75 m DIFF. PRESS. #REF! PSI
DIFF. HEAD #REF! FT
NPSHA 29.70 FT
MAX. SUCT.PRESS. 1.00 PSIG
MAX. DISCH. PRESS. #REF! PSIG
MAX. SHUT-OFF PRES. #REF! PSIG
HYDR. POWER #REF! HP
SKETCH OF PUMP AND ASSOCIATED EQUIPMENT

SEE PAGE 2 OF 2 REVISION : 2

DATE : 20-Jan-2012
PREP'D BY :
CHECKED BY :
APPR'D BY :

NOTES
1. Working Volume of Pump Pit = 0.125 m3 and will be emptied in 2.5 minutes.
2. Equipment elevation only an initial estimation.
 ATTACHMENT-B

PUMP CALCULATION SHEET

JOB NO. : 10001 SHEET NO. : 2 OF 2
PROJECT : PROYEK PEMBANGUNAN CENTRAL ITEM NO. : P-0207
PROCESSING PLANT (CPP) AREA GUNDIH SERVICE : PIT PUMP
CLIENT : PT PERTAMINA EP NO. OF REQ'D : 1 (ONE)
LOCATION : BLORA, CENTRAL JAVA
SKETCH

NOTES
1 Sketch not on scale.

REVISION : 2
DATE : 20-Jan-2012
PREP'D BY :
CHECKED BY :
APPR'D BY :
 PENGADAAN PEKERJAAN PEMBANGUNAN
PABRIK MINYAK GORENG KAPASITAS 600.000 MTPY
PT. Industri Nabati Lestari

PROCESS LOAD SHEET FOR DEMIN WATER PUMP

JOB NO. : SHEET NO. : 1 OF 1

PROJECT : PABRIK MINYAK GORENG ITEM NO. : PU-1202 A/B
600,000 MTPY SERVICE : DEMIN WATER PUMP
CLIENT : PT Industri Nabati Lestari NO. OF REQ'D : 2 X 100%
LOCATION : MEDAN
Rev
1 Type CENTRIFUGAL
2 No. of required Operation : 1 Spare : 1 Total : 2
3 Driver type for Operation ✘ Motor Gas Engine Other : ………………………..
4 Driver type for Spare ✘ Motor Gas Engine Other : ………………………..
5 Location Indoor ✘ Outdoor
6 Hazardous Area Class ✘ Non-Hazardous Hazardous Area Class :
7 Special Requirement Self Priming Submersible Pump
8 Paralel Series With ( ……………. )
9 Auto Start ✘ Auto Stop Remote Start Remote Stop
10 Design Pressure @ Discharge Side 65.97 psig (Note 1)
11 Safety Valve ✘ Not Required Required @ SetPressure: psig
12 Material For Centrifugal Type For Proportioning Type
13 Case SS304 Cylinder -
14 Impeller SS304 Piston -
15 Shaft SS304 Diaphragm -
16 PROCESS DESIGN INFORMATION
17 Liquid Name DEMIN WATER
18 Operation Cases
19 Pumping Temperature °F 86.00
20 Density lb/ft3 62.43
21 Viscosity cP 0.80
22 Vapor Pressure psia 0.62
23 Capacity - Normal GPM 66.03
24 - Maximum (Rated) GPM 72.63
25 Suction Pressure psig 7.31
26 Discharge Pressure psig 52.68
27 Differential Pressure psi 53.17
28 Differential Head ft 122.81
29 NPSH Available ft 28.14
30 Maximum Suction Pressure psig 7.31
31 Maximum Discharge Pressure psig 60.48
32 Maximum Shut-off Pressure psig 65.97
33 Liquid Hydraulic Power hp 2.48
34
35 Notes:
36 1. The value is estimated only and should be verified based on vendor data.
37
38
39
40
41
42
43
44
45
46
47
48

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 PENGADAAN PEKERJAAN
PEMBANGUNAN
PABRIK MINYAK GORENG KAPASITAS
600.000 MTPY
PT. Industri Nabati Lestari

ATTACHMENT

A. Pump Calculation Sheet

B. Hydraulic Calculation Sheet

 ATTACHMENT-A

PUMP CALCULATION SHEET

JOB NO. : SHEET NO. : 1 OF 2
PROJECT : PABRIK MINYAK GORENG ITEM NO. : DEMIN WATER PUMP
600,000 MTPY SERVICE : DEMIN WATER PUMP
CLIENT : PT Industri Nabati Lestari NO. OF REQ'D : 2 X 100%
LOCATION : MEDAN

