MANUFATURING PROCESSES

UNIT-1 CASTING PROCESSES

1. In________________ process molten metal is used to produce the products.

a) Casting b) Forming c) Machining d) Welding
2. In _________________ process wastage of material is high.
a) Casting b) Forming c) Machining d) Welding
3. In sand molding the bottom part of the flask is called________.
a) Cope b) Cheek c) Drag d) Flask bottom
4. In sand molding, the middle part of joining two flask is called_________.
a) Coupe b) Parting line c) Drag d) Flask-middle
5. Cope in foundry practice refers to_________________
a) Bottom half of molding box b) Top of molding box
b) Middle potion of the molding box d) Coating on the mould face
6. Casting process is preferred for parts having________.
a) A few details b) Many details c) No details d) Non-symmetrical shape
7. A big advantage of using synthetic sand in foundary shop is that
a) It is less costly b) Its properties can be controlled easily
c) It possesses high moisture d) It possesses high % of clay
8. The mould is housed in a____.
a) Flask b) Cope c) Drag d) Cheek
9. Which of the following is not a casting process_________?
a) shell process b) Extrusion
b) Semi-centrifuge method d) Slush process
Que. 1 2 3 4 5 6 7 8 9
Ans. A C C B B B B A B

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 1. For mounting several patterns at a time, following type of pattern is used
a) Combined pattern b) Loose piece pattern
c) Sweep pattern d) Match plate pattern
2. Draft on pattern for casting is
a) Shrinkage allowance
b) Identification number marked on it
c) Taper to facilitate its removal from mould
d) Increase in size of cavity due shaking of pattern
3. In order to facilitate with draw of pattern
a) Pattern is made smooth
b) Water is applied on pattern surface
c) Allowance are made on pattern
d) Draft is provided on pattern
4. Least shrinkage allowance is provided in the case of following
a) Brass b) Aluminium c) Cast iron d)Steel
5. The taper provided on pattern to its easy and clean withdraw from the mould is called
a) Taper allowance c) Draft allowance
b) Distortion allowance d) Pattern allowance
6. The draft allowance on the patterns is provided in order to
a) Provide good of air in the sand molding
b) Provide for distortion that might take place
c) Remove the pattern easily from the molding
d) Increase the strength of the molding
7. The draft allowance on metallic pattern in comparision to wooden ones
a) Same
b) More
c) Less
d) None of the above
8. Which if the following materials has more shrinkage allowance
a) Cast iron b) Brass c) Lead d) Aluminium alloy
9. Which of the following provides and added projection on a pattern and forms a seat to support
and locate the core in the mould
a) Mould print b) Core print c) Drag d) Cope
10. Loose piece pattern are
a) A sort of split pattern
b) Used when the pattern cannot be drawn from the mould
c) Similar to core prints
d) Never used in foundry work
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 11. Wood for pattern is considered dry when moisture content is
a) Zero percent
b) 5%
c) Less than 15%
d) Less than 25%
12. Shrinkage allowance is made by
a) Adding to external and internal dimensions
b) Subtracting from external and internal dimensions
c) Subtracting from external dimensions and adding to internal dimension
d) Adding to external dimension and subtracting from internal dimensions
13. Match plate pattern is used to
a) Green sand molding
b) Bench molding
c) Pit molding
d) Machine molding
14. The material of pattern in the case of investment casting is
a) Thermosetting resin
b) Special plastic
c) Synthetic sand
d) Wax
15. For gray cast iron, the pattern shrinkage allowance is of the order of
a) 2 to 5 mm/m
b) 5 to 7 mm/m
c) 7 to 10.5 mm/m
d) 10.5 to 13.5 mm/m
16. Colour scheme is employed on pattern in order to identify the
a) Pattern allowance
b) Cope and drag
c) Location of core print
d) None of the above
17. Blue colour on the pattern is marked for
a) Machined surface
b) Unfinished surfaces
c) Loose piece pattern
d) Never used in pattern making operation
18. For gray cast iron, the volumetric shrinkage is of the order of
a) 6% - 5%
b) 5% - 3.5%
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 c) 3.5% - 2.5%
d) 1.9% to negative value
19. In general, the draft on casting is of the order of
a) 1 – 5 mm/m
b) 5 – 10 mm/m
c) 10 – 15 mm/m
d) 15 – 20 mm/m
20. The pattern in the cast of machine molding are mounted on
a) Match plates
b) Molding boards
c) Follow boards
d) Steel table
21. The allowances to be provided in disposable pattern are
a) Shrinkage and finish
b) Distortion
c) Draft
d) Shake
22. Match plate patterns are mostly used in
a) Green sand molding
b) Loam molding
c) Dry sand molding
d) Machine molding
23. The following pattern is used for very large castings
a) Solid pattern
b) Cope and drag pattern
c) Skeleton pattern
d) Split pattern
24. Surface to be machined are marked on the pattern by the following colour
a) Red
b) Yellow
c) Black
d) Green
25. The allowance provided on pattern so that it can be easily withdraw from the mould is
a) Raping
b) Shrinking
c) Draft
d) Machining

