SECTION 7 ELECTRICAL SYSTEM

Group 1 Component Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

Group 2 Electrical Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3
Group 3 Monitoring System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
Group 4 Electrical Component Specification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
Group 5 Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-45
Group 6 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
 SECTION 7 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

1
2
Cab roof
LH Side
Front

3 11 14
4 15
12
Cab roof 5 16
13
17
6 18
7
8 19

A
9
10
20
21

22
23

ECM

24
O R
NS
SE T
OR POR
AT
TU
AC T
R
M PO
OE T
R
PO

7807AEL02

1 Radio & cassette(STD) 9 Hazard switch 18 Clutch cut off switch

Radio & CD player(OPT) 10 Kick down switch 19 Transmission control unit(TCU)
2 Aircon & heater switch 11 Starting switch 20 Fuse box
3 Rear wiper/washer switch 12 Ride control switch(Option) 21 Relay board
4 Mirror defrost switch(Option) 13 Pump motor switch(Option) 22 Cigar lighter
5 Beacon switch(Option) 14 Parking brake switch 23 12V socket
6 Kick down switch 15 Main light switch 24 Engine control module(ECM)
7 Horn button 16 Work lamp switch
8 Multi function switch 17 Auto select switch

7-1
2. LOCATION 2

3 2 1

6 7

4
8

15 14 13 12 11 10

7807AEL23

1 Proximity switch 6 Work lamp 11 Number plate lamp

2 Head lamp 7 Switch panel 12 Back up buzzer
3 Front turn lamp 8 Alternator 13 Rear combi lamp
4 Proximity switch 9 Work lamp 14 Battery
5 Horn 10 Master switch 15 Fuel sender

7-2
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2) Illumination switch [CS-21(1)] Switch ON, 1st step
[CS-21(7)] All switch indicator lamp ON
[CS-21(5)] Fuse box(27) I/conn [CN-4(12)] LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(6)] RH Head lamp ON [CL-4(3)]
I/conn [CN-15(10)] Cluster [CN-56(17)] All cluster gauge and
LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28) I/conn [CN-4(10) Number plate lamp ON [CL-21(2)]
RH Combi clearance lamp ON [CL-14(4)]
I/conn [CN-10(7)] LH Head lamp ON [CL-3(3)]
2) CHECK POINT
Engine Key switch Check point Voltage

① - GND (Switch input)

② - GND (Switch output)
OFF ON 20~25V
③ - GND (To light)
④ - GND (To cluster)
※ GND : Ground

7-5
 ILLUMINATION CIRCUIT

FUSE BOX
BEACON/RR WORKLAMP 20A
1
10 OrW ILL.LAMP 20A
2
11 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4

24
CLUSTER 10A
25
CASSETTE 10A
26
7 ROr ILLUMINATION LAMP 5A
27
6 RW ILLUMINATION LAMP 5A
28

CN-36
R 35

LH HEAD LIGHT
3 1 Lo
1 2 Hi
14 G
2 3 C
G32 B
3 4 E
2 4 CL-3
5
ILL & HEAD LAMP SW 7A ROr ROr 13
6
B G35 6A RW RW 14
9 10 10 R 1H
7 RH HEAD LIGHT
9 8 3 1 Lo
4 8 9 2 Hi
2 R 1 13 ROr
7 10 3 C
7 G31 B
1 6 11 4 E
5 R 35
5 12 CL-4
4
YW 11
13
3
B G31 NUMBERPLATE LAMP
3 14 36A RW
II I 0

2 2
15 G1 B
OrW 10 1
1 CN-10
CS-21 CL-21
3
1
1 2 RH COMBI REAR
3 36 RW
4 C
4
3 T
5 G4 B
2 E
6
ALL SWITCH INDICATOR LAMP ON 1 S
7
CL-16
8

6 RW
9
RW 36 3 LH COMBI REAR
10
38 ROr
11 4 C
7 ROr ROr 38
12 3 T
G6 B
13 2 E
14 1 S
CN-4 CL-15

CLUSTER
20 RS232 RX
12 19 GND
11 18 NC
7E BOr 7A BOr
10 17 ILLUMINATION
9 16 F/R SIGNAL
8 15 SERIAL-L
14 SERIAL-H
7
4 6
13 NC
12 GND
5 11 GND
4 10 RS232 TX
9 PROGRAM DUMP
3
8 NC
2 7 MIRROR HEATED
1 6 HIGH BEAM
CN-15 5 RH TURN
10 10 7 BOr

