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Aquacon SMARTPro 8967P

HART© Smart 2-Wire Conductivity Transmitter

Instruction Manual
CENG:IM:CONDP:0906:000:00

Software Release
V2.1.X

Copyright©2009
All rights reserved
Forbes Marshall group of companies

FORBES MARSHALL PVT LTD Page 1


SMARTPro 8967P Preface

This manual serves to explain the use and operation of Aquacon


SMARTPro instruments. The manual is a step-wise guide to help the
user operate the instrument and also is a reference guide for
preliminary trouble shooting.

This instruction manual is written to cover as many anticipated


applications of the SMARTPro as possible. If you have any doubts
concerning the use of the instrument, please do not hesitate to
contact the nearest office of Forbes Marshall Pvt. Ltd.

The information presented in this manual is subject to change without


notice as improvements are made, and does not represent any
commitment whatsoever on the part of Forbes Marshall Pvt. Ltd.

Forbes Marshall Pvt. Ltd. cannot accept any responsibility for damage
or malfunction of the unit resulting due to an improper use of the
instrument

Copyright©2009
All rights reserved
Forbes Marshall group of companies

The phrases Aquacon SMARTPro 8967P


SMARTPro 8967P
SMARTPro
Are used interchangeably in this manual and point to the same
instrument Aquacon SMARTPro 8967P

FORBES MARSHALL PVT LTD Page 2


SMARTPro 8967P Index

Preface 2
Index 3-4
Safety Information 5-6

1.0 Introduction
1.1 General description 7
1.2 Specifications 8-10
Dimensional details 11
Display 12
1.3 Operating Principle 13-14

2.0 Installation
2.1 Unpacking and Inspection 15
2.2 Tools required for installation 16
2.3 Location and Mounting 17-19
Panel Cutout 18
Mounting clamps 19
2.4 Cabling 20
2.5 Power Supply requirements 20
2.6 Power Supply and Sensor wiring locations 21
2.7 Power supply wiring 22-24
2.8 Power supply wiring precautions 25
Earthing 26
3.0 Sensor wiring
3.1 Sensor wiring 27
3.2 Sensor cable 28
3.3 Temperature sensor 29
3.4 Terminations 30
3.5 Cable terminals 30
3.6 Cable terminations on board I- FM83XX 31
3.7 Cable terminations on board II- FMHT01 32
3.8 Cable terminations on board III- CS40/52 33
3.9 Calibration and Commissioning 34

FORBES MARSHALL PVT LTD Page 3


SMARTPro 8967P Index

4.0 Operation
Index 35-36
How to use Conductivity meter as TDS meter? 69
5.0 HART ©Communication

5.1 HART © communication configurations 70


©
5.2 HART Communication 71-72

6.0 Maintenance
6.1 Probe care and Maintenance 73
6.2 How to store the electrode for long time 73
6.3 Storage after use in process 73
6.4 How to clean the electrode 74
6.5 Do’s and Don’ts for conductivity electrodes 75

7.0 Trouble Shooting


7.0 Trouble Shooting 76-77
7.1 Causes and solution to problems 78
7.2 Problem in temperature measurement and 79
calibration
7.3 Conductivity reading not matching with lab 80
reading
7.4 Is the transmitter working OK (Cond. input) 81
7.5 Is the transmitter working OK (Temp Input) 82
Annexure
I Conductivity of various aqueous solutions 83
II Temperature in ºC versus resistance in ohms 84
III Cell constant and Measurement Range 85
IV Cable length and range of measurement 86
V Temperature dependency of conductivity 87

FORBES MARSHALL PVT LTD Page 4


SMARTPro 8967P Safety
Information

The Forbes Marshall SMARTPro transmitter shall be installed and


operated only in a manner, only as specified in the Instruction
Manual. Only skilled, Trained and authorized person should carry out
installation, set up and operation of the transmitter.

Before powering up the unit, make sure that power source it is


connected to, and the polarity of the source is as specified on the
transmitter. Failure to do so may result in permanent damage to the
transmitter.

FORBES MARSHALL PVT LTD Page 5


SMARTPro 8967P Safety
Information

Thank you for purchasing the SMARTPro Transmitter. To maximize


the benefits of this instrument we request you to read this manual
thoroughly before installing.

The instruction manual identifies safety instructions and


additional information by means of the following symbols:

This symbol draws attention to safety instructions and


warning of potential danger which, if neglected, could
result in injury to persons and /or damage the property and /or
damage to the instrument itself.

