Sicam BC 1703 Acp

______________________________________________________________________________
Preface, Table of Contents

______________________________________________________________________________
Introduction 1
___________________________________________
SICAM BC Application Overview 2

___________________________________________
System Manual
System Overview 3
___________________________________________
Function Packages 4
___________________________________________
Operation and Display Panel CM-0882 5

___________________________________________
Mechanical Design and Installation 6

___________________________________________
Maintenance 7
___________________________________________
Technical Specification of the System 8

___________________________________________
Configuration 9
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DC5-014-2.04
Note
Please observe Notes and Warnings for your own safety in the Preface.
Disclaimer of Liability Copyright

Although we have carefully checked the contents of this publication Copyright © Siemens AG 2013
for conformity with the hardware and software described, we cannot The reproduction, transmission or use of this document or its
guarantee complete conformity since errors cannot be excluded. contents is not permitted without express written authority. Offend-
The information provided in this manual is checked at regular ers will be liable for damages. All rights, including rights created by
intervals and any corrections that might become necessary are patent grant or registration of a utility model or design, are re-
included in the next releases. Any suggestions for improvement are served.
welcome.
Subject to change without prior notice.
Document Label: SIC1703-HBSICAMBCSHB_ENG-V2.04

Edition: 2013-06-14
Siemens Aktiengesellschaft Order No: DC5-014-2.04

Preface
This document is applicable to the following product:
• SICAM BC
Purpose of this manual
This manual describes the function and the manner of working of the Integrated Bay Controller
SICAM BC and gives instructions for installation. It is intended for persons given in the next
section.
For the various activities the manual provides diversely detailed information and overviews.
• In order to understand and, if required, to verify the configuration of the supplied device
and the available functionality
─ chapter "Configuration and Ordering Information", sections "Product Overview" and
"The Configuration Code in Detail"
• Instructions for the installation of the device

─ chapter "Mechanical Design and Installation"
• In order to understand of which parts the system is comprised and how these parts work
together (this understanding is required for every kind of engineering)
─ chapter "System Overview", sections "System Architecture", "System Elements of
SICAM BC" and "Firmware Architecture"
• More detailed information on the functionality of the system and on how the individual
parts work together are given in
─ chapter "Function Packages", sections "Telecontrol", "Automation", "Protection" and
"System Services"
This information may be of help whenever, caused by poor understanding, questions arise
during the engineering work
• Detailed information on the engineering of the individual system elements can be found in
the system element manuals
• Information on the operation and display panel can be found in
─ chapter "Operation and Display Panel CM-0882"
• In order to get a general view of the product and its applications

─ chapter "Product Features"
─ chapter "Application Overview"
• Technical Specifications
─ chapter "Technical Specification of the System"
─ section "Technical Specification" of the respective system element manual
Target Group
This manual is intended for persons who are entrusted with installation, design, parameter
setup and programming of SICAM BC systems.
SICAM RTUs, SICAM BC System Manual 3

DC5-014-2.04, Edition 06.2013
Preface
Placement in the Information Landscape
Document Item no.

SICAM BC Folder MC5-004-2
SICAM BC Operation and Maintenance DC5-038-2
SICAM BC CP-500x/PIP55 System Element Manual DC5-012-2
SICAM BC CP-5014/CPCX55 System Element Manual DC5-042-2
SICAM BC DI-511x/BISI55 System Element Manual DC5-010-2
SICAM BC DI-5198 • DI-5199 System Element Manual DC5-018-2
SICAM BC DO-5203/BISO55 System Element Manual DC5-024-2
SICAM BC DO-5212/PCCO55 System Element Manual DC5-026-2
SICAM BC DO-5299 System Element Manual DC5-020-2
SICAM BC DO-5299+5298 System Element Manual DC5-022-2
SICAM BC AI-5300/PASI55 System Element Manual DC5-040-2
SICAM BC AI-5306/MMS55 Systemelement-Handbuch DC5-030-2
SICAM BC AI-5313/TPSX05 System Element Manual DC5-048-2
SICAM RTUs Common Functions Peripheral Elements according to DC0-011-2
IEC 60870-5-101/104
SICAM RTUs Common Functions System and Basic System Elements DC0-015-2
Further Support
For more information, please contact our Customer Support Center:

Phone: +49 (0)180 524 70 00
Fax: +49 (0)180 524 24 71
(charges depending on provider)
e-mail: support.ic@siemens.com
The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution and transmission.
Main training centers are:
Nuremberg, Germany (Head Office) Vienna, Austria

Mr. Armin Hilgraf Mrs. Monika Schuecker
Phone: +49 911 433 7415 Phone: +43 51707 31143
Fax: +49 911 433 5482 Fax: +43 51707 55243
power-academy.ptd@siemens.com power-academy.at@siemens.com
Schenectady, NY, USA Hebburn, United Kingdom

Ms. Renee W. Devine Mr. Phil Letouze
Phone: +1 518 395 5005 Phone: +44 1914 953449
Fax: +1 518 346 2777 Fax: +44 1914 953693
pti-edpro.ptd@siemens.com pti-training.stdl.uk@siemens.com
4 SICAM RTUs, SICAM BC System Manual

DC5-014-2.04, Edition 06.2013
Preface
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for operat-
ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Note
is important information about the product, the handling of the product or the respective part of the docu-
mentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be per-
formed by qualified personnel only. As used in the safety notes contained in this manual, qualified person-
nel are those persons who are authorized to commission, release, ground, and tag devices, systems, and
electrical circuits in accordance with safety standards.
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
• Before making any connections at all, ground the equipment at the PE terminal.
• Hazardous voltages can be present on all switching components connected to the power supply.
• Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
• Equipment with current transformer circuits must not be operated while open.
• The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!

DC5-014-2.04, Edition 06.2013
Preface
Typografic and Sign Conventions
• Manuals to be referred to are represented in italics, such as e.g. SICAM RTUs Common
Functions System and Basic System Elements.
• Certain designations and reserved names are presented in this font
• Symbolic names are presented in this font

DC5-014-2.04, Edition 06.2013
Table of Contents
1 Introduction ......................................................................................................................13
1.1 Overview.............................................................................................................14
1.2 Fields of Application ...........................................................................................15
1.3 SICAM BC - the Forward-Looking Product ........................................................16
1.3.1 Autonomy of Control and Protection .............................................................17
1.3.2 Versatile Communication Capability..............................................................18
1.3.3 Easy Engineering ..........................................................................................19
1.3.4 Plug & Play for Spare Parts...........................................................................20
1.3.5 Open System Architecture ............................................................................20
1.3.6 Comprehensive Protection Functions ...........................................................21
1.3.7 Data Recording..............................................................................................21
1.3.8 Flexible Mechanical Design...........................................................................21
2 Application Overview ......................................................................................................23
2.1 SICAM BC Models..............................................................................................24

2.2 Communication...................................................................................................25
2.3 Basic Configurations...........................................................................................26
3 System Overview .............................................................................................................27
3.1 System Architecture ...........................................................................................28

3.1.1 System Elements...........................................................................................29
3.1.2 Master Control Element.................................................................................30
3.1.3 Peripheral Element ........................................................................................31
3.1.4 Ax 1703 Peripheral Bus.................................................................................32
3.1.5 Protocol Element ...........................................................................................33
3.1.5.1 Serial Communication ..............................................................................34
3.1.5.2 LAN/WAN Communication .......................................................................34
3.1.6 Processing Element (Protection)...................................................................35
3.2 System Elements of SICAM BC .........................................................................36
3.2.1 SICAM BC/C..................................................................................................36
3.2.2 SICAM BC/M .................................................................................................39
3.2.3 Functional Overview Peripheral Elements ....................................................42
3.3 Firmware Architecture ........................................................................................43
3.4 Engineering.........................................................................................................44
3.4.1 Data Acquisition, Data Modeling ...................................................................45
3.4.2 Parameter Setting..........................................................................................45
3.4.3 Programmable Protection Logic ....................................................................46
3.4.4 Individual Plant Display .................................................................................47
3.4.5 User Programs for the Open-/Closed-Loop Control Function.......................47

DC5-014-2.04, Edition 06.2013
Table of Contents
4 Function Packages.......................................................................................................... 49
4.1 System Services ................................................................................................ 50

4.1.1 Communication with the Engineering System (SICAM TOOLBOX II) ......... 50
4.1.2 Data Flow Control ......................................................................................... 51
4.1.2.1 Messages with Process Information........................................................ 51
4.1.3 Addressing.................................................................................................... 52
4.1.3.1 Addressing of Automation Units .............................................................. 52
4.1.3.2 Addressing of System Elements.............................................................. 52
4.1.3.3 Addressing of the Process Information ................................................... 52
4.1.4 Time Management........................................................................................ 53
4.1.4.1 Clock........................................................................................................ 53
4.1.4.2 Time Setting and Time Synchronization.................................................. 53
4.1.4.3 Automatic Time Tag ................................................................................ 54
4.1.5 General Interrogation.................................................................................... 54
4.1.6 Self-Test ....................................................................................................... 54
4.1.6.1 Supervision the Data Integrity ................................................................. 54
4.1.6.2 Monitoring of Hardware and Firmware .................................................... 55
4.1.7 Failure ........................................................................................................... 56
4.1.8 Diagnosis and Signaling ............................................................................... 56
4.1.9 Autonomy...................................................................................................... 57
4.2 Telecontrol ......................................................................................................... 58
4.2.1 Communication with other Automation Units................................................ 58
4.2.1.1 Protocol Elements ................................................................................... 58
4.2.1.2 Automatic or Selective Data Flow Routing .............................................. 59
4.2.1.3 Data Storage............................................................................................ 59
4.2.1.4 Priority Control ......................................................................................... 60
4.2.1.5 Redundant Communication Routes ........................................................ 60
4.2.2 Protocol Element Control and Return Information........................................ 61
4.2.3 Process Data Input and Output .................................................................... 62
4.2.4 Decentralized Archive (DEAR) ..................................................................... 62
4.2.5 Process-Technical Event List ....................................................................... 63
4.3 Automation......................................................................................................... 64
4.3.1 Telecontrol Interface ..................................................................................... 64
4.3.1.1 Transfer of Messages with Process Information ..................................... 64
4.3.1.1.1 Treatment for commands according to IEC 60870-5-101/104........... 64
4.3.1.2 Change Monitoring and Generation of Messages with Time Tag ........... 65
4.3.1.2.1 Additive threshold value procedure .................................................... 66
4.3.2 Open-/Closed-Loop Control Function........................................................... 66
4.3.2.1 Non-Volatile Storage ............................................................................... 66
4.3.2.2 Task Management................................................................................... 66
4.3.2.3 Loading the Application Program ............................................................ 68
4.3.2.4 Online Test .............................................................................................. 68
4.3.3 Process Data Input and Output .................................................................... 71

DC5-014-2.04, Edition 06.2013
Table of Contents
4.4 Protection............................................................................................................72
4.4.1 Process Input and –Output on Peripheral Elements (Local I/Os) .................72
4.4.2 Calculation of Values and Logical Signals ....................................................73
4.4.2.1 Derived Values .........................................................................................73
4.4.2.2 Statistical Values ......................................................................................74
4.4.2.2.1 Protection Counter ..............................................................................74
4.4.2.2.2 Protection Measured Values ...............................................................74
4.4.3 Logical Signals (Programmable Protection Logic) ........................................76
4.4.4 Created Protection Signals............................................................................77
4.4.5 Telecontrol Interface......................................................................................77
4.4.5.1 Change Monitoring and Generation of Messages with Time Tag............78
4.4.6 Protection Functions......................................................................................79
5 Operation and Display Panel CM-0882 ..........................................................................81
5.1 Overview.............................................................................................................82
5.2 Functions ............................................................................................................83
5.2.1 Communication with Function Packages ......................................................83
5.2.2 Panel Displays...............................................................................................84
5.3 Engineering.........................................................................................................85
5.4 Technical Specifications CM-0882 ....................................................................86
6 Mechanical Design and Installation ...............................................................................87
6.1 Overview.............................................................................................................88
6.2 Dimensions .........................................................................................................89
6.2.1 Housing (CM-5882) with 6 Slots and integrated Panel .................................89
6.2.2 Housing (CM-5888) with 9 Slots....................................................................91
6.2.3 Housing (CM-5884) with 16 Slots..................................................................92
6.3 Examples and Details.........................................................................................93
6.3.1 Device with Display – Front Panel Installation ............................................93
6.3.2 Device without Display – 19" Installation.....................................................94
6.3.3 Device without Display – Rear Panel Instalation.........................................95
6.3.4 Display – 3 m Detached ..............................................................................95
6.3.5 Display – Panel Installation (24 mm Variant) ..............................................96
6.3.6 Display – Panel Installation (39 mm Variant) ..............................................98
6.3.7 Display Integrated on Mounting Plate – 19" Installation..............................99
6.3.8 Display Integrated on Pivoting Mounting Plate – 19" Installation............. 100
6.3.9 Cabling SICAM BC/C ................................................................................. 101
6.3.10 Cabling SICAM BC/M ................................................................................. 102
6.4 Optical Peripheral Connection on SICAM BC/M ............................................. 103
7 Maintenance .................................................................................................................. 105
7.1 Operation and Display Elements..................................................................... 106

7.2 Checks and System Displays .......................................................................... 107

DC5-014-2.04, Edition 06.2013
Table of Contents
8 Technical Specification of the System........................................................................ 109
8.1 Mechanical Design........................................................................................... 110

8.2 Power Supply................................................................................................... 112
8.2.1 22 W - PS-5600 (24…60 VDC) or PS-5602 (110…220 VDC /
115…230 VAC)........................................................................................... 112
8.2.2 80 W - PS-5620 (24…60 VDC) or PS-5622 (110…220 VDC /
115…230 VAC)........................................................................................... 113
8.3 Protection Type................................................................................................ 114
8.4 Mechanical Ambient Conditions ...................................................................... 115
8.5 Climatic Ambient Conditions............................................................................ 116
8.6 Electromagnetic Compatibility ......................................................................... 117
8.6.1 System Properties ...................................................................................... 117
8.6.2 Power Supply.............................................................................................. 118
8.6.3 Digital and Analog Standard I/Os ............................................................... 119
8.6.4 Direct Current and Voltage Inputs .............................................................. 120
8.6.5 Communication Serial (V.24/V.28) ............................................................. 120
8.6.6 Communication LAN................................................................................... 121
9 Configuration................................................................................................................. 123
9.1 Product Overview............................................................................................. 124

9.1.1 Telecontrol and Automation........................................................................ 124
9.1.2 Measurement and Protection ..................................................................... 126
9.2 Models ............................................................................................................. 127
9.2.1 SICAM BC/C............................................................................................... 127
9.2.1.1 Packages and Package-Specific Options ............................................. 127
9.2.1.1.1 A_55/C - Compact Bay Controller .................................................... 127
9.2.1.1.2 AP55/C - Compact Bay Controller w. Non-Directional OC (DTL,
IDMTL).............................................................................................. 129
9.2.1.1.3 AP56/C - Compact Bay Controller with Directional OC (DTL, IDMTL)131
9.2.2 SICAM BC/M .............................................................................................. 132
9.2.2.1 Packages and Package-Specific Options ............................................. 132
9.2.2.1.1 A_55/M - Modular Bay Controller ..................................................... 133
9.2.2.1.2 AP55/M - Modular Bay Controller w. Non-Directional OC (DTL,
IDMTL).............................................................................................. 134
9.2.2.1.3 AP55/M (60 VDC) - Modular Bay Controller w. Non-Directional OC
(DTL, IDMTL).................................................................................... 136
9.2.2.1.4 AP56/M - Modular Bay Controller with Directional OC (DTL, IDMTL)138
9.2.2.1.5 AP56/M (60 VDC) - Modular Bay Controller with Directional OC (DTL,
IDMTL).............................................................................................. 140
9.3 Configurations with Telecontrol and Checked Command Output without
External Command Circuit Check.................................................................... 142
9.3.1 Minimum Configuration for up to 2 Resources to be Controlled
(SICAM BC/C) ............................................................................................ 142
9.3.2 Configuration for up to 5 Resources to be Controlled (SICAM BC/C)....... 143
9.4 Configurations with Telecontrol and Checked Command Output and External
Command Circuit Check.................................................................................. 144

DC5-014-2.04, Edition 06.2013
Table of Contents
9.4.1 Configuration for up to 9 Resources to be Controlled (SICAM BC/C) ...... 144

9.4.2 Configuration for up to 16 Resources to be Controlled (SICAM BC/M) .... 145
9.5 Often Used Configurations .............................................................................. 148
9.5.1 Bay Controller with up to 7 Controlled Operational Equipments including
Measurement and Checked Command Output.......................................... 148
9.5.2 Bay Controller with up to 5 Controlled Operational Equipments................ 149

DC5-014-2.04, Edition 06.2013
Table of Contents

DC5-014-2.04, Edition 06.2013
1 Introduction
Contents
1.1 Overview.............................................................................................................14
1.2 Fields of Application ...........................................................................................15
1.3 SICAM BC - the Forward-Looking Product ........................................................16

DC5-014-2.04, Edition 06.2013
Introduction
1.1 Overview
In the past, control and protection have been completely separated from one another. Only
through the use of the same basic technology (micro and signal processors) has it become
possible to integrate control and protection functions into one device.
In accordance with these possibilities, Siemens is providing SICAM BC, the bay control unit
with integrated protection.
The system concept of SICAM BC has managed the technological prerequisite of uniting the
classic tasks - measure, control, regulate and protect - into a combined device.

