HARNESS 166-9273 HARNESS 166-9275

HARNESS 166-9272
CIRCUIT TERMINATION CIRCUIT GA COLOR TERMINATION
TERMINATION CIRCUIT GA COLOR TERMINATION TERMINATION GA COLOR TERMINATION
IDENT IDENT IDENT IDENT
IDENT IDENT
GSC-10 GSC-10 16 GY ATBC-1 ALM-1 17A 18 WH RM-39
RENR8101 ALM-8 20 16 GY TS1-20
GSC-11 GSC-11 16 GY ATBC-2 ALM-2 18A 18 WH TS2-ALM
ALM-10 19 16 GY TS1-19
GSC-12 GSC-12 16 GY ATBC-3 ALM-7 30G 16 GN/YL PHI-3
October 2004 ALM-11 21 16 GY TS1-21
GSC-4 GSC-4 16 GY ATBC-4 PL2-1 2LA 16 GN/YL PL1-1
ALM-13 22 16 GY TS1-22
GSC-5 GSC-5 16 GY ATBC-5 PL2-1 2L 16 GN/YL RM-27
ALM-14 23 16 GY TS1-23
GSC-6 GSC-6 16 GY ATBC-6 PL2-2 33A 18 WH PL1-2
ECS-4 14 16 GY TS1-14
GSC-16 GSC-16 16 GY ATBC-7 PL2-2 33 18 WH PL2-1
ESPB-2 4 16 GY TS1-4
GSC-17 GSC-17 16 GY ATBC-8 ECS-1 30B 16 GN/YL ESPB-4
RM-B+ 1 10 GY TS1-1
GSC-40 36 16 GY ECS-3 ECS-8 37A 16 GY ECS-10
RM-B- 30 10 GN/YL TS1-30
GSC-39 34 16 GY ECS-2 ECS-8 37B 16 GY ECS-9
RM-39 17 16 GY TS1-17
GSC-38 83 16 GY ESPB-3 ECS-10 37 16 GY RM-1
TS1-7 7 16 GY RM-15
GSC-36 GSC-36 16 GY TS2-SPA ECS-6 1 16 GY RM-B+
TS1-6 6 16 GY RES-1
GSC-35 18 16 GY TS2-ALM POT-1 80 18 WH TBC-80
RM-19 6A 16 GY RES-1
GSC-33 14 16 GY ECS-4 POT-3 82 18 WH TBC-82
RM-19 6B 16 GY RES-2
GSC-32 35 16 GY ECS-5 ESPB-1 81 16 GY RM-18
RM-21 3 16 GY TS1-3
60 61 GSC-31 SV- 16 GY TS1-SV- ESPB-2 4B 16 GY SAS-3
RM-22 13 16 GY TS1-13
A INSTRUMENT PANEL GSC-25 SW3 16 GY TS2-SW3 ESPB-4 30A 16 GN/YL RM-B-
1 1 8 9 10 38 37 RM-24 11 16 GY TS1-11
GSC-24 SW2 16 GY TS2-SW2 SAS-1 11 16 GY RM-24
3 3 3 2 1 TS2-4 18 16 GY TS1-18
SEAL GSC-23 SW1 16 GY TS2-SW1 SAS-1 39 16 GY RM-17
AUX-7 29 16 GY TS1-29
SEAL GSC-20 GSC-20 16 RD TS2-PDA- RM-16 38A 18 WH AUX-A
AUX-1 28 16 GY TS1-28
GSC-19 GSC-19 16 BK TS2-PDA+ RM-27 2 16 GN/YL GPHI-1
AUX-4 27 16 GY TS1-27
UNCONNECTED SHIELD 16 CU TS2-SHD TS2-SW1 75 16 GY RPR-5
GPHI-4 2 10 GN/YL TS1-2
GSC-13 67 16 GY TS1-67 RPR-6 30D 16 GN/YL GPHI-2
GND GND 10 GN/YL TS1-30
GSC-9 SV+ 16 GY TS1-SV+ ALM-1 17B 18 WH PL2-2
RM-32 32 16 GN/YL RM-B-
TS2-SW2 212 16 GY GTS-212 AUX-B 2G 16 GN/YL GPHI-3
TS2-SW3 256 16 GY GTS-256 ECS-6 63 16 BK ECS-9
RM-20 255 16 GY GTS-255 DRS-2 30C 16 GN/YL GPHI-1
SEAL
DRS-1 215 16 GY GTS-215
HARNESS 166-9274 GSC-29 SW4 16 GY TS2-SW4 HARNESS 126-3099
SEAL NOTE A GSC-30 RDM 16 GY TS2-RDM
TERMINATION CIRCUIT GA COLOR TERMINATION
GSC-8 66 16 GY TS1-66 CIRCUIT COLOR
IDENT IDENT TERMINATION GA TERMINATION
TYPICAL DUSTPROOFING OPTION GSC-7 65 16 GY TS1-65 IDENT IDENT
NOTE AC GOV-2 89 16 GY F11-1
FOR POTENTIOMETER GSC-14 64 16 GY TS1-64 F13-1 T1 16 GY T1
TYPICAL DUSTPROOFING OPTION GOV-1 30 16 GN/YL RM-B-
36
GSC-1 70 16 RD TS1-70 F14-1 T2 16 GY T2
FOR TOGGLE SWITCH F11-2 11G 16 GY RM-24
TYPICAL DUSTPROOFING OPTION GSC-2 71 16 BK TS1-71 F15-1 T3 16 GY T3
22 46 1 F11-2 11A 16 GY SAS-1
FOR ROTARY SWITCH GND STRAP 72 16 CU TS1-72 TBC-50 50 16 GY TS1-50
43 4 1 SR-30 11B 16 GY RM-24
42 44 TS2-KWLR7 GSC-34 16 GY GSC-34 TBC-51 51 16 GY TS1-51
1 GOV-11 43 16 BK SP-3
1 2 TS2-KWLR2 RM-B+ 16 GY RM-B+ TBC-52 52 16 GY TS1-52
GOV-12 42 16 RD SP-1 GSC-21 GSC-21 16 BK TS2-SDA+
GOV-GND SHIELD 16 CU UNCONNECTED TBC-53 53 16 GY TS1-53
GSC-22 GSC-22 16 RD TS2-SDA- SS-4 L1 16 GY TS1-L1
35 GOV-GND SHIELD 16 CU UNCONNECTED UNCONNECTED SHIELD 16 CU TS2-SHD SS-6 L3 16 GY TS1-L3
1 GOV-2 41 16 RD RM-13
GOV-5 40 16 BK RM-14 TBC-80 80 16 GY TS3-6
39 GOV-7 74 16 BK MTS-74 TBC-82 82 16 GY TS3-7
GOV-8 73 16 RD MTS-73 TBC-51 51A 16 GY RPR-1
8
WARNING GOV-GND 75 16 CU MTS-75 TBC-61 61 16 GY RPR-2
GOV-9 76 16 RD MTS-76 TBC-H21 T0 16 GY T0
NOTE Z GOV-10 77 16 BK MTS-77 TBC-H23 T1A 16 GY F13-1
GOV-GND 78 16 CU MTS-78 TBC-H21 T2A 16 GY F14-1
TBC-H22 T3A 16 GY F15-1

HIGH
DIAGNOSTIC OFF
COOLANT
RESET RESET TEMP

LOW
R COOLANT
TEMP 62 63
AUT
COOLDOWN
AUTO LOW 2 2
STOP
OIL

LOW OIL
PRESSURE
PRESSURE
A PANEL HARNESS
G3516B Generator Set ABBREVIATIONS SYMBOLS
MAN. LOW
FUEL
GROUND WIRE 2
START
LEVEL
EMERGENCY 1
STOP
STOP
SYSTEM
NOT IN
AUTO
HIGH WATER
TEMP
LOW
29
30 31 32 34
Electrical System ALM
ATB
ALARM MODULE
AC TRANSFORMER BOX
ON AUT
AUTOMATIC START-STOP MODE
- + BATTERY
1
VOLTAGE
1 1 1 1
ATBC AC TRANSFORMER BOX CONNECTOR
ENGINE
OVERSPEED AUX AUXILIARY TERMINAL STRIP
BATTERY
CHARGER
OFF SYSTEM NOT IN AUTOMATIC START-STOP MODE
LOW FAILURE AUXREL AUXILIARY RELAY (CRANK TERMINATION)
COOLANT
LEVEL AIR VIEW A-A AWG AMERICAN WIRE GAUGE
DAMPER
CLOSED CB CIRCUIT BREAKER
OVERCRANK - +
n/min
EMERGENCY
ZBB1-UP DCV DC VOLTMETER
LIQUID LEVEL SWITCH CRANK

STOP STOP DRS DIAGNOSTIC RESET SWITCH

FAULT
ALARM PANEL CSC290-UP ECS ENGINE CONTROL SWITCH
LIGHTS LAMP ADJUSTABLE LOW-HI
EIS ELECTRONIC IGNITION SYSTEM
FAULT
STOP
SHUTDOWN
I EISM ELECTRONIC IGNITION SYSTEM MODULE
ALARM
SILENCE
0
ZBC1-UP EMCP ELECTRONIC MODULAR CONTROL PANEL
LAMP V AC VOLTS
PHASE ENGINE
ESPB EMERGENCY STOP PUSH BUTTON
LAMP FRONT PANEL TO BE 14 GA. HINGED AT BOTTOM, BOLT OR PIN SECURE AT THE
SELECT METER TEST GECM GAS ENGINE CONTROL MODULE
4P-6407 TOP. CME284-UP GOV GOVERNOR
PANEL ILLUMINATION LIGHT LOW OIL PRESSURE
7 6 COMPLETE CONTROL PANEL SHALL BE FINISH PAINTED CATERPILLAR YELLOW, GS GOVERNOR SWITCH
1 2 INSTRUMENT DOOR SHALL BE PAINTED FLAT BLACK. GSC GENERATOR SET CONTROL
GPHI GROUND POST HIGH
NOTE X CONTROL PANEL BOX TO BE 14 GA. FORMED CONSTRUCTION. GPLO GROUND POST LOW SYSTEM BATTERY VOLTAGE OVERSPEED
HZ FREQUENCY METER
A COMPLETE SET OF CATERPILLAR DRAWINGS SHALL BE PACKED INSIDE EACH
IC REMOTE START/STOP INITIATE CONTACT
CONTROL PANEL.
SERVICE HOURS STOP EMERGENCY STOP
KWLR KILOWATT LEVEL RELAY
53 54 55 CONTROL PANEL ENCLOSURE JOINTS & HARDWARE MOUNTING HOLES SHALL BE MAN MANUAL
21
1 SEALED WITH DOW CORNING RTV732. NES NEW ELECTRONIC STRATEGY
6 6 6
PL PANEL ILLUMINATION LIGHT ENGINE-STOP FAIL TO START (OVER CRANK)
PLS PANEL LIGHT SWITCH
POT POTENTIOMETER
RA RESISTOR ASSEMBLY ENGINE RPM LOW COOLANT TEMPERATURE
RAN REMOTE ANNUNCIATOR
RDM RELAY DRIVER MODULE
RM RELAY MODULE LAMP/DISPLAY TEST HIGH COOLANT TEMPERATURE
RPR REVERSE POWER RELAY
SLM SYNCHRONIZING LIGHT MODULE
INSTRUMENT PANEL LAYOUT SLR SYNCHRONIZING LIGHT RESISTOR GENERATOR SYNCHRONIZING INDICATOR HORN
SMMS STARTING MOTOR MAGNETIC SWITCH
SP SPEED ADJUST POTENTIOMETER
SS SYNCHRONIZING SWITCH BATTERY CHARGER MALFUNCTION
2 3 4 27 HORN SILENCE/ACKNOWLEDGE SWITCH
SV SENSOR VOLTAGE
56 1 4 4 4 4
TBC TERMINAL BLOCK CONNECTOR
2 2
VAR VOLTAGE ADJUST RHEOSTAT LOCATED ON GENERATOR MOUNTED TERMINAL DIAGNOSTIC RESET SWITCH
WLM WOODWARD LOADSHARE MODULE STRIP.

LOCATED ON VOLTAGE REGULATOR TERMINAL

STRIP.

