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S0140125I
AC SERVO NUTRUNNER
AFC1500-M SINGLE SYSTEM
USER CONSOLE
INSTRUCTION MANUAL
Version 5
DEC.2012
(Standard edition:V5.02 )
2009/8/11 S0140125A
9-6 Inspection Monitor
(Standard edition:V5.06 )
2010/02/17 S0140125B 7-4-4 Nut slip check
7-4-5 Rate Low Limit
(Standard edition:V5.11 )
2010/07/28 S0140125C
8-3-5 Curve upload auto cancel
(Standard edition:V5.18 )
PAGE.1-1 (1-2 Product Requirements)
PAGE.1-3 (1-3 Connection with the Unit)
PAGE.8-5~12 (8-1-2 Judgment Flags Details)
2011/3 S0140125D PAGE.8-16~17 (8-1-5 Stored Data)
PAGE.8-18~19 (8-1-6 Display Panel)
PAGE.8-23 (8-3-1 Curve)
PAGE.8-30~31 (8-3-5 Auto Upload)
PAGE.9-3,9-5 (9-2-3 Procedure of Security Preference)
(Standard edition:V5.181)
2011/11 S0140125E
PAGE.8-30~31(8-3-4 Curve Filter added UPLOAD FILTER)
(Standard edition:V5.19)
PAGE.1-6 (Types of User Console)
2012/01 S0140125F PAGE.7-6,7-13 (Fastening of continuous operation after revers)
PAGE.7-37~40,8-2,3,5,16 (OPTION FUNCTION (DIFF ANGLE))
PAGE.8-34~44 (Stored Torque Curve)
(Standard edition:V5.22 )
PAGE.7-14,7-32,8-3 ,8-16(PARAMETER DEFINITION)
2012/07 S0140125G PAGE.8-35 (AUTO SAVE CSV FILE SELECT BY JUDGMENT)
PAGE.8-3,16-~8,24,29,35,43(ID DATA INPUT)
PAGE.8-13,14(The monitoring by which a communication reply isn't in the data collection)
(Standard edition:V5.23 )
2012/07 S0140125H
PAGE8-15 (Fastening Result Data Available)
(Standard edition:V5.27 )
1 Introduction
AFC1500 User Console is software that enables easy operation of AFC1500 Multi System’s multi axis configuration
parameter editing, fastening data, and torque curve / current curve monitoring.
Although [Input change of each setting data], [Display of fastening results] can be operated from the front panel of the
AXIS Unit, you will find that the User Console has dramatically greater operationality.
1-1 Features
◆ Configuration parameter editing is available at tabular form screen and graphical form screen.
◆ Fastening result data, waveform of torque curve / current curve are displayed.
◆ Statistical calculation of fastening result data is available.
◆ Each set value can be saved on files or printed out.
◆ Fastening results data, torque curve / current curve can be saved on files and printed out.
◆ Upload, download, and verification of set values are available.
◆ A single MULTI Unit can be connected to a AXIS Unit with maximum 31 spindles.
◆ It reaches the point where it can handle sequence of maximum of 32 types and parameter of 32 types.
■ Hardware Requirements
■ Operating System
Microsoft Windows® 32bit / 64bit 2000, XP, Vista, 7
Ensure that Windows power saving mode is turned “OFF”. The User Console Software
may malfunction when the Windows power saving mode is turned “ON”
Caution
PAGE 1-1
1. Introduction
Use a cable and connect your personal computer’s RS-232C connector or USB connector (for Windows 98SE and
higher) to the MULTI Unit’s RS-485 connector through a converter. (Special cables are available)
AXIS Unit
User Console
When using a USB RS-485 / RS-232C converter, installation of a USB device driver will become necessary.
When the USB connector is connected to your personal computer for the first time, the installation screen will be
displayed. Follow the on-screen instructions to install the driver.
For more details, please refer to the “USB device driver installation manual”.
After installation, check the port number (COM*) from [Control Panel]-[Device Manager].
Select this port when setting the Communications Port from System Construction.
PAGE 1-2
1. Introduction
USER CONSOLE
LAN
port
LAN
port
MULTI-2/2A/2AE
PAGE 1-3
1. Introduction
① Insert the setup CD into your CD-ROM drive. setup.exe for setup disk inside .(AFC1500 / English /
UserConsole) is exeguted,
PAGE 1-4
1. Introduction
etc
Shortcuts for starting, because the installed version will be rewritten later, we
recommend that you copy to another location prior to installation.
Caution
PAGE 1-5
1. Introduction
Click Start > Program > AFC SYSTEM > AFC SYSTEM to start up the User Console.
After starting up the User Console, always execute [Read Set Values from AXIS Unit
Setting]
Caution
[UC-N2J] OPTION Install with the option of determining the DIFF angle.
[UC-N3J] OPTION Install with the option of determining the 0.1-degree angle.
PAGE 1-6
2. How to Use the Tool Bar
Click this button to display the history of data changes performed on the User Console.
Click this button to print out statistical results, fastening set value tables, and etc.
Click this button to edit fastening parameters at All Parameter Settings or Individual Parameter Settings.
Click this button to set the date and time. The date and time of your personal computer is used to set the
date and time of MULTI Unit. Also, the cycle count can be checked and reset.
Click this button to set value communications (upload / download / verify) with the MULTI Unit and AXIS
Unit.
PAGE 2-1
PAGE 2-1
2. How to Use the Tool Bar
Click this button to display fastening results on the monitor, and print out or save fastening results to files.
Click this button to display and print out the waveform of torque curve / current curve, and to save curve
waveform files.
Click this button to edit or register user name, password, and licensee.
Keypad
Click this button to display the keyboard used for panel computer operation.
Click this button to display the software version and the information to contact our company.
PAGE 2-2
3. How to Use the Menu Bar
PAGE 3-1
3. How to Use the Menu Bar
PAGE 3-2
4. System Construction
4. System Construction
Left click [Settings] to activate the pull down menu and left click [System Constructions].
4-1 System
Select [AFC1500-M].
Do not select other formations.
●Version 5 System
When check becomes effective, youcan use with [32 PAR].
●[OK][CANCEL]
Pushing the [OK] button, it makes setting reflect.
When the [CANCEL] button is pushed, it returns to the state before the setting.
PAGE 4-1
4. System Construction
●Communication speed
Select Unit’s communication speed.
When [Automatic Detection] is selected, the
communication speed of AXIS Unit is detected
automatically.
●Port Check
The available communication ports are retrieved
automatically. Available ports are indicated as a list.
In status indication,[port number] & [communication speed], it's indicated.
4-3 Station
With this function you can set the station name, and choose whether to retain the set value and statistical
calculation results.
● Station Name
Enter the station name.
This station name is used when printing out or
saving parameters and etc.
4-4 Parameters
With this function you can select whether to automatically generate parameters when editing parameters,
PAGE 4-2
5. Communications
5. Communications
Left click [Communications], activate the pull down menu and left click [AXIS Unit].
● Unit Search
With this function you can search the connected units. The checkbox of the detected unit number will be
checked. (Upload, Download, Verify will be enabled)
Click in case of
canceling operation
● Check All
Click this button to check all checkboxes for spindle No.1 to spindle No. 31.