DC5-014-2.04, Edition 06.2013
Introduction
1.2 Fields of Application
• Bay control unit with integrated protection

─ signal voltage 110/220 VDC or 48/60 VDC
• For direct installation into the bay or a control cubicle

• From medium up to extra high voltage
With SICAM BC several models are available to meet the requirements in medium voltage,
high voltage, and extra high voltage range fields of application, in an economical way.
Through the consequent further development of the reliable SICAM RTUs system family – the
system for integrated automation networks – SICAM BC is optimally suitable both for automa-
tion functions as well as for protection functions.

DC5-014-2.04, Edition 06.2013
Introduction
1.3 SICAM BC - the Forward-Looking Product
• Autonomy of control and protection

─ Autonomous functionality of protection and control due to two-CPU architecture
─ Separate engineering of control and protection is possible
─ No mutual interference of control and protection
• Versatile communication
─ Up to 3 serial interfaces according to IEC 60870-5-101/103
─ LAN/WAN communication according to IEC 60870-5-104 and IEC 61850
─ Various third-party protocols possible
• Easy engineering
─ SICAM TOOLBOX II
− 1 tool for control and protection
− Object-orientation
− Programming of control and interlocking functions according to IEC 61131-3
− All engineering tasks can be carried out also from remote
─ Protection parameter can be set also using the operation and display panel
• Plug & play for spare parts

─ Storing parameters and firmware on a SD card
─ Spare part exchange does not require additional loading with SICAM TOOLBOX II
• Open system architecture

─ Modular, open and technology-independent system structure
─ System-consistent improvement and therefore an innovative and future-proof product
• Comprehensive protection functions

─ DTL/IDMTL directional and non-directional
• Flexible mechanical design and robust environment conditions

─ Rear panel installation, front panel installation, or 19 inch installation
─ Optionally, the operation and display panel can be detached up to 3m
─ High EMC resistance
─ Large temperature range -25 to +70

DC5-014-2.04, Edition 06.2013
Introduction
1.3.1 Autonomy of Control and Protection
Despite the integration in one device, protection and control are capable of functioning inde-
pendently of one another. The 2-CPU architecture makes this possible, through which avail-
ability almost identical with that of separated devices is achieved.
IEC 60870-5-101/103/104 // IEC 61850
SICAM BC
Communi-
cation
Supply
Power
Communication
further I/Os
further I/Os
Protection
Control
Supply
Power
I/O
I/O
optional
Prozess
Protection Control
Due to the separation, the availability of the protection function is then also preserved, if a
fault or even a total breakdown of the process control occurs.
Protection and control can use separated control voltages with separated fuse protection,
through which even external faults cannot impair the availability of the protection.
In addition, optionally the power supply can also be designed redundant, through which the
availability can be further increased.

DC5-014-2.04, Edition 06.2013
Introduction
1.3.2 Versatile Communication Capability
A further important functionality is the communication capability. With SICAM BC, the consis-
tent implementation of the IEC 60870-5 standard is guaranteed, through which unambiguous
addressing, from the data acquisition through to the display at the control centre, is enabled.
Depending on the configuration, one can select between serial communication according to
• IEC 60870-5-101
• IEC 60870-5-103
or a network solution according to
• IEC 60870-5-104
Combinations are naturally also possible.
Through the implementation of these IEC 60870-5 standard protocols, a combination with
other protective devices from other manufacturers within one station is also possible without
any problems.
When required, all third-party protocols available in SICAM RTUs (DNP3.0, Modbus etc.) can
also be used.
IEC-60870-5-101/103/104
SICAM
RY
ER
PA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
CTRL Q F1 F2
1 2 3
REMOTE
4 5 6
TEST
7 8 9
TB ESC , 0 +/-

DC5-014-2.04, Edition 06.2013
Introduction
1.3.3 Easy Engineering
An essential aspect in the overall economical consideration are the costs that occur for the
creation, maintenance and service. For this, the reliable SICAM TOOLBOX II is used.
• Object-orientation
The object-orientation makes it possible to also utilize the same characteristics of same-
type primary-technology units and operational equipment (e.g. disconnectors, circuit brea-
kers, feeders) for the configuration. The close coupling with the design tool ensures the
consistent, uniform documentation of the entire plant through to circuit diagram. Through
this, considerable rationalization results with engineering.
• Controls and interlocks according to IEC 61131-3
Control and interlocking functions are created by means of CAEx plus according to
IEC 61131-3, a standard that is generally accepted and recognized in the market. As a re-
sult, the training periods are reduced considerably.
• Separate parameterization of control and protection
Due to the autonomous sub-data models defined through the architecture, protection and
control functionality can also be parameterized separately (password protection). Conse-
quently, a separation with regard to responsibility and competence is possible for protec-
tion and control.
• All engineering tasks can also be carried out remotely
All engineering tasks, from the system diagnostic through to the online test, can also be
performed remotely with the SICAM TOOLBOX II. For this, no separate communication
link between SICAM TOOLBOX II and SICAM BC is necessary: every available communi-
cation interface can be used. Using further automation units of the SICAM RTUs product
family, the SICAM TOOLBOX II can be remotely positioned over an arbitrary number of
hierarchies.
Process Control System SICAM TOOLBOX II
IEC 60870-5-104
IEC 60870-5-101
Station Operation
01
IE
0-5-1
C
60
87
6087
0-
5-
10
IEC
IEC 60870-5-104 // IEC 61850
SICAM BC SICAM BC SICAM BC Protection Protection SICAM BC

DC5-014-2.04, Edition 06.2013
Introduction
1.3.4 Plug & Play for Spare Parts
All data of a SICAM BC - such as firmware and parame-

ters – are stored non-volatile centrally on an exchange-
able SD card.
With a restart of the automation unit, and also with a

restart of individual system elements, all necessary data
are automatically transferred from the SD card to all
system elements.
With the replacement of spare parts, Plug & Play becomes a reality: one needs no special tool
for this, even loading is no longer necessary.
Together with the comprehensive remote diagnostic possibilities, in this way down-times can
be reduced to a minimum.
1.3.5 Open System Architecture
The basis for SICAM BC is a modular, open and consequently technology-independent sys-
tem architecture for processing, communication and peripherals (multi-processor system,
firmware).
Standardized interfaces between the individual elements permit, even with further develop-
ments, the latest state of technology to be implemented, without having to modify the existing
elements. Only this way can a longevity of the product and consequently investment security
and continuity be ensured.
Every board and every module on which a firmware can run, forms, together with the function-
determining firmware, one system element.
The adaptation to the specific requirements of the application is achieved through individual
configuration and through the loading of firmware and parameters with the help of the SICAM
TOOLBOX II.
Within their defined limits, the parameters thereby not only influence the behavior of the firm-
ware, but also that of the hardware.
As a result, the mechanical parameterization operations on the system elements such as e.g.
jumpers, loads etc. are omitted. This enables a consistent online-change and a continuous
documentation of the set parameters by the SICAM TOOLBOX II.
This architecture guarantees
• the integration of the function packages telecontrol, automation and protection in one
automation unit
• an autonomous behavior of the protection functions, in other words independent of the
availability of process-control functions
• an autonomous behavior of process-control functions (e.g. with a failure of the communi-
cation)
• a deterministic behavior of the open-/closed-loop control function with guaranteed reaction
times

DC5-014-2.04, Edition 06.2013
Introduction
1.3.6 Comprehensive Protection Functions
In SICAM BC all classic functions of feeder protection are available. Multi-level executions of
the individual functions, various characteristic curves and selectable parameter records permit
a finely adjustable adaptation to the object to be protected and to a variety of cases of opera-
tion.
The autonomous function of the protection ensures the fundamental protection functionality
even with a failure of the process control.
SICAM BC can be employed in networks with grounded, low resistance grounded, insulated
or compensated neutral end type.
The integrated protection functions are listed in section 4.2.6, Protection Functions.
1.3.7 Data Recording
Every analog transformer input is sampled 256 times per system period (8-fold oversampling)
and supplied to the digital filtering. After the digital filtering, a reduction to 32 sampling values
per system period takes place, all of which are recorded in the disturbance record. From this,
in addition new results are calculated 16 times per system period, such as e.g. root-mean-
square values of voltages and currents, that are supplied to the protection functions. So that
the calculations are precise for measuring or protection purposes, the acquisition of the sig-
th
nals takes place up to the 8 harmonic order.
1.3.8 Flexible Mechanical Design
During the mechanical design phase, high value was set on flexible deployment.
The hardware of the device consists of two separable parts:
• Operation and Display Panel CM-0882 (removable, can be 3 m detached)

• One of the SICAM BC mounting racks
─ CM-5882 (model SICAM BC/C)
─ CM-5884 (model SICAM BC/M, 16 slots)
─ CM-5888 (model SICAM BC/M, 9 slots)
Detachable terminals simplify handling for assembly and exchange of the device. Since the
terminals carry the wiring, when exchanging the device – with the exception of the power sup-
ply and transformer current inputs – no screw terminals need to be detached. The terminals
are plugged in mechanically coded.
• Periphery circuits (detachable screw terminals)

• Communication (RJ45 or optical ST-compatible connector)

DC5-014-2.04, Edition 06.2013
Introduction
Rear View
Model SICAM BC/C

DC5-014-2.04, Edition 06.2013
2 Application Overview
Contents
2.1 SICAM BC Models..............................................................................................24

2.2 Communication...................................................................................................25
2.3 Basic Configurations...........................................................................................26

DC5-014-2.04, Edition 06.2013
Application Overview
2.1 SICAM BC Models
In order to meet the large field of application, ranging from medium voltage to extra high volt-
age, two models are available.
Model SICAM BC/C Model SICAM BC/M
• Compact • Modular
• Medium voltage and high volt- • High voltage and extra high voltage
age
• Up to 10 switchgears • 10 switchgears and more
• Up to 73 I/O signals • Up to 500 I/O signals
Basically, the difference lies in device size and number of signals. Both models have exactly
the same architecture, and use exactly the same system elements. There is no difference,
with respect to engineering as well as to peripheral signal wiring. Thereby entire transformer
substations can be equipped using the same equipment technology.

DC5-014-2.04, Edition 06.2013
2.2 Communication
On the process control CPU there is an integrated serial optical communication interface
available:
• Communication conforming to standard protocol IEC 60870-5-103 (Slave)
In addition, a serial interface module can be installed on the process control CPU:
A serial interface module has serial and/or LAN communication interfaces.
Supported protocols
• Ethernet standard protocol IEC 608970-5-104
• Standard protocol IEC 60870-5-101
• Standard protocol IEC 60870-5-103 (Master, Slave)
• Standard protocol IEC 61850 (Server/Client)
• In addition, a large number of third-party protocols are available (protocols subject to li-
cense)
The protocol can be freely selected for each serial interface.

DC5-014-2.04, Edition 06.2013
2.3 Basic Configurations
Basically, after having selected the suitable model, C or M, the required protection functional-
ity makes clear which package to select:
Model SICAM BC/C
Package Designation Description

A_55/C Compact Bay Controller Automation
AP55/C Compact Bay Controller w. non-dir. OC (DTL, Automation & Protection
IDMTL) DTL/IDMTL
AP56/C Compact Bay Controller with dir. OC (DTL, Automation & Directional
IDMTL) Protection DTL
Model SICAM BC/M

A_55/M Modular Bay Controller Automation
AP55/M Modular Bay Controller w. non-dir. OC (DTL, Automation & Protection
IDMTL) DTL/IDMTL
AP56/M Modular Bay Controller with dir. OC (DTL, Automation & Directional
Each package offers options which allow for flexible configuration and functionality. By select-
ing from available packages and options, the bay controller can be configured to meet the
feeder requirements in the best possible way, further increasing economical efficiency.
Choice of communication options

There are a large number of communication options available (refer to Communication)
Choice of power supply

One can choose between a 48/60 VDC and 110/220 VDC power supply. In addition, to in-
crease the availability of the SICAM BC, the power supply can be designed redundant.
Choice of signal voltage and quantity structure

As with the power supply, the signal voltage can be chosen between 48/60 VDC and
110/220 VDC.

DC5-014-2.04, Edition 06.2013
3 System Overview
Contents
3.1 System Architecture ...........................................................................................28

3.2 System Elements of SICAM BC .........................................................................36
3.3 Firmware Architecture ........................................................................................43
3.4 Engineering.........................................................................................................44

DC5-014-2.04, Edition 06.2013
System Overview
3.1 System Architecture
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Master Control Element
Peripheral Element
Peripheral Element
Protocol Element
Operation and Display Panel
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
SICAM BC consists of the following components:
• Master control element (control) *)
• Processing element (protection) *)
• Protocol element(s) *)
• Peripheral element(s) *)
• Operation and display panel

• Mounting rack with 1 or 2 power supplies
*) system elements

DC5-014-2.04, Edition 06.2013
System Overview
3.1.1 System Elements
A system element is a functional unit and consists of hardware and firmware. The firmware
gives the hardware a predefined and parameter settable functionality.
Hardware and firmware do not necessarily need to be independent parts, that one can ma-
nipulate individually. Consequently, the hardware of one system element can by all means be
integrated in the hardware of another system element (such as for instance a "network card"
in the motherboard of a PC; one then talks about an "integrated network card"). It is a similar
case with the firmware: thus for example the firmware of a peripheral element, that controls
the "local" inputs and outputs of a basic system element, is integrated in the firmware of the
basic system element.
Within SICAM BC there are the following types of system elements:
• Basic system elements

─ Master control element
─ Processing element
To basic system elements, supplementary system elements can be connected logically

and/or physically.
Basic system elements (except master control element) communicate with the master con-
trol element and, if the is more than one basic system element, with each other via the
master control element.
• Supplementary system elements
─ Peripheral elements
─ Protocol elements
Supplementary system elements communicate with their higher-level basic system ele-
ment.

DC5-014-2.04, Edition 06.2013
System Overview
3.1.2 Master Control Element
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Peripheral Element
Peripheral Element
Protocol Element
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
The master control element forms the heart of the automation unit.
Functions of the master control element:

• Communication with the configured peripheral elements over the serial Ax 1703 peripheral
bus integrated in the backplane
• Open-/closed-loop control function with a freely programmable user program according to
IEC 61131-3, e.g. in function diagram technology
• Parameter-settable telecontrol functions
• Communication with other automation units over up to 3 interfaces - 2 of which are directly
on the installable protocol elements of the master control element
• Central coordinating element for all system services and all internal and overlapping con-
cepts, such as e.g.
─ Data Flow Control
─ Monitoring functions
─ Diagnostic
─ Time management and time synchronization via minute pulse, serial time signal
(DCF77/GPS-receiver), serial communication link, NTP - Server over LAN/WAN
─ Local SICAM TOOLBOX II connection
─ Storage of parameters and firmware on a SD card

DC5-014-2.04, Edition 06.2013
System Overview
3.1.3 Peripheral Element
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Peripheral Element
Peripheral Element
Protocol Element
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
Peripheral elements are used for acquisition or output of process information and perform
process-oriented adaption, monitoring and processing of the process signals at each point
where the signals enter or leave an automation unit. Processing is performed to some degree
by
• hardware (e.g. filter, ADC, DAC) and by

• firmware (e.g. smoothing of measured values, time tagging)
The peripheral elements deliver over the Ax 1703 peripheral bus

• periodical information,
• messages with process information, and
• messages with system information (e.g. diagnostic information)
and receive
• messages with process information,
• periodical information, and
• messages with system information (e.g. parameters)

DC5-014-2.04, Edition 06.2013
System Overview
3.1.4 Ax 1703 Peripheral Bus
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Peripheral Element
Peripheral Element
Protocol Element
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
The Ax 1703 peripheral bus permits the secured (hamming distance 4), serial system-internal
communication between the basic system element and the peripheral elements.
The Ax 1703 peripheral bus is accessible:

• at backplane slots, and/or
• via external connectors (optical).
Serial communication also makes it possible to locally detach individual or all peripheral ele-
ments without sacrificing any of the full system functionality - with an optical connection up to
200 m.
The communication at the Ax 1703 peripheral bus takes place according to the master-slave
method, the peripheral elements being the slave and the basic system element the master.
Each peripheral element constitutes, regardless of its
• function,
• data volume,
• processing,
one bus device at the Ax 1703 peripheral bus.
Addressing of the bus devices is handled for all peripheral elements, whose hardware is not
integrated in the hardware of a basic system element, via a logical peripheral board address
(PBA) that can be set on the peripheral element. Integrated peripheral elements have a pre-
defined PBA.
Data of different classes are transmitted over the Ax 1703 peripheral bus:
• periodical data for the function package Automation, and

• spontaneous data for the function package Telecontrol.
Periodical information is exchanged between the basic system element and the peripheral
element based on the cycle of the open-/closed-loop control function on the basic system
element.
Spontaneous data are transmitted as messages with process and system information be-
tween the basic system element and the peripheral element, with acknowledgement.

DC5-014-2.04, Edition 06.2013
System Overview
3.1.5 Protocol Element
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Peripheral Element
Peripheral Element
Protocol Element
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
A protocol element is used for the exchange of data - and thereby for the transmission of
messages - over a communication interface to other automation units or devices of third-party
manufacturers, e.g. control systems.
The hardware of a protocol element is a communication interface which - dependent on sys-

tem and interface - can be available in different ways:
• integrated on a basic system element
• on a serial interface module (SIM), which is installed - directly or cascaded (SIM on SIM) -
on the basic system element
In order to be able to communicate with as many systems as possible, SIEMENS has decided
not only to employ standard protocols, which are normalized by IEC, but to considerably take
part in the creation of these standards. Therefore, the automation unit communicates exter-
nally as well as internally according to these standards:
• IEC 60870-5-101 in case of serial communication

• IEC 60870-5-103 in case of serial communication with protective devices
• IEC 60870-5-104 in case of LAN/WAN networks
SICAM BC has
• a serial optical communication interface integrated on the master control element, protocol
according to IEC 60870-5-103 (Slave)
• with the installation of an optional serial interface module (SIM)
─ 2 serial interfaces, or
─ 1 LAN/WAN interface, or
─ 1 LAN/WAN interface and 1 serial interface
On every interface provided by the SIM, a communication protocol available for the inter-
face can be loaded with the SICAM TOOLBOX II.