This symbol identifies additional information and


instructions which, if neglected, could lead to inefficient
operation and possible loss of production

This symbol identifies the information which is necessary for


the trouble free operation of the instrument

Please store the instruction manual at such a place where it is easily


available to the persons working on SMARTPro

If you have any query please do not hesitate to contact nearest office
of Forbes Marshall Pvt Ltd, our engineer will be glad to assist you.

FORBES MARSHALL PVT LTD Page 6


SMARTPro 8967P Introduction
Section 1.0

1.1 General Description

The SMARTPro 8967P is For Conductivity, automatic


HART© compatible temperature compensation through
Microcontroller based two wire PT100/PT1000 sensor is provided
transmitter. It accepts inputs
from Conductivity sensor and
transmits it in terms of
4-20mA HART © output.

This transmitter is capable of The output of this transmitter is


measuring Conductivity and fully scalable over the total range
temperature. Thus Conductivity of sensor. During fault conditions
sensor in combination with the output can be programmed for
inbuilt temperature sensor is 3.55mA or 22mA as per need.
used for measurement. The
measurement results are
displayed on LCD display.

All dimensions are in mm

FRONT VIEW
SIDE VIEW
96

91

96 20.7 140.4
121
170

FORBES MARSHALL PVT LTD Page 7


SMARTPro 8967P Introduction
Section 1.0

1.2 Specifications

Product Specifications

Supply
Type 2 wire
Supply voltage 12-36VDC
NOTE1
Load Resistance 600Ω @24VDC

Accuracy
Display Conductivity ± 0.5% of Full Scale
Display Temperature ± 0.5% of Full Scale
Output Current ± 0.1mA

Outputs
©
Current 4-20mA HART
1.linear 2.Bilinear 3.Log

Display 2 Line 10 Character per


line LCD

Inputs
Primary Sensors Conductivity
Secondary sensors PT100/PT1000
Data Input 3 Button Keypad

FORBES MARSHALL PVT LTD Page 8


SMARTPro 8967P Introduction
Section 1.0

RangesNOTE4
Conductivity Auto switching range

Range1 0.005 µS/cm 0.05 mS/cm


Range2 0.01 µS/cm 0.1 mS/cm
Range3 0.1 µS/cm 1.0 mS/cm
Range4 1.0 µS/cm 10.0 mS/cm
Range5 10.0 µS/cm 100.0 mS/cm

Temperature -20ºC to +200ºC


SpansNOTE4
Conductivity Minimum 5% of selected range
Compensation
Temperature Auto/Manual
Range -20ºC to 200ºC
Calibration
Conductivity Single point

Notes

1.Load Calculation Method:


Load(in Ω) For 30V
=(Supply Voltage-12V)/0.02 supply Load is
Load=(30V-12V)/0.02 =
900Ω

Also refer section 2.5 for power supply requirements

FORBES MARSHALL PVT LTD Page 9


SMARTPro 8967P Introduction
Section 1.0

1.2 Specifications

Product Specifications
Approvals

ImmunityNOTE5 EN61000-6-2
EmissionNOTE5 EN61000-6-4

Enclosure
Material MS Powder coated
Protection Front IP54 , Other IP20

Operating Conditions
Temperature -20 to 60 ºC
Relative Humidity 0 to 90%
(non condensing)

Notes

5.EMC directive 2004/108/EEC

4. Display Auto ranging 0.01 µS/cm to 0.1 mS/cm for K=0.01,


Current output is user defined
To elaborate the point ,
User can set the current output range as
1 µS/cm = 4mA and 10 µS/cm =20mA
So the current output will saturate and will show 20mA for
all the values above 10 µS/cm
The display will continue to show readings above 10 µS/cm and
below 1 µS/cm without any error

FORBES MARSHALL PVT LTD Page 10


SMARTPro 8967P Introduction
Section 1.0

1.2 Specifications

Dimensional details

FRONT VIEW SIDE VIEW


96

91

20.7 140.4
96
170
121

REAR VIEW

All dimensions are in mm


106

FORBES MARSHALL PVT LTD Page 11


SMARTPro 8967P Introduction
Section 1.0

1.2 Specifications

Display

FORBES MARSHALL PVT LTD Page 12


SMARTPro 8967P Introduction
Section 1.0

1.3 Operating Principle

The SMARTPro 8967P is a two wire transmitter with nominal


working voltage of 24VDC. In two wire configuration the
transmitter draws power from the loop itself.

The transmitter draws current of 4-20mA from supply. This


current is proportional to the measured variable.

