Sei sulla pagina 1di 6

Component Identifiers (CID¹) Component Location RENR9599-02

Module Identifier (MID²) Component


Schematic Machine
Component
Schematic Machine
Location Location Location Location October 2008
Engine Control System Alarm - Travel B - 12 7 Sensor - Injection Actuation Pressure A - 16 42
(MID No. 036) Alternator G-16 23 Sensor - Intake Manifold Air Temperature B - 16 31
CID Component Assembly - Block H-3 2 Sensor - Pressure OLWD D-6 12
0001 Injector Cylinder #1 Battery - Rear H-6 4 Sensor - Primary Engine Speed Timing B - 16 27
0002 Injector Cylinder #2
1 Battery - Rear H-6 4 Sensor - Pump 1 Pressure B - 14 H
0003 Injector Cylinder #3
13 Battery - Rear H-6 4 Sensor - Pump 2 Pressure B - 14 H
3

RENR9599-02 VOL 1 of 3
4 Battery - Rear H-6 4 Sensor - Secondary Engine Speed Timing B - 16 28
0004 Injector Cylinder #4 2 G
Breaker - Alternator I-2 2 Sensor - Squeeze Pressure C-8 12
0005 Injector Cylinder #5
Breaker - Heater H-2 2 Sensor - Turbo Outlet Pressue B - 16 30
0006 Injector Cylinder #6
Breaker - Main H-2 2 Sensor - Water Seperator Level K - 12 3
0041 Sensor Supply Voltage
Control - Engine H-18 25 Solenoid -1 Way / 2 Way Change C-8 12
0042 Injector Actuation Valve Control - Gateway K-16 1 Solenoid - Ether K-11 13
0091 Throttle Position Sensor Control - Machine G-2 1 Solenoid - Fine Swing C-6 12

(Dimensions: 48 inches x 35 inches)


0094 Fuel Pressure Sensor Diode - Start Relay I-3 2 Solenoid - Flow Limit A -14 H
0100 Engine Oil Pressure Sensor Ground - ECM Mount I-16 1 Solenoid - Heavy Lift F-6 5
0110 Engine Coolant Temperature Sensor 14 Ground - Frame 1 G-11 14 Solenoid - Hydraulic Lock G-6 5
0164 Injector Actuation Pressure Sensor
50 Ground - Frame 2 F-15 15 Solenoid - IAPCV A - 16 41
Ground - Frame 3 G-17 21 Solenoid - Injector Cylinder #1 D - 15 35
0168 Electrical System Voltage
33 Ground - Frame 4 A-8 9 Solenoid - Injector Cylinder #2 D - 14 36
0172 Intake Manifold Air Temp Sensor
Ground - Frame 5 1 H-3 2 Solenoid - Injector Cylinder #3 D - 14 37
0174 Engine Temperature Sensor
Ground - Frame 5 2 K - 18 1 Solenoid - Injector Cylinder #4 D - 14 38
0190 Engine Speed/timing Sensor. 5 Ground - Frame 6 H-6 4 Solenoid - Injector Cylinder #5 D - 14 39
0253 Personality Module Mismatch Heater - Air (Glow Plug) A - 16 49 Solenoid - Injector Cylinder #6 D - 13 40
0261 Engine Timing Calibration Horn - Forward Warning LH (Low) B-6 12 Solenoid - Power Shift Pressure A -14 H
0262 5 Volt Dc Sensor Power Supply 34 Horn - Forward Warning LH (High) B-6 12 Solenoid - Quick Coupler High E-6 12
0268 Check Programmable Parameters Indicator - Air Cleaner K - 11 13 Solenoid - Quick Coupler Low E-6 12
12 Indicator - Hydraulic Oil Filter A-11 E Solenoid - Radiator Fan Speed Cont. A -14 H
0274 Atmospheric Pressure Sensor
H 15

330D & 336D Excavator


0286 Low Oil Pressure Lamp Lamp - Boom LH B-6 33 Solenoid - Relief 1 C-8 12
Lamp - Boom RH B-6 34 Solenoid - Relief 1 Check C-8 12
0342 Secondary Engine Speed/timing Sensor
Lamp - Chassis A-6 6 Solenoid - Relief 2 C-8 12
0617 Inlet Air Heater Relay 11 10

Electrical System
Motor - AC Condenser Fan J-11 50 Solenoid - Relief 2 Check C-8 12
1639 Machine Security System Motor - Starter G-17 22 Solenoid - Reversing Fan Change G-8 H
1785 Intake Manifold Pressure Sensor
E
Motor - Washer G-3 2 Solenoid - Stem 1 Extend A-12, B-12 H
2417 Ether Injection Control Solenoid Motor - Washer Lower G-3 2 Solenoid - Stem 1 Retract A-12, B-12 H
9 Motor - Priming Fuel Pump L-12 3 Solenoid - Stem 2 Extend A-12 H
Machine Control System
(MID No. 039) 7 Receptacle - Jump Start H-6 4 Solenoid - Stem 2 Retract A-12 H GGE1-UP HAS1-UP WET1-UP LRM1-UP
Relay - Air Heater A-16 16 Solenoid - Stem 3 Extend A-12 H
CID Component
Relay - Start H-3 2 Solenoid - Stem 3 Retract A-12 H
JBF1-UP RAS1-UP THJ1-UP DTS1-UP
0041 Sensor Supply Voltage 6
0096 Fuel Level Sensor
Resistor - AC Condenser
Resistor - Can 1
J-11
C-3
50
2
Solenoid - Swing Brake
Solenoid - Travel Speed
G-6
G-6
5
5
T2Y1-UP KDJ1-UP ERN1-UP MYP1-UP
0110 Engine Coolant Temperature Sensor Resistor - Can 2 C-3 2 Solenoid - Travel Straight G-6 5
0167 Alternator Charging Voltage Sensor Sender - Hydraulic Temperature A-11 E Switch - Coolant Level K - 12 3
0168 Electrical System Voltage Sensor - Ambient Temperature K-12 3 Switch - Disconnect H-3 2
0171 Ambient Air Temperature Sensor Sensor - Atmospheric Pressure A-16 32 Switch - Engine Oil Level G - 17 18
0190 Engine Speed/timing Sensor Sensor - Engine Coolant Temperature B-16 29 Switch - Fuel Pressure L - 12 3

36 Page,
Sensor - Engine Oil Pressure A-16 26 Switch - Hydraulic Oil Level B - 11 11
0246 Can Data Link
Sensor - Engine Speed Pickup G-17 20 Switch - Priming Pump L-12 3
0247 J1939 Data Link.
Sensor - Fuel Level B-10 10 Switch - Disconnect H-3 2
0248 Cat Data Link
Sensor - Fuel Pressure K-12 3 Switch - Pressure Fuel L-12 3
0254 Electronic Control Module Sensor - Fuel Temperature L-12 3 Switch - Refueling A-12 5
0262 5 Volt Dc Sensor Power Supply Machine locations are repeated for components located close together.
0271 Action Alarm E = Located around hydraulic oil tank.
0362 Radiator Fan Speed Solenoid G =Located under operator's platform
0374 Swing Brake Solenoid H = Located inside of pump compartment
0544 Engine Cooling Fan Speed Sensor.
0581 Power Shift Pressure Solenoid
0586 Engine Speed Dial Switch
0588 Monitoring System Display
0598 Travel Speed Solenoid Valve
0600 Hydraulic Oil Temperature Sender
0735 Heavy Lift Solenoid Valve Connector Location
1130 Left Side Attachment Pedal Sensor Schematic Machine
33 Connector Number
1160 Hydraulic Lock Solenoid Location Location
1178 Boom Overload Pressure Sensor CONN 1 I - 18 1
1522 Relief Check Valve-2 Solenoid 34 Volume 1 of 3: Engine and Chassis
CONN 2 J-17 1
1523 Relief Check Valve-1 Solenoid
1525 Travel Straight Solenoid CONN 3 J-17 1
1590 Main Pump Flow Limitation Pressure Solenoid CONN 4 J-17 1
1593 Attachment Valve #1 Extend Pressure Solenoid © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
E 1 CONN 5 C-16 25
1594 Attachment Valve #2 Extend Pressure Solenoid
5
1595 Attachment Valve #3 Extend Pressure Solenoid 50 CONN 6 L-15 2
1596 Attachment Valve #1 Retract Pressure Solenoid CONN 7 J-9 2
1597 Attachment Valve #2 Retract Pressure Solenoid 15 11
1598 Attachment Valve #3 Retract Pressure Solenoid
H CONN 8 E-8 H
14 10 4
1609 Squeeze Pressure Sensor 12 CONN 9 E-8 H
13
1657 Left Joystick Thumbwheel CONN 10 F-8 H
1658 Right Joystick Thumbwheel
CONN 11 F-8 H
1665 Variable Relief Valve #1 Pressure Solenoid 2 9
1666 Variable Relief Valve #2 Pressure Solenoid G CONN 12 C-7 12 Harness And Wire Electrical Schematic Symbols
3
1931 Auxiliary Circuit Flow Combining Solenoids CONN 13 C-7 33
2265 Hydraulic Pump 1 Outlet Pressure Sensor 7 6 Symbols
CONN 14 B-7 12
2266 Hydraulic Pump 2 Outlet Pressure Sensor
2280 The Travel Alarm Relay CONN 15 A-6 5
2300 Switch Panel CONN 16 A-6 5 T

Product Link Radio CONN 17 A-4 5 Pressure Temperature Level Flow Circuit Breaker
(MID No. 122 ) Symbol Symbol Symbol Symbol Symbol
CID Component
CONN 18 A-4 5
0168 Electrical System Voltage CONN 19 L-1 4 Symbols and Definitions
0254 Electronic Control Module
CONN 20 J-1 4 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0269 Sensor Power Supply
CONN 21 J-1 4 through it.
1251 Alternator R-terminal Signal
¹ The CID is a diagnostic code that indicates which circuit is faulty. CONN 22 J-1 4 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
² The MID is a diagnostic code that indicates which electronic control module circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 23 I-1 1
diagnosed the fault.
CONN 24 I-1 1 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 25 H-1 G No circle indicates that the wire cannot be disconnected from the component.
Failure Mode Identifiers (FMI)¹ CONN 53 F-15 48 Ground (Wired): This indicates that the component is connected to a grounded wire. The
FMI No. Failure Description
CONN 54 B-10 10 grounded wire is fastened to the machine.
0 Data valid but above normal operational range.
1 Data valid but below normal operational range. The connectors shown in this chart are for harness to harness connectors. Ground (Case): This indicates that the component does not have a wire connected to ground.
2 Data erratic, intermittent, or incorrect. Connectors that join a harness to a component are generally located at or near It is grounded by being fastened to the machine.
3 Voltage above normal or shorted high. the component. See the Component Location Chart.

Machine Harness Connector And Component Locations


4 Voltage below normal or shorted low. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
5 Current below normal or open circuit. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
6 Current above normal or grounded circuit.
Sender: A component that is used with a temperature or pressure gauge. The sender
7 Mechanical system not responding properly.
Wire Description measures the temperature or pressure. Its resistance changes to give an indication to
8 Abnormal frequency, pulse width, or period. Wire # Wire Color Description Wire # Wire Color Description
T
the gauge of the temperature or pressure.
9 Abnormal update. Power Circuits Control Circuits Continued
10 Abnormal rate of change. 101 RD Bat (+) 780 PU ATCH Quick Coupler Disengage Solenoid Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
103 RD Dome Lamp/Memory 788 YL Engine Speed Pickup It has a coil that makes an electromagnet when current flows through it. The
11 Failure mode not identifiable.
105 RD Key Sw 789 RD Hyd Lock Diode electromagnet can open or close the switch part of the relay.
12 Bad device or component. 108 RD Air Heater Relay 892 BR Cat Data Link -
13 Out of calibration. 109 RD Alternator Output (+) Term. 893 GN Cat Data Link +
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
14 Parameter failures. 112 PU Main Power Relay Output 994 GY Engine Oil Pressure Sensor
113 OR Switch Panel Radio 995 BU Engine Coolant Temperature
coil that makes an electromagnet when current flows through it. The electromagnet
15 Parameter failures. can open or close a valve or move a piece of metal that can do work.
114 RD Horn 998 BR Throttle Return (pin 29)
16 Parameter not available.
115 RD Cab Lamp Relay A751 YL Fuel Temperature Sensor
17 Module not responding. 118 GY Wiper Control A755 PK Throttle Position Switch 1 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
18 Sensor supply fault. 120 YL ATCH 12V/7A Converter 1 A756 BU Throttle Position Switch 2 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
19 Condition not met. 123 WH ATCH Seat Heater Sw A757 GY Throttle Position Switch 3 that make electromagnet when current flows through them. It also has an internal switch that places
124 GN A/C A758 BR Throttle Position Switch 4 the latch coil circuit open at the time the coil latches.
20 Parameter failures.
125 RD A/C Condenser Fan A760 GY Electronic Pump Control Throttle +5v
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 127
129
OR
BU
Air Suspension
Cigar Lighter
A762
A768
PU
BU
Fan Speed Sensor + (Eng)
Power Shift Pressure Solenoid
Harness and Wire Symbols
130 RD Engine ECM A769 GY Power Shift Pressure Solenoid
135 BU 12V - 10A Converter / 12V - 7A Skt A770 PK Backup EPR Valve Sw 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
Event Codes 139 OR Radio Converter 24V Switched In A893 OR Fuel Sw To Fuel Priming Pump Relay 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
141 RD Aux Ckt 2 C987 RD Inlet Air Heater
Engine Control 142 RD Aux Ckt 3 C991 PK Fuel Pressure Sensor Harness Identification Letter(s):
Event Code Condition 143 BR Smart Boom E963 BK Primary Engine Speed / Timing Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
147 PU ATCH Universal Quick Coupler E964 WH Primary Eng Spd Timing Snsr Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
E096 High Fuel Pressure for "Connector" and the number indicates which
149 RD Boom Lamp Relay E965 BU Secondary Eng Spd / Timing
E162 High Boost Pressure connector in the harness. (C1, C2, C3, .....)
152 BU Lower Wiper / Washer E966 YL Secondary Eng Spd / Timing Part Number for
154 RD Neutral Start Relay E997 RD Hydraulic Lock Solenoid C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
E198 Low Fuel Pressure Connector Recepticle
160 PU Chassis Lamp F716 WH Secondary Shutdown Sw 130-6795 130-6795 111-7898 3E-5179
E265 User Defined Shutdown
165 YL Caution Lamp (for Crane) F773 OR Backup Governor Acel 325-AG135 PK-14 1 5A
E360 Low Engine Oil Pressure 168 RD Refueling Pump F774 WH Backup Governor Decel Pin Socket
Receptacle Fuse
E361 High Engine Coolant Temperature 169 PK Backup EPR Valve SW / Backup Res F889 WH Throttle Position Feedback (Backup Switch)
Pin or Socket (5 Amps)
172 RD Product Link G723 YL Heavy Lift Solenoid Valve Single Wire 9X-1123
Number
E362 Engine Overspeed 175 RD A/C Blower G826 BR Analog Power +5V Connector
Component
E363 High Fuel Temperature 177 RD Main Breaker G827 BU Analog Return Plug Part Number

E390 Fuel Filter Restriction


179 BU ATCH 12V/7A Converter 2 G828 WH Fuel Pressure Sensor +5v Harness identification code: 2 200-L32 BK-14
180 GN Aux Ckt 1 G829 GN Fuel Pressure Sensor Ground This example indicates wire
135 in harness "AG".
E539 High Intake Manifold Air Temperature 184 RD Machine ECM G833 PK Engine Coolant Temp Sensor Common Ground Circuit Identification
Connection Number Wire Color Wire Gauge
189 RD Neutral Start Limit Switch G849 BR Injector Action Pressure Sensor
199 OR ATCH Beacon Relay G850 BU Air Inlet Heater Return
Ground Circuits G854 PK IAPCV
200 BK Main Chassis Gnd G855 PU IAPCV Return
210 BK Converter Output (24/12 Volt) G856 WH Timing Calibration Probe
229 BK Bat (-) G857 YL Timing Calibration Probe
235 BK Electronic Pump Ctrl Ground G973 OR Boom Raise Press Sw To Crush Press Sw
A209 BK Machine Ctrl Ground G976 BU ATCH Water Separator Sensor
Basic Machine Circuits H704 PK Reversing Fan Solenoid
304 WH Starter Relay No. 1 Output H746 YL Radiator Fan Control Sol +
306 GN Starter Relay Coil H747 BR Radiator Fan Control Sol -
307 OR Key Sw To Neutral Start Sw H792 BR ATCH Boom Up Down Pressure Switch
308 YL Main Power Relay Coil K843 GN Right Hand Handle Upper Switch
310 PU Start Aid Sw To Start Aid Solenoid K844 GY Left Hand Handle Upper Sw
Related Electrical Service Manuals 317 YL Start Aid Relay To Start Aid Solenoid K847 PU Right Hand Handle Fore Sw (for Smart Boom)
320 RD Horn Relay Coil To Sw K848 WH Left Hand Handle Fore Sw
Title Form Number
35 36 37 38 39 40
321 BR Backup Alarm Lamp Travel Alarm K849 YL ATCH Stem 1 Status
Alternator: 1855294 (DENSO HDB) SENR4130 322 GY Warning Horn (forward) K850 BR ATCH Stem 2 Status
Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860 323 WH Fuel Pump Power K851 BU ATCH Stem 3 Status
325 PK Fuel Pump Relay Cut Out K852 GN ATCH Stem 4 Status
2071556 326 RD ATCH Priming Pump Switch K856 PU ATCH Stem 1 Extend Solenoid
Consist: 6V5582 (DENSO F8.0) SENR4975 329 YL ATCH Fuel Pump To Sw K857 WH ATCH Stem 1 Retract Solenoid
331 OR Travel Alarm Relay K858 YL ATCH Stem 3 Extend Solenoid
Consist: 2071557 (DELCO 42 MT) SENR3581
365 YL Fuel Pump Relay To Switch K859 BR ATCH Stem 4 Extend Prv
Engine Control: RENR5089 Monitoring Circuits K860 BU ATCH Stem 1 Retract Solenoid
Machine Control: RENR9848 251 YL Can 1 + (Monitor and Sw Panel) K861 GN ATCH Stem 2 Retract Solenoid
252 YL CAN 2 + (J1939)(MSS) K862 GY ATCH Stem 3 Retract Solenoid
Product Link Radio: RENR7911
48 261 GN Can 1 - (Monitor and Sw Panel) K863 OR ATCH Stem 4 Control Valve B
262 GN CAN 2 - (J1939)(MSS) K864 PK ATCH Relief Valve 1
403 GN Alternator (R) Term K865 PU ATCH Relief Valve 2
23 405 GY Low Oil Press Output K866 WH ATCH 1 way / 2 way Control Valve
410 WH Monitor Action Alarm K868 BR ATCH Stem 2 Extend Solenoid
412 BU Monitor Coolant Level K869 BU ATCH Stem 3 Extend Solenoid
16
23 430 BU Air Filter Switch K871 WH Pump Flow Combine Solenoid
42
487 OR Hyd Oil Flow Sw (Capsule Filter Switch) K876 BR ATCH Relief 1 Check Solenoid
49
491 PK Hyd Oil Temp Sensor K877 BU ATCH Relief 2 Check Solenoid
495 GN Fuel Level Signal K904 GN Pump Pressure Sensor 1
41 496 WH Monitor Hyd Oil Level K906 GN Swing Brake Solenoid Signal
C468 BU Engine Oil Level K907 BU Swing Brake Solenoid +b
E472 GN ATCH 12v Sensor Supply L885 BU Optional Rocker Switch
E473 GY ATCH Joystick Thumbwheel RH L886 BU Optional Settings Switch
FWD 42
25 20 E474 OR ATCH Joystick Thumbwheel LH L968 OR Electronic Pump Control Ps Valve ( )
E480 PK Overload Warning Cancel Switch L969 WH Electronic Pump Control Ps Valve (+)
TOP VIEW 27
H446 PK Boom Cylinder Head Pressure Sensor L972 BU One Touch Low Idle Switch
Off Machine Switch Specification 28 H473 BR Travel Straight Pressure Switch L973 GN Fine Swing Control Relay To Solenoid Valve
Part No. Function Actuate Deactuate Contact Position H474 GN Travel Right Pressure Switch L976 GN Excavator Fuel Pump Switch
490 ± 49 Kpa 290 Kpa min H475 BU Travel Left Pressure Switch M736 BU Backup EPR Valve Sw
167-3466 ATCH Boom Down Pressure Switch Normally Open H476 WH Joystick Pressure Switch M737 WH Front Flow Limit Valve Solenoid
(71 ± 7.1 psi) (42 psi min)
Accessory Circuits M739 YL ATCH Relief Solenoid Return 2
202-9002 ATCH Boom Up Down Pressure Switch 13780 Kpa max 10335 ± 889 Kpa Normally Closed
(1999 psi max) (1499 ± 129 psi) 500 BR Upper Window to Under Window Switch M740 PK Travel Straight Solenoid
103.4 ± 13.8 Kpa 69 Kpa min 501 GN Wiper - Front (Low) M743 GN ATCH Boom Float Disable Relay
212-2768 Fuel Pressure Switch Normally Closed 506 PU Washer - Front M744 WH ATCH Smart Boom Select Switch Pin 2
(15 ± 2 psi) (10 psi min) 22
508 PU Radio Speaker Right M745 BU ATCH Smart Boom Up Down Relay
509 WH Radio Speaker Right (common) M746 YL ATCH Smart Boom Select Switch Pin 1
18 511 BR Radio Speaker Left M747 BU ATCH Smart Boom Select Switch Pin 3
512 GN Radio Speaker Left (common) M748 OR ATCH Smart Boom Down Relay
30 514 PU A/C Condenser Fan Motor +B M749 PK ATCH Boom Check Solenoid 2
32 530 OR Washer Right M906 BU ATCH Squeeze Press Sensor
578 BU Washer Aux N707 PU Fuel Differential Pressure SW Return
590 GY Wiper Sw To Intermittent Module 3 N789 BU Ambient Temp Sensor
41 31 21 592 BU DC/DC 12v Switched Out N793 GN Foot Pedal Sw
A513 RD DC/DC 12v Memory Out N794 GY Aux Pedal LH
29 A537 PK ATCH Seat Heater Switch N795 WH Aux Pedal RH
A579 OR Wiper Motor N957 PK RS 232 TXD
A580 BR Brake Wiper Motor N959 PK RS-232 PORT #3-RXD
A581 GN Wiper Motor Reverse N960 OR RS-232-RXD
Resistor, Sender and Solenoid Specifications 42 A582 PU Wiper Motor Stop N963 OR RS-232 PORT #3-TXD
Part No. Component Description Resistance (Ohms)¹ A584 BU Front Window Limit Sw To Wiper Control N970 YL RS-232-DTR
4I-5394 Sender: Hyd Temp 6134 - 7496 RT SIDE VIEW A586 OR Wiper Sw To Wiper Control N973 BR RS-232-DCD

ATCH - Reversing Fan Change


LEFT SIDE VIEW A588 GN ATCH QC Hyd Lock On Relay N979 GN RS-232-GND
C506 WH A/C Condenser Fan Motor Signal N981 GN RS-232 PORT #3-GND
ATCH - Quick Coupler High C560 OR Aux Speaker + R725 WH 2ND Filter Sw
ATCH - Quick Coupler Low C566 PK Aux Speaker R746 PK Intake Air Manifold
121-1491 Solenoid: Travel Start 32.0 ± 3.2 C569 YL Second DC/DC Converter 12V Switched Out R747 GY Atmospheric Pressure
Travel Speed 27
E554 PK A/C Compressor Clutch Solenoid T725 WH Differential Fuel Pressure SW
Swing Brake
E562 PU ATCH QC Hyd Lock Priority Relay T776 RD ATCH Priming Pump Relay
Hyd Lock 28
E564 PK ATCH QC Hyd Lock On Relay T788 GN ATCH Fuel Priming Pump
Empty 83.5 ± 1.5 E565 BU ATCH Universal QC Sw T858 GY Injector 1&2 HS
26
163-6700 Sender: Fuel Level Half 33.8 ± 2.0 Lighting Circuits T859 WH Injector 3&4 HS
Full 8.0 ± 1
603 PK ATCH Rotary Beacon T860 OR Injector 5&6 HS
171-0188 Solenoid: ATCH - Flow Limit 11.7 ± 1.2
607 PK ATCH Fine Swing Control Switch T901 YL Mss Exciter Coil In
Can 1 Data Link 615 YL Cab Flood Lamp Relay T902 PK Mss Exciter Coil Out
174-3016 Resistor: 120 ± 10%
Can 2 Data Link
616 BU Boom Flood Lamp Relay T957 PU Injector 1 LS
239-1134 Solenoid: ATCH - Ether 20 638 WH ATCH Beacon Relay T958 YL Injector 2 LS
645 RD Boom Lamp Relay T959 BR Injector 3 LS
¹ At room temperature unless otherwise noted.
646 RD Chassis Lamp Relay T960 BU Injector 4 LS
684 RD Cab Flood Lamp Diode T961 GN Injector 6 LS

LEFT SIDE VIEW


Engine Harness Connector And Component Locations A623

763
779
BU

BU
WH
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Straight Solenoid
ATCH Quick Coupler Engage Solenoid
T962
T967
X738
WH
YL
PK
Injector 5 LS
Pump Pressure Sensor 2
SP Filter Sw. To Control
RENR9599-02 VOL 1 of 3
(Dimensions: 48 inches x 35 inches)

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ATCH-PRIMING PUMP SW
1655970
GP-C2
1552267
A893-GP2 OR-16 A BK-18
C WH-18
PRODUCT LINK 326-GP1 RD-16 B RD-18
(NOTE AA) CONN 6 C-C19 C-C18
2434508 2305010
L70 L70
172-GN1 RD-18 1 1 172-C2 RD-18 L14 L14 C-C1