4 LH.TURN
3 BATT 24V
2 IG 24V
CS-41

1 IG 24V
9
8
6 7
6
5 5
4
3
2
1

CN-56
8
2
7
1
9

HAZARD SW

7807AEL03

7-6
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box(No.3) Head light switch [CS-21(4)] Light switch ON, 2nd step [CS-21(2)]
I/conn [CN-16(7)] Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-16(6)] I/conn [CN-10(8)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-16(5)] I/conn [CN-10(2)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-15(7)]
Cluster high beam pilot lamp ON [CN-56(6)]
2) CHECK POINT
Engine Key switch Check point Voltage

① - GND (Switch input)

② - GND (Switch output)
③ - GND (Multi function input)
④ - GND (Multi function output)
OFF ON 20~25V
⑤ - GND (Multi function output)
⑥ - GND (Low beam)
⑦ - GND (High beam)
⑧ - GND (Passing B+)
※ GND : Ground

7-7
HEAD LIGHT CIRCUIT

FUSE BOX
BEACON/RR WORK LAMP 20A
1
ILL.LAMP 20A
2
11 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4

24
TCU 10A
25
CLUSTER 10A
26
ILLUMINATION LAMP 5A
27
ILLUMINATION LAMP 5A
28

CN-36

LH HEAD LIGHT
15A GW
1 Lo
7 12A V
2 Hi
3 C
ILL & HEAD LAMP SW 1 G32 B
58 V V 12 4 E
2
9 10 10 1
9 3 CL-3
4 8 4
2 RH HEAD LIGHT
7 5 6 15 GW
1 Lo
7 1 6 6 12 V
5 2 Hi
5 7 G31 B
11 YW GW 15 3 C
4 8
134 GW 4 E
3 9
161 W
II I 0

2 13 CL-4
B G31
1 14
CS-21 15
CN-10
2
CLUSTER
20 RS232 RX
19 GND
CN-16

18 NC
10
11
12
13
14
1
2
3
4
5
6
7
8
9

17 ILLUMINATION
16 F/R SIGNAL
15 SERIAL-L
14 SERIAL-H
13 NC
12 12 GND
11 11 GND
10 10 RS232 TX
9 PROGRAM DUMP
9 8 NC
68A V 8 10 V 7 MIRROR HEATED
7 6 HIGH BEAM
6 5 RH TURN
5 4 LH.TURN
3 BATT 24V
4 2 IG 24V
4 3 1 IG 24V
4 2
GW

YW

CN-56
W

3 1
5
25
22
23
24

CN-15
8
CS-11

5
8

4
7

3
2
1

BWG 4
W6
Hi

C
Lo
Hi

B+

C
F

R
L
O

R
L
7 Y Lo

2 BW
8 WB

3 BG
5B

MULTI FUNCTION SW

7807AEL04

7-8
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21(7)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36(1)→(7)]
Front work lamp relay[CR-3(30)→(87)] I/conn [CN-7(2)]
RH Front work lamp ON [CL-5(2)]
LH Front work lamp ON [CL-6(2)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36(4)→(2)] Rear work lamp relay [CR-55(30)→(87)]
I/conn [CN-4(14)] LH Rear work lamp ON [CL-22(2)]
RH Rear work lamp ON [CN-23(2)]
2) CHECK POINT
Engine Key switch Check point Voltage

① - GND (Work lamp power input)

② - GND (Work lamp power output)
OFF ON 20~25V
③ - GND (Front work lamp)
④ - GND (Rear work lamp)
※ GND : Ground