The measuring cell is powered by a sinusoidal voltage of known


amplitude. The frequency of this excitation signal can be
selected as either 70Hz or 1100Hz by a jumper setting on CPU
card. This signal is delivered by an oscillator of low output
impedance to minimize cable capacitance effect. The amplifier
converts the current going through the probe in voltage by
means of detector circuit, which eliminates the effect of
external interferences and capacities.

A special ADC digitizes the analog voltage, suppresses the noise


on the signal and gives accurate conductivity and temperature
measurements. The digital data is further processed by a
dedicated Microcontroller. The Microcontroller further processes
the data, displays the results on LCD display and generates
retransmission current output with HART © protocol.

The Microcontroller accepts the inputs from keyboard during


programming and calibration. The application specific
parameters such as measuring range, temperature
compensation are user programmable through keyboard.

FORBES MARSHALL PVT LTD Page 13


SMARTPro 8967P Introduction
Section 1.0

Block Diagram

I+ with HART
Galvanic
Isolation

LCD Display 0V
4.5V
+3.3V Power Supply
0V
-3.3V

Microcontroller + output Signal


Opto Coupler 4.20 mA
EEPROM
Optical Optical
Transmitter Receiver I- with HART

Keyboard A/D Converter

Preamplifier Autorange

Impedence
Matching
Temperature
sensor
Oscillator
70 Hz/1KHz

FORBES MARSHALL PVT LTD Page 14


SMARTPro 8967P Installation
Section 2.0

2.1 Unpacking and Inspection

The packing list is as below

Inspect the shipping carton for


any damages. If there are no
visual damages open the carton.
1. SMARTPro 8967P -1No
Check all the items as per packing
list. If any of the items are 2. Instruction Manual -1No
missing please inform the same to
Forbes Marshall local 3. Panel Mounting Clamps-2No
representative.
4.Sensor connector – 1No
If it is damaged then, inform the (Plugged to transmitter)
damages to the transporter for
further action. It is recommended 5.Power Supply connector-1No
to take photographs in case of any (Plugged to transmitter)
insurance claims.

FORBES MARSHALL PVT LTD Page 15


SMARTPro 8967P Installation
Section 2.0

2.2 Tools required for installation

1.Multimeter 3 ½ digit

2.Conductivity standard solutionNOTE1


for sensor calibration

3.Screw Driver with blade width 3mm

4.Screw Driver with blade width 8mm

5.Calibrated reference thermometer

NOTE1 To be arranged by the purchaser

FORBES MARSHALL PVT LTD Page 16


SMARTPro 8967P Installation
Section 2.0

2.3 Location and Mounting

For best results install the transmitter in area where


temperature extremes, vibrations, electromagnetic and
Radio frequency interference are at its minimum.

Mount the transmitter on the totally enclosed panel. The


panel should protect the transmitter from dust and water.
The instrument housing is rated for IP20 class of Ingress
protection only.

With help of the panel clamps provided, mount the


transmitter on control panel.

FORBES MARSHALL PVT LTD Page 17


SMARTPro 8967P Installation
Section 2.0

2.3 Location and Mounting – Panel cutout

All dimensions are in mm (Inch)

92 + 0.5 (3.62 + .02)

92 + 0.5 (3.62 + .02)

Panel cut out

FORBES MARSHALL PVT LTD Page 18


SMARTPro 8967P Installation
Section 2.0

2.3 Location and Mounting – Mounting Clamps

All dimensions are in mm (Inch)

PANEL
22.6 (0.89)
91 (3.60)

68 (2.68)

Max. 21 (0.82) Max. 140 (5.50)


Max. 170 (6.70)

FORBES MARSHALL PVT LTD Page 19


SMARTPro 8967P Installation
Section 2.0

2.4 Cabling

Supply cable wires should be clearly marked/color coded


for +24V and ground to avoid polarity reversal
If conduit is used, ensure the conduit end is properly
terminated on transmitter side.

The cable used for 24V DC supply to transmitter should


be routed properly

The supply cable should be routed away from the power


cabling.

Use proper size of lug suitable for 0.5 to 1 sq mm wire


with length of 6-8 mm for terminations on transmitter
side.

2.5 Power Supply requirements

The SMARTPro 8967P works on wide range of supply


voltage from 12VDC to 36VDC.

The supply voltage at the transmitter input terminals


must be at least 12VDC.

The power supply should be capable of taking the loads


(minimum 250 Ohms for HART ©) and the cable
resistance.

For HART © communication the minimum load resistance


of 250 Ohms is a must. To supply 12VDC at Transmitter
end the power supply voltage must be at least 17.5VDC

The power supply should be capable of supplying the


surge current at start up.

