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Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your findings
to the given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 80-100mm.
c 135-150mm.
d 110-130mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 60-70mm.
b 20-50mm.
c None observed.
d 2-6mm.
e Accept.
f Reject.
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a 20-30mm in length.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
WIS5-90516b
Appendix 3 Pipe Reports and Questions A3-22 Copyright © TWI Ltd
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
a 35-45mm2.
b Greater than 55-80mm2.
c None observed.
d 20-30mm2.
e Accept.
f Reject.
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 110-130mm.
b 95-105mm.
c None observed.
d 65-85mm.
e Accept.
f Reject.
8 Arc strikes: Which answer best matches your assessment of the total number and
would you accept or reject your findings to the given acceptance levels?
a 2.
b 3.
c None observed.
d 1.
e Accept.
f Reject.
9 Sharp areas of mechanical damage (excluding hard stamping and pop marks): Which
answer best matches your assessment of the total number of areas and would you
accept or reject your findings to the given acceptance levels.
a 4.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
WIS5-90516b
Appendix 3 Pipe Reports and Questions A3-23 Copyright © TWI Ltd
Weld Root
10 Misalignment: Which answer best matches your assessment of the maximum value
and would you accept or reject your findings to the given acceptance levels?
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the given
acceptance levels?
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the given
acceptance levels?
a 35-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
13 Lack of root fusion: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 28-35mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
14 Root concavity or root shrinkage: Which answer best matches your assessment of
the accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 8-12mm.
b 18-22mm.
c None observed.
d 20-40mm.
e Accept.
f Reject.
WIS5-90516b
Appendix 3 Pipe Reports and Questions A3-24 Copyright © TWI Ltd
15 Root undercut: Which answer best matches your assessment of the accumulative
total l and would you accept or reject your findings to the given acceptance levels?
a 15-25mm.
b 35-45mm.
c None observed.
d 50-60mm.
e Accept.
f Reject.
16 Cracks in the root: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
17 Sharp areas of mechanical damage in the root area weld and parent material
(excluding hard stamping): Which answer best matches your assessment of the
accumulative total number of items and would you accept or reject your findings to
the given acceptance levels?
a 2-3.
b 1 item.
c None observed.
d More than 4 items.
e Accept.
f Reject.
18 Porosity in the weld root area: Which answer best matches your assessment of the
accumulative total area and would you accept or reject your findings to the given
acceptance levels?
19 Burn through in the root area: Which answer best matches your assessment of the
accumulative total number of areas and would you accept or reject your findings to
the given acceptance levels?
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
WIS5-90516b
Appendix 3 Pipe Reports and Questions A3-25 Copyright © TWI Ltd
20 Cluster porosity: Which answer best matches your assessment and would you accept
or reject your findings to the given acceptance levels. (measure from the weld
centreline to the plate edge)?
a 3-5mm2.
b 6-8mm2.
c None observed.
d 1-2mm2.
e Accept.
f Reject.
WIS5-90516b
Appendix 3 Pipe Reports and Questions A3-26 Copyright © TWI Ltd