● Clear All
Click this button to clear all checkboxes for spindle No.1 to spindle No.31.
PAGE 5-1
5. Communications
● Upload
Click this button to upload the parameter of the checked AXIS unit.
●Download
Click this button to download the parameter of the checked AXIS unit.
● Verify
Click this button to verify the checked AXIS unit and parameter.
● Select Parameter
Select [Single parameter] and select one parameter from the list
(1~16/32). This will improve upload and download speed.
PAGE 5-2
6. File
6. File
The pulldown menu of [File] contains the following selection of functions.
Select the parameter file name you desire to open and click [Open] .
Select the parameter file name you desire to save and click [Save] .
Extension will be automatically allocated.
PAGE 6-1
6. File
● Select Printer
Select the printer that you will use for printing. (When Printer driver is Not yet installation, it cannot print.)
● Select paper
Select the paper that you will use for printing.
● Select Item
Select the item you desire to print.
(Selective contents the left & in & the right change with the item.)
Item onleft Middle item Item on right
ANALYSIS DATA Axial number Parameter number(1~16/1~32)
FASTENING PARAMETER AS Axial number Parameter number(1~16/1~32)
TABLE
TOOL LIST
AXIS UNIT LIST
Unused
OPERATION HISTORY
SECURITY CODE
EEPROM data Unused
TOOL EEPROM DETAIL
Count and abnormal Page1~2
PAGE 6-2
6. File
● Scale
Use this menu to adjust the printing scale if necessary.
● Preview
Select the item to be printed and click . The Print image will be displayed.
● Print
Click to start printing the selected data.
PAGE 6-3
6. File
Choose the fastening result file which statistical calculation will be performed and click [Open] .
A window that confirms initialization will appear as below.
Click [Yes] to initialize all current statistical calculation results and perform statistical calculation using the data
uploaded from the fastening results file.
6-5 Exit
Use this menu to exit the User Console.
PAGE 6-4
7. AXIS Unit
7. AXIS Unit
The pulldown menu of [AXIS Unit] contains the following selection of functions.
● Select Spindle
Select the spindle you desire to erase. (Spindle 1~Spindle 31)
● Initialization
Use this menu to erase the fastening parameter of the selected spindle.
PAGE 7-1
7. AXIS Unit
PAGE 7-2
7. AXIS Unit
● Copy
Copy the fastening parameters.
● Check All
Use this menu to check all parameter numbers of the destination.
● Copy (sample)
PAGE 7-3
7. AXIS Unit
③
① ④
②
If the following message if you copy between the same tool.
~32
PAGE 7-4
7. AXIS Unit
③
①
PAGE 7-5
7. AXIS Unit
● Select spindle
Select the spindle you desire to edit. (Spindle 1~Spindle 31)
When [Connected Spindle] is selected, editing is performed by All Parameter Setting (Multiple Spindle Setting).
● Open
This menu will display all parameter setting or individual parameter setting.
● Cancel
Use this menu to close the parameter select window.
● Minimize All (This function is enabled when other edit windows are already open)
Use this menu to minimize and hide all edit windows into the lower left.
PAGE 7-6
7. AXIS Unit
● Close All (This menu is enabled when other edit windows are already open)
Using this menu, all edit windows displayed will close.
The set values that you changed will be saved inside the memory. Open the window again to recover the
changes.
However, if you close the User Console Software, the changes you made to the set value will be cleared, and
you will not be able to recover the changes. Therefore, we recommend you to save the changed set values
inside a media as described in Chapter 6. “Files”, or download the parameters to the AXIS Unit as described in
Chapter 5. “Communications” and upload the parameters from the AXIS Unit when revising the parameter.
PAGE 7-7
7. AXIS Unit
7-4-1 Method
Select the appropriate fastening method, fastening steps, fastening direction, flags and fastening data report.
● Fastening Direction
Normal: Fastening direction is clockwise.
(When using a right-hand screw, the loosening direction is counter clockwise.)
Reverse: Fastening direction is counter clockwise.
(This is for special fastening tools such as left-hand screws. The loosening direction is clockwise.)
Torque method in case of. It isn't always necessary to make it [16 SNUG ]< [15 1ST].
When emphasizing the precision, [15 1ST ]< [16 SNUG] is recommended.
Please make [16 SNUG] the price by which the angle value becomes stable.
Angle method in case of. When I'd like to make them do a synchronous operation between the rate check
and the axis by [1ST-ANGLE], it's necessary to make it [16 SNUG ]< [15 1ST].
But, when I make them do a synchronous operation between the rate check and the axis by [1ST-TORQUE],
[15 1ST] < [16 SNUG], even if, it's no problem.
PAGE 7-8
7. AXIS Unit
● Fastening Method
Fastening is performed until the torque set at [13: Standard Torque] is achieved.
Torque
Torque, angle, time, rate are checked.
Torque 21 Angle High
20 Angle Low
12 HighPK 1D HighFN = 12 HighPK
1D HighFN
13 StandardTQ
3RD Rate Monitor
11 LowPK 1C LowFN = 11 LowPK
1C LowFN
18 CROS
2ND Rate Monitor
ND
1E 2 Rate
Start
15 1ST
1ST Rate Monitor
16 SNUG
17 Thres-
-hold
Angle Pressurization is performed until the angle set at [22: Standard Angle] is achieved.
Torque, angle, time, rate are checked.
Torque 21 Angle High
22 Standard Angle
20 Angle Low
12 HighPK
1D HighFN
3RD Rate Monitor
11 LowPK
1C LowFN 2ND Rate Monitor
18 CROS
24 CROS
CROS is the point that first reaches either
24 CROS Angle or 18 CROS Torque
15 1ST 23 1ST
ND
1E 2 Rate
Start 1ST Rate Monitor 1ST is the point that first reaches either
23 1ST Angle or 15 1ST Step Torque
16 SNUG
17 Thres-
-hold
PAGE 7-9
7. AXIS Unit
● Fastening Steps
SNUG TQ
SNUG TQ
17 THRES TQ
(Peak TQ) 17 THRES TQ = 10 Calibration TQ
24 CROS Angle > 22 Standard Angle
23 1ST Angle > 22 Standard Angle
16 SNUG TQ
13 STANDARD TQ
18 CROS.TQ
15 1ST.TQ
16 SNUG.TQ
17 THRES TQ
PAGE 7-10
7. AXIS Unit
1 Step Fastening
◎Torque Method
Torque
13 STANDARD TQ
18 CROS.TQ RATE3
1E 2ND START TQ
15 1ST.TQ RATE2
16 SNUG.TQ
17 THRES TQ
RATE1
41 1ST Fastening Area 42 2ND Fastening Area Angle (Time)
Torque
23 1ST Angle RATE3
1E 2ND START TQ
RATE2
16 SNUG.TQ
17 THRES TQ RATE1
Torque
18 CROS.TQ RATE 3
1E 2ND START TQ
15 1ST.TQ RATE 2
16 SNUG.TQ
17 THRES TQ RATE 1
PAGE 7-11
7. AXIS Unit
2 Step Fastening
13 STANDARD TQ
18 CROS.TQ RATE3
1E 2ND START TQ
15 1ST.TQ RATE2
16 SNUG.TQ
17 THRES TQ RATE1
18 CROS TQ = 10 Calibration TQ
15 1ST TQ = 10 Calibration TQ 22 Standard Angle
Torque
18 CROS.TQ
1E 2ND START TQ RATE3
15 1ST.TQ RATE2
16 SNUG.TQ
17 THRES TQ RATE1
PAGE 7-12
7. AXIS Unit
3 Step Fastening
13 STANDARD TQ
18 CROS.TQ
1E 2ND START TQ RATE3
15 1ST.TQ RATE2
16 SNUG.TQ
17 THRES TQ RATE1
18 CROS TQ = 10 Calibration TQ
15 1ST TQ = 10 Calibration TQ 22 Standard Angle
PAGE 7-13
7. AXIS Unit
3 Step Fastening
● Flags
◎Offset Check (Parameters that selected offset check are not able to be fastened.)
