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SPARK MINDA GROUP

PPAP Quiz
Name of Participant: Date: 6.8.2019

Company:

1. What Does PPAP Stand for?


A Pre Production Approval Process B. Production Part Approval Process
C. Pre Process of approving Part

2. PPAP is beneficial to?

A Customer only B. Supplier only C. Customer and Supplier both

3. Process control like SPC is not applicable to some of the manufacturing processes?
A. No Not applicable B. Yearly study is recommended if there are very less variations

4. PPAP is prepared only during developing stage?

A True B. False

5. What is the default level of submission for Spark Minda parts?

A. 3 B. 1 C. 5 D. No default level

6. Process flow diagram includes?

A. Only key processes B. Just the manufacturing processes C. From receiving to shipping
including inspection and offloaded activities

7. What is order of making core elements of PPAP?

A. FMEA, PFD, CP B. CP, FMEA, PFD C. PFD, FMEA, CP

8. Can increase in inspection frequency be “good recommended action” for a particular failure
mode”?

A. Yes definitely B. No it is not recommended

9. Selection of RPNs for continuous improvements should be based on?

A. Threshold value (e.g 100 etc) B. As per priority of S, SxO, SxOxD C No need to select RPN

10. What is the detection ranking for 100% Visual Inspection post processing in FMEA?

A. 1 B. 8 C. 6

11. MSA stands for?


A. Measurement system analysis B. Mean square Analysis C. Meticulous selection of appraisers

12. What is acceptable value of Ppk for critical characteristics in SPC analysis?
A. >=1.33 B. >= 1.67 C. <=1.33

13. SPC is performed for?

A. Any characteristic as per experience B. None C. Those mentioned in drawing

14. PSW stands for?

A. Pre submission warrant B. Part submission warrant C. Post dated signing warrant

15. Typically for process control, Gage R&R and ndc values in MSA study are

A. R&R<=10%, ndc>=5 B. R&R=30%, ndc>=1 C. R&R>30%, ndc=0.5

16. Are the process sequences same in PFC, PFMEA & CP?

A. Yes B. No C. None of them

17. Is, Final inspection, PDQA & packaging processes which are mentioned in PFC, required to
consider in PFMEA & CP or not?

A. Yes B. No C. None of them

18. Is all the measuring instruments mentioned in Control Plan to be considered in checking aids also?

A. Yes B. No C. None of them

19. Is all the measuring instruments mentioned in checking aids to have valid calibration or not?
A. Yes B. No C. None of them

20. Is all the measuring instruments mentioned in checking aids to have valid MSA?
A. Yes B. No C. None of them

21. Meaning of qualified laboratory documents?


A. Test report from NABL certified laboratory B. NABL Certified lab scope. C. None of them

22. What action if SPC not meeting Pp/Cp and PpK/CpK requirement?
A. Process improvement B. 100% inspection C. Both A & B

23. Part criteria of MSA performance?


A. All part should be within specification limit B. All part should be out of specification
C. Lower and higher specification within specification and without specification part to be used MSA
24. Part criteria of MSA performance?
A. All part should be within specification limit B. All part should be out of specification
C. Lower and higher specification within specification and without specification part to be used MSA

25. Why IMDS required?


A. It is declaration of what material used in Part B. It is declaration actual result of used material
C. Both A & B
Score:- 5 per Question, Total Questions :- 25, Total Score :- 125 (To be conclude through percentage)

Examinar:-

Date:-
Name of participant:-
Department:-
Name of Company:-

BEFORE TRAINING

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2. a b c d e 10. a b c d e
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3. a b c d e 11. a b c d e
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4. a b c d e 12. a b c d e
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6. a b c d e 14. a b c d e

7. a b c d e 15. a b c d e

8. a b c d e 16. a b c d e

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AFTER TRAINING

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3. a b c d e
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4. a b c d e
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7. a b c d e
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