7-9
 WORK LIGHT SWITCH

FUSE BOX
5 G BEACON/RR WORK LAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR LIGHTER/MIRROR 30A
7
SWITCH 30A
8
WIPER 20A
9
15 Gr FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
CN-36
OPT
FRONT WORK LAMP
RW 2F
2
B G24
1
CL-36
FRONT WORK LAMP
RW 2E
2
B G23
1
2 CL-35
FR WORK LAMP RY 1 RW 2 FRONT WORK
86 30 87a 2 LAMP,LH
B G16 3 RW 2A
85 2
RW 171 4 B G22
87 1
G 170 5 CL-6
85 87 87a
86
Gr 15 6 3
30 7 FRONT WORK
B G21
CR-3 8 LAMP,RH
RW 2
2
1 9
10
B G21
1
11 CL-5
12 OPT
13 REAR WORK LAMP
R 10 R 10
14 2
B G25
15 1
2 CN-7 CL-32
RR WORK LAMP RY REAR WORK LAMP
86 30 87a R 10A 2
B G17 1 B G26
85 2 1
R 63
87 3 CL-33
L 180
86 4
85 87 87a Gr 5 REAR WORK
30 5
LAMP,LH
CR-55 6 40A R
7 2
G3 B
1 8 1
WORK LAMP SW 9 CL-22
B G36 10
9 10 10
9 R 1G 11 4
4 8 12 REAR WORK
2 G 170 13 LAMP,RH
7 R 40 40 R
14 2
7 1 6 G2 B
15 1
5 5
R 1F CN-4 CL-23
4
G1

3
L 180
II I 0

2
1 R 1E
CS-36 EARTH 1

CS-21
9 10 10
9
4 8
2 R 1
7
7 1 6
5 5
4
3
II I 0

2
OrW 10
1
ILL & HEAD LAMP SW : ON(1st step)

7807AEL5

7-10
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60(1)→(2)] Master switch [CS-74]
I/conn [CN-1(1)] Fuse box (No.15) Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-3(9)] Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)] ECM power relay [CR-25(30)→(87)] Fuse box[No.21]
I/conn [CN-2(6)] I/conn [CN-12(10)]
OEM port 50P[CN-93(38)]
Power relay[CR-35(30)→(87)] Fuse box[No.23]
MCU[CN-58(12)]
(2) When start key switch is in START position
Start switch START [CS-2(5)] Start safety relay [CR-5(30)→(87)] I/conn [CN-3(4)]
[CN-13(8)] Start relay [CR-23] Starter(Terminal B and M connector of start motor)
+

2) CHECK POINT

Engine Key switch Check point Voltage

① - GND (Battery B+)

② - GND (Fusible link)
③ - GND (Start key B terminal)
④ - GND (Start key BR terminal)
Running ON ⑤ - GND (I/conn CN-3(9)) 20~25V

⑥ - GND (Start key ST terminal)

⑦ - GND (Start safety relay output)
⑧ - GND (MCU)
⑨ - GND (Start key ACC terminal)
※ GND : Ground
※ ECM : Electronic control module

7-11
STARTING CIRCUIT

T/M CONTROL UNIT MCU

HYD TEMP SENDER

FAN CLUTCH +
CLUTCH CUT-OFF PS
SAFETY RY

COOLANT TEMP
WIPER RY
STEERING RY

ALT LEVEL
FUEL SENSOR
PREHEATER

SERIAL-H
NEUTRAL SIG

FAN CLUTCH -
ADM2-JOYSTICK SELECT LAMP(-)

ELEC STEERING
ADM5-JOYSTICK SELLECTER(+)

CLUTCH CUT-OFF SW
SERIAL-L

GND

AUTO SEL.SW
ADM1-START INTERLOCK RY(-)

AIR FILTER
IG 24V
ED9-CLUTCH CUT-OFF SW(+)

ADM4-REVERSE DRIVE RY(-)

ED6-SHIFT LEVER X2D-NEU
ED2-SHIFT LEVER X1B-B2

VPE2-CONTINUANCE 24V
FUSE BOX

ED14-NEU-JOYSTICK
ED13-REV-JOYSTICK
ED8-FWD-JOYSTICK
10
EMER STEER/RIDE CON 20A
11
17 G NEUTRAL RY/JOYSTICK F/R 10A
12
PREHEATER 30A