OUTLINE DRAWING
Volume 1: IEC
© 2004 Caterpillar Printed in U.S.A.
All Rights Reserved

GOVERNOR TERMINAL CHART TO GSC TO PANEL

& INTERNAL
GOVERNOR TERMINAL DESIGNATION CROSS REFERENCE
7 GOVERNOR N
A B C D E F G H J K L 13 5 CONTROL COMPONENTS NOTES: O MEAS
50 41 1 40 22 45 T PART NO. NAME
3 E ITEM QTY UNIT
2 1 1 1 2 1
1724 TO PANEL PARTS LIST
2 1 10 9 5 6 3 4 7 8 NOTE D HEAT TBC NOTE A: OPTIONAL ALARM MODULE.
8290 1 2 3N-5611 MOUNT AS
NOTE W SHRINK
2301A SPEED 1 2 2 5 7 8 10 9 11 12 3 2 5 2N-3479 SCREW-MACHINE
NOTE B: MOUNT FILMS ON VERTICAL SURFACE OF GSC NEAR FUSE BLOCK. 3 4 4B-4274 WASHER
GND 4 4 8C-7507 LOCKWASHER-INT
CONTROL PANEL
GND 5 3 7W-0482 FUSE
NOTE C: FOR ADDITIONAL INFORMATION SEE.
6 2 7C-6121 MOUNT-SHOCK
LEFT SIDE OF
7 1 9Y-9771 FILM-IDENT
ENCLOSURE
NOTE D: MOUNT FILM ON SURFACE OF SUBPAN. 8 3 4P-2160 WASHER
LEFT SIDE OF 9 3 4P-2161 SCREW
ENCLOSURE 10 3 4P-2162 CLIP
REQUIRED: 90°C 600 VAC INSULATION, UL & CSA LISTED. NOTE E: OPTIONAL CUSTOM REMOTE ALARM MODULE (8 LIGHT).
ATB+ GENERATOR 11 1 118-0175 CONT GP
26
1 12 1 9Y-9783 FILM-IDENT
NOTE F: WIRES T11 & T13 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS
T1-GEN T1/U 1 F13 2 T11-SLR1-A (L1) 1 F13 2 ALL HARNESS SHALL BE NO.16 AWG,STRANDED WIRE, 13 1 123-9848 RESISTOR AS
AC WIRE UNLESS OTHERWISE INDICATED (SRL1 & 2) OF THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM). 14 1 111-1323 BLOCK-CONTACT
F14
28 166-9274
T2-GEN T2/V 1 2 1 F14 2
1 GOVERNOR CONNECTIONS (OPTIONAL) HARNESS REFER TO "SLR TABLE" FOR PROPER CONNECTIONS. 15 1 138-8367 BLOCK-CONTACT
GND
T3-GEN T3/W 1 F15 2 1 F15 2 -MPU 10 = 10 AWG WIRE 16 1 109-6507 SWITCH-OPERATOR
T13-SLR2-A SW2
SW3 NOTE Z -ACTUATOR 17 1 3N-5979 SWITCH
SW4
NOTE G: WIRES TO BE CAPPED & SECURED WHEN NOT USED. PROVIDE WIRE
GND USE TIES AT BRANCHES AND EVERY 75 mm.
RDM 18 1 4W-5972 KNOB
SW2 SW2-GSC-24 SPA NOTE D SEE 170-6507, 170-6508, GSC CONNECTIONS
ROUTING & HARDWARE TO PREVENT WIRE CHAFFING.
SW3 SW3-GSC-25 170-6509, 170-6510 FOR 166-9273 19 1 7C-4550 SEAL-ROT SFT
PDA+ 11 -MPU
SW4 SW4-GSC-29 64 PDA- IDENTIFY WIRES BY TERMINAL NUMBERS. 20 1 5L-5840 WASHER-SEALING
TBC 1 SPECIFIC CONNECTIONS IN -SENSOR POWER
RDM RDM-GSC-30 1 SDA+
SPA GSC36 THE GENERATOR TERMINAL BOX. -ENGINE SENSOR SIGNALS NOTE H: ALL WIRE SHALL BE STRANDED 16 AWG UL & CSA, 90°C, 600 VAC 21 1 120-8135 FILM-CONT PANEL
SDA-
NES-34 PDA+ PDA+-GSC19 SHD 22 16 173-7181 LOCKNUT
NES-36 PDA- PDA--GSC20 WIRE IDENTIFICATION TO BE LOCATED ON INSULATION UNLESS OTHERWISE NOTED BY THE FOLLOWING SYMBOLS.
SHD
SDA+ SDA+-GSC21 WIRE 6.4 FROM TERMINAL, HOT STAMPED 23 1 137-5526 CONTROL GP
SDA- SDA--GSC22 SW1 10 = 10 AWG WIRE
SW1-GSC-23 50-TS1-50 50 ALM &/OR ADHESIVE MARKER. 24 20 3K-8782 FUSE
SHD SHIELD 166-9272 126-3099 14 = 14 AWG WIRE
NOTE AC SHD SHIELD ALM EMCPII DC CONNECTIONS
51-TS1-51 51 25 1 9Y-9782 FILM-IDENT

7
6
24
NES-44 SW1 75-RPR-5 22 20 = 20 AWG WIRE
ALM 61 2
CONTROL PANEL DOOR TO TERMINAL STRIP 26 1 158-6173 STRIP

8
18-GSC-35 KWLR

21
22
ALM INTERCONNECT WIRE ROUTING, SHALL AVOID G GREEN & YELLOW STRIPED WIRE 27 4 4B-2049 NUT
18-TS1-18 52-TS1-52 52

7
6
1
4

24

A2
12

11
Y = INSULATION. 28 1 106-9926 FILM-IDENT

2
3
4
18A-ALM-2 SHARP EDGES THAT MAY DAMAGE WIRE INSULATION.

1
53-TS1-53 53

8
12

2
3

21
22
29 1 126-7488 STRAP-GROUND

14

A1
L1-TS1-L1 L1 L1-SS-4 1
CONTROL PANEL AC AND DC WIRING HARNESS

1
4
GPHI 30 1 166-9272 HARNESS AS

11
12
L3-TS1-L3 L3 L3-SS-6 NOTE J: EITHER THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM) OR ALARM
SHALL BE ROUTED WITHIN A PROTECTIVE 31 1 126-3099 HARNESS AS

2
3
14

A1
NOTE B MODULE (ALM) MAY BE INSTALLED IN THE PANEL INSTRUMENT DOOR
80-TS3-6 OR 8 80 80-POT-1 18 CONVOLUTED TUBING JACKET AS SPECIFIED. 32 1 166-9275 HARNESS AS
82-TS3-7 82 82-POT-3 18 RIGHT MOUNTING LOCATION. 33 1 9D-3721 SWITCH-TOGGLE
34 1 121-4712 PANEL GP-ELEK
NOTE K: WIRES ARE TO BE END CODED WITH WIRE NUMBERS. 35 1 104-7287 PANEL AS
36 1 101-9798 PANEL AS

30D-RPR-6
PIGTAIL AND DEUTSCH

27-TS1-27
28-TS1-28
38A-RM-16 18
29-TS1-29
37 1 158-6174 BOX AS

Y
PLUG WITH 8 WIRE NOTE L: OPTIONAL CUSTOM REMOTE ALARM MODULE (16 LIGHT).

G
ATB+ 38 2 126-7491 STRAP
HARNESS ATBC TS3 TS3
39 8 3S-2093 STRAP-CABLE

4
1
A
7
NOTE M: SEGREGATE AC WIRING. FROM DC WIRING 40 1 126-7490 BAR-JUMPER
1 GSC-10 (VAB OUT)

KWLR2-RM-B+
2-PL1-1

KWLR7-GSC-34
41 1 126-7489 DUCT-WIRING

5
2
8
2 GSC-11 (VBC OUT) AUX REL 22 80 X 7 80 X 6
34 42 1 8T-2882 HANDLE-PULL

30-GOV-A
4

30C-DRS-2
2-D1
2-RM-27
2-AUX-B 18
2-TS1-2 10
3 GSC-12 (VCA OUT)

6
3
B
9
1 SUB PAN (FRONT VIEW) 82 X 45 82 X 7 NOTE N: OPTIONAL SYNCHRONIZING MODULE. 43 1 7C-0974 FILM-WARNING
4 GSC-4 (1A OUT)
50 51 52 53 L1 L3
5 SLR TABLE 44 2 5P-4935 PLUG-BUTTON
20-GPHI-2 18 1 2 3 4 GSC-5 (1B OUT)

1
2
3
4
6 TS-2 NOTE P: REMOVE THIS BLACK JUMPER WIRE NO.63, IF IT IS DESIRABLE TO 45 1 103-6197 BLOCK-TERMINAL
GSC-6 (1C OUT) X X
AUX RELAY VOLT 46 2 7C-1009 PLATE AS-COVER
GPHI 30-ALM-7 7 GSC-16 (AC GROUND) SYNCHRONIZING TURN OFF THE GSC, ALM & RAN VIA THE ENGINE CONTROL SWITCH
SUB PAN (FRONT VIEW) LINE GENERATOR MOUNTED 47 25 8L-8413 STRAP-CABLE
TS2 8 GSC-17 (CHASSIS GND) RESISTOR TAP
TO (ECS) "OFF" POSITION, IN ORDER TO LIMIT BATTERY DRAIN. IE: PRIME 48 1 127-9070 POTENTIOMETER
SETTING CHART X X
L1

51
L3

50
50
50
50
52
53

LINE
TERMINAL STRIP TS1 49 57 58 59 POWER APPLICATIONS. 49 465 DM 5P-0658 WIRE
465 465 6 6
~A 208 USE E-D 1760 50 2 186-3165 CLAMP-CABLE
INSTRUMENT DOOR (TOP VIEW WITH DOOR OPEN) GENERATOR DIGITAL VOLTAGE GENERATOR VOLTAGE REGULATOR (VR3)
~B 240 USE E-C 2400 NOTE R: OPTIONAL PANEL-MOUNTED CUSTOM ALARM MODULE. 51 4 6H-3685 CAP-PROTECTIVE
INSTRUMENT DOOR (TOP VIEW WITH DOOR OPEN) REGULATOR TERMINAL STRIP TERMINAL STRIP (OPTIONAL)

1600
300 USE E-B 5600 14 15 16 50 50 50 50 51 52 53
52 61 CM 186-3166 TUBE-HEAT SHRINK
PLS 23
1-F12-1 3 ~C 380 USE E-B 5600 1 1 1 1 53 6 2N-3475 SCREW-MACHINE

3200
7-TS1-7 NOTE T: NUMBER CT WIRES AT BOTH ENDS.
400 USE E-B 5600 54 6 4B-5324 WASHER
1-ECS-6 B(+) TS2-KWLR2 T0
~D 416 USE E-A 7200 55 6 9F-8125 LOCKWASHER-TOOTH

640
7-SR-30(ETR) 10 1-TS1-1 NOTE R
480 USE E-A 7200 NOTE U: FOR DELTA CONNECTED GENERATORS REMOVE JUMPERS BETWEEN H21, 56 2 8T-4226 WASHER-PLATED
T1 SEE DETAIL A,B,C, & D
18 38A-AUX-A 57 465 DM 6A-3361 WIRE-ELECTRICAL

33-PL1-2
2 ~E

T13-F15-2
T11-F13-2

L3-TBC-L3
L1-TBC-L1
15 1 37-ECS-10 H22 AND H23. CONNECT A JUMPER FROM H21 TO T2, H22 TO T3
20 NOTE F NOTE F FOR CONNECTION TO

1760
17-RM-39 58 6 2L-8075 TERMINAL
38-GS-2 16 29 2 AND H23 TO T1. REMOVE T0.

