Presented By

Nalender Kr Sharma
- PPC & Store
- 7th July 2019
1/10 INTERNAL
DENSO TEN MINDA INDIA USELtd.
Pvt. ONLY
WM Mandatory Requirement 1
Waste Management Policy 1/4

 Reducing & Recycling Waste & Packing Material.

 Encourage the Usage of Environment –Friendly
Technology to aid Elimination of Hazardous
Waste
WM Mandatory Requirement 2
Waste Categorization 2/102/4

Waste
Mode of Disposal
Management • Co-processing
• Recycling / Reusing
• Sold to Scrap Buyer
Waste Management Approach/ Cycle
3/4

Lowering the Amount of

Reduce Waste Produced

Using Materials
Reuse Repeatedly

Using Materials to make

Recycle New Products

Recovery Energy from

Recovery Waste

Safe Disposal of Waste

Landfill to Land Fill
Credit 1.1 Leadership & Strategy
Short Term & Long Term Targets & Goals 4/104/4
Goal:
Waste management aims to “Minimize waste generation, enhance recovery and recycling of
materials and develop eco-friendly waste disposal practices” along supply chain such as product
design, material resourcing and selection, manufacturing process, delivery of final product and end-
of-life management of the product

Short Term Goal

The short-term strategic goal of Waste Management is create sustainable solution in all aspects &
hence achieving GreenCo certification.
 Base Taken FY’17 for Short Term Target .
 FY’19 Target 3% Reduction w.r.t FY’17 .
 Landfill Discharge should be “Zero “.

Long Term Goal

To be a sustainable organization excelling in our business continuously through a win-win
partnership with all stakeholders.
 Base Taken FY’17 for Long Term Target .
 FY’20 Target 5% Reduction w.r.t FY’17
 FY’21 Target 8% Reduction w.r.t FY’17.
 Landfill Discharge should be “Zero “.
Credit 1.1 Leadership & Strategy
Past 3 Year Performance 4/105/4

Past 3-Years Data

Analysis

Hazardous Waste
– Reduce – 10%

Non-Hazardous Waste –
Reduce – 5 %
Credit 1.1 Leadership & Strategy
Short Term & Long Term Targets & Goals 4/106/4

Target Setting

Short Term & Long Term Target

Per Weightage of Scrap in

Reducing Trend Landfill
Waste =
“Zero”
Credit 1.2 Action plan & Resource Allocation
Action Plan - WM 7/4

Item Category Target Type Target Action Plan Resp Target Date

Convert Wooden & Packing Material into Usage

1 Short Term Store/Logistic Regular
Form as per Requirement for Temp Location

Non-Hazardous FY'19 - 2% Reduction

Waste w.r.t FY'17 Optimization of In-Ward Scrap through
2 Short Term Store Regular
Collection based on Autorize Signature

Monitoring & Controlling of Material

3 Short Term Store Regular
Consumption

Focus on Preventive Maint by Proper

4 Short Term Maint Regular
scheduling ( Oil Tank/Generator /)
FY'19 - 1% Reduction
Hazarous Waste
w.r.t FY'17 Monitoring & Controlling of consumbale
5 Long Term material which genearte hazardous waste like Production/PP Regular
Oil/Battery/PCB Boards/Panels

Regular Communication through

6 Short Term HR Regular
Waste Posters,Banners & Do /Don'ts
Management 100%
Awareness to all
7 Short Term Educate by Training on Waste Management Respective Dep't Regular
Credit 1.2 Action plan & Resource Allocation
Resource Allocation Structure – Waste Management 8/4

Waste management Team Under Guidance of EHS Cell

Dep’t –
HR- Infrastructure
Finance- Budget
Engineering – New Technology
Supportive Dep’t for Operation

Waste Management Manual

Operation Control / Work Instruction

Supportive Department / Operational Team Members

IT System Used - SAP

Credit 1.2 Action plan & Resource Allocation
Waste Management – SOP/Guideline 9/4