L L
308-GN3 YL-16 2 MATE GN-C1 2 308-C140 YL-16 1636637
403-GN4 GN-18 3 (PL321SR) 3 403-C141 GN-18 GP-C3
L66 L66 892-GN5 BR-18 4 (NOTE AA) 4 892-C143 BR-18 1552269 147-C72 PU-16 147-C72 PU-16 172-C2 RD-18 130-C1 RD-14 130-C1 RD-14 1
893-GN6 GN-18 5 5 893-C142 GN-18 T788-GP4 GN-16 1 MOTOR ATCH-PRIMING PUMP 172-C2 RD-18 172-C2 RD-18 310-C44 PU-16 147-C10 PU-16 172-C2 RD-18 2
235-GN2 BK-18 6 MATE GK-C1 6 235-C159 BK-18 NOTE E 200-GP5 BK-16 2 0000000 308-C140 YL-16 310-C44 PU-16 403-C14 GN-18 168-C51 RD-10 L973-C80 GN-16 3
NOTE E GN-C1 (PL121SR) 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 172-C2 RD-18 A588-C3 GN-18 4
2434508 (NOTE AA) CONN 6 403-C151 GN-18 412-C17 BU-18 430-C18 BU-18 184-C5 RD-14 5
C-C5 403-C14 GN-18 430-C18 BU-18 L3 L3 L3 514-C12 PU-16 251-C49 YL-18 308-C4 YL-16 6
1552269 403-C141 GN-18 514-C12 PU-16 780-C8 PU-16 252-C60 YL-18 184-C5 RD-14 7
A751-C144 YL-18 1 SIGNAL FUEL TEMP SENSOR 403-C141 GN-18 780-C8 PU-16 892-C48 BR-18 261-C50 GN-18 322-C6 GY-16 8
G833-C145 PK-18 2 GND 1978391 412-C17 BU-18 892-C48 BR-18 893-C47 GN-18 262-C61 GN-18 607-C7 PK-16 9
892-GN5 BR-18 430-C18 BU-18 893-C47 GN-18 L4 L4 L4 C506-C13 WH-16 308-C4 YL-16 780-C8 PU-16 10
893-GN6 GN-18 514-C12 PU-16 C506-C13 WH-16 G976-C32 BU-18 310-C44 PU-16 616-C9 BU-16 11
172-GN1 RD-18 C-C6 892-C143 BR-18 NOTE E G976-C32 BU-18 X738-C39 PK-18 317-C15 YL-18 147-C10 PU-16 12
13

L66
172-GN1 RD-18 1552269 892-C143 BR-18 X738-C39 PK-18 L5 147-C10 PU-16 321-C40 BR-18 E554-C11 PK-18
172-GN7 RD-18 T725-C146 WH-18 1 FUEL PRESS. SW 892-C48 BR-18 147-C10 PU-16 322-C6 GY-16 514-C12 PU-16 14
172-GN8 RD-18 GATEWAY ECM N707-C147 PU-18 2 2122768 NOTE E 892-C121 BR-18 308-C140 YL-16 147-C72 PU-16 403-C14 GN-18 C506-C13 WH-16 15
308-GN3 YL-16 2399954 892-C152 BR-18 403-C151 GN-18 L6 147-C73 PU-16 405-C16 GY-18 403-C14 GN-18 16
308-GN3 YL-16 GN-C2 (NOTE Y) 893-C142 GN-18 892-C121 BR-18 130-C1 RD-14 412-C17 BU-18 17
308-GN9 YL-16 1607690 C-C7 L12 L12 893-C142 GN-18 NOTE E 892-C152 BR-18 168-C51 RD-10 430-C18 BU-18 317-C15 YL-18 18
PROD LINK 2ND GENERATION RADIO 308-GN10 YL-16 1 3E3370 893-C47 GN-18 893-C116 GN-18 184-C5 RD-14 487-C19 OR-18 405-C16 GY-18 19
2639088 403-GN4 GN-18 2 G828-C148 WH-18 A OR-18 +5V FUEL PRESS. SENSOR 893-C116 GN-18 L11 893-C153 GN-18 251-C49 YL-18 491-C20 PK-18 412-C17 BU-18 20
(NOTE Y,Z) GK-C3 403-GN4 GN-18 3 G829-C149 GN-18 B YL-18 GND 2392396 893-C153 GN-18 A751-C144 YL-18 252-C60 YL-18 495-C22 GN-18 430-C18 BU-18 21
PROD LINK ANTENNA 1552252 403-GN11 GN-18 4 C991-C150 PK-18 C GN-18 SIGNAL A751-C144 YL-18 A760-C108 GY-18 261-C50 GN-18 496-C23 WH-18 487-C19 OR-18 22
2662861 BATT+ 1 172-GK1 RD-18 403-GN12 GN-18 NOTE E 5 A760-C108 GY-18 NOTE E C991-C150 PK-18 262-C61 GN-18 506-C45 PU-18 491-C20 PK-18 23
(NOTE Y,Z) GND 2 235-GK2 BK-18 235-GN2 BK-18 6 C506-C13 WH-16 G828-C148 WH-18 308-C4 YL-16 514-C12 PU-16 F716-C21 WH-18 24
KEY SWITCH ON 3 308-GK3 YL-16 235-GN2 BK-18 7 C991-C150 PK-18 G829-C149 GN-18 L8 317-C15 YL-18 578-C46 BU-16 495-C22 GN-18 25
ALT R-TERM 4 403-GK4 GN-18 235-GN13 BK-18 893-GN6 GN-18 8 CAT DATA LINK + G828-C148 WH-18 G833-C145 PK-18 321-C40 BR-18 607-C7 PK-16 496-C23 WH-18 26 CONN 19
RS-232-TXD 5 N957-GK5 PK-18 235-GN23 BK-18 892-GN5 BR-18 9 CAT DATA LINK - G829-C149 GN-18 H704-C202 PK-18 322-C6 GY-16 616-C9 BU-16 A755-C24 PK-18 27 MATE A-C16
6 235-GN14 BK-18 10 C-C11 G833-C145 PK-18 N707-C147 PU-18 L4 405-C16 GY-18 780-C8 PU-16 A756-C25 BU-18 28 SH2 E-12
SAT GPS RS-232-RXD 7 N960-GK6 OR-18 235-GN14 BK-18 11 L15 L15 1552269 COOLANT LEVEL SW G976-C32 BU-18 N789-C107 BU-18 487-C19 OR-18 892-C48 BR-18 A757-C26 GY-18 29
RS-232-GND 8 N979-GK9 GN-18 403-GN12 GN-18 12 412-C17 BU-18 1 2459206 N707-C147 PU-18 T725-C146 WH-18 491-C20 PK-18 L2 893-C47 GN-18 L1 A758-C27 BR-18 30
RS-232-DTR 9 N970-GK7 YL-18 308-GN10 YL-16 N957-GN15 PK-18 13 RS-232 PORT #1-TXD 235-C156 BK-18 2 N789-C107 BU-18 200-C161 BK-16 495-C22 GN-18 998-C71 BR-18 C468-C28 BU-18 31
L68

L4
RS-232-DCD 10 N973-GK8 BR-18 172-GN8 RD-18 14 T725-C146 WH-18 200-C162 BK-18 496-C23 WH-18 A588-C3 GN-18 E472-C29 GN-18 32

L8

L6
L5
11 N957-GN15 PK-18 15 200-C161 BK-16 235-C154 BK-18 506-C45 PU-18 A755-C24 PK-18 H476-C30 WH-18 33

K 12 N959-GN16 PK-18 16 200-C162 BK-18 235-C160 BK-16 578-C46 BU-16 A756-C25 BU-18 H473-C31 BR-18 34
K
L67
200-WM1 BK-16

N960-GN17 OR-18 17 L70 235-C154 BK-18 L968-C207 OR-18 607-C7 PK-16 A757-C26 GY-18 G976-C32 BU-18 35
SATELLITE ANTENNA 1 N963-GN18 OR-18 18 C-C12 C-C13 ATCH-WATER SEPARATOR LEVEL SNSR 235-C160 BK-16 K863-C204 OR-18 616-C9 BU-16 A758-C27 BR-18 L972-C33 BU-18 36
N970-GN19 YL-18 19 1552272 3E3376 1782345 K859-C205 BR-18 998-C71 BR-18 A768-C64 BU-18 H474-C34 GN-18 37
GPS ANTENNA 1 N973-GN20 BR-18 20 147-C72 PU-16 1 1 RD-18 8-32 VDC L968-C67 OR-18 A588-C3 GN-18 A769-C65 GY-18 H475-C35 BU-18 38

L15
L70

L16
L14

K859-C205 BR-18
K863-C204 OR-18

A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18

L968-C207 OR-18

A588-C167 GN-18

E997-C123 RD-18
21 39

RD-4
RD-4
N979-GN21 GN-18 235-C155 BK-18 2 2 BK-18 CHASSIS GND C-C9 C-C10 780-C8 PU-16 A755-C24 PK-18 C468-C28 BU-18 K849-C36 YL-18

L968-C67 OR-18
308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18

200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

A588-C88 GN-18

A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18

200-C163 BK-18
147-C73 PU-16
168-C51 RD-10
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

A588-C3 GN-18
A588-C3 GN-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
506-C45 PU-18
578-C46 BU-16

578-C46 BU-16
506-C45 PU-18
RD-4

WH-8
130-C1 RD-14

184-C5 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
N981-GN22 GN-18 N960-GN17 OR-18 22 RS-232 PORT #1-RXD G976-C32 BU-18 3 3 GN-18 OUTPUT 1 1552269 3E3364 H704-C202 PK-18 A756-C25 BU-18 C506-C13 WH-16 E997-C123 RD-18 40
N970-GN19 YL-18 23 RS-232 PORT #1-DTR 4 4 YL/BK-18 OUTPUT 2 310-C44 PU-16 1 1 PU-18 ATCH-ETHER SOL X738-C39 PK-18 A757-C26 GY-18 E472-C29 GN-18 K851-C37 BU-18 41
24 200-C162 BK-18 2 2 WH-18 2391134 K859-C205 BR-18 A758-C27 BR-18 E473-C55 GY-18 K852-C38 GN-18 42
L13

101-C139
109-C138
108-C136
304-C137
25 1 BU-18 PROBE SUPPLY K863-C204 OR-18 L4 A768-C64 BU-18 E474-C52 OR-18 X738-C39 PK-18 43
36 Page,

L68 L67 26 2 BU-18 PROBE SUPPLY L968-C67 OR-18 A769-C65 GY-18 E554-C11 PK-18 321-C40 BR-18 44

A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
27 L968-C207 OR-18 C468-C28 BU-18 E997-C123 RD-18 235-C41 BK-18 45

A893-GP2 OR-16
T788-GP4 GN-16

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

G976-C32 BU-18

235-C154 BK-18

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18

235-C157 BK-18

235-C155 BK-18
235-C156 BK-18

235-C158 BK-18

C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18
200-GP5 BK-16
200-GP3 BK-18

200-GP3 BK-18
326-GP1 RD-16

147-C72 PU-16
412-C17 BU-18

310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
172-C2 RD-18
28 C-C14 E472-C29 GN-18 F716-C21 WH-18 235-C42 BK-18 46
29 7Y3967 L968-C206 OR-18 E473-C55 GY-18 F773-C69 OR-18 235-C43 BK-18 47
GND-FR 5 2 MATE C-C18 N973-GN20 BR-18 30 RS-232 PORT #1-CDC AMBIENT TEMP SENSOR 430-C18 BU-18 1 E474-C52 OR-18 F774-C70 WH-18 310-C44 PU-16 48
(PL121SR)(NOTE AA) N979-GN21 GN-18 31 RS-232 PORT #1-GND C-C16 1078618 L16 C-C15 E554-C11 PK-18 F889-C68 WH-18 506-C45 PU-18 49
32 1552267 7Y3966 AIR CLEANER INDICATOR WIRE GROUP COLOR DESCRIPTIONS E997-C123 RD-18 G976-C32 BU-18 578-C46 BU-16 50
GK-C1 CONN 2 GN-C3 33 A760-C108 GY-18 A +B 235-C158 BK-18 1 2552966 F716-C21 WH-18 H473-C31 BR-18 893-C47 GN-18 51
2434508 2305010 34 CAN LOW 235-C154 BK-18 B GND F773-C69 OR-18 H474-C34 GN-18 892-C48 BR-18 52
172-GK1 RD-18 1 172-GN8 RD-18 35 N789-C107 BU-18 C SIGNAL GROUND CIRCUIT F774-C70 WH-18 H475-C35 BU-18 251-C49 YL-18 53

L7
308-GK3 YL-16 2 308-GN10 YL-16 36 C-C23 C-C22 F889-C68 WH-18 H476-C30 WH-18 261-C50 GN-18 54
403-GK4 GN-18 3 403-GN12 GN-18 37 C-C8 2434505 2304011 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF H473-C31 BR-18 K843-C56 GN-18 NOTE E
4 38 1552267 1 780-C8 PU-16 H474-C34 GN-18 K844-C53 GY-18 NOTE E C-C2
5 39 514-C12 PU-16 A +B 2 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON H475-C35 BU-18 K847-C57 PU-18 1343295 CONN 20
L68 L67
235-GK2 BK-18 6 235-GN14 BK-18 40 L16 C506-C13 WH-16 B SIGNAL A C CONDENSER FAN MOTOR H476-C30 WH-18 K848-C54 WH-18 168-C51 RD-10 1 MATE A-C29
41 200-C161 BK-16 C GND 2457910 STARTING CIRCUIT K843-C56 GN-18 K849-C36 YL-18 SH2 D-12

L69

A588-C167 GN-18
A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

A760-C108 GY-18

E997-C123 RD-18

H704-C202 PK-18

N789-C107 BU-18

K859-C205 BR-18
K863-C204 OR-18
C-C21 C-C20 C-C3

L71

L12
N960-GK6 OR-18 1
N960-GN17 OR-18 42 CAN SHIELD K844-C53 GY-18 K851-C37 BU-18

308-C140 YL-16

403-C151 GN-18

892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

K906-C62 GN-18
L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C154 BK-18
235-C160 BK-16

892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18

L968-C67 OR-18
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

304-C137 WH-8

L6

L5
130-C1 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

184-C5 RD-14
N957-GK5 PK-18 2
N957-GN15 PK-18 43 2434505 2304011 START AID CIRCUIT K847-C57 PU-18 K852-C38 GN-18 2434510
N979-GK9 GN-18 3
N979-GN21 GN-18 44 1 X738-C39 PK-18 K848-C54 WH-18 K906-C62 GN-18 E474-C52 OR-18 1
N970-GK7 YL-18 4
N970-GN19 YL-18 45 SWG1 2 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT K849-C36 YL-18 K907-C63 BU-18 K844-C53 GY-18 2
N973-GK8 BR-18 5
N973-GN20 BR-18 46 SWG2 L71 L12 L12 L12 K851-C37 BU-18 L968-C207 OR-18 K848-C54 WH-18 3
6 47 SWG3 MONITOR CIRCUIT K852-C38 GN-18 L969-C66 WH-18 E473-C55 GY-18 4
GK-C2 GN-C4 48 AR-C1 C-C70 C-C69 L13 K906-C62 GN-18 L972-C33 BU-18 K843-C56 GN-18 5 CONN 21
2305010 CONN 3 2434508 49 2434505 2434505 2304011 ENGINE CONTROL CIRCUIT K907-C63 BU-18 L973-C80 GN-16 K847-C57 PU-18 6 MATE A-C1

J J
MATE GL-C1 50 CAN HIGH 1 1 L968-C207 OR-18 N793-C86 GN-18 N793-C86 GN-18 7 SH2 C-12
(PL121SR)(NOTE AA) 51 H704-AR1 PK-18 2 CONN 7 2 H704-C202 PK-18 HEATER AND AIR CONDITIONER CIRCUIT L969-C66 WH-18 N794-C58 GY-18 N794-C58 GY-18 8
172-GN7 RD-18 52 UNSWITCHED POWER L972-C33 BU-18 N795-C59 WH-18 N795-C59 WH-18 9
53 TURN SIGNAL / WIPER WASHER CIRCUIT L973-C80 GN-16 X738-C39 PK-18 252-C60 YL-18 10
403-GN11 GN-18 54 ALTERNATOR R-TERM C-C72 C-C71 N793-C86 GN-18 235-C41 BK-18 262-C61 GN-18 11
55 SWG4 2434506 2304013 MISC CONTROL CIRCUIT 2 N794-C58 GY-18 235-C42 BK-18 12
56 1 K863-C204 OR-18 N795-C59 WH-18 235-C43 BK-18 NOTE E

L10
L9
MATE GK-C2 57 2 K859-C205 BR-18 CAT DATA LINK 235-C41 BK-18 C-C4
(PL121SR)(NOTE AA) 58 3 L968-C206 OR-18 235-C42 BK-18 2304009
59 RS-232 / RS-485 DATA LINK 235-C43 BK-18 K906-C62 GN-18 1
GL-C1 GN-C5 60 K907-C63 BU-18 2
2434508 2305010 61 CAN DATA LINK A A768-C64 BU-18 3
N960-GL2 OR-18 1 N963-GN18 OR-18 N963-GN18 OR-18 62 RS-232 PORT #3-TXD L9 L9 L9 L10 A769-C65 GY-18 4
N957-GL1 PK-18 2 N959-GN16 PK-18 N959-GN16 PK-18 63 RS-232 PORT #3-RXD CAN DATA LINK B L969-C66 WH-18 5 CONN 22
N979-GL3 GN-18 3 N981-GN22 GN-18 N981-GN22 GN-18 64 RS-232 PORT #3-GND L968-C207 OR-18 6 MATE A-C41
4 235-GN13 BK-18 65 GROUND L20 L20 L20 L20 F889-C68 WH-18 7 SH2 C-12
5
6
66
67
OTHER COLOR DESCRIPTIONS F773-C69 OR-18
F774-C70 WH-18
8
9
68 SENSOR SUPPLY +8V 998-C71 BR-18 10
N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

CONN 4 69 SENSOR SUPPLY RETURN HIGHWAYS 11


308-GN9 YL-16 70 KEY SWITCH ON 12
BODY GND

235-GN23 BK-18 GP-C1


2434507
L69 L69 L69 L69 L69 326-GP1 RD-16 1 CONN 23
A893-GP2 OR-16 2 MATE GR-C1
T788-GP4 GN-16 3 SH3 E-12
GL-C2 200-GP3 BK-18 4
8T8732
CONN 1
B
C
A

GL-C3 GND-ECM MOUNT


8T8731 L72 L72 L72 L72

I I

H704-AR1 PK-18
SERIAL SERVICE L155 L155 L155 L155
CONNECTOR

PRODUCT LINK BREAK POINT 1 BREAKER BOX


(NOTE AA) SH2 B-12
A-C9 START RELAY DIODE
1552269 1974385
L71

306-A3 GN-16 1
200-A18 BK-18 2

L6
K-C1
2434507
A-C21 H792-K1 BR-18 1 CONN 24
101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269 M745-K2 GY-18 2 MATE J-C1
L72
306-A2 GN-16 1 M748-K3 BR-18 3 SH3 E-12
101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CR1 RD-00 200-A30 BK-18 2 109-CL1 RD-4 80A 200-K4 BK-18 4

L175

L157
101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 ALT BREAKER BUS-BAR
POS NEG POS NEG 1712210 2382279
200-A30 BK-18

L9

L20
200-A18 BK-18
BATTERY REAR BATTERY FRONT 306-A2 GN-16 START RELAY GU-C1
ENGINE 3T5760 3T5760 306-A3 GN-16 1251302 2434507
C-C64 306-A20 GN-16 177-WE1 RD-6 80A 780-GU1 PU-16 1 CONN 25
2304011 200-A85 BK-16 L155 779-GU2 WH-16 2 MATE GT-C6
C9 TIER III ADEM IV A C COMPRESSOR CLUTCH SOL 1 E554-C11 PK-18 A588-C167 GN-18 177-A71 RD-6 MAIN BREAKER A588-GU3 GN-18 3 SH3 D-12
A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

F889-C129 WH-18
G973-C201 OR-18
H446-C119 PK-18

K850-C120 BR-18

K904-C117 GN-18
M739-C134 YL-18
M739-C135 YL-18
M906-C111 BU-18
T967-C118 YL-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18

101-CJ1 RD-4
2267475 C-C58 1712210 200-GU4 BK-18 4
403-C151 GN-18

892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

K906-C62 GN-18
L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C168 YL-16
308-C140 YL-16

308-C113 YL-16

A762-C87 PU-18
G723-C92 YL-18

H746-C76 YL-18
H747-C85 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M737-C77 WH-18

M740-C74 PK-18

235-C166 BK-14
2597243 2 200-C191 BK-18
168-C51 RD-10
317-C15 YL-18
321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
763-C75 BU-18
788-C81 YL-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

308-C4 YL-16
1607689 101-CR1 RD-00 177-A71 RD-6
1 108-C136 RD-4 108-CM1 RD-4

L5
ANALOG SENSOR POWER 2 ATCH-JUMP START RECEPTACLE
ANALOG SENSOR RETURN 3 101-CP1 RD-00 2G1830 L5 304-C137 WH-8 304-WC1 WH-8
THROTTLE POWER 4 P N (NOTE B)

H H

200-CE1 BK-00
THROTTLE RETURN 5 998-C71 BR-18 BLOCK GP 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A
6 L24 9W0742 109-CL1 RD-4
7 403-C151 GN-18 (NOTE B) 101-C139 RD-4 101-CJ1 RD-4 HEATER BREAKER
CAT DATA LINK + 8 893-C153 GN-18 ALTERNATOR R 2164970
CAT DATA LINK - 9 892-C152 BR-18 1855294 B+ 109-C138 RD-4 177-A71 RD-6 177-WE1 RD-6
10 NOTE E B-
11 108-C136 RD-4 (65A) 200-C190 BK-4 BLOCK AS
12 1211023 DEFINED GROUND POINTS AT THE MACHINE
13 L22 GND-FR 6
14 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
15 DISCONNECT SW

L21
1 FRAME LEFT SIDE REAR GND-FR 1

L155
L72
NOT AVAILABLE-USED ON J2 16 200-CE1 BK-00 200-CE1 BK-00 7N0719

L22
17 STARTER MOTOR 101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 200-CH1 BK-00 200-CH1 BK-00 2 FRAME ENGINE ROOM FRONT GND-FR 2
101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

18 2071556 PC 3 FRAME ENGINE ROOM REAR GND-FR 3


FUEL PUMP RELAY 19 2371962 (NOTE A) STRAP DISC-FRAME GND
20 317-C15 YL-18 POS NEG POS NEG 1321806 4 FRAME RIGHT SIDE FRONT GND-FR 4
21 304-C137 WH-8 BREAKER BOX 5 FRAME BREAKER BOX LOWER GND-FR 5 X
G S

235-GF23 BK-18
THROTTLE BACKUP (ACCEL) 22 F773-C69 OR-18

235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18

235-C192 BK-18
229-C182 BK-14

235-GF23 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

235-AR2 BK-18

235-AR2 BK-18
THROTTLE BACKUP (DECEL) 23 F774-C70 WH-18 101-C139 RD-4 ATCH-BATTERY REAR ATCH-BATTERY FRONT 6 FRAME BAT. ROOM JUMP START GND-FR 6
A588-C167 GN-18
A751-C144 YL-18

C991-C150 PK-18

F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18

K904-C117 GN-18

M739-C134 YL-18
M739-C135 YL-18
M906-C111 BU-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18

A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
SHARED WITH TDC CAL 24 3T5760 3T5760
403-C151 GN-18
E554-C11 PK-18

308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18

892-C152 BR-18
893-C153 GN-18

A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G723-C92 YL-18

H746-C76 YL-18
H747-C85 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K906-C62 GN-18
L973-C80 GN-16
M737-C77 WH-18

M740-C74 PK-18

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14
235-C160 BK-16
235-C166 BK-14
235-C154 BK-18
MTR BAT 101-CA1 RD-00 7 FRAME PLATFORM LOWER GND-FR 7
147-C73 PU-16
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

763-C75 BU-18
788-C81 YL-18

998-C71 BR-18

235-C43 BK-18

235-C41 BK-18
235-C42 BK-18
109-C138 RD-4

101-C139 RD-4
108-C136 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

SHARED WITH TDC CAL 25 101-CP1 RD-00 (NOTE A) (NOTE A) GND-FR 5 1


26 101-CF1 RD-00 8 PLATFORM REAR GND-PLATFORM
NOT AVAILABLE-USED ON J2 27 MOTOR 9 CAB RIGHT SIDE FRONT GND-CAB 1
LOW OIL PRESS. OUTPUT 28 405-C16 GY-18
29 10 CAB RIGHT SIDE REAR GND-CAB 2

L20

L10
30 C-C24

L6
PE 11 CAB TOP GND-CAB 3
31 STRAP ENG-FRAME GND L6 506-C45 PU-18 7T5957
32 1400860 578-C46 BU-16 L694 12 PL ECM MOUNT GND-ECM MOUNT
33 200-C165 BK-18 200-C165 BK-18 1 WASHER MOTOR
34 101-CF1 RD-00 200-C164 BK-18 506-C45 PU-18 2 MOTOR 7T8890
35 101-CP1 RD-00 200-C163 BK-18
36 101-CA1 RD-00 200-C163 BK-18
37 L694 C-C25
38 GND-FR 1 7T5957

L22
L24

G G
39 IDENT PART NO. SH LOC HARNESS AS. DESCRIPTION NOTE
40 AR-C2 C-C46 200-C164 BK-18 1 ATCH-LOWER WASHER MOTOR
41
C-C66 1552269 A 264-7095 2 E-12 PLATFORM
1552269 1552269 578-C46 BU-16 2 MOTOR 7T8890
42 1 788-C81 YL-18 H704-AR1 PK-18 H704-AR1 PK-18 1 ATCH-REVERSING FAN CHANGE SOL M740-C74 PK-18 1 TRAVEL STRAIGHT SOL C 275-6864 1 L-1 CHASSIS
43 L31 235-AR2 BK-18 235-AR2 BK-18 235-AR2 BK-18 2 1211491 235-C200 BK-18 2 1211491
44
2 A762-C87 PU-18 E 267-8073 1 B-7 HORN
WASHER TANK
L23

45 ENG SPEED PICKUP 1761931 F 275-8651 3 F-8 CAB


46 763-C75 BU-18 C-C47 1761932 (NOTE S)
47
GND-FR 3 4P5820 1552269 G 259-4877 2 C-6 CONSOLE RH
200-C191 BK-18 A588-C167 GN-18
+B 48 130-C179 RD-14 C-C65 101-C139 RD-4 G723-C92 YL-18 763-C75 BU-18 1 TRAVEL SPEED SOL C-C26 H 251-0580 2 F-5 CONSOLE LH
49 1552269 108-C136 RD-4 200-C190 BK-4 K906-C62 GN-18 235-C198 BK-18 2 1211491 1532630 84RE02 MACHINE ECM
50 L31 304-C137 WH-8 L25 L25 M740-C74 PK-18 (J2)(54 BROWN) 2218874 J 251-0614 3 E-12 BOOM FLOAT (CAB)
51 1 C468-C28 BU-18 L30 C-C48
2 235-C192 BK-18 788-C81 YL-18 L71 200-C171 BK-18 K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
+B 52 130-C180 RD-14 A762-C87 PU-18 235-C170 BK-18 1552269 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL

L155
+B 53 130-C181 RD-14 L

L25
C468-C28 BU-18 235-C170 BK-18 K906-C62 GN-18 1 SWING BRAKE SOL K863-C204 OR-18 2 ATT STEM-4 RETRACT PRV
54 235-C192 BK-18 235-C197 BK-18 235-C197 BK-18 2 1211491 763-C75 BU-18 3 TRAVEL SPEED SOL M 251-0543 2 B-4 KEY SW (CONSOLE RH)
55 ENG OIL LEVEL SW L151 235-C198 BK-18 L969-C66 WH-18 4 PS PRESS. PRV
N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C
L71

56 2130677 235-C203 BK-18 C-C49 K859-C205 BR-18 5 ATT STEM-4 EXTEND PRV
57 130-C1 RD-14 235-C203 BK-18 1552269 K859-C205 BR-18 K859-C205 BR-18 6 SPARE (STB) P 238-1587 1 C-7 LIGHTING (02) BOOM (SHORT) D
58 L33
308-C127 YL-16 235-C199 BK-18 A588-C167 GN-18 1 HYD LOCK SOL K863-C204 OR-18 K863-C204 OR-18 H746-C76 YL-18 7 VALIABLE FAN MOTOR PRV

200-GU10 BK-18

200-GU10 BK-18

A588-GU3 GN-18
L26

200-GU4 BK-18

779-GU2 WH-16
780-GU1 PU-16
USER DEFINED SHUTDOWN 59 F716-C21 WH-18 317-C15 YL-18 235-C200 BK-18 200-C171 BK-18 2 1211491 184-C5 RD-14 184-C5 RD-14 H704-C202 PK-18 8 REVERSE FAN SOL R --- - --- ---
60 405-C16 GY-18 251-C49 YL-18 184-C5 RD-14 M737-C77 WH-18 9 FLOW LIMIT PRESS. PRV T --- - --- ---
A588-C167 GN-18

A751-C144 YL-18

C991-C150 PK-18

F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18

K904-C117 GN-18
M739-C135 YL-18
T967-C118 YL-18
A209-C122 BK-18

G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18

M739-C134 YL-18
M906-C111 BU-18
A209-C124 BK-18
A209-C125 BK-18
-B 61 229-C183 BK-14 892-C152 BR-18 252-C60 YL-18 184-C105 RD-14 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL
200-GU10 BK-18

200-C191 BK-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18

200-C171 BK-18

K906-C62 GN-18
M740-C74 PK-18
235-C170 BK-18
G723-C92 YL-18

308-C127 YL-16

892-C152 BR-18
893-C153 GN-18

A762-C87 PU-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

235-C192 BK-18
229-C182 BK-14

308-C128 YL-18
A768-C64 BU-18
A769-C65 GY-18
H746-C76 YL-18
H747-C85 BR-18
M737-C77 WH-18

L973-C80 GN-16
235-C172 BK-18

308-C126 YL-18
308-C114 YL-18

K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K860-C93 BU-18
200-GU4 BK-18

200-GP3 BK-18
200-GP5 BK-16

763-C75 BU-18

317-C15 YL-18
405-C16 GY-18
788-C81 YL-18

998-C71 BR-18

168-C51 RD-10
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

147-C73 PU-16
200-C190 BK-4

101-C139 RD-4
108-C136 RD-4
304-C137 WH-8

U --- - --- ---


130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

62 893-C153 GN-18 PILOT MANIFOLD 261-C50 GN-18 184-C109 RD-14 K866-C79 WH-18 11 1WAY/2WAY CHANGE SOL
-B 63 229-C184 BK-14 998-C71 BR-18 2155037 262-C61 GN-18 308-C113 YL-16 12 BOOM UP LIMIT PRV (FOR CRANE) V --- - --- ---
64 L32 A751-C144 YL-18 892-C121 BR-18 763-C75 BU-18 13 SPARE (PRV)
-B 65 229-C185 BK-14 C991-C150 PK-18 C-C44 C-C45 893-C116 GN-18 788-C81 YL-18 14 SPARE (OC) W --- - --- ---
THROTTLE 66 F889-C129 WH-18 F716-C21 WH-18 1552269 3E3364 A588-C88 GN-18 892-C121 BR-18 15 CAN-3 SHEILD X 238-1579 1 A-6 REFUELING PUMP W
67 F773-C69 OR-18 G723-C92 YL-18 1 1 ATCH-HEAVY LIFT SOL A755-C24 PK-18 893-C116 GN-18 788-C81 YL-18 16 SPEED SENSOR - (ENG)
68 F774-C70 WH-18 235-C199 BK-18 2 2 1216303 A756-C25 BU-18 A588-C88 GN-18 17 (OFFSET ANGLE SENSOR) Y 238-1595 1 A-4 REFUELING START SW (N/O) W
69
ENGINE

ENGINE

F889-C129 WH-18 A757-C26 GY-18 A755-C24 PK-18 K864-C82 PK-18 18 VARIABLE RELIEF-1 PRV AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
IGNITION KEY SW 70 308-C127 YL-16 G828-C148 WH-18 A758-C27 BR-18 A756-C25 BU-18 K868-C83 BR-18 19 PRV RETURN
AE-C1 G829-C149 GN-18 A760-C108 GY-18 A757-C26 GY-18 L968-C67 OR-18 20 PRV RETURN AC 215-3240 1 E-16 ENGINE INJECTOR
L151 L151 L151 L156 L156 L156
2274002 G833-C145 PK-18 E472-C29 GN-18 A758-C27 BR-18 K869-C84 BU-18 21 PRV RETURN AE 235-8202 1 F-18 ENGINE
N707-C147 PU-18 22 PRV RETURN

F
E473-C55 GY-18 A760-C108 GY-18 H747-C85 BR-18

F
1
L25

L26

L27

L28

L29

2 T725-C146 WH-18 E474-C52 OR-18 A762-C87 PU-18 K907-C63 BU-18 23 SWING BRAKE SOL AF --- - --- ---
L151

L29 L29
3 229-C182 BK-14 E997-C123 RD-18 E472-C29 GN-18 24 FAN SPEED AG 251-0299 2 A-11 SECONDARY SHUTDOWN
4 L10 F889-C68 WH-18 E473-C55 GY-18 A762-C87 PU-18 25 SPEED SENSOR + (ENG)
GND-FR 2 H473-C31 BR-18 E474-C52 OR-18 26 CAN-4 SHEILD AH --- - --- ---
INLET AIR HEATER 5 C987-AE99 RD-18 L25 L25 K-C7 C-C28
6 C-C29 H474-C34 GN-18 E997-C123 RD-18 A588-C88 GN-18 27 HYD LOCK CANCEL SW AJ 234-1124 3 A-7 MOUNTING RADIO R
L26 2434506 2434506 2304013 H475-C35 BU-18 F889-C129 WH-18 K865-C89 PU-18 28 VARIABLE RELIEF-2 PRV
7 L27
8 L73 308-K14 YL-18 1 1 308-C114 YL-18 H476-C30 WH-18 F889-C129 WH-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL
L151 L151 L151 A209-K15 BK-18 2 MATE C-C28 2 A209-C125 BK-18 H704-C202 PK-18 F889-C115 WH-18 K877-C91 BU-18 30 VARIABLE RELIEF-2 CHECK SOL
9 H446-K16 PK-18 3 CONN 11 3 H446-C119 PK-18 K843-C56 GN-18 F889-C100 WH-18 G723-C92 YL-18 31 HEAVY LIFT SOL
IAPCV RETURN 10 G855-AE91 PU-18 L18 AM 275-6865 1 C-6 FINE SWING
K844-C53 GY-18 F889-C68 WH-18 K860-C93 BU-18 32 ATT STEM-1 RETRACT PRV
11 994-AE10 GY-18 K847-C57 PU-18 F889-C68 WH-18 33 STK OUT LIMIT SOL (FOR CRANE) AN --- - --- ---
12 995-AE12 BU-18 K848-C54 WH-18 G723-C92 YL-18 34 BKT LOCK SOL (FOR CRANE)
ENGINE COOLANT TEMPERATURE 13 995-AE12 BU-18 A751-AE13 YL-18 GG-C1 C-C68 C-C67 K849-C36 YL-18 G973-C201 OR-18 M739-C94 YL-18 35 PRV RETURN AP --- - --- ---
2434508 2305010

235-GF23 BK-18
14 C967-AE15 BU-18 2434508 K851-C37 BU-18 H446-C119 PK-18 36 CAN-4 + AR 238-1601 1 J-9 REVERSING FAN
INTAKE MANIFOLD AIR 15 R746-AE20 PK-18 K858-GG5 YL-18 1 1 K858-C99 YL-18 K852-C38 GN-18 H473-C31 BR-18 37 CAN-4 -
16
C987-AE99 RD-18
C991-AE33 PK-18
CONN 53 L65 L65
K862-GG6 GY-18 2 CONN 10 2 K862-C98 GY-18 K907-C63 BU-18 H474-C34 GN-18 K856-C95 PU-18 38 ATT STEM-1 EXTEND PRV AT --- - --- ---
L17
PRESSURE SENSOR COMMON 17 G829-AE93 GN-18 E963-AE27 BK-18 AE-C16 AC-C23 K869-GG27 BU-18 3 MATE C-C67 3 K869-C84 BU-18 L968-C67 OR-18 H475-C35 BU-18 K861-C96 GN-18 39 ATT STEM-2 RETRACT PRV AU --- - --- ---
18 E964-AE26 WH-18 1726062 1917823 4 4 K850-C120 BR-18 L969-C66 WH-18 H476-C30 WH-18 K857-C97 WH-18 40 ATT STEM-2 EXTEND PRV
5 5 L972-C33 BU-18 H746-C76 YL-18 K862-C98 GY-18 41 ATT STEM-3 RETRACT PRV AV --- - --- ---
19 E965-AE48 BU-18 T858-AE86 GY-18-XLPE T951-AC54 YL-16
20 G854-AE92 PK-18
1
6 6 GU-C4 GU-C5 N789-C107 BU-18 H747-C85 BR-18 K858-C99 YL-18 42 ATT STEM-3 EXTEND PRV
IAPCV E966-AE49 YL-18 T858-AE85 GY-18-XLPE 2 T952-AC55 BR-16 3E3364 1552269 43 SPARE (PRV)
21 N793-C86 GN-18 H704-C202 PK-18
T859-AE88 WH-18-XLPE 3 T953-AC56 BU-16 MATE C-C49 1 A588-GU7 GN-18 A588-GU8 GN-18 1 MATE HYD LOCK SOL N794-C58 GY-18 K843-C56 GN-18 F889-C100 WH-18 44 ENG SPEED COMMAND AX --- - --- ---
22 T859-AE87 WH-18-XLPE 4 T954-AC57 GY-16 GE-C1 GF-C10 C-C33 C-C32
23 (NOTE AC) 2 200-GU9 BK-18 200-GU9 BK-18 2 (NOTE AC) N795-C59 WH-18 K844-C53 GY-18 NOTE E 45 CAN-3 + AY --- - --- ---
T860-AE90 OR-18-XLPE 5 T955-AC58 GN-16 2434509 2434509 2434509 2312295 147-C73 PU-16 K847-C57 PU-18 46 CAN-3 -
24 T860-AE89 OR-18-XLPE T956-AC63 GY-16 L29
E963-AE27 BK-18
6 K856-GE1 PU-18 1 K856-GF1 PU-18 1 1 K856-C95 PU-18 A588-GU3 GN-18 K848-C54 WH-18 252-C101 YL-18 47 CAN-2 + (J1939)(MSS)
PRIMARY ENGINE SPEED/TIMING 25 G826-AE1 BR-18 G826-AE38 BR-18 7 2 CONN 8 K860-GF2 BU-18 2 2 K860-C93 BU-18 K849-C36 YL-18 NOTE E 262-C102 GN-18 48 CAN-2 - (J1939)(MSS)

L156
TIMING CALIBRATION PROBE + 26 G856-AE22 WH-18 G826-AE35 BR-18 8
L59 L59
K857-GE2 WH-18 3 K857-GF3 WH-18 3 CONN 8 3 K857-C97 WH-18 147-C73 PU-16 K850-C120 BR-18 49 CAN-2 SHEILD(MSS)

L20
27 9 4 MATE C-C32 K861-GF4 GN-18 4 MATE C-C32 4 K861-C96 GN-18 A588-GU3 GN-18 308-C113 YL-16 K851-C37 BU-18 251-C103 YL-18 50 CAN-1 + (MONITOR AND SW PANEL) GE 275-6937 1 E-9 SYSTEM 16 K
994-AE10 GY-18 L156
ENGINE OIL PRESSURE SENSOR 28 G827-AE2 BU-18 G827-AE43 BU-18 10 K868-GE3 BR-18 5 K868-GF5 BR-18 5 5 K868-C83 BR-18 779-GU2 WH-16 763-C75 BU-18 K852-C38 GN-18 261-C104 GN-18 51 CAN-1 - (MONITOR AND SW PANEL) GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
29 G827-AE36 BU-18 11 6 308-GF24 YL-18 6 6 308-C126 YL-18 780-GU1 PU-16 788-C81 YL-18 K856-C95 PU-18 52 CAN-1 SHEILD (MONITOR AND SW PANEL)
ENG COOLANT TEMP SENSOR COMMON 30 G833-AE47 PK-18 7 A209-GF19 BK-18 7 7 A209-C124 BK-18 200-GU10 BK-18 A762-C87 PU-18 K857-C97 WH-18 E997-C123 RD-18 53 HYD LOCK SOL GG 259-5125 1 F-8 MEDIUM CIRCUIT N
12
31 G828-AE95 WH-18 T962-AE28 WH-18-XLPE 13 T962-AC64 WH-16 8 M906-GF12 BU-18 8 8 M906-C111 BU-18 200-GU10 BK-18 F889-C129 WH-18 K858-C99 YL-18 54 SPARE (FREQ IN)
32 G828-AE92 WH-18 G828-AE40 WH-18 T961-AE29 GN-18-XLPE 14 T961-AC65 GN-16 200-GU5 BK-18 G723-C92 YL-18 K860-C93 BU-18
33 GF-C6 C-C31 C-C30 200-GU6 BK-18 G973-C201 OR-18 K861-C96 GN-18 184-C105 RD-14 1 +B GJ --- - --- ---
G828-AE39 WH-18

E E
T960-AE19 BU-18-XLPE 15 T960-AC66 BU-16 2304009 H446-C119 PK-18
34 T959-AE18 BR-18-XLPE 16 T959-AC67 BR-16 2434510 2434510 K862-C98 GY-18 235-C106 BK-14 2 GND GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z

L72

L73

L60
E964-A26 WH-18 1 1 147-C73 PU-16 GU-C2 H746-C76 YL-18 K864-C82 PK-18 3 RS422 RX+ (REMOTE CONTROL EQUIPMENT)
PRIMARY ENG SPEED TIMING SNSR 35 G829-AE94 GN-18 T958-AE17 YL-18-XLPE 17 T958-AC68 YL-16 1552269 H747-C85 BR-18 GL 259-4940 1 J-15 PRODUCT LINK (SERVICE CONN) Y,Z
TIMING CALIBRATION PROBE - 36 G857-AE30 YL-18 G829-AE93 GN-18 G829-AE42 GN-18 2 2 K871-C78 WH-18 ATCH-QUICK COUPLER SOL HIGH K865-C89 PU-18 N789-C107 BU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
T957-AE16 PU-18-XLPE 18 T957-AC69 PU-16 K866-GF9 WH-18 3 3 K866-C79 WH-18 780-GU1 PU-16 1 1211491 K850-C120 BR-18 K866-C79 WH-18 5 (BOOM ANGLE SENSOR) GM --- - --- ---
37 G829-AE41 GN-18 L158
38 INJECTOR HARNESS AC-C17 AC-C18 AC-C19 AC-C20 AC-C21 AC-C22 K864-GF10 PK-18 4 CONN 9 4 K864-C82 PK-18 200-GU5 BK-18 2 (NOTE AC) K856-C95 PU-18 K868-C83 BR-18 6 (STICK ANGLE SENSOR)
M739-GF6 YL-18 5 5 M739-C134 YL-18 K857-C97 WH-18 K869-C84 BU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y
39 G833-AE46 PK-18 994-AE10 GY-18 CONNECTOR 1539693 1539693 1539693 1539693 1539693 1539693
A
B

A
B

A
B

A
B

A
B

K858-C99 YL-18
A
B

C991-AE33 PK-18 NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X K876-GF7 BR-18 6 MATE C-C30 6 K876-C90 BR-18 K871-C78 WH-18 A760-C108 GY-18 8 5V SUPPLY (POWER SUPPLY FOR POTENTIO) GP 275-6938 1 I-1 ELEC PRIMING PUMP (CHASSIS)
FUEL PRESSURE 40 G833-AE47 PK-18 G833-AE44 PK-18 995-AE12 BU-18 K865-GF11 PU-18 7 7 K865-C89 PU-18 GU-C3 K860-C93 BU-18 K876-C90 BR-18 H476-C30 WH-18 9 IMPLEMENT PRESS. SW
41 G833-AE45PK-18 A751-AE13 YL-18 K877-GF8 BU-18 8 8 K877-C91 BU-18 1552269 ATCH-QUICK COUPLER SOL LOW K861-C96 GN-18 K877-C91 BU-18 A755-C24 PK-18 10 THROTTLE-1 GR 259-5119 3 D-12 ELEC PRIMING PUMP (CAB)
42 C967-AE15 BU-18 9 9 G973-C201 OR-18 779-GU2 WH-16 1 1211491 K862-C98 GY-18 K904-C117 GN-18 A758-C27 BR-18 11 THROTTLE-4 GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC
43 C987-AE99 RD-18 10 10 2 L20 K864-C82 PK-18 12 ONE TOUCH LOW IDLE SW
200-GU6 BK-18 (NOTE AC) K907-C63 BU-18 L972-C33 BU-18
L33

44 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
C991-AE33 PK-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 11 11 K865-C89 PU-18 L968-C67 OR-18 184-C109 RD-14 13 +B
45 G849-AE96 BR-18 E963-AE27 BK-18 12 12 K866-C79 WH-18 L969-C66 WH-18 235-C110 BK-14 14 GND GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
SECONDARY ENGINE SPEED/TIMING 46 E966-AE49 YL-18 K868-C83 BR-18
L27

L28

G850-AE98 BU-18 E964-AE26 WH-18 L972-C33 BU-18 15 RS422 RX- (REMOTE CONTROL EQUIPMENT)
SECONDARY ENGINE SPEED/TIMING 47 E965-AE48 BU-18 G854-AE92 PK-18 E965-AE48 BU-18 K869-C84 BU-18 N793-C86 GN-18 M906-C111 BU-18 16 SQUEEZE PRESS. SENSOR CABLE AS.
48 G855-AE91 PU-18 E966-AE49 YL-18 L60 K871-C78 WH-18 M737-C77 WH-18 17 SPARE (PWM IN) CA 251-0625 1 H-7 BAT. - STARTER (STD)
49 G856-AE22 WH-18 G826-AE35 BR-18 K876-C90 BR-18 M739-C94 YL-18 A209-C112 BK-18 18 ANALOG RETURN
K-C2 K877-C91 BU-18 M740-C74 PK-18 A756-C25 BU-18 19 THROTTLE-2 CC 170-6929 1 H-6 BAT. - BAT. (STD)
50
235-GF23 BK-18

G857-AE30 YL-18 G826-AE38 BR-18 1552269


51 N707-AE31 PU-18 G827-AE36 BU-18 K904-C117 GN-18 M906-C111 BU-18 A757-C26 GY-18 20 THROTTLE-3 CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
52 R746-AE20 PK-18 G827-AE43 BU-18 ATCH-BOOM DOWN LINE CUTOFF SOL 1 M748-K8 BR-18 M737-C77 WH-18 N789-C107 BU-18 K848-C54 WH-18 21 LH HANDLE FORE SW
1850472 2 200-K9 BK-18 M740-C74 PK-18 N794-C58 GY-18 K844-C53 GY-18 22 LH HANDLE UPPER SW CF 259-5126 1 H-7 BAT. - STARTER (COLD) A
53 R747-AE6 GY-18 G828-AE39 WH-18
G827-AE2 BU-18 M906-C111 BU-18 N795-C59 WH-18 308-C113 YL-16 23 KEY SW CG 170-6929 1 H-6 BAT. - BAT. (COLD) A
ANALOG RETURN 54 T725-AE32 WH-18 G828-AE40 WH-18 308-K14 YL-18 T967-C118 YL-18 T967-C118 YL-18 24 RS422 TX+ (REMOTE CONTROL EQUIPMENT)
55 G828-AE95 WH-18 L73 K-C3 235-C166 BK-14 CH 193-3515 1 H-6 BAT. - DISCONNECT SW (COLD) A
C967-AE15 BU-18 A209-K15 BK-18 1552269 A209-C112 BK-18 25 RS422 TX- (REMOTE CONTROL EQUIPMENT)
INTAKE MANIFOLD AIR TEMPERATURE 56 T957-AE16 PU-18-XLPE G829-AE41 GN-18 H446-K16 PK-18 A209-C122 BK-18 A209-C112 BK-18 26 SPARE (PWM IN) CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR
ATMOSPHERIC PRESSURE 57 R747-AE6 GY-18 T958-AE17 YL-18-XLPE G829-AE94 GN-18 L75 A209-C124 BK-18
200-K4 BK-18 ATCH-BOOM DOWN PRESS SW 1 M748-K7 BR-18 A209-C122 BK-18 E472-C29 GN-18 27 8V SUPPLY (POWER SUPPLY FOR SENSOR)

L60
58 T959-AE18 BR-18-XLPE G829-AE42 GN-18 M745-K2 GY-18 1673466 2 M745-K6 GY-18 A209-C125 BK-18 A209-C124 BK-18 F889-C115 WH-18 28 BACKUP SW CK --- - --- ---
59 T960-AE19 BU-18-XLPE G833-AE44 PK-18 M745-K2 GY-18 M739-C94 YL-18 A209-C125 BK-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) CL 251-0304 1 H-3 ALT BKR - TERM. BLK
60 T961-AE29 GN-18-XLPE G833-AE46 PK-18 235-GF23 BK-18 M745-K5 GY-18 M739-C94 YL-18 235-C166 BK-14 K843-C56 GN-18 30 RH HANDLE UPPER SW
61 T962-AE28 WH-18-XLPE G833-AE45 PK-18 M745-K6 GY-18 M739-C134 YL-18 235-C166 BK-14 H475-C35 BU-18 31 TRAVEL LEFT PRESS. SW CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
A751-AE13 YL-18 L74 K-C4
FUEL TEMPERATURE 62 G849-AE96 BR-18 M745-K6 GY-18 1552269
M739-C135 YL-18 235-C106 BK-14 K849-C36 YL-18 32 ATT STEM-1 STATUS CN --- - --- ---

K865-GF11 PU-18
A209-GF19 BK-18
K864-GF10 PK-18

M906-GF12 BU-18
63 200-K9 BK-18 235-C110 BK-14 893-C116 GN-18 33 CDL + (ET)

235-GF23 BK-18
K876-GF7 BR-18
K868-GF5 BR-18
K856-GF1 PU-18
308-GF24 YL-18
K861-GF4 GN-18
K857-GF3 WH-18
K866-GF9 WH-18
K860-GF2 BU-18
K877-GF8 BU-18
M739-GF6 YL-18
T860-AE90 OR-18-XLPE G850-AE98 BU-18 CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
64 G854-AE92 PK-18 M749-K10 PK-18 ATCH-BOOM UP DOWN PRESS SW 1 H792-K1 BR-18 251-C49 YL-18 K904-C117 GN-18 34 PUMP PRESS. SENSOR-1
DIFFERENTIAL FUEL PRESSURE SW 65 T725-AE32 WH-18 T860-AE89 OR-18-XLPE G855-AE91 PU-18 M749-K10 PK-18 2029002 2 M749-K10PK-18 251-C49 YL-18 T967-C118 YL-18 35 PUMP PRESS. SENSOR-2 CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B

D D
66 T860-AE34 OR-18-XLPE G856-AE22 WH-18 L72 200-K9 BK-18 251-C103 YL-18 36 BOOM CYL ROD PRESS. (FOR CRANE)
67 M748-K3 BR-18 NOTE E 251-C133 YL-18 NOTE E H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL& CRANE) CT --- - --- ---
T859-AE37 WH-18-XLPE T859-AE87 WH-18-XLPE G857-AE30 YL-18
68 N707-AE31 PU-18 M748-K3 BR-18 L75 L75 251-C133 YL-18 E474-C52 OR-18 38 THUMB WHEEL-LH CU --- - --- ---
69 T859-AE88 WH-18-XLPE R746-AE20 PK-18 M748-K7 BR-18 261-C50 GN-18 H473-C31 BR-18 39 TRAVEL STRAIGHT PRESS. SW
M748-K8 BR-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL RIGHT PRESS. SW CV --- - --- ---
70 T858-AE23 GY-18-XLPE T858-AE85 GY-18-XLPE R747-AE6 GY-18
71 M745-K6 GY-18 261-C104 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS CW --- - --- ---
T858-AE86 GY-18-XLPE T725-AE32 WH-18 H792-K1 BR-18 ATCH-OLWD PRESS. SENSOR 261-C132 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS
PRESSURE SENSOR +5V 72 G828-AE92 WH-18 CX --- - --- ---
73 K-C8 2218859 261-C132 GN-18 892-C121 BR-18 43 CDL - (ET)
74
1552267 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH CY --- - --- ---
308-K14 YL-18 A +B 252-C60 YL-18 45 CANCEL SW (FOR CRANE)
75 FA 238-2390 3 A-10 MAIN RELAY - FUSE BASE

L61
A209-K15 BK-18 B GROUND NOTE E 252-C101 YL-18 46 BUCKET EXTEND PRESS. SW (FOR CRANE)
76 H446-K16 PK-18 C SIGNAL 252-C131 YL-18 N793-C86 GN-18 47 FOOT SW FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
77 252-C131 YL-18 G973-C201 OR-18 48 BOOM UP PRESS. SW
78 WIRE AS.
L65

L59

262-C61 GN-18 49 SPARE (PWM IN/STG)


AIR INLET HEATER RETURN 79 G850-AE98 BU-18 A209-K15 BK-18 262-C61 GN-18 50 SPARE (PWM IN/STG) WA 234-1037 1 H-3 TERM. BLK - START RELAY