22
23
35
34

24
36

31

26
25
32
33

27
30
29
28

11
12

10
13
14
SAFETY RY 13
X-1 G 17 TURN LAMP
30 14

65
85 W 66
67
68
44
31
35
52

59
VM A CN-58

112 YW
OUTPUT SIGNAL

5
7

27 RW
K

73 BOr
G 17A 85 3R 34
86 87a 87
CASSETTE/ROOM LAMP 5A
VP F B N D B CN-157 15
BOr 73 21 3Or START KEY
ED 1 2 3 4 1 2 3 4 1 2 3 4 C 8 87
30A
16
AD1 B1 D BOr 88 TCU 10A
AD2 B2
85 17
CN-158 ECM 10A
AD3 B3 87a 30 86 18
AD4 V X-2 CR-5 CLUSTER/MCU 10A
19
AD5 R A 1 AC & HEATER 20A
SAFETY RY 20
AD6 AS B 2 GrW 157
30 26 WOr ECM 10A
AD7 C 3 21
85
86 87a 87
W 33 BOr 73A RCV
A AD3 D 4 10A
BW 151 22
B AD2 CN-159 5 87 27 RW MCU 10A
Or 104 23
C AD1 6 85 10A
TCU
D AD7(KD) 7 24
X1 87a 30 86 CLUSTER 10A
8 25
A ED1(VP) 9 7 CR-5 CASSETTE 10A
26
D AD6 10 ILLUMINATION LAMP 5A
B AD4 27
11 5A
ILLUMINATION LAMP
C AD5 12 28
X2
13
14 CN-36
CN-17 MASTER SW

34 3R 1 5R
1 2
2 1
CS-74 FUSIBLE LINK
CN-1 2 5W CN-60
2
69 5W
1
2
BATTERY
BATT RY CN-95
66 G
G12 B

CR-1
1 G 66E
2
1
2 L 22 STARTER
1
3 B+
BW 18 DO-3
4 G 66A
YW 19 2
5 B G13
6 1 M
7 DO-2 CN-45
G 66
8 2
L 22 L 22 START RY
9 1
21E Or
153 L
157 GrW

65 G

DO-1 20 BW
9 4 10
11
5
12 5
6 3 6 CR-23
CN-3
7
21 3Or
G14 B
31 3Br
65A G

G15 B
32 3Y
65 G
21A Or

CS-2

8
5
4

1
6

2
3

9 ECM OEM PORT 50P

1 48 ACCEL POSITION SUPPLY 5V
CR-35

CR-25

87a 85 87 86 30 87a 85 87 86 30 B 10
0, I 2 09
1

11 SWITCH RETURN
87a 87a 3 46 J1939 (+)
12
30 87 30 87 4 37 J1939 (-)
86 86 H 0 I II CN-13
85 85 5 9 36 J1939 SHIELD
4
6
5

3
2

8 WOr LW 10 8 G
C ST ACC BR
H
6 10 38 KEY SW "ON"SIGNAL
POWER RY ECM POWER RY START SWITCH 7 11 18 BATTERY 24V
8 12 CN-93
9 13
10 14
11 15
12 CN-12
CN-2

7807AEL06

7-12
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(2)] I/conn [CN-13(9)] I/conn [CN-3(5)] MCU[CN-58(25)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45(B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-95(1)→(2)] I/conn [CN-1(2)] Fuse box

2) CHECK POINT
Engine Key switch Check point Voltage

① - GND (Battery)
② - GND (Battery relay)
③ - GND (ALT B+)
Running ON 20~28V
④ - GND (ALT 2)
⑤ - GND (MCU)
⑥ - GND (Fuse box)
※ GND : Ground

7-13
CHARGING CIRCUIT

MCU FUSE BOX

BEACON/RR WORK LAMP 20A

HYD TEMP SENDER

CLUTCH CUT-OFF PS

SPEEDMETER SIG.

RIDE CONT. AUTO

SAFETY RY

COOLANT TEMP

BUZZER STOP
ELEC STEERING
WIPER RY
STEERING RY

ALT LEVEL
FUEL SENSOR

TACHO SENSOR+
PREHEATER

SERIAL-H

MAIN PUMP PS

WASH SIG
NEUTRAL SIG

CAN-H
AUTO SEL.TCU
CAN-L

CLUTCH CUT-OFF SW

STEERING P/P PS
RIDE CONT. ON
WIPER INT SIG

PARKING SIG
SERIAL-L

GND
BUZZER

AUTO SEL.SW
FAN CLUTCH +

BRAKE PS
TAHCO SENSOR -

AIR FILTER
IG 24V
FAN CLUTCH -
1
ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR/MIRROR 30A