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 26. The allowance on pattern in account of shrinkage should be
a) Negative
b) Positive
c) Zero
d) None of the above
27. The allowance on pattern in account of rapping should be
a) Negative
b) Positive
c) Zero
d) None of the above
28. Metal pattern are used for
a) Precision castings
b) Small castings
c) Large castings
d) Mass production of castings
29. One of the important advantages of metal patterns over wooden pattern is that
a) It is readly available
b) It is easy to make
c) Useful in machine molding
d) Less costly
30. The most common wood used for pattern is
a) Devokar
b) Plywood
c) Teak
d) Mahogany
31. The pattern most suitable for mass production of small castings are
a) Match plate pattern
b) Split pattern
c) Skelton pattern
d) Single piece pattern
32. The pattern are made to be larger than the size of the castings required to compensate for the
a) Shrinkage of casting during cooling
b) Shrinkage of molding during casting
c) Porosity of sand
d) Moisture in sand
33. All the patterns are subject to wear due to
a) Ramming and rapping
b) Shrinkage of metals
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 c) Distortion
d) Heat of molten metal
34. Match plate patterns are generally used in
a) Green sand molding
b) Pit molding
c) Machine molding
d) Bench molding
35. A bell may cast by using the
a) Split pattern
b) Segmental pattern
c) Skelton pattern
d) Sweep pattern
36. Sweep patterns are used for
a) Circular shaped objects
b) Elliptical shaped objects
c) Rectangular shaped objects
d) Large shaped objects
37. Draft allowance is provided for a pattern to
a) Avoid injury to edges of the mould
b) Avoid distortion of mould
c) Provide enough stock for machining
d) Provide better finish
38. The pattern allowance with a slight taper on all vertical surface is known as
a) Draft
b) Distortion
c) Rapping
d) Mould wall movement
39. The shrinkage allowance of brass and cast iron per meter are 14 mm and 10 mm respectively. If a
cast iron pattern is to be used to produce brass casting then the shrinkage allowance per meter of
master pattern is
a) 14 mm
b) 1.4 mm
c) 24 mm
d) 4 mm
40. The shrinkage allowance for brass per 100 mm is
a) 2.4 mm
b) 5.4 mm
c) 1 mm
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 d) 1.4 mm
Que. 1 2 3 4 5 6 7 8 9 10
Ans. D C D A B C D C B B
Que. 11 12 13 14 15 16 17 18 19 20
Ans. C D D D C D D D C A
Que. 21 22 23 24 25 26 27 28 29 30
Ans. E D C A C B A D C C
Que. 31 32 33 34 35 36 37 38 39 40
Ans. A C A C D A A A A D

ELEMENTS OF RISER

1. The purpose of riser is to

a) Feed the casting at a rate consistent with the rate of solidification
b) Act as a reservoir for molten metal
c) Help feed the casting until all solidification takes place
d) Feed molten metal from pouring basin to gate.
2. The runner and in gates, respectively are located as follows in casting of ferrous metals
a) In cope and in drag
b) In drag and in cope
c) Both in cope
d) Both in drag
3. Blind risers
a) Assist in feeding the metal into casting proper
b) Help to trap slag or other particles
c) Supply the hottest metal when pouring is completed
d) Do not exist
4. The function of riser is to
a) Support the core
b) Support the pattern
c) Compensate for shrinkage
d) Compensate for penetration
5. Riser should be locate at
a) Thin section
b) Centre of mould
c) Heavy section
d) None of these