L74
ANALOG POWER +5V 80 G826-AE1 BR-18 308-K14 YL-18 262-C102 GN-18 51 SPARE (PWM IN)
81 H446-K16 PK-18 K-C5 262-C130 GN-18 52 SPARE (PWM IN) WC 234-1038 1 H-3 START RELAY - TERM. BLK
L19
82 GF-C12 GF-C20 M745-K5 GY-18 L77 1552269 252-C131 YL-18 N794-C58 GY-18 53 AUX PEDAL LH WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
K868-GF15 BR-18
K868-GF16 BR-18

K865-GF11 PU-18

M739-GF21 YL-18

M739-GF22 YL-18
M739-GF22 YL-18
M739-GF21 YL-18

K864-GF10 PK-18
M906-GF12 BU-18
A209-GF19 BK-18
K868-GF13 BR-18
K868-GF14 BR-18
K868-GF25 BR-18
K868-GF25 BR-18

N707-AE31 PU-18 K868-GF5 BR-18 1552269 3E3364 M749-K10 PK-18 M749-K10 PK-18 1 ATCH-BOOM CHECK SOL 2 261-C132 GN-18 N795-C59 WH-18 54 AUX PEDAL RH
K868-GF5 BR-18
K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18

K866-GF9 WH-18
K877-GF8 BU-18
235-GF18 BK-18
235-GF17 BK-18
235-GF20 BK-18
235-GF23 BK-18
235-GF23 BK-18

M739-GF6 YL-18
308-GF24 YL-18
K876-GF7 BR-18
FUEL DIFF PRESS SW RETURN 83 130-C179 RD-14 L74 WF --- - --- ---
84 K864-GF10 PK-18 1 1 ATCH-RELIEF 1 SOL 200-K9 BK-18 200-K11 BK-18 2 2154890 251-C133 YL-18
G849-AE96 BR-18 130-C180 RD-14 M739-GF22 YL-18 2 2 0000000 200-K9 BK-18 C-C27 WG --- - --- ---
INJECTOR ACTION PRESS SENSOR 85 130-C181 RD-14 (NOTE L,M) 200-K11 BK-18 1532620
86 WK 163-6758 3 B-10 LAMP TIMER JUMPER
87 130-C1 RD-14 GF-C11 GF-C19 200-K12 BK-18 (J1)(54 BLACK)
88 1552269 3E3364 200-K13 BK-18 WJ 238-1593 1 A-12 REFUELING LEVEL SW W
130-C1 RD-14 L64 K876-GF7 BR-18 1 1 ATCH-RELIEF 1 CHECK SOL 200-K4 BK-18 K-C6
89 308-C127 YL-16 L32 235-GF20 BK-18 2 2 0000000 200-K4 BK-18 1552269 NOTE E C-C35 WK --- - --- ---
90 317-C15 YL-18 L76
(NOTE L,M) 200-K13 BK-18 M745-K5 GY-18 1 ATCH-BOOM CHECK SOL 1 3E3370 WL --- - --- ---
91 405-C16 GY-18 GF-C5 GF-C17 200-K12 BK-18 2 2154919 252-C131 YL-18 A CAN 2 RESISTOR
92 892-C152 BR-18 L19 WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
1552267 3E3370 262-C130 GN-18 B 1743016
93 893-C153 GN-18

L76
308-GF24 YL-18 A A +B ATCH-SQUEEZE PRESS SENSOR C STRAP AS.
94 L33 998-C71 BR-18 L65 A209-GF19 BK-18 B B GROUND 2218859
95 F716-C21 WH-18 M906-GF12 BU-18 C C SIGNAL (NOTE L) PA 7G-1060 2 F-10 PLATFORM - CHASSIS
NOTE E C-C34
96 F773-C69 OR-18 3E3370 PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
97 F774-C70 WH-18 GF-C9 GF-C18 251-C133 YL-18 A CAN 1 RESISTOR
L62

L63

F889-C129 WH-18 L64 PE 128-8886 1 F-17 ENGINE - CHASSIS


98 1552269 3E3364

C
1743016

C
261-C132 GN-18 B
INJECTOR 5 & 6 HS 99 T860-AE34 OR-18-XLPE 229-C182 BK-14 K866-GF9 WH-18 1 1 ATCH-1WAY 2WAY CHANGE SOL C
100 229-C182 BK-14 235-GF18 BK-18 2 2 0000000
101
102
229-C183 BK-14
229-C184 BK-14
L59
GF-C8 GF-C13
(NOTE L,M)
C-C36 C-C37 AM-C2 AM-C1 AWG SXL MM2 AV MM2
103 229-C185 BK-14 L59 1552269 3E3364 2434505 2304011 2304011 1552269
INJECTOR 1 & 2 HS 104 T858-AE23 GY-18-XLPE
INJECTOR 5 LS 105 T962-AE28 WH-18-XLPE CONN 5
L63 K865-GF11 PU-18
M739-GF21 YL-18
1
2
1
2
ATCH-RELIEF 2 SOL
0000000
L973-C80 GN-16
200-C169 BK-16
1
2 CONN 12
1
2
L973-AM1 GN-16
200-AM2 BK-16
1
2
ATCH-FINE SWING SOL
1163526
(NOTE W)
00 63.4 60
(NOTE L)
INJECTOR 3 LS 106 T959-AE18 BR-18-XLPE
INJECTOR 6 LS 107 T961-AE29 GN-18-XLPE
INJECTOR 4 LS 108 T960-AE19 BU-18-XLPE A751-AE13
AE-C10
1552264
YL-18 1
C-C57
3E3388
A751-C144 YL-18 K877-GF8 BU-18
GF-C7 GF-C14
1552269 3E3364
1 1 ATCH-RELIEF 2 CHECK SOL X-C3
0 50.1 50
109 L62 L62
110
111
G833-AE46
T725-AE32
N707-AE31
PK-18
WH-18
PU-18
2
3
4
G833-C145
T725-C146
N707-C147
PK-18
WH-18
PU-18
L28
L28
235-GF17 BK-18 2 2 0000000
(NOTE L)
CONN 13 1
P-C1
2434505
616-P1 BU-16 616-P2 BU-16
L49
1160126
323-X12 WH-10
200-X5 BK-10
1
2
+ - 4 18.93 20
L65

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


6 12.10 15
112 G826-AE35 BR-18 5 G828-C148 WH-18 MATE C-C38 2 200-P4 BK-16 200-P5 BK-16
113 OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.
G827-AE36 BU-18 6 G829-C149 GN-18
114 C991-AE33 PK-18 7 C991-C150 PK-18 ATCH-REFUELING PUMP NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.
INJECTOR 3 & 4 HS 115 T859-AE37 WH-18-XLPE 2291859
INJECTOR 1 LS 116 T957-AE16 PU-18-XLPE
117 AE-C17
8

AE-C31
616-P3 BU-16
200-P6 BK-16 X-C8 NOTE B: USE WITH JUMP START. 8 7.50 8
INJECTOR 2 LS 118 T958-AE17 YL-18-XLPE 1552269 3E3364 1552269
119
120
G856-AE22 WH-18
G857-AE30 YL-18
1
2
TIMING CALIBRATION
(TC)PROBE CONNECTOR
321-C40 BR-18
487-C19 OR-18
(NOTE D) 168-X16 RD-18
329-X17 YL-18
1
2
ATCH-POWER RELAY DIODE
1974385
NOTE C: USE WITH LONG BOOM.
NOTE D: USE WITH SHORT BOOM.
10 4.73 5
(NOTE C)
AE-C15
1003320
C-C17
1552269
491-C20 PK-18
496-C23 WH-18
235-C172 BK-18
L40 ATCH-BOOM LAMP LH
1532521
329-X17 YL-18
168-X16 RD-18 NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.
AT LEAST 1 TURN PER 25 mm.
12 2.96 3
RADIATOR FAN SPEED CONT SOL 1 H746-C76 YL-18 C-C38 N-C1 251-YL AND 261-GN
14 1.88 2
E963-AE27 BK-18 A SIGNAL PRIMARY ENGINE ATCH-STEM1 RETRACT SOL 235-C173 BK-18 2304011 2434505 168-X15 RD-18
E964-AE26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) 0000000 2 H747-C85 BR-18 0000000 252-YL AND 262-GN
616-C9 BU-16 1 616-N1 BU-16 616-N2 BU-16 168-X14 RD-18 892-BR AND 893-GN
(NOTE K) 200-C193 BK-16 2 200-N4 BK-16 200-N5 BK-16 168-X14 RD-18
A768-C64 BU-18 L48 T901-YL AND T902-PK
AE-C14
1112416
E965-AE48 BU-18 A SIGNAL
(236-6221)
SECONDARY ENGINE
A769-C65 GY-18
A209-C122 BK-18 GE-C3
235-C173 BK-18
495-C22 GN-18
CONN 13
ATCH-BOOM LAMP RH
168-X13 RD-18
168-X1 RD-10
323-X12 WH-10 NOTE F: USE WITH TIME DELAY CAB LIGHTS. 16 1.18 1.25
C-C62 A209-C122 BK-18 1552269 325-C174 PK-18
E966-AE49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM) 1552267 A209-C188 BK-18 1 K857-GE2 WH-18 1532521 329-X18 YL-18
18 0.78 0.85
B B
NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
L59

PUMP 1 PRESS. SENSOR +B A 308-C186 YL-18 A209-C189 BK-18 2 K868-GE5 BR-18


L35

L36

AE-C11 2218859 GROUND B A209-C188 BK-18 308-C128 YL-18 L27 321-C40 BR-18 ATCH-REFUELING POWER RELAY NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.
1552269 L34 487-C19 OR-18 325-C174 PK-18 616-N3 BU-16 2130772
ENGINE COOLANT SIGNAL C K904-C117 GN-18 308-C128 YL-18 L37 168-C51 RD-10
995-AE12 BU-18 1 SIGNAL 308-C186 YL-18 GE-C2 L59 491-C20 PK-18 L35 200-N6 BK-16 NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
TEMPERATURE SENSOR 322-C6 GY-16
G833-AE44 PK-18 2 RETURN
(197-8392) 308-C187 YL-18 1552269
1
K856-GE1 PU-18 L38 L38
496-C23 WH-18
235-C172 BK-18 607-C7 PK-16 SYMBOL DESCRIPTION COLOR ABBREVIATIONS
H746-C76 YL-18 235-C173 BK-18 616-C9 BU-16 X-C4 NOTE P: USE WITH FRONT GUARD CAB LIGHTS.
AE-C12 C-C63 H747-C85 BR-18 2
K868-GE4 BR-18 L973-C80 GN-16
1552269 1552267 K904-C117 GN-18 K868-GE3 BR-18 C-C53 C-C54 1495051 CIRCUIT CONNECTED ABBREV COLOR
INTAKE MANIFOLD 1552269 3E3364 235-C173 BK-18 L976-X9 GN-18 1 NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.
C967-AE15 BU-18 1 SIGNAL PUMP 2 PRESS. SENSOR +B A 308-C187 YL-18 M737-C77 WH-18 ATCH-STEM1 EXTEND SOL K868-GE3 BR-18
AIR TEMPERATURE SENSOR 2218859 GROUND B A209-C189 BK-18 M739-C135 YL-18 0000000 321-C40 BR-18 1 1 ATCH-TRAVEL ALARM 235-C172 BK-18 322-E2 GY-16 FORWARD WARNING HORN LH (LOW) L47 365-X6 YL-18 2
G833-AE45 PK-18 2 RETURN
(197-8391) 235-C177 BK-18 2 2 2139100 235-C175 BK-18 200-E4 BK-16 7Y3919 200-X4 BK-18 3 NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.
RD RED

L49

L48
SIGNAL C T967-C118 YL-18 T967-C118 YL-18 (NOTE K) L76 L76 CIRCUIT NOT CONNECTED
235-C176 BK-18 4
AE-C4 235-C177 BK-18 329-X18 YL-18 5 NOTE T: USE WITH 12V-7A POWER SUPPLY WITH CIGAR LIGHTER
1552267 TYPE SOCKET. ELECTRICAL CONNECTION TO WH WHITE
G828-AE39 WH-18 A +5V ANALOG TURBO OUTLET(BOOST) PRESSURE C-C55 VEHICLE STRUCTURE
G829-AE41 GN-18 1552269 C-C50 168-C51 RD-10 C-C39 E-C1 NOTE U: USE WITH 12V-2X7A POWER SUPPLY WITH TWO CIGAR
B RETURN SENSOR(INTAKE MANIFOLD AIR) L37 OR ORANGE

323-X12 WH-10
323-X12 WH-10
168-X13 RD-18
168-X15 RD-18
329-X18 YL-18
329-X18 YL-18
L976-X9 GN-18
C-C61 LIGHTER TYPE SOCKET.

200-X5 BK-10

168-X1 RD-10

365-X6 YL-18
200-X4 BK-18
R746-AE20 PK-18 C SIGNAL (210-1747) 1552269 496-C23 WH-18 1 HYD OIL LEVEL SW 1552269 322-C6 GY-16 322-C6 GY-16 2434505 2304011 322-E2 GY-16 ATCH-REFUELING STOP RELAY INTERNAL ELECTRICAL CONNECTION
POWER SHIFT PRESS. SOL 1 A768-C64 BU-18 235-C176 BK-18 2 2130677 1 495-C22 GN-18 325-C174 PK-18 616-C9 BU-16 L40 322-C6 GY-16 1 322-E1 GY-16 322-E1 GY-16 FORWARD WARNING HORN RH (HIGH) 1495050 TO SURFACE OF COMPONENT
2 235-C173 BK-18 607-C7 PK-16 L973-C80 GN-16 200-C194 BK-16 2 200-E3 BK-16 200-E3 BK-16 7Y3920 NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE). YL YELLOW
L38

AE-C8 0000000 2 A769-C65 GY-18


1552267 616-C9 BU-16 L39 200-C169 BK-16 200-E4 BK-16 X-C5 NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.
G826-AE38 BR-18 L973-C80 GN-16 200-C193 BK-16 1495051 CONNECTOR
G827-AE43 BU-18
A +5V ANALOG ENGINE OIL L36 200-C194 BK-16 CONN 14 L976-X19 GN-18 1 PK PINK
B RETURN PRESSURE SENSOR 235-C175 BK-18 FUEL LEVEL SENSOR 200-C169 BK-16 365-X7 YL-18 2 NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.
994-AE10 GY-18 C SIGNAL (197-8394) 1636700 3
C-C60 C-C59 GF-C16 GF-C4 200-C193 BK-16 168-C51 RD-10 607-C7 PK-16 CHASSIS LAMP 168-X15 RD-18 H# CIRCUIT GROUPING DESIGNATION BK BLACK
3E3364 1552269 200-C194 BK-16 325-C174 PK-18 200-C195 BK-16 1532523 4 NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
3E3364 1552269 ATCH-STEM 2 RETRACT SOL

L45
AE-C5 1 1 K861-GF4 GN-18 C-C52 C-C51 200-C195 BK-16 607-C7 PK-16 L976-X19 GN-18 5
1552267 ATCH-FLOW LIMIT SOL 1 1 M737-C77 WH-18 0000000 L41 NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE GY GRAY
L76

1710188 2 2 M739-C135 YL-18 (NOTE L,M) 2 2 K868-GF13 BR-18 491-C20 PK-18 235-C175 BK-18 2304011 2434505 200-C196 BK-10 200-C195 BK-16 L976-X10 GN-18 ATCH WIRE, CABLE, COMPONENT
G828-AE40 WH-18 A +5V ANALOG ATMOSPHERIC 235-C178 BK-18 1 325-C174 PK-18 200-C196 BK-10 PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM).
(NOTE G,H,J,K,L,M) T° IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
G829-AE42 GN-18
R747-AE6 GY-18
B RETURN PRESSURE SENSOR CONN 54 2
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN PU PURPLE
C SIGNAL (197-8393) GF-C15 GF-C3 HYD TEMP SENDER ATCH-REFUELING START RELAY
L62

(C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO CIRCUIT CONNECTED
ATCH-STEM 2 EXTEND SOL 3E3364 1552269 4I5394 WJ-C1 1495050 THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1). BR BROWN

L44
AE-C3 0000000 1 1 K857-GF3 WH-18 2304011 X-C2 168-X1 RD-10
3E3370 2 2 K868-GF14 BR-18 235-C178 BK-18 1 CONN 16 1211038 365-X6 YL-18 SWITCH AS.
BK-16
BK-16
BK-16
BK-16

200-C196 BK-10

(NOTE J,L,M)
200-K13 BK-18

NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION. SPLICE
200-K4 BK-18

G828-AE95 WH-18 A OR-18 +5V ANALOG INJECTION ACTUATION L62 2 MATE C-C40 1 168-X1 RD-10 168-X1 RD-10 L976-X9 GN-18 X-C7 Y-C1 2381594 GN GREEN
A A
G829-AE94 GN-18 B YL-18 RETURN PRESSURE SENSOR HYD OIL FILTER INDICATOR 2 200-X2 BK-10 325-X3 PK-18 200-X4 BK-18 2304011 2434505
G849-AE96 BR-18 (236-6220) GF-C21 GF-C2 C-C56 1733518 325-WJ1 PK-18 365-X6 YL-18 200-X5 BK-10 168-X13 RD-18 1 168-Y1 RD-18 NOTE AC: USE WITH UNIVERSAL QUICK COUPLER. BLADE, SPADE, RING OR SCREW
C GN-18 SIGNAL L42 L43
200-C169
200-C193
200-C194
200-C195

GG-C3
1552269 ATCH-STEM 1 RETRACT SOL 3E3364 1552269 1552269 CONN 15 X-C1 365-X7 YL-18 168-X13 RD-18 L976-X11 GN-18 2 L976-Y2 GN-18
NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5. TERMINAL BU BLUE
AE-C13 0000000 1 1 K860-GF2 BU-18 235-C178 BK-18 1 GROUND 2304011 365-X8 YL-18 168-X15 RD-18
1552269 ATCH-STEM 3 RETRACT SOL 1 K862-GG6 GY-18 (NOTE L,M,AD) 2 2 K868-GF15 BR-18 487-C19 OR-18 2 SIGNAL MATE C-C42 1 325-X3 PK-18 L976-X9 GN-18 168-X15 RD-18 L45
CONN 18 ATCH-REFUELING START SW NO
0000000 2 K869-GG17 BU-18 2 L976-X10 GN-18 365-X7 YL-18 6T9442
G854-AE92PK-18 1 INJECTION ACTUATION (NOTE N)
G855-AE91PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
GF-C1 L976-X11 GN-18 L976-X10 GN-18
GG-C2 L65 ATCH-STEM 1 EXTEND SOL 1552269 325-WJ1 PK-18 C-C40 C-C41 200-X2 BK-10 325-X3 PK-18
AE-C9
1552269
J501
3E3363 AIR HEATER RELAY ATCH-STEM 3 EXTEND SOL 1
1552269
K858-GG5 YL-18
0000000
(NOTE J,L,M,AD)
1
2
K856-GF1 PU-18
K868-GF16 BR-18
1160126
168-C51 RD-10 1
1211038 200-X2 BK-10
200-X4 BK-18
365-X8 YL-18
168-X13 RD-18
L46
X-C6 AA-C1
SWITCH AS.
2381596
THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR
2234453 0000000 2 K869-GG18 BU-18 200-C196 BK-10 2 CONN 16 200-X5 BK-10 L976-X11 GN-18 2434505 2304011
C987-AE99 RD-18 1 BK-18 AIR HEATER (NOTE N) K869-GG27 BU-18 ATCH-REFUELING SW 365-X8 YL-18 1 365-AA1 YL-18 PART NUMBER: 251-0617, CHANGE: 01, VERSION: (V)
G850-AE98 BU-18 2 BK-18 1593537 K869-GG27 BU-18 5C6108 C-C42 C-C43 325-X3 PK-18 2 325-AA2 PK-18
(NOTE W) 2434505 2304011
108-C136 RD-4 GND-FR 4 325-C174 PK-18 1 CONN 17 ATCH-REFUELING STOP SW NC
OR-2
2 CONN 15 9X4184 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
ENGINE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Component Identifiers (CID¹) Wire Description
Wire # Wire Color Description Wire # Wire Color Description
Module Identifier (MID²)
Power Circuits Control Circuits Continued
RENR9599-02 Harness And Wire Electrical Schematic Symbols
Engine Control System 101 RD Bat (+) 780 PU ATCH Quick Coupler Disengage Solenoid October 2008
(MID No. 036) 103 RD Dome Lamp/Memory 788 YL Engine Speed Pickup Symbols
CID 105 RD Key Sw 789 RD Hyd Lock Diode
Component
108 RD Air Heater Relay 892 BR Cat Data Link -
0001 Injector Cylinder #1 109 RD Alternator Output (+) Term. 893 GN Cat Data Link +
0002 Injector Cylinder #2 112 PU Main Power Relay Output 994 GY Engine Oil Pressure Sensor
0003 Injector Cylinder #3 113 OR Switch Panel Radio 995 BU Engine Coolant Temperature
Related Electrical Service Manuals T

114 RD Horn 998 BR Throttle Return (pin 29) Title Form Number Pressure Temperature Level Flow Circuit Breaker
0004 Injector Cylinder #4
115 RD Cab Lamp Relay A751 YL Fuel Temperature Sensor Alternator: 1855294 (DENSO HDB) SENR4130 Symbol Symbol Symbol Symbol Symbol
0005 Injector Cylinder #5
118 GY Wiper Control A755 PK Throttle Position Switch 1
0006 Injector Cylinder #6 Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860
0041 Sensor Supply Voltage
120
123
YL
WH
ATCH 12V/7A Converter 1
ATCH Seat Heater Sw
A756
A757
BU
GY
Throttle Position Switch 2
Throttle Position Switch 3 2071556
Symbols and Definitions
0042 Injector Actuation Valve 124 GN A/C A758 BR Throttle Position Switch 4
Consist: 6V5582 (DENSO F8.0) SENR4975 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0091 Throttle Position Sensor 125 RD A/C Condenser Fan A760 GY Electronic Pump Control Throttle +5v
Consist: 2071557 (DELCO 42 MT) SENR3581 through it.
127 OR Air Suspension A762 PU Fan Speed Sensor + (Eng)
0094 Fuel Pressure Sensor
129 BU Cigar Lighter A768 BU Power Shift Pressure Solenoid Engine Control: RENR5089
0100 Engine Oil Pressure Sensor 130 RD Engine ECM A769 GY Power Shift Pressure Solenoid Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Machine Control: RENR9848 circle indicates that the component has screw terminals and a wire can be disconnected from it.
0110 Engine Coolant Temperature Sensor 135 BU 12V - 10A Converter / 12V - 7A Skt A770 PK Backup EPR Valve Sw
0164 Injector Actuation Pressure Sensor 139 OR Radio Converter 24V Switched In A893 OR Fuel Sw To Fuel Priming Pump Relay Product Link Radio: RENR7911
141 RD Aux Ckt 2 C987 RD Inlet Air Heater Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
0168 Electrical System Voltage
142 RD Aux Ckt 3 C991 PK Fuel Pressure Sensor No circle indicates that the wire cannot be disconnected from the component.
0172 Intake Manifold Air Temp Sensor 143 BR Smart Boom E963 BK Primary Engine Speed / Timing
0174 Engine Temperature Sensor 147 PU ATCH Universal Quick Coupler E964 WH Primary Eng Spd Timing Snsr
Ground (Wired): This indicates that the component is connected to a grounded wire. The
0190 Engine Speed/timing Sensor. 149 RD Boom Lamp Relay E965 BU Secondary Eng Spd / Timing
grounded wire is fastened to the machine.
0253 Personality Module Mismatch 152 BU Lower Wiper / Washer E966 YL Secondary Eng Spd / Timing
154 RD Neutral Start Relay E997 RD Hydraulic Lock Solenoid
0261 Engine Timing Calibration Ground (Case): This indicates that the component does not have a wire connected to ground.
160 PU Chassis Lamp F716 WH Secondary Shutdown Sw
0262 5 Volt Dc Sensor Power Supply 165 YL Caution Lamp (for Crane) F773 OR Backup Governor Acel It is grounded by being fastened to the machine.
0268 Check Programmable Parameters 168 RD Refueling Pump F774 WH Backup Governor Decel
0274 Atmospheric Pressure Sensor 169 PK Backup EPR Valve SW / Backup Res F889 WH Throttle Position Feedback (Backup Switch) Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
172 RD Product Link G723 YL Heavy Lift Solenoid Valve contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0286 Low Oil Pressure Lamp

