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𝑊2
A.I.V. = 𝑊1
X 100 W2 = Weight of sample passing though 12.5 mm &
10 mm sieve.
W1 = Weight of material after test passing through 2.36 mm sieve.
◊ TEST ON BITUMEN
PENETRATION TEST:-
To determine grade of bitumen (hardness/softness of bitumen)
Weight = 100kg
Time = 5 sec.
Temperature = 25˚c
Penetration value = 1/10 of mm
In hot climate lower penetration grade 30/40 is preferred.
At least 3 penetration test are made on a sample.
DUCTILITY TEST:-
Distance in cm to which a standard bitumen can be stretched before the thread
breaks
As per IS minimum ductility = 75cm (for S-45 & above grade)
For S-35 minimum ductility = 50cm
VISCOCITY TEST:- ( INVERSE OF FLIUIDITY)
It is the time required to flow from a cup through an oriphis to fill 50cc sample.
Higher the viscosity time required the high.
For Tar – 10mm oriphis at temperature 35˚c-55˚c
For cutback – 4 mm oriphis at temperature 25˚c
For cut back – 10 mm oriphis at temperature 25˚c - 40˚c
Float test:-
To determine consistency which cannot achived by penetration or viscosity test.
Specific gravity test :-
Specific gravity of bitumen is 0.97-1.02
Specific gravity of tar is 1.10-1.25
Softening point test :- (RING BALL TEST)
Temperature at which material at a time a particular degree of softening under
specified condition.
High grade bitumen posses higher softening point. Softening point of various
bitumen used for paving works 35˚c-70˚c.
Flash point :-
Minimum temperature at which of substance momentarily takes fire in the form of
flash.
It is determined by PENESKY-MARTINS CLOSED UP APPRATUS
Minimum flash point for bitumen used in pavement 175˚c
Water content in bitumen should not greater than 0.2% by weight.
Asphalt :-
Mixture of bitumen and inert material.
Bitumen is soluble in (1) carbon di sulphide (CS2)
(2) carbon tetra chloride(CCl4)
Cutback bitumen :-
It is mixture of bitumen (80%) and volatile matter(20%)
It is used for surface dressing, soil bitumen stabilisation and some kind of bituminous
macadam.
It is useful at low temperature.
TYPES :- (1) Rapid curing (RC)
(2) Medium Curing (MC)
(3) Slow Curing (SC)
Bituminous emulsion :-
Bitumen + Water + Emulsified agent
Penetration value of bitumen is 190/320.
It is used in maintenance and patch work. It is suitable in wet weather even in rain.
Type :-
Rapid setting (R.S.) – Surface dressing and penetration macadam.
Medium setting (M.S.) – Premix with coarse aggregate.
Slow setting (S.S) – Fine aggregate mix.
Tar :- It is obtained by destruction distillation of wood and coal it is soluble in
toluene. It is more temperature suspectable , resulting grade variation in viscosity
with temperature. In general free carbon content in tar is more than bitumen.
Type :-
R T – 1 => Lowest viscosity used for surface painting in cold weather.
R T – 2=> Painting road pavement under normal condition.
R T – 3=> The surface painting, renewal coat.
R T – 4=> Premix macadam in base coarse.
R T – 5=> Grouted macadam.
The ductility value of bitumen for suitability in road construction macadam should
not less than 50.
Maximum water content for road aggregate should not greater than 0.6
Volatile matter for rapid curing cutback is gasoline.
Volatile matter for medium curing cutback is kerosin and disel.
Volatile matter for slow curing cutback is high boiling gas oil.
Group index :-
G.I. – 0.2𝑎 + .005𝑎. 𝑐 + 0.1𝑏. 𝑑 𝒂= Portion of aggregate passing through 75 Micron .
When tyre pressure is less than 7kg/cm2 contact pressure is more than tyre
pressure.
