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Pre Commissioning Manual
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Commissioning 080036 DZ PQ 001 Commissioning

Procedure R3 Pre… Checklist
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SIBA FIELD DEVELOPMENT PROJECT

KEIL/SIBA/2015/C-051-REV – CPF EPC
Document Number Document Title

Pre-commissioning Manual
I INTRODUCTION
A OBJECTIVE
B DEFINITIONS
C DATA AND INFORMATION
D TOOLS AND EQUIPMENT
E SAFETY
II OVER VIEW OF THE PLANT
III SYSTEMS DESCRIPTION


A . SYSTEM DEFINITION This document is...
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B . SYSTEM APPROACH
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https://www.scribd.com/document/333971912/Pre-Commissioning-Manual 1/63
C . SYSTEM APPROACH
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D . PRE-COMMISSIONING SYSTEM LIST
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IV PROJECT COMPLETION SYSTEM: WinPCS  Search document 
V PRE-COMMISSIONING GUIDELINES
VI PRE-COMMISSIONING PROCEDURES
Commissioning A .080036
GENERAL
DZ PQ 001Commissioning Contractor Checklist for Pre Commissioni
Procedure R3 Pre… Checklist Commissioning… Commissioning … Guideline
B . INSPECTION AND TESTING
B.1.1 CHECKING AGAINST P&IDs
B.1.2 VESSELS AND TANKS
B.1.3 ROTATING EQUIPMENT
B.1.4 VENDOR PACKAGE ITEMS
B.1.5 PROCESS PIPING
B.1.6 HYDROTESTING AND CLEANLINESS OF LINES
B.1.7 LEAK TESTING & INERTING
B.1.8 BUILDINGS

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C ELECTRICAL
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D INSTRUMENTATION
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E MISCELLANEOUS MECHANICAL EQUIPMENT  Search document 
F PRE-COMMISSIONING FORMS
G PUNCH LIST CATEGORIZATION TABLE
Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioni

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Commissioning 080036 DZ PQ 001 CommissioningKEIL/SIBA/2015/C-051-REV
Contractor Checklist for Pre
– C PF Commissioni
EPC
I. INTRODUCTION
A. OBJECTIVE
The objective of this "Pre-commissioning Manual" is to provide a deta

verification, inspection, testing, documentation and preparing for op
development Project. When the procedures outlined in this manual are

respective item or system is pre-commissioned, and is ready for commiss
This manual will be used by the Pre-commissioning Team to verify and doc
and systems have been checked out and are ready for commissioning.
The pre-commissioning team shall ensure that all procedures described in

and documented with appropriate forms at every stage of pre-commissio
The completion activities are separated in two phases, called Pre-commissio

this split generally corresponds to static and dynamic testing phases res
is considered complete, after completion of Performance Test Run.
PRE-COMMISSIONING
The pre-commissioning phase includes three main types of field activities
a) Systematic conformity checks, carried out on each item of equipmen 

pressure gauges, level gauges, motors, cables,This document
etc., is... their visua
to verify
the installation, the compliance with  Useful drawings
project  Not useful
and specif
Related titlesinstructions, safety rules, codes, standards and good engineering practic
 Conformity check will be carried on constructed

Search facility against the
desig
checks will be carried out to find the gaps / deviations in the constructe
the approved drawings issued for construction. The facility will be check
Downloadinstruments/equipments, their operability / maintainability
 Search document 
issues, correc
gaps thus found out will be listed on the punch lists.
b) Equipment static/de-energized tests, to ensure critical components q

“cold” testing covers all discipline activities, e.g., calibration of
Commissioning
alignments, setting of safety valves,
080036 DZ PQ 001 Commissioning Contractor
pressure testing of Commissioni
Checklist for Pre
piping (h
Procedure continuity,
R3 Pre… etc. Checklist Commissioning… Commissioning … Guideline
c) Checking installation, cleaning, flushing and drying of the pipe lines an

shall be carried out as part of pre-commissioning of the facility.

The completion of Pre-commissioning activities marks the end of the “Mech

Plant status thus reached at the end of Pre-commissioning phase is called “
(RFC)”.
The implementation of each pre-commissioning procedure will be immediate

the applicable pre-commissioning check lists / forms for the respective equ
item is not in line with drawings and or specification, it will be noted on t
system / sub-system. 
This document is...
 Useful
The Punch list items shall be categorized / marked “A” Notand
“B” useful as def
“C”
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• “A” - Items are those activities thatSearch

must be completed prior to Me
 
Completion.