20
(ETS) GENERATOR OUTPUT T0
17 30 F1 3 59 6 109-3038 END-WIRE
ESPB(ETR) T2 NOTE Y
81-ESPB-1 18 31 F2 4 70-EFCR-30 B(+)HI SS 60 1 1B-0676 PIN
PLS ESPB
6 5 4 T1 NOTE V: MOUNT CURRENT TRANSFORMERS WITH POLARITY MARK FACING 61 1 5P-0372 PIN-LOCK
6-TS1-6 RA 19 32-RM-B- 32 F3 5
NOTE J WIRES OF CONTROL GENERATOR. 62 2 8T-8912 BOLT
GTS-255 20 33 F4 6 T3
SS WIRING EXAMPLE 15 1 PANEL HARNESS
3-TS1-3 21 34 F5 7 T2 63 2 031-4155 LOCKNUT

17B-ALM-1
83-GSC-38 3 4 30A-GPLO 16 29 2
13-TS1-13 22 35 F6 8 DEVICE TERMINAL NO. NOTE T 64 1 158-6181 RELAY GP
3 2 1 17 30 F1 3 NOTE W: CONTROL PANEL GROUND WIRE SHALL BE 12 AWG WITH GREEN AND

18
NES-41 30B-ECS-1 DEVICE ABBREVIATION THAT 65 1 212-0229 HARNESS AS
11-RSI-1 23 36 F7 9 T3
81-RM-18 1 2 4-TS1-4 18 31 F2 4 NOTE V T0 YELLOW STRIPED INSULATION RATED 90°C, 600 VAC, UL & CSA. WIRE
IIB-SR-30 24 37 F8 10 WIRE IS DESTINED TO MISC REF
19 32 F3 5 SL2 SHALL BE LABELED "GND" & SHALL HAVE AN APPROPRIATELY SIZED
17-TS1-17 F9 WIRE NO. T1 T0 T1 T2 T3 GENERATOR C - - 208-9562 DIAGRAM-WIRING
11-F11-1 25 38 11 NES-37 5 6 NES-43 F4 WIRES OF CONTROL
20 33 6 U V W CONNECTIONS

82-TBC-82 18
80-TBC-80 18
F10
N FERREL AND RING TERMINAL. C - - 211-9703 DIAGRAM-WIRING
26 17-PLS-2 39 12 F5 PANEL HARNESS
SL2 21 34 7 22 46 T2

L23
2-GPHI-1 27 13 NES-21 A - - 121-4707 MODULE GP-A
NES-46 22 35 F6 8 4 1
28 14 NES-30 T3 E - - 131-1960 PANEL GP-INST

A
2L-PL2-1

A
NES-48 21 23 36 F7 9 CT1 CT2 CT3 NOTE X: MOUNT FILMS ON CONTROL PANEL FLOOR.
3
1 2 AVS 8 T11-F1-2 L - - 131-1961 PANEL GP-INST
1 2 NES-47 NOTE G 18 24 37 F8 10
3 SP GENERATOR GENERATOR N - - 128-3623 MODULE GP
25 38 F9 11 POT

B
G NOTE Y: CONNECTIONS SHOWN OF THE CONTROL PANEL TO THE GENERATOR

B
WIRED FROM CONTROL CONNECTION

L11
GPLO 23-TS1-23 14 7 30-GPHI CONNECTION R - - 131-1958 MODULE GP-A
36-ECS-3 40 10 30-TS1-30 Y 26 39 F10 12 T3
PANEL HARNESS (OPTIONAL) OUTPUT FOR VOLTAGE SENSING ARE ONLY FOR LOW VOLTAGE ( < 600V)
34-ECS-2 39 27 13

SLR1
SP 22-TS1-22 13 6 CUSTOMER LOAD GENERATOR MOUNTED APPLICATIONS. MEDIUM VOLTAGE APPLICATIONS REQUIRE POTENTIAL

C
C
TS2-PDA- 20 POT 28 14 T0 T1 T2 T3

T23
CONNECTIONS 3 OR 4 POLE MOLDED
TS2-PDA+ 19 12 5 T2 TRANSFORMERS, SIZED zz FOR GENERATOR OUTPUT VOLTAGE
38 WIRES OF CONTROL T3 CUSTOMER LOAD CASE CIRCUIT BREAKER
83-ESPB-3

SLR2

NOTE C
UNUSED 18 NOTE G W CONNECTIONS

D
D
RM (RELAY MODULE) PANEL HARNESS
ATBC-8 17 21-TS1-21 11 4 B(-)LO 46 22
18 T1 T3 NOTE Z: SHIPPED LOOSE
37 1 4
ATBC-7 16 37-RM-1 10 7 8 9 GPLO W T2

E
TS2-SPA 36 NOTE P
UNUSED 15 19-TS1-19 10 3 V
18-TS2-ALM 35 30A-ESPB-4 63 GSC+ T0
14 T2 NOTE AA: JUMPER TERMINALS 11, 12 FOR 8290 CONTROL ONLY.
TS2-KWLR7 34 RM (RELAY MODULE) SL1 V
13 6 1-RM-B(+) 9 2 18A-TS2-ALM 18 T1
14-ECS-4 33 U NOTE AB: NOT FOR USE WITH UL 508A CONTROL PANELS
ATBC-3 12 34-GSC-39 36-GSC-40
35-ECS-5 32 SL1 T1
11 35-GSC-32 5 2 3 4 14-GSC-33 20-TS1-20 8 1 17B-PLS-2 18
ATBC-2 U
31 NOTE AC: PLATE AS. SHALL BE MOUNTED WHEN THE OPTIONAL SYNCHRONIZING
ATBC-1 10 21

T21
RDM-TS2-RDM 30 1 14-TS1-14 ALM (OPTIONAL) SLM (OPTIONAL)
9 T0 LIGHT MODULE (SLM) AND ALARM MODULE (ALM) ARE NOT INSTALLED.
SW4-TS2-SW4 29 (OPTIONAL)
8 N T0
UNUSED 28 PL2 POWER TERMINAL STRIP
7 ECS N
UNUSED 27 30B-ESPB-4 ALM (OPTIONAL) SLM (OPTIONAL) DRS T0 T1 T2 T3
ATBC-6 6 PL1 ECS
UNUSED 26 DRS N U V W
ATBC-5 5
SW3-TS2-SW3 25
ATBC-4 4
SW2-TS2-SW2 24 DETAIL B
UNUSED 3 2 NES-10 (OPTIONAL) DETAIL D
SW1-TS2-SW1 23 GENERATOR LINE LEADS NOTE Y
71-TS1-71 2 18 33A-PL1-2 2 1 2LA-PL1-1 G POWER TERMINAL STRIP NOTE Y
22
G Y
TS2-SDA- 18 33-PLS-3 2-GPHI-4 Y
70-TS1-70 1
TS2-SDA+ 21 2 1 2L-RM-27
18 33A-PL2-2 2-PL2-1 G PL2 51 24 25 33 18 19 20 48 17 18 19 20 48 47 52 DETAIL A
Y 1
DETAIL C
1 RM1 4 20 1 1 1 1 1 1 1 1 1 1 25 61
PL1 NOTE Y
NOTE Y
GSC
NOTE B NOTE Z

MAIN CHASSIS WIRING

DIAGRAM EMCPII
(WITH OPTIONS) WIRING HARNESS
COMPONENT LAYOUT
 BATTERY
242-3070 _
+ NOTE F

3 OR 4 POLE OPTIONAL CB1

GEN 60A 24V
MOLDED CASE CIRCUIT ALT
PHASE ROTATION 1-2-3
BREAKER L0 PS1
SM1 12
30
PS2 18 17
SM2 2 30
15
SBCT T1 SMMS1 12
T10 T7 T4 U CT1
L1 1 PS1 13
CB1 LOW COOLANT R9 11
SMMS2 TEMP ALARM
25A 14
PS2
17 18 10
T0 LOAD 30
T2 INTERNAL CIRCUITRY 18
N T8 T5 V CT2 9
T11 L2 ALM - PRIME
16 POWER
LOW OIL 8
GPHI R8 (OPTIONAL)
FLYBACK RM27 PRESS ALARM
17
GPLO
7
T3 RM33 RM6 SMR RM21 3 10A MAX 7-
CT3 BATTERY 1+
T12 T9 T6 W CHARGER 21
L3 F4 10A K4 ESPB2 6
SMR 20 LOLAS
RM18 1 2 4 5 S1 8
EXC SYSTEM NOT IN 19
K4 AUTO ALARM R7 5
LINE F3 10A ASR 6
RM32 RM5 RM19 20 9
K6
53 52 51 50 F F 5 6 7 8 9 10 11
5 4 3 2 1 NOTE K FCR 24
RM31 RM4 RM15 7
K7 14 13 12 11 10 9 8
F2 10A 22
NOTE L1 L3 HIGH COOLANT
R6 NOTE H
TEMP FAULT 19
B F1 RM29 36 2 DATA 10
SPARE OUTPUT SPA 23
GEN F2 L1 L3 LWLAS
T3 T2 T1 21
33SB 35SB GEN 11
RM3 CTR 27
RM30 RM16 A B 7 6 5 4 3 2 1
20 22 4 AUX
5 4 3 6 K3
GEN GEN F1 10A 25 12 1 4 3 2
SS CTR RM17 LOW OIL R5
PRESS FAULT
24 SBM K3 CUSTOMER
1 26
GEN 3 SHUTDOWN 4
(OPTION) 23 44 2
SW1
SPARE INPUT 1 30
2 9 8 7 6 L11 3
L23 24 28
22GEN SPARE INPUT 2 SW2 OVERCRANK R4
FAULT 2
CUSTOM & REMOTE
36SB NOTE A CUSTOM
25 29
24GEN 1 8 LIGHT
SPARE INPUT 3 SW3 1 + 8 SPARE FAULT INPUT LED #1
33
29 9
SPARE INPUT 4 SW4 SPARE FAULT INPUT LED #2
OVERSPEED 31
ESPB2 R3
FAULT 10 SPARE FAULT INPUT LED #3
38 3 4 32
11 SPARE FAULT INPUT LED #4
CUST - ESTOP
41 42 36
3 SPARE FAULT INPUT LED #5
20 24 22 ESPB1 34
J9 - t J9 - w HIGH COOLANT R2
TEMP ALARM 4 SPARE FAULT INPUT LED #6
K J H G E D C B F 35
LWR 12 TEST 5 SPARE FAULT INPUT LED #7
3 CUSTOMER CAT DL +
L PDA + J9 - c 39
19 34
COM2 CAT DATA LINK + TO GECM J1/P1-8 13 SILENCE 6 SPARE FAULT INPUT LED #8
VAS M EMCP DIAGNOSTIC 37 CUSTOMER
2 R1
CUSTOMER CAT DL - FAULT 7-
GSC+ MODULE PDA - INTERFACE 14 HORN
20 J9 - g 38
N 36
1 CAT DATA LINK - TO GECM J1/P1-9 MODULE
RSE
B- P VOLTAGE REGULATOR 29
NOTE K 40
B+ Q NOTE I
CIM
GFR a
RM34 RM7 RM22 13 32 1
R S T U V W X Y Z AA AB AC SH
TC REMOTE
10A
CUSTOM
16 LIGHT
SERVICE TOOL 1 70
C + 1 + 8 SPARE FAULT INPUT LED #1
G C F B -

FSD

ALM

GND
EDIS
VdcB

VdcA

V/Pf
DS50

FRES
2 71 9 SPARE FAULT INPUT LED #2

B- 72 10 SPARE FAULT INPUT LED #3

NOTE U

NOTE U
17 18
EGR 11 SPARE FAULT INPUT LED #4
30 J9 - Z
RM14
TO GEMC J1/P1- 62 (ENGINE START)
3 SPARE FAULT INPUT LED #5
CUSTOMER CONNECTIONS RM13 21 12

4 SPARE FAULT INPUT LED #6

14 J9 - H
11 15
TO GEMC J1/P1- 18 (SPEED +5VDC)
NOTE D 12 12 TEST 5 SPARE FAULT INPUT LED #7
13 19 15 J9 - I
TO GEMC J1/P1- 16(AN SPEED IN) 13
ATB RM35 RM8 RR RM24 2 R9 11
J9 - J 13 SILENCE 6 SPARE FAULT INPUT LED #8
20 16 14
(AC TRANSFORMER BOX) F6 IDS TO GEMC J1/P1- 35 (SPEED RETURN)
T3 T2 T1 10A 10
3 14 HORN 7-
WOODWARD 17
18
SL1 7 LSM 9
NOTE CBR
B+ 26 46 16
J SLR1