When tyre pressure is greater than 7kg/cm 2 tyre pressure Is less than contact
pressure
𝑪𝑶𝑵𝑻𝑨𝑪𝑻 𝑷𝑹𝑬𝑺𝑺𝑼𝑹𝑬
RIGIDITY FACTOR =
𝑻𝒀𝑹𝑬 𝑷𝑹𝑬𝑺𝑺𝑼𝑹𝑬
When tyre pressure is 7kg/cm2 than rigidity factor is 1.
When tyre pressure is 7kg/cm2 than the rigidity factor is less than 1 and vice-versa.
𝑵𝑶. 𝑶𝑭 𝑽𝑬𝑯𝑰𝑪𝑳𝑬
TRAFFIC VOLUME =
𝑼𝑵𝑰𝑻 𝑻𝑰𝑴𝑬
𝑵𝑶. 𝑶𝑭 𝑽𝑬𝑯𝑰𝑪𝑳𝑬
TRAFFIC DENSITY =
𝑼𝑵𝑰𝑻 𝑳𝑬𝑵𝑮𝑻𝑯
TRAFFIC VOLUME = TRAFFIC DENSITY X SPEED
TRAFFIC CAPACITY = ABILITY OF ROAD WAY TO ACCORDING TRAFFIC VOLUME
Traffic capacity should equal to or more than traffic volume.
of vehicle affects extra width of pavement and minimum turning radius.
As per I.R.C. maximum width of vehicle is 2.44 m.
Accident study
Condition diagram :- Sealed diagram showing all physical condition of an
accident location.
Collision diagram :- Schematic representation showing approximate path of
vehicle and pedestrian involved in accident. It is very useful.
Collison diagram which shows the approximate path of vehicle and pedestrian
involved in accidents.
With increase in speed of the traffic stream, the minimum spacing of vehicles
increases.
BASIC CAPACITY :- It is the theoretical capacity under the most ideal condition.
Possible capacity :- It is under prevailing road way and traffic capacity.
𝑉
Basic capacity :- Basic capacity (C) =1000 X 𝑆 V= Design speed km/hour
S= Spacing in meter
Guide island => It is raised space Δ(delta) in shape at the entry of a rotary to
guide the vehicular traffic.
Refuse or safety island => It is a raised island at a centre of a road for
facilitating pedestrian traffic to take shelter while crossing the road.
Traffic lane => It is the unit width of road which can accomoded the forward
movement of a single lane vehicular traffic along one direction.
Traffic control device=>
(a) Road side sign
Regulatory
Warning
Informatory
(b) Traffic signal
(c) Carriage way marking
(d) Traffic island
Traffic sign :-
Traffic sign are three types.
1. Regulatory or mandatory sign
2. Warning sign
3. Informatory sign
TRAFFIC SIGNAL :-
1. Regulatory sign :- Information to road users of certain laws, regulation,
prohibition. Violation of this sign is a legal offence.
Example – Stop, no parking, speed limit.
Colour – black and white.
Shape – circle
Example – dead slow
2. Warning sign :- To warn the road users about certain road hazardous and
condition.
Example – curve, narrow bridge, level crossing.
Shape – Equilateral triangle apex upward.
Colour – White background red border black symbol.
3. Informatory sign :- To guide the road users about root, distance etc.
Colour – Yellow background.
General principal of signal design :-
Stop on real time is sum of go and clearness interval for cross flow.
Clearness time or ambier timer (3 to 5 second) is provided after the green
phase or before red phase.
All red time is allowed to cross the pedestrian.
Cycle time for two phase system is 40 – 60 second.
TRAFFIC ISLAND :-
DIVISIONAL ISLAND :- To separate opposing flow of traffic on a high way with 4
or more lane.
CHANNALIZING ISLAND:- To guide the traffic in proper channel through
intersection area.
PEDESTRIAN LOADING:- Provided at regular bus stop and similar places for
protection of passenger.