Rev. SERVICE CONDITIONS

FLUID MATERIAL / SYMBOL DEMIN WATER
CASE 1
MASS FLOW RATE (RATED) LB/HR 36369.1
SPECIFIC GRAVITY 1.000
TEMPERATURE °F 86.0
FLOWING DENSITY LB/FT3 62.43
FLOW RATE VOLUME (RATED) GPM 73
FLOW RATE VOLUME GPM 66
VISCOSITY cP 0.80
VAPOR PRESS. AT PUMPING TEMP. (PV) PSIA 0.615
DESIGN FACTOR % 110%
SUCTION
PRESS. AT EQUIPMENT SOURCE PSIG 0.00
STATIC HEAD (+) / SUCTION LIFT (-) PSI 0.00
LINE PRESS. DROP PSI 0.49
PUMP SUCTION PRESS. (PS) PSIG -0.49
DISCHARGE
PRESS. AT DESTINATION (PSIG) 20.00
STATIC HEAD (+) / SUCTION LIFT (-) PSI 13.01
LINE PRESS. DROP PSI 14.68
OTHER PRESS. DROP (ALLOWANCE) PSI 5.00
PUMP DISCHARGE PRESS. (PD) (PSIG) 52.68
NPSH
PUMP SUCTION PRESS. (PS) (PSIA) 14.21
VAPOR PRESS. AT PUMPING TEMP. (PV) (PSIA) 0.615
ACTUAL NPSH (PS-PV)/(0.43241*SG) (FT) 31.44
SAFETY FACTOR (FT) 3.30
AVAILABLE NPSH (FT) 28.14
ELEVATION SUMMARY
PUMP CENTER LINE 0.300 m SUCT. PRESS. -0.49 PSIG
LLLL @ SOURCE EQ. 1.200 m DISC. PRESS. 52.68 PSIG
HHLL @ SOURCE EQ. 5.450 m DIFF. PRESS. 53.17 PSI
ELEVATION OF DISCHARGE LINE 5.000 m DIFF. HEAD 122.81 FT
NPSHA 28.14 FT
DP. OF SOURCE EQ. ATM
MAX. SUCT.PRESS. 7.31 PSIG
MAX. SHUT-OFF PRES. 65.97 PSIG
MAX. DISCH.PRESS. 60.48 PSIG
HYDR. POWER 2.48 HP
SKETCH OF PUMP AND ASSOCIATED EQUIPMENT

See Sheet Attachment A Page 2 of 2

NOTES
1. Line length and Pipe Fittings used for Pressure Drop Calculation Basis are Preliminary and Should be Verified during Detail Design
2. Governing Case is Case 1 (from Demin Tank to Boiler)
 ATTACHMENT-A

PUMP CALCULATION SHEET

JOB NO. : SHEET NO. : 2 OF 2
PROJECT : PABRIK MINYAK GORENG ITEM NO. : DEMIN WATER PUMP
600,000 MTPY SERVICE : DEMIN WATER PUMP
CLIENT : PT Industri Nabati Lestari NO. OF REQ'D : 2 X 100%
LOCATION : MEDAN
SKETCH

NOTES REVISION :
DATE :
PREP'D BY :
CHECKED BY :
APPR'D BY :
ATTACHMENT B: HYDRAULIC CALCULATION SHEET

System : Water From : Demin Water Tank To : Boiler Package

Case : Normal Load : 100%
0.451
Item Line Dia. Vapor Liquid Piping Information Equiv. Equiv. Head Velo- Friction Loss Head Pressure
(inch) Flow Dens. Visc. Vol.flow Flow Dens. Visc. Vol.flow Size Sch. ID Length e Ratio Length Diff. city /100 ft Total Diff. In Out
[lb/h] [lb/ft3] [cP] [MMscfd] [lb/h] [lb/ft3] [cP] [GPM] [inch] [ - ] [inch] [ft] [m] [-] [ft] [ft] [ft/s] [psi] [psi] [psi] [psia] [psia]
Demin Water Tank 14.696 14.696
Line Suction 2 0 36369.11 62.43 0.800 73 2 S40 2.066 12 50 1 12.0 0.0 6.951 4.042 0.485 0.000 14.696 14.211
Demin Water Pump 52.741 14.211 66.952
Line Discharge 2 0 36369.11 62.43 0.798 73 2 S40 2.066 300 15 1 300.0 0.0 6.951 3.494 10.483 0.000 66.952 56.469
Tees Branch 2 0 36369.11 62.43 0.798 73 2 S40 2.066 1 15 60 60.0 0.0 6.951 3.494 2.097 0.000 56.469 54.373
Line Elevation 2 0 36369.11 62.43 0.798 73 2 S40 2.066 30 15 1 30.0 -30.0 6.951 3.494 1.048 -13.006 54.373 40.319
3 x Elbow 90 Deg 2 0 36369.11 62.43 0.798 73 2 S40 2.066 1 15 30 30.0 0.0 6.951 3.494 1.048 0.000 40.319 39.271
Allowance 5.000 0.000 39.271 34.271
Boiler Package 34.271 34.271