F3
F2
4 8

F1
14 3 R8
27 47 2 17
T11 SL2 SAP 10K 7
51 15 1
61 T12 28 48 21
50 53 52 51 SLR2 6
T13
10 19
R7 5 1 + 8 SPARE FAULT INPUT LED #1
11 20
LOAD SHARING LINES
H2 H1 H2 H1 9 SPARE FAULT INPUT LED #2
BK BK BK BK BK BK 1 C B 5 6 7 8 9 10 11
A RPR 12 24
H1 H1 H1 P RM36 RM9 RR RM23 10 SPARE FAULT INPUT LED #3
(OPTIONAL) 14 13 12 11 10 9 8
PRI PRI PRI PRI PRI 2 F7 24 22
10A 22 R6
16 11 SPARE FAULT INPUT LED #4
15
25 23

T1

T5
T4
T3
T2
61 RDM
21 3 SPARE FAULT INPUT LED #5
27
7 6 5 4 3 2 1
4 SPARE FAULT INPUT LED #6
RM27 FLYBACK 25 12 1
B- 4 3 2
R5 12 TEST 5 SPARE FAULT INPUT LED #7
PU BR PU BR PU BR X2 X1 X2 X1 DT
26
CONNECTOR 4 13 SILENCE 6 SPARE FAULT INPUT LED #8
ALM
35 18 30
3 14 HORN 7-

KWR 28
RDM R4 2
30
RM28 29 NOTE G
VOLTAGE REGULATOR TERMINAL CHART
1
33
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 34
A B C D E F G H J K L M N P 31
R3
DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7 32
RM2
J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE DRS 10 J9 - A 36
1 2
TO GECM J1/P1-70
Q R S T U V W X Y Z AA AB AC AD (KEYSWITCH)
CTR FCR ECS 34
DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 - R2

K3 K7 35
RM1 10 6

39
9
30

8 37 RELAY
R1
DRIVER
7 38
MODULE
39 2 1
BASIC AC SCHEMATIC (IEC) 32 5 40 RDM
ALARM INPUT CHART
40 3 1
ALM INPUT
8 10 11
TERMINAL
33 4
NFPA 99 SPARE SPARE SPARE

CUSTOMER NFPA 110 SPARE SPARE BCF

ABBREVIATIONS AND SYMBOLS 14
START

RM39 17
F8 PLS
ABBREVIATIONS SYMBOLS 10A PL1
2 1
2 3

A AMMETER OPG OIL PRESSURE GAGE RELAY MODULE TERMINAL POINT AUTOMATIC RESET PL2
17 2 1
ADS ENGINE COMBUSTION AIR DAMPER POSITION SWITCH OPL OIL PRESSURE LIGHT GSC CONNECTOR CONTACT NON-AUTO RESET
DC OPTIONS (IEC)
ALM ALARM MODULE OSL OVERSPEED LIGHT GENERATOR TS1 TERMINAL POINT
AUTOMATIC START-STOP MODE
ALS ALARM SILENCE PUSH BUTTON GENERATOR NES TERMINAL POINT
J9
ALT ALTERNATOR CONTROL PANEL (EMCP II+) TERMINAL POINT SYSTEM NOT IN AUTOMATIC START-STOP MODE
52 u
AR ARMING RELAY PL PANEL ILLUMINATION LIGHT VOLTAGE REGULATOR TERMINAL POINT
CB1
ASSV AIR START SOLENOID VALVE PLS PANEL LIGHT SWITCH PANEL WIRING CRANK 16A
53
ATB AC TRANSFORMER BOX POT POTENTIOMETER CUSTOMER WIRING BATT +
AUX AUXILIARY TERMINAL STRIP PP PRELUBE PUMP OPTION ADJUSTABLE LOW-HI 55

AUXREL AUXILIARY RELAY (CRANK TERMINATION) PPMS PRELUBE PUMP MAGNETIC SWITCH HARNESS WIRING
57
AWG AMERICAN WIRE GAUGE AC VOLTS J9
PPPS PRELUBE PUMP OIL PRESSURE SWITCH V
ALTERNATIVE WIRING 63 x
PR PRE-REGULATOR
PS PINION SOLENOID LOW OIL PRESSURE
SHIELDED WIRE 65 NOTES
BATT BATTERY
BATT -
BCF BATTERY CHARGER FAILURE SWITCH RAN REMOTE ANNUNCIATOR OVERSPEED 67
RPL REVERSE POWER LIGHT TIME CLOSED CONTACT

C COMMON
69 J19
RPR REVERSE POWER RELAY EMERGENCY STOP ESPB1 J19 J9 CUST - ESTOP ESPB2
TIMED OPENED CONTACT 11 43 37
CB CIRCUIT BREAKER RR RUN RELAY K B
ESTOP OUT 31 N
CCM CYCLE CRANK MODULE FAIL TO START (OVER CRANK) NOTE A: REMOVE JUMPER FOR 50 HZ OPERATION. (i.e. 1000 OR 1500 RPM OPERATION)
CDM ENGINE COOLDOWN TIMER MODULE TIMED CLOSED TIMED OPENED CONTACT ESTOP RETURN 22 h

CT CURRENT TRANSFORMER SEC SECOND 26 NOTE B: REFERENCE SERIES BOOST INSTALLATION INSTRUCTIONS FOR PROPER CONNECTION
NORMAL STOP 23 T
CTR CRANK TERMINATION RELAY SHTC CIRCUIT BREAKER SHUNT TRIP COIL RELAY CONTACT (NORMALLY OPEN) OF SERIES BOOST CURRENT TRANSFORMER (SBCT) PRIMARY & SECONDARY WIRES. .
LOW COOLANT TEMPERATURE
RELAY CONTACT (NORMALLY OPEN) 21
SIG SIGNAL DRIVEN EQPT 21 N
D DIODE SL SYNCHRONIZING LIGHT RELAY CONTACT (NORMALLY CLOSED) NOTE C: CONNECT WIRES FROM TS1 TERMINALS L1 & L3 THROUGH A CUSTOMER SUPPLIED
29
RELAY CONTACT (NORMALLY CLOSED) AUTO 64 Y 600 VAC, 100,000 AMP INTERRUPTING CAPACITY FUSE TO THE PHASE 1 & 3
DCV DC VOLTMETER SLM SYNCHRONIZING LIGHT MODULE HIGH COOLANT TEMPERATURE
GENERATOR FRAME (CHASSIS) GROUND 25 SECONDARY TIMING LOAD SIDE OF THE GENERATOR OUTPUT BREAKER. THIS WILL ENABLE CONTROL
DRS DIAGNOSTIC RESET SWITCH SLR SYNCHRONIZING LIGHT RESISTOR SECONDARY TIMING 20 S
SM STARTING MOTOR PANEL SYNCHRONIZING LIGHT OPERATION FOR MANUAL SYNCHRONIZING.
EARTH GROUND 38 IDLE/RATED
HORN IDLE/RATED 28 j
ECLS ENGINE COOLANT LOSS SENSOR SMMS STARTING MOTOR MAGNETIC SWITCH
ECS ENGINE CONTROL SWITCH SMR STARTING MOTOR RELAY PRESSURE SWITCH 19 ON/OFF GRID NOTE D: INSTALL JUMPERS WHEN LOADSHARING MODULE NOT USED.
ON/OFF GRID 66 L
HORN SILENCE/ACKNOWLEDGE SWITCH
ECTS ENGINE COOLANT TEMPERATURE SENSOR SP SPEED ADJUST POTENTIOMETER
35 NOTE E: PROPERLY EARTH GROUND THE GENERATOR CHASSIS & CONNECT THE
EFL ENGINE FAILURE LIGHT SS SYNCHRONIZING SWITCH PRESSURE SWITCH STOP 61 d
P
RAISE ELECTRICAL LOAD PER APPLICABLE CODES.
EG ELECTRONIC GOVERNOR (SPEED SENSING) 33
CAN DL (-) 34 f
EGA ELECTRONIC GOVERNOR ACTUATOR TEMPERATURE SWITCH
LOWER 32 NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX
EGR ELECTRONIC GOVERNOR RELAY T GENERATOR LINE LEADS CAN DL (+) 50 b
TEMPERATURE SWITCH ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
EIS ELECTRONIC IGNITION SYSTEM TD TIME DELAY RELAY
42 31
ON CAN DL(SHD) a
EOPS ENGINE OIL PRESSURE SENSOR TSC TRANSFER SWITCH POSITION INDICATING CONTACT
23
NOTE G: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH
ESPB EMERGENCY STOP PUSH BUTTON OPTIONAL SPEED 37 P
OFF OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL.
ESPB1 GECM JUNCTION BOX MOUNTED ESPB V AC VOLTMETER
22
ESPB2 ECMP II+ PANEL MOUNTED ESPB DIGITAL RETURN 31 O
VAR VOLTAGE ADJUST RHEOSTAT
LIQUID LEVEL SWITCH NOTE H: SPARE INPUTS FOR CUSTOMER DEFINED USE. WITH CUSTOMER PROVIDED
ESL EMERGENCY STOP LIGHT VAS VOLTAGE ADJUST SWITCH 18
OPTIONAL SPEED 36 K SWITCH (RATED FOR 4 Ma, 12 VDC OPERATION.)
LAMP 13
F FUSE WT WATER TEMPERATURE MANUAL PRELUBE 56 D NOTE I: UPTO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300
FCR FUEL CONTROL RELAY WTG WATER TEMPERATURE GAGET
DIGITAL RETURN 31 12 METERS MAY BE DRIVEN FROM THE DATA LINK.
LAMP C
WTL WATER TEMPERATURE LIGH
XDUCER TRANSDUCER 49 NOTE J: REMOVE JUMPER (51-61) AFTER REVERSE POWER RELAY IS CONNECTED.
GECM GAS ENGINE CONTROL MODULE DETONATION DERATE(+) 46 e
PANEL ILLUMINATION LIGHT
GFR GENSET FAULT RELAY 50
MANUALLY OPERATED CONTROL DETONATION DERATE(-) 47 k
GOV GOVERNOR Z ZENER DIODE NOTE K: CUSTOMER SUPPLIED AND INSTALLED FUSES-1AMP, 600VAC, 100,000 AMP
GS GOVERNOR SWITCH SYSTEM BATTERY VOLTAGE 51 INTERRUPTING CAPACITY.
KILOWATT SIGNAL 25 X
OPERATED BY TURNING
GSC GENERATOR SET CONTROL
DROOP/ISOCH 13 52
GSM GOVERNOR SYNCHRONIZING MOTOR n
SPEED SWITCH CONTACT SERVICE HOURS
GSOV GAS SHUT-OFF VALVE

SPEED SWITCH CONTACT GECM J2/P2

HZ FREQUENCY METER J9
ENGINE-STOP
n V 28
RUN RELAY 28
IC REMOTE START/STOP INITIATE CONTACT
BREAKDOWN DIODE BIDIRECTIONAL ENGINE RPM 24
CRANK TEMINATE 29 R
L LOAD LEADS
LAMP/DISPLAY TEST ENGINE FAILURE 30 M 20
LOLAS LOW OIL LEVEL ALARM SWITCH BREAKDOWN DIODE BIDIRECTIONAL

LSM LOAD SHARING MODULE 27

ACTIVE ALARM 31 U
DIODE GENERATOR SYNCHRONIZING INDICATOR
LWLAS LOW WATER LEVEL ALARM SWITCH
LWTL LOW WATER TEMPERATURE LIGHT J19
DIODE V-A AMMETER VOLTMETER PHASE SELECTOR SWITCH ESPB1
GSOV (+) 11 P
FUSE BATTERY CHARGER MALFUNCTION
MAG MAGNETO
GSOV (-) 12 V
FUSE
MAN MANUAL
J13
MPU MAGENTIC SPEED PICKUP
DIAGNOSTIC RESET SWITCH
EMERGENCY SWITCH A GSOV

NC NORMALLY CLOSED
B
NO NORMALLY OPENED RELAY COIL
39
p
OCL OVERCRANK LIGHT
RELAY COIL 40
OCT OVERCRANK TIMER s
OP OIL PRESSURE J14
CIRCUIT BREAKER
A SMMS
SMMS (+) 10 1