REFUGEE ISLAND:- To cross the pedestrian for multi lane.
ROTARY ISLAND:- Large central island at rotary intersection.
ROTARY INTERSECTION:- Crossing conflict is eliminated and converted into weaving
merging and diverging.
EQUATION OF CAMBER:-
2𝑥2
Y=
𝑛×𝑤
n= Slope (1 in n)
w= Width of road
Type of road surface Camber for heavy rain fall Camber for light rain fall
1) Cement concrete & 1 in 50 (2%) 1 in 60 (1.7%)
high type bituminous
surface
2) The bituminous 1 in 40 (2.5%) 1 in 50 (2%)
surface
3) W.B.M. & gravel road 1 in 33 (3%) 1 in 40 (2.5%)
Gradient :- Rate of rise and fall provided in longitudinal direction of a road is called
GRADIENT .
1. RULING GRADIENT :- Maximum gradient with in which designer attempt to
design vertical of road is called RULLING GRADIENT.
2. LIMITING GRADIENT :- The gradient steeper than ruling gradient is called
LIMITING GRADIENT.
3. EXCEPTIONAL GRADIENT :- The steepest gradient which is provided in extra
ordinary situation is called EXCEPTIONAL GRADIENT.
It should not exceed about 100m stretch.
4. MINIMUM GRADIENT :- It is required for drainage purpose.
Minimum gradient in concrete drain – 1 in 500
Minimum gradient for kutcha open drain – 1 in 200
Terrain Ruling Limiting Exceptional
Plain & rolling 3.3% (1 in 30) 5% (1 in 20) 6.7% (1 in 15)
Mountainous & steep 5% (1 in 20) 6% (1 in 16.6) 7% (1 in 14.3)
terrain having elevation
more than 3000m. above
M.S.L.
Steep terrain elevation 6% (1 in 16.6) 7% (1 in 14.3) 8% (1 in 12.5)
up-to 3000m. M.S.L.
The minimum gradient at hair pin bend shall be 2.5% .
Grade compensation :-
30+𝑅
Grade compensation = (In percentage)
𝑅
75
Maximum grade compensation is =
𝑅
Grade compensation is not necessary for gradient flatter than 4% & horizontal curve
radius greater than 305m.
Nagpur road plan formula were prepared by assuring radial or star and grid
road pattern.
2nd 20 years plan has provided 20 k.m. of expressway out of proposed N.H.
Stopping sight distance :-
S.S.D. = Lag distance + breaking distance
𝑣2
S.S.D. = 𝑣 × 𝑡 + 2𝑔𝑓𝑛 v = Speed of vehicle in m/s
W = Weight of vehicle
R = Radius of curve
g = Gravity (9.8m/s2)
𝑐𝑒𝑛𝑡𝑟𝑖𝑓𝑢𝑔𝑎𝑙 𝑓𝑜𝑟𝑐𝑒
Centrifugal ratio (C.R.) = 𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑣𝑒ℎ𝑖𝑐𝑙𝑒
R = Radius of curve in m
g = Gravity (9.8m/s2)
𝑣2
e+f = when V in km/h.
127𝑅
if f = 0 than,
𝑣2
e = 127𝑅
Extra widening provided on a horizontal curve of radius less than 300m (for two lane)
and 600m for single lane.
In case of hill road the extra widening is provided fully on inner side of curve.
In plain area generally extra widening is equally distributed each on inner or outer
side of the curve.
On horizontal curve without transition curve 2/3 widening is provided at the end of
straight portion and 1/3 is provided at circular curve.
Best shape for valley curve is cubic parabola.
Best shape for summit curve is simple parabola.
In case of summit curve the deviation angle will be maximum when a ascending
gradient meets with a descending gradient.
The value of railway gradient in plains as per IRC recommendation is 1 in 30.
Length of valley curve in comfort condition,
L = 0.38(NV3)1/2 N = Deviation angle in radian
V in km/h
Deviational angle N = n1 – n2
Highway facilities are designed for 30th highest hourly volume.