23
35
34

24
36

31

26
25
32
33

27

21
20
30
29
28

22

17
19

11
18

16

12

10
13
15
14
MASTER SW

1
2
3
6
8

4
5
7
9
7
SWITCH 30A
CN-58 8 1 3R
112 YW

WIPER 20A 34 3R 2
9
1
33 5W
FR WORK LAMP 30A 2 1
10
5 EMER STEER/RIDE CON 20A CN-1 CS-74
2 5W
FUSIBLE LINK
CN-60
11 2
NEUTRAL RY/JOYSTICK F/R 10A 69 5W
12 1
PREHEATER 30A
13
6 CN-95
BATTERY
TURN LAMP 20A
BATT RY
14
CASSETTE/ROOM LAMP 5A
15
START KEY 30A
16
TCU 10A
17 CR-1 1
ECM 10A
18
2
CLUSTER/MCU 10A
19 STARTER
AC & HEATER 20A
20 M
ECM 10A
21
RCV 10A
22
MCU 10A B+
23
TCU 10A
CN-45
24
CLUSTER 10A
1
25 2
CASSETTE 10A
26 3
ILLUMINATION 5A
27 4
ILLUMINATION 5A
28 1 5
2 6
CN-36
3 7
8 28 R
4 2
112 YW 19 YW YW 21 21A YW 3W/300
5 9 1
6 10 RS-1
15 R CN-74
7 11
28 R
8 12 B+
G
9 CN-13
21 YW
3 1 P
3~
10 2 L
3 FI U
11
4 NC
12 4
ALTERNATOR
13
14
15
CN-3

7807AEL07

7-14
6. ELECTRIC PARKING, DECLUTCH CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8) Parking switch OFF [CS-17(6)→(8)] Parking solenoid ON (Activated)
Parking brake released (By hydraulic pressure)
(2) Parking ON
Fuse box (No.8) Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
[CS-17(5)→(7)] T/M control unit [CN-157(21)]
T/M declutch
(3) Declutch ON
Fuse box (No.8) Clutch cut-off switch ON Clutch cut-off switch [CS-42(5)→(1)]
MCU [CN-58(10)→(29)] Service brake applied Service brake pressure switch
ON [CD-5] T/M control unit [CN-157(66)] Declutch
2) CHECK POINT
Engine Key switch Check point Voltage

① - GND (Parking switch input)

② - GND (Parking switch output)
③ - GND (Parking switch input)
Running ON 20~25V
④ - GND (Parking switch output)
⑤ - GND (Parking solenoid)
⑥ - GND (Pressure switch clutch cut-off)
※ GND : Ground

7-15
 5
7
2
9

9
9

8
8

7
2
7
2

1
1
II I 0

6
6
PARKING SW

5
5
4
1
2
3
4
5
1 6
7
4 8
9
10 10

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

10 10
10 10

CS-17

CS-42
CLUTCH CUT-OFF SW
R 1
ELECTRIC PARKING, DECLUTCH CIRCUIT

R 1N
3
OrW 10

R 1R
2

B G38
Y 127
B G34

YW 50

WOr 3A
FUSE BOX[CN-36(2)]

WOr 3F
WOr 3E

OrW 119
ILL & HEAD LAMP SW : ON(1st step)

1
19 EF1-SPEED PICK-UP ENG
20 ED3-SHIFT LEVER-X1A-B3
50 YW
21 ED10-PARKING BRAKE SW(+)
22 ED7-SHIFT LEVER-X1D-KD
23 VPE1-CONTINUANCE 24V
25 CANF_H
T/M CONTROL UNIT

26 CANF_L
27 CANF_T
28 VGS-CAN SHIELD

63 ED1-SHIFT LEVER X1C-B1

CN-71 64 ED5-SHIFT LEVER X2C-REV
65 ED2-SHIFT LEVER X1B-B2
B G25 84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)