CIRCUIT BREAKER B SMMS

SMMS (-) 20 2
DC SCHEMATIC (IEC)
 HARNESS 166-9273 HARNESS 166-9275
HARNESS 166-9272
CIRCUIT TERMINATION CIRCUIT GA COLOR TERMINATION
TERMINATION CIRCUIT GA COLOR TERMINATION TERMINATION GA COLOR TERMINATION
IDENT IDENT IDENT IDENT
IDENT IDENT
GSC-10 GSC-10 16 GY ATBC-1 ALM-1 17A 18 WH RM-39
RENR8101 ALM-8 20 16 GY TS1-20
GSC-11 GSC-11 16 GY ATBC-2 ALM-2 18A 18 WH TS2-ALM
ALM-10 19 16 GY TS1-19
GSC-12 GSC-12 16 GY ATBC-3 ALM-7 30G 16 GN/YL PHI-3
October 2004 ALM-11 21 16 GY TS1-21
GSC-4 GSC-4 16 GY ATBC-4 PL2-1 2LA 16 GN/YL PL1-1
ALM-13 22 16 GY TS1-22
GSC-5 GSC-5 16 GY ATBC-5 PL2-1 2L 16 GN/YL RM-27
ALM-14 23 16 GY TS1-23
GSC-6 GSC-6 16 GY ATBC-6 PL2-2 33A 18 WH PL1-2
ECS-4 14 16 GY TS1-14
GSC-16 GSC-16 16 GY ATBC-7 PL2-2 33 18 WH PL2-1
ESPB-2 4 16 GY TS1-4
GSC-17 GSC-17 16 GY ATBC-8 ECS-1 30B 16 GN/YL ESPB-4
RM-B+ 1 10 GY TS1-1
GSC-40 36 16 GY ECS-3 ECS-8 37A 16 GY ECS-10
RM-B- 30 10 GN/YL TS1-30
GSC-39 34 16 GY ECS-2 ECS-8 37B 16 GY ECS-9
RM-39 17 16 GY TS1-17
GSC-38 83 16 GY ESPB-3 ECS-10 37 16 GY RM-1
TS1-7 7 16 GY RM-15
GSC-36 GSC-36 16 GY TS2-SPA ECS-6 1 16 GY RM-B+
TS1-6 6 16 GY RES-1
GSC-35 18 16 GY TS2-ALM POT-1 80 18 WH TBC-80
RM-19 6A 16 GY RES-1
GSC-33 14 16 GY ECS-4 POT-3 82 18 WH TBC-82
RM-19 6B 16 GY RES-2
GSC-32 35 16 GY ECS-5 ESPB-1 81 16 GY RM-18
RM-21 3 16 GY TS1-3
60 61 GSC-31 SV- 16 GY TS1-SV- ESPB-2 4B 16 GY SAS-3
RM-22 13 16 GY TS1-13
A INSTRUMENT PANEL GSC-25 SW3 16 GY TS2-SW3 ESPB-4 30A 16 GN/YL RM-B-
1 1 8 9 10 38 37 RM-24 11 16 GY TS1-11
GSC-24 SW2 16 GY TS2-SW2 SAS-1 11 16 GY RM-24
3 3 3 2 1 TS2-4 18 16 GY TS1-18
SEAL GSC-23 SW1 16 GY TS2-SW1 SAS-1 39 16 GY RM-17
AUX-7 29 16 GY TS1-29
SEAL GSC-20 GSC-20 16 RD TS2-PDA- RM-16 38A 18 WH AUX-A
AUX-1 28 16 GY TS1-28
GSC-19 GSC-19 16 BK TS2-PDA+ RM-27 2 16 GN/YL GPHI-1
AUX-4 27 16 GY TS1-27
UNCONNECTED SHIELD 16 CU TS2-SHD TS2-SW1 75 16 GY RPR-5
GPHI-4 2 10 GN/YL TS1-2
GSC-13 67 16 GY TS1-67 RPR-6 30D 16 GN/YL GPHI-2
GND GND 10 GN/YL TS1-30
GSC-9 SV+ 16 GY TS1-SV+ ALM-1 17B 18 WH PL2-2
RM-32 32 16 GN/YL RM-B-
TS2-SW2 212 16 GY GTS-212 AUX-B 2G 16 GN/YL GPHI-3
TS2-SW3 256 16 GY GTS-256 ECS-6 63 16 BK ECS-9
RM-20 255 16 GY GTS-255 DRS-2 30C 16 GN/YL GPHI-1
SEAL
DRS-1 215 16 GY GTS-215
HARNESS 166-9274 GSC-29 SW4 16 GY TS2-SW4 HARNESS 126-3099
SEAL NOTE A GSC-30 RDM 16 GY TS2-RDM
TERMINATION CIRCUIT GA COLOR TERMINATION
GSC-8 66 16 GY TS1-66 CIRCUIT COLOR
IDENT IDENT TERMINATION GA TERMINATION
TYPICAL DUSTPROOFING OPTION GSC-7 65 16 GY TS1-65 IDENT IDENT
NOTE AC GOV-2 89 16 GY F11-1
FOR POTENTIOMETER GSC-14 64 16 GY TS1-64 F13-1 T1 16 GY T1
TYPICAL DUSTPROOFING OPTION GOV-1 30 16 GN/YL RM-B-
36
GSC-1 70 16 RD TS1-70 F14-1 T2 16 GY T2
FOR TOGGLE SWITCH F11-2 11G 16 GY RM-24
TYPICAL DUSTPROOFING OPTION GSC-2 71 16 BK TS1-71 F15-1 T3 16 GY T3
22 46 1 F11-2 11A 16 GY SAS-1
FOR ROTARY SWITCH GND STRAP 72 16 CU TS1-72 TBC-50 50 16 GY TS1-50
43 4 1 SR-30 11B 16 GY RM-24
42 44 TS2-KWLR7 GSC-34 16 GY GSC-34 TBC-51 51 16 GY TS1-51
1 GOV-11 43 16 BK SP-3
1 2 TS2-KWLR2 RM-B+ 16 GY RM-B+ TBC-52 52 16 GY TS1-52
GOV-12 42 16 RD SP-1 GSC-21 GSC-21 16 BK TS2-SDA+
GOV-GND SHIELD 16 CU UNCONNECTED TBC-53 53 16 GY TS1-53
GSC-22 GSC-22 16 RD TS2-SDA- SS-4 L1 16 GY TS1-L1
35 GOV-GND SHIELD 16 CU UNCONNECTED UNCONNECTED SHIELD 16 CU TS2-SHD SS-6 L3 16 GY TS1-L3
1 GOV-2 41 16 RD RM-13
GOV-5 40 16 BK RM-14 TBC-80 80 16 GY TS3-6
39 GOV-7 74 16 BK MTS-74 TBC-82 82 16 GY TS3-7
GOV-8 73 16 RD MTS-73 TBC-51 51A 16 GY RPR-1
8
WARNING GOV-GND 75 16 CU MTS-75 TBC-61 61 16 GY RPR-2
GOV-9 76 16 RD MTS-76 TBC-H21 T0 16 GY T0
NOTE Z GOV-10 77 16 BK MTS-77 TBC-H23 T1A 16 GY F13-1
GOV-GND 78 16 CU MTS-78 TBC-H21 T2A 16 GY F14-1
TBC-H22 T3A 16 GY F15-1

HIGH
DIAGNOSTIC OFF
COOLANT
RESET RESET TEMP

LOW
R COOLANT
TEMP 62 63
AUT
COOLDOWN
AUTO LOW 2 2
STOP
OIL

LOW OIL
PRESSURE
PRESSURE
A PANEL HARNESS
G3516B Generator Set ABBREVIATIONS SYMBOLS
MAN. LOW
FUEL
GROUND WIRE 2
START
LEVEL
EMERGENCY 1
STOP
STOP
SYSTEM
NOT IN
AUTO
HIGH WATER
TEMP
LOW
29
30 31 32 34
Electrical System ALM
ATB
ALARM MODULE
AC TRANSFORMER BOX
ON AUT
AUTOMATIC START-STOP MODE
- + BATTERY
1
VOLTAGE
1 1 1 1
ATBC AC TRANSFORMER BOX CONNECTOR
ENGINE
OVERSPEED AUX AUXILIARY TERMINAL STRIP
BATTERY
CHARGER
OFF SYSTEM NOT IN AUTOMATIC START-STOP MODE
LOW FAILURE AUXREL AUXILIARY RELAY (CRANK TERMINATION)
COOLANT
LEVEL AIR VIEW A-A AWG AMERICAN WIRE GAUGE
DAMPER
CLOSED CB CIRCUIT BREAKER
OVERCRANK - +
n/min
EMERGENCY
ZBB1-UP DCV DC VOLTMETER
LIQUID LEVEL SWITCH CRANK

STOP STOP DRS DIAGNOSTIC RESET SWITCH

FAULT
ALARM PANEL CSC290-UP ECS ENGINE CONTROL SWITCH
LIGHTS LAMP ADJUSTABLE LOW-HI
EIS ELECTRONIC IGNITION SYSTEM
FAULT
STOP
SHUTDOWN
I EISM ELECTRONIC IGNITION SYSTEM MODULE
ALARM
SILENCE
0
ZBC1-UP EMCP ELECTRONIC MODULAR CONTROL PANEL
LAMP V AC VOLTS
PHASE ENGINE
ESPB EMERGENCY STOP PUSH BUTTON
LAMP FRONT PANEL TO BE 14 GA. HINGED AT BOTTOM, BOLT OR PIN SECURE AT THE
SELECT METER TEST GECM GAS ENGINE CONTROL MODULE
4P-6407 TOP. CME284-UP GOV GOVERNOR
PANEL ILLUMINATION LIGHT LOW OIL PRESSURE
7 6 COMPLETE CONTROL PANEL SHALL BE FINISH PAINTED CATERPILLAR YELLOW, GS GOVERNOR SWITCH
1 2 INSTRUMENT DOOR SHALL BE PAINTED FLAT BLACK. GSC GENERATOR SET CONTROL
GPHI GROUND POST HIGH
NOTE X CONTROL PANEL BOX TO BE 14 GA. FORMED CONSTRUCTION. GPLO GROUND POST LOW SYSTEM BATTERY VOLTAGE OVERSPEED
HZ FREQUENCY METER
A COMPLETE SET OF CATERPILLAR DRAWINGS SHALL BE PACKED INSIDE EACH
IC REMOTE START/STOP INITIATE CONTACT
CONTROL PANEL.
SERVICE HOURS STOP EMERGENCY STOP
KWLR KILOWATT LEVEL RELAY
53 54 55 CONTROL PANEL ENCLOSURE JOINTS & HARDWARE MOUNTING HOLES SHALL BE MAN MANUAL
21
1 SEALED WITH DOW CORNING RTV732. NES NEW ELECTRONIC STRATEGY
6 6 6
PL PANEL ILLUMINATION LIGHT ENGINE-STOP FAIL TO START (OVER CRANK)
PLS PANEL LIGHT SWITCH
POT POTENTIOMETER
RA RESISTOR ASSEMBLY ENGINE RPM LOW COOLANT TEMPERATURE
RAN REMOTE ANNUNCIATOR
RDM RELAY DRIVER MODULE
RM RELAY MODULE LAMP/DISPLAY TEST HIGH COOLANT TEMPERATURE
RPR REVERSE POWER RELAY
SLM SYNCHRONIZING LIGHT MODULE
INSTRUMENT PANEL LAYOUT SLR SYNCHRONIZING LIGHT RESISTOR GENERATOR SYNCHRONIZING INDICATOR HORN
SMMS STARTING MOTOR MAGNETIC SWITCH
SP SPEED ADJUST POTENTIOMETER
SS SYNCHRONIZING SWITCH BATTERY CHARGER MALFUNCTION
2 3 4 27 HORN SILENCE/ACKNOWLEDGE SWITCH
SV SENSOR VOLTAGE
56 1 4 4 4 4
TBC TERMINAL BLOCK CONNECTOR
2 2
VAR VOLTAGE ADJUST RHEOSTAT LOCATED ON GENERATOR MOUNTED TERMINAL DIAGNOSTIC RESET SWITCH
WLM WOODWARD LOADSHARE MODULE STRIP.

LOCATED ON VOLTAGE REGULATOR TERMINAL

STRIP.