Enoscope is used to find spot speed.
SPOT SPEED:- The instantaneous speed at a specified location is called SPOT SPEED.
AVERAGE SPEED :- The average spot speed of all vehicle passing a given location is
called AVERAGE SPEED.
For highway geometric design purposes the speed used is 98th percentile.
Maximum speed = 85th percentile
Minimum speed = 15th percentile
Traffic capacity should always be more than traffic volume.
ORIGIN AND DESTINATION STUDY :-
1. Road side interview method – is simple and data is collected.
2. Licenses plate method is suitable when area is small like large inter section or a
small business centre.
3. Return post card method is suitable when traffic is heavy.
4. Tag car method is suitable when traffic is heavy and most continuously.
5. Home interview method is used full door planning network.
Desire lines are plotted in all origin destination studies.
Diverging left is the eagest moment.
Merging from left does not cause merge conflict.
Crossing is greatest problem at intersection this manouver weaving.
When two vehicles cross the path of each other inter-section at grade unless one of
the vehicles stop slow down, vehicle is a possible of major conflict, or collision
between two crossing vehicle.
Average level of illumination
1. On important road – 30 lux
2. Other main road – 15 lux
Most economical lightning layout suitable for narrow road is Single side lightning.
When the width of road is more staggered Central lightning is provided.
Spacing of light is closer at curves and intersection.
In curve light is installed at outer side.
In a dual wheel assembly if P is equal to each wheel load S is the centre to centre
distance of dual wheels and d is distance between walls of wheels than total stress
due to the dual wheels at any depth greater than 2S is equivalent to a single wheel
load of magnitude 2P.
Main drawback of CBR method is that – it gives the total thickness which remains the
same irrespective of the quality of material used in the component layer.
𝐸ℎ3
Radius of relative stiffness in cm is given by [ ]1/3
12(1−𝜇2)𝑘
1) BITUMINOUS MACADAM :-
It is used as a base coarse or binder coarse. Thickness of B.M. varies between
50mm – 75mm. It is most superior base coarse.
2) BITUMINOUS PREMIX CARPET :-
Serve as a surfacing coarse. Thickness = 20mm.
It should be covered by suitable seal coat.
3) BITUMINOUS CONCRETE :-
Serve as a surfacing coarse. It consist of coarse aggregate, fine aggregate, minarel
filler & bitumen. Thickness = 40mm
It is the highest quality construction in black top pavement.
4) SHEET ASPHALT :-
Serve as a wearing/surfacing coarse. Thickness = 25mm.
Sheet asphalt consist of sand and bitumen (without coarse aggregate).
It usually laid over cement concrete pavement.
5) MASTIC ASPHALT :-
Suitable surfacing material for bridge deck slab. It consist of bitumen + Fine
aggregate + Filler. No rolling is required.
Quantity of binder required for tack coat is less than that required for prime coat.
Seal coat is the final coat over previous bitumen pavement.
Prefered alignment is one which has resisting length as minimum.
CAMBER ON HILL ROAD:-
1) Cement concrete and high type bituminous surfacing – 2% (1 in 50)
2) Bituminous surfacing – 2.5% (1 in 40)
3) Gravel & W.B.M. surfacing – 2.5% - 3%(1 in 40 – 1 in 33.3)
4) Earthen road – 4% - 3%(1 in 25 - 1 in 33.3)
𝒗𝟐
Super elevation on hill road e =
𝟐𝟐𝟓𝑹
MINIMUM RADIUS:-
HIGHWAY MOUNTENIOUS TERRAIN STEEP TERRAIN
CLASS NOT SNOW BOUND SNOW BOUND NOT SNOW BOUND SNOW BOUND
NH & SH 50 60 30 33
Minimum length of transition curve 10m for speed 40kmph and 20m for speed
50kmph.