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 6. Molten metal in the riser solidifies late Approximately this time is
a) 10% more than casting
b) 15% more than casting
c) 20% more than casting
d) 25% more than casting
7. The purpose of gate is to
a) Feed the casting at a rate consistent with the rate of solidification
b) Act as reservoir for molten metal
c) Help feed the casting until all solidification takes place
d) Feed molten metal from pouring basin to gate
8. The purpose of sprue is to
a) Feed the casting at a rate consistent with the rate of solidification
b) Act as reservoir for molten metal
c) Help feed the casting until all solidification takes place
d) Feed molten metal from pouring basin to gate
9. The pouring temperature for gray cast iron is
a) 1000 degree Celsius c) 1250 degree celcius
b) 1400 degree celcius d) 1550 degree celcius
10. The purpose of pouring basin is to
a) Feed the casting at a rate consistent with the rate of solidification
b) Act as reservoir for molten metal
c) Sustain the turbulence created by molten metal
d) Feed molten metal from pouring basin to gate
11. Chilled surface are marked on the pattern by
a) Oblique red strips
b) Yellow cross strips
c) Black cross strips on yellow
d) Oblique red strips on yellow
12. Sprue is casting
a) Gate b) Runner c) Riser d) Vertical Passage
13. A sprue hole is
a) A casting defect b) A hole made for reverting
c) A blind hole in jigs d) An opening in mould for pouring molten metal

14. The vertical passage through which molten metal enters into the mould is
a) Sprue
b) Riser
c) Vent
d) Runner

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Que. 1 2 3 4 5 6 7 8 9 10
Ans. C A C C C C D A D C
Que. 11 12 13 14
Ans. B D D A

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 UNIT 2
MOULDING AND CORE MAKING PROCESSES
1. Molding sand which is directly next to the pattern surface and which comes into directly next to the
pattern surface and which comes into direct contact with the hot molten metal during pouring is the
a. Parting sand
b. Backing sand
c. Facing sand
d. Floor sand
2. Cores are used to
a) Make desired recess in castings
b) Strengthen molding sand
c) Support loose pieces
d) Remove pattern easily
3. Molding sands can contain following percentage of maximum quality of moisture
a. 2.5%
b. 5%
c. 8%
d. 12%
4. Strength and permeability of served sand are related to
a. Grain size
b. Clay-content
c. Hardness
d. Moisture content
5. Facing sand used in foundry work comprises of
a. Alumina, silica and clay
b. Silica
c. Alumina and silica
d. Clay and Alumina
Que. 1 2 3 4 5
Ans. B A C D B

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 SPECIAL CASTING PROCESS
1. The chief advantage of die casting is
a) Possibility of incorporating thick section in small castings
b) Castings of insert is possible
c) Wild tolerance are possible
d) High production rates are possible
2. The main advantages of shell molding is that
a) A metallic pattern is used
b) The moulds are stronger
c) Thin sections can be easily obtained
d) Highly complex sections can be easily obtained
3. The impurities in true centrifugal casting
a) Get collected at outer surface
b) Mix up thoroughly throughout
c) Get collected at the inner surface
d) Get collected at the middle portion in between inner and outer surface
4. Accuracy of shell molding is of the order of
a) 0.001 mm/mm
b) 0.003 to 0.005 mm/mm
c) 0.01 mm/mm
d) 0.1 mm
5. The mould for casting ferrous materials in continuous casting process is made of
a) Low carbon steel
b) Medium carbon steel
c) High carbon steel
d) Copper
6. The centrifugal casting
a) Is used to ensure purity and density at extremities of a casting
b) Is used to cast symmetrical objects
c) Is used to obtain high density and pure castings
d) Uses a having cast iron mould to act as Chill
7. Investment casting is used for
a) Shapes which are made by difficulty using complex pattern is sand casting
b) Mass production
c) Shapes which are very complex and intricate and can’t be cast by any other method
d) There is nothing like investment casting