FORBES MARSHALL PVT LTD Page 20


SMARTPro 8967P Installation
Section 2.0

2.6 POWER SUPPLY AND SENSOR WITRING LOCATIONS

WIRING
LOCATIONS
SMARTPro
REAR VIEW
2 - IOUT

+
1

E
....

POWER SUPPLY
12-36 VDC

SENSOR CONNECTIONS EARTHING

REAR VIEW

FORBES MARSHALL PVT LTD Page 21


SMARTPro 8967P Installation
Section 2.0

2.7 Power Supply wiring

Access the connectors for wiring of power supply as shown


on page 21

Use 2 core cable. Terminate th e wires at power supply side.

Measure the supply at the transmitter side with the help of


multimeter. It should be within 12VDC to 36VDC.
(Refer section 2.5 for more details)

Mark, color code, Ferrule the wires with +ve and ground.

Switch OFF the supply before connecting it to transmitter.

Route the cable through conduit to avoid mechanical


damages to cable.

FORBES MARSHALL PVT LTD Page 22


SMARTPro 8967P Installation
Section 2.0

2.7 Power Supply wiring…contd..

Connect the power supply wire +ve to Terminal 1 (T1) and


ground to Terminal 2 (T2) as shown.

Type I- Common power supply for group of transmitters

SMARTPro POWER SUPPLY WIRING


PLC
CHANNEL 1
CHANNEL
SMARTPro
REAR VIEW CHANNEL 2

CHANNEL 3
2 - IOUT

+ E
1

....
12-36VDC

CHANNEL 7

2 CORE X 0.5 SQ MM CABLE - POWER SUPPLY


VOLTAGE
+ 24VDC

WHERE COMMON POWER SUPPLY IS USED FOR MULTIPLE CHANNELS


CONNECT "SUPPLY GROUND" TO EARTH AT POWER SUPPLY END

Switch ON the power Supply. Measure the voltage across T1


with T2 as ground. It should be 12VDC to 36 VDC.

The display on transmitter turns ON.


Switch OFF the supply. Now proceed for sensor wiring.

FORBES MARSHALL PVT LTD Page 23


SMARTPro 8967P Installation
Section 2.0

2.7Power Supply wiring… contd..

Connect the power supply wire +ve to Terminal 1 (T1) and


ground to Terminal 2 (T2) as shown.

Type II- Dedicated power supply for SMARTPro

SMARTPro POWER SUPPLY WIRING

SMARTPro
BACK SIDE VIEW
2 - IOUT

+ E
1

....
12-36VDC
DEDICATED POWER SUPPLY

- SUPPLY
VOLTAGE
+ 12-36VDC @ 100mA
2 CORE X 0.5 SQ MM CABLE

CONNECT "SUPPLY GROUND" TO EARTH


AT TRANSMITTER END

Switch ON the power Supply. Measure the voltage across T1


with T2 as ground. It should be 12VDC to 36 VDC.

The display on transmitter turns ON.


Switch OFF the supply. Now proceed for sensor wiring.

FORBES MARSHALL PVT LTD Page 24


SMARTPro 8967P Installation
Section 2.0

2.8 Power Supply wiring precautions

Please follow the transmitter grounding guidelines as shown


in the diagram

1. Use 2 core 0.5 sq mm wire.

2. Earth the power supply ground as per application.

3. Do not run signal wire nearby high voltage wire.

4. Use separate cable trays and conduits for signal and


power cables.

5. Keep power supply and signals wire at least 2meter away


from motor cable, VFD cables and heavy electrical cables.

FORBES MARSHALL PVT LTD Page 25


SMARTPro 8967P Installation
Section 2.0

2.8 Power Supply wiring precautions - Earthing

POWER SUPPLY WIRING PRECAUTIONS EARTHING

SMARTPro
REAR VIEW
2 - IOUT

+ E
1

....
12-36VDC

TO ENSURE STABLE AND CORRECT READINGS


1. CONNECT THE "TRANSMITTER" EARTH
TO THE "PIPE LINE/FLOW THRU CHAMBER"
ON WHICH THE SENSOR IS MOUNTED

2. DO THE POWER SUPPLY EARTHING


AS PER TYPE 1 AND TYPE2

SENSOR

EARTH
WIRE

PIPE LINE
FLOW THRU CHAMBER

PROCESS
FLOW

FORBES MARSHALL PVT LTD Page 26


SMARTPro 8967P Sensor Wiring
Section 3.0

3.1 Sensor Wiring

The model SMARTPro 8967P is configured at factory to work with


standard Forbes Marshall Conductivity sensors. The sensor wiring for
the same is as below.