HAIR PIN BEND:- Curve in hill road which changes its direction through an angle
180˚.
1) Straight length between to succsesive hair pin bend = 60m
2) Minimum design speed = 20km/h.
3) Minimum radius in curve = 14 m.
4) Minimum length of transition curve = 15m.
5) Maximum and minimum gradient = 1 in 40 & 1 in 200
6) Minimum width of carriage way at the apex of the curve for SH & NH = 11.5m.
(two lane), 9.0m. (single lane), MDR & ODR = 7.5m.
Approx gradient should not be steeper than 40m.
In hill road construction penetration grade of bitumen 175/225 cutback RC-3.
SALIENT CURVE:-
Convexity on outer edge of hill road. It is very dangerous for fast moving vehicle.
At this curve outer edge of road should be protected by parapet wall.
RE-ENTREND CURVE:-
Convexity get the inner edge of hill road it is less dangerous.
CATCH WATER DRAIN:-
Running parallel to the road provided at the hill slope side to intercept and divert the
water from hill slope.
Gradient – 1 in 50 – 1 in 33
Minimum distance from edge of road = 4.5 cm
SIDE DRAIN:-
Running parallel to the road. Provided only on hill side of the road to collect & drain
off rain water from road surface.
CROSS WATER DRAIN:-
Provided under the road & right angle to the road. It is provided to drain off rain
water across the road @ 8-10 No./Km.
BREAST WALL:-
The walls which are necessary on hill side of roadway where earth has to be retained
from sliping is known as breast wall.
MECHANICAL STABILIZATION :-
It is done by proper proportionate compacting. It is applied for subbase & base
course and also for surface coarse. It is applicable for low cost road where traffic &
rainfall is low.
SOIL CEMENT STABILIZATION:-
Applied for base coarse not for surface coarse. It is suitable for sandy soil.
SOIL LIME STABILIZATION:-
Suitable for sub base coarse because if traffic is low
Used for clayey soil. It is also suitable for black cotton soil.
Suitable for warm region not for freezing temperature.
SOIL BITUMEN STABILISATION:-
Applied for sub base coarse in ordinary road, surface coarse for low traffic & rain fall.
It is suitable for coarse grained soil (Granular soil). It increases water proofing and
binding action.
Cutback & emulsion is used in this process, it is also suitable for desert sand for
stabilization.
TRAFFIC VOLUME(COMMERCIAL VEHICLE)
NO. OF VEHICLE/DAY
LESS THAN 50 LIGHT
50-300 MEDIUM
GREATER THAN 300 HEAVY
𝑽𝑩
VFB = ×100
𝑽𝑴𝑨
TYPICAL MARSHAL STAPE:-
Mixes with very high marshal stability value and low flow value are not desirable.
The optimum bitumen for mixed design is found by taking average value of following
result.
1. Bitumen content (V1) corresponding to maximum stability.
2. Bitumen content (V2) corresponding to maximum unit weight.
3. Bitumen content (V3) corresponding to maximum 4% air void.
𝑽𝟏+𝑽𝟐+𝑽𝟑
4. Optimum bitumen content in mix =
𝟑
g = Gravity
f = Skid resistance
The width of foundation can be obtained by dividing the total load by allowable
bearing capacity of soil.
𝑾
B=
𝑷
CORBEL:-
The projecting bricks from wall constructed to support beam, truss, arch etc. are
called brick corbel.
ASCHLER MASSONARY:-
In this massonary no irregular stone block is used. The entire construction is done
using square or rectangular dressed stone blocks.
RUBBLE MASSONARY :-
In this massonary stoned are not dressed. They are used in massonary as they
obtained for quarry.
This massonary consume lot of mortar as space left is irregular.
STAIR:-
It is a structure having series of steps and the means of ascend & descend between
the floor or landing.
REQUIRMENT OF GOOD STAIR:-
As good stair should provide easy, quick & safe node of communication
between the various floors of building.