8. Water pipes of large length and diameter are made by

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 a) Semi-centrifugal casting
b) Continuous casting
c) Sand casting
d) Electric resistance welding
9. In centrifugal casting cores are made of
a) Steel
b) Cast iron
c) Hard sand
d) None of the above
10. Semi-centrifugal casting
a) Is used to ensure purity and density at extremities of a casting
b) Is used to cast symmetrical objects
c) Is used to obtain high density and pure castings
d) Uses heavy cast iron mould to act as chill
e) Is not used for any purpose
11. Centrifugal method of casting is used to

a) Ensure purity and density at extremities of a casting

b) Cast symmetrical casting
c) Obtain high density and pure castings
d) Use heavy cast iron mould to act as chill
12. In die casting process
a. Molten metal is fed into the cavity in metallic mould by gravity
b. Metal is poured into die cavity and after a predetermined time the mould is inverted to
permit a part of metal still in molten state to flow out of cavity
c. Cavity is filled with a precal quality of metal and a core or plunger is inserted to force the
metal into cavity
d. Metal is force into mould under high pressure
13. The hot chamber die casing method is used to cast
a. Brass
b. Magnesium
c. Aluminium
d. Alloy of lead tin and zinc
14. The hot chamber method of die casting
a. Only low melting point metals can be cast
b. High melting point metals can be cast
c. Die is kept hot by electrical heating
d. Die is kept cold by circulating water
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 15. Which of the following casting methods utilities wax pattern
a. Shell molding
b. Plaster molding
c. Slush casting
d. Investment casting
16. Pickup incorrect statement about advantages of vacuum die casting
a. It produces good quality castings
b. Porosity is reduced
c. Surface finish is improved
d. Less metal is used
17. Steel and cast iron pipes are cast by
a. Die casting
b. Continuous casting
c. True centrifugal casting
d. Centrifuging
18. In hot chamber method of die casting
a. The melting pot is integral with die casting machine
b. The melting pot is separate from die casting machine
c. Melting pot location has nothing to do with such a classification
d. High temperature and low pressure alloys are used
19. In centrifugal casting the impurities are
a. Uniformly distributed
b. Collected in the centre of casting
c. Forced outside the surface
d. Present in the middle section of casting
20. The core in the centrifugal casting the impurities are
a. Carbon steel
b. Properly treated sand
c. Plastic
d. No core is used

21. In cold chamber method of die casting

a. The melting pot is integral with die casting machine
b. The melting pot is separate from die casting machine
c. Melting pot location has nothing to do with such a classification
d. Low temperature and low pressure alloys are used
22. Centrifugal process is
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 a. Limited to symmetrical objects about horizontal axis
b. Limited to symmetrical objects about vertical axis
c. Used for producing castings of irregular shape
d. Used for producing castings at a time
23. Hot tears are casting defects
a. Which occur due to some sand shearing from the cope surface
b. Which take the from of internal voids or surface depression due to excessive gaseous
material not able to escape
c. Which occur due to discontinuity in metal casting resulting from hindered contraction
d. Caused by two streams of metals that are too cold to fuse properly
24. Vertical centrifugal castings as compared to horizontal centrifugal castings are spun at
a. Higher speed
b. Slower speed
c. Same speed
d. Unpredictable
25. Shell molding process requires
a. Wooden pattern
b. Sand pattern
c. Plastic pattern
d. Unpredictable
26. Cold shots are casting defects
a. Which occur due to some sand shearing from the cope surface
b. Which take the form of internal voids or surface depreciation due to excessive gaseous
material not able to escape
c. Which occur due to discontinuity in metal casting from hindered constraction
d. Caused by two streams of metal that are too cold to fuse prosperly
27. Permanent mould casting method is mainly used for
a. Ferrous alloys
b. Nonferrous alloys
c. Both ferrous and nonferrous alloys
d. None of these
28. Centrifugal casting is used for production
a. Solid castings
b. Castings with eccentric holes
c. Castings with projections
d. Hollow castings

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Que. 1 2 3 4 5 6 7 8 9 10
Ans. D C C B D B C A D A
Que. 11 12 13 14 15 16 17 18 19 20
Ans. C D D A D D C A B D
Que. 21 22 23 24 25 26 27 28
Ans. B C C A D D B D