DC5-014-2.04, Edition 06.2013
System Overview
3.1.5.1 Serial Communication
For serial communication are available as standard protocols:

• point-to-point traffic
• multi-point traffic, optionally with relay operation
• dial-up traffic
Naturally, all standard protocols are fully based on the interoperable standard to
IEC 60870-5-101, including
• absolutely free addressing

• single object orientation
• time Synchronization
• integrated remote maintenance functions such as
─ remote diagnostics
─ remote parameter setting
─ online test functions
Yet, there is still a whole series of other available protocols such as:
• counter interfacing according to IEC 61107

• Modbus
• DNP 3.0
Additional information on interfacing to non-Siemens systems and third-party protocols (proto-

cols subject to license) is available on request.
3.1.5.2 LAN/WAN Communication
Today, modern automation systems are generally distributed and thus require networks to
connect the various components with one another. In its systems, Siemens has for many
years provided networks solutions, which link the various components with one another.
From the very beginning, great attention was paid to ensuring full integration as well as opti-
mum availability and operational reliability. As network technology continued to become ever
more refined, our network solutions as well, have continuously been updated and upgraded to
reflect the latest state of the art without neglecting the criteria of ensuring a long system lifecy-
cle and highest availability.
LAN/WAN communication relies on Ethernet TCP/IP to IEC 60870-5-104, which again guar-
antees maximum interoperability.

DC5-014-2.04, Edition 06.2013
System Overview
3.1.6 Processing Element (Protection)
SICAM BC
Element
Protocol
Supply
Processing Element
Power
Peripheral Element
Peripheral Element
Protocol Element
Supply
Power
Peripheral
Peripheral
Element
Element
optional
Process
Protection Control
The Protection processing element is a basic system element especially developped for
measurement and protection in medium voltage, high voltage, and extra high voltage systems.
It runs all task of the protection functions non-retroactively.
The Protection processing element has all required process inputs and outputs and produces
its functions even in case of a control failure (autonomy).

DC5-014-2.04, Edition 06.2013
System Overview
3.2 System Elements of SICAM BC
3.2.1 SICAM BC/C
Master Control Element (Control)
PBA 0 PBA 1
Engineering
DO-5299+5298
Peripheral Element
CP-5014/CPCX55
DO-5299 DI-519x
Peripheral Element + Peripheral Element
DO-5299+5298
Peripheral Element
CP-5014/CPCX55
System Element
DI-5198
Peripheral Element
DO-5299
Peripheral Element
+
DI-5199
Peripheral Element
Firmware
CPCX55
DI-5198
Hardware
CP-5014 DO-5299 DO-5298
DI-5199
only
each of these is
one of + allowed
these

DC5-014-2.04, Edition 06.2013
System Overview
Allocation PBA# <--> Slot

CP-5014/CPCX55 has a fix integrated peripheral element (DO-5299). Additionally it provides
a further slot.
• If this slot is equipped with the peripheral element DO-5298, the command output of
DO-5299 is expanded by the capabilities of DO-5298. Both have PBA# 0.
• If the additional slot is equipped with DI-5198 or DI-5199, these get PBA# 1. DO-5299 re-
mains PBA#0.
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 <-- Slot#
5 0 3 4 5 0 0 3 4 5 1 0 3 4 <-- PBA#
CP-5014 (+ DO-5299)
CP-5014 (+ DO-5299)
CP-5014 (+ DO-5299)
DI-5198/99
DO-5298
Optional Peripheral Elements (Control)
Designation Description Note Slot PBA#

fixed
AI-5313/TPSX05 *) Direct transformer input & synchroniza- only if the processing 1 5
tion (4x 230 V, 3x 6 A) element protection is
not installed (A_55/C)
DO-5203/BISO55 Binary output (relays, 16x 1-pol., only one of the listed 5 3
24…220 VDC/230 VAC) peripheral elements
DO-5212/PCCO55 Checked command output
110/220 VDC
AI-5300/PASI55 Analog input (8x ±20 mA)
*)
AI-5313/TPSX05 Direct transformer input & synchroniza-
tion (4x 230 V, 3x 6 A)
DI-5110/BISI55 Binary Signal Input (28, 48/60 VDC) only one of the listed 6 4
peripheral elements
DI-5111/BISI55 Binary Signal Input (28, 110/220 VDC)
*) replaces AI-5303/TIPS05

DC5-014-2.04, Edition 06.2013
System Overview
Processing Element (Protection)

PBA 0
Engineering
CP-5002/PIP5x
CP-500x/PIP5x
Basic System Element
Basissystemelement TE-545x
Peripheral Element
Telecontrol Interrface and Process-
CP-5003/PIP5x Technical Parameter Process I/O
System Element
CP-5002/PIP5x
TE-5455
Peripherieemelement
CP-5003/PIP5x
Firmware
PIP5x
Hardware
CP-5002 Process I/O
AI-5399
CP-5003 Process I/O
only
one of
these

DC5-014-2.04, Edition 06.2013
System Overview
3.2.2 SICAM BC/M
Master Control Element (Control)
PBA 0
Engineering
CP-5014/CPCX55 DO-5299
Master Control Element Peripheral Element
System Element
CP-5014/CPCX55 DO-5299
Master Control Element Peripheral Element
Firmware
CPCX55
Hardware
CP-5014 DO-5299
only
one of
these

DC5-014-2.04, Edition 06.2013
System Overview
Optional Peripheral Elements (Control)
Designation Description Note Slot PBA#

fixed
DI-5110/BISI55 Binary signal input (28x 48/60 VDC) only if the Protection 2 1
processing element is
DI-5111/BISI55 Binary signal input (28x 110/220 VDC)
not installed (A_55/M)
DO-5203/BISO55 Binary output (relays, 16x 1-pole,
24…220 VDC/230 VAC)
110/220 VDC
*)
tion (4x 230 V, 3x 6 A)
DI-5110/BISI55 Binary signal input (28x 48/60 VDC) only if the submodule 3 2
AI-5399 is not in-
stalled
24…220 VDC/230 VAC)
110/220 VDC
*)
tion (4x 230 V, 3x 6 A)
DI-5110/BISI55 Binary signal input (28x 48/60 VDC) only one of the listed 4-16 3-15
peripheral elements
per slot
24…220 VDC/230 VAC)
110/220 VDC
*)
tion (4x 230 V, 3x 6 A)
*) replaces AI-5303/TIPS05

DC5-014-2.04, Edition 06.2013
System Overview
Processing Element (Protection)

PBA 0
Engineering
CP-5002/PIP5x
CP-500x/PIP5x
Basissystemelement TE-545x
Peripheral Element
Telecontrol Interrface and Process-
CP-5003/PIP5x Technical Parameter Process I/O
System Element
CP-5002/PIP5x
TE-5455
Peripherieemelement
CP-5003/PIP5x
Firmware
PIP5x
Hardware
CP-5002 Process I/O
AI-5399
CP-5003 Process I/O
only
one of
these
Note
The PBA numbers are fix allocated in SICAM BC. If they are used different, a malfunction cannot be ex-
cluded when the device is exchanged.

DC5-014-2.04, Edition 06.2013
System Overview
3.2.3 Functional Overview Peripheral Elements
Binary Information Output

Double-Point Information
Single-Point Information
Transformer Voltages
Transformer Currents
Analogeingabe 20mA
Integrated Totals via
Pulse Commands
Count Pulses
CP-5002 Y Y Y
CP-5002+AI-5399 Y Y Y Y
CP-5003 Y Y Y
CP-5003+AI-5399 Y Y Y Y
DO-5299 X (IC1)
DO-5299+5298 X (IC1)
DI-5199 X X X X
DI-5198 X X X X
DI-5110/BISI55 X X X
DI-5111/BISI55 X X X
AI-5300/PASI55 X
AI-5313/TPSX05 X X
DO-5203/BISO55 Z
DO-5212/PCCO55 X (CC1)
X,Y,Z Function available

the function marked with X, Y and Z are not identical
(i. e. Single-Point Information: the functions marked Y and X are considerably different; details can
be found in the desription of the corresponding system elements)
(IC1) no checked command output; only internal checks

(CC1) checked command output; checks in external circuit

DC5-014-2.04, Edition 06.2013
System Overview
3.3 Firmware Architecture
TOOLBOX II
Control
Protection Display Display Telecontrol Automatiion

(periodical) Control Control (spontaneous) (periodical)
Open-/Closed-Loop Control
Protocol Function
Event Record
Fault Record
Disturbance
Record
Communication
Telecontrol Interface
Fernwirkinterface
Application
Protection Functions
Program
Internal
Communication
Peripheral Functions Peripheral Functions Peripheral Functions
Process

DC5-014-2.04, Edition 06.2013
System Overview
3.4 Engineering
The costs for the creation and maintenance of automation technology plants are determined
to an increasing degree by the costs for the creation and updating of the engineering data.
The engineering data therefore represent major capital goods of the company, the creation
and updating of which by means of a high-quality engineering system results in a considerable
reduction of the indirect costs.
For this reason, Siemens places great importance on the engineering systems in its product
range, and with the SICAM TOOLBOX II, thus consequently continues its policy of always
providing high-quality, ergonomic products based on innovative system technology, also in the
field of engineering systems.
The high demands on the easy and intuitive operability as well as on the overall ergonomics of
an engineering system are satisfied by the SICAM TOOLBOX II through an operating and dis-
play technology based on the latest state of technology
• Fully graphical user interface with easy operation and uniform "Look and Feel" (Window
technology, Menus, Icons, Help System)
as well as through forward-looking conception

• Industrial standard database system ORACLE TM
• Network support (SICAM TOOLBOX II Peer Server)
• Client/Server architecture
• Standard operating systems (Windows NT, Windows 2000, Windows XP)
• Standard hardware (Personal Computer)
The SICAM TOOLBOX II constitutes an integrated overall tool

• all engineering data are stored, managed and processed – on the same hardware platform
in a central database – by the same tool; a transfer of data between devices and tools is
not necessary
• besides the entire SICAM RTUs product line, SICAM 200 is also configured by means of
the SICAM TOOLBOX II
• if an exchange of data with devices or systems of other manufacturers should be neces-
sary, then there is a specific data interface for this available that is simple to operate, the
source data management
During the entire lifecycle of the plant, the SICAM TOOLBOX II comprehensively supports all
phases of the plant configuration and maintenance for the entire SICAM RTUs system family.
The engineering with the SICAM TOOLBOX II therefore goes far beyond conventional device
parameterization and comprises the following areas:
• Data acquisition, data modeling

• Parameter setting, test and diagnostic
• Documentation
• Backup and archiving
• Maintenance

DC5-014-2.04, Edition 06.2013
System Overview
3.4.1 Data Acquisition, Data Modeling
Feeds Plant OPM II View
The plant is at the center of the configuration procedure
For same type primary technology units and resources (objects), types can be modeled, which
contain the characteristics of the objects. During engineering, such objects can be created
identically many times very easily (one speaks of instantiation). As a result considerable sav-
ing can be achieved.
The advantages outweigh not only with the creation but also with the updating of the data for
expansions and with consistent change of all same-type objects as well as with the achievable
quality with regard to consistency of the engineering data.
3.4.2 Parameter Setting
The parameter setting is carried out in the SICAM TOOLBOX II with a user interface conform-
ing to the latest state of technology with a modern Look and Feel.
Control and protection are parameterized in separate data models, that are independent of
each other and, if one so desires, require different passwords for access. In this manner, re-
sponsibility and competence for protection and control can be assigned to different persons
very easily.

DC5-014-2.04, Edition 06.2013
System Overview
Protection parameters can also be changed online on the operation and display panel of the
SICAM BC, without SICAM TOOLBOX II. Such changes can be read back again into the cen-
tral database of the SICAM TOOLBOX II at a later time. Thereby a delta list can be generated,
in which is precisely listed, which parameters have been changed in what way on the opera-
tion and display panel.
3.4.3 Programmable Protection Logic
The programmable logic permits the simple and quick definition of simple logical operations,
combining internal and external binary signals with each other. The input of the AND/OR-
matrix is performed graphically in table form. At the end of the OR-matrix two time delay ele-
ments are connected in series to each output. This permits the realization of simple sequential
controls.

DC5-014-2.04, Edition 06.2013
System Overview
3.4.4 Individual Plant Display
The possibility exists of configuring a plant display consisting of several pages for the opera-
tion and display panel of the SICAM BC: Predefined plant displays can be used unchanged,
changed or individually designed as one wishes.
In plant displays, any binary information items and measured values can be represented.
3.4.5 User Programs for the Open-/Closed-Loop Control Function
User programs for the open-/closed-loop control function are created according to
IEC 61131-3 using CAEx plus, a tool of the SICAM TOOLBOX II. This standard is generally
accepted in the market and is recognized. Engineering according to this standard generally
only requires short training periods.

DC5-014-2.04, Edition 06.2013
System Overview
Thereby versatile applications can be easily realized:
• Logical operations
• Sum commands, sum alarms
• Limit monitoring
• Bay- and station-related interlocks
• Synchronous comparison with analog of busbar
• Switchover automation, switching sequences (busbars, transformers etc.)
• Step-by-step controls
• Controls (tap changer controller)
There are many test function available, both offline as well as online. Consequently, test and
commissioning periods can be kept very short.

DC5-014-2.04, Edition 06.2013
4 Function Packages
Contents
4.1 System Services.................................................................................................50

4.2 Telecontrol ..........................................................................................................58
4.3 Automation..........................................................................................................64
4.4 Protection............................................................................................................72

DC5-014-2.04, Edition 06.2013
Function Packages
4.1 System Services
The function package System Services provides general functions and basic services in an
automation unit, that other function packages require:
• Communication with the engineering system

• Data flow control
• Addressing
• Time management
• General interrogation
• Self-test
• Failure
• Diagnosis and signaling
• Autonomy
4.1.1 Communication with the Engineering System (SICAM

TOOLBOX II)
For the communication between the SICAM TOOLBOX II and the automation unit, in two re-
spects there are different variants:
• Physical connection of the SICAM TOOLBOX II with an automation unit

─ Locally
─ Serial Toolbox interface (TB) on the master control element
─ (USB) on the master control elementRemotely
─ Serial via modems
─ Ethernet via SFP transceiver
─ Ethernet (TCP/IP) and Terminal Server (serial)
─ Ethernet (TCP/IP)
• Logical connection of the SICAM TOOLBOX II with that automation unit, that is the subject
of the engineering task:
─ Local automation unit (that is that one, to which the physical connection exists, regard-
less in which of the above mentioned forms)
─ Remote automation unit (automation unit that can be reached via the local automation
unit; consistent remote communication according to IEC 60870-5-101 or -104 is re-
quired)
With the exception of the very first initialization procedures, all tasks are possible in each of
the above mentioned variants, including for example:
• Parameter setting
• Diagnosis
• Test (for example online test of the application program of the open-/closed-loop control
function)
• Load firmware, load parameters

DC5-014-2.04, Edition 06.2013
Function Packages
4.1.2 Data Flow Control
The data flow control coordinates the communication of messages within the automation unit.
This function supports:
• Messages with Process Information

• Messages with System Information
For the tracking of messages within an automation unit the following test functions are avail-
able:
• Data Flow Test

• Message Simulation
4.1.2.1 Messages with Process Information
IEC 60870-5 distinguishes between the following classes of messages. The type identification
of each message provides information about the class to which a message belongs and with
which methods it is to be distributed:
• Messages with process information in monitor direction

─ binary information, measured values, integrated totals and bit patterns
• Messages with process information in control direction
─ commands, setpoint values and bit patterns
The distribution of messages with process information takes place by way of routing (telecontrol
function) or assignment (open-/ closed-loop control function) based on the message address and
type identification in the message.
Messages with process information, that are to be transmitted to other automation units via pro-
tocol elements, are distributed with the help of the automatic data flow routing.
For messages with process information that are to reach sinks within the automation unit - such
as peripheral elements, open-/closed-loop control function - the routing information or assign-
ments are automatically derived from parameters from OPM-inputs (datapoint address).
Predominantly used are message formats according to IEC 60870-5-101/104 in the public
range with the exception of user data containers. Therefore, for their part the messages are
compatible and interoperable with many other manufacturers.
Within the SICAM RTUs family, the messages are compatible when using standard protocols,
just as with the older products AK 1703, AM 1703, AMC 1703, BC 1703.
Messages with process information have a 5-stage message address. Message addresses must
be parameterized at the sources, such as peripheral elements, open-/closed-loop control func-
tion.

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4.1.3 Addressing
4.1.3.1 Addressing of Automation Units
An automation unit is addressed by means of:
• Region number (0…249)

• Component number (0…255)
Within a system-technical plant each automation unit must be unambiguously addressed.

Therefore a system-technical plant may consist of up to 64.000 automation units.
4.1.3.2 Addressing of System Elements
Within an automation unit, system elements are addressed by means of numbers for:
• Basic system elements

• Peripheral elements
• Protocol elements
4.1.3.3 Addressing of the Process Information
Addressing and the structure of the process information to be passed on are consistent with
the IEC 60870-5-101/104 standard. Therefore, the information is in turn compatible and inter-
operable with many other vendors.
In the automation network, each data point is addressed by means of
CASDU 1 Common address of the ASDU, octet 1

CASDU 2 Common address of the ASDU, octet 2
IOA 1 Information object address, octet 1
Messages with process information in monitor direction are source-addressed, messages with proc-
ess information in control direction destination-addressed.