OUTLINE DRAWING
Volume 2: JIC
© 2004 Caterpillar Printed in U.S.A.
All Rights Reserved

GOVERNOR TERMINAL CHART TO GSC TO PANEL

& INTERNAL
GOVERNOR TERMINAL DESIGNATION CROSS REFERENCE
7 GOVERNOR N
A B C D E F G H J K L 13 5 CONTROL COMPONENTS NOTES: O MEAS
50 41 1 40 22 45 T PART NO. NAME
3 E ITEM QTY UNIT
2 1 1 1 2 1
1724 TO PANEL PARTS LIST
2 1 10 9 5 6 3 4 7 8 NOTE D HEAT TBC NOTE A: OPTIONAL ALARM MODULE.
8290 1 2 3N-5611 MOUNT AS
NOTE W SHRINK
2301A SPEED 1 2 2 5 7 8 10 9 11 12 3 2 5 2N-3479 SCREW-MACHINE
NOTE B: MOUNT FILMS ON VERTICAL SURFACE OF GSC NEAR FUSE BLOCK. 3 4 4B-4274 WASHER
GND 4 4 8C-7507 LOCKWASHER-INT
CONTROL PANEL
GND 5 3 7W-0482 FUSE
NOTE C: FOR ADDITIONAL INFORMATION SEE.
6 2 7C-6121 MOUNT-SHOCK
LEFT SIDE OF
7 1 9Y-9771 FILM-IDENT
ENCLOSURE
NOTE D: MOUNT FILM ON SURFACE OF SUBPAN. 8 3 4P-2160 WASHER
LEFT SIDE OF 9 3 4P-2161 SCREW
ENCLOSURE 10 3 4P-2162 CLIP
REQUIRED: 90°C 600 VAC INSULATION, UL & CSA LISTED. NOTE E: OPTIONAL CUSTOM REMOTE ALARM MODULE (8 LIGHT).
ATB+ GENERATOR 11 1 118-0175 CONT GP
26
1 12 1 9Y-9783 FILM-IDENT
NOTE F: WIRES T11 & T13 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS
T1-GEN T1/U 1 F13 2 T11-SLR1-A (L1) 1 F13 2 ALL HARNESS SHALL BE NO.16 AWG,STRANDED WIRE, 13 1 123-9848 RESISTOR AS
AC WIRE UNLESS OTHERWISE INDICATED (SRL1 & 2) OF THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM). 14 1 111-1323 BLOCK-CONTACT
F14
28 166-9274
T2-GEN T2/V 1 2 1 F14 2
1 GOVERNOR CONNECTIONS (OPTIONAL) HARNESS REFER TO "SLR TABLE" FOR PROPER CONNECTIONS. 15 1 138-8367 BLOCK-CONTACT
GND
T3-GEN T3/W 1 F15 2 1 F15 2 -MPU 10 = 10 AWG WIRE 16 1 109-6507 SWITCH-OPERATOR
T13-SLR2-A SW2
SW3 NOTE Z -ACTUATOR 17 1 3N-5979 SWITCH
SW4
NOTE G: WIRES TO BE CAPPED & SECURED WHEN NOT USED. PROVIDE WIRE
GND USE TIES AT BRANCHES AND EVERY 75 mm.
RDM 18 1 4W-5972 KNOB
SW2 SW2-GSC-24 SPA NOTE D SEE 170-6507, 170-6508, GSC CONNECTIONS
ROUTING & HARDWARE TO PREVENT WIRE CHAFFING.
SW3 SW3-GSC-25 170-6509, 170-6510 FOR 166-9273 19 1 7C-4550 SEAL-ROT SFT
PDA+ 11 -MPU
SW4 SW4-GSC-29 64 PDA- IDENTIFY WIRES BY TERMINAL NUMBERS. 20 1 5L-5840 WASHER-SEALING
TBC 1 SPECIFIC CONNECTIONS IN -SENSOR POWER
RDM RDM-GSC-30 1 SDA+
SPA GSC36 THE GENERATOR TERMINAL BOX. -ENGINE SENSOR SIGNALS NOTE H: ALL WIRE SHALL BE STRANDED 16 AWG UL & CSA, 90°C, 600 VAC 21 1 120-8135 FILM-CONT PANEL
SDA-
NES-34 PDA+ PDA+-GSC19 SHD 22 16 173-7181 LOCKNUT
NES-36 PDA- PDA--GSC20 WIRE IDENTIFICATION TO BE LOCATED ON INSULATION UNLESS OTHERWISE NOTED BY THE FOLLOWING SYMBOLS.
SHD
SDA+ SDA+-GSC21 WIRE 6.4 FROM TERMINAL, HOT STAMPED 23 1 137-5526 CONTROL GP
SDA- SDA--GSC22 SW1 10 = 10 AWG WIRE
SW1-GSC-23 50-TS1-50 50 ALM &/OR ADHESIVE MARKER. 24 20 3K-8782 FUSE
SHD SHIELD 166-9272 126-3099 14 = 14 AWG WIRE
NOTE AC SHD SHIELD ALM EMCPII DC CONNECTIONS
51-TS1-51 51 25 1 9Y-9782 FILM-IDENT

7
6
24
NES-44 SW1 75-RPR-5 22 20 = 20 AWG WIRE
ALM 61 2
CONTROL PANEL DOOR TO TERMINAL STRIP 26 1 158-6173 STRIP

8
18-GSC-35 KWLR

21
22
ALM INTERCONNECT WIRE ROUTING, SHALL AVOID G GREEN & YELLOW STRIPED WIRE 27 4 4B-2049 NUT
18-TS1-18 52-TS1-52 52

7
6
1
4

24

A2
12

11
Y = INSULATION. 28 1 106-9926 FILM-IDENT

2
3
4
18A-ALM-2 SHARP EDGES THAT MAY DAMAGE WIRE INSULATION.

1
53-TS1-53 53

8
12

2
3

21
22
29 1 126-7488 STRAP-GROUND

14

A1
L1-TS1-L1 L1 L1-SS-4 1
CONTROL PANEL AC AND DC WIRING HARNESS

1
4
GPHI 30 1 166-9272 HARNESS AS

11
12
L3-TS1-L3 L3 L3-SS-6 NOTE J: EITHER THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM) OR ALARM
SHALL BE ROUTED WITHIN A PROTECTIVE 31 1 126-3099 HARNESS AS

2
3
14

A1
NOTE B MODULE (ALM) MAY BE INSTALLED IN THE PANEL INSTRUMENT DOOR
80-TS3-6 OR 8 80 80-POT-1 18 CONVOLUTED TUBING JACKET AS SPECIFIED. 32 1 166-9275 HARNESS AS
82-TS3-7 82 82-POT-3 18 RIGHT MOUNTING LOCATION. 33 1 9D-3721 SWITCH-TOGGLE
34 1 121-4712 PANEL GP-ELEK
NOTE K: WIRES ARE TO BE END CODED WITH WIRE NUMBERS. 35 1 104-7287 PANEL AS
36 1 101-9798 PANEL AS

30D-RPR-6
PIGTAIL AND DEUTSCH

27-TS1-27
28-TS1-28
38A-RM-16 18
29-TS1-29
37 1 158-6174 BOX AS

Y
PLUG WITH 8 WIRE NOTE L: OPTIONAL CUSTOM REMOTE ALARM MODULE (16 LIGHT).

G
ATB+ 38 2 126-7491 STRAP
HARNESS ATBC TS3 TS3
39 8 3S-2093 STRAP-CABLE

4
1
A
7
NOTE M: SEGREGATE AC WIRING. FROM DC WIRING 40 1 126-7490 BAR-JUMPER
1 GSC-10 (VAB OUT)

KWLR2-RM-B+
2-PL1-1

KWLR7-GSC-34
41 1 126-7489 DUCT-WIRING

5
2
8
2 GSC-11 (VBC OUT) AUX REL 22 80 X 7 80 X 6
34 42 1 8T-2882 HANDLE-PULL

30-GOV-A
4

30C-DRS-2
2-D1
2-RM-27
2-AUX-B 18
2-TS1-2 10
3 GSC-12 (VCA OUT)

6
3
B
9
1 SUB PAN (FRONT VIEW) 82 X 45 82 X 7 NOTE N: OPTIONAL SYNCHRONIZING MODULE. 43 1 7C-0974 FILM-WARNING
4 GSC-4 (1A OUT)
50 51 52 53 L1 L3
5 SLR TABLE 44 2 5P-4935 PLUG-BUTTON
20-GPHI-2 18 1 2 3 4 GSC-5 (1B OUT)

1
2
3
4
6 TS-2 NOTE P: REMOVE THIS BLACK JUMPER WIRE NO.63, IF IT IS DESIRABLE TO 45 1 103-6197 BLOCK-TERMINAL
GSC-6 (1C OUT) X X
AUX RELAY VOLT 46 2 7C-1009 PLATE AS-COVER
GPHI 30-ALM-7 7 GSC-16 (AC GROUND) SYNCHRONIZING TURN OFF THE GSC, ALM & RAN VIA THE ENGINE CONTROL SWITCH
SUB PAN (FRONT VIEW) LINE GENERATOR MOUNTED 47 25 8L-8413 STRAP-CABLE
TS2 8 GSC-17 (CHASSIS GND) RESISTOR TAP
TO (ECS) "OFF" POSITION, IN ORDER TO LIMIT BATTERY DRAIN. IE: PRIME 48 1 127-9070 POTENTIOMETER
SETTING CHART X X
L1

51
L3

50
50
50
50
52
53

LINE
TERMINAL STRIP TS1 49 57 58 59 POWER APPLICATIONS. 49 465 DM 5P-0658 WIRE
465 465 6 6
~A 208 USE E-D 1760 50 2 186-3165 CLAMP-CABLE
INSTRUMENT DOOR (TOP VIEW WITH DOOR OPEN) GENERATOR DIGITAL VOLTAGE GENERATOR VOLTAGE REGULATOR (VR3)
~B 240 USE E-C 2400 NOTE R: OPTIONAL PANEL-MOUNTED CUSTOM ALARM MODULE. 51 4 6H-3685 CAP-PROTECTIVE
INSTRUMENT DOOR (TOP VIEW WITH DOOR OPEN) REGULATOR TERMINAL STRIP TERMINAL STRIP (OPTIONAL)

1600
300 USE E-B 5600 14 15 16 50 50 50 50 51 52 53
52 61 CM 186-3166 TUBE-HEAT SHRINK
PLS 23
1-F12-1 3 ~C 380 USE E-B 5600 1 1 1 1 53 6 2N-3475 SCREW-MACHINE

3200
7-TS1-7 NOTE T: NUMBER CT WIRES AT BOTH ENDS.
400 USE E-B 5600 54 6 4B-5324 WASHER
1-ECS-6 B(+) TS2-KWLR2 T0
~D 416 USE E-A 7200 55 6 9F-8125 LOCKWASHER-TOOTH

640
7-SR-30(ETR) 10 1-TS1-1 NOTE R
480 USE E-A 7200 NOTE U: FOR DELTA CONNECTED GENERATORS REMOVE JUMPERS BETWEEN H21, 56 2 8T-4226 WASHER-PLATED
T1 SEE DETAIL A,B,C, & D
18 38A-AUX-A 57 465 DM 6A-3361 WIRE-ELECTRICAL

33-PL1-2
2 ~E

T13-F15-2
T11-F13-2

L3-TBC-L3
L1-TBC-L1
15 1 37-ECS-10 H22 AND H23. CONNECT A JUMPER FROM H21 TO T2, H22 TO T3
20 NOTE F NOTE F FOR CONNECTION TO

1760
17-RM-39 58 6 2L-8075 TERMINAL
38-GS-2 16 29 2 AND H23 TO T1. REMOVE T0.