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 MELTING, POURING FETTLING, CLEANING AND INSPECTION OF CASTINGS

1. Which of the following a casting defect

a) Hot tear
b) Blow hole
c) Scab
d) Decarburization
2. Hot tear refers to
a) Casting defect
b) Process of fabrication
c) Process of heat treatment
d) Weathering of non-ferrous materials
3. Scabs or buckles are the casting defect
a) which occurs due to some sand shearing from the cope
b) which take the form of internal voids or surface depression due to excessive gaseous
material not able to escape
c) which occurs due to discontinuity in metal casting resulting from hindered contraction
d) caused by stream of metal that are too cold or fuse properly
4. Slag inclusion in casting is a
a) Surface defect
b) Internal defect
c) Crack
d) Notch
5. Blow are casting defect
a)which occurs due to some sand shearing from the cope surface
b)which takes the form of internal voids or surface depression due to excessive gaseous
material not able to escape
c)which due to discontinuity in metal casting resulting from hindered contraction
d)caused by two stream of metal that are too cold to fuse property
6.In green sand molding the molten metal is poured when the mould is
a) Green
b) Moist
c) Dry
d) skin-dry
7. Casting defect resulting from lack of fluidity
a) Cold shuts
b) Inclusion
c) Shrinkage
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 d) Blow holes
8.Casting defect resulting from hard ramming and high moisture content in the sand
a) Cold shuts
b) Swelling
c) Blow holes
d) Inclusion
9.Soft ramming of mould may leads to casting defects , called
a) Shift
b) Swelling
c) Cracks
d) Cold shuts
10. The casting defect resulting from low fluidity of pouring metal
a) Cold shuts and moisture
b) Blow holes and porosity
c) Hot tears
d) Scabs
11. Misrun is a casting defect which occurs due to
a) Very high pouring temperature of the metal
b) Insufficient fluidity of the molten metal
c) Absorption of the gases by the liquid metal
d) Improper alignment of the mould flasks
12.If the melting ratio of a cupola 10:1 , then the coke requirement for one tone melt
will be
a) 0.1 ton
b) 10 ton
c) 1 ton
d) 11 ton
Que. 1 2 3 4 5 6 7 8 9 10
Ans. D A A A B B A C B A
Que. 11 12
Ans. B B

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 UNIT 5
INTRODUCTION TO FORMING PROCESS
1. Which is correct statement about results of cold working
a) It increase correction resistance
b) It increase strength, elasticity and hardness with a corresponding decrease in ductiliy
c) Handling of parts is easier
d) Dimension tolerances and finish are high
2. In the metal forming process, the stress, encountered are
a) Less than the yield strength of the material
b) Less than the fracture strength of the material and greater than yield strength
c) Greater than the ultimate strength of the material
d) Less than the limit of proportionality
3. The important prosperity of a material in all metal forming process is
a) Elastisity
b) Plastisity
c) Ductility
d) Brittleness
4. Which is incorrect statement about results of hot working
a) Annealing operation is not necessary
b) Power requirements are low
c) Surface finish is good
d) Grain refinement is possible
5. Metals like lead and tin are not worked at temperature around
a) 500 – 600 degree Celsius
b) 200 – 300 degree Celsius
c) 100 degree Celsius
d) Room temperature
6. Mechanical properties of the metal improved in hot working due to
a) Recovery of grains
b) Recrystallisation
c) Grain growth
d) Refinement of grain size
7. The following type of deformation of metal takes place in cold work.
a) Elastic deformation
b) Plastic deformation
c) Viscous deformation
d) Isotropic deformation
8. Pick up wrong statement about results of hot working
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 a) Poor surface finish
b) Improvement in mechanical properties
c) Refinement of grain structure
d) Close tolerances obtained
9. Pick up wrong statement about effect of cold working
a) Increase in strength and hardness
b) Improved surface finish
c) Close dimensional tolerance
d) Grain structure is unaffected
10. The increase in hardness due to cold working is called
a) Cold hardness
b) Hod hardening
c) Work hardening
d) Age hardening
11. Hot working operation is carried at
a) Recrystallisation temperature
b) Near plastic stage temperature
c) Below recrystallisation temperature
d) Above recrystallisation temperature
12. The ductility of a material with work hardening
a) Increases
b) Decreases
c) Remains unaffected
d) May increase / Decrease depending on its tensile strength
13. After cold forming steel balls are subjected to
a) Normalising
b) Tempering
c) Electroplating
d) Stress relieving
14. In metals subjected to cold working, strain hardening effect is due to
a) Slip mechanism
b) Twining mechanism
c) Dislocation mechanism
d) Fracture mechanism