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4.1.4 Time Management
It is an integral element of the time management, that each automation unit and each system
element, that has a time-dependent function to fulfill, can manage a clock with corresponding
accuracy and resolution. Each automation unit has a central clock, the so-called time server.
4.1.4.1 Clock
After startup, in error-free operation, the time server of the automation unit is time-set after a
few minutes by means of an external clock. The synchronization between the time server and
the external clock provides the real time accuracy of the automation unit.
The time server itself distributes the time to the clocks of the internal further C-CPUs. After-
wards the time synchronization ensures, that all time servers run in all automation units syn-
chronously.
All clocks within an automation unit are operated and synchronized by a central 10 ms clock
pulse, that is generated by the time server of the automation unit with an accuracy of < 1 ms.
With power-up, all clocks begin to run unsynchronized with the date/time 2001-01-01
00:00:00.000. Therefore, until the first time setting they have only a relative time, that is
flagged with "invalid".
During a reset the time server keeps running, thereby all clocks remain synchronous.
4.1.4.2 Time Setting and Time Synchronization
For the time setting and the time synchronization, there are many options available:
• Direct serial connection of a DCF77 or a GPS time signal receiver

• Time setting over the communication (serial, LAN) from a master station, synchronizing by
means of minute pulse of the GPS or DCF77 receiver
• Time setting and synchronizing over a serial communication
• Time setting and synchronizing over LAN (Ethernet TCP/IP, NTP)
SICAM BC itself can time-set and synchronize, if it is already time-set, further automation
units of the product family SICAM RTUs over communication lines of
IEC 60870-5-101/103/104 and IEC 61850.

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4.1.4.3 Automatic Time Tag
At every point in the system where messages with process information are generated, these
messages can be provided with a time tag. Resolution and accuracy of the time tag are de-
pendent on
• the function, that generates the time tag

• the system element in which this takes place (see technical data)
The transfer of the data with standard protocols takes place with 7 octet time (in other words
including date, with 1 ms resolution) and priority-controlled.
4.1.5 General Interrogation
Upon startup and after faults in the system (communication faults, FIFO overflows), the par-
ticipating automation units ensure, that the operation is resumed automatically in a coordi-
nated manner.
This means, that the internal and external communication connections are set up, and under
consideration of a multi-hierarchical network, all affected data points (binary information, ana-
log values, calculated values, etc.) and system information are transmitted to their sinks. This
takes place with the initiation of a station interrogation to the corresponding part of the auto-
mation network, in which the error occurred.
4.1.6 Self-Test
The self-test is used for the protection against inadmissible operating states. Through a series
of monitoring operations, defects of the hardware used or faulty behavior of the firmware are
detected.
Depending on the respective supervision, tests are performed
• during startup and/or

• continuously during operation
4.1.6.1 Supervision the Data Integrity
Monitoring Detection Remarks

Messages with spontaneous • Defect of the storage medium used • Checksum
information objects on inter- (FIFO)
nal interfaces • Internal communication errors
Messages with periodical • Communication errors on the • Hamming distance 4
information on the Ax 1703 Ax 1703 peripheral bus • Horizontal and vertical
peripheral bus parity

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4.1.6.2 Monitoring of Hardware and Firmware
Monitoring Detection Remarks

Watchdog monitoring • Defect of the CPU used
• Faulty behavior of the firmware
IDLE monitoring • Faulty behavior of the firmware or
application program with endless
loops
• Excessively long firmware run
times etc.
Code memory monitoring • Defect of the storage medium used • Checksum
(Flash PROM or SD card)
• Undetected transmission errors
when loading the program code
Parameter memory monitor- • Defect of the storage medium used • Checksum
ing (Flash PROM or SD card)
• Undetected transmission errors
when loading the parameters
Firmware self-monitoring • Incorrect call parameters with
system services and programming
errors
Shadow RAM • Defect of the storage medium used
(DRAM)
• Defect of the DRAM refresh logic
implemented
RAM test with addressing • Defect of the storage medium used
error check (DRAM)
• Defect of the READ/WRITE
equipment
• Defect of the RAM in a defined
area
• Defect of the DRAM refresh logic
implemented
• Short or interruptions on the data
and address bus
Monitoring forbidden memory • Firmware errors • CPU exception han-
access dling
Monitoring forbidden I/O • Firmware errors when accessing • CPU exception han-
access the I/O address range dling
• Hardware errors
Illegal Opcode • Firmware errors with e.g. jump • CPU exception han-
operations dling
• Defect of the storage medium used
(Flash PROM)
• Defect of the READ equipment
• Short or interruptions on the data
and address bus
Stack Overflow • Firmware errors • CPU exception han-
dling
• Firmware

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4.1.7 Failure
The system concept of failure management realized in SICAM RTUs ensures the individual
marking of the data of failed parts of the system and the correct system and process behavior
in the event of a fault.
For this the failure management provides:
• a system function for the failure detection (e.g. for modules/system elements, communica-
tion)
• derived from this the marking of the data points affected by the failure in the spontaneous
communication with
─ other automation units
─ the open-/closed-loop control function
─ the peripheral elements
• periodical information that inform the open-/closed-loop control function which peripheral
elements - and thereby which periodical information - are affected by the failure
• a parameter-settable behavior of peripheral elements with output function
Consequently, for all data sinks (peripheral outputs, open-/closed-loop control function, control
system) the state is available for every process information and – depending on requirements
and functionality – corresponding measures can be initiated.
4.1.8 Diagnosis and Signaling
The diagnosis function manages the system states and error information detected by the indi-
vidual functions and their monitoring operations. It enables the display of process states, the
internal system and fault information on the front panel of the modules and the local or remote
diagnostic by means of the SICAM TOOLBOX II.
Each system element delivers its detected system- and error states to the master control ele-
ment with supplementary information (e.g. cause of error, originator description). There they
are saved in tables as current and stored information. These information items can be read
out and displayed in detail locally or remotely with the help of the SICAM TOOLBOX II. The
stored information can be acknowledged and can thus be updated again. For the purpose of
better clarity, these tables are divided into classes:
A sum information about the detailed errors is transmitted via the communication to the next
automation units and is additionally managed there.
Important detail or sum information is displayed by means of LEDs on the front panels of the
system elements.
Further, SICAM BC provides up to 2 relay outputs available for signaling, each with normally
open and normally closed contact.

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4.1.9 Autonomy
Autonomy means, that an autonomous basic system element and its supplementary system
elements (protocol and peripheral elements) continue to function unaffected during the failure
of the master control unit. This behavior can be set for each basic system element by means
of a parameter.
On failure of the master control unit, data points are flagged with "not topical", which
• are acquired by other system elements in the automation unit and not over the particular
peripheral or protocol elements
• are acquired by other automation units that are not connected over the particular protocol
elements
After startup of the master control unit, the autonomous basic system element is synchronized
without interruption to operation. Due to a general interrogation, the data points flagged with
“not topical” on failure of the master control unit are updated.

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4.2 Telecontrol
The function package Telecontrol includes the following functions:
• Communication with other automation units

─ Protocol elements
─ Automatic or selective data flow routing
─ Data storage
─ Priority control
─ Redundant communication routes
• Protocol element control and return information
• Process data input and output
• Decentralized archive
4.2.1 Communication with other Automation Units
4.2.1.1 Protocol Elements
The communication function controls the transmission of messages via protocol elements to
other automation units or control systems.
The communication function differentiates between transmission and receive direction.
Communication Function In Transmit Direction

The messages to be transmitted are learned through the automatic data flow routing and
stored in the data storage. The transfer of the messages from the data storage to the protocol
elements takes place via a priority control in order to optimally utilize the transmission route.
Communication Function In Receive Direction

• Messages with process information are distributed to all functions within the automation unit
• Messages with system information are either processed directly (e.g. station interrogation) or
distributed further based on their destination address (CASDU) (e.g. messages for remote
maintenance)

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4.2.1.2 Automatic or Selective Data Flow Routing
For the data flow routing, a routing of individual process information items is not necessary.
Simply only the direction (monitor direction, control direction, both directions), in which the
messages are to be transmitted, is to be parameterized.
The type identification of each message provides information about the class (refer to
Messages with Process Information) to which a message belongs and with which methods it
is to be distributed:
• Messages with process information in monitor direction

─ For simple applications, the messages are distributed via an entry in the topology
─ For more complex applications, the messages can be distributed selectively by means
of data flow filters
For each communication interface, pass-through filters or blocking filters can be set.
Since wildcards can also be used for all address attributes of the message, it is possi-
ble to control the data flow very specifically with simple means
• Messages with process information in control direction
─ The messages are distributed to the destinations determined by their CASDU over in-
terfaces that are defined in the topology
4.2.1.3 Data Storage
The messages that are intended for transmission over communication interfaces, are in prin-
ciple stored chronologically in rings. There is a process image both before and after a ring.
The arrangement, consisting of one ring and two process images, is called a priority channel.
Priority channels for transparent data do not have any process images.
Depending on the data communication mode of the protocol element over which the commu-
nication is processed, priority channels are provided for every priority of the messages to be
transmitted and for every station that can be reached via the protocol element:
• Data communication mode "multi-point" (e.g. multi-point traffic, LAN)

One priority channel for each transmission priority, for each station and for each protocol
element
• Data communication mode "single-point"
One priority channel for each transmission priority and for each protocol element
Priority channels are distinguished with regard to the data that they transport:
• Time synchronization
• System information
• Process information in control direction
─ Priority channel command (only with selective data flow)
• Process information in monitor direction
─ Priority high with class 1 data
─ Priority medium with class 1 data (only with selective data flow)
─ Priority low with class 1 data (only with selective data flow)
─ Priority high with class 2 data (only with selective data flow)
─ Priority medium with class 2 data
─ Priority low with class 2 data
• Transparent information

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Functions for priority channels:
• State compression for measured values (parameter-settable)

Specifically reduces the flood of messages, that can continuously generate fluctuating
("floating") measured values
• Behavior with a priority channel overload
• Behavior during a communication failure (transmit direction)
• Monitoring of the dwell time (parameter-settable) of messages with process information in
control direction
• Messages that are stored too long in the priority channel are discarded
• Answering of station interrogations
• Behavior during failure of peripheral elements, communication interfaces etc.
• Blocking (series of information elements)
4.2.1.4 Priority Control
The priority controller has the task of selecting messages recorded in the data memories in-
dependently and individually for each interface and station and to direct the transmission of
the messages via the protocol elements in accordance with their priority. This ensures that
with simultaneous existence of several active information items, the higher-priority, highly im-
portant information is transmitted first.
The prioritization does not however represent an absolute priority status, but rather a measure
for dividing up the channel capacity. This ensures that even with continuously available
higher-priority data, those of lower priority can also be transmitted.
4.2.1.5 Redundant Communication Routes
In accordance with the requirements with regard to reaction time, availability, data throughput
and transmission media, the following redundancy operation modes are possible:
• Communication with redundant remote stations

• Redundant communication with a remote station (load share operation)
Communication with Redundant Remote Stations

The communication with redundant remote stations is possible with every data communication
mode (single-point, multi-point). Thereby both transmission paths are operated independent of
each other.

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Redundant Communication with a Remote Station

The redundant communication to a remote station is possible exclusively in the data commu-
nication mode "single-point". It is supported only on an interface pair (SI0, SI1) of a serial in-
terface module.
The redundant communication to a remote station is enabled through 2 operation modes:
• Data Split Mode

All messages are transmitted over the parameterized interface (according to the setting in
the data flow filter or in the selective data flow routing).
If the communication is faulty over the parameterized interface, all messages are transmit-
ted over the other interface of the interface pair. If the full functioning capability of the pa-
rameterized interface is detected, a switchover of the interfaces to normal operation takes
place.
─ Improvement in the availability
─ Different transmission rates possible on both transmission paths
─ If a switchover to the other interface is performed, the data throughput remains un-
changed at the same transmission rates
• Load Share Mode
Normally, the messages are transmitted, depending on the data volume, over the less oc-
cupied interface. Preferred is always the interface with the lower number (SI0).
If the communication is faulty over 1 interface of an interface pair, all messages are trans-
mitted over the other interface of the interface pair. If the full functioning capability of the
interface is detected, a switchover of the interfaces to normal operation takes place.
─ Improvement of the data throughput and the availability through optimum utilization of
the interfaces with every load and in every operating state
─ Same transmission rates recommended on both transmission paths
─ If the entire traffic is processed over 1 available interface, the data throughput sinks to
that value, that would otherwise be achieved with the same conditions in data split
mode
4.2.2 Protocol Element Control and Return Information
This function is used for the user-specific influencing of the functions of the protocol elements.
The main application lies with protocol elements with multi point data communication mode
and especially for dial-up traffic configurations.
This function contains two separate independent parts:
• Protocol element control

─ Test if stations are reachable
─ Suppression of errors with intentionally switched-off stations
• Protocol element return information
─ Cost control of telephone charges
─ Cost-efficient utilization of the telephone line (e.g. command initiation only when a con-
nection has already been established)

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4.2.3 Process Data Input and Output
The process data input and output comprises
• Acquisition and preprocessing of the process data from the process image of the periph-
eral elements
• Generation and spontaneous transfer of messages with process information over the Ax 1703
peripheral bus for further processing; therein included are
─ Time information (resolution 1 ms or 10 ms, dependent on the peripheral element)
─ Processed input signals
− Change-monitored conditioned values
− Change-monitored derived information
• Spontaneous reception of messages with process information over the Ax 1703 peripheral
bus
• Postprocessing and output of the process data on the peripheral elements
4.2.4 Decentralized Archive (DEAR)
By means of the Decentralized Archive it is possible to store events of a substation locally

and, whenever it is required, to transmit to the corresponding control system. On the other
hand it is possible to restore the archive of a control system after a communication failure.
Depending on which kind of data is to be archived, it is distinguished in
• spontaneous archiving
• periodical archiving
DEAR is separated in 2 partial functions:
• recording of data into the archive

• transmission of the archive to the control system

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4.2.5 Process-Technical Event List
In this memory process-technical informationen that is sent from/to the display upon change is
stored (no general interrogation data). Measured values are not stored, since they would fill
the list continually.
The information is stored with a time-tag (date and time) and user data status chronologically
in a reset-safe circular buffer. With a voltage failure the list gets lost. If the time information is
not valid, the information is recorded always as latest message.
The memory captures up to 1000 events. If the memory is full, the oldest record is overwritten.
If assignments from/to the display are changed (e.g. new message is added), the list is de-
leted automatically.
The data are interrogatable from the panel and from the SICAM TOOLBOX II and are dis-
played in plain text. The list can be acknowledged (deleted) from the SICAM TOOLBOX II.
The following type identifications (TI) are supported:
TI Meaning Entry
030 Single-point information 
031 Double-point information 
032 Regulating step information 
033 Bit pattern 32 bit 
034 Measured value 15 bit + sign normalized 
035 Measured value 15 bit + sign scaled 
036 Measured value short floating-point number 
037 Integrated total 31 bit + sign with sequence number 
038 Protection event with quality mark 
039 Blocked start of operation of the protection with quality mark 
040 Blocked trip of the protection with quality mark 
045 Single-point command 
046 Double-point command 
047 Regulating step command 
048 Setpoint command normalized 
049 Setpoint command scaled 
050 Setpoint command short floating-point number 
051 Bit pattern 32 bit 

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4.3 Automation
The function package Automation includes the following functions:
• Telecontrol interface
─ Transfer of messages with process information
− Treatment for commands according to IEC 60870-5-101/104
─ Change monitoring and generation of messages with time tag

• Open-/Closed-loop control function
• Process data input and output
4.3.1 Telecontrol Interface
4.3.1.1 Transfer of Messages with Process Information
Reception of messages with process information and transfer to the open-/closed-loop control func-
tion for the purpose of further processing.
Messages with process information in monitor direction:
• Single-point information, double-point information, step position information

• Measured values
• Integrated totals
• Bitstring of 32 bit
• Event of protection equipment
• Blocked activation/trip of the protection
Messages with process information in control direction:
• Single commands, double commands, regulating step commands

• Setpoint commands
4.3.1.1.1 Treatment for commands according to IEC 60870-5-101/104
The treatment for commands includes the check of the spontaneous information objects to be
processed by the open-/closed loop control function, and transmission of the confirmations for
• Pulse commands (single command, double command, regulating step command)

• Setpoint values

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The data transfer of the spontaneous information objects to the application program for further
processing is dependent on the result of the checks.
The activation of the element or function to be controlled is the task of the application program
of the open-/closed-loop control function. For the proper operation of this function, information is
required by the application program of the open-/closed-loop control function (e.g. from an inter-
locking logic) for the choice of a positive or negative confirmation.
The treatment for commands can be activated individually for each command via a parameter,
and comprises the following processing functions:
• Prepare command output procedure (“activation”)

─ Formal check
─ Retry suppression
─ 1-out-of-n check
─ Direct command or
select and execute command
─ Control location check
─ Command locking
─ System-element overlapping 1-out-of-n check
• Initiate command output procedure (“activation/confirmation”)
─ Command to application program
• Monitor pulse duration (only pulse commands)
─ Command output time
─ Return information monitoring
• Terminate command output procedure (“activation/termination”)
4.3.1.2 Change Monitoring and Generation of Messages with Time Tag
For the generation of messages with process information, the signals in the output process im-
ages that are assigned to an element of a spontaneous information object, are monitored for
change.
The change monitoring takes place in a grid of the cycle time of each task, in which the signal
is assigned to a spontaneous information object.
On a change of the state in a corresponding element of the spontaneous information object,

the generation of the message is initiated.
Depending on the type of signal to be monitored, different methods are applied:
• Change of the state (positive edge, positive and negative edge)

• Change of the value (according to the rules of the additive threshold value procedure)
If a spontaneous information object has been activated for transmission due to a change, a
message with process information is generated. The time tag represents either the current time
synchronous with the cycle (resolution 10 ms or multiples thereof) or the time information from
an assigned spontaneous information object.