This menu can be used to confirm whether the external gear preload torque is within the specified value.
Performing offset correction of the fastening parameter enables corrected fastening utilizing the results of
offset check.
61 Starting Torque Inhibit Revolutions 62 Offset Check Revolutions
19 Torque Inhibit LimitTQ
◎ 1Pulse Reverse
This menu is used to prevent the socket from sticking or locking.
Since the limiter operates when 1A1P Reverse torque is achieved, excess loosening is
prevented.
Torque
Time
1A 1P Reverse Torque
64 1P Reverse Time
Speed
Time
55 1P Reverse Speed
PAGE 7-14
7. AXIS Unit
●Flags 2
SPEED
TIME
54: Reverse Speed 1, 2
※ It sets by 06th of the data number of each parameter on the axis unit.
PAGE 7-15
7. AXIS Unit
7-4-2 Tool
With this function you can check and edit the set tools.
Note) Only parameter No.1 can edit the tool type. Tool types for Parameters No.2~16 are set automatically.
● Tool Type
Select the tool type from the tool list (Tool Number: Tool Type).
When using the outside gear ratio of more than 1.000, there is a tool the following
restriction generates.
To be treated as the maximum torque = gear ratio outside the full scale torquex, the maximum
Caution torque will be 5 digits, a figure overflow occurs, it's impossible to use, it'll be.
But, when the axis ROM version is beyond [V5.18], the decimal point location is raised
1 digit automatically because figure overflow disposal is done.
● Parameter Definition
By an alphanumeric character, at most 6 character and even, it's done. (It isn't memorized by the axis
unit.)
PAGE 7-16
7. AXIS Unit
7-4-3 Control
Torque Method
Angle Method
* The parameters not used due to the fastening method (the X marks below) are not displayed.
Fastening Method
Parameter
Torque Method Angle Method
Standard Torque 13 ○ ×
Standard Angle 22 × ○
1ST Step Angle 23 × ○
CROS Angle 24 × ○
PAGE 7-17
7. AXIS Unit
● Calibration Torque 10
When tool number is entered, the tool maximum torque is set automatically.
In case equipment such as socket adapter, joint, and etc, that apply load to the tool end is equipped, or in case
the displayed fastening result value and the torque testing device result differ due to the work characteristic, you
can change this value and correct the testing device result.
● Angle Correction 25
Angle correction shall be set when twisting occurs to the tool end and fastening material during
fastening and correction of control angle or displayed angle becomes necessary.
Under normal conditions, the value shall be set at zero.
● Standard Torque 13
Set the standard torque value. (Torque Method)
You are not able to enter a value that exceeds calibration torque.
When standard torque is set as 10.0, fastening will be performed until fastening torque reaches 10.0[Nm].
● Standard Angle 22
Set the standard angle value. (Angle method)
Measurement will start from SNUG torque, and stop when standard torque is achieved. <Max. 9999DEG>
<Max. 999.9DEG> [0.1-degree]
● 1ST Step Torque 15
1ST Step Torque is the temporary stop torque that synchronizes fastening at Multi axis fastening.
It is the point where the 1ST area ends starting from fastening.
It is the measurement ending point of torque rate 1.
The torque gradient (the gradient of torque and angle) from [17 Threshold Torque] to
[15: 1ST Step Torque] is measured and judged.
A value that exceeds calibration torque can not be entered.
When you are not using 1ST Step Torque at Angle Method, enter the calibration torque value.
<Set the torque value that screw is fastened and torque rise is stable> (Ex.) 3/10 of standard torque.
PAGE 7-18
7. AXIS Unit
SPEED
Fastening
60 Freerun Revolutions
40 Initial Time
51 Freerun Speed
52 Slowdown Speed
53 Torque Speed
50 Initial Speed
15 First Torque
PAGE 7-19
7. AXIS Unit
● SNUG Torque 16
SNUG torque is the initial torque of angle measurement. Angle measurement starts when [16:SNUG Torque] is
achieved. SNUG torque is the fastening starting point at angle method.
<Set the torque value that screw is fastened and torque rise is stable>
(Ex.) In case [16:SNUG Torque] is 1Nm, and [22: Standard Angle] is 100 degree.
Torque
Judgment
Torque
16 SNUG
1 Nm
100 degree
Angle
CROS Torque is the second synchronized temporary stop torque during fastening
(in case of 3 step fastening). It is the measurement ending point of torque rate 2, and the
measurement starting point of torque rate 3.
You are not able to enter a value that exceeds calibration torque.
<Set the torque value that screw is fastened and torque rise is stable> (Ex.) 6/10 of standard torque
Torque
13 Standard
35 Rate 3 High Limit 34 Rate 3 Low Limit
18 CROS
Angle
● CROS Angle 24
CROS Angle is only available at Angle method.
CROS Angle is the second synchronized temporary stop torque during fastening
(in case of 3 step fastening). It is the measurement ending point of torque rate 2, and the
measurement starting point of torque rate 3.
<Set the angle middle the 1ST and standard that screw is fastened>
(Ex.) 6/10 of standard angle
Torque
Angle
24 CROS 22 Standard
PAGE 7-20
7. AXIS Unit
7-4-4 Limits
With this function you can set the limit values of torque and angle at the end of fastening.
(The items displayed may differ according to the fastening method)
● High Angle 20
● Low Angle 21
Enter the high and low angle limits from SNUG detection. <Minimum 0 DEG, Maximum 9999DEG>
Fastening will end when high angle is achieved. <Minimum 0 DEG, Maximum 999.9DEG> [0.1-degree]
7-4-5 Rate
Torque Method
Angle Method
* The parameters not used due to the fastening method (the X marks below) are not displayed.
Fastening Method
Parameter
Torque Method Angle Method
Standard Torque 13 ○ ×
Standard Angle 22 × ○
1ST Step Angle 23 × ○
CROS Angle 24 × ○
PAGE 7-22
7. AXIS Unit
● Threshold Torque 17
Threshold torque is the measurement starting point of torque rate 1.
The torque gradient (the gradient of torque and angle) from [17 Threshold Torque] to
[15: 1ST Step Torque] or from [17 Threshold Torque] to [15: 1ST Step Angle] is measured and
judged. You are not able to enter a value that exceeds calibration torque.
<Set the torque near the screw fastening point> (Ex.) 2/10 of standard torque.