• “B” - Items are those activities that must be completed prior to Hy
Introduction.
• “C” - Items are those activities that must be completed prior to issu
Commissioning 080036 DZPerformance Acceptance
PQ 001 Commissioning Certificate Checklist for Pre
Contractor Commissioni
When all ‘A’ punch list items from the “Pre-commissioning Punch list” are at
the system is considered as “Ready for Commissioning (RFC)”.
COMMISSIONING
The commissioning phase essentially includes the four categories of tasks as
a) Dynamic verifications of each elementary electrical and instrument

equipment is designed to achieve, performs properly. Typical examples o
motors uncoupled runs, instrument loop tests, electrical breakers opera
the electrical distribution network is part of this activity.
b) The mechanical runs, the actual running and on-line tests for a signifi
utilities, and wherever applicable, of the main process equipment in clo
c) A number of activities related to preparation of the plant for feed Hydro

as loading of various chemicals, catalysts, molecular sieves, activated ca
d) Hydrocarbon Introduction and Performance Test.
Pages 5-44 for members only 
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Trial
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SIBA FIELD DEVELOPMENT 
PROJECT
KEIL/SIBA/2015/C-051-REV – CPF
CPF EPC

Once commissioning activities are complete, the plant reaches the “Initia
Test Run”.
Following summarizes the activities and milestones of the pre-commissionin
SUMMARY OF COMPLETION ACTIVITIE
PHASE ACTIVITIES MILES
You're Reading a Preview

Scribd members can read and download full
CONFORMITY CHECKS
documents. Your first 30 days are free!
MECH
PRE-COMMISSIONING STATIC TESTS COMP
Continue Reading With Trial
(or Ready
Ready for
FLUSHING & CLEANING R

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ENERGIZATION
DYNAMIC 
TESTS
Useful  Not useful
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EQUIPMENT RUNNING-IN START OF INIT
QU M N UNN NG N S O N
COMMISSIONING (RELIABI

PRE-START UP
Search 
ACTIVITIES
HYDROCARBON INTRODUCTION
AND
PERFORMANCE TEST RUN


CPF EPC

B. DEFINITIONS
• BASIC FUNCTION: group of items of equipment that performs a

the plant / process.
• PRE-COMMISSIONING : corresp corresponds
onds to to non-oper
non-operatin
atingg adjus
adjustm
tm
performed at the end end of the construction phase
phase to verify that the
plan, specifications, drawings, instructions and applicable codes a
to ready for for commissioni
commissioning ng (RFC
(RFC)) stag
stage,
e, also called
called mechanical
mechanical c
• PRECOMMISSIONING CHECK LIST: definition of the scope of work
performed on elementary items of equipment.
• COMMISSIONING : corresponds to dynamic test and pre-start up
the operation of items of equipment or facilities for Hydrocarbon 
Performance Test. The utility system is This document is...
operational during commi
streams
stre ams are available requi
available at the required redUseful tions
Not suseful
specification
specifica [for example
example
Related titles required dew point].
• COMPLETION ACTIVITIES: pre commissioning and commissioning
• COMPLETION ACTIVITIES: pre-commissioning and commissioning
 • HAND OVER DOSSIER :You're Reading
Search a Preview
compilation of the constructi
commissioning
commissioning and performance
Scribd members can read and download full a sub
test s
support
upport docum
documentsents of
• MECHANICAL COMPLETION : status
documents. offirst
Your the 30 plant when
days are free! all subsyst
Download commissioning.  Search document 
• PRELIMINARY CHECKS: verifications of a subsystem to become
stage.
• PRE-START UP ACTIVITIES: process operations
operations of preparing the s
for oil or gas-in.(Hydrocarbon
gas-in.(Hydrocarbon Introduct
Introductionion to the
the processing
processing units
units
Commissioning PUNCH LIST : is a detailed
080036 DZ PQ 001 Commissioning
• list of
Contractor items requiring
Checklist for Pre completion
Commissionio
Procedure R3 Pre…
acceptanceChecklist
of the works at Commissioning…
different stages Commissioning … Guideline c
such as mechanical
• READY FOR COMMISSIONING: status of a subsystem when all pre-
on that subsystem are complete.
• READY FOR START-UP: status of the plant when all systems of th
and are ready to receive the Hydrocarbon Introduction for operat
• STATUS INDEX: list of equipments
equipments subjected
subjected to pre-commi
pre-commissioning
ssioning
of the pre-commissioning scope of work.
• SYSTEM: major subdivision of an installation, being either proces
various equipments
equipments required for that system system to operate as stand-
Examples:
1. GaGass Tu
Turb
rbin
ines
es Sy
Syst
stem
em
2. CoCool
olin
ingg wat
water
er Sy
Syst
stem
em
3. CoCompr
mpressessed
ed Ai
Airr Sy
Syste
stemm
• SUBSYSTEM: subdivision of a system that performs a given op

system may be divided if necessary into functional sub-sy
independent pre-commissioning and commissioning activities ba
process or the pre-comm

pre-commissioning
issioning and commissioning stages.