330D & 336D Excavator


175 RD A/C Blower G826 BR Analog Power +5V
0342 Secondary Engine Speed/timing Sensor 177 RD Main Breaker G827 BU Analog Return
Sender: A component that is used with a temperature or pressure gauge. The sender
0617 Inlet Air Heater Relay 179 BU ATCH 12V/7A Converter 2 G828 WH Fuel Pressure Sensor +5v
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
1639 Machine Security System 180 GN Aux Ckt 1 G829 GN Fuel Pressure Sensor Ground T
the gauge of the temperature or pressure.
1785 Intake Manifold Pressure Sensor 184 RD Machine ECM G833 PK Engine Coolant Temp Sensor Common
189 RD Neutral Start Limit Switch G849 BR Injector Action Pressure Sensor
2417 Ether Injection Control Solenoid Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
199 OR ATCH Beacon Relay G850 BU Air Inlet Heater Return
Machine Control System Ground Circuits G854 PK IAPCV It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
(MID No. 039) 200
210
BK
BK
Main Chassis Gnd
Converter Output (24/12 Volt)
G855
G856
PU
WH
IAPCV Return
Timing Calibration Probe
HAS1-UP WET1-UP LRM1-UP GGE1-UP
CID Component
0041 Sensor Supply Voltage
229
235
BK
BK
Bat (-)
Electronic Pump Ctrl Ground
G857
G973
YL
OR
Timing Calibration Probe
Boom Raise Press Sw To Crush Press Sw Connector Location
RAS1-UP THJ1-UP DTS1-UP JBF1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
0096 Fuel Level Sensor A209 BK Machine Ctrl Ground G976 BU ATCH Water Separator Sensor Schematic Machine KDJ1-UP ERN1-UP MYP1-UP T2Y1-UP can open or close a valve or move a piece of metal that can do work.
0110 Engine Coolant Temperature Sensor Basic Machine Circuits H704 PK Reversing Fan Solenoid Connector Number
Location Location
304 WH Starter Relay No. 1 Output H746 YL Radiator Fan Control Sol +
0167 Alternator Charging Voltage Sensor CONN 19 E-12 4 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
306 GN Starter Relay Coil H747 BR Radiator Fan Control Sol -
0168 Electrical System Voltage 307 OR Key Sw To Neutral Start Sw H792 BR ATCH Boom Up Down Pressure Switch CONN 20 D-12 4 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0171 Ambient Air Temperature Sensor 308 YL Main Power Relay Coil K843 GN Right Hand Handle Upper Switch that make electromagnet when current flows through them. It also has an internal switch that places
CONN 21 C-12 4
0190 Engine Speed/timing Sensor 310 PU Start Aid Sw To Start Aid Solenoid K844 GY Left Hand Handle Upper Sw the latch coil circuit open at the time the coil latches.
317 YL Start Aid Relay To Start Aid Solenoid K847 PU Right Hand Handle Fore Sw (for Smart Boom) CONN 22 C-12 4
0246 Can Data Link
0247 J1939 Data Link.
320 RD Horn Relay Coil To Sw K848 WH Left Hand Handle Fore Sw CONN 26 A-11 G Harness and Wire Symbols
321 BR Backup Alarm Lamp Travel Alarm K849 YL ATCH Stem 1 Status CONN 27 A-10 D
0248 Cat Data Link 322 GY Warning Horn (forward) K850 BR ATCH Stem 2 Status
CONN 28 A-10 D 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
0254 Electronic Control Module 323 WH Fuel Pump Power K851 BU ATCH Stem 3 Status
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
0262 5 Volt Dc Sensor Power Supply 325 PK Fuel Pump Relay Cut Out K852 GN ATCH Stem 4 Status CONN 29 A-9 D 2 2
sockets and the receptacle contains all pins. contain both pins and sockets.
326 RD ATCH Priming Pump Switch K856 PU ATCH Stem 1 Extend Solenoid CONN 30 D-9 G
0271 Action Alarm
329 YL ATCH Fuel Pump To Sw K857 WH ATCH Stem 1 Retract Solenoid Harness Identification Letter(s):
0362 Radiator Fan Speed Solenoid CONN 31 A-8 D Wire, Cable, or Harness Assembly Identification:
331 OR Travel Alarm Relay K858 YL ATCH Stem 3 Extend Solenoid (A, B, C, ..., AA, AB, AC, ...)
CONN 32 A-7 D Includes Harness Identification Letters and Harness
0374 Swing Brake Solenoid 365 YL Fuel Pump Relay To Switch K859 BR ATCH Stem 4 Extend Prv Harness Connector Serialization Code: The "C" stands
Connector Serialization Codes
0544 Engine Cooling Fan Speed Sensor. Monitoring Circuits K860 BU ATCH Stem 1 Retract Solenoid CONN 33 A-7 D for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
0581 Power Shift Pressure Solenoid 251 YL Can 1 + (Monitor and Sw Panel) K861 GN ATCH Stem 2 Retract Solenoid Part Number for
CONN 34 B-7 G
252 YL CAN 2 + (J1939)(MSS) K862 GY ATCH Stem 3 Retract Solenoid C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
0586 Engine Speed Dial Switch CONN 35 D-6 G 111-7898 3E-5179 Connector Recepticle
261 GN Can 1 - (Monitor and Sw Panel) K863 OR ATCH Stem 4 Control Valve B 130-6795 130-6795
0588 Monitoring System Display 262 GN CAN 2 - (J1939)(MSS) K864 PK ATCH Relief Valve 1 CONN 36 C-6 G 1
325-AG135 PK-14 5A
0598 Travel Speed Solenoid Valve 403 GN Alternator (R) Term K865 PU ATCH Relief Valve 2 CONN 37 C-6 G Pin Socket
405 GY Low Oil Press Output K866 WH ATCH 1 way / 2 way Control Valve Receptacle Fuse
0600 Hydraulic Oil Temperature Sender CONN 38 B-6 G Pin or Socket (5 Amps)
0735 Heavy Lift Solenoid Valve
410 WH Monitor Action Alarm K868 BR ATCH Stem 2 Extend Solenoid Single Wire 9X-1123
Number
412 BU Monitor Coolant Level K869 BU ATCH Stem 3 Extend Solenoid CONN 39 B-6 G Connector
1130 Left Side Attachment Pedal Sensor Component
430 BU Air Filter Switch K871 WH Pump Flow Combine Solenoid CONN 40 F-5 G Plug Part Number
1160 Hydraulic Lock Solenoid 487 OR Hyd Oil Flow Sw (Capsule Filter Switch) K876 BR ATCH Relief 1 Check Solenoid
CONN 41 F-5 G Harness identification code: 2 200-L32 BK-14
1178 Boom Overload Pressure Sensor 491 PK Hyd Oil Temp Sensor K877 BU ATCH Relief 2 Check Solenoid This example indicates wire
495 GN Fuel Level Signal K904 GN Pump Pressure Sensor 1 CONN 42 B-4 B 135 in harness "AG".
Ground Circuit Identification
1522 Relief Check Valve-2 Solenoid
1523 Relief Check Valve-1 Solenoid
496 WH Monitor Hyd Oil Level K906 GN Swing Brake Solenoid Signal The connectors shown in this chart are for harness to harness connectors. Volume 2 of 3: Platform and Console Area Connection Number Wire Color Wire Gauge
C468 BU Engine Oil Level K907 BU Swing Brake Solenoid +b Connectors that join a harness to a component are generally located at or near
1525 Travel Straight Solenoid E472 GN ATCH 12v Sensor Supply L885 BU Optional Rocker Switch the component. See the Component Location Chart.
© 2008 Caterpillar Printed in U.S.A.
1590 Main Pump Flow Limitation Pressure Solenoid E473 GY ATCH Joystick Thumbwheel RH L886 BU Optional Settings Switch
1593 Attachment Valve #1 Extend Pressure Solenoid E474 OR ATCH Joystick Thumbwheel LH L968 OR Electronic Pump Control Ps Valve ( ) All Rights Reserved
E480 PK Overload Warning Cancel Switch L969 WH Electronic Pump Control Ps Valve (+)
1594 Attachment Valve #2 Extend Pressure Solenoid
H446 PK Boom Cylinder Head Pressure Sensor L972 BU One Touch Low Idle Switch
1595 Attachment Valve #3 Extend Pressure Solenoid H473 BR Travel Straight Pressure Switch L973 GN Fine Swing Control Relay To Solenoid Valve
1596 Attachment Valve #1 Retract Pressure Solenoid H474 GN Travel Right Pressure Switch L976 GN Excavator Fuel Pump Switch
1597 Attachment Valve #2 Retract Pressure Solenoid H475 BU Travel Left Pressure Switch M736 BU Backup EPR Valve Sw
1598 Attachment Valve #3 Retract Pressure Solenoid H476 WH Joystick Pressure Switch M737 WH Front Flow Limit Valve Solenoid
Accessory Circuits M739 YL ATCH Relief Solenoid Return 2
1609 Squeeze Pressure Sensor
500 BR Upper Window to Under Window Switch M740 PK Travel Straight Solenoid
1657 Left Joystick Thumbwheel 501 GN Wiper - Front (Low) M743 GN ATCH Boom Float Disable Relay
1658 Right Joystick Thumbwheel 506 PU Washer - Front M744 WH ATCH Smart Boom Select Switch Pin 2
1665 Variable Relief Valve #1 Pressure Solenoid 508 PU Radio Speaker Right M745 BU ATCH Smart Boom Up Down Relay
509 WH Radio Speaker Right (common) M746 YL ATCH Smart Boom Select Switch Pin 1 C
1666 Variable Relief Valve #2 Pressure Solenoid
511 BR Radio Speaker Left M747 BU ATCH Smart Boom Select Switch Pin 3
1931 Auxiliary Circuit Flow Combining Solenoids 512 GN Radio Speaker Left (common) M748 OR ATCH Smart Boom Down Relay
2265 Hydraulic Pump 1 Outlet Pressure Sensor D
514 PU A/C Condenser Fan Motor +B M749 PK ATCH Boom Check Solenoid 2 4
G
2266 Hydraulic Pump 2 Outlet Pressure Sensor 530 OR Washer Right M906 BU ATCH Squeeze Press Sensor
A

RENR9599-02 VOL 2 of 3
2280 The Travel Alarm Relay 578 BU Washer Aux N707 PU Fuel Differential Pressure SW Return
590 GY Wiper Sw To Intermittent Module 3 N789 BU Ambient Temp Sensor
2300 Switch Panel Component Location
592 BU DC/DC 12v Switched Out N793 GN Foot Pedal Sw B
Product Link Radio A513 RD DC/DC 12v Memory Out N794 GY Aux Pedal LH Schematic Machine Schematic Machine
A537 PK ATCH Seat Heater Switch N795 WH Aux Pedal RH Component Component
(MID No. 122 ) Location Location Location Location
A579 OR Wiper Motor N957 PK RS 232 TXD
CID Component Converter- 12v-7a 1 (atch) D-4 G Switch- Horn E-3 C
A580 BR Brake Wiper Motor N959 PK RS-232 PORT #3-RXD
0168 Electrical System Voltage A581 GN Wiper Motor Reverse N960 OR RS-232-RXD Converter- 12v-7a 2 (atch) D-4 G Switch- Idle- One Touch Low C-3 B

(Dimensions: 39 inches x 24 inches)


0254 Electronic Control Module A582 PU Wiper Motor Stop N963 OR RS-232 PORT #3-TXD Diode- Accessory C-7 G Switch- Joystick- Left Hand 3 (atch) F-3 C
0269 Sensor Power Supply A584 BU Front Window Limit Sw To Wiper Control N970 YL RS-232-DTR Diode- Hyd Lock C-7 G Switch- Joystick- Right Hand 3 (atch) C-3 B
A586 OR Wiper Sw To Wiper Control N973 BR RS-232-DCD
1251 Alternator R-terminal Signal Ground- Frame 7 F-12 G Switch- Key B-2 B
A588 GN ATCH QC Hyd Lock On Relay N979 GN RS-232-GND
¹ The CID is a diagnostic code that indicates which circuit is faulty. Ground- Platform E-9 G Switch- Neutral Start Limit F-3 C
C506 WH A/C Condenser Fan Motor Signal N981 GN RS-232 PORT #3-GND
² The MID is a diagnostic code that indicates which electronic control module C560 OR Aux Speaker + R725 WH 2ND Filter Sw Heater - Seat (atch) C-4 J Switch- Pressure- Aux Pump (atch) E-1 G
diagnosed the fault. C566 PK Aux Speaker R746 PK Intake Air Manifold Indicator- Unit B-2 B Switch- Pressure- High (atch) D-1 G
C569 YL Second DC/DC Converter 12V Switched Out R747 GY Atmospheric Pressure Joystick- Left Hand (atch) E-3 C Switch- Pressure- Medium (atch) E-1 G
E554 PK A/C Compressor Clutch Solenoid T725 WH Differential Fuel Pressure SW
Joystick- Right Hand (atch) C-3 B Switch- Pressure- Travel Left D-1 G
E562 PU ATCH QC Hyd Lock Priority Relay T776 RD ATCH Priming Pump Relay
Failure Mode Identifiers (FMI)¹ E564 PK ATCH QC Hyd Lock On Relay T788 GN ATCH Fuel Priming Pump Key Reader- Mss (atch) C-3 B Switch- Pressure- Travel Right D-1 G
FMI No. Failure Description E565 BU ATCH Universal QC Sw T858 GY Injector 1&2 HS Switch- Aux Pedal (atch) E-1 A Switch- Pressure-travel Straight (atch) D-1 G
0 Data valid but above normal operational range. Lighting Circuits T859 WH Injector 3&4 HS Switch- Backup Epr Valve A-4 B Switch- Secondary Shutdown A-11 G
603 PK ATCH Rotary Beacon T860 OR Injector 5&6 HS
1 Data valid but below normal operational range. Switch- Backup Governor B-4 B Switch- Throttle Position B-2 G
607 PK ATCH Fine Swing Control Switch T901 YL Mss Exciter Coil In
2 Data erratic, intermittent, or incorrect. 615 YL Cab Flood Lamp Relay T902 PK Mss Exciter Coil Out Switch- Exciter Coil (atch) C-2 B
3 Voltage above normal or shorted high. 616 BU Boom Flood Lamp Relay T957 PU Injector 1 LS Machine locations are repeated for components located close together.
4 Voltage below normal or shorted low. 638 WH ATCH Beacon Relay T958 YL Injector 2 LS A = Located inside of cab, operator's platform D = Located inside cab at rear
5 Current below normal or open circuit. 645 RD Boom Lamp Relay T959 BR Injector 3 LS B = Located inside of right console. G = Located under operator's platform
646 RD Chassis Lamp Relay T960 BU Injector 4 LS
6 Current above normal or grounded circuit. C = Located inside of left console. J = Located in operator's seat
684 RD Cab Flood Lamp Diode T961 GN Injector 6 LS
7 Mechanical system not responding properly. A623 BU Right Cab Flood Lamp Sw To Relay T962 WH Injector 5 LS
8 Abnormal frequency, pulse width, or period. Control Circuits T967 YL Pump Pressure Sensor 2
9 Abnormal update. 763 BU Travel Straight Solenoid X738 PK SP Filter Sw. To Control
779 WH ATCH Quick Coupler Engage Solenoid
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available. A
17 Module not responding. D
18 Sensor supply fault.

20 Page,
19 Condition not met.
20 Parameter failures.
B
¹The FMI is a diagnostic code that indicates what type of failure has occurred. J
4
Off Machine Switch Specification
Event Codes G Part No. Function Actuate Deactuate Contact Position
Engine Control ATCH Aux Punp Pressure Switch (Stem 4)
ATCH Midium Pressure Switch (Stem 3)
Event Code Condition
ATCH High Pressure Switch (Stem 1) 490 ± 49 Kpa 290 Kpa min
1673466 Normally Open
E096 High Fuel Pressure ATCH Travel Straight Pressure Switch (71± 7.1 psi) (42 psi min)
E162 High Boost Pressure Travel Lert Pressure Switch
Travel Right Pressure Switch
E198 Low Fuel Pressure
E265 User Defined Shutdown
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E363 High Fuel Temperature
E390 Fuel Filter Restriction
E539 High Intake Manifold Air Temperature
Machine Harness Connector And Component Locations
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION

CONSOLE(LH)
H-C6
A588-A12 GN-18 CONN 41 H-C9 H-C8 1552267 1
127-A124 OR-16 A-C8 H-C2 2304011 2434505 154-H10 RD-18 A 2
200-A82 BK-16 2434508 2305010 127-H15 OR-16 1 A588-H11 GN-18 B 3 SW-4
PA 200-A82 BK-16 154-A23 RD-18 E472-A72 GN-18 1 E472-H1 GN-18 200-H14 BK-16 2 189-H12 RD-18 C 4 SW-COM
STRAP PLATF-FRAME GND 200-A102 BK-18 320-A14 RD-18 E474-A79 OR-18 2 E474-H2 OR-18 5 SW-1

F F
7G1060 200-A110 BK-14 235-A76 BK-18 K844-A46 GY-18 3 K844-H3 GY-18 1 + B NEUTRAL START LIMIT SW 6 SW-2
200-A94 BK-16 E472-A72 GN-18 K848-A36 WH-18 4 K848-H4 WH-18 2 GND 1114799
200-A111 BK-16 E474-A79 OR-18 235-A76 BK-18 5 235-H5 BK-18 ATCH-AIR SUSPENSION
200-A112 BK-16 K844-A46 GY-18 6 2405063 1
K848-A36 WH-18 L101 SW-3
789-A123 RD-18 A-C51 H-C1 1
2305010 2434508 200-H14BK-16
320-A14 RD-18 1 320-H8 RD-18 A588-H11GN-18 ATCH-JOYSTICK LH 3 SW
200-A82 BK-16 2 200-H13 BK-16 154-H10RD-18 2475185
GND-FR 7 H475-A146 BU-18 154-A23 RD-18 3 154-H10 RD-18 189-H12RD-18 H-C3 H-C7
998-A138 BR-18 235-A143 BK-18 789-A123 RD-18 4 189-H12 RD-18 320-H8 RD-18 2397352 2472693
L102
A588-A12 GN-18 A580-A65 BR-14 A588-A12 GN-18 5 A588-H11 GN-18 E472-H1GN-18 E472-H1 GN-18 1 1 +B
A755-A100 PK-18 118-A39 GY-14 127-A124 OR-16 6 127-H15 OR-16 E474-H2OR-18 235-H6 BK-18 2 2 GND
A756-A99 BU-18 A579-A40 OR-14 K844-H3GY-18 E474-H2 OR-18 3 3 PWM OUT
A757-A98 GY-18 H473-A38 BR-18 CONN 40 K848-H4WH-18 235-H7 BK-18 4 4 SW-COM
A758-A97 BR-18 H474-A147 GN-18 235-H5 BK-18 K844-H3 GY-18 5 5 SW-1
A768-A77 BU-18 K851-A142 BU-18 235-H5 BK-18 K848-H4 WH-18 6 6 SW-2
A769-A78 GY-18 H475-A146 BU-18 235-H6 BK-18
E472-A84 GN-18 K849-A150 YL-18 235-H7 BK-18
E997-A154 RD-18 N794-A129 GY-18 200-H13BK-16 1
E472-A72 GN-18 200-A110 BK-14 200-H13BK-16 H-C4 SW-3
E474-A79 OR-18 235-A132 BK-18 200-H14BK-16 7Y3967 1
F773-A106 OR-18 E472-A133 GN-18 200-H9 BK-18 320-H8 RD-18 1
F774-A107 WH-18 235-A137 BK-18 H-C5

200-A111 BK-16
ATCH-JOYSTICK LH A-C37

200-A94 BK-16
200-A29 BK-14

200-A102 BK-18
200-A110 BK-14
200-A112 BK-16
200-A51 BK-14
7Y3967

200-A82 BK-16
200-A53 BK-16
F889-A101 WH-18 K852-A105 GN-18 HORN SW 2277617

200-A8 BK-14
2472693
OPERATOR STATION

OPERATOR STATION
200-A7 BK-14
200-A93 BK-14
200-A85 BK-16
A-C16 H473-A38 BR-18 235-A152 BK-18 200-H9 BK-18 1 2220225 A-C36
1532620 H474-A147 GN-18 2397352
H476-A145 WH-18 CONSOLE(LH) E472-A133 GN-18 1 1 +8V
1 130-A10 RD-14 K844-A46 GY-18 235-A136 BK-18 2 2 GND ATCH AUX PEDAL LH
2 172-A9 RD-18 K847-A22 PU-18 N794-A129 GY-18 3 3 PWM OUT 2277597
3 L973-A153 GN-16 200-A7 BK-14 K851-A142 BU-18 K848-A36 WH-18 120-A1 YL-16 4 4
4 A588-A12 GN-18 200-A8 BK-14 998-A138 BR-18 K849-A150 YL-18 135-A25 BU-16 5 5 CALIBRATION
5 200-A51 BK-14 235-A143 BK-18 K851-A142 BU-18 179-A64 BU-16 6 6 CALIBRATION
6 308-A80 YL-16 200-A53 BK-16 A588-A12 GN-18 K852-A105 GN-18 C569-A27 YL-16
7 184-A11 RD-14 200-A93 BK-14 A755-A100 PK-18 K906-A73 GN-18 200-A111BK-16
E 8
9
10
322-A15 GY-16
607-A81 PK-16
780-A83 PU-16
200-A29 BK-14
200-A85 BK-16
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
200-A112BK-16
210-A26 BK-16
229-A28 BK-16 H473-A38 BR-18
A-C31 A-C32
1552269 3E3364
K852-A105 GN-18 1 1 ATCH AUX PUMP PRESS SW (STEM4)
E
11 616-A13 BU-16 200-A85 BK-16 A768-A77 BU-18 L972-A96 BU-18 H474-A147 GN-18 235-A104 BK-18 2 2 1673466
12 147-A58 PU-16 L973-A153 GN-16 A769-A78 GY-18 E473-A50 GY-18 A579-A40 OR-14
13 E554-A4 PK-18 578-A34 BU-16 F889-A101GN-18 GND-PLATFORM N793-A131 GN-18 A580-A65 BR-14
14 514-A5 PU-16 130-A10 RD-14 E472-A84 GN-18 N794-A129 GY-18 235-A152 BK-18 118-A39 GY-14 A-C25 A-C45
15 C506-A6 WH-16 147-A58 PU-16 E474-A79 OR-18 235-A88 BK-18 F774-A107 WH-18 235-A143 BK-18 1552269 3E3364
16 403-A52 GN-18 168-A70 RD-10 F773-A106 OR-18 235-A132 BK-18 E472-A84 GN-18 235-A143 BK-18 K851-A142 BU-18 1 1 ATCH MEDIUM PRESS SW (STEM3)
17 172-A9 RD-18 F774-A107 WH-18 235-A143 BK-18 A756-A99 BU-18 235-A144 BK-18 2 2 1673466
18 317-A59 YL-18 177-A71 RD-6 E472-A72 WH-18 235-A76 BK-18 H476-A145 WH-18
19 405-A75 GY-18 184-A11 RD-14 H473-A38 BR-18 105-A37 RD-16 K847-A22 PU-18 235-A144 BK-18
20 412-A60 BU-18 251-A47 YL-18 H474-A147 GN-18 113-A117 OR-18 K906-A73 GN-18 235-A149 BK-18 A-C7
21 430-A42 BU-18 261-A48 GN-18 H475-A146 BU-18 120-A1 YL-16 K907-A74 BU-18 235-A148 BK-18 1552272
22 487-A43 OR-18 306-A20 GN-16 H476-A145 WH-18 127-A124 OR-16 L968-A90 OR-18 235-A104 BK-18 200-A110BK-14 1
CONN 19 23 491-A56 PK-18 308-A80 YL-16 K844-A46 GY-18 135-A25 BU-16 L969-A89 WH-18 E472-A133 GN-18 A580-A65BR-14 WIPER MOTOR
2 DOGA
MATE C-C1 24 F716-A114 WH-18 310-A55 PU-16 K847-A22 PU-18 154-A23 RD-18 L972-A96 BU-18 K849-A150 YL-18 A579-A40OR-14 3 251-3482
SH1 L-1 25 495-A54 GN-18 321-A122 BR-18 K848-A36 WH-18 169-A140 PK-18 E473-A50 GY-18 K851-A142 BU-18 118-A39GY-14 4
26 496-A61 WH-18 A756-A99 BU-18 K849-A150 YL-18 179-A64 BU-16 K843-A57 GN-18 K852-A105 GN-18
27 A755-A100 PK-18 322-A15 GY-16 K852-A105 GN-18 CONN 30 307-A24 OR-16 200-A94 BK-16 N794-A129 GY-18
28 A756-A99 BU-18 403-A52 GN-18 K906-A73 GN-18 308-A139 YL-16 200-A102 BK-18 H475-A146 BU-18 A-C40
29 A757-A98 GY-18 405-A75 GY-18 K907-A74 BU-18 A-C6 320-A14 RD-18 235-A88 BK-18 200-A110 BK-14 1552269
30 A758-A97 BR-18 412-A60 BU-18 L968-A90 OR-18 2304009 509-A69 WH-18 235-A137 BK-18 A-C10 A-C11 235-A137 BK-18 H475-A146 BU-18 1 TRAVEL L PRESS SW
31 C468-A62 BU-18 430-A42 BU-18 L969-A89 WH-18 1 124-A86 GN-14 511-A66 BR-18 252-A126 YL-18 2305010 2434508 235-A137 BK-18 235-A148 BK-18 2 1673466
32 E472-A116 GN-18 487-A43 OR-18 L972-A96 BU-18 2 200-A8 BK-14 512-A67 GN-18 262-A127 GN-18 1 1 +12V MEMORY OUT
33 H476-A145 WH-18 491-A56 PK-18 E473-A50 GY-18 3 175-A87 RD-14 A580-A65 BR-14 105-A37 RD-16 135-A25 BU-16 2 2 +12V SWITCHED OUT ATCH 12V 7A CONVERTER 1
34 H473-A38 BR-18 495-A54 GN-18 K843-A57 GN-18 4 E554-A4 PK-18 118-A39 GY-14 103-A63 RD-16 210-A26 BK-16 3 3 GND (12V) 2341004 235-A118 BK-18 A-C35
35 G976-A45 BU-18 496-A61 WH-18 N794-A129 GY-18 5 607-A91 PK-16 A579-A40 OR-14 N793-A131 GN-18 200-A111 BK-16 4 4 GND (24V) (7.5A) 235-A151 BK-18 1552269
36 L972-A96 BU-18 506-A35 PU-18 235-A76 BK-18 6 200-A93 BK-14 607-A95 PK-16 169-A140 PK-18 120-A1 YL-16 120-A119 YL-16 5 5 +24V BATTERY IN 235-A136 BK-18 H474-A147 GN-18 1 TRAVEL R PRESS SW
37 H474-A147 GN-18 514-A5 PU-16 235-A88 BK-18 7 514-A5 PU-16 607-A103 PK-16 307-A24 OR-16 120-A109 YL-16 6 6 +24V SWITCHED IN 235-A152 BK-18 235-A149 BK-18 2 1673466
38 H475-A146 BU-18 A755-A100 PK-18 235-A132 BK-18 8 C506-A6 WH-16 A537-A41 PK-18 308-A139 YL-16 235-A132 BK-18
39 K849-A150 YL-18 607-A81 PK-16 E472-A133 GN-18 9 125-A92 RD-16 K843-A57 GN-18 508-A68 PU-18 326-GR1 RD-16 235-A132 BK-18
40 E997-A154 RD-18 616-A13 BU-16 E997-A154 RD-18 10 A770-A141 PK-18 509-A69 WH-18 235-A152 BK-18 A-C12 A-C44
41 K851-A142 BU-18 780-A83 PU-16 N793-A131 GN-18 11 C569-A27 YL-16 511-A66 BR-18 A-C49 A-C50 GR-C2 A-C4 A-C5 1552269 3E3364