General requirements of good stairs are.
1) LOCATION:-
It should preferably be located centrally ensuring sufficient light & ventilation.
2) WIDTH OF BUILDING:-
The width of stair for public building is 1.8m. & for residential building for 0.9m.
3) LENGTH:-
The flight of the stair should be restricted of a minimum of 3 & maximum of 12
steps.
4) PITCH OF STAIR:-
The inclination of the stairs should not be less than 25˚ & should not exceed 40˚.
5) HEAD ROOM:-
The distance between the trend & soffit of height immidietly above it. Also should
not be less than 2.14m.
6) BALUSTRADE:-
Frame work made for series of balustrade & hand rail is known as balustrade.
7) BALUSTER:-
It is individual vertical member made of timber metal and massonary & fixed
between stream & hand rail to give support to the hand rail.
8) STEP:-
It is a continuation of tread & rise.
The vertical member of steep is known is RISER.
9) RISE:-
The vertical height two consecutive trade is known as rise.
10) TRADE :-
The appear horizontal portion of a step over which foot is placed during ascending
or descending a stair way.
11) FLIGHT:-
A continuous series steps without any break between landing or landing and floor.
12) RUN:-
Total length of the stair in horizontal plain including length of landing is known as
run of the stair.
13) WAIST:-
The thickness of RCC slab over which step rest is called waist.
14) NEWEL POST:-
It is a vertical timber or steel post provided at the head, foot or at the point where
the balustrade changes its direction.
Height of the wheel newel post is caused to the balustrade.
15) LANDING:-
A horizontal platform between to successive flight of a stair is called landing.
CONCRETE
AGGREGATE:-
Mineral filler material used in cement concrete is known as aggregate.
Sand, gravel, crushed rock & other finers material used as aggregate.
In cement concrete volume occupied by aggregate is about 75% of the total volume
of concrete.
According to the size of aggregate it may be classified under two categories –
1) COARSE AGGREGATE:-
It is aggregate whose particle completely pass through 75mm. IS sieve and are
entirely retain on 4.75mm. IS sieve.
2) FINE AGGREGATE:-
It is the aggregate whose passed through 4.75mm.IS sieve & completely retain on
0.075mm IS sieve.
GRADING:-
The art of doing gradation of an aggregate as determined by sieve analysis is called
grading of aggregate.
The grading of an aggregate has considerable effect on workability, uniformity,
and finishing quality of plastic concrete which this ultimately effect. Economically,
strength, durability and of the properties of harden concrete.
Hence fine and coarse aggregate to be used concrete mix it should be well graded.
The following indian standard test sieve are generally used for grading.
Different types of aggregate-
FINE AGGREGATE – 3.35mm, 2.36mm, 1.18mm, 600μ, 300μ,150μ, 75μ.
CHARACTER OF AGGREGATE:-
Some of the important characters are given below which effect the performance of
concrete.
1) SHAPE OF THE PERTICLE:-
Aggregate may be classified as rounded, regular, angular & flacky. Rounded
aggregate have about 35% of voids. It keeps minimum ratio of surface area to a given
volume of a aggregate & hence required minimum water for lubricator.
Irregular aggregate keeps higher percentage (%) of voids which may be as much as
37%.
This aggregate exhibits lesser work ability & require more cement angular aggregates
have voids percentage up to 40 – 41%. It requires more water for lubrication & least
work ability for a specific water-cement ratio.
Flat, elongated or flacky particle aggregate are not used, percentage of elongated &
flacky particle in the aggregate should not be more than 10% - 15%.
2) SURFACE TEXTURE:-
Bond between aggregate particle & cement pest is greatly dependent on the
surface texture of the aggregate particles.
Roughness of the surface and surface porosity of the aggregate particles are the
main element on which bond greatly depends and aggregate with surface will
have a better bond than with a smooth surface aggregate.