CPF EPC
Document Number Document Title Pa
Pre-commissioning Manual Re

This document is... Da

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•
•
TECHNICAL DATA BASE: list of basic functions constituting a subsystem
description of that subsystem.
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• WinPCS: WinPC
WinPCSS is
is a wind
windows
ows Proj
Project
ect Com
Complet
pletion,
ion, cert
certifica
ificate
te tra
trackin
cking
g Sy
for this project.
C. DATA AND INFORMATION
The Pre-commissioning Team shall need a complete set of drawings and data listed
below:
Procedure R3 Pre…drawings
1. Design Checklist
drawings of complete Commissioning…
the complete
the Commissioning
facilities, stamped
facilities, stamped "AS BUILD/ISS… Guideline
BUILD/ISSUED
UED FOR
(IFC)" where applicable.
applicable.
2. Vendor-supplied
Vendor-supplied equipment
equipment design specifications,
specifications, installat
installation
ion drawings,
drawings, and
maintenance
maintenance manuals.
D. TO
TOOLS
OLS AN
AND
D EQUI
EQUIPM
PMENT
ENT
Pre-commissioning work described in the manual will require all necessary tools, t
water & air supply and electric power
power shall be available for the Pre-commissioni
Pre-commissionin
n
Each craftsman such as mechanical technician, instrument technician, or ele
assisting the Pre-commissioning Team, Continue
shall haveReading With
his normal Trial
tool kit available. In a
equipmentss / tools required for instrumenta
equipment instrumentation
tion and electrical
electrical checkout
checkout is given
given i
Pre-commissioning
Pre-commissio ning Procedures.
Temporary electric power supply will be available for pre-commissioning.
All necessary tags, warning

warning tapes, barricade
barricade tapes and
and safety gears supply shall be
site.. The followi
site following
ng signs in Arabi
Arabic
c and English
English shall
shall be posted
posted at strategi
strategicc l
proceeding with the appropriat
appropriate
e Pre-commissio
Pre-commissioning
ning activities:
Tags: - No smoking
- Danger, high voltage
- Do not enter beyond this point
E. SAFETY
The following safety gears (PPE) supply shall be available to all personnel invo
commissioning:
- Ear Protection
- Safety Glasses
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CPF EPC
Document Number Document Title Pa
Pre-commissioning Manual Re
Da
- Hard Hats
- First Aid Kit
- Face Shield
- Chemical Gloves
- Safety Goggles
- Safety Boots
-- B
Saofie
letry su
sbe
bueitltss/o/vh
eararn
lles ss to
to wo
work at
at he
height
- Self
Se lf Con
Conta tain ined
ed Bre
Breatathi hing
ng App
Appar
arat
atus
us-S
-SCB
CBAA (if
(if requ
requir
ired
ed dur
durin
ing
g Nitr
Nitrog
og
handling)
Permit to
to Work (PTW)
(PTW) will be controlled
controlled by PETROJET till mechanical
mechanical completio
completio
energizat
energization
ion of substation
substation,, whichever
whichever is early.
early. Thereafter
Thereafter permit
permit to work (PTW
(PTW)) w
by Comp
Company
any (KEIL
(KEIL)) foll
followi
owing
ng thei
theirr exis
existing
ting syst
system
em and proc
procedur
edures.
es.

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8/4/2019 Pre Commissioning Manual | Pump | Valve

Commissioning 080036 DZ PQ 001 Commissioning

Download  Search document 

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

C DATA AND INFORMATION

D TOOLS AND EQUIPMENT

II OVER VIEW OF THE PLANT

III SYSTEMS DESCRIPTION

B.1.1 CHECKING AGAINST P&IDs

B.1.2 VESSELS AND TANKS

B.1.3 ROTATING EQUIPMENT

B.1.4 VENDOR PACKAGE ITEMS

B.1.5 PROCESS PIPING

B.1.6 HYDROTESTING AND CLEANLINESS OF LINES

B.1.7 LEAK TESTING & INERTING

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

G PUNCH LIST CATEGORIZATION TABLE

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioni

Download  Search document 

SIBA FIELD DEVELOPMENT PROJECT

The objective of this "Pre-commissioning Manual" is to provide a deta

development Project. When the procedures outlined in this manual are

The pre-commissioning team shall ensure that all procedures described in

The completion activities are separated in two phases, called Pre-commissio

The pre-commissioning phase includes three main types of field activities

a) Systematic conformity checks, carried out on each item of equipmen 

 Conformity check will be carried on constructed

b) Equipment static/de-energized tests, to ensure critical components q

c) Checking installation, cleaning, flushing and drying of the pipe lines an

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

The completion of Pre-commissioning activities marks the end of the “Mech

The implementation of each pre-commissioning procedure will be immediate

• “A” - Items are those activities thatSearch

Download  Search document 

The commissioning phase essentially includes the four categories of tasks as

a) Dynamic verifications of each elementary electrical and instrument

c) A number of activities related to preparation of the plant for feed Hydro

d) Hydrocarbon Introduction and Performance Test.

Pages 5-44 for members only 

Unlock Full Access with a 30 Day Free 

Download  Search document

Document Number Document Title

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioni

Following summarizes the activities and milestones of the pre-commissionin

SUMMARY OF COMPLETION ACTIVITIE

PHASE ACTIVITIES MILES

You're Reading a Preview

PERFORMANCE TEST RUN

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

• BASIC FUNCTION: group of items of equipment that performs a

• SUBSYSTEM: subdivision of a system that performs a given op

process or the pre-comm

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title Pa

 Useful  Not useful

Temporary electric power supply will be available for pre-commissioning.

All necessary tags, warning

Download  Search document 

SIBA FIELD DEVELOPMENT PROJECT