D D
42 K852-A105 GN-18 892-A31 BR-18 L973-A153 GN-16 12 210-A26 BK-16 512-A67 GN-18 2304011 2434505 2434505 2305010 2434508 K849-A150 YL-18 1 1 ATCH HIGH PRESS SW (STEM1)
43 X738-A44 PK-18 893-A32 GN-18 130-A10 RD-14 229-A28 BK-16 607-A95 PK-16 326-A159 RD-16 1 1 326-GR1 RD-16 1 1 +12V MEMORY OUT 235-A151 BK-18 2 2 1673466
44 321-A122 BR-18 998-A138 BR-18 147-A58 PU-16 252-A126 YL-18 607-A103 PK-16 2 CONN 35 2 C569-A27 YL-16 2 2 +12V SWITCHED OUT ATCH 12V 7A CONVERTER 2
45 235-A125 BK-18 A588-A12 GN-18 168-A70 RD-10 103-A63 RD-16 998-A138 BR-18 229-A28 BK-16 3 3 GND (12V) 2341004
46 235-A113 BK-18 N793-A131 GN-18 172-A9 RD-18 262-A127 GN-18 A537-A41 PK-18 200-A112 BK-16 4 4 GND (24V) (7.5A) A-C13 A-C14
47 235-A143 BK-18 317-A59 YL-18 177-A71 RD-6 E472-A133 GN-18 A755-A100 PK-18 A-C28 A-C48 179-A17 BU-16 5 5 +24V BATTERY IN 1552269 3E3364
48 310-A55 PU-16 A757-A98 GY-18 184-A11 RD-14 508-A68 PU-18 F889-A101 WH-18 3E3364 1552269 179-A64 BU-16 179-A16 BU-16 6 6 +24V SWITCHED IN H473-A38 BR-18 1 1 ATCH TRAVEL STRAIGHT PRESS SW
49 506-A35 PU-18 NOTE E A758-A97 BR-18 251-A47 YL-18 A757-A98 GY-18 235-A152 BK-18 2 235-A118 BK-18 2 2 1673466
50 578-A34 BU-16 A768-A77 BU-18 261-A48 GN-18 A758-A97 BR-18 N793-A131 GN-18 1
51 893-A32 GN-18 A769-A78 GY-18 306-A20 GN-16 A768-A77 BU-18
52 892-A31 BR-18 C506-A6 WH-16 308-A80 YL-16 A769-A78 GY-18
53 251-A47 YL-18 C468-A62 BU-18 310-A55 PU-16 A770-A141 PK-18 A-C43
54 261-A48 GN-18 317-A59 YL-18 F773-A106 OR-18 1552269
E472-A133 GN-18 321-A122 BR-18 113-A117 OR-18 H476-A145 WH-18 1
A-C29 NOTE E 322-A15 GY-16 235-A137 BK-18 2
CONN 20 1343296 E472-A72 GN-18 403-A52 GN-18 113-A155 OR-18
MATE C-C2 1 168-A70 RD-10 E472-A84 GN-18 405-A75 GY-18 113-A156 OR-18
SH1 J-1 E472-A116 GN-18 412-A60 BU-18 789-A123 RD-18
A-C1 E472-A116 GN-18 430-A42 BU-18 CONSOLE(RH)
2304009 E474-A79 OR-18 487-A43 OR-18 789-A157 RD-18 CONN 34
1 E474-A79 OR-18 E554-A4 PK-18 491-A56 PK-18 789-A158 RD-18 A-C33 G-C1
2 K844-A46 GY-18 F716-A114 WH-18 495-A54 GN-18 E997-A154 RD-18 2434507 2305008 G-C8 G-C9
3 K848-A36 WH-18 F773-A106 OR-18 496-A61 WH-18 2397352 2472693
4 E473-A50 GY-18 F774-A107 WH-18 506-A35 PU-18 E472-A84 GN-18 1 E472-G1 GN-18 E472-G1 GN-18 1 1 1 +B
CONN 21 E473-A50 GY-18 2 E473-G2 GY-18
5 K843-A57 GN-18 F889-A101 WH-18 514-A5 PU-16 235-G42 BK-18 2 2 2 GND
MATE C-C3
L973-A153 GN-16

K843-A57 GN-18 3 K843-G3 GN-18

A770-A141 PK-18
6 K847-A22 PU-18 G976-A45 BU-18 578-A34 BU-16 ACC DIODE E473-G2 GY-18 3 3 SW-4 3 PWM OUT

113-A117 OR-18

169-A140 PK-18

308-A139 YL-16
127-A124 OR-16

A580-A65 BR-14
A579-A40 OR-14

C569-A27 YL-16

252-A126 YL-18
262-A127 GN-18
607-A103 PK-16
A537-A41 PK-18
508-A68 PU-18

135-A25 BU-16
103-A63 RD-16
154-A23 RD-18
179-A64 BU-16
320-A14 RD-18

509-A69 WH-18
512-A67 GN-18
511-A66 BR-18

210-A26 BK-16
229-A28 BK-16
105-A37 RD-16

307-A24 OR-16

118-A39 GY-14
607-A95 PK-16
X738-A44 PK-18

321-A122 BR-18

C468-A62 BU-18
G976-A45 BU-18

252-A120 YL-18
262-A121 GN-18

120-A1 YL-16
K847-A22 PU-18 4 K847-G4 PU-18

607-A91 PK-16
578-A34 BU-16

251-A47 YL-18
261-A48 GN-18
308-A80 YL-16
130-A10 RD-14
168-A70 RD-10
147-A58 PU-16

184-A11 RD-14

306-A20 GN-16
310-A55 PU-16
317-A59 YL-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14

124-A86 GN-14
175-A87 RD-14
125-A92 RD-16
200-A53 BK-16
235-A33 BK-18

C506-A6 WH-16

C506-A6 WH-16
E554-A4 PK-18

E554-A4 PK-18
SH1 J-1

200-A93 BK-14

200-A93 BK-14
7 N793-A131 GN-18 H473-A38 BR-18 607-A81 PK-16 A-C47 1974385 235-G41 BK-18 4 4 SW-COM 4 SW-COM
172-A9 RD-18

200-A7 BK-14

514-A5 PU-16

514-A5 PU-16
177-A71 RD-6

NOTE E
200-A8 BK-14

200-A8 BK-14
8 N794-A129 GY-18 H474-A147 GN-18 616-A13 BU-16 1552269 K843-G3 GN-18 5 5 SW-1 5 SW-1
9 H475-A146 BU-18 780-A83 PU-16 789-A157 RD-18 1 CONN 36 G-C6 G-C7 K847-G4 PU-18 6 6 SW-2 6 SW-2
10 252-A120 YL-18 H476-A145 WH-18 892-A31 BR-18 113-A156 OR-18 2 A-C24 G-C2 2304011 2434505
11 262-A121 GN-18 K844-A46 GY-18 893-A32 GN-18 2304009 2434510 A537-G9 PK-18 1
12 K847-A22 PU-18 C468-A62 BU-18 HYD LOCK DIODE K906-A73 GN-18 1 K906-G5 GN-18 200-G35 BK-18 2 1 1
K848-A36 WH-18 C506-A6 WH-16 A-C46 1974385 A768-A77 BU-18 2 A768-G6 BU-18 200-G33 BK-18 SW-3 SW-3
A-C41 K849-A150 YL-18 E554-A4 PK-18 1552269 200-G34 BK-18 ATCH-SEAT HEATER 1 1
2434510 A769-A78 GY-18 3 A769-G7 GY-18 2299093
C C
K851-A142 BU-18 G976-A45 BU-18 789-A158 RD-18 1 105-A37 RD-16 4 105-G8 RD-16 200-G32 BK-16
1 K906-A73 GN-18 K852-A105 GN-18 X738-A44 PK-18 E997-A154 RD-18 2 A537-A41 PK-18 5 A537-G9 PK-18 200-G32 BK-16 2359027(UN TILT) G-C10
2 K907-A74 BU-18 K906-A73 GN-18 200-A7 BK-14 2 7Y3967 ATCH-JOYSTICK RH 3 SW ATCH-JOYSTICK RH
K907-A74 BU-18 6 K907-G10 BU-18 2475185 2277616
3 A768-A77 BU-18 K907-A74 BU-18 200-A8 BK-14 7 M736-G11 BU-18 103-G49 RD-16 1 235-G43 BK-18 1
CONN 22 4 A769-A78 GY-18 L968-A90 OR-18 200-A29 BK-14 105-G8 RD-16 G-C11
L969-A89 WH-18 8 L969-G12 WH-18
MATE C-C4 5 L969-A89 WH-18 L969-A89 WH-18 200-A51 BK-14 L968-A90 OR-18 9 L968-G13 OR-18 113-G44 OR-18 7Y3967 ONE TOUCH LOW IDLE SW
6 L968-A90 OR-18 L972-A96 BU-18 200-A53 BK-16 998-A138 BR-18 10 998-G14 BR-18 252-G21 YL-18 L972-G27 BU-18 1 2220225
RENR9599-02 VOL 2 of 3

SH1 J-1 7 F889-A101 WH-18 E473-A50 GY-18 200-A93 BK-14 A770-A141 PK-18 11 A770-G15 PK-18 262-G22 GN-18
8 F773-A106 OR-18 K843-A57 GN-18 235-A33 BK-18 F889-A101 WH-18 12 F889-G16 WH-18 307-G20 OR-16
9 F774-A107 WH-18 N794-A129 GY-18 252-A120 YL-18 308-G17 YL-16 ATCH-MSS KEYREADER
10 998-A138 BR-18 X738-A44 PK-18 262-A121 GN-18 308-G17 YL-16 L100 2180404
11 CONN 37 308-G18 YL-16 G-C12 G-C14
12 F716-A114 WH-18 308-G19 YL-16 1552264 3E3388 (NOTE V) ATCH-EXCITER COIL
235-A115 BK-18 A-C34 G-C3 326-G54 RD-16 NOTE E 308-G19 YL-16 1 1 KEY ON 2065208 WIRE GROUP COLOR DESCRIPTIONS
235-A33 BK-18 2434508 2305010 508-G50 PU-18 200-G34 BK-18 2 2 GND NOTE E M-C4 M-C5 (NOTE V)
235-A115 BK-18 308-A139 YL-16 1 308-G17 YL-16 509-G46 WH-18 252-G21 YL-18 3 3 CAN + 1552269 3E3364 GROUND CIRCUIT
235-A125 BK-18 326-A159 RD-16 2 326-G54 RD-16 511-G51 BR-18 262-G22 GN-18 4 4 CAN - L103 T902-M12 PK-18 2 2 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
235-A125 BK-18 307-A24 OR-16 3 307-G20 OR-16 512-G47 GN-18 T901-G52 YL-18 5 5 COIL SIG T901-M11 YL-18 1 1
252-A126 YL-18 4 252-G21 YL-18 607-G30 PK-16 T902-G53 PK-18 6 6 COIL RET
(Dimensions: 39 inches x 24 inches)

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


235-A76 BK-18 262-A127 GN-18 5 262-G22 GN-18 607-G48 PK-16 7 7 M-C2 IND UNIT

L100
235-A132 BK-18 6 A755-G23 PK-18 8 8 7Y3952 1709324 VOLTAGE CONVERTER OUTPUT CIRCUIT
235-A88 BK-18 J-C8 J-C7 NOTE E NOTE E A756-G24 BU-18 L104 607-M1 PK-16 1 GND STARTING CIRCUIT
235-A113 BK-18 2305008 2434507 CONN 38 A757-G25 GY-18 G-C13 M-C1 200-M2 BK-18 2 +B
200-A85 BK-16 235-A113 BK-18 CONN 34 1 E472-J15 GN-18 1 CONN 34 A-C42 G-C4 A758-G26 BR-18 NOTE E 1027964 1211168 START AID CIRCUIT
306-A20 GN-16 235-A143 BK-18 2 E473-J16 GY-18 2 MATE G-C1 2434510 2304009 E472-G1 GN-18 T902-G53 PK-18 12 T902-M12 PK-18
MATE A-C33 L103 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
177-A71 RD-6 252-A120 YL-18 A-C18 3 K843-J17 GN-18 3 A755-A100 PK-18 1 A755-G23 PK-18 E473-G2 GY-18 T901-G52 YL-18 11 T901-M11 YL-18
262-A121 GN-18 2434505 4 M743-J12 GN-18 4 A756-A99 BU-18 2 A756-G24 BU-18 K843-G3 GN-18 607-G30 PK-16 1 607-M1 PK-16 L104 M-C3 THROTTLE POS SW MONITOR CIRCUIT
E997-A154 RD-18 A757-A98 GY-18 3 A757-G25 GY-18 K847-G4 PU-18 200-G33 BK-18 2 200-M2 BK-18 1552273 1060107

1
2
A-C17 A758-A97 BR-18 4 A758-G26 BR-18 L972-G27 BU-18 L100 235-G39 BK-18 3 235-M3 BK-18 235-M3 BK-18 1 BK COM MACHINE SECURITY CONTROL CIRCUIT
2304011 L972-A96 BU-18 5 L972-G27 BU-18 200-G45 BK-18 A755-G23 PK-18 4 A755-M4 PK-18 L105 A755-M4 PK-18 2 PK S1 ENGINE CONTROL CIRCUIT
F774-A107 WH-18 6 F774-G28 WH-18 A756-G24 BU-18 5 A756-M5 BU-18 A756-M5 BU-18 3 BU S2
M743-J12 GN-18 F773-A106 OR-18 7 F773-G29 OR-18 A757-G25 GY-18 6 A757-M6 GY-18 A757-M6 GY-18 4 GN S3
607-A103 PK-16

HEATER AND AIR CONDITIONER CIRCUIT


L175

607-A91 PK-16

200-A53 BK-16
308-A139 YL-16

308-A108 YL-16

L973-A153 GN-16

A770-A141 PK-18

200-A53 BK-16
308-A80 YL-16

607-A81 PK-16

607-A21 PK-16

638-A19 WH-16
308-A108 YL-16

A579-A40 OR-14
A580-A65 BR-14

C569-A27 YL-16
127-A124 OR-16

169-A140 PK-18

321-A122 BR-18

A537-A41 PK-18
113-A117 OR-18

C468-A62 BU-18
G976-A45 BU-18
X738-A44 PK-18

252-A120 YL-18
262-A121 GN-18
252-A126 YL-18
262-A127 GN-18

607-A95 PK-16 8 607-G30 PK-16 235-G41 BK-18 A758-G26 BR-18 7 A758-M7 BR-18 A758-M7 BR-18 5 BR S4
607-A95 PK-16

607-A21 PK-16
103-A63 RD-16
105-A37 RD-16

124-A86 GN-14
125-A92 RD-16

135-A25 BU-16
130-A10 RD-14

147-A58 PU-16
154-A23 RD-18
168-A70 RD-10

175-A87 RD-14
179-A64 BU-16
251-A47 YL-18
261-A48 GN-18
307-A24 OR-16

405-A75 GY-18

508-A68 PU-18
511-A66 BR-18
509-A69 WH-18
512-A67 GN-18

118-A39 GY-14

780-A83 PU-16

210-A26 BK-16
229-A28 BK-16
184-A11 RD-14

306-A20 GN-16

310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
322-A15 GY-16
403-A52 GN-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18

578-A34 BU-16

616-A13 BU-16
892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14
235-A33 BK-18
OPERATOR STATION

OPERATOR STATION
L99
120-A1 YL-16

172-A9 RD-18

200-A7 BK-14
177-A71 RD-6

9 235-G42 BK-18 308-G18 YL-16 8 308-M8 YL-16 6 TURN SIGNAL / WIPER WASHER CIRCUIT

326-GR1 RD-16
169-A140 PK-18 10 169-G31 PK-18 235-G43 BK-18 326-G54 RD-16 21 326-M23 RD-16

M743-J12 GN-18
B B
L106 CAT DATA LINK
200-A94 BK-16 11 200-G32 BK-16 235-G40 BK-18 307-G20 OR-16 9 307-M9 OR-16
235-A88 BK-18 12 235-G36 BK-18 105-G8 RD-16 10 105-M10 RD-16 CAN DATA LINK A
235-G36 BK-18 113-G44 OR-18 13 113-M13 OR-18
CONN 39 235-G36 BK-18 200-G45 BK-18 14 200-M14 BK-18 308-M8 YL-16 R CAN DATA LINK B
A-C26 G-C5 L107
235-G40 BK-18 509-G46 WH-18 15 509-M15 WH-18 L106
2434509 2312295 235-G39 BK-18 512-G47 GN-18 16 512-M16 GN-18 326-M23 RD-16 C OFF OTHER COLOR DESCRIPTIONS
235-G37 BK-18 607-G48 PK-16 17 607-M17 PK-16 307-M9 OR-16 S ON
113-A155 OR-18 1 113-G44 OR-18 B ST
200-A102 BK-18 2 200-G45 BK-18 235-G37 BK-18 103-G49 RD-16 18 103-M18 RD-16 105-M10 RD-16 HIGHWAYS
509-A69 WH-18 3 509-G46 WH-18 508-G50 PU-18 19 508-M19 PU-18 KEY SWITCH
512-A67 GN-18 4 512-G47 GN-18 511-G51 BR-18 20 511-M20 BR-18 9G7641
BREAK POINT 1 607-A103 PK-16 5 607-G48 PK-16
SH1 I-4 103-A63 RD-16
508-A68 PU-18
6
7
103-G49
508-G50
RD-16
PU-18 BACKUP GOV SW CONN 42 L107 SYMBOL DESCRIPTION COLOR ABBREVIATIONS
511-A66 BR-18 8 511-G51 BR-18
998-G14 BR-18 2 1 1636711
F773-G29 OR-18
3 F774-G28 WH-18 M-C6
CIRCUIT CONNECTED ABBREV COLOR
NOTE E NOTE E 1532541
F774-G28 WH-18 ANTENNA ACC 1 113-M13 OR-18 CIRCUIT NOT CONNECTED RD RED
NOTE E NOTE E F773-G29 OR-18 GND 2 200-M14 BK-18
SPKR LH(-) 3 509-M15 WH-18 ELECTRICAL CONNECTION TO WH WHITE
BACKUP EPR VALVE SW AUX-SPKR(-) 4 C566-M22 PK-18 L107
VEHICLE STRUCTURE
AJ-C1
2312295 K906-G5 GN-18 2 3 1636710
K907-G10 BU-18
SPKR RH(-) 5
ILLUM 6
512-M16 GN-18
607-M17 PK-16
INTERNAL ELECTRICAL CONNECTION OR ORANGE
1 113-AJ1 OR-18 1 169-G31 PK-18 BACKUP 7 103-M18 RD-16
TO SURFACE OF COMPONENT

262-A128 GN-18
YL YELLOW
L973-A153 GN-16
A770-A141 PK-18

CONN 39 5 6

252-A120 YL-18
321-A122 BR-18

262-A127 GN-18
262-A121 GN-18
308-A108 YL-16

113-A117 OR-18

A537-A41 PK-18
A579-A40 OR-14
A580-A65 BR-14
G976-A45 BU-18
X738-A44 PK-18

C569-A27 YL-16

C468-A62 BU-18
127-A124 OR-16

169-A140 PK-18
177-A71 RD-6

154-A23 RD-18
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18

105-A37 RD-16

2 200-AJ3 BK-18 A768-G6 BU-18 L969-G12 WH-18 SPKR LH(+) 8 508-M19 PU-18
168-A70 RD-10

892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
578-A34 BU-16

118-A39 GY-14

135-A25 BU-16
210-A26 BK-16
229-A28 BK-16

147-A58 PU-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
130-A10 RD-14
607-A21 PK-16

184-A11 RD-14

125-A92 RD-16
322-A15 GY-16

179-A64 BU-16

310-A55 PU-16
317-A59 YL-18
120-A1 YL-16
172-A9 RD-18

252-A126 YL-18
200-A7 BK-14
616-A13 BU-16

638-A19 WH-16

252-A49 YL-18
4
F716-A114 WH-18

252-A49 YL-18
CONNECTOR
MATE A-C26 3 509-AJ4 WH-18 A770-G15 PK-18 AUX-SPKR(+) 9 C560-M21 OR-18
235-A115 BK-18

262-A128 GN-18
8 9 PK PINK
(NOTE R) 4 512-AJ5 GN-18 235-G38 BK-18 7 M736-G11 BU-18 SPKR RH(+) 10 511-M20 BR-18
5 11 12 F889-G16 WH-18 H# CIRCUIT GROUPING DESIGNATION BK BLACK
508-A68
509-A69
511-A66
512-A67
200-A51
251-A47
261-A48
6 103-AJ6 RD-16 A769-G7 GY-18 10 L968-G13 OR-18 ATCH-AM FM RADIO FOR JPN
7 508-AJ7 PU-18 235-G37 BK-18 2510537

M743-J12 GN-18

326-GR1 RD-16
GY GRAY

L98
8 511-AJ8 BR-18 235-G38 BK-18 ATCH AM FM RADIO FOR OSJ ATCH WIRE, CABLE, COMPONENT
235-G38 BK-18 2510539 ANTENNA PU PURPLE
NOTE E 235-G37 BK-18 ATCH AM RADIO FOR JPN 2594883 CIRCUIT CONNECTED
CONN 26 L968-G13 OR-18 2510541 M-C8

A A
F889-G16 WH-18 7Y3967 BR BROWN
A-C15 AG-C1 A-C22 A-C23 M736-G11 BU-18 1 C560-M21 OR-18 SPLICE
A-C3 A-C20 1254766 A-C52 1027964 A-C2 A770-G15 PK-18 GN GREEN
2304011 2434505 2304011
2
1

1343295 1211168 1211168 L969-G12 WH-18 AUX SPKR M-C7 BLADE, SPADE, RING OR SCREW
21
10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20

10
11
12
13
14
15
16
17
18
19
20
21
10
11
12
13
14
15
16
17
18
19
20
21

BU BLUE
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

L98
169-G31 PK-18 Z7Y3966 TERMINAL
SECONDARY SHUTDOWN SW K907-G10 BU-18 1 C566-M22 PK-18
20 Page,

4D1836 CONN 27 CONN 28 CONN 29 CONN 31 CONN 32 CONN 33


2 1 235-AG1 BK-18 MATE F-C10 MATE F-C6 MATE F-C7 MATE F-C8 MATE F-C9 MATE F-C53 ATCH-ANTENNA CABLE
BREAK POINT 3 BREAK POINT 4 BREAK POINT 5 2382260 THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR
3 SH3 F-8 SH3 F-8 SH3 F-7 SH3 F-6 SH3 F-6 SH3 F-5 SH3 F-12 SH3 F-11 SH3 F-11
CONSOLE(RH)
PART NUMBER: 251-0617, CHANGE: 01, VERSION: (V)
F716-AG2 WH-18 BREAK POINT 2
SH3 F-9
OPERATOR STATION OPERATOR STATION Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 10 9 8 7 6 5 4 3 2 1
Component Identifiers (CID¹) Wire Description
Module Identifier (MID²) Wire # Wire Color Description
Power Circuits
Wire # Wire Color Description
Control Circuits Continued
Connector Location RENR9599-02 Harness And Wire Electrical Schematic Symbols
Schematic Machine October 2008
Engine Control System 101 RD Bat (+) 780 PU ATCH Quick Coupler Disengage Solenoid
Connector Number Symbols
(MID No. 036) 103 RD Dome Lamp/Memory 788 YL Engine Speed Pickup Location Location
105 RD Key Sw 789 RD Hyd Lock Diode CONN 23 I-1 1
CID Component 108 RD Air Heater Relay 892 BR Cat Data Link -
0001 Injector Cylinder #1 CONN 24 I-1 1
109 RD Alternator Output (+) Term. 893 GN Cat Data Link +
0002 Injector Cylinder #2 112 PU Main Power Relay Output 994 GY Engine Oil Pressure Sensor CONN 25 H-1 G T

0003 Injector Cylinder #3 113 OR Switch Panel Radio 995 BU Engine Coolant Temperature CONN 27 F-8 D Pressure Temperature Level Flow Circuit Breaker
114 RD Horn 998 BR Throttle Return (pin 29)
0004 Injector Cylinder #4 CONN 28 F-8 D Symbol Symbol Symbol Symbol Symbol
115 RD Cab Lamp Relay A751 YL Fuel Temperature Sensor
0005 Injector Cylinder #5 118 GY Wiper Control A755 PK Throttle Position Switch 1 CONN 29 F-7 D
0006 Injector Cylinder #6 120 YL ATCH 12V/7A Converter 1 A756 BU Throttle Position Switch 2 CONN 31 F-6 D Symbols and Definitions
0041 Sensor Supply Voltage 123 WH ATCH Seat Heater Sw A757 GY Throttle Position Switch 3
CONN 32 F-5 D
124 GN A/C A758 BR Throttle Position Switch 4 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0042 Injector Actuation Valve CONN 33 F-5 D
125 RD A/C Condenser Fan A760 GY Electronic Pump Control Throttle +5v through it.
0091 Throttle Position Sensor 127 OR Air Suspension A762 PU Fan Speed Sensor + (Eng) CONN 43 B-10 B
0094 Fuel Pressure Sensor 129 BU Cigar Lighter A768 BU Power Shift Pressure Solenoid
CONN 44 F-7 D Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0100 Engine Oil Pressure Sensor 130 RD Engine ECM A769 GY Power Shift Pressure Solenoid
CONN 45 B-6 B circle indicates that the component has screw terminals and a wire can be disconnected from it.
0110 Engine Coolant Temperature Sensor 135 BU 12V - 10A Converter / 12V - 7A Skt A770 PK Backup EPR Valve Sw
139 OR Radio Converter 24V Switched In A893 OR Fuel Sw To Fuel Priming Pump Relay CONN 46 B-6 B
0164 Injector Actuation Pressure Sensor 141 RD Aux Ckt 2 C987 RD Inlet Air Heater Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 47 A-3 B
0168 Electrical System Voltage 142 RD Aux Ckt 3 C991 PK Fuel Pressure Sensor No circle indicates that the wire cannot be disconnected from the component.
143 BR Smart Boom E963 BK Primary Engine Speed / Timing CONN 48 F-2 19
0172 Intake Manifold Air Temp Sensor
0174 Engine Temperature Sensor 147 PU ATCH Universal Quick Coupler E964 WH Primary Eng Spd Timing Snsr CONN 49 F-2 19 Ground (Wired): This indicates that the component is connected to a grounded wire. The
149 RD Boom Lamp Relay E965 BU Secondary Eng Spd / Timing CONN 50 F-2 19 grounded wire is fastened to the machine.
0190 Engine Speed/timing Sensor.
152 BU Lower Wiper / Washer E966 YL Secondary Eng Spd / Timing
0253 Personality Module Mismatch CONN 51 F-2 19
154 RD Neutral Start Relay E997 RD Hydraulic Lock Solenoid
Ground (Case): This indicates that the component does not have a wire connected to ground.
0261 Engine Timing Calibration 160 PU Chassis Lamp F716 WH Secondary Shutdown Sw CONN 52 A-2 B
165 YL Caution Lamp (for Crane) F773 OR Backup Governor Acel
It is grounded by being fastened to the machine.
0262 5 Volt Dc Sensor Power Supply
168 RD Refueling Pump F774 WH Backup Governor Decel The connectors shown in this chart are for harness to harness connectors.
0268 Check Programmable Parameters
169 PK Backup EPR Valve SW / Backup Res F889 WH Throttle Position Feedback (Backup Switch) Connectors that join a harness to a component are generally located at or near Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0274 Atmospheric Pressure Sensor 172 RD Product Link G723 YL Heavy Lift Solenoid Valve (replaces B733 YL) the component. See the Component Location Chart. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330D & 336D Excavator