1 2

PARK
Y 127
67 ED6-SHIFT LEVER X2D-NEU

SOLENOID
CN-157

68 VPE2-CONTINUANCE 24V

7-16
CD-26
2
Pa 70E B
1
125 V

PARK PS
CD-5
Pa 2
G 109
1
Gr B4
CLUTCH
CUT-OFF
6

NEUTRAL SIG
MCU

SAFETY RY
CN-58

PREHEATER
WIPER RY
STEERING RY
SERIAL-H
3 WOr

109 G SERIAL-L
CLUTCH CUT-OFF PS
36 35 34 33 32 31 30 29 28

FUEL SENSOR

119 OrW AUTO SEL.SW

CLUTCH CUT-OFF SW
CN-36
WIPER

TACHO +
SWITCH
ILL.LAMP
11 10 9 8

FUSE BOX

WIPER INT SIG

HEAD LAMP

RIDE CONT. ON
RIDE CONT. AUTO
CIGAR/MIRROR
AIR-CON/HEATER
BACK/STOP LAMP

WASH SIG
HORN/CONVERTER
7 6 5 4

BUZZER STOP
3

125 V STEERING P/P PS

10A
10A
10A

30A
20A

20A

20A
20A
BEACON/RR WORK LAMP 20A

PARKING SIG
2
1
2 1

7
3

9
8
4

6
5

BRAKE PS
7807AEL08
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box (No.9) Wiper relay [CR-4(30)→(87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-15(8)] Multi function switch [CS-12(6)]
I/conn [CN-8(1)] Rear wiper & washer switch [CS-35(1)]
Rear wiper motor [CN-102(1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] Washer tank [CN-15(12)] Washer operating
MCU [CN-58(5)→(33)] Front wiper relay Lo
[CR-26(87)→(30)] I/conn [CN-17(13)]
Front wiper motor [CN-21(5)] Wiper motor operating(Low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12(6)→(1)] I/conn [CN-15(13)] MCU [CN-58(8)→(33)]
Wiper relay Lo [CR-26(87)→(30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12(6)→(4)] I/conn [CN-15(10)] Wiper relay Lo [CR-26(87a)→(30)]
I/conn [CN-17(13)] Front wiper motor [CN-21(5)] Front wiper motor operating (Low)
③ Hi position
Wiper switch ON [CS-12(6)→(3)] I/conn [CN-15(11)] Wiper relay Hi [CR-4(30)→(87)]
I/conn [CN-17(12)] Front wiper motor [CN-21(4)] Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF Fuse box (No.9) Wiper relay Hi [CR-4(30)→(87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1)→(2)] Multi function switch [CS-12(5)→(4)] I/conn [CN-15(10)]
Wiper relay Lo [CR-26(87a)→(30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON(1st step)
Wiper switch ON [CS-35(1)→(6)] I/conn [CN-8(4)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON(2nd step)
Washer switch ON [CS-35(1)→(3)] I/conn [CN-8(2)] Rear washer tank [CN-103(2)]
Washer operating

7-17
 2) CHECK POINT

Engine Key switch Check point Voltage

① - GND (Front wiper switch power input)

② - GND (Rear wiper switch power input)
③ - GND (Wiper relay power input)
④ - GND (Front wiper motor Lo power input)
⑤ - GND (Front wiper motor High power input)
Stop ON 20~25V
⑥ - GND (Wiper relay power input)
⑦ - GND (Front washer power output)
⑧ - GND (Rear washer power output)
⑨ - GND (Front wiper motor power output)
⑩ - GND (Rear wiper motor power output)
※ GND : Ground

7-18
 CS-35
B G8
9 10 10 1
9 2
W 15
3 8 3
7 4 6 5 Lo M
8 Or 16 5 Or 164
6 6 5 4 Hi
1 6 4
5 7 B G4
3 1B

10
4 8 W 165

0,I
V 14 2 2Pf
3 L 14E
REAR WIPER

CN-8 1 3E
2 CN-102
WIPER AND WASHER CIRCUIT

L 13

II I 0

REAR WIPER & WASHER SW

1

8
2
36 NEUTRAL SIG
MCU

35 SAFETY RY
34 PREHEATER
105 GOr
33 WIPER RY
32 STEERING RY
CN-22 31 SERIAL-H
B G2
M 1 30 SERIAL-L
Gr 69
2 29 CLUTCH CUT-OFF PS
28 FUEL SENSOR

FRONT WASHER
27 HYD TEMP SENDER
CN-103 26 COOLANT TEMP
B G3
M 1 25 ALT LEVEL
V 166
2 24 FAN CLUTCH -
23 FAN CLUTCH +
22 GND
21

REAR WASHER
BUZZER
20 SPEEDMETER SIG.
19 CAN-L
18 CAN-H
17 AUTO SEL.TCU
16 TAHCO SENSOR -
15 MAIN PUMP PS
14 ELEC STEERING
13 AIR FILTER
12 IG 24V
11 AUTO SEL.SW
10 CLUTCH CUT-OFF SW
8 9 TACHO SENSOR+
120 LW
Hi 7 8 WIPER INT SIG
F Lo
6 7 RIDE CONT. ON
L 6 RIDE CONT. AUTO
O 5 69A G
R 5 WASH SIG
4
5B 4 BUZZER STOP
B+ 3
3 STEERING P/P PS
2 2 PARKING SIG