Torque
15 1ST
31 Rate 1 High Limit 30 Rate 1 Low Limit
17 Threshold
Angle
When rate is not monitored, set a calibration torque value to [17: Threshold Torque]
Caution
● 2ND Rate Start Torque 1E
For Torque Method, set the measurement starting point when measuring the gradient of torque and angle
between 2ND Rate Start Torque and [18: CROS Torque] (Rate 2).
<Set value larger than the1ST Step Torque> (Ex.) 4/10 of Standard torque.
Torque
18 CROS
33 Rate 2 High Limit
32 Rate 2 Low Limit
1E 2ND
Angle
For Angle Method, set the measurement starting point when measuring the gradient of torque and angle between
2ND Rate Start Torque and [18: CROS Angle] (Rate 2).
<Set value larger than the1ST Step Torque>
Torque
33 Rate 2 High Limit
Angle
1E 2ND 24 CROS
When rate is not monitored, set calibration torque value to [1E: 2ND Rate Start Torque]
Caution
PAGE 7-23
7. AXIS Unit
● CROS Torque 18
For Torque Method, set the measurement starting point when measuring the gradient of torque and angle
between [18: CROS Torque] and [13: Standard Torque] (Rate 3).
CROS Torque is the second temporary stop torque during fastening.
<Set the torque value that screw is fastened and torque rise is stable> (Ex.) 6/10 of standard torque.
Torque
13 Standard
35 Rate 3 High Limit
34 Rate 3 Low Limit
18 CROS
Angle
● CROS Angle 24
For Angle Method, set the measurement starting point when measuring the gradient of torque and angle between
[24: CROS Angle] and [22: Standard Angle] (Rate 3).
CROS Angle is the second temporary stop angle during fastening.
<Set the angle middle the 1ST and standard that screw is fastened> (Ex.) 6/10 of standard angle.
Torque
35 Rate 3 High Limit
Angle
24 CROS 22 Standard
When rate is not monitored, set calibration torque value to [1E: 2ND Rate Start Torque]
Caution
● Rate 1 Low Limit 30
● Rate 1 High Limit 31
Set the high and low limits of the gradient of torque and angle between [17: Threshold Torque] and [15: 1ST Step
Torque]. Judgment is performed at the point when 1ST Step Torque, 1ST Step Angle are reached.
<Setting range: 4 digits (0 ~ 5000), including decimal point.>
● Rate 2 Low Limit 32
● Rate 2 High Limit 33
Set the high and low limits of the gradient of torque and angle between [1E:2nd Rate Start Torque] and [18:
CROS Torque], or [1E:2nd Rate Start Torque] and [24:CROS Angle. Judgment is performed at the point when
standard is reached.
<Setting range: 4 digits (0 ~ 5000), including decimal point.>
● Rate 3 Low Limit 34
● Rate 3 High Limit 35
For Torque Method, set the high and low limits of the gradient of torque and angle between [18:CROS Torque]
and [13: Standard Torque]. For Angle Method, set the high and low limits of the gradient of torque and angle
between [24: CROS Angle] and [22: Standard Angle]. Judgment is performed at the point when standard is
reached.
<Setting range: 4 digits (0 ~ 5000), including decimal point.>
[Rate Low Limit] when [0.00] is set, Low Limit is ignored.
When [-0.00] is set, Low Limit is decided.
Caution
PAGE 7-24
7. AXIS Unit
7-4-6 Speed
● Initial Time 40
● Initial Speed 50
Set the time to reduce the impact when starting fastening, or to match the bolt with the socket, etc.
Perform [50 Initial Speed] during [40 Initial Time].
In case [40 Initial Time] is “0.0 second”, execute the process from [51 Freerun Speed]. (In order to reduce
fastening time)
<Available setting range: 0.0 second ~ 999.9 seconds>
PAGE 7-25
7. AXIS Unit
● Freerun Speed 51
Set the high speed rotation speed of the process starting from socket matching and ending just before screw
fastening. <Available setting range: 0 rpm~ Tool’s maximum rpm>
● Slowdown Speed 52
Slowdown speed is the speed after Freerun Revolutions starting from the start of fastening. Set the
speed short of fastening the bolt. When fastening is performed at high speed, scar and burns may
occur between the fastened object and bolts. To prevent this, do not set a value that exceeds 100rpm.
When the lower value of [14: Speed Change Torque] or [15:1ST Step Torque] is achieved or when [24:CROS
Angle] is achieved, this speed is not applied and speed will change to [53: Torque Speed]
<Available setting range: 0 rpm ~ Tool’s Maximum rpm >
● Torque Speed 53
Set the speed applied for the fastening process.
This is the final speed when bolt is fastened after the 1ST Step Torque or 1ST Step Angle set at the
CONTROL screen. Approx. 10rpm to 50 rpm is applied
<Available setting range: 0 rpm ~ Tool’s Maximum rpm >
● Freerun Revolutions 60
Set the revolution speed when changing from [51:Freerun Speed] to [52:Slowdown Speed].
When Freerun Revolution is achieved, the process will reduce speed to Slowdown Speed.
<Available setting range: 0.0 ~ 99.9 revolutions >
PAGE 7-26
7. AXIS Unit
7-4-7 Reverse
● Reverse 3 Speed
Not used.
・ Reverse 3 Revolutiuons
Not used.
・ Reverse 2 Revolutiuons
Not used.
PAGE 7-27
7. AXIS Unit
7-4-8 Current
This is not currently used for judging the fastening process. However, set the values below
according to the unit type and tool type that will be used.
Fastening
Full Scale Current High Current Limit Low Current Limit
Unit Type Tool Type 71 [A] 72 [A]
Current Limit 73
70 [A]
[A]
NFT - □□□RM1 12.0 12.0 0.0 12.0
SAN3-24M
NFT - □□□RM2 24.0 24.0 0.0 24.0
SAN3-40M NFT - □□□RM3 40.0 40.0 0.0 40.0
SAN3-120TM NFT - □□□RM4 80.0 80.0 0.0 80.0
SAN3-120WM NFT - □□□RM5 120.0 120.0 0.0 120.0
SAN3-24HM NFT - □□□RH1 24.0 24.0 0.0 24.0
SAN3-60HM NFT - □□□RH3 60.0 60.0 0.0 60.0
PAGE 7-28
7. AXIS Unit
7-4-9 Fastech
With this function you can collect the statistics of fastening and determine the high and low limits
automatically.
Torque Method
Angle Method
PAGE 7-29
7. AXIS Unit
When “Offset Check” is selected at the option menu of Fastening Method, the screen below will
appear. (Fastening operation of screw is not available)
● Calibration Torque 10
This is the maximum torque that can be applied by the fastening tool.
● Torque Inhibit Revolutions 61
Set the period to perform torque inhibition by revolutions.
When 0.0 is entered, torque inhibition is not performed. <Ex. 2.0 revolutions>
<Available setting range: 0.0 ~ 99.9 revolutions>
● Torque Inhibit Abnormal Value 19
Set the torque high limit by torque inhibition revolutions.
The status is abnormal if this torque is exceeded during torque Inhibition.
You are able to select this function at the “Speed” menu".
<A value up to 1.1 times larger than calibration torque can be entered>
● Offset Check Revolutions 62
Set the period of offset check by revolutions.