Under Guidance of EHS Cell

Operation Control Procedure

 Operation Control Procedure for Handling ,Storage & Disposal of E-Waste.
 Document Number – OCP/IT/02 – E-waste Management Manual.
 Operation Control Procedure for Handling ,Storage & Disposal of Hazardous-Waste.
 Document Number – OCP/Store/03 – Hazardous-waste Management Manual.
Highlighted Points- Operation Manual
 Purpose , Scope & Responsibility .
 Identification of Wastes.
 Segregation & Handling ,Storage & Disposal of Hazardous-Waste & E-waste .
 Controls & References Rules .
Credit 2.1 Employee Involvement & capacity Building
Encouraging participation of all Employees 10/4

Awareness through Hindi Posters / Dos & Don’t at Various Locations

for Waste Reduction/ Water Saving /Energy Saving
Credit 2.1 Employee Involvement & capacity Building
Encouraging participation of all Employees 11/4

Awareness through Tree Plantations & Greenery Development

Awareness through Initiative on Environment -Day

Theme for the World

Environment Day” “Reject
Single-Use plastic”
Credit 2.1 Employee Involvement & capacity Building
Controlling of Waste Generation by Kaizen/CFT 12/4

Polythene Waste Controlling By

Kaizen/CFT

Polythene Waste Monitoring

Linked with Waste Management Matrix – Sr. No -25
Credit 2.2 Training Programs & Capacity Building
Encouraging participation of all Employees 13/4

Awareness through Training Program

Credit 3.1 Waste Management System
Non Hazardous Waste Handling & Disposal System 14/4

Wooden Packing Box /Pallet Material Defect / Wrong MS/Non Ferrous Component Scrap
/Card Board /Polythene Machining /Moulding Operation Like –Nut/Bolt

{ Document } { Document }
Direct transfer to Scrap Declared by Quality Dep’t Direct transfer to
Allocated Area Allocated Area
{ Document }
Duly Signed Copy of Quality Dep’t

Scrap Material Kept on Pallet & Transfer by Hand Pallet

Material Kept in Allocated Area in Scrap Yard

Scrap Person Weighing all scrap by Weighing machine

Prepared Official Document for Scrap Approval

Disposed to Authorized Recycler

Credit 3.1 Waste Management System
Hazardous Waste Management 15/4

Solid Waste
Management
Oil Soaked Cotton /Gloves Used Oil/Waste Oil/ Used Solder Dross/ Solder E-Waste – Like PCB &
Waste Chemical/Sludge Paint /Ink Waste/ Electronic Component
Handling Handling
Collection of Oil / Paint / Ink in Container Collection of Scrap Container Bin’s

Transfer by Shop-Floor &

Maintenance Person

Waste collection By Hand Pallet { Document }

In Defined Containers Scrap Note Sent by Concerned Dep’t to Store In-Charge

Hazardous Scrap Yard

{ Record }
Waste segregation
As per Annexure -1 – EHS Waste Management Matrix

Disposed to Authorized Recycler

Waste disposal
Credit 3.1 Waste Management System
Waste management –Controls in Unit 16/4
Credit 3.1 Waste Management System
Allocated Waste Management Area 17/4

Demarcated Waste Storage Area

Credit 3.1 Waste Management System
Allocated Waste Management Area 18/4
Credit 3.1 Waste Management System
Allocated Waste Management Area 19/4
Credit 3.2 Authorized Recycler Management
Authorized Recycler Certification – Hazardous Waste 20/4

Recycler Certificate –Hazardous Waste

Credit 4.1 Hazardous Waste Management
Waste Reduction in Last 3 Years 21
21/4

 Per Unit Reduction w.r.t base year -2017 .

0.03%  0.26 % ( Overall Near About -9.84% Reduce )
Credit 4.1 Hazardous Waste Management
Waste Reduction in Last 3 Years 22
22/4

 Per Unit Reduction w.r.t base year -2017 .