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4.3.1.2.1 Additive threshold value procedure
The additive threshold value procedure prevents an unnecessary loading of the transmission
links with insignificant changes of the corresponding analog value and acts only on the basic
data of the spontaneous information objects with measured values.
4.3.2 Open-/Closed-Loop Control Function
The open-/closed-loop control function is used for the management of automation tasks with the
help of an application program.
The creation of the application program is carried out by the SICAM TOOLBOX II with the tool
CAEx plus predominantly in function diagram technology according to IEC 61131-3.
The application program processes process information (so-called signals) from the peripheral
elements connected to the basic system element and/or from other system elements in the
automation network of the specific process-technical plant.
Process images form the interface of the application program to the outside world. We distin-
guish between input process images and output process images.
The exchange of the process information can take place in two ways:
• Transmission of periodical information from and to the peripheral elements connected to

the basic system element via the Ax 1703 peripheral bus (process data input and output)
• Transmission of spontaneous information objects from and to functions or peripheral ele-
ments within the automation unit, other open-/closed-loop control functions and other auto-
mation units or control systems with the help of the telecontrol interface
4.3.2.1 Non-Volatile Storage
Variables, signals (input process images for spontaneous information objects) and function
blocks can be saved non-volatile. That means, that after a power failure these variables and
signals are immediately available again with their values before the power failure.
4.3.2.2 Task Management
The open-/closed-loop control function manages the application programs in 3 tasks running pe-
riodically:
• "Fast Task"
• "Task"
• "Slow Task"
The open-/closed-loop control function supports 32 programs (type instances) per task. In total,
64 programs are possible over all 3 tasks.

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By means of assignment of a program to a task, fast controls can be optimally combined with
slower background processings.
The task management of these 3 periodical tasks corresponds with the standard IEC 61131-3.
Spontaneous tasks are not supported.
Coordination of the sequences of a task

• Periodical start in the selected cycle
• Input handling
• Program processing
• Output handling
• Online Test
• Real time archive
Coordination of the three tasks with each other

• "Fast Task" runs without interruption and with constant running time
• "Task" and "Slow Task" can be interrupted by higher-priority functions
Cycle Time
• Within the cycle time, all programs assigned to a task (type instances) must process the
input handling and the output handling for this task
• The cycle time can be set in the tool CAEx plus for each task (10 ms and multiples)
• The cycle times of the three tasks must be different and ascending from the "Fast Task" to
the "Slow Task"
Watchdog Timer
This function monitors the proper sequence of each task within its set cycle time. If a task is
not finished with its input handling, program processing and its output handling within this
time, the next cycle for this task is omitted and a time-out is signaled.
With serious time-outs, for example due to a malfunction, the reliability of the application pro-
gram becomes questionable. A time scale can be defined for such cases, the exceeding of
which leads to an error message and a controlled shutdown of parts or the entire application
program as well as all peripheral elements connected.

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4.3.2.3 Loading the Application Program
Initial Loading
The initial loading of an application program is always associated with a startup.
Loading of changes (Reload)

Frequently, in the test and commissioning phase but also with the remedy of faults, changes
must be carried out. Most such changes (error rectifications, expansions) to the application
program can be loaded without interruption to operation. Far-reaching changes can necessi-
tate a startup of the basic system element and consequently an interruption to operation.
In the case of a loading operation that does not necessitate any interruption to operation, all
tasks of the open-/closed-loop control function continue to run unaffected. After successful load-
ing, a switchover to the newly loaded application program takes place synchronous with the
cycle.
Examples of changes that do not necessitate any interruption to operation:
• if after change, the function corresponds completely with that before change, in other
words a change has been performed that is not noticeable from "outside"
• if only new functional parts were added, that do not affect those that already existed
• if parameters of a controller are adapted
Fundamentally however, the fault-free operation and consequently the availability of every
control or controller depends on the quality of the program – in other words the measure of
how free they are of formal and logical errors. The loading of error-burdened changes can al-
ways lead to interruptions to operation.
4.3.2.4 Online Test
The entire functionality of the Online Test applies to
• the SICAM TOOLBOX II tool "CAEx plus Online Test" and

• the Online Test function of the open-/closed-loop control function of the automation unit
While in the tool "CAEx plus Online Test", all functions of the man-machine-interface can be
found, the open-/closed-loop control function provides functions for the execution of the operator
inputs.
If for example a value is to be displayed, then the selection of the value and its display takes
place in the tool "CAEx plus Online Test". For this purpose, the open-/closed-loop control func-
tion is given the task of reading out the selected value and transmit it to the SICAM
TOOLBOX II.
In the following, those functions are listed that the Online Test function of the open-/closed-loop
control function provides.

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Display and setting of variables and signals

• Display of variables and signals
• Single setting of variables (single forcing)
The value of a variable can change again at any time after setting, due to the function of
the program
• Permanent setting of variables and signals (permanent forcing)
In order to be able to set variables and signals permanently, a special element (force
marker) is set in the function diagram. This element contains the set value and a switch.
Depending on the position of the switch, the set value and or that value is transferred, that
the source that normally supplies the variable or the signal, is delivered.
Blocking and enabling of messages with process information and periodical information
The copy operation
• in the input-side process images or

• from the output-side process images
of
• Messages with Process Information

• Periodical Information
can be blocked and enabled. This can take place with the following granularity:
• per message
• all messages
• per periodical information
• per peripheral element
Changing the execution status of the open-/closed-loop control function

• Perform cold start or warm start of the resource
• Start and stop controller
• Perform cold start or warm start of a task
• Task halt and continue
• Program halt and continue
Test means
The available test means are:
(a) Halting of the execution due to a trigger condition (breakpoint)

(b) Execution of a task in cycle steps
(c) Controlling of the recording of the cyclic archive (Real Time Archive)
For each of the functions (a) and (c) a trigger condition is defined in the tool "CAEx plus
Online Test". A trigger conditions consists of up to conditions. The conditions of a trigger con-
dition are combined equal-ranking with AND or OR.

DC5-014-2.04, Edition 06.2013
Function Packages
A condition compares a variable with a constant value to be specified:
Variable of the Type Condition <operator>

BOOL variable <operator> value = <>
INT or REAL variable <operator> value < = <> >
The trigger condition is assigned to either a task or the resource (= all tasks), depending on
what shall be achieved:
• The function "Halt the execution due to a trigger condition" halts the task or resource, if the
trigger condition is satisfied
• The function "Real Time Archive" switches over from Recording the Pre-History to Re-
cording the Post-History, if the trigger condition is satisfied
The trigger condition is evaluated at the end of that task, to which it has been assigned; or at
the end of every task, if it has been assigned to the resource.
Real Time Archive

The real time archive of the open-/closed-loop control function records variables (and signals) af-
ter every cycle, in order to make then available for display with the oscilloscope function of the
SICAM TOOLBOX II tool "CAEx plus Online Test". Which variables are to be recorded is de-
fined in the "CAEx plus Online Test". The recording can be controlled in such a way, that pre-
and post-history are available for a post-mortem analysis.
For the recording of the variables there is a memory of 100,000 bytes available for each re-
source.
The recording can be terminated with:
• Operator input in "CAEX plus Online Test"

The recording is terminated, the entire memory is available as pre-history.
• Definable trigger condition
The real time archive switches from Recording the Pre-History to Recording the Post-
History and continues to record until the memory is full. The division of the memory into
pre- and post-history can be defined.
Which variables are to be recorded and at which periodicity, is determined in the "CAEX plus
Online Test". The periodicity is determined by assigning the recording to a task. From its cycle
time and the setting of how many cycles are to be omitted between the recordings, the re-
cording times are produced and consequently the resolution of the display in the oscilloscope
function.
Resolution[ms] = cycle time[ms] of the selected task * (number of cycles to be omitted +1)
The time period for the pre- and post-history is dependent on the number of variables to be
recorded (# of Var) and the aforementioned resolution:
Time period[ms] = (100000*resolution[ms])/((# of Var BOOL)+2*(# of Var INT)+4*(# of Var REAL))

DC5-014-2.04, Edition 06.2013
Function Packages
Display Status Information

For each task the following informations are made available to the SICAM TOOLBOX II on re-
quest:
• the parameterized cycle time

• the current run time
• the maximum run time
• the number of time-outs that the system has registered
During the course of the interrogation, the current run time and the number of time-outs can
be optionally reset.
4.3.3 Process Data Input and Output
The process data input and output comprises
• Acquisition and preprocessing of the process data from the process image of the periph-
eral elements
• Periodical transfer of the process information to the open-/closed-loop control function over
the Ax 1703 peripheral bus; therein included are - depending on the peripheral element -
─ Non-linearized values of the input signals
─ Processed input signals as not change-monitored conditioned values
─ Processed input signals as change-monitored conditioned values
─ For processing, operations-relevant error information of the processed input signals
(for instance "measured value faulty")
• Periodical reception of the process information from the open-/closed-loop control function
over the Ax 1703 peripheral bus; therein included are - depending on the peripheral ele-
ment -
• Derived information items
─ Processing results
─ Operations-relevant error information (for instance “command output fault”)
• Postprocessing and output of the process data on the peripheral elements

DC5-014-2.04, Edition 06.2013
Function Packages
4.4 Protection
The function package Protection includes the following functions:
Protection functions
• Main Functions
• Auxiliary Functions
• Process Input and –Output on Peripheral Elements (Local I/Os)
• Calculation of Values and Logical Signals
• Telecontrol Interface
─ Commands for influencing individual Protection Functions
─ Change Monitoring and Generation of Messages with Time Tag
• Autonomy
With a failure of the CP-5014 or of peripheral modules, the protection functions – with the
exception of several auxiliary functions - continue to work without disturbance and, in case
of a protection trip, continue to properly switch off the parts of a plant which have to be
protected.
Communication with the Operation and Display Panel

The function package Protection communicates with the operation and display panel and ex-
changes data with this (see section 5.2.1, Communication with Function Packages).
4.4.1 Process Input and –Output on Peripheral Elements (Local I/Os)
• Acquisition of the process data on the peripheral elements

─ Preprocessing
─ Generation of calculated (derived) values and provision of the same for the protection
functions in an internal database
─ Generation of messages with process information (time tag with a resolution dependent on
the respective peripheral element) from the internal database and data transfer over
the Ax 1703 peripheral bus
• Transmission of spontaneous information objects from and to functions or peripheral ele-

ments within the automation unit, and to other automation units or control systems with the
help of the Telecontrol Interface
• Output of binary process data from the protection functions via local peripheral elements to
the process
• Reception of messages with process information over the Ax 1703 peripheral bus, processing
and output of the binary process data
A part of these functions is described in detail in the document SICAM RTUs Common Func-
tions Peripheral Elements according to IEC 60870-5-101/104.

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Function Packages
4.4.2 Calculation of Values and Logical Signals
Values are calculated for different reasons and are available in different ways:
• Derived Values
2
Calculated values which are monitored for change, are called Derived Values. In the event
of significant changes, messages with time tag can be generated and transmitted.
• Statistical Values
2
Statistcal Values comprise mainly minimum values, maximum values, mean values, operat-
ing hours and event counter.
─ Protection Counter
─ Protection Measured Values
They can be displayed at the operation and display panel.
Besides that, a large amount of values is calculated by protection function for their internal
use.
Logical (binary) signals can be defined and created by Logical Operations, by means of of the
Programmable Protection Logic. They are monitored for changes and are available for output
via relay outputs (process peripherals of the basic system element).
4.4.2.1 Derived Values
The following values are calculated, monitored for changes, and can be spontaneously trans-
mitted:
Derived Values Note

Frequency (instantaneous value and mean value)
r.m.s. value of phase current IL1, IL2, IL3
r.m.s. value of residual current IN
r.m.s. value of zero current 3I0
r.m.s. value of unbalanced load current I2
r.m.s. value of phase-to-earth voltage VL1-N, VL2-N, VL3-N
r.m.s. value of phase-to-phase voltage VL12, VL23, VL31
r.m.s. value of voltage V4
r.m.s. value of zero voltage 3V0
Frequency difference, phase difference
Active power, reactive power, apparent power
Power factor
r.m.s. value of voltage difference
Thermal load of phase L1, L2, L3
Equivalent thermal current of phase L1
The following values are calculated and spontaneously transmitted, without monitoring for
changes
Derived Values Note

Fault reactance
Fault location

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Function Packages
4.4.2.2 Statistical Values
4.4.2.2.1 Protection Counter
Protection Counter Note

*)
Sum of the switched currents IL1 With each switching operation, the switched
*) currents of the circuit breaker that flow immedi-
Sum of the switched currents IL2
ately before the time of opening are added
*)
Sum of the switched currents IL3 together
*)
Operating hours of the circuit breaker Operating hours of the circuit breaker in closed
state (I ≥ 10% IN)
*)
Event counter 1 Counts freely definable protection events such
*) as for example
Event counter 2
*) • Activations
Event counter 3
• Trips
*)
Event counter 4
• Protection signals
• Logical signals
*) non-volatile and resettable
4.4.2.2.2 Protection Measured Values
Current Note
Measured current in phase L1
Measured residual current at input IN
Calculated residual current from the 3 conductor
currents 3I0
Maximum current value since startup Highest current of IL1, IL2, IL3 since startup
*)
Maximum current value Highest current of IL1, IL2, IL3
*)
Mean current value Average value of the currents IL1, IL2, IL3
*) 10-minute value according to EN 50160

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Function Packages
Voltage Note
Measured phase-to-earth voltage in phase L1
Measured residual voltage or voltage reference at
input V4
Residual voltage,
calculated from the 3 phase voltages
*)
Maximum voltage value Highest voltage of VL1, VL2, VL3
*)
Minimum voltage value Lowest voltage of VL1, VL2, VL3
*)
Mean voltage value Average value of the voltages VL1, VL2, VL3
*)
Mean voltage value line Average value of the voltages VL12, VL23,
VL31
Power Note
*)
Active power maximal value
*)
Active power mean value
*)
Reactive power maximal value
*)
Reactive power mean value
Frequency Note
*)
Maximum frequency value
*)
Minimum frequency value
*)
Mean frequency value

DC5-014-2.04, Edition 06.2013
Function Packages
4.4.3 Logical Signals (Programmable Protection Logic)
Logical operations can be created with the help of the Programmable Protection Logic.
The programming is performed by means of a matrix and allows the user to create user-
defined binary information (signals). These binary information items can then be assigned to
assignable input signals of protection functions.
From up to 16 binary input signals (external binary information inputs, internal signals) up to
16 output signals can be created through logical operations (produces 16 equations). The pro-
tection logic is visible in the above picture (dot and square are "conjunctions").
Each output signal can be created from up to 4 conjunctions, for which a computing cycle is
necessary. To be able to realize more complex equations, one can also feed back outputs of
the logical operations matrix to one of the 16 inputs. The processing time of a complex equa-
tion increases per level by the cycle time.
At the end of the OR matrix 2 time delay elements are connected in series to each equation.
This permits the realization of simple sequential controls. For simplification, the time stages
can be set in multiples of the processing time.
The binary process information (signals) thus generated
• are monitored for change; in the event of changes, messages with time tag can be gener-
ated and transmitted.
• are available for output via relay outputs (process peripherals of the basic system element)

DC5-014-2.04, Edition 06.2013
Function Packages
4.4.4 Created Protection Signals
The protection functions create a series of signals:
• Protection activations, protection trips, alarm signals

• Enable status of subfunctions (enabling through parameter)
• Binary information after execution of a function, that has been tripped by Commands for
influencing individual Protection Functions
• Binary information of the Current and Voltage Transformer Circuits Monitoring
• Information about phase rotation, earth fault, direction, synchro check etc.
• Operating mode of protection functions
Predefined or selectable protection signals

• are entered in event record, fault record and disturbance record
• are indicated on LEDs
• are available for output via relay outputs (process peripherals of the basic system element)
• are available for the Protection Functions and the Programmable Protection Logic as input
signals
• can be dispatched as messages with process information
4.4.5 Telecontrol Interface
Messages with process information are received and processed:

• Commands for influencing individual Protection Functions, such as for example
─ blocking an entire protection function or individual stages
─ switching auto-reclose function on and off
─ selection of parameter groups
─ start of auxiliary functions, such as for example disturbance event memory, fault loca-
tor etc.
─ resetting of diverse counters
─ test operation, revision
─ acknowledgement of the LED-display on the display panel
• Some of the above listed functions can also be executed via single-point information items
or local binary inputs
• Single-point information for output over local binary outputs
• Double-point information for the control of protection functions (for example return informa-
tion of a circuit breaker)
Messages with process information can be generated and transmitted:

• Binary Information
─ process information acquired via process peripherals of the basic system element
─ created protection signals
─ process information created by logical operations (Programmable Protection Logic)
• Values
─ values acquired via process peripherals of the basic system element
─ derived values

DC5-014-2.04, Edition 06.2013
Function Packages
4.4.5.1 Change Monitoring and Generation of Messages with Time Tag
For the generation of messages with process information, the signals in the internal database that
are assigned to an element of a spontaneous information object, are monitored for change.
The change monitoring takes place
• for measured values in a 40 ms grid

• for binary information in a 2.5 ms grid
On a change of the state in a corresponding element of the spontaneous information object,

the generation of the message is initiated.
Depending on the type of signal to be monitored, different methods are applied:
• Change of the state (positive edge, positive and negative edge)

• Change of the value (according to the rules of the additive threshold value procedure)
If a spontaneous information object has been activated for transmission due to a change, a
message with process information is generated. The time tag represents the current time at the
detection of the change (fractions of milliseconds are rounded off).
Additive threshold value procedure

The additive threshold value procedure prevents an unnecessary loading of the transmission
links with insignificant changes of the corresponding signal and acts only on the basic data of
the spontaneous information objects with measured values.