The average torque value measured during offset check is outputted.
<Maximum 99.9 revolutions>
● Offset Check Abnormal Value 1A
The status is abnormal if the average torque measured during the offset check exceeds the
abnormal value.
<A value up to 1.1 times larger than calibration torque can be entered>
● Offset Check Speed 56
This is the revolution speed during offset check. This speed will not change.
PAGE 7-30
7. AXIS Unit
● MultiSpindles Setting
When this menu is selected, each parameter of the spindles connected is displayed. (Max. 31 Spindles)
● MultiParameters Setting
When this menu is selected, all parameters of each spindle are displayed. (16 or 32 Parameters)
PAGE 7-31
7. AXIS Unit
● Tool Type
Right click data cell for tool type and select the item from the pop-up menu.
Tool type
● Fastening Method
Right click the data cell for fastening method and select the item from the pop-up menu.
● Fastening Step
Right click the data cell for fastening step and select the item from the pop-up menu.
● Fastening Direction
Right click the data cell for fastening direction and select the item from the pop-up menu.
PAGE 7-32
7. AXIS Unit
(2) Click the right mouse button and click the [Copy (C) Ctrl+C].
(4) Click the right mouse button and click [Paste (P) Ctrl+V] and copy the parameter.
(5) In order to overwrite all parameters, right click the [Data] cell, and click [Paste (P) Ctrl+V].
PAGE 7-33
7. AXIS Unit
(2) Click the right mouse button and click the [Copy (C) Ctrl+C].
(4) Click the right mouse button and click [Paste (P) Ctrl+V] and copy the parameter.
PAGE 7-34
7. AXIS Unit
=MINIMUM RPM
PAGE 7-35
7. AXIS Unit
●Summary indication
There are 3 patterns of “torque method” “angular method” “offset check” in indication.
PAGE 7-36
7. AXIS Unit
PAGE 7-37
7. AXIS Unit
PAGE 7-38
7. AXIS Unit
When a nut runner does UPLOAD in the state which stopped, the tightening number of times of the connected
tool (cycle count), the abnormal frequency of occurrence (I count abnormally.) and the abnormal history are
indicated. (The abnormal history for 32 times is left recently.)
●SPINDLE SELECT
●UPLOAD
PAGE 7-39
7. AXIS Unit
Detailed information of a connected tool is indicated. (It takes security and nothing can be edited.)
PAGE 7-40
7. AXIS Unit
7-8 DATE/TIME
click this button
With this function you can set the date and time.
You can set the date and time of the AXIS Unit using the date and time of your computer.
『 Setting procedure 』
PAGE 7-41
7. AXIS Unit
PAGE 7-42
7. AXIS Unit
① Click to 「SECURITY」-「PASSWORD」
Name : ddk
Password : 5865
When you install installation CD-ROM [UC-N2E], this function becomes effective by initial
condition.
Caution
PAGE 7-43
7. AXIS Unit
22 Standard Angle
24 CROS Angle
18 CROS Torque
33 Rate 2 High Limit
15 1ST Torque
16 SNUG Torque
Fasten from Angle Start Torque (SNUG torque) to Standard angle (Or Standard torque).
Calculate the seated point by using 2nd Torque rate after fastening complete.
Calculate Difference Angle from Final torque value and 2nd Torque rate and judge it in case Differential Angle is valid.
PAGE 7-44
7. AXIS Unit
●DIFFERENTIAL + 27
●DIFFERENTIAL - 26
Judge the difference of DIFF Angle from 2ND rate, in both Fastening method Angle/Torque method.
<Minimum -999 DEG, Maximum 999DEG>
● High Angle 20
● Low Angle 21
Enter the high and low angle limits from SNUG detection. <Minimum 0 DEG, Maximum 9999DEG>
Fastening will end when high angle is achieved.
When this option is effective, the NUT SLIP CHECK function becomes invalid.
Caution
PAGE 7-45
7. AXIS Unit
●PARAMETER TABLE
[0.1-degree] IS “0.0”
PAGE 7-46
8. Fastening Data Collection
【Preferences】
● Monitor
Click to collect the fastening data results. The indication will appear in the status bar on
the bottom of the screen. The screen will switch to [Monitor Data], and the results will be displayed at the end of
fastening. In order to stop data collection, click again.
● Default Screen
Jump to the selected screen automatically when you start the monitor.
[START MONITORING ON NEXT USERCONSOLE STARTUP] starts at the next startup
screen and select Enable.
● Spindle Search
Check this item to search the AXIS Unit that is connected at the start of fastening results collection. (When
Connected AXIS Unit is checked at the communications screen, Spindle Search is canceled.)
Right Click
OPTION [UC-N2E]
PAGE 8-2
8. Fastening Data Collection
If you have two user console is installed, [START MONITOR] is automatically split.
[ #1 ]
[ #2 ]
[START MONITOR] will then be automatically split the screen size selected position.
[ #1 ] [ #2 ]
[STOP MONITOR] Then, return to the screen size of the original position.
●Monitoring Method
Select the order of the axis data collection results. (Factory: AS FINISHED)
◎AS FINISGED
Please use normal here.Collection for that matter,
while the SPINDLE of checks.
Aligned in order to view the end result of
fastening the SPINDLE number.
◎SPINDLE ORDER
Select if you want the SPINDLE to display the
results sorted by number.
Restrictions:
Axis and the lowest number in the search only.
If the [BYPASS] takes to start data collection that is. Missed data collection occurs.
[REJECT] and the extremely short cycle time, etc.
The trailing SPINDLE may lose information because they are in operation.
(Skip to the next SPINDLE in about 1.5 seconds)
There are more restrictions, so, want to avoid is missed [AS FINISHED] be used.
PAGE 8-4
8. Fastening Data Collection
Refer to “ AXIS manual Chapter 8 trouble shooting”regarding to abnormal for axis unit.
Abnormal contents were displayed to tightening result by messange format from User Console Ver.4.15 later in the
case of occurring the tightening abnormal.
Above displayed, maintainance can be smoothy by making the abnormal contents message from User Console in the
case of abnormal.
PAGE 8-6
8. Fastening Data Collection
Abnormal
Sub code
Description / Cause Recovery Method
CAL Error
1 Abnormality occurred at the torque transducer CAL
voltage check. 1. Check the preamplifier cable.
2. Ensure that the tool is installed firmly.
Origin Check Error 3. Check the origin level, and CAL voltage.
2 Abnormality occurred at the torque transducer origin 4. Check the driving load of nutrunner end tool (brackets
voltage check at the start of fastening without self etc).
check. 5. Check the tool’s workpiece core.
6. Turn the power OFF, leave the unit off for at least five
CAL Self Check Error minutes, and turn ON the power again.
7. The preamplifier cable or tool may have damage or
3 Abnormality occurred at the torque transducer CAL
mechanical failure.
voltage check at the start of fastening with self
8. Exchange tool.
check.
Operation After Origin Master Error * In case the socket is locked and generating torque when
4 [0: Origin Master Error] occurred, conduct reverse operation
Operation started when origin voltage is abnormal.
and loosen the socket or leave the socket for a while and
wait until the socket becomes loose.
Operation After CAL Error
5
Operation started when CAL voltage is abnormal.