3) POROSITY & ABSOROPTION:-
Due to the presence of air bubbles left during the formation or on account of the
decomposition of certain minerals by atmospheric effect, small wholes are formed
in the rock. Which are known as pores. All the aggregates irrespective of their
source have some percentage of these holes through which water penetrate.
An aggregate which does not have any moisture content either in the pores or in
the surface is said to be bone dry aggregate.
When all the porases are filled with moisture when surface is dry it is known as
saturated surface dry aggregate.
4) BULKING OF SAND:-
Bulking of sand means increase in its volume. The aggregate bulk in volume due to
presence of moisture. Bulking is due to the formation of thin film of water around
the sand particle. Thickness of water film goes on increasing with more & more
moisture & increasing volume continues but after certain percentage of water
sand volume start decreasing with increase moisture content.
For finding the bulking of sand a measuring cylinder of about 250cc for capacity is
used. The wet sand is taken in a cylinder and is recorded as L1 from water is added
to saturate the sand after saturation the level of sand will be L2. Therefore bulking
𝑳𝟏−𝑳𝟐
of sand in percentage (%) = × 𝟏𝟎𝟎
𝑳𝟏
5) STRENGTH OF AGGREGATE:-
The crushing strength of aggregate may vary from 45N/mm2 – 53N/mm2 for
different types of aggregates an average value of 200n/mm2 crushing strength
may be used in concrete.
6) SPECIFIC GRAVITY:-
Specific gravity of cement = 3.15 1 liter = 1000cm3
For coarse aggregate = 2 – 8.5
For fine aggregate = 2 – 6
7) BULK DENSITY:-
Bulk density of cement is 1.44kg/lit.
Bulk density of sand is 1.44 – 1.6kg/lit.
Bulk density of coarse aggregate is 1 – 6 kg/lit.
CEMENT:-
Cement is a product obtained by pulverising clinker formed by calcining raw materials
(CaO, SiO2, Al2O3, Fe2O3 )
MAIN COMPONENT OF CEMENT
Tri Calcium Silicate (C3S)
Di Calcium Silicate (C2S)
Tri Calcium Aluminate (C3A)
Tetra Calcium Alumino ferrite (C4AF)
A slide increase of calcium oxide(CaO) caused considerable increase in Tri Calcium
Silicate (C3S) converting O.P.C. to Rapid Hardening Cement.
A slide decrease in calcium oxide(CaO) and increased in silicon di-oxide(SiO2)
decrease considerable Tri Calcium Silicate (C3S) and increases Di Calcium Silicate (C2S)
forming Low Heat Cement.
Tri Calcium Silicate (C3S) and Di Calcium Silicate (C2S) constitute above 70% - 80% of
all part of cement.
When cement reacts with water Tri Calcium Aluminate (C3A) is first to react with
water and causes the initial set. It generates great amount of heat and easily effected
by sulphate but little contribution in the strength of concrete.
Tri Calcium Silicate (C3S) hydrate more rapidly than Di Calcium Silicate (C2S) and
develop strength in concrete for the first 28 days. It will also generate more heat.
PHYSICAL PROPERTIES OF CEMENT :-
1. Fineness
2. Setting
3. Soundness
4. Crushing strength
5. Heat of hydration
1. FINENESS:-
Strength development in concrete is the result there action of water & cement
particles. The reaction starts between water & cement particles at its surface.
The large the surface area available for reaction greater is the rate of hydration
but the total quality of heat liberated does not change.
Excessive fineness in cement is undesirable, because the cost of grinding of the
cement to higher degree of fineness considerable.
Excessive fine cement deteriorates when exposed to air & is likely to cause more
shrinkage.
2. SETTING TIME
I. INITIAL SETTING TIME:-
It is define as the period elapsing between the time of water is added to the
cement & to the time at which a middle of 1mm 2 in section fails to penetrate the
test block to a depth of out as 5mm – 7mm.