DC5-014-2.04, Edition 06.2013
Function Packages
4.4.6 Protection Functions
Main Functions
Designation Directio- Non-Dir.
Function Cycle
ANSI Code nal D/I 2) D/I 2)
PFO 50/51 Phase-fault overcurrent protection 5 ms 3/1 3/1
1)
PFD 67 Directional phase-fault overcurrent protection 5 ms x
EFO 50N/51N Earth-fault overcurrent protection 5 ms 3/1 3/1
EFD 67N Directional earth-fault overcurrent protection 1) 5 ms x
SEF 64S Directional sensitive earth-fault protection 1) 5 ms x
IEF 64T Intermittent earth-fault protection 5 ms x x
FOC 50F Fast overcurrent protection 2.5 ms x x
NPS 46 Negative phase sequence overcurrent protection 5 ms 1/1 1/1
1)
UOV 27/59 Phase under- and over-voltage protection 5 ms x x
1)
ROV 59N Residual overvoltage protection 5 ms x x
TOL 49 Thermal overload protection 100 ms x x
UOF 81 Over- and under-frequency protection 5 ms x x
1) submodule AI-5399 required
2) stages DTL/stages IDMTL
Auxiliary Functions
Designation Directio-
Function Cycle Non-Dir.
ANSI Code nal
AR 79 Auto-reclose function 5 ms x x
1)
SYN 25 Synchro-check 10 ms x x
1)
F_LOC 21FL Fault locator spont. x x
2)
RUSH 68 Inrush restraint 2.5 ms x x
CBF 50BF Circuit breaker failure protection 2.5 ms x x
SOTF 50HS Switch-On to Fault 2.5 ms x x
DYN Cold load pickup 2.5 ms x x
TCS 74TC Trip circuit supervision 100 ms x x
LOGIC Programmable protection logic 2.5 ms x x
3)
CHECK Transformer monitoring 2.5 ms x x
1) submodule AI-5399 required
2) for PFO, EFO
3) incl. failure of measuring voltage (voltage transformer)
Abbreviations
DTL Definite Time-Lag Overcurrent Protection
IDMTL Inverse Definite Minimum Time-Lag Overcurrent Protection

DC5-014-2.04, Edition 06.2013
Function Packages
Note
The description of these functions resides in the system element manual CP-500x/PIP55.

DC5-014-2.04, Edition 06.2013
5 Operation and Display Panel CM-0882
Contents
5.1 Overview.............................................................................................................82
5.2 Functions ............................................................................................................83
5.3 Engineering.........................................................................................................85
5.4 Technical Specifications CM-0882 ....................................................................86

DC5-014-2.04, Edition 06.2013
Operation and Display Panel CM-0882
5.1 Overview
Designation Description
CM-0882 The SICAM BC display and control panel allows the execution of switching opera-
tions, as well as parameterisation of the protection function and displaying of protec-
tion events. The status of the switchgear is graphically displayed along with select-
able measured values. Several information inputs are displayable by LEDs.
• LC display 70 x 120 mm (width x height), 240 x 128 pixels
• Illuminated by LEDs (yellow-green), automatic switch on/off
• 22 individual LEDs:
− 1 green ready display RY for the whole system (ready)
− 1 red error display ER (error)
− 1 green ready display PA for the protection functions (protection active)
− 9 status displays for control, free parameter setting, labelling (insertable strip)
and colour selection (green, red, yellow)
− 19 status displays for protection, free parameter setting, labelling (insertable
strip) and colour selection (green, red, yellow)
• 1 key-operated switch local/remote/test
• 1 key-operated switch interlocked/unlocked
• Numeric keypad with keys 0…9, comma and polarity sign
• Various keys (e.g. "CTRL", "ENTER", ...)
• LC display readable within the temperature range of -10°C to 70°C
• Interface for SICAM TOOLBOX II

DC5-014-2.04, Edition 06.2013
5.2 Functions
5.2.1 Communication with Function Packages
The operation and display panel communicates with the function packages Telecontrol and
Protection and exchanges data with the latter.
Function package Telecontrol

Direction Data Format Function
Receive Binary Information Messages with Process Information Display (LED, MIM)
Measured values Messages with Process Information Display (MIM)
Transmit Commands Messages with Process Information Switch (MIM)
Function package Protection

Direction Data Format Function
Receive Created protection Messages with Process Information Display (LED, MIM, EL,
signals SFL, PI)
Binary information Messages with Process Information Display (LED, MIM, EL,
and logical signals SFL, PI)
Measured values and Messages with Process Information Display (MIM, SFL,
derived values PVAL)
Protection counters Messages with Process Information Display (MIM, CI)
Programmable pro- Messages with Process Information Display (LED, MIM)
tection logic
Transmit Position of key switch Messages with Process Information
Operating the Function Package Protection

Direction Command Format Function
Transmit Reset counter proprietary format
• Event counter
• AR counter
• Sum counter
Acknowledging proprietary format
<F1>, <F2> proprietary format
Receive and Show/modify parame- proprietary format PAR
transmit ters

DC5-014-2.04, Edition 06.2013
Operating the Panel

Command Function
LED test
Panel settings Contrast, language
Show diagrams and MIM, AWE, PI, CI,
lists PVAL, EL, SFL
5.2.2 Panel Displays
The operation and display panel provides the following displays:
Designation Function Activation

MIM Mimic diagram manual
EP Faulty phase automatic
AWE Information on Auto-Reclose Function manual
PI Information on protection functions manual
CI Display and erase protection counters manual
PVAL Protection measured values manual
EL Event list manual
SFL Fault record manual
Designation Function Activation

PAR Display and change protection parameters manual
Detailed information on the panel operation resides within the Manual SICAM BC Operation
and Maintenance.

DC5-014-2.04, Edition 06.2013
5.3 Engineering
Operation and display panel engineering includes
• Creating mimic diagrams

• Assigning signals to
─ the individual elements in mimic diagrams
─ control status indicators (LED 11 .. 19)
─ keylock switches
─ function keys F1 and F2
The procedure is described in the SICAM TOOLBOX II Online Help, section OPM II | SYSTEM
TECHNIQUE | SICAM BC IMAGE PARAMETERIZATION.

DC5-014-2.04, Edition 06.2013
5.4 Technical Specifications CM-0882
Display
LCD Display Display dimensions 120 x 70 mm (H x W)
240 x 126 pixels (H x W)
Readability Easy readable –10°C to 70°C
Communication
Extended serial interface for Interface is provided by CP-5014 (see there).
SICAM TOOLBOX II (TB)
Connector to the mounting rack Internal interface
(CM-5882, CM-5884, CM-5888)
The operation and display panel can be 3m detached
(2x T41-289 cable required)
Data rate 19.2 kbps
Monitoring time with existing 100 ms
connection
Call-up time with failure (for 500 ms
reestablishment of the connec-
tion)
Data Control data to the operation and display panel up to 500
Control data from the operation and display panel up to 500
Protection data to the operation and display panel defined in
PIP5x
Power supply
Operating voltage The operation and display panel is supplied from the mounting
rack.
Mechanics and Connectors
Dimensions Approx. 280 x 220 x 39 mm (H x W x D) (standard)
- or -
Approx. 280 x 220 x 24 mm (H x W x D)
(the panel can be placed 15 mm further inside, if needed)
Type of protection according to For the operational equipment's front side IP 62
IEC 60529 with covered switches and plugs
SICAM TOOLBOX II connector 1x D-SUB 9-pin according to DIN 41652 (female)
(TB)
Connector (TB, SI) to the mount- 2x D-SUB 9-pin according to DIN 41652 (male, female)
ing rack (CM-5882, CM-5884,
CM-5888)
Processor Siemens C165 32 MHz
Main memory RAM 32 kB x 8
Data memory Flash PROM 64 kB x 16
Weight Approx 1530 g

DC5-014-2.04, Edition 06.2013
6 Mechanical Design and Installation
Contents
6.1 Overview.............................................................................................................88
6.2 Dimensions .........................................................................................................89
6.3 Examples and Details.........................................................................................93
6.4 Optical Peripheral Connection on SICAM BC/M ............................................. 103

DC5-014-2.04, Edition 06.2013
Mechanical Design and Installation
6.1 Overview
SICAM BC is available in several mechanical implementations, according to the selection

when placing the order. Depending on model and listed options, several different installation
variants are possible.
Mounting variants
Device Panel CM-0882
Panel / switch panel
Mounting variant 24
Rear panel installa-
mounting plate
19" installation
19" installation
Integrated into
installation
or 39 mm
tion
SICAM BC/C
with the following options/variants
• housing with integrated panel x x
Available housing variants
• housing with detached panel x x

(max. 3 m)
• housing without panel x
SICAM BC/M
with the following options/variants
• housing with integrated panel x x
• housing with detached panel x x x
(max. 3 m)
• housing without panel x x
In the following you can find examples and/or details for the listed installation possibilities.

DC5-014-2.04, Edition 06.2013
6.2 Dimensions
6.2.1 Housing (CM-5882) with 6 Slots and integrated Panel
Panel installation - 24 mm variant

DC5-014-2.04, Edition 06.2013
Panel installation - 39 mm variant

DC5-014-2.04, Edition 06.2013
6.2.2 Housing (CM-5888) with 9 Slots
266.0
190.4
150.0
100.0
8.0
282.0
300.0
297.0
315.0
225.0

DC5-014-2.04, Edition 06.2013
6.2.3 Housing (CM-5884) with 16 Slots
266.0
190.4
150.0
100.0
8.0
483.0
468.0
465.0
450.0 225.0

DC5-014-2.04, Edition 06.2013
6.3 Examples and Details
Note
In the following illustrations, all measurements are approximate.
6.3.1 Device with Display – Front Panel Installation

DC5-014-2.04, Edition 06.2013
6.3.2 Device without Display – 19" Installation

DC5-014-2.04, Edition 06.2013
6.3.3 Device without Display – Rear Panel Instalation
6.3.4 Display – 3 m Detached

DC5-014-2.04, Edition 06.2013
6.3.5 Display – Panel Installation (24 mm Variant)

DC5-014-2.04, Edition 06.2013

DC5-014-2.04, Edition 06.2013
6.3.6 Display – Panel Installation (39 mm Variant)

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6.3.7 Display Integrated on Mounting Plate – 19" Installation

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6.3.8 Display Integrated on Pivoting Mounting Plate – 19" Installation

DC5-014-2.04, Edition 06.2013
6.3.9 Cabling SICAM BC/C

DC5-014-2.04, Edition 06.2013
6.3.10 Cabling SICAM BC/M

DC5-014-2.04, Edition 06.2013
6.4 Optical Peripheral Connection on SICAM BC/M
CP-5014 SICAM BC/M
opt. Ax Bus (Toslink)
max. 8
PS-66.. PE-6411
SICAM TM

DC5-014-2.04, Edition 06.2013

DC5-014-2.04, Edition 06.2013
7 Maintenance
Contents
7.1 Operation and Display Elements..................................................................... 106

7.2 Checks and System Displays .......................................................................... 107

DC5-014-2.04, Edition 06.2013
Maintenance
7.1 Operation and Display Elements
LEDs on the front panel of a system element and of the operation and display panel can show
several states. The arrangement of the LEDs comprises at least
• System display elements

Display of operating and error states of the system
The overview thereto resides within the manual SICAM BC Operation and Maintenance, sec-
tion "Operation and Display Elements".

DC5-014-2.04, Edition 06.2013
Maintenance
7.2 Checks and System Displays
During startup of a SICAM BC system - and to some degree also thereafter - a self-test is
executed:
• Self-test of the CP-500x/PIP5x autonomous processing element

• Self-test of other system elements
If an error is detected, this leads

• to signaling via the LED-displays
(an overview can be found in the manual SICAM BC Operation and Maintenance, section
"Checks and System Displays")
• depending on the seriousness of the error, possibly to an abortion of the startup
After error-free startup of a system element, further checks are performed.

DC5-014-2.04, Edition 06.2013
Maintenance

DC5-014-2.04, Edition 06.2013
8 Technical Specification of the System
Contents
8.1 Mechanical Design .......................................................................................... 110

8.2 Power Supply................................................................................................... 112
8.3 Protection Type ............................................................................................... 114
8.4 Mechanical Ambient Conditions ...................................................................... 115
8.5 Climatic Ambient Conditions............................................................................ 116
8.6 Electromagnetic Compatibility ......................................................................... 117

DC5-014-2.04, Edition 06.2013
Technical Specification of the System
8.1 Mechanical Design
Model SICAM BC/C CM-5882

Mechanical design Compact metal housing for plate, door, front panel installation
Dimensions with CM-0882
(front panel installation) Variant 30 mm (Standard) Variant 15 mm
Installation size Approx. 260x188x230 mm Approx. 260x188x245 mm
(HxWxD) (HxWxD)
Add-on size Approx. 280x220x39 mm Approx. 280x220x24 mm
(HxWxD) (HxWxD)
Plate/door/panel aperture 2 drilled holes 32 mm Ø each Approx. 266x190 mm (HxW)
Type of protection according For the operational equipment
to IEC 60529 CM-0882 front side IP 62 with covered switches and plugs
CM-5882 IP 40
Weight Max. 8 kg (all mandatory and optional supplements installed,
1x PS-562x)
Mechanical design Compact metal housing for rear panel installation
Dimensions without CM-0882
(rear panel installation)
Add-on size Approx. 280x220x260 mm (HxWxD)
Weight without CM-0882 Max. 6.5 kg (all mandatory and optional supplements installed,
1x PS-562x)
SICAM BC/M CM-5884

Mechanical design Mounting rack for 19" installation and rear panel installation
Dimensions without CM-0882 Height approx. 266 mm 6HU
(19" installation) Width approx. 483 mm 19"
Depth approx. 290 mm (60 mm front-side space for cabling
contained)
(rear panel installation) Width approx. 483 mm 19"
Depth approx. 251 mm
(+40 mm front-side space for cabling required)
Weight without CM-0882 Approx. 7.7 kg (mounting rack, 1x PS-562x, 1x CP-5014)
SICAM BC/M CM-5888

Mechanical design Mounting rack for rear panel installation
(rear panel installation) Width approx. 315 mm
Depth approx. 251 mm
(+40 mm front-side space for cabling required in addition)
Weight (without CM-0882) Approx. 7.4 kg (mounting rack, 1x PS-562x, 1x CP-5014)

DC5-014-2.04, Edition 06.2013
All Models
TB connector for SICAM D-SUB 9-pin, female (DIN 41652)
TOOLBOX II
SI connector for communica- D-SUB 9-pin, female (DIN 41652)
tion with CM-0882
Peripheral connections Removable screw terminals for wire cross-sections 0.2…2.5 mm2
110…220 VDC; 230 VAC
Peripheral connectors Screw terminals for direct conductor assembly
direct current transformers up to 6 mm2 cross-section solid conductor, up to 4 mm2 stranded
Peripheral connectors Removable screw terminals for wire cross-sections 0.2…1.5 mm2
24…60 VDC
LOC connector ST connector

local interface
SI0 and SI1 connector RJ45 connector 8pin
via CM-5860 and CM-5862
SI1 connector MT-RJ connector
via CM-5861 (optical
Ethernet)
Power supply connectors Screw terminals for direct conductor assembly, up to 2.5 mm2 cross-
section
Operation and Display Panel – Fornt Panel-Installation CM-0882

Mechanical design For plate, door, front panel installation
CM-0882 See Technical Specifications CM-0882
Operation and Display Panel – 19" Installation CM-0882 + TC5-885

Mechanical design For 19" installation, integrated on mounting plate TC5-885
CM-0882 See Technical Specifications CM-0882
Dimensions incl. CM-0882 Height approx. 355 mm 8HU
Width approx. 483 mm 19"
Depth approx. 72 mm
Weight incl. CM-0882 Approx. 2850 g

DC5-014-2.04, Edition 06.2013
8.2 Power Supply
8.2.1 22 W - PS-5600 (24…60 VDC) or PS-5602 (110…220 VDC /

115…230 VAC)
Note
These power supplies can be used with the SICAM BC/C model only. With these power supplies, a re-
dundant power supply cannot be accomplished.
Power supply
PS-5600 PS-5602
Operating voltage 18…78 VDC 82.5…250 VDC 92…250 VAC
45…70 Hz 45…70 Hz
Input current 1.08 A (24 VDC) 240 mA (110 VDC) 500 mA (115 VAC)
at Pout = 22 W 0.54 A (48 VDC) 120 mA (220 VDC) 250 mA (230 VAC)
0.44 A (60 VDC)
Power consumption 25.9 W (24 VDC) 25.9 W (110 VDC) 27.5 W (115 VAC)
at Pout = 22 W 25.9 W (48 VDC) 25.9 W (220 VDC) 27.5 W (230 VAC)
25.9 W (60 VDC)
Efficiency > 85 % (24 VDC) > 85 % (110 VDC) > 80 % (115 VAC)
at Pout = 22 W > 85 % (48 VDC) > 85 % (220 VDC) > 80 % (230 VAC)
> 85 % (60 VDC)
Inrush peak current Inrush current limitation according to IEC 60870-4 (90) class S1
Bridgeable interruption of the min. 50 ms min. 50 ms
operating voltage
(after 30s operation)
Reverse voltage protection no *) can be operated with either polarity
Overload protection yes yes
Short-circuit protection yes yes
Can be connected in parallel no no
*) Fuse is blown, change by authorized personnel only
Voltage Output
Output nominal voltage 5 VDC (±2 % static, ±3 % dynamic)
Output nominal current 4.4 A
Output nominal power (Pout ) 22 W at -25°C .. +55°C
at +55°C .. +70°C, up to 16 hours
Proof against continued yes
short-circuit
The power supplies cannot be connected in parallel. A redundant power supply configuration
must be based on PS-6520 or PS-6522.