20
(ETS) GENERATOR OUTPUT T0
17 30 F1 3 59 6 109-3038 END-WIRE
ESPB(ETR) T2 NOTE Y
81-ESPB-1 18 31 F2 4 70-EFCR-30 B(+)HI SS 60 1 1B-0676 PIN
PLS ESPB
6 5 4 T1 NOTE V: MOUNT CURRENT TRANSFORMERS WITH POLARITY MARK FACING 61 1 5P-0372 PIN-LOCK
6-TS1-6 RA 19 32-RM-B- 32 F3 5
NOTE J WIRES OF CONTROL GENERATOR. 62 2 8T-8912 BOLT
GTS-255 20 33 F4 6 T3
SS WIRING EXAMPLE 15 1 PANEL HARNESS
3-TS1-3 21 34 F5 7 T2 63 2 031-4155 LOCKNUT

17B-ALM-1
83-GSC-38 3 4 30A-GPLO 16 29 2
13-TS1-13 22 35 F6 8 DEVICE TERMINAL NO. NOTE T 64 1 158-6181 RELAY GP
3 2 1 17 30 F1 3 NOTE W: CONTROL PANEL GROUND WIRE SHALL BE 12 AWG WITH GREEN AND

18
NES-41 30B-ECS-1 DEVICE ABBREVIATION THAT 65 1 212-0229 HARNESS AS
11-RSI-1 23 36 F7 9 T3
81-RM-18 1 2 4-TS1-4 18 31 F2 4 NOTE V T0 YELLOW STRIPED INSULATION RATED 90°C, 600 VAC, UL & CSA. WIRE
IIB-SR-30 24 37 F8 10 WIRE IS DESTINED TO MISC REF
19 32 F3 5 SL2 SHALL BE LABELED "GND" & SHALL HAVE AN APPROPRIATELY SIZED
17-TS1-17 F9 WIRE NO. T1 T0 T1 T2 T3 GENERATOR C - - 208-9562 DIAGRAM-WIRING
11-F11-1 25 38 11 NES-37 5 6 NES-43 F4 WIRES OF CONTROL
20 33 6 U V W CONNECTIONS

82-TBC-82 18
80-TBC-80 18
F10
N FERREL AND RING TERMINAL. C - - 211-9703 DIAGRAM-WIRING
26 17-PLS-2 39 12 F5 PANEL HARNESS
SL2 21 34 7 22 46 T2

L23
2-GPHI-1 27 13 NES-21 A - - 121-4707 MODULE GP-A
NES-46 22 35 F6 8 4 1
28 14 NES-30 T3 E - - 131-1960 PANEL GP-INST

A
2L-PL2-1

A
NES-48 21 23 36 F7 9 CT1 CT2 CT3 NOTE X: MOUNT FILMS ON CONTROL PANEL FLOOR.
3
1 2 AVS 8 T11-F1-2 L - - 131-1961 PANEL GP-INST
1 2 NES-47 NOTE G 18 24 37 F8 10
3 SP GENERATOR GENERATOR N - - 128-3623 MODULE GP
25 38 F9 11 POT

B
G NOTE Y: CONNECTIONS SHOWN OF THE CONTROL PANEL TO THE GENERATOR

B
WIRED FROM CONTROL CONNECTION

L11
GPLO 23-TS1-23 14 7 30-GPHI CONNECTION R - - 131-1958 MODULE GP-A
36-ECS-3 40 10 30-TS1-30 Y 26 39 F10 12 T3
PANEL HARNESS (OPTIONAL) OUTPUT FOR VOLTAGE SENSING ARE ONLY FOR LOW VOLTAGE ( < 600V)
34-ECS-2 39 27 13

SLR1
SP 22-TS1-22 13 6 CUSTOMER LOAD GENERATOR MOUNTED APPLICATIONS. MEDIUM VOLTAGE APPLICATIONS REQUIRE POTENTIAL

C
C
TS2-PDA- 20 POT 28 14 T0 T1 T2 T3

T23
CONNECTIONS 3 OR 4 POLE MOLDED
TS2-PDA+ 19 12 5 T2 TRANSFORMERS, SIZED zz FOR GENERATOR OUTPUT VOLTAGE
38 WIRES OF CONTROL T3 CUSTOMER LOAD CASE CIRCUIT BREAKER
83-ESPB-3

SLR2

NOTE C
UNUSED 18 NOTE G W CONNECTIONS

D
D
RM (RELAY MODULE) PANEL HARNESS
ATBC-8 17 21-TS1-21 11 4 B(-)LO 46 22
18 T1 T3 NOTE Z: SHIPPED LOOSE
37 1 4
ATBC-7 16 37-RM-1 10 7 8 9 GPLO W T2

E
TS2-SPA 36 NOTE P
UNUSED 15 19-TS1-19 10 3 V
18-TS2-ALM 35 30A-ESPB-4 63 GSC+ T0
14 T2 NOTE AA: JUMPER TERMINALS 11, 12 FOR 8290 CONTROL ONLY.
TS2-KWLR7 34 RM (RELAY MODULE) SL1 V
13 6 1-RM-B(+) 9 2 18A-TS2-ALM 18 T1
14-ECS-4 33 U NOTE AB: NOT FOR USE WITH UL 508A CONTROL PANELS
ATBC-3 12 34-GSC-39 36-GSC-40
35-ECS-5 32 SL1 T1
11 35-GSC-32 5 2 3 4 14-GSC-33 20-TS1-20 8 1 17B-PLS-2 18
ATBC-2 U
31 NOTE AC: PLATE AS. SHALL BE MOUNTED WHEN THE OPTIONAL SYNCHRONIZING
ATBC-1 10 21

T21
RDM-TS2-RDM 30 1 14-TS1-14 ALM (OPTIONAL) SLM (OPTIONAL)
9 T0 LIGHT MODULE (SLM) AND ALARM MODULE (ALM) ARE NOT INSTALLED.
SW4-TS2-SW4 29 (OPTIONAL)
8 N T0
UNUSED 28 PL2 POWER TERMINAL STRIP
7 ECS N
UNUSED 27 30B-ESPB-4 ALM (OPTIONAL) SLM (OPTIONAL) DRS T0 T1 T2 T3
ATBC-6 6 PL1 ECS
UNUSED 26 DRS N U V W
ATBC-5 5
SW3-TS2-SW3 25
ATBC-4 4
SW2-TS2-SW2 24 DETAIL B
UNUSED 3 2 NES-10 (OPTIONAL) DETAIL D
SW1-TS2-SW1 23 GENERATOR LINE LEADS NOTE Y
71-TS1-71 2 18 33A-PL1-2 2 1 2LA-PL1-1 G POWER TERMINAL STRIP NOTE Y
22
G Y
TS2-SDA- 18 33-PLS-3 2-GPHI-4 Y
70-TS1-70 1
TS2-SDA+ 21 2 1 2L-RM-27
18 33A-PL2-2 2-PL2-1 G PL2 51 24 25 33 18 19 20 48 17 18 19 20 48 47 52 DETAIL A
Y 1
DETAIL C
1 RM1 4 20 1 1 1 1 1 1 1 1 1 1 25 61
PL1 NOTE Y
NOTE Y
GSC
NOTE B NOTE Z

MAIN CHASSIS WIRING

DIAGRAM EMCPII
(WITH OPTIONS) WIRING HARNESS
COMPONENT LAYOUT
 BATTERY
NOTE F
+ -
CB1
24V ALT
60A
PS1
SM1
NOTE K PS2
LOAD SM2
2 30
CB1 SMMS1
SS 1
PS1
L3 L3 6 3 L23 25A
3 OR 4 POLE
F SMMS2
OPTIONAL MOLDED CASE 12
LO L1 L2 L3 PS2
CIRCUIT BREAKER L1 L1 L11
F INTERNAL CIRCUITRY
FLYBACK RM27 GPHI 15
4 1 30
12 18 17
SMR GPLO
F4 13
RM33 RM6 RM21 3 BATTERY 10A MA X LOW COOLANT
1 10A 2 R9 11
K4 CHARGER TEMP ALARM
SL SL ESPB2
SMR 14
1 2 RM18 1 2 4 5 17 18 10
K4 30
ASR 18
LINE F3
(OPTIONAL) RM32 RM5 RM19 6 9
SLR1 SLR2 1 10A 2
K6 16
RPR FCR LOW OIL
F2 R8 8
T1 RM31 RM4 RM15 7 PRESS ALARM
T1 J1-1 1 10A 2 ALM - PRIME
T0 T1 T2 T3 F1 K7 17
POWER
H1 X1 7
RM29 36 SPA (OPTIONAL)
T11
A SPARE OUTPUT
21
T1 CTR 6

PRI
F1 A B
RM30 RM3 RM16 7-
T2 B 1 10A 2 AUX 19 1+
H2 X2 J1-2 K3 SYSTEM NOT IN
T2 F2 AUTO ALARM R7 5 LOLAS
CTR 20
T12 RM17 S1 8
C CUSTOMER 20
T3 K3 SHUTDOWN
23 SW1 44 2 5 6 7 8 9 10 11
SPARE INPUT 1
T2 24 9
24 SW2
H1 X1 SPARE INPUT 2 14 13 12 11 10 9 8
HIGH COOLANT 22
51 61 25 SW3 R6
1 2 SPARE INPUT 3 TEMP FAULT

PRI
23
T3 29 SW4
50 H2 X2 J1-3 SPARE INPUT 4 NOTE H
19
F3 ESPB2
27 2 DATA 10
T13 3 4 7 6 5 4 3 2 1
CT1 38
51 21 LWLAS
CUST-ESTOP 25 11
12 1 4 3 2
LOW OIL R5
41 42 PRESS FAULT
ESPB1 26
J9-t J9-w 4
CT2 52
30
3
CUSTOMER CAT DL+
J9-c 28
19 PDA+ 34 OVERCRANK R4
CAT DATA LINK + TO GECM J1/P1-8 2
FAULT
CT3 53 51 HI T3 J1-4
GSC+ MODULE GSC+ 29
BK BR CUSTOMER CAT DL- 1
J9-g CUSTOM & REMOTE
NOTE 20 PDA- 36 CUSTOM
CAT DATA LINK - TO GECM J1/P1-9 33
8 LIGHT

PRI
J 29 1+ 8 SPARE FAULT INPUT LED #1
61
OVERSPEED 31
R3
GFR 32 FAULT
BK PU F5 a 9
RM34 RM7 RM22 13 SH SPARE FAULT INPUT LED #2
1 10A 2 32
K2 TC
10 SPARE FAULT INPUT LED #3
1 70 36
52 HI J1-5 C +
T4
B -
BK BR 2 71 11 SPARE FAULT INPUT LED #4
34
HIGH COOLANT R2
B- 72 TEMP ALARM 3 SPARE FAULT INPUT LED #5

PRI
35
EGR J9-Z
RM14 30 4 SPARE FAULT INPUT LED #6
BK PU TO GECM J1/P1-62 (ENGINE START) 39
K1
12 TEST 5 SPARE FAULT INPUT LED #7
EMCP DIAGNOSTIC 37 CUSTOMER
RM13 21 R1
53 HI T5 J1-6 FAULT
INTERFACE 13 SILENCE 6 SPARE FAULT INPUT LED #8
BK BR J9-H 38
NOTE D 14
11 TO GECM J1/P1-18 (SPEED +5VDC) MODULE
14 HORN 7-
J9-I
13 19 15

PRI
TO GECM J1/P1-16 (AN SPEED IN)
40
50 J1-7 F6 RR 2 J9-J
RM35 RM8 RM24 20 16 CIM
1 10A 2 TO GECM J1/P1-35 (SPEED RETURN) NOTE I
BK PU K5 IDS
3 WOODWARD 17 1
LSM
7
26 46
J1-8 B+ CBR
3
4 14 27 47 2 REMOTE
SAP
1 CUSTOM
10K
16 LIGHT
15 28 48
1+ 8 SPARE FAULT INPUT LED #1
10