In most of the cases the conductivity sensors are provided as part of


a routine conductivity measuring system.

Sr No Sensor Model Cell Constant (cm-1) Inbuilt Temp Sensor


1 FM 8310 0.01 PT 100
2 FM 8311 0.1 PT 100
3 FM 8312 1.0 PT 100

The cells contain male connector as part of the cell body. Hence these
cells are provided with a cable having mating female connector at one
end. The other end of the cells contains wires to be connected to
transmitter.

Some other models for which wiring diagrams are given are

Sr No Sensor Model Cell Constant (cm-1) Inbuilt Temp Sensor


1 FMEC01S 0.1 PT 100
2 FMHT01S 0.1 PT 100
3 CS52 10 PT 100
4 CS40 XX PT 100

If you are using any other make of sensor, please refer it’s
sensor manual.

FORBES MARSHALL PVT LTD Page 27


SMARTPro 8967P Sensor Wiring
Section 3.0

3.2 Sensor cable

BLUE
BLACK WHITE
RED

FORBES MARSHALL PVT LTD Page 28


SMARTPro 8967P Sensor Wiring
Section 3.0

3.3 Temperature sensor (2 wire PT100)

Not applicable if you are using inbuilt temperature sensors

It necessary to use temperature sensor for the auto temperature


correction of the conductivity values. SMARTPro 8967P accepts
the input from RTD sensor. The typical cable for the RTD is shown
below.

RTD 2 CORE CABLE


CONDUCTOR1
LUG
T1

T2

SHEATH
CONDUCTOR2

Temperature sensor is used as temperature input during


conductivity sensor calibration with buffer.

Put this temperature sensor in buffer solution while


calibrating the conductivity electrode.

FORBES MARSHALL PVT LTD Page 29


SMARTPro 8967P Sensor Wiring
Section 3.0

3.4 Terminations

Use lugs suitable for 0.5-1mm wire and length 6-8mm

8
3.5 Cable terminals

Access the terminal blocks on back side of transmitter for sensor


connection. Route the sensor cable properly away from high
voltage lines.

Clamp the cable with “cable ties” etc. to avoid direct weight of
cable on the connector terminals.

1.Connect the “WHITE” wire to the transmitter terminal


marked as CONDT_1

2. Connect the “RED” wire to the transmitter terminal


marked as CONDT_2

3.Connect the “BLACK” wire to the transmitter terminal


marked as PT_1

4.Connect the “BLUE” wire to the transmitter terminal


marked as PT_2

Mandatory to calibrate every time you change the sensor

FORBES MARSHALL PVT LTD Page 30


SMARTPro 8967P Sensor Wiring
Section 3.0

3.6 Cable termination on Board I - FM83XX

FORBES MARSHALL PVT LTD Page 31


SMARTPro 8967P Sensor Wiring
Section 3.0

3.7 Cable termination on Board II-FMEC01S/FMHT01S

FORBES MARSHALL PVT LTD Page 32


SMARTPro 8967P Sensor Wiring
Section 3.0

3.8 Cable termination on Board III- CS40/CS52

FORBES MARSHALL PVT LTD Page 33


SMARTPro 8967P Sensor Wiring
Section 3.0

3.9 Calibration and commissioning.

We have mounted and wired up the transmitter.

Now we are ready to calibrate the sensor.

Power ON the transmitter

Calibrate the temperature sensor with standard thermometer.


Refer section 4.0, Menu 3.5.4 for calibration process.

Calibrate the sensor with the help of buffer solution.


Refer section 4.0, Menu 3.6.2 to set cell constant
Refer section 4.0, Menu 3.6.1 for calibration process.

Check and set transmitter range as required by the process.


Refer section 4.0 Range setting.

Mount the sensor carefully in the process pipe, flow through


chamber or tank as per the requirement.

Transmitter + Sensor combination is ready for use.