PAGE 8-7
8. Fastening Data Collection
Abnormal
Sub code
Description / Cause Recovery Method
1. Check the preamplifier cable.
ID Data Error Inside Preamplifier
0 2. Preamplifier cable or the tool may have damage or
The ID data inside the preamplifier has an error. mechanical failure.
Tool Type Error Ensure that the parameter tool NO. 00-10 and 00-20 are the
1 The parameter tool number differ from the
same. If they differ, change the settings so that 00-10 and
00-20 become the same.
connected tool differ.
PAGE 8-8
8. Fastening Data Collection
Abnormal
Sub code
Description / Cause Recovery Method
EEPROM Read Failure 1. Turn the power OFF, leave the unit off for at least five
1 Error occurred when reading the AXIS Unit
minutes, and turn ON the power again.
2. AXIS Unit may have damage or mechanical failure.
EEPROM.
Abnormal
Sub code
Description / Cause Recovery Method
Abnormal
Sub code
Description / Cause Recovery Method
PAGE 8-9
8. Fastening Data Collection
PAGE 8-10
8. Fastening Data Collection
Abnormal
Sub code
Description / Cause Recovery Method
1. Ensure that use environment temperature is 0 ~ 45°.
2. Check whether the duty (ratio of operating time and
AXIS Unit Overheat downtime) conform to the specification. (Refer to
1 AXIS Unit is overheated and servo drive circuit PAGE 2-1 for calculation method)
is malfunctioning. 3. Turn the power OFF, leave the unit off for at least five
minutes, and turn ON the power again.
Voltage
6 1. AXIS Unit internal power circuit is
1. Check wiring of the power cable.
malfunctioning.
2. Check if power voltage is between 200V and 220V AC.
2. Power source voltage fails to conform to
3. In the case of SAN4A, please confirm the power
the specification.
supply voltage of the drive power supply.
PAGE 8-11
8. Fastening Data Collection
Abnormal
Sub code
Description / Cause Recovery Method
Setting Error
1
Parameter operation set values are not set.
Reverse Speed Not Set In case 0 is entered or in case the value does not conform
3 to the setting range, enter the appropriate value.
Reverse speed set value is not set.
PAGE 8-12
8. Fastening Data Collection
(1) date & hour & message is left for [MONITOR DATA] [REJ. AND ABN.] .(DISPLAY and FILE SAVE)
(2) [No reply] it changes into red.
(3) A message makes sure that index of an axis will be understood.
(4) A message is each once at the time of the occurrence time and restoration.
(5) The message during this window will open. (Or closed with OK. Close After recovery)
PAGE 8-13
8. Fastening Data Collection
(6) The same message is also left for a change logfile (OPERATE.HST). (It's possible to read by "security" -
"operation history".)
PAGE 8-14
8. Fastening Data Collection
STOP OFF ON
READY OFF ON
RESET OFF ON
START OFF ON
RS485 OUTPUT
OFF ON OFF ON
FAS. AVAILABLE
BUSY OFF ON
ACCEPT(OK) OFF ON
REJECT(NG) OFF ON
2) Since the PLC can recognize signals ON [FAS. AVAILABLE] of signal AXIS UNIT [BUSY] When the OFF, OFF If you
do not want to become after a certain period of time and has stopped collecting data for the user console.
※Monitoring time after a certain period of time, please at least six seconds or more. (In the case of a single-axis
system)
The processing time can be shortened to fit the angular scale of the Curve. (PAGE8-29)
On the relationship between the case of multi-axis system to collect data while traveling by an axis, it is possible that
extending the collection time.
Please choose the monitoring time is measured. .
Fastening Result Data Available is usable later V5.26 by AXIS F/W Version
Caution This signal also can be found in the monitoring of automated collection Curve. (Results and waveform for
the collection of bulk)
Whether the result is stored in the file can not verify the collected data.
(Please make sure the contents saved by visual inspection.)
PAGE 8-15
8. Fastening Data Collection
PAGE 8-16
8. Fastening Data Collection
(2) Select the printer that you will use for printing.
● Update by Date
A folder is created automatically, and the updated file is saved inside this folder.
The folder name is (Optional name + Year-Month.PRN).
When the date changes, the data will be updated in a new file.
PAGE 8-17
8. Fastening Data Collection
● Update by Time
Please appoint [UPDATE BY TIME] when we would like to draw up the file at optional time.
Setting resolution of renewal is 5 minutes.
(2) Enter the place to save the file, input the fastening result data file name, and click [Save].
(4) All fastening results data items are saved in a file at the end of fastening operation.
You can open the saved files by Microsoft Excel.
The data collecting, when [SAVE] is not effective, data retention is not done.
Whenever the file is renewd the result, superscriotion retention is done.
Caution
PAGE 8-18
8. Fastening Data Collection
ALL Data File --- The data of all fastening result judgments are saved in a file.
REJECTED / ABNORMAL Data File --- The data which fastening results judgments are [REJECT] or
[ABNORMAL] are saved in a file.
PAGE 8-19
8. Fastening Data Collection
This screen is used to extract data from the approx. 10 thousand fastening results records stored inside the AXIS Unit.
SPINDLE (ITEM besides the following will be "---" indication because there is no information.)
Item Contens
Date Fastening the date which does.
Time Fastening the time which does.
Spindle # The spindle number which operates.
he parameter number which use.(PARAMETER DEFINITION)
Param #
(parameter definition is uninstalled, fixed in case of, only number indication.)
Peak Torque The max torque value which from 1ST detection occurs in fastening.
Final Torque At the time of fastening end the torque value which is detected.
Final Angle Turning angle at time of fastening end. OPTION[UC-N2E]
DIFF Angle DIFFERENTIAL angle. *4
1st Rate From threshold torque the inclination to 1ST. *1
2nd Rate From 2nd rate start torque the inclination to CROSS. *1
3rd Rate From CROSS the inclination to STANDARD. *1
Cycle Time The time when from start of fastening it requires to for end.
Snug Detection Torque Torque value when SNUG toruque detecting. *2
Judgment OK,/NG/STOP/BYPASS/ABNORMAL judgment
Judgment Flags ID( MAX:32 characters ) *3
*1 The average value every times due to calculation.
*2 It can indicate after V4.22 of UserConsole.
*3 It can indicate after V2.46 of AXIS UNIT.
*4 It can indicate after V5.21 of AXIS UNIT.
PAGE 8-20
8. Tightening Data Collection
● SPINDLE NUMBER
Select the uploading object. ” ”Spindle 1-31” data.
● SEARCH
Search for data number from this button. was displayed.
Result START DATA = 1, END DATA =AVAILABLE DATA
● UPLOAD
Start uploading from this button.
● CLEAR
Delete the data displayed User Console.
It’s not subject to delete the unit data.
It takes about 5 seconds clear. In clear I can not start fastening.
● DISPLAY
Display the uploaded data what you want to see.
● ID UPLOAD
Not checked [Judgment Flags] to [ID (string) does not go out.
ROM is not available but the axis is not at least VER2.46.
Please note that it takes double the time increases the amount collected and checked, but reading.
Click to 「SECURITY」-「PASSWORD」
USER:DDK
PASSWORD:5865
[LOG ON] and then [ABNORMAL HISTORY] The emergence of modes can be collected.