7-19
1 1 BRAKE PS
CN-58

MULTI FUNCTION SWITCH

CS-11
8 WB

7 Y Lo W6
Hi
2 BW L
BWG 4
3 BG C
R
II
1
9

I
0
6
J 0 G 5
CS-12 7
II BVi 3 14F L
6 8
I L 4
5 9
162 G
4 10
J BY 1 163 Br
3 11
C RW 6 59 Gr
2 12
W Gr 2 120 LW
1 13
14
HO Y CN-15
CS-5
7
14 L

1
2
3
4
WIPER
SWITCH
ILL.LAMP

5
FUSE BOX

6
HEAD LAMP

7
CIGAR/MIRROR

38 VOr

CN-21
FR WORK LAMP

8 8 W
AIR-CON/HEATER
BACK/STOP LAMP

3E 1 9
HORN/CONVERTER

2Pf 2 10 G61 B
1B 3 11
30A
10A
20A

30A
20A

30A

30A
20A
30A
BEACON/RR WORK LAMP 20A

172 G
4 12
173 R
2
1

7
3

9
8
4

6
5

10

4 Hi 5 13
CN-36

FRONT WIPER

M
5 Lo 6 14
CN-17
5
8 W
8A W
173 R

162 G

6
105 GOr

14A L

BE W
172 G
G13 B
163 Br

4
3
85
87
86
30

85
87
86
30
87a

CR-4
87a
CR-26

30 86
30 86

87a 87 85
87a 87 85
WIPER RY LO

WIPER RY HI

7807AEL09
HAZARD, TURN AND ROTARY CIRCUIT

1
2
3 1
4 REAR COMBI RH 2
5 3
4 C
6 37 Or 4 BEACON LAMP
3 T 22 GY
7 G33 B 5
2 E G1 B FUSE BOX
8 1 S 6 5 G BEACON/RR WORK LAMP 20A
ILL & HEAD LAMP SW 1
9 CL-16 7 CL-7 ILL. LAMP 20A
10 8 2
66A Or HEAD LAMP 20A
11 REAR COMBI LH 9 3
BACK/STOP LAMP 10A
12 4 C 10 4
67A Y 39 Y HORN/CONVERTER 30A
13 3 T 11 5
G31 B
14 2 E 12 AIR-CON/HEATER 30A
6
CN-4 1 S
13 CIGAR/MIRROR 30A
CL-15 7
14 SWITCH 30A
8
15 WIPER 20A
CN-7 9
FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
NEUTRAL RY/JOYSTICK F/R 5A
12
PREHEATER 30A
13
TURN LAMP 20A
14
RADIO/ROOM LAMP 5A
15
START KEY 30A
FLASHER UNIT 16
BrW 158 TCU 10A
1 L 17
R 19
2 B G CN-36
B G51
3 E

CN-16
CLUSTER

7
6
5
4
3
2
1
CR-11
20 RS232 RX
19 GND
18 NC
17 ILLUMINATION
16 F/R SIGNAL
15 SERIAL-L
14 SERIAL-H
13 NC
12 GND
11 GND
10 RS232 TX
9 PROGRAM DUMP
8 NC
7 MIRROR HEATED
2E Or 6 HIGH BEAM
5 RH TURN
4 LH.TURN
1E Y 3 BATT 24V
2 IG 24V
1 IG 24V
CN-56
1
2 COMBI LH
G2 B
11 ROr

3 1
12 W

16 Y
20 G

4 2
5 CL-24

CS-12
CS-11

CS-5
6

6
5
4
3
2
1
8
7
6
5
4
3
2
1

7
8 COMBI RH
67 Y G3 B
BWG 4

RW 6
W6

BVi 3
L 4
G 5

BY 1

Gr 2
66 Or 17 Or
3E BrW
3A BrW

10 2

Y
22 GY
2A Or
G2 B

G7 B
7H R
1A Y

11 CL-25
9 G

HO
12

W
II
I
Hi

C
J 0

J
C

CN-10
0
II
CS-41

I
CS-23

Lo
10 10

10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

Hi

B+
F
10
5
6

R
L
O

R
L
7 Y Lo
8 WB

2 BW

3 BG
5B
9

8
2
7
1

8
2
7
1

HAZARD SWITCH BEACON LAMP SWITCH MULTI FUNCTION SWITCH

7807AEL10

7-20