FORBES MARSHALL PVT LTD Page 34


SMARTPro 8967P Operation
Section 4.0

SMARTPro series of transmitters allows the user to set different


parameters. The user menu available is as follows

NO MENU DESCRIPTION DEFAULT


1.1.1 MEAS. UNIT1 To change the conductivity unit µS/cm
1.1.2 TEMP UNIT To change the temperature units ºC
1.1.4 TIMECON To set the time constant 1.00
1.1.5 CYCLE DISP To set cyclic display ON OFF
1.2.3 Not applicable
1.2.6 ERROR MSG. To set error messages ON ON
1.3.2 FORCE OP I To Enable current output ON
1.3.3 RANGE I To set the current output range 4-20mA

NO MENU DESCRIPTION DEFAULT


2.1.1 TEST DISP. To test the display OFF
2.1.2 TEST I To test the Loop current OFF
2.1.3 Not applicable
2.1.4 DAT. RESIS. To check the sensor resistance *
after sensor calibration.
1
To select CONT.UNIT/ RESIS. UNIT/ TDS UNIT

FORBES MARSHALL PVT LTD Page 35


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.1.1 CONDT MA To set the range for 4-20mA *
output as per Conductivity value
3.2.2 CODE1 To set user menu password OFF
3.2.4 LOCATION To set the location of transmitter 00
3.2.7 POLL ADDR. To set the polling address of 00
Transmitter
3.5.4 T SEN CALB To calibrate temperature sensor *
3.6.1 SENS CALB TO calibrate the sensor *
3.6.2 CELL CONST To enter cell constant *
3.6.3 TEMP COMP To select temp compensation LINEAR
4.1.1 EXIT To EXIT form menu -
4.1.2 FCT CNFG To set factory default -

* To be done during installation

To go to user menus 1.1.1 to 3.6.3 press up arrow key on


display keyboard. Use combination of Up key, Right Key and
Enter key to move through the menus.

Refer display diagram in section 1.2 of this manual to see the


key layout.

FORBES MARSHALL PVT LTD Page 36


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.1 CONDT To change the Conductivity unit µS/cm
UNIT

FLOW CHART FOR DISPLAY UNIT SELECTION


1.1.1
A
CONDT UNIT

SPECIAL US/CM MS/CM OHM CM K. OHMCM M. OHM CM TDS VALUE MAMP


B
UNIT UNIT UNIT UNIT UNIT UNIT UNIT UNIT
US/CM DISPLAYS IN ms/cm M.OHM CM DISPLAYS IN Mohm-cm
MS/CM DISPLAYS IN ms/cm TDS VALUE DISPLAYS TDS VALUE
OHM CM DISPLAYS in ohm-cm MAMP DISPLAYS CURRENT IN mA
kOHM CM DISPLAYS in kohm-cm
XXXXXXXXX US/CM MS/CM OHM CM K.OHM CM M.OHM CM TDS VALUE MAMP
C
UNIT UNIT UNIT UNIT UNIT UNIT UNIT UNIT

MENU MENU SPECIAL


A B
CONT. NO CONT. YES UNIT

SAVE PARM. SAVE PARM. US/CM XS


NO YES UNIT UNIT

1.1.1 00001.0000 00000.5000


CONDT UNIT A1 COEFF. A1 COEFF.

XXXXXXXX
A C
DISP. ON

FORBES MARSHALL PVT LTD Page 37


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.1 CONDT Continued µS/cm
UNIT

This menu is used to set the measuring unit. We can select the
units µS/cm, ms/cm, mA, Kohm-cm, Mohm-cm, ohm-cm and
Special.

It is necessary to save the parameters after the selection.


The special unit is very rarely used. We can select the
coefficient and display the value in user defined units

CONT UNIT- Conductivity Unit


Displays the measured value in terms of
µS/cm micro Siemens/centimeter
ms/cm mili Siemens/centimeter

RESIS.UNIT-Resistivity unit
Displays the measured value in terms of
Ohm- cm Ohm-cm
Kohm-cm Kilo-ohm-cm
Mohm-cm Mega-ohm-cm

TDS UNIT- TDS unit selection


Displays the measured value in terms of
ppt Parts per thousands
ppm Parts per million

FORBES MARSHALL PVT LTD Page 38


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.1 CONDT Continued µS/cm
UNIT

mA Displays the measured value in terms of mili Amps.

The value shown depends on the mA range set by


the menu 3.1.1 CONDT MA

This is the actual loop current flowing through the


Transmitter

Special Displays the measured value in user defined units.