PAGE 8-22
8. Fastening Data Collection
Values in display panel can be monitored synchronized updated timing for displaying tightening result.
A B
C D
PAGE 8-23
8. Fastening Data Collection
【ACCEPT】
【REJECT】
PAGE 8-24
8. Tightening Data Collection
The change of window size as shown below, Vertical / Horizontal is the ratio of the automatic layout.
[Horizontal ]>[Vertical]
A B
[Horizontal ]<[Vertical]
PAGE 8-25
8. Fastening Data Collection
● Select Spindle
Select the spindle you desire to perform the statistical calculation. (Spindle No.1 ~ Spindle No.31)
When [Connected Spindle] is selected, the statistical calculation of the connected spindle will be performed.
● Open
You can display the [Fastening Results Statistical Calculation] window
PAGE 8-26
8. Fastening Data Collection
Statistical calculation is performed and displayed at the end of every fastening operation.
※ For calculation of 6Σn data, CP data, and CPK data, at least ten ACCEPT (OK) data is necessary.
When calculating CP or CPK data, since high and low limits of each parameter inside the User Console is used, the
high and low limit set values inside the connected AXIS Unit shall conform to the parameter high and low limits inside
the User Console.
When using the high and low limit values of AXIS Unit, click , select [AXIS Unit] at the
[GET LIMITS FROM] menu, and click .
PAGE 8-27
8. Fastening Data Collection
8-3-1 Curve
●DATA ID
ID (work number) data input to SAN-DP2/RS232C is received to User Console and saved tightening result, CSV
data with restricted since Ver4.21 later.
It can indicate after V2.40 of AXIS UNIT.
Automatic corrugated preservation is effective (PAGE.8-34) and this screen has to be open.
● Select Spindle
Select the spindle you desire to display the curve. (Spindle No. 1 ~ Spindle No. 31)
When [Selected Spindle (Utility Screen)] is selected, the curve of the spindle selected at the [Utility] screen is
displayed.
PAGE 8-28
8. Fastening Data Collection
● Upload
Click to upload the connected spindle data and display the fastening waveform curve.
Select the spindle at the [Utility] screen.
● Redraw
Change [Limit Display], [Utility], [Filter], and click .
The changes are reflected and curve is redrawn.
● Clear
● Automatic Adjust
Check this checkbox to automatically adjust the torque and current scale (vertical axis).
※ Displaying 2000 degrees is available since VER 4.20 later. However uploading takes a few
time because data capacity is large.
Caution ※ In the case of displaying angle is 200 degrees, saved CUR data is also 200 degrees. It has
possibility not to take torque curve. Set up displaying angle with confirmation.
※ Axis from the ROM version 5.18 or later can now collect data even in a time before
fastening.
PAGE 8-29
8. Fastening Data Collection
8-3-2 Utility
● Spindle
Check the checkbox of the spindle number you desire to monitor the curve.
When no checkbox is checked, spindle search will be performed. The checkboxes of all connected spindles will
be checked automatically, and the curves of all connected spindles will be displayed.
● Curve Color
PAGE 8-30
8. Fastening Data Collection
● Line Width
Select the curve line width (1~5).
● Print
Choose the printer, paper, direction of paper (portrait or landscape) and click .
The displayed curve is printed out.
● File: Load
Click this button to display the [Load Curve File] window.
Choose the curve file (*.CUR) and click [Open]. The curve saved in the file is displayed.
● File: Save
Click this button to display the [Save Curve File] window.
Enter the file name (*.CUR) you desire to save and click [Save].
The monitored curve data will be saved in a file.
※Fastening waveform data file is created and saved for each spindle.
PAGE 8-31
8. Fastening Data Collection
Choose the bit map file (*.BMP) and click [Open]. The curve saved in the file is displayed.
Enter the file name (*.BMP) you desire to save and click [Save].
The monitored curve data will be saved in a bitmap format file.
PAGE 8-32
8. Fastening Data Collection
Enter the file name (*.CSV) you desire to save and click [Save].
The monitored curve data will be saved in a CSV format file.
The saved CSV file can be opened by Microsoft Excel.
DATA ID : (Max 32 letters)
※「DATA ID : 」is added to the top from collected file since Ver 4.20 later.
PAGE 8-33
8. Fastening Data Collection
With this function you can monitor the parameters such as [Torque High and Low Limits] and [Angle High and Low
Limits] on a curve as a line.
● Parameter Settings
■ Key input
Enter the parameters values directly using the keyboard.
■ Get From Parameter
Click this button to set values from the parameter inside the User Console.
■ Upload From Spindle
Click this button to upload the parameters from a connected AXIS Unit.
Upload will not be performed when no AXIS Unit is connected.
● Line Color
You can choose the line color for each parameter.
Click the parameter field and display the color pallet. Choose the color you desire to use from the color pallet.
PAGE 8-34
8. Fastening Data Collection
PAGE 8-35
8. Fastening Data Collection
8-3-4 Filter
※These filters only to correct the display, immediately after changing to reflect.
However, the stored data (CSV file / CUR files) does not affect the contents.
PAGE 8-36
8. Fastening Data Collection
● UPLOAD Filter
Maximum torque (absolute value) <negative peak (absolute value) occurs, and it becomes negative relative
to the peak, the symptoms will not fit the scale.
Re [UPLOAD] and then, a positive value (+ value) will be applied to the maximum torque to compensate.
※If the screw is reversed upside down so [CCW (POSITIVE VALUE IS INVALID)] to select.
PAGE 8-37
8. Fastening Data Collection
● No Message Window
Check this button to cancel the message window that
appears when uploading.
● Auto Upload
Check this checkbox to upload the curve data automatically at the end of fastening.
● Auto Save
Check this checkbox to display the [Save Curve File] window.
PAGE 8-38
8. Fastening Data Collection
SPINDLE NO
SPINDLE NO
DATA ID
The data collecting, when [SAVE] is not effective, data retention is not done.
Whenever the file is renewd the result, superscriotion retention is done.
Caution
1-axis and a file. If multiple axes are connected to the saved file is created for each axis.
ID-DATA file name extension.(V2.40 or higher versions of the AXIS UNIT)
8.3.2 UTILITY of not checked, the EMPTY is considered a CSV file is created without a AXIS.
About an autosave of a CSV file[SELECT BY JUDGMENT]
The version by which the user console is Ver after 5.21
ALL VERSIONS OF AXIS UNIT ------ [SELECT BY JUDGMENT]
The version by which the user console is before Ver5.20
The version by which the AXIS UNIT is Ver after 2.40 ------ [SELECT BY JUDGMENT]
The version by which the AXIS UNIT is before Ver5.39 ------ [WITHOUT RELATIONS]
PAGE 8-39
8. Fastening Data Collection
8-4-1 Set Up
The first [UPLOAD] it, and then reads the current setting, after correction [DOWNLOAD] set value is written
when you click the axis unit.
※Operation is possible only in the axis unit is stopped. During operation can not communicate. Monitoring
results can not communicate while fastening.
●UPLOAD FILTER
PAGE.8-33
[factory setup]
・SIZE:200 DEGREE
・ACCEPT:ALL
・ALL PARAMETERS
PAGE 8-40
8. Fastening Data Collection
● UPLOAD
The current settings [UPLOAD] will be.