DC5-014-2.04, Edition 06.2013
8.2.2 80 W - PS-5620 (24…60 VDC) or PS-5622 (110…220 VDC /

115…230 VAC)
Note
With the SICAM BC/C model, in any case, the power consumption of the power supply is limited to 30 W
for thermal reasons, even if the following technical specifications show that - in other systems - the power
supply can be operated at higher power consumption.
This restriction is not valid for the SICAM BC/M model.
Power Supply
PS-5620 PS-5622
Operating voltage 18…78 VDC 82.5…286 VDC 93.5…253 VAC
45…70 Hz 45…70 Hz
Input current 4.4 A (24 VDC) 950 mA (110 VDC) 935 mA (115 VAC)
at Pout = 80 W 2.13 A (48 VDC) 460 mA (220 VDC) 490 mA (230 VAC)
1.69 A (60 VDC)
Power consumption 106 W (24 VDC) 104 W (110 VDC) 107 W (115 VAC)
at Pout = 80 W 102 W (48 VDC) 102 W (220 VDC) 103 W (230 VAC)
101 W (60 VDC)
Efficiency 76 % (24 VDC) 78 % (110 VDC) 77 % (115 VAC)
at Pout = 80 W 79 % (48 VDC) 80 % (220 VDC) 80 % (230 VAC)
80 % (60 VDC)
Inrush peak current Inrush current limitation according to IEC 60870-4 (90) class S1
Bridgeable interruption of the min. 50 ms min. 50 ms
operating voltage
Reverse voltage protection no *) can be operated with either polarity
Overload protection yes yes
Short-circuit protection yes yes
Can be connected in parallel yes (to increase power, or for redundancy)
*) Fuse is blown, change by authorized personnel only
Voltage Output
Output nominal voltage 5 VDC (±1 % static, ±3 % dynamic)
Output nominal current 16 A
Output nominal power (Pout ) • 80 W at -25°C .. +55°C
from +55°C derating: -10%/3°C
• 40 W at +70°C
Proof against continued yes
short-circuit

DC5-014-2.04, Edition 06.2013
8.3 Protection Type
Operational Equipment Protection acc. to IEC 60529

SICAM BC/C, CM-5882 Compact metal housing for installation in
board, door, panel
IP 40
SICAM BC/M, CM-5884 Mounting rack for 19" mountinag and rear
panel installation
IP 20
SICAM BC/M, CM-5888 Mounting rack for rear panel installation
IP 20
Operation and display panel, CM-0882 Installation in board, door, panel
IP 50

DC5-014-2.04, Edition 06.2013
8.4 Mechanical Ambient Conditions
Parameter Value Test standard Cl. Product stand. Cl.

Harmonic
Amplitude of the excursion ±3.0 mm IEC 60068-2-6 IEC 60870-2-2 Bm
1…9 Hz
2
Acceleration 9…200 Hz 10 m/s
2
Acceleration 200…500 Hz 15 m/s
Amplitude 10…60 Hz ±0.075 mm IEC 60068-2-6 IEC 60255-21-1 2

Acceleration 60…150 Hz 1.0 g
Shock
2
Acceleration; 11 ms dura- 100 m/s IEC 60068-2-27 1 IEC 60870-21-2 Bm
tion (function)
Acceleration; 11 ms dura- 15 g IEC 60068-2-27 1 IEC 60255-2-2 1
tion (resistance)
Continuous shock
Acceleration; 16 ms dura- 10 g IEC 60068-2-27 1 IEC 60255-21-2 1
tion
Seismic harmonic
Amplitude 1…8 Hz ±3.5 mm IEC 60068-3-3 1 IEC 60255-21-3 1
(horizontal)
Amplitude 1…8 Hz ±1.5 mm
(vertical)
Acceleration 8…35 Hz 1g
(horizontal)
Acceleration 8…35 Hz 0.5 g
(vertical)
The listed values apply in operation and for storage.
Transport
• The permitted mechanical stresses during transport depend on the transport packaging.
• The device packaging is not a transport packaging.

DC5-014-2.04, Edition 06.2013
8.5 Climatic Ambient Conditions

Minimum air temperature -25°C *) IEC 60068-2-1 IEC 60654-1 C2
(cold) 72 hs. Ad
Maximum air temperature +55°C IEC 60068-2-2 IEC 60654-1 C2
(dry heat) 72 hs. Bd
Limit temperature +70°C IEC 60068-2-2
16 hs.
Damp heat 40°C IEC 60068-2-78
93% RH
48 hs.
Temperature gradient ≤ 30°C/h IEC 60654-1 C2
Relative air humidity 5…95% IEC 60654-1 C1
3
Absolute air humidity ≤ 29 g/m IEC 60654-1 C2
Air pressure 80…106 kPa IEC 60654-1 C2
(up to 2000 m)
Storage and transport -30…+85°C
temperature
*) limited readability of the display below -10°C
The listed values apply for weather protected usage sites where neither the air temperature
nor the air humidity are regulated. The usage sites can have permanent direct access to the
open air climate through vents, i.e. they can be just partly closed.
The products are suitable for the deployment in open-air cabinets for bay devices. Condensa-
tion is not permitted.

DC5-014-2.04, Edition 06.2013
8.6 Electromagnetic Compatibility
The following tables contain details on the insulation testing and the EMC testing of the inter-
ferenceresistance of the bay controller.
Fields of application:
• Decentralized process control in the transformer substation area

• Direct installation in high voltage bays
• No interposing peripheral necessary
• Direct acquisition of electrical values
• Mounting in the immediate vicinity of high electrical, magnetic and electromagnetic fields
• No shielded cabling
8.6.1 System Properties

Discharge of static elec- 8 kV-L IEC 61000-4-2 3 IEC 60255-22-2 3
tricity (ESD) 6 kV-K
*)
Electromagnetic fields 10 V/m IEC 61000-4-3 3 IEC 60255-22-3 >3
80 MHz…1 GHz
3 V/m
1…2 GHz
1 V/m
2…2,7 GHz
Induced HF voltage 10 V IEC 61000-4-6 3 IEC 60255-22-6
50 Hz electromagnetic 100 A/m const. IEC 61000-4-8 5 IEC 60870-2-1 4

field 1000 A/m 3 s
Pulse shaped magnetic 1000 A/m IEC 61000-4-9 5 IEC 60870-2-1

field
Radio interference voltage 79/73 dBµV CISPR22 A IEC 60255-25

- approx. peak value
Radio interference voltage 66/60 dBµV CISPR22 A IEC 60255-25

- mean vallue
Radio interference field 40/47 dBµV CISPR22 A IEC 60255-25

strength (10 m)
*) with shielded and unshielded cabling
The characteristics required by the European standards EN 61000-6-4 and EN 61000-6-2 are
covered by the values given.

DC5-014-2.04, Edition 06.2013
8.6.2 Power Supply

Dielectrical test VN > 60 V 3.0 kVeff IEC 60255-5 IEC 60950-1
against SELV-circuits IEC 60255-27
Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60255-5
common
normal
Voltage tolerance DC +30/-25% IEC 60870-2-1 IEC 60654-2 DC4
Voltage ripple DC ≤15% IEC 60870-2-1 IEC 60255-11
Starting current S1 IEC 60870-4
Fast transient burst 4.0 kVs IEC 61000-4-4 1) 4 IEC 60255-22-4 4
common
Surge 1.2/50 μs 4.0 kVs IEC 61000-4-5 4 IEC 60255-22-5
common
normal
Surge 10/700 μs 2.5 kVs IEC 61000-4-5 3 IEC 60255-22-5
common
Interruption time ≤50 ms IEC 61000-4-11 IEC 60255-11
IEC 61000-4-29
Conducted.common mode 30 V IEC 61000-4-16 4 IEC 60255-22-7
2)
disturbances common 0…150 kHz
300 V
50 Hz, 60 Hz
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60255-22-1
1 MHz common
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 >3 IEC 60255-22-1
1 MHz normal
1) directly connected
2) applies for PS-5622

DC5-014-2.04, Edition 06.2013
8.6.3 Digital and Analog Standard I/Os

against SELV circuits IEC 60255-27
common
normal
Fast transient burst 4.0 kVs IEC 61000-4-4 4 IEC 60255-22-4 4
common
Surge 1.2/50 μs 4.0 kVs *) IEC 61000-4-5 4 IEC 60255-22-5
common
Surge 1.2/50 μs 4.0 kVs *) IEC 61000-4-5 4 IEC 60255-22-5
normal
300 V
50 Hz, 60 Hz
1 MHz common
1 MHz normal
*) 2 kVs with AI-5300 and AI-5306

DC5-014-2.04, Edition 06.2013
8.6.4 Direct Current and Voltage Inputs

against SELV circuits IEC 60255-27
common
normal
Fast transient burst 4.0 kVs IEC 61000-4-4 *) 4 IEC 60255-22-4 4
common
common
normal
common
normal
300 V
50 Hz, 60 Hz
1 MHz common
1 MHz normal
*) directly connected
8.6.5 Communication Serial (V.24/V.28)

Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60255-5
Impulse voltage 1.2/50 µs 2.5 kVs IEC 60255-5 3 IEC 60255-5
common
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60255-22-4 B
common
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60255-22-1 4
1 MHz common
The listed values are valid for a distance ≤ 30 m for screened lines.

DC5-014-2.04, Edition 06.2013
8.6.6 Communication LAN

Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60255-5
Impulse voltage 1.2/50 µs 2.5 kVs IEC 60255-5 3 IEC 60255-5
common
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60255-22-4 B
common
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60255-22-1 4
1 MHz common
The listed values apply for a distance ≤100 m cat. 5 cable.

DC5-014-2.04, Edition 06.2013

DC5-014-2.04, Edition 06.2013
9 Configuration
Contents
9.1 Product Overview ............................................................................................ 124

9.2 Models ............................................................................................................. 127
9.3 Configurations with Telecontrol and Checked Command Output without
External Command Circuit Check ................................................................... 142
9.4 Configurations with Telecontrol and Checked Command Output and External
Command Circuit Check.................................................................................. 144
9.5 Often Used Configurations .............................................................................. 148

DC5-014-2.04, Edition 06.2013
Configuration
9.1 Product Overview
Each bay control unit - model SICAM BC/C or SICAM BC/M - consists of a selection of parts
which are listed in the tables below.
9.1.1 Telecontrol and Automation
Master Control Element Configuration

Designation SICAM BC
…/C …/M
CP-5014/CPCX55 Telecontrol, automation, and system services required required
SM-2551/PROTOCOL 2 Protocol Elements (2x V.28) optional optional
SM-0551/PROTOCOL 1 Protocol Element (1x V.28) optional optional
SM-2546/PROTOCOL 2 Protocol Elements (V.28 + Ethernet TCP/IP optional optional
optical)
SM-2558/PROTOCOL 2 Protocol Elements (V.28 + Ethernet TCP/IP optional optional
electrical)
SM-2557/PROTOCOL 2 Protocol elements (network interface optional optional
Ethernet 2x 100TX)
Replaced Protocol Elements

…/C …/M
SM-2541/PROTOCOL 2 Protocol Elements (2x V.28/V.11) optional optional
SM-2544/ET02 Protocol Element for Ethernet TCP/IP optical optional optional
SM-2554/ET02 Protocol Element for Ethernet TCP/IP electri- optional optional
cal
The Configuration Code gives information on whether one of the system elements is installed
Submodules on the Master Control Element

…/C …/M
DI-5198 Signal in-/output extension optional ---
(14x DI, 2x DO 48/60 VDC)
DI-5199 Signal in-/output extension optional ---
(14x DI, 2x DO 110/220 VDC)
DO-5298 Binary output extension (6x2, 24..220 VDC) optional ---
DO-5299 Binary output (4x2, 24…220 VDC) integrated integrated
The Configuration Code gives information on whether one of the submodules is installed

DC5-014-2.04, Edition 06.2013
Configuration
Peripheral Elements on the (System Internal) Ax 1703 Peripheral Bus

…/C …/M
DI-5110/BISI55 Binary Signal Input (28x 48/60 VDC) optional optional
DI-5111/BISI55 Binary Signal Input (28x 110/220 VDC) optional optional
DO-5203/BISO55 Binary output (relays, 16x 1-pole, optional optional
24…220 VDC/230 VAC)
DO-5212/PCCO55 Checked command output 110/220 VDC optional optional
AI-5300/PASI55 Analog input (8x ±20 mA) optional optional
AI-5306/MMS55 Analog input (16x ±20 mA, 1 ms) optional optional
AI-5313/TPSX05 Direct transformer input & synchronization optional optional
(4x 230 V, 3x 6 A)
The Configuration Code gives information on whether one of the peripheral elements is installed
Peripheral Elements on the External Optical Ax 1703 Peripheral Bus

…/C …/M
PE-6411/USIO66 Peripheral controller (1x Ax-PE bus optical) --- optional
PE-6412/USIO66 Peripheral controller (2x Ax-PE bus optical) --- optional
The Configuration Code gives information on whether one of the peripheral elements is installed
Protocol Elements
…/C …/M
SM-4599/103S50 Standard protocol for interfacing of protective integrated integrated
devices (slave)
SM-x551/BPPA0 Standard protocol for point-to-point traffic optional optional
SM-x551/DIAMA0 Standard protocol for dial-up traffic (master) optional optional
SM-x551/UMPMA0 Standard protocol for multi-point traffic (mas- optional optional
ter)
SM-x551/SFBMA1 Standard protocol for field bus (master) optional optional
SM-x551/103MA0 Standard protocol for interfacing of protective optional optional
devices (master)
SM-25x6/ET02 *) Standard protocol for Ethernet TCP/IP optional optional
*)
SM-25x6/ETA2 Standard protocol for Ethernet TCP/IP optional optional
*)
SM-25x6/ET03 Standard protocol for Ethernet TCP/IP acc. to optional optional
IEC 61850
SM-25x7/ETA2 Standard protocol for Fast Ethernet TCP/IP optional optional
SM-25x7/ET03 Standard protocol for Fast Ethernet TCP/IP optional optional
acc. to IEC 61850
*) Optionally, 1 serial interface can be added to SM-25x6 by means of SM-0551

DC5-014-2.04, Edition 06.2013
Configuration
Replaced Protocol Elements

…/C …/M
SM-2541/BPPA0 Standardprotokoll for point-to-point traffic optional optional
SM-2541/DIAM00 Standardprotokoll for dial-up traffic optional optional
SM-2541/UMPM02 Standardprotokoll for multi-point traffic optional optional
SM-2541/UMPM01 Standardprotokoll for fieldbus master optional optional
SM-2541/103M00 Standardprotokoll for protective device con- optional optional
nection (Master)
SM-25x4/ET02 Standardprotokoll for Ethernet TCP/IP optional optional
Information on a protocol element can be found in the relevant data sheet.
9.1.2 Measurement and Protection
Basic System Element Configuration

.../C .../M
CP-5002/PIP55 System services, measurement, DTL/IDMTL required required
directional/non-directional protection
(110/220 VDC)
CP-5003/PIP55 System services, measurement, DTL/IDMTL required required
directional/non-directional protection
(48…60 VDC)
The Configuration Code gives information on whether one of the basic system elements is installed
Peripheral Elements and Submodules on the Basic System Element

.../C .../M
AI-5399 Direct VT-input expansion (4x 100/110 V) optional optional
The Configuration Code gives information on whether this peripheral element is installed

DC5-014-2.04, Edition 06.2013
Configuration
9.2 Models
9.2.1 SICAM BC/C
9.2.1.1 Packages and Package-Specific Options

A_55/C Compact Bay Controller Automation
AP55/C Compact Bay Controller w. non-dir. OC (DTL, Automation & Protection
IDMTL) DTL/IDMTL
AP56/C Compact Bay Controller with dir. OC (DTL, Automation & Directional
9.2.1.1.1 A_55/C - Compact Bay Controller
Package Package
A_55/C Compact Bay Controller
Automation
Base unit for modular bay control device for medium size to large size bays, con-
sisting of:
• Master control element for process control CP-5014/CPCX55
− Control and interlocking functions via CAEx plus according to IEC 61131-3,
loadable without service interruption
• Time synchronisation input for serial telegram or minute pulse (12-24VDC)
− One optical serial interface according to IEC 60870-5-103 Slave
− Up to 2 additional serial interfaces via plug-in serial interface module SM-25xx
(according to IEC 60870-5-101, -103 and/or Ethernet according to
IEC 60870-5-104, other protocols on request)
− DO-5299 integrated peripheral element for checked output of 4 commands,
with selective activation check and idle check (IC1), 24…220 VDC, 230 VAC)
− Up to 15 peripheral elements for
− Acquisition, processing and output of process signals according to
IEC 60870-5-101/104
• Parameterizing, diagnosis, test locally and remotely via SIEMENS SICAM
TOOLBOX II
• Data are kept on a SD card for Plug & Play device exchange
• Temperature range -20…+70°C
• Power supply via PS-562x, optionally also redundant