15. In cold working of metals, the working temperature is

a) Room temperature
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 b) Below the recrystallisation temperature
c) Above the recrystallisation temperature
d) Less than the room temperature
16. In hot working of metals, the working temperature is
a) Below the recrystallisation temperature
b) Above the recrystallisation temperature
c) Equl to the melting point of the metal
d) 150 degree Celsius
17. Which mechanical property a metal should posses to enable it to be mechanically formed?
a) Ductility
b) Melleability
c) Elasticity
d) Machinability
18. Cold working of metal increases
a) Tensile strength
b) Hardness
c) Yield strength
d) All of the above
19. When a steel undergoes a cold working process, it becomes progress.
a) Softer
b) Harder
c) Ductile
d) Malleable
20. When a cold worked metal is heated upto its recrystallisation temperature, it becomes
a) Harder
b) Softer
c) Stays unchanged in hardness
d) Stays changed in softness

Que. 1 2 3 4 5 6 7 8 9 10
Ans. A B B C D D B B D C
Que. 11 12 13 14 15 16 17 18 19 20
Ans. D B D A B B A D B B

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 UNIT 5B ROLLING
1. An important product manufactured by rolling is
a) I- section
b) Tubes
c) Metal rolls
d) Rolls
2. It is required to reduce a stub directly to strip in one pase. Which of the following rolling mills
can do this functions?
a) Two high mill
b) Three high mill
c) Four high mill
d) Planetary mill
3. In four high rolling mill the bigger rollers are called
a) Guide rolls
b) Backup rolls
c) Main rolls
d) Support rolls
4. The machinery / equipement sued in the production of channels of I – section, rail sections,
angles, etc is called
a) Continuous casting machine
b) Rolling mills
c) Forging mills
d) Hot spinning machines
5. In a four high rolling mill, the diameter of backing up roll in comparison to diameter of working
rolls is
a) Same
b) Larger
c) Smaller
d) Smaller / larger depending upon the capacity
6. External screw threads can be produced fastest by
a) Milling
b) Chasing
c) Casting
d) Rolling
7. Which rolling process leads to better surface finish and production of elongated grains?
a) Cold rolling
b) Hot rolling
c) None of the above
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 d) Cold and hot rolling
8. In four high rolling mill, bigger rolls are called
a) Backup rolls
b) Main rolls
c) Hot rolls
d) Guide rolls
9. The disadvantages of 2 – high rolling mill is that
a) Its use is limited by the length that can be rolled
b) Inertia force has to be over come, each time a reversal made.
c) We have to turn the metal by 900 frequently to get uniform section
d) All of the above
10. In order to get uniform thickness of plate by rolling process, one provides
a) Camber on the rolls
b) Offset on the rolls
c) Hardness of the rolls
d) Anti – friction bearings
11. Hot rolling of mild steel is carried our
a) At recrystallisation temperature
b) Below 100 degree Celsius and 150 degree Celsius
c) Above recrystallisation temperature
d) Below recrystallisation temperature