0286 Low Oil Pressure Lamp 175 RD A/C Blower G826 BR Analog Power +5V
0342 Secondary Engine Speed/timing Sensor 177 RD Main Breaker G827 BU Analog Return Sender: A component that is used with a temperature or pressure gauge. The sender
179 BU ATCH 12V/7A Converter 2 G828 WH Fuel Pressure Sensor +5v measures the temperature or pressure. Its resistance changes to give an indication to
0617 Inlet Air Heater Relay

Electrical System
180 GN Aux Ckt 1 G829 GN Fuel Pressure Sensor Ground T
the gauge of the temperature or pressure.
1639 Machine Security System 184 RD Machine ECM G833 PK Engine Coolant Temp Sensor Common
1785 Intake Manifold Pressure Sensor 189 RD Neutral Start Limit Switch G849 BR Injector Action Pressure Sensor
2417 Ether Injection Control Solenoid 199 OR ATCH Beacon Relay G850 BU Air Inlet Heater Return Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Ground Circuits G854 PK IAPCV It has a coil that makes an electromagnet when current flows through it. The
Machine Control System electromagnet can open or close the switch part of the relay.
(MID No. 039)
200
210
BK
BK
Main Chassis Gnd
Converter Output (24/12 Volt)
G855
G856
PU
WH
IAPCV Return
Timing Calibration Probe
HAS1-UP WET1-UP LRM1-UP GGE1-UP
CID Component 229
235
BK
BK
Bat (-)
Electronic Pump Ctrl Ground
G857
G973
YL
OR
Timing Calibration Probe
Boom Raise Press Sw To Crush Press Sw
RAS1-UP THJ1-UP DTS1-UP JBF1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0041 Sensor Supply Voltage Related Electrical Service Manuals coil that makes an electromagnet when current flows through it. The electromagnet
0096 Fuel Level Sensor
A209 BK Machine Ctrl Ground G976 BU ATCH Water Separator Sensor
Title Form Number
KDJ1-UP ERN1-UP MYP1-UP T2Y1-UP can open or close a valve or move a piece of metal that can do work.
Basic Machine Circuits H704 PK Reversing Fan Solenoid
0110 Engine Coolant Temperature Sensor 304 WH Starter Relay No. 1 Output H746 YL Radiator Fan Control Sol + (replace B770 YL) Alternator: 1855294 (DENSO HDB) SENR4130
0167 Alternator Charging Voltage Sensor 306 GN Starter Relay Coil H747 BR Radiator Fan Control Sol - (replace B771 br) Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0168 Electrical System Voltage 307 OR Key Sw To Neutral Start Sw H792 BR ATCH Boom Up Down Pressure Switch
308 YL Main Power Relay Coil K843 GN Right Hand Handle Upper Switch 2071556 that make electromagnet when current flows through them. It also has an internal switch that places
0171 Ambient Air Temperature Sensor the latch coil circuit open at the time the coil latches.
310 PU Start Aid Sw To Start Aid Solenoid K844 GY Left Hand Handle Upper Sw Consist: 6V5582 (DENSO F8.0) SENR4975
0190 Engine Speed/timing Sensor 317 YL Start Aid Relay To Start Aid Solenoid K847 PU Right Hand Handle Fore Sw (for Smart Boom)
Consist: 2071557 (DELCO 42 MT) SENR3581
0246 Can Data Link 320 RD Horn Relay Coil To Sw K848 WH Left Hand Handle Fore Sw Harness and Wire Symbols
0247 J1939 Data Link. 321 BR Backup Alarm Lamp Travel Alarm K849 YL ATCH Stem 1 Status Engine Control: RENR5089
322 GY Warning Horn (forward) K850 BR ATCH Stem 2 Status
0248 Cat Data Link Machine Control: RENR9848 Deutsch connector: Typical representation Sure-Seal connector: Typical representation
323 WH Fuel Pump Power K851 BU ATCH Stem 3 Status 1 1
0254 Electronic Control Module Product Link Radio: RENR7911 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
325 PK Fuel Pump Relay Cut Out K852 GN ATCH Stem 4 Status 2 2
sockets and the receptacle contains all pins. contain both pins and sockets.
0262 5 Volt Dc Sensor Power Supply 326 RD ATCH Priming Pump Switch K856 PU ATCH Stem 1 Extend Solenoid
0271 Action Alarm 329 YL ATCH Fuel Pump To Sw K857 WH ATCH Stem 1 Retract Solenoid Harness Identification Letter(s):
331 OR Travel Alarm Relay K858 YL ATCH Stem 3 Extend Solenoid Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
0362 Radiator Fan Speed Solenoid Includes Harness Identification Letters and Harness
365 YL Fuel Pump Relay To Switch K859 BR ATCH Stem 4 Extend Prv Harness Connector Serialization Code: The "C" stands
0374 Swing Brake Solenoid Connector Serialization Codes
Monitoring Circuits K860 BU ATCH Stem 1 Retract Solenoid for "Connector" and the number indicates which
0544 Engine Cooling Fan Speed Sensor. 251 YL Can 1 + (Monitor and Sw Panel) K861 GN ATCH Stem 2 Retract Solenoid connector in the harness. (C1, C2, C3, .....)
Part Number for
0581 Power Shift Pressure Solenoid 252 YL CAN 2 + (J1939)(MSS) K862 GY ATCH Stem 3 Retract Solenoid C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
261 GN Can 1 - (Monitor and Sw Panel) K863 OR ATCH Stem 4 Control Valve B 111-7898 3E-5179 Connector Recepticle
0586 Engine Speed Dial Switch 130-6795 130-6795
262 GN CAN 2 - (J1939)(MSS) K864 PK ATCH Relief Valve 1 325-AG135 PK-14 1 5A
0588 Monitoring System Display
403 GN Alternator (R) Term K865 PU ATCH Relief Valve 2
0598 Travel Speed Solenoid Valve Pin Socket
405 GY Low Oil Press Output K866 WH ATCH 1 way / 2 way Control Valve Receptacle Fuse
0600 Hydraulic Oil Temperature Sender 410 WH Monitor Action Alarm K868 BR ATCH Stem 2 Extend Solenoid Pin or Socket (5 Amps)
Single Wire 9X-1123
412 BU Monitor Coolant Level K869 BU ATCH Stem 3 Extend Solenoid Number
0735 Heavy Lift Solenoid Valve Connector
Component
430 BU Air Filter Switch K871 WH Pump Flow Combine Solenoid
1130 Left Side Attachment Pedal Sensor Plug Part Number
487 OR Hyd Oil Flow Sw (Capsule Filter Switch) K876 BR ATCH Relief 1 Check Solenoid
1160 Hydraulic Lock Solenoid 491 PK Hyd Oil Temp Sensor K877 BU ATCH Relief 2 Check Solenoid
Harness identification code: 2 200-L32 BK-14
This example indicates wire
1178 Boom Overload Pressure Sensor 495 GN Fuel Level Signal K904 GN Pump Pressure Sensor 1 135 in harness "AG".
Ground Circuit Identification
1522 Relief Check Valve-2 Solenoid 496 WH Monitor Hyd Oil Level K906 GN Swing Brake Solenoid Signal Volume 3 of 3: Cab Area Connection Number Wire Color Wire Gauge
C468 BU Engine Oil Level K907 BU Swing Brake Solenoid +b
1523 Relief Check Valve-1 Solenoid
E472 GN ATCH 12v Sensor Supply L885 BU Optional Rocker Switch
1525 Travel Straight Solenoid E473 GY ATCH Joystick Thumbwheel RH L886 BU Optional Settings Switch © 2008 Caterpillar Printed in U.S.A.
1590 Main Pump Flow Limitation Pressure Solenoid E474 OR ATCH Joystick Thumbwheel LH L968 OR Electronic Pump Control Ps Valve ( ) All Rights Reserved
1593 Attachment Valve #1 Extend Pressure Solenoid E480 PK Overload Warning Cancel Switch L969 WH Electronic Pump Control Ps Valve (+)
1594 Attachment Valve #2 Extend Pressure Solenoid H446 PK Boom Cylinder Head Pressure Sensor L972 BU One Touch Low Idle Switch
H473 BR Travel Straight Pressure Switch L973 GN Fine Swing Control Relay To Solenoid Valve
1595 Attachment Valve #3 Extend Pressure Solenoid H474 GN Travel Right Pressure Switch L976 GN Excavator Fuel Pump Switch
1596 Attachment Valve #1 Retract Pressure Solenoid H475 BU Travel Left Pressure Switch M736 BU Backup EPR Valve Sw
1597 Attachment Valve #2 Retract Pressure Solenoid H476 WH Joystick Pressure Switch M737 WH Front Flow Limit Valve Solenoid
1598 Attachment Valve #3 Retract Pressure Solenoid Accessory Circuits M739 YL ATCH Relief Solenoid Return 2
500 BR Upper Window to Under Window Switch M740 PK Travel Straight Solenoid
1609 Squeeze Pressure Sensor
501 GN Wiper - Front (Low) M743 GN ATCH Boom Float Disable Relay
1657 Left Joystick Thumbwheel 506 PU Washer - Front M744 WH ATCH Smart Boom Select Switch Pin 2
508 PU Radio Speaker Right M745 BU ATCH Smart Boom Up Down Relay
Component Location
1658 Right Joystick Thumbwheel
509 WH Radio Speaker Right (common) M746 YL ATCH Smart Boom Select Switch Pin 1 Schematic Machine Schematic Machine
1665 Variable Relief Valve #1 Pressure Solenoid Component Component
511 BR Radio Speaker Left M747 BU ATCH Smart Boom Select Switch Pin 3 19 Location Location Location Location
1666 Variable Relief Valve #2 Pressure Solenoid G
512 GN Radio Speaker Left (common) M748 OR ATCH Smart Boom Down Relay 1 Alarm- Action C-1 A Relay- Nuetral Start D-10 D
1931 Auxiliary Circuit Flow Combining Solenoids 514 PU A/C Condenser Fan Motor +B M749 PK ATCH Boom Check Solenoid 2
Connector- Et Conn B-6 B Relay- Priming Pump (atch) D-11 D
2265 Hydraulic Pump 1 Outlet Pressure Sensor 530 OR Washer Right M906 BU ATCH Squeeze Press Sensor D
578 BU Washer Aux N707 PU Fuel Differential Pressure SW Return Control- Monitor D-1 44 Relay- Qc Hyd Lock 1 (atch) C-12 D
2266 Hydraulic Pump 2 Outlet Pressure Sensor 44

RENR9599-02 VOL 3 of 3
590 GY Wiper Sw To Intermittent Module 3 N789 BU Ambient Temp Sensor Control- Switch Panel C-2 B Relay- Qc Hyd Lock 2 (atch) B-12 D
2280 The Travel Alarm Relay B
592 BU DC/DC 12v Switched Out N793 GN Foot Pedal Sw A Control- Wiper B-1 A Relay- Qc Hyd Lock On (atch) C-12 D
2300 Switch Panel A513 RD DC/DC 12v Memory Out N794 GY Aux Pedal LH
Converter- Radio A-9 B Relay- Qc Hyd Lock Priority (atch) C-12 D
Product Link Radio A537 PK ATCH Seat Heater Switch N795 WH Aux Pedal RH
A579 OR Wiper Motor N957 PK RS 232 TXD Diode- Lamp F-9 D Relay- Smart Boom Down (atch) E-11 D
(MID No. 122 ) A580 BR Brake Wiper Motor N959 PK RS-232 PORT #3-RXD Diode- Main Relay A-10 D Relay- Smart Boom Up (atch) E-12 D
CID Component A581 GN Wiper Motor Reverse N960 OR RS-232-RXD Fuse Block C-8 / C-11 D Relay- Travel Alarm D-10 D

(Dimensions: 39 inches x 24 inches)


0168 Electrical System Voltage A582 PU Wiper Motor Stop N963 OR RS-232 PORT #3-TXD Ground- Cab 1 B-4 B Resistor- Backup E-8 D
0254 Electronic Control Module A584 BU Front Window Limit Sw To Wiper Control N970 YL RS-232-DTR
Ground- Cab 2 C-7 B Resistor- Can 1 B-2 B
A586 OR Wiper Sw To Wiper Control N973 BR RS-232-DCD
0269 Sensor Power Supply
A588 GN ATCH QC Hyd Lock On Relay N979 GN RS-232-GND Ground- Cab 3 E-3 B Resistor- Can 2 B-6 B
1251 Alternator R-terminal Signal C506 WH A/C Condenser Fan Motor Signal N981 GN RS-232 PORT #3-GND Lamp- Cab Lh (atch) F-1 19 Switch- 2nd Filter B-4 B
¹ The CID is a diagnostic code that indicates which circuit is faulty. C560 OR Aux Speaker + R725 WH 2ND Filter Sw Lamp- Cab Rh (atch) F-1 19 Switch- Beacon (atch) A-6 D
² The MID is a diagnostic code that indicates which electronic control module C566 PK Aux Speaker R746 PK Intake Air Manifold
Lamp- Caution (for Crane)(atch) B-4 B Switch- Fine Swing Cont (atch) A-3 D
diagnosed the fault. C569 YL Second DC/DC Converter 12V Switched Out R747 GY Atmospheric Pressure
E554 PK A/C Compressor Clutch Solenoid T725 WH Differential Fuel Pressure SW Meter- Service C-1 A Switch- Fuel Filter B-4 B
E562 PU ATCH QC Hyd Lock Priority Relay T776 RD ATCH Priming Pump Relay Outlet- 12v-7a A (atch) C-6 B Switch- Over Load Warning (atch) A-5 D
E564 PK ATCH QC Hyd Lock On Relay T788 GN ATCH Fuel Priming Pump Outlet- 12v-7a B (atch) C-7 B Switch- Radio Mute (atch) A-4 D
Failure Mode Identifiers (FMI)¹ E565 BU ATCH Universal QC Sw T858 GY Injector 1&2 HS
Relay- Beacon (atch) D-10 D Switch- Rocker (option) B-4 B
FMI No. Failure Description Lighting Circuits T859 WH Injector 3&4 HS
603 PK ATCH Rotary Beacon T860 OR Injector 5&6 HS Relay- Boom Float Disable (atch) E-11 D Switch- Seat Heater (atch) A-6 D
0 Data valid but above normal operational range. Relay- Boom Lamp F-10 D Switch- Smart Boom Select (atch) A-5 D
607 PK ATCH Fine Swing Control Switch T901 YL Mss Exciter Coil In
1 Data valid but below normal operational range. 615 YL Cab Flood Lamp Relay T902 PK Mss Exciter Coil Out Relay- Cab Lamp E-10 D Switch- Stg (option) B-4 B
2 Data erratic, intermittent, or incorrect. 616 BU Boom Flood Lamp Relay T957 PU Injector 1 LS Relay- Chasis Lamp E-10 D Switch- Under Window Limit E-1 A
3 Voltage above normal or shorted high. 638 WH ATCH Beacon Relay T958 YL Injector 2 LS
Relay- Ether (atch) C-10 D Switch- Universal Qc (atch) A-2 B
645 RD Boom Lamp Relay T959 BR Injector 3 LS
4 Voltage below normal or shorted low. Relay- Horn E-10 D Switch- Upper Window Limit E-1 19
646 RD Chassis Lamp Relay T960 BU Injector 4 LS
5 Current below normal or open circuit. 684 RD Cab Flood Lamp Diode T961 GN Injector 6 LS Relay- Main A-10 D Timer- Lamp Delay (atch) B-11 D
6 Current above normal or grounded circuit. A623 BU Right Cab Flood Lamp Sw To Relay T962 WH Injector 5 LS
Machine locations are repeated for components located close together.
7 Mechanical system not responding properly. Control Circuits T967 YL Pump Pressure Sensor 2
763 BU Travel Straight Solenoid X738 PK SP Filter Sw. To Control A = Located inside of cab, operator's platform D = Located inside cab at rear
8 Abnormal frequency, pulse width, or period.
779 WH ATCH Quick Coupler Engage Solenoid B = Located inside of right console. G = Located under operator's platform
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
19
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
D

20 Page,
18 Sensor supply fault. 1
19 Condition not met.
20 Parameter failures. 44 Resistor Specifications
¹The FMI is a diagnostic code that indicates what type of failure has occurred. Part No. Component Description Resistance (Ohms)¹
B
1028016 Resistor: Backup 47 ± 5%
Can 1 Data Link
1743016 Resistor: 120 ± 10%
Event Codes G Can 2 Data Link
Engine Control A
¹ At room temperature unless otherwise noted.
Event Code Condition
E096 High Fuel Pressure
E162 High Boost Pressure
E198 Low Fuel Pressure
E265 User Defined Shutdown
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E363 High Fuel Temperature
E390 Fuel Filter Restriction
E539 High Intake Manifold Air Temperature
Machine Harness Connector And Component Locations
12 11 10 9 8 7 6 5 4 3 2 1
BREAK POINT 4 CONN 27 CONN 28 CONN 29 CONN 31 CONN 32 CONN 33
SH2 A-6 OPERATOR STATION OPERATOR STATION
MATE A-C3 MATE A-20 MATE A-C22 MATE A-C52 MATE A-C23 MATE A-C2
BREAK POINT 3 BREAK POINT 5 SH2 A-10 SH2 A-10 SH2 A-9 SH2 A-8 SH2 A-7 SH2 A-7
SH2 A-6 SH2 A-5

13
10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
CAB F-C53 CAB
L148 F-C10 F-C6 F-C7 F-C8 F-C9 2434505
1343296 1027964 1288950 1027964 1211168 CONN 48
BREAK POINT 2
R-C1

A537-F108 PK-18
A579-F176 OR-14
A580-F177 BR-14

L973-F107 GN-16
SH2 A-11 F-C41 R-C3

893-F111 GN-18
113-F101 OR-18

506-F103 PU-18

G976-F36 BU-18
X738-F35 PK-18

C569-F97 YL-14

235-F114 BK-18
200-F113 BK-14
403-F115 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
261-F152 GN-18
M743-J12 GN-18

105-F102 RD-16

308-F104 YL-16

A770-F66 PK-18

118-F106 GY-14

252-F190 YL-18
262-F191 GN-18
L148

200-F68 BK-14
892-F98 BR-18
103-F70 RD-16
430-F33 BU-18
487-F34 OR-18
780-F21 PU-16

135-F95 BU-14
210-F47 BK-14
229-F45 BK-14

147-F22 PU-16

405-F62 GY-18

C468-F9 BU-18

251-F23 YL-18
326-GR1 RD-16

168-F73 RD-10

130-F75 RD-14
PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14
616-F84 BU-16
125-F71 RD-16
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BU-16
638-F91 WH-16
169-F18 PK-18

310-F99 PU-16
317-F82 YL-18

321-F44 BR-18
L98

412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
7Y3967 7Y3966 7Y3967
615-F163 YL-16 1 615-R1 YL-16 1 RD-16 ATCH-CAB LAMP LH
200-J4 BK-18 CONN 49 1673441

L148
F F
200-J4 BK-18 177-A71 RD-6 F-C42 R-C2 R-C4

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74
200-J5 BK-18 L115 7Y3966 7Y3967 7Y3966
200-J6 BK-18 200-F161 BK-16 1 200-R2 BK-16 1 WH-16
H792-J1 BR-18 L150 L150 CONN 50
M743-J12 GN-18 F-C43 T-C1 T-C3
L149 M745-J2 BU-18 7Y3967 7Y3966 7Y3967
M748-J3 OR-18 615-F164 YL-16 1 615-T1 YL-16 1 RD-16 ATCH-CAB LAMP RH
143-J13 BR-18 143-J13 BR-18 511-F118 BR-18 + CONN 51 1673441
M744-J14 WH-18 F-C12 NOTE E 512-F119 GN-18 - F-C44 T-C2 T-C4

L139

L138
L150
M746-J7 YL-18 7Y3952 NOTE E NOTE E 7Y3966 7Y3967 7Y3966
M747-J10 PU-18 LAMP DIODE 1 A623-F131BU-18 L139 L137 SPEAKER LH 200-F155 BK-16 1 200-T2 BK-16 1 WH-16
1211022 2 684-F130RD-18 2148889 25SD
684-F128RD-18
CONN 44 U-C1 U-C3
FUSE BASE J-C5 F-C58 F-C56 508-F120 PU-18 CONN 48 7Y3966 7Y3967
+

A579-F176 OR-14

A537-F108 PK-18
A580-F177 BR-14

L973-F107 GN-16
M743-J12 GN-18 ATCH-SMART BOOM UP DOWN RELAY 2304013 2304013 2434506 1 616-U1 YL-16 1

118-F106 GY-14

893-F111 GN-18

G976-F36 BU-18
X738-F35 PK-18
113-F101 OR-18

261-F152 GN-18

506-F103 PU-18
252-F190 YL-18
262-F191 GN-18

C569-F97 YL-14

200-F113 BK-14

235-F114 BK-18
403-F115 GN-18

200-F116 BK-14
PU-18
WH-18
BR-18
GN-18
509-F121 WH-18 -
L115

103-F70 RD-16

147-F22 PU-16

780-F21 PU-16
892-F98 BR-18
200-F68 BK-14

135-F95 BU-14
251-F23 YL-18

430-F33 BU-18
487-F34 OR-18

210-F47 BK-14
229-F45 BK-14

405-F62 GY-18

C468-F9 BU-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
M743-J12 GN-18 1495050 L150 M744-J14 WH-18 1 1 M744-F195 WH-18 U-C2 U-C4
CONN 49
L148

J-C2 M746-J7 YL-18 2 2 M746-F192 YL-18 SPEAKER RH 7Y3967 7Y3966


1495051 1 149-F125RD-18 M747-J10 PU-18 3 3 M747-F42 BU-18 2148889 25SD 1 200-U2 BK-16 1

508-F120
509-F121
511-F118
512-F119
J-C1 L148 1 M745-J2 BU-18 BOOM LAMP RELAY 2 645-F88RD-18 V-C1 V-C3
2305008 2 200-J5 BK-18 1613128 3 149-F125RD-18 F-C57 615-F129 YL-16 CONN 50 7Y3966 7Y3967
CONN 24

L137
1532602

L141
1 H792-J1 BR-18 3 M746-J7 YL-18 4 149-F80RD-16 615-F129 YL-16 1 616-V1 YL-16 1
MATE K-C1 2 M745-J2 BU-18 4 M746-J8 YL-18 5 616-F84 BU-16 BACKUP RESISTOR 1 A770-F66 PK-18 169-F18 PK-18 615-F163 YL-16 V-C2 V-C4
SH1 I-1 3 M748-J3 OR-18 5 H792-J1 BR-18 1028016 1 169-F18 PK-18 A770-F66 PK-18 615-F164 YL-16 L115 CONN 51 7Y3967 7Y3966
4 200-J4 BK-18 169-F175 PK-18 M744-F195 WH-18 200-F161 BK-16 1 200-V2 BK-16 1
M746-F192 YL-18 200-F155 BK-16
F-C52 M747-F42 BU-18
1532602 L116 200-F149 BK-16 (NOTE P)

143-J13 BR-18
169-F175 PK-18 200-F68 BK-14 200-F68 BK-14 200-F149 BK-16
ATCH-SMART BOOM DOWN RELAY 1 160-F132PU-18 L137 103-F96 RD-16
169-F175 PK-18

L117
1495050 CHAS LAMP RELAY 2 A623-F131BU-18 120-F55 YL-16 A584-F169 BU-18 L114

L134
J-C3 1613128 3 160-F132PU-18 113-F61 OR-18 124-F65 GN-14 200-F157 BK-18 DOME LAMP
1495051 4 160-F53 PU-16 125-F71 RD-16 200-F116 BK-14 200-F162 BK-16 6C9121
120-F55 YL-16

L149
1 M746-J9 YL-18 5 607-F49 PK-18 127-F60 OR-16 200-F168 BK-18
2 200-J6 BK-18 607-F87 PK-16 123-F64 WH-18 130-F75 RD-14 103-F96 RD-16
L142 L142

200-F168 BK-18
124-F65 GN-14

A584-F169 BU-18
3 M748-J3 OR-18 154-F93 RD-18 200-F162 BK-16

BK-14
BK-16
BK-16
BK-18
BK-16

200-F160 BK-16
615-F129 YL-16
E E

103-F96 RD-16
4 M747-J10 PU-18 127-F60 OR-16 168-F73 RD-10
5 M746-J9 YL-18 129-F57 BU-16 169-F18 PK-18
M746-J8 YL-18 147-F63 PU-16 172-F10 RD-18 405-F62 GY-18 UNDER WINDOW LIMIT SW
OPERATOR STATION

OPERATOR STATION
118-F90 GY-14

200-F116
200-F149
200-F160
200-F157
200-F162
1 115-F127RD-18 175-F72 RD-14 412-F2 BU-18 1892054

177-A71 RD-6
GR-C1 CAB LAMP RELAY 2 684-F128RD-18 179-F56 BU-16 179-F56 BU-16 491-F3 PK-18
2305008 1613128 3 115-F127RD-18 160-F53 PU-16 184-F74 RD-14 495-F1 GN-18 200-F168 BK-18

L139
CONN 23 199-F135 OR-16 L114 L114
1 326-GR1 RD-16 ATCH-BOOM FLOAT DISABLE RELAY 4 115-F78RD-16 306-F92 GN-16 496-F5 WH-18

L117
MATE GP-C1 2 L134
A893-GR2 OR-16 1495050 5 615-F129 YL-16 103-F6 RD-16 307-F94 OR-16 C468-F9 BU-18 UPPER WINDOW LMT SW
CAB

CAB
L147
SH1 I-1 3 T788-GR3 GN-16 J-C4 105-F77 RD-16 310-F99 PU-16 403-F115 GN-18 500-F59 BR-18 1892054
4 200-GR4 BK-18 1495051 125-F71 RD-16 317-F82 YL-18 403-F115 GN-18 103-F24 RD-18
1 143-J11 BR-18 130-F75 RD-14 320-F85 RD-18 403-F4 GN-18 251-F147 YL-18
2 M743-J12 GN-18 L143 168-F73 RD-10 321-F44 BR-18 403-F76 GN-18 261-F51 GN-18

L135
3 143-J11 BR-18 172-F10 RD-18 322-F86 GY-16 308-F144 YL-16 A584-F169 BU-18
4 143-J13 BR-18 1 114-F126RD-18 175-F72 RD-14 607-F87 PK-16 403-F4 GN-18
5 M744-J14 WH-18 HORN RELAY 2 320-F85RD-18 184-F74 RD-14 616-F84 BU-16 GND-CAB 3 103-F7 RD-18 405-F62 GY-18 200-F157 BK-18

L143
1613128 3 114-F126RD-18 114-F79 RD-16 638-F91 WH-16 103-F7 RD-18 412-F2 BU-18 L112 MONITOR
L117 L117 2218941
L98

4 114-F79RD-16 115-F78 RD-16 A770-F66 PK-18 103-F24 RD-18 491-F3 PK-18 F-C22
5 322-F86 GY-16 149-F80 RD-16 118-F90 GY-14 L135 L135 103-F27 RD-18 495-F1 GN-18 2397356
118-F90 GY-14 251-F23 YL-18 496-F5 WH-18 495-F1 GN-18 1 FUEL LEVEL
149-F80 RD-16 L140 118-F106 GY-14 251-F189 YL-18 892-F12 BR-18 2 COOLANT TEMP

L135

L134
L136 L136 L118 L118
115-F78 RD-16 118-F105 GY-14 251-F147 YL-18 893-F11 GN-18 491-F3 PK-18 3 HYD OIL TEMP
GT-C6 114-F79 RD-16 118-F105 GY-14 251-F147 YL-18 C468-F9 BU-18 403-F4 GN-18 4 ALT R-TERM.
2305008 199-F135 OR-16 118-F106 GY-14 NOTE E 261-F52 GN-18 NOTE E 200-F8 BK-18 5
CONN 25 1 780-GT1 PU-16 1 154-F93RD-18 160-F53 PU-16 308-F104 YL-16 261-F152 GN-18 410-F89 WH-18 6
MATE GU-C1 2 L152 L113
779-GT2 WH-16 NEUTRAL START RELAY 2 200-F136 BK-18 147-F83 PU-16 105-F102 RD-16 NOTE E 261-F51 GN-18 L112 7

A580-F177 BR-14
SH1 H-1 3 A588-GT3 GN-18 1613128 3 307-F94OR-16 105-F102 RD-16 261-F51 GN-18 410-F89 WH-18 405-F62 GY-18 8 ENG OIL PRESS.