DC5-014-2.04, Edition 06.2013
Configuration
Mandatory supplements
CM-0882 Display and Control Panel
select one of the PS-5620 Power supply 24…60 VDC / 80 W
listed power
PS-5622 Power supply 110…220 VDC, 230 VAC / 80 W
supplies
PS-5600 Power supply 24…60 VDC / 20 W
Optional supplements
SWL SYNC SW Licence Synchro Check

DC5-014-2.04, Edition 06.2013
Configuration
9.2.1.1.2 AP55/C - Compact Bay Controller w. Non-Directional OC (DTL, IDMTL)
Package Description
AP55/C Compact Bay Controller w. non-dir. OC (DTL, IDMTL)
Automation & Protection DTL/IDMTL
Base unit for compact bay control device with non-directional OC (DTL, IDMTL)
with autonomous functionality for protection and control, expandable for feeders
with up to 10 switching devices, consisting of:
• Compact housing for flush or projected mounting
• Master control element: for process control CP-5014/CPCX55
− Time synchronisation input for serial telegram or minute pulse (12…24 VDC)
• Expandable by peripheral elements for
IEC 60870-5-101/104
• Processing element CP-5002/PIP55 for measurement and protection:
− 4 CT- (1 A or 5 A), optional additional 4 VT-inputs (50…130 V) via AI-5399 for
50/60 Hz
− Various calculated values and statistically data based on CT/VT inputs
− 5 relay outputs 24…220 VDC, 230 VAC) and 8 binary inputs (110/220 VDC)
with freely definable assignment to protection functions
− Self monitoring
− Programmable protection logic
− Logging of events, disturbance record
• Extract from protection functions (dependent on configuration):
− Phase-fault overcurrent protection (50/51)
− Earth-fault overcurrent protection (50N/51N)
− Intermittent earth-fault protection (64T)
− Fast overcurrent protection (50F)
− Negative phase sequence overcurrent protection (46)
− Phase under- and over-voltage protection (27/59)
− Residual overvoltage protection (59N)
− Thermal overload protection (49)
− Auto-reclose function (79) (optional)
− Synchro-check (25) (optional)
− Fault locator (21FL)
− Inrush restraint
− Circuit breaker failure protection (50BF)
− Switch-on to fault (50HS)
− Cold load pickup
− Trip circuit supervision (74TC)
• Parameterizing, diagnosis, test locally and remotely via SICAM TOOLBOX II
Separate engineering of control and protection possible
• Power supply via PS-56xx, optionally also redundant

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies
AI-5399 Direct VT-Input Expansion (4x 100/110V)
SWL ARC SW Licence Automatic Reclose

DC5-014-2.04, Edition 06.2013
Configuration
9.2.1.1.3 AP56/C - Compact Bay Controller with Directional OC (DTL, IDMTL)
Package Description
AP56/C Compact Bay Controller with dir. OC (DTL, IDMTL)
Automation & Directional Protection DTL
Base unit for compact bay control device with directional OC (DTL, IDMTL) with
autonomous functionality for protection and control, expandable for feeders with
up to 10 switching devices, consisting of:
• Compact housing for flush or projected mounting
• Master control element: for process control CP-5014/CPCX55
• Expandable by peripheral elements for
IEC 60870-5-101/104
− 4 CT- (1 A or 5 A) and 4 VT-inputs (50…130 V) for 50/60 Hz
− Self monitoring
− Directional phase-fault overcurrent protection (67)
− Directional earth-fault overcurrent protection (67N)
− Directional sensitive earth-fault protection (64S) (optional)
• Parameterizing, diagnosis, test locally and remotely via SICAM TOOLBOX II,
separate engineering of control and protection possible
• Power supply via PS-56xx, optionally also redundant

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies
SWL SENS EF SW Licence Sensitive Earthfault
9.2.2 SICAM BC/M
9.2.2.1 Packages and Package-Specific Options

A_55/M Modular Bay Controller Automation
AP55/M Modular Bay Controller w. non-dir. Automation & Protection DTL/IDMTL
OC (DTL, IDMTL)
AP55/M (60 VDC) Modular Bay Controller w. non-dir. Automation & Protection DTL/IDMTL
OC (DTL, IDMTL)
AP56/M Modular Bay Controller with dir. OC Automation & Directional Protection
(DTL, IDMTL) DTL
AP56/M (60 VDC) Modular Bay Controller with dir. OC Automation & Directional Protection
(DTL, IDMTL) DTL

DC5-014-2.04, Edition 06.2013
Configuration
9.2.2.1.1 A_55/M - Modular Bay Controller
Package Description
A_55/M Modular Bay Controller
Automation
Base unit for modular bay control device for medium size to large size bays, con-
sisting of:
• Housing for 19 inch (swing) frame or rear panel installation
(according to IEC 60870-5-101, -103 and/or Ethernet according to IEC 60870-
5-104, other protocols on request)
• Up to 15 peripheral elements for
IEC 60870-5-101/104
• Parameterizing, diagnosis, test locally and remotely via SICAM TOOLBOX II
• Temperature range -20...+70°C
listed power
supplies

DC5-014-2.04, Edition 06.2013
Configuration
9.2.2.1.2 AP55/M - Modular Bay Controller w. Non-Directional OC (DTL, IDMTL)
Package Description
AP55/M Modular Bay Controller w. non-dir. OC (DTL, IDMTL)
Base unit for modular bay control device with non-directional OC (DTL, IDMTL)
with autonomous functionality for protection and control for medium size to large
size bays, consisting of:
− one optical serial interface according to IEC 60870-5-103 Slave
(according to IEC 60870-5-101, -103 and/or Ethernet according to IEC 60870-
5-104, other protocols on request)
IEC 60870-5-101/104
50/60 Hz
− Self monitoring

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies

DC5-014-2.04, Edition 06.2013
Configuration
9.2.2.1.3 AP55/M (60 VDC) - Modular Bay Controller w. Non-Directional OC (DTL,

IDMTL)
Package Description
AP55/M (60VDC) Modular Bay Controller w. non-dir. OC (DTL, IDMTL)
Base unit for modular bay control device with non-directional OC (DTL, IDMTL)
with autonomous functionality for protection and control for medium size to large
size bays, consisting of:
− Acquisition, processing and output of process signals according to IEC
60870-5-101/104
50/60 Hz
− Self monitoring

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies

DC5-014-2.04, Edition 06.2013
Configuration
9.2.2.1.4 AP56/M - Modular Bay Controller with Directional OC (DTL, IDMTL)
Package Description
AP56/M Modular Bay Controller with dir. OC (DTL, IDMTL)
Base unit for modular bay control device with directional OC (DTL, IDMTL) with
autonomous functionality for protection and control for medium size to large size
bays, consisting of:
− Up to 2 additional serial interfaces via plug-in serial interface module SM 25xx
− Acquisition, processing and output of process signals according to IEC
60870-5-101/104
− 4 CT- (1 A or 5 A) and 4 VT-inputs (50…130 V) for 50/60 Hz.
− 5 relay outputs (24…220 VDC, 230 VAC) and 8 binary inputs (110/220 VDC)
− Self monitoring

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies

DC5-014-2.04, Edition 06.2013
Configuration
9.2.2.1.5 AP56/M (60 VDC) - Modular Bay Controller with Directional OC (DTL, IDMTL)
Package Description
AP56/M (60 VDC) Modular Bay Controller with dir. OC (DTL, IDMTL)
Base unit for modular bay control device with directional OC (DTL, IDMTL) with
autonomous functionality for protection and control for medium size to large size
bays, consisting of:
IEC 60870-5-101/104
− 4 CT- (1 A or 5 A) and 4 VT-inputs (50…130 V) for 50/60 Hz
− 5 relay outputs (24…220 VDC, 230 VAC) and 8 binary inputs (48/60 VDC)
− Self monitoring

DC5-014-2.04, Edition 06.2013
Configuration
listed power
supplies

DC5-014-2.04, Edition 06.2013
Configuration
9.3 Configurations with Telecontrol and Checked Command Output without External Command
Circuit Check
Legend for Configurations:
1) Digital inputs: Selectable for each input/input pair: single-point information, double-point information, count pulse input
2) Digital outputs: Pulse command outputs, selectable for each output/output pair: single command, double command (IC1)
3) Digital outputs: binary information output
4) Digital inputs: Selectable for each input/input pair: single-point information, double-point information, protection-internal
5) Digital outputs: Selectable for each output: protection trip, binary information output
6) Current transformer inputs (1 A/5 A)
7) Voltage transformer inputs (100…220 VAC)
8) Checked command output (CC1) with external command circuit check, in addition direct motor control possible, 30 A
9.3.1 Minimum Configuration for up to 2 Resources to be Controlled (SICAM BC/C)
Control Protection
Mimic Diagram HW Configuration Signals
1) 4)
DI DO DI DO 5) I 6) U 7)
3.1
CM-5882 CP-500x/PIP5x 8 5 4
PS-56xx
CP-5014/CPCX55
3)
DI-519x 14 2
CP-5002/PIP55
2)
CP-5014/CPCX55 4
(incl. DO-5299)
DI-5198
1 2 3.2 4 5 6
CM-0882
Total 14 6 8 5 4 0
Peripheral functions must be emulated in CAEx plus (no automatic command control, feedback monitoring, command prolongation, etc.).

DC5-014-2.04, Edition 06.2013
Configuration
9.3.2 Configuration for up to 5 Resources to be Controlled (SICAM BC/C)
Mimic Diagram
1
2
Q15 Q25 Q01 Q02
Q00
Control Protection
HW Configuration Signals
DI 1) DO DI 4) DO 5) I 6) U 7)
3.1
CM-5882 CP-500x/PIP5x 8 5 4
PS-56xx
AI-5399
CP-5014/CPCX55
AI-5399 4
CP-5002/PIP55
DI-511x/BISI55
2)
DO-5298 6
DO-5298
2)
CP-5014/CPCX55 4
(incl. DO-5299)
1 2 3.2 4 5 6
DI-511x 28
CM-0882
Total 28 10 8 5 4 4

DC5-014-2.04, Edition 06.2013
Configuration
9.4 Configurations with Telecontrol and Checked Command Output and External Command Circuit
Check
9.4.1 Configuration for up to 9 Resources to be Controlled (SICAM BC/C)
Control Protection
DI 1) DO DI 4) DO 5) I 6) U 7)
3.1
CM-5882 CP-500x/PIP5x 8 5 4
PS-56xx
DO-5212/PCCO55
CP-5014/CPCX55
AI-5399
AI-5399 4
CP-5002/PIP55
DI-511x/BISI55 DI-519x 14 2 3)
DO-5298
2)
CP-5014/CPCX55 4
(incl. DO-5299)
1 2 3.2 4 5 6
DI-511x 28
CM-0882 8)
DO-5212 14
Total 42 20 8 5 4 4

DC5-014-2.04, Edition 06.2013
Configuration
9.4.2 Configuration for up to 16 Resources to be Controlled (SICAM BC/M)
Including protection (e.g. DTL/IDMTL) without synchrocheck.
Control Protection
DI 1) DO DI 4) DO 5) I 6) U 7)
CP-500x/PIP5x 8 5 4
AI-5399 4
AI-5313
2)
CP-5014/CPCX55 4
(incl. DO-5299)
DI-511x 56
8)
DO-5212 28
Total 56 32 8 5 4 4

DC5-014-2.04, Edition 06.2013
Configuration
Control
DI 1) DO I 6) U 7)
CP-500x/PIP5x
AI-5399
AI-5313 12 16
2)
CP-5014/CPCX55 4
(incl. DO-5299)
DI-511x 84
8)
DO-5212 42
Total 84 46 12 16

DC5-014-2.04, Edition 06.2013
Configuration
Control
DI 1) DO I 6) U 7)
CP-500x/PIP5x
AI-5399
AI-5313 9 12
2)
CP-5014/CPCX55 4
(incl. DO-5299)
DI-511x 140
8)
DO-5212 70
Total 140 74 9 12
(divided mimic diagrams)

DC5-014-2.04, Edition 06.2013
Configuration
9.5 Often Used Configurations
9.5.1 Bay Controller with up to 7 Controlled Operational Equipments including Measurement and Checked Command
Output
• Communication • Supply voltage single

− 1 x serial optical • Including synchrocheck
− 1 x ethernet electrical • Integrated paneel with control board installation
− 1 x 103 slave optical
Control Protection
DI 1) DO DI 4) DO 5) I 6) U 7)
1 CM-5882 CP-500x/PIP5x 8 5 4
2 3.1
PS-56xx
DO-5212/PCCO55
AI-5399
CP-5014/CPCX55
AI-5399 4
CP-5002/PIP55
Q11 Q12 Q21 Q22

DI-511x/BISI55
3)
DI-519x 14 2
Q01 Q02
DO-5298
2)
CP-5014/CPCX55 4
(incl. DO-5299)
1 2 3.2 4 5 6 DI-511x 28
8)
CM-0882 DO-5212 14
Total 42 20 8 5 4 4
Configuration Code
Integrated panel Detached panel
SICAM BC/C 110-220VDC A_55_1_4000121_20_631_00010000_DE A_55_2_4000121_20_631_00010000_DE

DC5-014-2.04, Edition 06.2013
Configuration
9.5.2 Bay Controller with up to 5 Controlled Operational Equipments
• SICAM BC/C GC5-810 • 3-phase measurement with current/voltage and compari-

• 220 VDC for control and supply voltage son voltage for synchrocheck
• Checked command output without external comamnd • Opt. protection
circuit check • Integrated panel for installation in cabinet door or control
• Couple relais direct in substation (short distances, thus no board
external check) • Communication
• Overlapping functions of the peripheral elements can be − Ethernet TCP/IP electrical with IEC 104, also capable
used (e.g. command termination, command prolongation, for 61850
return information monitoring, etc.) − 1 x serial for 103M for coupling of protection devices
Control Protection
DI 1) DO DI 4) DO 5) I 6) U 7)
1 CM-5882 CP-500x/PIP5x 8 5 4
2 3.1
PS-56xx
AI-5399
CP-5014/CPCX55
AI-5399 4
AI-5303/TIPS05
CP-5002/PIP55
DI-511x/BISI55
2)
DO-5298 6
DO-5298
2)
CP-5014/CPCX55 4
(incl. DO-5299)
1 2 3.2 4 5 6 AI-5313 3 4
CM-0882 DI-511x 28
Total 28 10 8 5 7 8
Configuration Code
Without protection With directional DTL/IDMTL With non-directional DTL/IDMTL
A_55_1_0002141_20_611_00010000_DE AP55_1_0002141_20_611_00010000_DE AP56_1_0002141_20_611_00010000_DE

DC5-014-2.04, Edition 06.2013
Configuration

DC5-014-2.04, Edition 06.2013

Sicam BC 1703 Acp

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Preface, Table of Contents

SICAM BC Application Overview 2

Operation and Display Panel CM-0882 5

Mechanical Design and Installation 6

Technical Specification of the System 8

Disclaimer of Liability Copyright

Subject to change without prior notice.

Document Label: SIC1703-HBSICAMBCSHB_ENG-V2.04

Siemens Aktiengesellschaft Order No: DC5-014-2.04

This document is applicable to the following product:

Purpose of this manual

• Instructions for the installation of the device

• In order to get a general view of the product and its applications

SICAM RTUs, SICAM BC System Manual 3

Placement in the Information Landscape

Document Item no.

For more information, please contact our Customer Support Center:

Main training centers are:

Nuremberg, Germany (Head Office) Vienna, Austria

Schenectady, NY, USA Hebburn, United Kingdom

4 SICAM RTUs, SICAM BC System Manual

SICAM RTUs, SICAM BC System Manual 5

Typografic and Sign Conventions

6 SICAM RTUs, SICAM BC System Manual

2 Application Overview ......................................................................................................23

2.1 SICAM BC Models..............................................................................................24

3 System Overview .............................................................................................................27

3.1 System Architecture ...........................................................................................28

SICAM RTUs, SICAM BC System Manual 7

4.1 System Services ................................................................................................ 50

8 SICAM RTUs, SICAM BC System Manual

5 Operation and Display Panel CM-0882 ..........................................................................81

6 Mechanical Design and Installation ...............................................................................87

7 Maintenance .................................................................................................................. 105

7.1 Operation and Display Elements..................................................................... 106

SICAM RTUs, SICAM BC System Manual 9

8 Technical Specification of the System........................................................................ 109

8.1 Mechanical Design........................................................................................... 110

9.1 Product Overview............................................................................................. 124

10 SICAM RTUs, SICAM BC System Manual

9.4.1 Configuration for up to 9 Resources to be Controlled (SICAM BC/C) ...... 144

SICAM RTUs, SICAM BC System Manual 11

12 SICAM RTUs, SICAM BC System Manual

SICAM RTUs, SICAM BC System Manual 13

14 SICAM RTUs, SICAM BC System Manual

1.2 Fields of Application

• Bay control unit with integrated protection

• For direct installation into the bay or a control cubicle

SICAM RTUs, SICAM BC System Manual 15

1.3 SICAM BC - the Forward-Looking Product

• Autonomy of control and protection

• Plug & play for spare parts

• Open system architecture

• Comprehensive protection functions

• Flexible mechanical design and robust environment conditions

16 SICAM RTUs, SICAM BC System Manual

1.3.1 Autonomy of Control and Protection

IEC 60870-5-101/103/104 // IEC 61850

SICAM RTUs, SICAM BC System Manual 17

1.3.2 Versatile Communication Capability

or a network solution according to

Combinations are naturally also possible.