Que. 1 2 3 4 5 6 7 8 9 10
Ans. A D B B B D A A D A
Que. 11
Ans. D

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 FORGING PROCESSES
1. Hot press forging
a) causes a steadily applied pressure instead of impact force
b) is used to force the end of a headed bar into a desired shape
c) is forging operation in which two halves of a roteting die open and close
rapidly while impacting the end of a heated tube or shell
d) is a forging method for reducing the diameter of a bar and in the process
making it longer
2. Forging of a plan carbon is carried out at
a)750 0 b)9000
c)11000 d)13000
3. Which of the following material cannot be forged ?
a)wrout iron b)cast iron
c)mild steel d)high carbon steel
4. Roll forging
a)causes a steadily applied pressure instead of impact force
b)used to force the end of a heated bar into desired shape
c)is a forging operation in two halves of a rotating die open and close rapidaly
while impacting the end of the heated tube or shell
d)is a forging method for reducing the diameter of a bar and in the process
making is longer
5. Large size bolt head are made by
a)swaging b)roll forging
c)tumbling d)upset forging
6. In drop forging , forging is done by dropping
a) the work piece at high velocity
b) the die with hammerat high velocity
c) the hammer at high velocity
d) a weight on hammer to produce the requisite impact
7. Which one of the following is an advantage of forging ?
a) good surface finish b)low tooling cost
b) close tolerance d)improved physical property
8. Which one of the following processes is most commonly used for the forging of
bolt heads of hexagonal shape ?
a) closed die drop forging b)open die upset forging
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 c) closed die press forging d)open die progressive forging
Que. 1 2 3 4 5 6 7 8
Ans. A D B B D B D C

EXTRUSION
1. In which type of extrusion process, the movement of the extruded is in the
direction opposite to that of the deformed force
a)direct b)forward
c)back ward d)die extrusion
2. The collapsible tooth paste tubes are manufactured by the following process
a)direct extrusion b)piercing
c)impact extrusion d)indirect extrusion
3. The seam less tube in mass production are manufactured by the following
process
a)rolling b)spinning
c)drawing d)extrusion
4. The process of hot extrusion is used to produce
a)certain rods made by aluminiym
b)steel pipes for domestic water supply
c)stainless steel tubes used in furniture
d)large size pipes used in city water mains
5. Which of the following method can be used for manufacturing 2 meters long
seamless metallic tubes ?
1)drawing 2)extrusion
3)rolling 4)spinning
Select the correct answer using the codes given below codes :
a)1 and 3 b)2 and 3
c)1,3 and 4 d)2,3 and 4
6. The operation are performed while preparing the billets for extrusion process
1)alkaline cleaning 2)phosphate coating
3)pickling 4)lubrication with reactive soap
The correct sequence of these operation is
a)3,1,4,2 b)1,3,2,4 c)1,3,4,2 d)3,1,2,4

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7. Metal extrusion process is generally used for producing
a)uniform solid section
b)uniform hollow section
c)uniform solid and hollow section
d)varing solid and hollow section
8. Collapsible tubes are made by
a)direct extrusion b)indirect extrusion
c)cold impact extrusion d)piercing

DRAWING
1. Strength forming is a process of
a) Cold rolling
b) Forging
c) Extruction
d) Cold drawing
2. Flange wrinkling is the defect found in
a) Blanking
b) Spinning
c) Bending
d) Deep drawing
3. In Drawing operation the metal flows due to
a) Ductility
b) Work hardening
c) Plasticity
d) Shearing
4. Long wires are made by process
a) Extruction
b) Rolling
c) Piercing
d) Drawing
5. For drawing operation, the best suited press is
a) Knuckle joint press
b) Crank shaft and connecting rod press
c) Toggle press
d) Rack and pinion press
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 6. Tandem drawing of wires and tubes is necessary because
a) It is not possible to reduce in one stage
b) Annealing in needed between stages
c) Accuracy in dimensions is not possible otherwise
d) Surface finish improves after every drawing stage.
7. A moving mandral is used in
a) Wire drawing
b) Tube drawing
c) Metal drawing
d) Forging
8. Mass production of cooking utensils is usually done by
a) Metal spinning
b) Deep drawing
c) Coining
d) Embossing

Que. 1 2 3 4 5 6 7 8
Ans. A E D D C A B B

INTRODUCTION TO JOINING PROCESSES

1. _________________ is must for performing welding
a) Air
b) Heat
c) Filler metal
d) Electrode
2. Spot welding comes under the ____________ process
a) Arc welding
b) Gas welding
c) Resistance welding
d) Solid welding
3. The metal fused into the corner of a joint made of two pieces placed at approximately 90 degree to
each other is termed _______________
a) Butt joint
b) Base joint
c) Fillet weld
d) Creator
4. The metal is solidified in the joint is called

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 a) Base metal
b) Weld metal
c) Creator
d) Cold face

Que. 1 2 3 4
Ans. B C D B

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