As per ISI initial setting time is 30 minute for OPC & RHC and 60 minute for low
heat cement.
II. FINAL SETTING TIME:-
It is defined the period elapsing between the time water added the cement at the
time at which a needle of 1mm square section with 5mm dia. attachment makes an
impression on the test block.
As per ISI final setting time is maximum of 600mm of all types of cement.
Gypsum is added for retard the setting time.
Excess gypsum is harmful because its create an soundness.
Amount of gypsum restricted – 2% - 4.5%.
3) SOUNDNESS:-
During the manufacture of cement, if the quality of free lime is present in access, it
is liable to make uncomplined. The mortar prepared from such a cement is liable
to expand after the setting action is complete. It is one of the cause of cracking
cement concrete.
A test is perform LA – CHATELIAR APARATUS.
This apparatus consist of a small split cylinder of spring brush of thickness 0.5mm.
Forming a mould of 30mm. internal dia. 30mm.
From either side of the split two indicators with point are attach. The distance
from this end is 16.5mm. in OPC, RHC, LHC. The expansion should not be more
than 10mm.
If the expansion is more than 10mm. the cement is aerated for 7 days during this
time some of the lime may be hydrated at the end of 7 days.
4) COMPRESSIVE STRENGTH:-
To determine compressive strength of cement & standard mortar in the ratio of
1.3 is used to this water is added at the ratio of (𝑷⁄𝟒 + 𝟑. 𝟓)%
Where P is the percentage of water require for the paste of standard consistency.
The cube mould of size 7.06cm3 is placed on a nonporous plate. The mortar is
placed in the mould and compacted fully and compaction of mould should be finished
within 5 min from the instant of water added to the water.
Temperature should be 27˚C ± 2˚C
Mortar from the mould taken after 24 hours and submerged in clean water for
curing.
STANDARD SAND:-
It passed through the 2mm sieve and retained on 90μ sieve.
ORDINARY SAND:-
It is the sand which pass through 850μ IS sieve not more than 10% by weight and
should be retain 600μ sieve.
STORAGE OF CEMENT:-
Following precaution should be taken in the storage of cement.
Cement should be stored in house which should has damp proof wall, roof,
raised floor to prevent the entry of moisture.
The bag of cement should be placed 30cm. away from external walls.
Cement should be staked not more than 10 bags in height to prevent formation
of clouds under compaction.
Cement bag should be stacked closed together to avoid free circulation of air.
Store should have minimum no. of window and ventilator.
Storing of cement in rainy season should be avoided.
Cement bags should not be placed directly on floor.
When storing for a short period near to the site of work cannot be avoided bags
must to be placed on a raised floor or timber platform and cover with canvas
cloth called TARPOLIN.
CHAPTER -3
PUBLIC
HEALTH
ENGINEERING
MAX. PERMISIBLE LIMIT
CHARECTERISTIC DESIRABLE LIMIT CAUSE OF REACTION
1.Turbidity (L.T.E.) 5 10 -
2.Colour(Hazel scale) 5 25 -
3. PH 6.5-8.5 6.5- 8.5 -
4. Total Desolved solid 500ppm 2000ppm -
(mg/lit.)
5. Total Hardness 300 600 -
6. Chloride 250 1000 Heart & kidney trouble
7. Sulphate 200 400 -
8. Fluoride 1.0 1.55 Fluorosis, Dental cavities
9. Nitrate 45 45 Blue Baby Disease
(Methemoglobinemia)
10. Iron 0.3 1.0 -
11. Manganese 0.1 0.3 -
12.Phenolic compound 0.001 0.002 -
13. Arsenic 0.1 0.5 Keratosis, Melamosis,
Cancer
14. Led 0.05 0.05 -
15. Residual chlorine 0.2 0.2 -
16. Zinc 5 15 -
17. Copper 0.05 1.5 -
18. Mercury 0.001 0.001 -