Process FMEA

Process: ECU Responsibility: Project Manager

Product: Example product Prepared by: Gavin Robbins

Core
Anon Team Key Date: Milestone 1
team:

Occurrence

Detection
Severity
Process Potential Failure

RPN
Function Failure Mode Failure Effect C Preventive Action Detection Action
Step Cause

Case Produce a Deformation Total

Thermo-couples First off
Moulding moulded of the case 2 Preventative 1 16
fail inspection
case as per Maintenance
drawing First off
High Scrap 4 inspection
Total
Damaged tool 2 Preventative 3 48
Operator visual
Maintenance
inspection
Granulate
Controlled
moisture content First off
1 environment 2 16
is out of inspection
within the Silo
tolerance
Problems with Incorrect type of First off
2 Work Instructions 1 16
assembly to tool inspection
8
customers Initial setup by
First off
vehicle Manufacturing
Incorrect inspection
Engineer
temperature 1 2 16
settings
 Problems with
assembly to
8
customers
vehicle
Incorrect
temperature 1 2 16
settings Operator visual
Work Instructions
inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect Engineer
1 2 16
pressure settings
Operator visual
Work Instructions
inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect cycle Engineer
1 2 16
time
Operator visual
Work Instructions
Warranty inspection
6
returns
Incoming
Incorrect type of Inspection
1 NONE 10 80
granulate
Work Instructions
First off
Total inspection
Worn tool 3 Preventative 2 48
Operator visual
Maintenance
inspection

Insufficient First off

1 Work Instructions 2 16
cooling time inspection
First off
Total inspection
Flashing
Rework 2 Worn tool 3 Preventative 2 48
present Operator visual
Maintenance
inspection
 Page: 1

Number:

Created: 1/1/2008

Modified: 3/3/2008

Occurrence

Detection
Severity
Recommended Responsible Actions

RPN
Actions & Deadline Taken