9 SPARE FAULT INPUT LED #2

11 LOAD SHARING LINES
ATB (AC TRANSFORMER BOX)
17 18
12 10 SPARE FAULT INPUT LED #3

F7 RR
RM36 RM9 RM23 24 22 SPARE FAULT INPUT LED #4
SERVICE 1 10A 2 16 11
VOLTAGE REGULATOR K5 12
TOOL 15
T1 T2 T3 25 21
F2GEN F 3 SPARE FAULT INPUT LED #5
U V W AC F
15
EXC 12
4 SPARE FAULT INPUT LED #6
6 B AB C
F1GEN 3 RM27 FLYBACK B- 13
NOTE A
R9 11 SPARE FAULT INPUT LED #7
T4 T5 T6 SBCT 7 35 ALM 18 12 TEST 5
AA G DT 14
KWR
8 24GEN 10 SPARE FAULT INPUT LED #8
1 22 CONNECTOR 30 RDM 13 SILENCE 6
C NOTE U
Z VdcB RM28 18
35SB 4 34 9
24 14 HORN 7-
2 D NOTE U 16
SBM Y VdcA
NOTE B 8
3 (OPTION) 22GEN R8
20
E 17
X FSD RM2
9 7
DRS J9-A
4 33SB 5 1 2 10 21
2 TO GECM J1/P1-70
36SB W ALM CTR FCR ECS 6
CUSTOMER (KEYSWITCH)
K3 K7 19
5 CONNECTIONS 5
V DS50 R7
BASIC AC SCHEMATIC (JIC) RM1 10 6
20
T7 T8 T9 37
9 1+ 8 SPARE FAULT INPUT LED #1
G U V/Pf
5 6 7 8 9 10 11
22GEN (WITH VOLTAGE REGULATOR SERIES BOOST OPTION) 24
8
9 SPARE FAULT INPUT LED #2
H T FRES GSC+ 14 13 12 11 10 9 8
24GEN 7 22
R6 10 SPARE FAULT INPUT LED #3
20GEN J S EDIS OFF 39 2 1 23
34 RDM
RESET 11 SPARE FAULT INPUT LED #4
K L M N P Q R GND COOLDOWN 32 35 5
27
STOP 7 6 5 4 3 2 1
3 3 SPARE FAULT INPUT LED #5
40 36
T10 T11 T12 LWR COM2 RSE AUTO 25 12 1
VOLTAGE REGULATOR TERMINAL CHART 4 3 2
33 4 R5 4 SPARE FAULT INPUT LED #6
START CUSTOMER
2 26
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE START
T0 3 1 14 4 12 TEST 5 SPARE FAULT INPUT LED #7
N A B C D E F G H J K L M N P
B- B+ DESC 30
RM39 17
VAS DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7 1 FU 2 PLS 3 13 SILENCE 6 SPARE FAULT INPUT LED #8
PL1 28
NOTE K REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 2 1 R4 2
2 3 14 HORN 7-
Q R S T U V W X Y Z AA AB AC AD 2 1
29
17
DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 - PL2 1
33 NOTE G
GEN GECM J1/P1 CB1 J9

PHASE ROTATION 1-2-3 52 u

16A 31
R3
53
BATT +
55 32

57 J9
36
63 x
65 34
BATT -
67 R2

69 ESPB1 J19 J19 J9 CUST-ESTOP ESPB2 35

ABBREVIATIONS AND SYMBOLS ESTOP OUT 31 B
11 43 6 5 37
K N
ESTOP RETURN 22 h 39
30
26
NORMAL STOP 23 T
21 37 RELAY
ABBREVIATIONS SYMBOLS DRIVEN EQPT 21 N R1
29 DRIVER
AUTO 64 Y 38
SECONDARY TIMING 20 S
25 SECONDARY TIMING MODULE
A AMMETER OPG OIL PRESSURE GAGE RELAY MODULE TERMINAL POINT AUTOMATIC RESET
38 IDLE/RATED ALARM INPUT CHART
IDLE/RATED 28 j
ADS ENGINE COMBUSTION AIR DAMPER POSITION SWITCH OPL OIL PRESSURE LIGHT GSC CONNECTOR CONTACT NON-AUTO RESET
19 ON/OFF GRID 40
OSL OVERSPEED LIGHT GENERATOR TS1 TERMINAL POINT ON/OFF GRID 66 L
ALM ALARM MODULE RDM ALM INPUT
35 8 10 11
AUTOMATIC START-STOP MODE STOP 61 d TERMINAL
ALS ALARM SILENCE PUSH BUTTON GENERATOR NES TERMINAL POINT 1
33
ALT ALTERNATOR CONTROL PANEL (EMCP II+) TERMINAL POINT SYSTEM NOT IN AUTOMATIC START-STOP MODE CAN DL(-) 34 f NFPA 99 SPARE SPARE SPARE
32
AR ARMING RELAY PL PANEL ILLUMINATION LIGHT VOLTAGE REGULATOR TERMINAL POINT CAN DL(+) 50 b
PLS PANEL LIGHT SWITCH PANEL WIRING CRANK 31 NFPA 110 SPARE SPARE BCF
ASSV AIR START SOLENOID VALVE CAN DL(SHD) 42 a
ATB AC TRANSFORMER BOX POT POTENTIOMETER CUSTOMER WIRING 23
OPTIONAL SPEED 37 P
AUX AUXILIARY TERMINAL STRIP PP PRELUBE PUMP OPTION ADJUSTABLE LOW-HI 22
DIGITAL RETURN 31 O
AUXREL AUXILIARY RELAY (CRANK TERMINATION) PPMS PRELUBE PUMP MAGNETIC SWITCH HARNESS WIRING 18
OPTIONAL SPEED 36 K
AWG AMERICAN WIRE GAUGE PPPS PRELUBE PUMP OIL PRESSURE SWITCH V AC VOLTS 13
MANUAL PRE LUBE 56 D
ALTERNATIVE WIRING
PR PRE-REGULATOR 12
DIGITAL RETURN 31 C
PS PINION SOLENOID LOW OIL PRESSURE 49
DETONATION DERATE (+) 46 e
BATT BATTERY SHIELDED WIRE
50
DETONATION DERATE (-) 47 k
BCF BATTERY CHARGER FAILURE SWITCH RAN REMOTE ANNUNCIATOR OVERSPEED 51
KILOWATT SIGNAL 25 X
RPL REVERSE POWER LIGHT TIME CLOSED CONTACT
52
DROOP/ISOCH 13 n
C COMMON RPR REVERSE POWER RELAY EMERGENCY STOP DC OPTIONS (JIC)
CB CIRCUIT BREAKER RR RUN RELAY TIMED OPENED CONTACT

CCM CYCLE CRANK MODULE FAIL TO START (OVER CRANK)

CDM ENGINE COOLDOWN TIMER MODULE TIMED CLOSED TIMED OPENED CONTACT

CT CURRENT TRANSFORMER SEC SECOND

GECM J2/P2 J9
CTR CRANK TERMINATION RELAY SHTC CIRCUIT BREAKER SHUNT TRIP COIL RELAY CONTACT (NORMALLY OPEN)
LOW COOLANT TEMPERATURE 28
RUN RELAY 28 V
SIG SIGNAL RELAY CONTACT (NORMALLY OPEN)
24
CRANK TERMINATE 29 R
D DIODE SL SYNCHRONIZING LIGHT RELAY CONTACT (NORMALLY CLOSED)
20
RELAY CONTACT (NORMALLY CLOSED) ENGINE FAILURE 30 M
DCV DC VOLTMETER SLM SYNCHRONIZING LIGHT MODULE HIGH COOLANT TEMPERATURE 27
GENERATOR FRAME (CHASSIS) GROUND ACTIVE ALARM 31 U
DRS DIAGNOSTIC RESET SWITCH SLR SYNCHRONIZING LIGHT RESISTOR
SM STARTING MOTOR ESPB1 J19
EARTH GROUND NOTES
HORN GSOV(+) 11 P
ECLS ENGINE COOLANT LOSS SENSOR SMMS STARTING MOTOR MAGNETIC SWITCH
ECS ENGINE CONTROL SWITCH SMR STARTING MOTOR RELAY PRESSURE SWITCH GSOV(-) 21 V
HORN SILENCE/ACKNOWLEDGE SWITCH
ECTS ENGINE COOLANT TEMPERATURE SENSOR SP SPEED ADJUST POTENTIOMETER J13
EFL ENGINE FAILURE LIGHT SS SYNCHRONIZING SWITCH PRESSURE SWITCH
P A GSOV
RAISE
EG ELECTRONIC GOVERNOR (SPEED SENSING) B
EGA ELECTRONIC GOVERNOR ACTUATOR TEMPERATURE SWITCH 39 NOTE A: REMOVE JUMPER FOR 50 HZ OPERATION. (i.e. 1000 OR 1500 RPM OPERATION)
p
LOWER
EGR ELECTRONIC GOVERNOR RELAY T GENERATOR LINE LEADS 40
s
TD TIME DELAY RELAY TEMPERATURE SWITCH NOTE B: REFERENCE SERIES BOOST INSTALLATION INSTRUCTIONS FOR PROPER CONNECTION
EIS ELECTRONIC IGNITION SYSTEM
ON J14
EOPS ENGINE OIL PRESSURE SENSOR TSC TRANSFER SWITCH POSITION INDICATING CONTACT
OF SERIES BOOST CURRENT TRANSFORMER (SBCT) PRIMARY & SECONDARY WIRES. .
SMMS(+) 10 A SMMS
1
ESPB EMERGENCY STOP PUSH BUTTON
OFF SMMS(-) 20 B NOTE C: CONNECT WIRES FROM TS1 TERMINALS L1 & L3 THROUGH A CUSTOMER SUPPLIED
ESPB1 GECM JUNCTION BOX MOUNTED ESPB V AC VOLTMETER SMMS
2 600 VAC, 100,000 AMP INTERRUPTING CAPACITY FUSE TO THE PHASE 1 & 3
ESPB2 ECMP II+ PANEL MOUNTED ESPB VAR VOLTAGE ADJUST RHEOSTAT
LIQUID LEVEL SWITCH LOAD SIDE OF THE GENERATOR OUTPUT BREAKER. THIS WILL ENABLE CONTROL
ESL EMERGENCY STOP LIGHT VAS VOLTAGE ADJUST SWITCH
PANEL SYNCHRONIZING LIGHT OPERATION FOR MANUAL SYNCHRONIZING.
LAMP
F FUSE WT WATER TEMPERATURE
NOTE D: INSTALL JUMPERS WHEN LOADSHARING MODULE NOT USED.
FCR FUEL CONTROL RELAY WTG WATER TEMPERATURE GAGET DC SCHEMATIC (JIC)
WTL WATER TEMPERATURE LIGH LAMP
NOTE E: PROPERLY EARTH GROUND THE GENERATOR CHASSIS & CONNECT THE
GECM GAS ENGINE CONTROL MODULE XDUCER TRANSDUCER
PANEL ILLUMINATION LIGHT ELECTRICAL LOAD PER APPLICABLE CODES.
GFR GENSET FAULT RELAY
Z ZENER DIODE MANUALLY OPERATED CONTROL
GOV GOVERNOR
NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX
GS GOVERNOR SWITCH SYSTEM BATTERY VOLTAGE
ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
OPERATED BY TURNING
GSC GENERATOR SET CONTROL
GSM GOVERNOR SYNCHRONIZING MOTOR NOTE G: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH
SPEED SWITCH CONTACT SERVICE HOURS
GSOV GAS SHUT-OFF VALVE OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL.

SPEED SWITCH CONTACT

HZ FREQUENCY METER NOTE H: SPARE INPUTS FOR CUSTOMER DEFINED USE. WITH CUSTOMER PROVIDED
ENGINE-STOP
n SWITCH (RATED FOR 4 Ma, 12 VDC OPERATION.)
IC REMOTE START/STOP INITIATE CONTACT
BREAKDOWN DIODE BIDIRECTIONAL ENGINE RPM
NOTE I: UPTO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300
L LOAD LEADS METERS MAY BE DRIVEN FROM THE DATA LINK.
BREAKDOWN DIODE BIDIRECTIONAL LAMP/DISPLAY TEST
LOLAS LOW OIL LEVEL ALARM SWITCH
LSM LOAD SHARING MODULE NOTE J: REMOVE JUMPER (51-61) AFTER REVERSE POWER RELAY IS CONNECTED.
DIODE GENERATOR SYNCHRONIZING INDICATOR
LWLAS LOW WATER LEVEL ALARM SWITCH
LWTL LOW WATER TEMPERATURE LIGHT NOTE K: CUSTOMER SUPPLIED AND INSTALLED FUSES-1AMP, 600VAC, 100,000 AMP
DIODE V-A AMMETER VOLTMETER PHASE SELECTOR SWITCH
INTERRUPTING CAPACITY.
FUSE BATTERY CHARGER MALFUNCTION
MAG MAGNETO
FUSE
MAN MANUAL
MPU MAGENTIC SPEED PICKUP
DIAGNOSTIC RESET SWITCH
EMERGENCY SWITCH
NC NORMALLY CLOSED
NO NORMALLY OPENED RELAY COIL

OCL OVERCRANK LIGHT

RELAY COIL
OCT OVERCRANK TIMER
OP OIL PRESSURE
CIRCUIT BREAKER

CIRCUIT BREAKER