A579-F176 OR-14

A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18

A584-F169 BU-18

L973-F107 GN-16
4 103-F27 RD-18

M747-F42 BU-18
4 200-GT4 BK-18 154-F93 RD-18 308-F104 YL-16 308-F144 YL-16 C468-F9 BU-18 9 ENG OIL LEVEL

506-F103 PU-18
200-F139 BK-16

893-F111 GN-18
C569-F97 YL-14

235-F114 BK-18
105-F137 RD-16
105-F137 RD-16
105-F102 RD-16

308-F104 YL-16
331-F187 OR-18
603-F133 PK-18

684-F130 RD-18

200-F138 BK-16
200-F140 BK-16
615-F129 YL-16

615-F129 YL-16

261-F152 GN-18
113-F101 OR-18

252-F190 YL-18

118-F106 GY-14

200-F113 BK-14

261-F152 GN-18

251-F189 YL-18
308-F144 YL-16
200-F160 BK-16

262-F191 GN-18

G976-F36 BU-18
X738-F35 PK-18
105-F40 RD-16
L111

103-F96 RD-16
105-F77 RD-16

105-F40 RD-16

123-F64 WH-18
113-F61 OR-18

129-F57 BU-16
147-F63 PU-16
147-F83 PU-16

199-F69 OR-18

607-F49 PK-18
645-F88 RD-18

103-F96 RD-16
103-F70 RD-16
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16

780-F21 PU-16

210-F47 BK-14
229-F45 BK-14
251-F23 YL-18

251-F23 YL-18

261-F52 GN-18
892-F12 BR-18
893-F11 GN-18
430-F33 BU-18
487-F34 OR-18

892-F98 BR-18
103-F6 RD-16

103-F6 RD-16
103-F7 RD-18

103-F7 RD-18
5 306-F92GN-16 199-F69 OR-18 103-F6 RD-16 892-F12 BR-18 403-F76 GN-18 412-F2 BU-18 10 COOLANT LEVEL

118-F106 GY-14
118-F105 GY-14

200-F168 BK-18
306-F92 GN-16 105-F77 RD-16 893-F11 GN-18 200-F166 BK-18 496-F5 WH-18 11 HYD OIL LEVEL
307-F94 OR-16 113-F61 OR-18 199-F165 OR-18 12 AIH CONT STATUS
779-GT2 WH-16 310-F99 PU-16 123-F64 WH-18 F-C23
779-GT2 WH-16 317-F82 YL-18 129-F57 BU-16 A580-F177 BR-14 2304009
L147

779-GT5 WH-16 320-F85 RD-18 147-F63 PU-16 199-F165 OR-18 A579-F176 OR-14 103-F24 RD-18 1 + BATTERY
779-GT6 WH-16 L152 1 603-F133 PK-18 L144 L144 321-F44 BR-18 147-F83 PU-16 A580-F177 BR-14 501-F28 GN-18 200-F8 BK-18 2 GND

D 780-GT1 PU-16 L147 ATCH-BEACON RELAY 2 200-F134 BK-18 322-F86 GY-16 118-F105 GY-14 L119 506-F103 PU-18 506-F103 PU-18 308-F144 YL-16 3 ACC
D

L136
A588-GT3 GN-18 1613128 3 199-F69OR-18 331-F187 OR-18 118-F106 GY-14 A579-F176 OR-14 530-F29 OR-18 L110 4
A588-GT3 GN-18 4 199-F135OR-16 603-F133 PK-18 199-F69 OR-18 118-F105 GY-14 590-F67 GY-18 251-F147 YL-18 5 CAN1 +

L119
A588-GT7 GN-18 5 638-F91WH-16 607-F49 PK-18 331-F187 OR-18 A584-F169 BU-18 A584-F169 BU-18 261-F51 GN-18 6 CAN1 -
A588-GT8 GN-18 ATCH-PRIMING PUMP RELAY 607-F87 PK-16 603-F133 PK-18 A586-F26 OR-18 893-F11 GN-18 7 CDL +
200-GT4 BK-18 1495050 615-F129 YL-16 607-F49 PK-18 118-F105 GY-14 892-F12 BR-18 8 CDL -
L145 616-F84 BU-16 615-F129 YL-16 200-F180 BK-18 9
143-J13 BR-18

200-GT12 BK-18 GR-C3 638-F91 WH-16 645-F88 RD-18 10


200-GT19 BK-18 1495051 84RE02 645-F88 RD-18 684-F130 RD-18 11

L132
L153 ACTION ALARM
200-GT11 BK-18 1 A893-GR2 OR-16 L147 1 147-F58 PU-18 684-F130 RD-18 M744-F195 WH-18 L126 501-F28 GN-18 410-F89WH-18 12
200-GT10 BK-18 2 200-GR4 BK-18 TRAVEL ALARM RELAY 2 331-F187OR-18 200-F123 BK-18 M746-F192 YL-18 530-F29 OR-18
200-GT9 BK-18 3 T776-GR5 RD-16 1613128 3 147-F58 PU-18 200-F134 BK-18 M747-F42 BU-18 590-F67 GY-18 NOTE E

L126
200-GT12 BK-18 4 4 147-F14 PU-16 200-F136 BK-18 200-F138 BK-16 A586-F26 OR-18 RCA JACK

L111
5 T788-GR3 GN-16 5 321-F44 BR-18 200-F139 BK-16 (VIDEO)

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
200-F68 BK-14
E562-GT16 PU-16 200-F136 BK-18 200-F140 BK-16 200-F8 BK-18

L110
L154 200-F134 BK-18 L121 NOTE E
E562-GT18 PU-16 L145 200-F166 BK-18

A580-F177 BR-14
118-F105 GY-14

200-F168 BK-18
M744-F195 WH-18
M746-F192 YL-18
A537-F108 PK-18

L973-F107 GN-16

A579-F176 OR-14
A584-F169 BU-18
200-F123 BK-18 200-F180 BK-18

M747-F42 BU-18
E565-GT20 BU-16

G976-F36 BU-18

X738-F35 PK-18
113-F101 OR-18
105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16

235-F114 BK-18
235-F112 BK-18
251-F189 YL-18

262-F191 GN-18
331-F187 OR-18

603-F133 PK-18

199-F165 OR-18

199-F165 OR-18

200-F139 BK-16
200-F160 BK-16
252-F190 YL-18

893-F111 GN-18
C569-F97 YL-14

506-F103 PU-18

200-F113 BK-14

L121
430-F33 BU-18
487-F34 OR-18

892-F98 BR-18
646-F32 RD-18
646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
113-F81 OR-18
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16

147-F63 PU-16
147-F83 PU-16
199-F69 OR-18

607-F49 PK-18
645-F88 RD-18
780-F21 PU-16
261-F52 GN-18

780-F30 PU-18
780-F31 PU-16
892-F12 BR-18
893-F11 GN-18

235-F46 BK-18
135-F95 BU-14
147-F22 PU-16

780-F21 PU-16

210-F47 BK-14
229-F45 BK-14
200-F68 BK-14
T776-GR5 RD-16 200-F138 BK-16
1 317-F82 YL-18 200-F139 BK-16 F-C33
ATCH-ETHER RELAY 2 200-F123 BK-18 200-F140 BK-16 F-C3 1552269
177-A71 RD-6 1613128 3 147-F14 PU-16 9G1906 199-F165 OR-18 1 ACTION ALARM
4 147-F83 PU-16 410-F89 WH-18 2 1321829
5 310-F99 PU-16 129-F57 BU-16 1 CIGAR LIGHTER
9W0335
F-C30

1
ATCH-QC HYD LOCK PRIORITY RELAY F-C4 2677629
1495050 (NOTE AC) L111
FUSE BASE 200-F122 BK-16 1532602 103-F27 RD-18 1 +B
GT-C2 2382319 F-C31

L126
1495051 84RE02 GND-CAB 2 L119 L119 2677629 SERVICE METER
1 E562-GT18 PU-16 RELAY L133 L133 L126 F-C1 SWITCH PANEL 200-F166 BK-18 1 GROUND 1978832
2 200-GT9 BK-18 113-F81 OR-18 2277575 F-C32

L127
3 E564-GT13 PK-18 SPARE 129-F57 BU-16 NOTE E 1636659 2677629
SPACE 1 L121
4 E564-GT15 PK-18 5A 141-2759 (TAN) FUSE BASE ATCH-12V-7A SOCKET B ATCH-12V-7A SOCKET A 251-F189 YL-18 113-F81 OR-18 A1 ACC 403-F76 GN-18 1 SIGNAL

C C
5 A588-GT7 GN-18 10A 113-8490 (RED) 1210987 1210987 NOTE E 251-F189 YL-18 200-F25 BK-18 A2 GND

L121
L126

L125
15A 113-8491 (LIGHT BLUE) (NOTE U) (NOTE T,U) NOTE E NOTE E NOTE E 251-F109 YL-18 251-F109 YL-18 A3 CAN1 +
25A 113-8493 (NATURAL) 251-F100 YL-18 261-F50 GN-18 A4 CAN1 -
30A 124-3548 (GREEN) 261-F52 GN-18 NOTE E A5 SYMBOL DESCRIPTION
261-F52 GN-18 430-F33 BU-18 A6 AIR CLEANER SW
ATCH-QC HYD LOCK ON RELAY

1
RELAY 261-F50 GN-18 487-F34 OR-18 A7 CAPSULE FILTER SW
1495050 (NOTE AC) 15A 124-F65 GN-14 SPARE 15A 175-F72 RD-14 F-C47 F-C46 261-F48 GN-18 X738-F35 PK-18 A8 SP FILTER SW
CIRCUIT CONNECTED
RENR9599-02 VOL 3 of 3

GT-C3 5A 169-F175PK-18 SPACE 2 5A 172-F10 RD-18 1532602 1532602 331-F187 OR-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW
L142

A537-F108 PK-18
L973-F107 GN-16
M744-F195 WH-18
M746-F192 YL-18
1495051 84RE02

331-F187 OR-18
10A 160-F53 PU-16 10A 149-F80 RD-16 430-F33 BU-18 NOTE E T725-F37 WH-18 A10 FUEL FILTER SW

A586-F26 OR-18

200-F139 BK-16
200-F160 BK-16

200-F166 BK-18
200-F180 BK-18
C569-F97 YL-14

893-F111 GN-18

235-F112 BK-18

147-F188 PU-16

603-F133 PK-18

G976-F36 BU-18
X738-F35 PK-18
199-F165 OR-18

251-F189 YL-18
252-F153 YL-18
252-F153 YL-18

262-F191 GN-18
262-F150 GN-18
262-F150 GN-18

892-F143 BR-18
892-F143 BR-18

893-F142 GN-18
893-F142 GN-18
C569-F97 YL-14

252-F190 YL-18

M747-F42 BU-18
200-F181 BK-18
200-F182 BK-18
200-F182 BK-18

200-F122 BK-16

200-F122 BK-16

200-F113 BK-14
200-F168 BK-18
200-F182 BK-18
L143

105-F40 RD-16
L123

200-F25 BK-18

430-F33 BU-18
487-F34 OR-18

501-F28 GN-18
530-F29 OR-18
892-F12 BR-18
892-F98 BR-18

893-F11 GN-18

WH-18

607-F49 PK-18

129-F57 BU-16

646-F32 RD-18
210-F47 BK-14

210-F47 BK-14
135-F95 BU-14
229-F45 BK-14

252-F20 YL-18
252-F20 YL-18

262-F19 GN-18
262-F19 GN-18

PU-16
PU-16
PU-16

147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
147-F17 PU-16
199-F69 OR-18

780-F31 PU-16

235-F46 BK-18

780-F30 PU-18
113-F81 OR-18

261-F52 GN-18

645-F88 RD-18

590-F67 GY-18
229-F45 BK-14

135-F95 BU-14
CIRCUIT NOT CONNECTED

200-F8 BK-18
1 E564-GT14 PK-18 10A 129-F57 BU-16 10A 125-F71 RD-16 487-F34 OR-18 A11 DIGITAL GND
2 200-GT10 BK-18 10A 179-F56 BU-16 10A 115-F78 RD-16 501-F28 GN-18 L122 A12 DIGITAL GND ELECTRICAL CONNECTION TO
3 A588-GT8 GN-18 5A 113-F61 OR-18 10A 103-F6 RD-16 530-F29 OR-18
T776-GR5 RD-16

L142 L143 VEHICLE STRUCTURE

L123
4 10A 147-F63 PU-16 10A 105-F77 RD-16 590-F67 GY-18 R725-F38 WH-18 1 2ND FILTER SW

123-F64
147-F22
147-F63
147-F83
OPERATOR STATION

L153 INTERNAL ELECTRICAL CONNECTION


5 E564-GT14 PK-18 5A 123-F64 WH-18 10A 114-F79 RD-16 645-F88 RD-18 E480-F43 PK-18 2 OLWD CANCEL SW TO SURFACE OF COMPONENT
E564-GT15 PK-18 25A 184-F74 RD-14 646-F32 RD-18 L886-F13 BU-18 3 OPTION STG SW
L154
L98

15A 118-F90 GY-14 15A 130-F75 RD-14 780-F30 PU-18 L973-F110 GN-18 4 FINE SWING SW
10A 127-F60 OR-16 10A 141-F16 RD-16 A586-F26 OR-18 5 SM BM UP/DOWN CONNECTOR
10A 120-F55 YL-16 143-J13 BR-18 10A 142-F15 RD-16 G976-F36 BU-18 6 SM BM DOWN
CAB

ATCH-QC HYD LOCK RELAY 1 10A 199-F135OR-16 30A 168-F73 RD-10 X738-F35 PK-18 780-F30 PU-18 7 QUICK COUPLER SW
(Dimensions: 39 inches x 24 inches)

H#
1495050 (NOTE AC) 10A 180-F54 GN-16 1 AUX CKT 1 5A 200-F25 BK-18 L885-F39 BU-18 8 OPTION ROCKER SW L110
CIRCUIT GROUPING DESIGNATION
GT-C4 5A 143-F41 BR-18 F-C39 25A 200-F122 BK-16 530-F29 OR-18 9 WASHER
1495051 84RE02 5A 7Y3967 25A 590-F67 GY-18 10 WIPER INT-3 ATCH WIRE, CABLE, COMPONENT
1 E564-GT13 PK-18 5A 10A 1 AUX CKT 2 A586-F26 OR-18 11 WIPER INT-6
2 200-GT11 BK-18 10A 10A T776-GR5RD-16 F-C45 NOTE E 501-F28 GN-18 12 WIPER LOW

L123
L122 CIRCUIT CONNECTED
3 E562-GT16 PU-16 10A J-C6 15A 7Y3967 F-C27 NOTE E NOTE E GND-CAB 1 646-F32 RD-18 13 CHAS LAMP RELAY

A584-F169 BU-18
L128
177-A71 RD-6

118-F105 GY-14
4 15A 7Y3966 30A 9W1951 NOTE E 645-F88 RD-18 14 BOOM LAMP RELAY

L131

A579-F176 OR-14
A580-F177 BR-14
506-F103 PU-18
200-F180 BK-18
A586-F26 OR-18
5 779-GT5 WH-16 1 143-J13 BR-18 L124 E480-F43 PK-18 331-F187 OR-18 15 TRAVEL ALARM

501-F28 GN-18

590-F67 GY-18
530-F29 OR-18
SPLICE
L130 L124
F-C55 1 AUX CKT 3 B 235-F112 BK-18 L973-F110 GN-18 165-F111 YL-18 16 CAUTION LAMP FOR CRANE
7Y3967 CONN 43 F-C38 D 893-F142 GN-18 17 DIGITAL GND BLADE, SPADE, RING OR SCREW

L130
177-FA1 RD-4 E 892-F143 BR-18 F-C36 18 DIGITAL GND
7Y3967 7Y3967 TERMINAL
CONN 46 A 105-F40 RD-16
ATCH-QC HYD LOCK RELAY 2 ET CONN C OPTION STG SW 1 F-C2
1495050 (NOTE AC) L886-F13 BU-18 1636699
F 262-F150 GN-18

A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18

L973-F107 GN-16
L973-F110 GN-18
L973-F117 GN-16
L973-F117 GN-16
GT-C5 F-C19

L133
T776-GR5 RD-16 T776-GR5 RD-16 T776-GR5 RD-16 G 252-F153 YL-18

E480-F43 PK-18
603-F133 PK-18
113-F185 OR-18
139-F186 OR-18

147-F188 PU-16
199-F165 OR-18

M747-F42 BU-18
200-F181 BK-18
123-F64 WH-18
147-F17 PU-16
199-F69 OR-18

607-F49 PK-18

235-F46 BK-18
780-F31 PU-16
1495051 84RE02 7Y3967

F-C26
1886406
H 261-F48 GN-18
B 1
2
3
779-GT6 WH-16
200-GT12 BK-18
E565-GT20 BU-16 112-FC1 PU-4 112-FC1 PU-4
L133 L133
AJ-C3 RESISTOR 2 F-C54
J NOTE E OPTION ROCKER SW 1
F-C14
L885-F39BU-18 251-F100 YL-18
RESISTOR F-C48
COLOR ABBREVIATIONS
ABBREV COLOR
B

11
10
1
2
3
4
5
6
7
8
9
4 L98 L98 2434505 1743016 3E3370 7Y3967 1743016 3E3370
5 780-GT1 PU-16 ATCH-LAMP DELAY TIMER L120 113-AJ1 OR-18 1 A 252-F20 YL-18 2ND FILTER SW 1 R725-F38WH-18 A 251-F100 YL-18 RD RED

MOT WASH
GND IN
INT SP2
INT SP1

MOT WIPER
BRAKE WIP
+24 V
WINDOW SW
WIPER SW

WASHER SW
1636704 139-AJ9 OR-18 2 B 262-F19 GN-18 B 261-F48 GN-18
(NOTE F) WK-C1 F-C29 103-AJ6 RD-16 C F-C11 C
3E3364 1552269 508-AJ7 PU-18 NOTE E 7Y3967 NOTE E WH WHITE
L108 L108 L98
RELAY 1 684-WK1 RD-18 1 684-F130 RD-18 509-AJ4 WH-18 F-C51 F-C49 FUEL FILTER SW 1 T725-F37WH-18 CONN 52
LAMP SW 2 2 646-F32 RD-18 511-AJ8 BR-18 2434505 2304011
OR ORANGE
512-AJ5 GN-18 L130 F-C62
MATE F-C29 200-AJ3 BK-18 CONN 45 1 113-F185 OR-18 7Y3967 GT-C7 GV-C1 YL YELLOW

L129
F-C28 F-C24 F-C28 113-AJ1 OR-18 WIRE GROUP COLOR DESCRIPTIONS MATE F-C49 2 139-F186 OR-18 CAUTION LAMP 1 165-F111YL-18 1636803 1673542
(NOTE F) 3E3370 1552267 113-AJ1 OR-18 L120 (FOR CRANE) 5 WIPER CONT PK PINK
(NOTE R) L154 L154 L154 4 1557042
+B A A 105-F137 RD-16 139-AJ9 OR-18 GROUND CIRCUIT
GND B B 200-F138 BK-16 E565-GT20 BU-16 3 E565-GV4 BU-16 BK BLACK
KEY OFF C C 308-F141 YL-16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF E562-GT21 PU-16 2 E562-GV3 PU-16
L133

A513-AJ10 RD-18

A513-AJ10 RD-18

147-GT17 PU-16 1 147-GV1 PU-16


592-AJ11 BU-18

592-AJ11 BU-18

1 GY GRAY
509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

512-AJ5 GN-18
511-AJ8 BR-18

200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

L154
FUSE INSTRUCTION 2
308-F141 YL-16 VOLTAGE CONVERTER OUTPUT CIRCUIT 147-GT17 PU-16 147-GV2 PU-16 3 PU PURPLE
LEFT SIDE RIGHT SIDE L133 E562-GT22 PU-16
308-F104 YL-16 4

200-F156 BK-18
STARTING CIRCUIT

A537-F108 PK-18

M746-F192 YL-18
M744-F195 WH-18

L973-F117 GN-16
308-F144 YL-16 E562-GT22 PU-16

200-F167 BK-18
200-F173 BK-18

607-F174 PK-18

607-F184 PK-18
607-F172 PK-18

200-F183 BK-18
200-F183 BK-18
607-F174 PK-18
199-F165 OR-18
603-F133 PK-18

607-F184 PK-18

139-F186 OR-18
113-F185 OR-18
200-F173 BK-18

E480-F43 PK-18

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18

200-F167 BK-18
200-F170 BK-18

607-F154 PK-18

200-F156 BK-18

147-F188 PU-16
200-F181 BK-18
5 BR BROWN

235-F46 BK-18

780-F31 PU-16
607-F49 PK-18
199-F69 OR-18

123-F64 WH-18
NO AMP DESCRIPTION NO AMP DESCRIPTION

147-F17 PU-16
607-F171 PK-18

200-F170 BK-18

607-F154 PK-18
START AID CIRCUIT E562-GT21 PU-16 147-GV2 PU-16 6
1 15A A/C 1 15A A/C BLOWER E562-GT16 PU-16 GN GREEN
2 5A BACKUP 2 5A PRODUCT LINK MAIN RELAY DIODE TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT E562-GT18 PU-16
112-FC1 PU-4
177-FA1 RD-4

F-C5 1211022 ATCH-UNIVERSAL QC SW


3 10A CHASSIS LAMP 3 10A BOOM LAMP 7Y3952
MONITOR CIRCUIT
1055175 (NOTE AC) BU BLUE
CONN 47
4 10A CIGAR LIGHTER 4 10A A/C CONDENSER FAN 200-F146 BK-18 1 AJ-C4
CHASSIS / AWD CIRCUIT MATE F-C50
308-F145 YL-18 2 AJ-C2 (NOTE AC) SWITCH GP
5 10A 12V-7A CONVERTER 2 5 10A CAB LAMP 2312295 2305010
MACHINE SECURITY CONTROL CIRCUIT 2677671
6 5A SW PANEL/RADIO 6 10A DOME LAMP/MEMORY
1
2
3
4
5
6
7
8

1
2
3
4
5
6

200-F140 BK-16 AJ-C5 INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT


GT-C1

1
2
7 10A TRAVEL ALARM/ATCH SOL 7 10A KEY SW 308-F144 YL-16 2434509
7Y3953
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

8 5A SEAT HEATER 8 10A HORN 308-F104 YL-16 HEATER AND AIR CONDITIONER CIRCUIT F-C13 F-C18 F-C16 F-C15 F-C40 F-C17 F-C50
308-F141 YL-16 1636803 1636803 1636803 1636803 1636803 1636803 E562-GT22 PU-16
7Y3952
A A
TURN SIGNAL / WIPER WASHER CIRCUIT 147-GT17 PU-16
9 10A LOWER WIPER/WASHER 9 25A MACHINE ECM (NOTE R)

4
3
1
2
5

4
3
2
1
5

4
3
2
1
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5

1
2
10 15A WIPER/WASHER 10 15A ENGINE ECM 177-A71 RD-6 112-FC1 PU-4 CAT DATA LINK CONN 47
177-FA1 RD-4
11 10A AIR SUSPENSION 11 10A AUX CKT 2 MAIN RELAY CAN DATA LINK A ATCH BEACON SW
12 10A 12V-7A CONVERTER 1 12 10A AUX CKT 3 2130772 CAN DATA LINK B
THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR
13 10A BEACON 13 30A REFUELING PUMP RADIO CONVERTER
20 Page,

L98

177-FA1 RD-4 177-FA1 RD-4 2341004


OTHER COLOR DESCRIPTIONS PART NUMBER: 251-0617, CHANGE: 01, VERSION: (V)
14 10A AUX CKT 1 14 5A SPARE (NOTE R)
15 5A SMART BOOM 15 25A SPARE L98 L98 Components are shown installed on a fully operable machine.
16 5A SPARE 16 25A SPARE HIGHWAYS ATCH-SEAT HEATER SW ATCH-OVER LOAD WARNING SW
2382211 2382215 ATCH-RADIO MUTE SW ATCH-FINE SWING CONT SW
17 5A SPARE 10A SPARE ATCH-SMART BOOM SELECT SW 2382216 2382212
17 L154 L154 L154 L154 2382214 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
18 10A SPARE 5A 12V POWER SUPPLY (NOTE R)
19 10A 12V POWER SUPPLY SW 18 10A PRIMING PUMP CAB CAB
20 15A SPARE 19 15A SPARE
20 30A SPARE OPERATOR STATION OPERATOR STATION

12 11 10 9 8 7 6 5 4 3 2 1

Potrebbero piacerti anche