● DOWNLOAD
PAGE 8-41
8. Fastening Data Collection
If you can not successfully write the problem, the following message is displayed.
Connection status of the unit axis, check the status of the unit on the shaft, again, please try again.
* * * *
0:ENABLE 1:DISABLE
PAGE 8-42
8. Fastening Data Collection
▲ACCEPT AS ALL
Store does not carry out sorting, all data is treated as ACCEPT, lined with complete data in chronological
order.
[UPLOAD] If the axis unit begins to operate in, stop the communication.
PAGE 8-43
8. Fastening Data Collection
In the SPINDLE 1, [ACCEPT] store the number 6, [REJECT] save when the number 21.
[ACCEPT] If you set, [ACCEPT] only reads data. In addition, [REJECT] If you set [REJECT] only reads data.
[ACCEPT] data, [ACCEPT] data only, [REJECT] data, [not ACCEPT] and the data is stored.
PAGE 8-44
8. Fastening Data Collection
[SAVE] then [UPLOAD], you can store data files. ([UPLOAD] If you have not run even once was, [SAVE] can not
be pressed).
Saving schemes, [Stored Curve Files (*. TSV)] and [Fastening Result Files (*. PRN)] and [CSV Format ALL Files
(*. CSV)] There are three types.
[Fastening Result Files (*. PRN)] is a text file created with only the operating results of the data.
PAGE 8-45
8. Fastening Data Collection
[CSV Format ALL Files (*. CSV)] continuously stores waveform data in CSV format.
The file name of the resulting data from the information given. (Date + time + spindle.CSV)
If you want to duplicate file names are numbered sequentially. (Date + time + spindle + serial.CSV)
And the serial number from 1 to 1000. Over 1000 and overwrite it.
PAGE 8-46
8. Fastening Data Collection
● ITEM SELECT
Align the mouse pointer on the line item display, item selection menu appears when you right-click.
Displays the items you want into the show by clicking here.
Hidden is unchecked when you click an item that is checked.
At the bottom of the menu, "Save settings" to click, will reflect the current changes at the next start.
They're the explanation of PAGE.8-3 and commonness for details. (Collection of ID data is also included.)
PAGE 8-47
8. Fastening Data Collection
[CURVE] to fit the mouse pointer on the line you want to display the resulting data are displayed by
right-clicking and selecting the menu.
Click to select the window [CURVE] will appear.
Are already visible [CURVE] to the left with a check mark.
Which contains a check mark [CURVE] will be updated with new DATA is selected.
[FASTENING DATA MONITOR] If the full screen size does not change the Window.
In this case [CURVE] Window is minimized.
[AUTO LAYOUT DO IT] is laid out automatically.
Cases) [CURVE A, B, C]
[CURVE] will open up to eight simultaneously and automatically by the total number of open layout.
The upper half [FASTENING DATA MONITOR], the lower half [CURVE] will be divided so that the Window of the
same size.
[CLOSE ALL] Then, all the [CURVE] to close.
In addition, [FASTENING DATA MONITOR] works even if you close the [CURVE] will be closed.
PAGE 8-48
8. Fastening Data Collection
● CURVE DISPLAY
PAGE 8-49
8. Fastening Data Collection
When you zoom (undo) buttons are displayed. click the button, you can revert to the previous
display.
If you zoom back before processing returns to the initial display.
※scrolling operation, must not be subject to undo.
[CURVE] Right-clicking opens a menu in the window, you can save changes in scale and data CURVE.
※Zoom ON in the menu will not open. Please operate the zoom and then to OFF.
[SCALE CHANGE] in, [THIS CURVE] and if you change the [ALL CURVES] Two types of cases can be changed.
[THIS CURVE SAVE FILES (CSV)] You can then save the file in CSV format.
[THIS CURVE SAVE FILES (BMP)] You can then save the file in BMP format.
PAGE 8-50
9. Miscellaneous
9 Miscellaneous
9-1 View
The pulldown menu of [View] contains the following selection of functions.
9-1-1 Toolbar
With this function you can select the button size. Choose from [Small Button], [Large Button], or [No Toolbar].
● Small Button
● Large Button
● No Toolbar
With this function you can choose whether to display the status bar.
PAGE 9 - 1
9. Miscellaneous
9-2 Security
The pulldown menu of [Security] contains the following selection of functions.
9-2-1 Password
or click this button
Enter the user name and password.
“OPERATOR NAME” and “PASSWORD” can be changed in the case of user authority is use for “download is
available.
However, ”SECURITY LEVEL” can’t be changed.
Immediately after the installing “compilation of the password” is locked.
PAGE 9 - 2
9. Miscellaneous
STATUS ICON
① Click to 「SECURITY」-「PASSWORD」
icon is also available.
Operator:DDK
Password:5865
PAGE 9 - 3
9. Miscellaneous
Registor to「Supervisor」from「SECURITY LEVEL」 at least one.(It can’t be added the registration without
above registored .)
Store by click to 「OK」(Above window is closed simultaneously.)
When “compilation of the password” is designated as blank, it returns to the state immediately after the
installing.
Restore isn’t available in the case of mistaking preference procedure and forgetting
password. In the case of these matters, it’s needed to uninstall and install again.
Caution
PAGE 9 - 4
9. Miscellaneous
PAGE 9 - 5
9. Miscellaneous
PAGE 9 - 6
9. Miscellaneous
To view the data is the recent 100 lines. Earlier data in the file remains.
Modification past record is retained in the folder which with the file, [OPRATE.HST], is installed.
(PAGE.9-3)
PAGE 9 - 7
9. Miscellaneous
9-3 Window
The pulldown menu of [Window] contains the following selection of functions.
Cascade
Arrange All
Use this function to display the open windows one above the other.
Close All
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9. Miscellaneous
9-4 Help
The pulldown menu of [Help] contains the following selection of functions.
Contact
or click this button
With this function you can confirm the version of User Console and the contact address of our company.
●Version number
Version of the user console is indicated.
When we inquire, please inform about this
number.
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9. Miscellaneous
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9. Miscellaneous
・OPERATION PANEL
SPINDLE・・・The spindle number where we would like to approve is selected.
In addition, with spindle number “0” you wait.
SERVO LOCK・・・When the button is pushed, the servo lock is done vis-à-vis the axis which is selected.
Once more when the button is pushed, it cancels.
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9. Miscellaneous
Lights: At time of
servo lock
When it is in the midst of servo locking, when N/R is started, because fastening
operation is done, please note sufficiently when job.
Caution
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Service System
This product is intended for use inside Japan.
In case of exporting this product, please contact our company.
This products constitute strategic goods (or services) regulated under the Foreign Exchange and Foreign Trade Control Law.
When they are to be exported, export licenses (or service permission) in accordance with this law are required.
Contact
●Technical Problems
Dai-ichi Dentsu Ltd. Technical group
TEL: +81 – 574 – 62 - 5865
FAX: +81 – 574 – 62 - 3523
● Sales
Dai-ichi Dentsu Ltd. Kani Sales group
TEL: +81 – 574 – 62 - 5865
FAX: +81 – 574 – 62 - 3523