User can apply the coefficient if required

If coefficient of 0.5 is applied the measured value is


multiplied by the factor of 0.5

FORBES MARSHALL PVT LTD Page 39


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.2 TEMP To change the Temperature unit ºC
UNIT

FLOW CHART FOR TEMPERATURE UNIT SELECTION

1.1.2
A TEMP UNIT
MANUAL USER SET TEMPERATURE INPUT
AUTO GETS THE INPUT FROM THE TEMP SENSOR

1.1.2 1.1.2
MANNUAL AUTO
DEG. C DISPLAYS IN DEG CENTIGRADE
DEG. F DISPLAYS IN DEG FARANHITE
KELVIN DISPLAYS IN KELVIN
SPECIAL DISPLAYS IN SPCIAL UNIT
DEG C DEG. F KELVIN SPECIAL B
UNIT UNIT UNIT UNIT

DEG.C DEG.C
DISP.ON DISP. OFF
ON DISPLAYS ON SCREEN
AUTO MANUAL
OFF NO DISPLAY ON SCREEN

C D B

SEE NEXT PAGE

FORBES MARSHALL PVT LTD Page 40


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.2 TEMP Continued ºC
UNIT

C D A B

AUTO MANUAL

0000025.00 SPECIAL
DEG.. C UNIT

MENU MENU DEG. C UNIT XEG. C UNIT


C CONT. NO CONT. YES A

SAVE PARM. SAVE PARM. 00001.0000 00000.5000


NO YES AO OFFSET AO OFFSET

1.1.1 XXXXXXXX
CONDT UNIT DISP. ON C

This menu is used to set the temperature unit. We can set the
temperature value input to either manual or auto mode.

In auto mode the temperature input is taken from the


temperature sensor and is displayed on the screen. This
temperature is used for temperature compensation.

In manual mode user feeds the temperature and same


temperature is used for temperature compensation.

FORBES MARSHALL PVT LTD Page 41


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.4 TIMECON To Set the Time constant 2.00

FLOW CHART FOR TIME CONSTANT SELECTION

1.1.4
A
TIME CONST
Set the counts with up and
right key to shift decimal
point --
02.0000000 12.0000000 Take the cursor to decimal
SEC SEC point and then use up key

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT
Low pass filter time constant in sec.
It decides instrument response time to process inputs
Increase if you observe abnormal fluctuations on display.

FORBES MARSHALL PVT LTD Page 42


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.4 TIMECON Continued 2.00

Enter a low pass filter value in seconds to be applied to process


input. A value of zero indicates that the low pass filter is
bypassed.

With this variable, it is possible to achieve balance between a


steady indication (on display and current output) and the
response time (process changes).

It is factory set to 2.0.You may increase it if you observe


abnormal fluctuations on display.

FORBES MARSHALL PVT LTD Page 43


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.5 CYCLE To Set cyclic display ON NO
DISP

FLOW CHART FOR CYCLIC DISPLAY SELECTION

1.1.5
A
CYCLIC DISP

CYCLIC DISP IF "YES" THE DISPLAY


CYCLIC DISP
NO YES SHOWS "CONDUCTIVITY
VALUE" AND
"TEMPERATURE"
ALTERNATELY

MENU MENU
A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

UNIT COMES TO 1.1.1


NORMAL MODE CONDT UNIT

FORBES MARSHALL PVT LTD Page 44


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.1.5 CYCLE To Set cyclic display ON NO
DISP

If we select YES,

It means display will cycle automatically. This means a


measured parameter is shown in the selected units for about 6
seconds and then the next parameter is shown for 6 seconds
and so on.

If NO,

It means display shows last selected measured parameter.


To toggle from one parameter to other press Up arrow key.

FORBES MARSHALL PVT LTD Page 45


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.2.6 ERROR To set the error messages ON YES
MSG.

FLOW CHART FOR ERROR MESSAGES SELECTION

1.2.6
A
ERROR MSG.

DISPLAYS ERROR
ERROR MSG ERROR MSG
MESSAGES DURING
NO NO
NORMAL MEASURING
MODE

MENU MENU
A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

UNIT COMES TO 1.1.1


NORMAL MODE CONDT MODE

Choose YES so that the error messages are displayed in measurement


mode

If NO then no error messages are displayed ,even in error


conditions

FORBES MARSHALL PVT LTD Page 46


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.3.2 FORCE OP I To enable current output NO

FLOW CHART FOR FORCE OUTPUT I SELECTION

1.3.2
A
FORCE OP I

FORCE OP I FORCE OP I ENABLES THE OUTPUT


NO YES CURRENT AS PER THE
SET VALUE

MENU MENU
A
CONT. NO CONT. YES

SAVE PARM SAVE PARM


NO YES

UNIT COMES TO 1.1.1


NORMAL MODE CONDT UNIT

If set to YES the output current is enabled as per the process


variable value.