7.37%  6.40 % ( Overall Near About -4.86% Reduce )
Credit 4.2 Non-Hazardous Waste Management
Controlling of Waste Generation by Kaizen/CFT 23/4

Solid Waste Management

Waste Control by Reuse Gloves after Washing

Cost Saving
Credit 4.2 Non-Hazardous Waste Management
Waste Reduction By Yield Improvement in Process (on 55T & 180 Ton M/C)
24/4

Waste Management System

Yield Improvement Schedule

Linked with Waste Management Matrix – Sr. No -23
Credit 4.2 Non- Hazardous Waste Management
Waste Reduction By Yield Improvement in Process –(on 55 T & 180 Ton M/C)
25/4

Waste Management System

Saved 43 kg by Yield Improvement in 55 Ton
Credit 5.1 Liquid Waste management (ETP)
26/4

Liquid Waste Management System

Not Applicable
Credit 5.2 Liquid Waste management (STP)
STP - Waste Water Recycling Data 27/4

Liquid Waste Management System

 Measurement as per Condition Prescribed by SPCB Board =12 KL
 Usage of STP Waste Water Gardening = 70% & Flush =30% 100 % Recycle & “0”
STP Waste -100 % Recycling /Reuse Discharge
Use in Domestic Application
Month SPCB Limit Out (KL ) Gardening (KL ) Flush (KL) Waste (KL)
Jun-17 236 165 71 0
Jul-17 229 160 69 0
Aug-17 175 123 53 0
FY'17

Sep-17 176 123 53 0

Oct-17 141 99 42 0
Nov-17
12 KL 176 123 53 0
Dec-17 168 118 50 0
Jan-18
Feb-18
64
161
45
113
Use in Flush near about 30 % STP
19
48
0
0
Mar-18 143 100 Water other than Gardening
43 0
STP Water Recycling Data
Month SPCB Limit Out (KL ) Gardening (KL ) Flush (KL) Waste (KL)
Apr-18 231 162 69 0
May-18 235 165 71 0
Jun-18 246 172 74 0
Jul-18 232 162 70 0
FY'18

Aug-18 226 158 68 0

Sep-18 113 79 34 0
Oct-18 12 KL 201 141 60 0
Nov-18 9 6 3 0
Dec-18 192 134 58 0
Jan-19 76 53 23 0
Feb-19 0 0 0
Mar-19 0 0 0
Credit 5.2 Liquid Waste management (STP)
STP Improvement By Adopting New Technology 28/4

Liquid Waste Management System

Water Flow by STP Before

Modification

Water Flow by STP After

Modification
Credit 5.2 Liquid Waste management (STP)
STP Maintenance Schedule 29/4

Liquid Waste Management System

STP Maintenance Schedule

STP Waste Water

Linked with Waste Management Matrix – Sr. No -20
Credit 5.2 Liquid Waste management (STP)
STP Water Quality Test Certificate as per Standard limit 30/4

Liquid Waste Management System

 Measurement as per Condition Prescribed by SPCB Board .
 Marked by Red Highlighted Colour .
Credit 5.2 Liquid Waste management (STP)
STP Water Quality Test Certificate as per Standard limit 31/4

Liquid Waste Management System

 Measurement as per Condition Prescribed by SPCB Board .
 Marked by Red Highlighted Colour .
Credit 5.2 Liquid Waste management (STP)
STP Water Quality Test Certificate as per Standard limit 32/4

Liquid Waste Management System

 Measurement as per Condition Prescribed by SPCB Board .
 Marked by Red Highlighted Colour .
Credit 6.1 Gaseous Waste Management
Air Quality Emission Stack Point – Under Layout 33/4

Gaseous-Waste Management System

 As a overview ,Stack Points mention in below mention Layout ( Present Stacks = 8 No’s )
 Under Premises Defined Stack Height is as per Prescribed limit except one Points ( Defined
Limit More Than 3 Mtrs ) .
 All Certification and measurement of Air Quality Test is shown in next Slide.
Credit 6.1 Gaseous Waste Management
Air Quality Controlling Monitoring Data Last -3 Years 34/4

Gaseous-Waste Management System

Credit 6.1 Gaseous Waste Management
Air Quality Test Certificate as per Standard limit 35/4

Gaseous-Waste Management System

Credit 6.2 Air Pollution Control & Best Practices
PUC Monitoring 36
36/4

Vehicle Enter Permission

Communicate to Security Team /Logistic team –

It is forbidden for all vehicles which enter in the premises

without License & Pollution certificate.

Ensure all vehicle should have valid license & Pollution certificate before enter in
premises
 10/10
37/4

Thank You !

INTERNAL USE ONLY