The actual value of the output current depends on the settings


in 3.1.1 CONDT MA
See also 1.3.3 RANGE I

FORBES MARSHALL PVT LTD Page 47


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


1.3.3 RANGE I To set the output current range 4-20mA

FLOW CHART FOR RANGE I SELECTION

1.3.3
A
RANGE I

1.3.3 1.3.3 1.3.3


4-20mA 4-20/22E 4-20/3.55E
4-20mA RANGE 4-20mA WITHOUT ERROR INDICATION
4-20/22E OUTPUT IS FORCED 22mA ON FAULT
4-20/3.55E OUTPUT IS FORCED TO 3.55mA ON FAULT

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

UNIT COMES TO 1.1.1


NORMAL MODE CONDT UNIT

We can select out of three ranges.

When range with suffix of 22E or 3.55E is selected the current


output is forced to 22mA and 3.55mA in case of fault
respectively.

Range 4-20mA is without any error detection on current output.

FORBES MARSHALL PVT LTD Page 48


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


2.1.1 TEST To test the display NO
DISP.

FLOW CHART FOR TEST DISP. SELECTION

2.1.1
A
TEST DISP

2.1.1 2.1.1
YES NO

8888888888
8888888888

MENU MENU A
CONT. NO CONT. YES

1.1.1
CONDT UNIT

To test the display. If all digits are shown as 8.


The display is OK.

FORBES MARSHALL PVT LTD Page 49


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


2.1.2 TEST I To test the output current OFF

FLOW CHART FOR TEST I SELECTION

2.1.2
A
TEST I

TEST I
4 MA

NOTE METER READING

TEST I
8 MA
TEST I TEST I
CONT YES CONT NO
TEST I
12 MA
MENU MENU
A
CONT YES CONT NO
TEST I
16 MA
1.1.1
COND UNIT
TEST I
20 MA

This menu is used to test the loop current.

To check the current, break the loop and put mA meter in


series. Use accurate current meter with resolution of 00.00 mA.
The displayed current values should be in range of ±0.1mA.

This menu can be used to check the control panel side


instruments such as signal isolators/repeaters.

FORBES MARSHALL PVT LTD Page 50


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


2.1.4 DATE Shows the sensor slope after NA
SLOPE calibration

FLOW CHART FOR DATE RESISTANCE SELECTION


2.1.4
A
DATE RESIS.

DISPLAY DISPLAY
B DD MM YY M OHM RES.

02/11/07 XXX.XXXX
DD MM YY M OHM RES.

DISPLAY DISPLAY
CONT. NO CONT. YES B

MENU MENU A
CONT. NO CONT. YES

1.1.1
CONDT. UNIT
SHOWS DATE OF SENSOR CALIBRATION, SENSOR RESISTANCE
AT THE TIME OF CALIBRATION

The date and sensor resistance are shown as per earlier


calibration done through menu 3.6.1 SEN. CALB

FORBES MARSHALL PVT LTD Page 51


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.1.1 CONDT To set the range for 4-20mA LINEAR I
MA output as per conductivity value

FLOW CHART FOR COND MA VALUE SELECTION

3.1.1
A
CONDT MA

3.1.1 3.1.1 3.1.1 B


LOG I LINEAR I BILINEAR

ENT US/CM ENT US/CM


FOR 4MA FOR 20MA

000000.0500 01000.0000
C
US/CM US/CM
ENTER CONDT VALUE FOR
20 mA CURRENT OUTPUT

ENTER CONDT VALUE FOR 4 mA CURRENT OUTPUT

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT

FORBES MARSHALL PVT LTD Page 52


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.1.1 CONDT To set the range for 4-20mA LINEAR I
MA output as per conductivity value

FLOW CHART FOR COND MA VAL SELECTION

3.1.1
A
CONDT MA

OTHER OPTIONS NOT 3.1.1 B


SHOWN FOR CLARITY BILINEAR

ENT US/CM ENT US/CM


FOR 4MA FOR 20MA
ON PREVIOUS
PAGE
000000.0500 01000.0000
C
US/CM US/CM
ENTER CONDT VALUE FOR
20 mA CURRENT OUTPUT
00012.001
ENTER CONDT VALUE FOR
MID RANGE CURRENT OUTPUT

MENU
ENT US/CM

00050.0000 B
US/CM

Set the current output as per conductivity values.

FORBES MARSHALL PVT LTD Page 53


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.1.1 CONDT To set the range for 4-20mA LINEAR I
MA output as per conductivity value

mA
LOG

LINEAR
BILINEAR

US/CM

Three types of current outputs are available


1 Linear Follows a linear equation between the conductivity
and the current output.
e.g. 4mA @0.05 µS/cm, 20mA @10µS/cm
then we will get 12mA @ 5.0 µS/cm

Output = [16 x (CM-CRMIN) / (CRMAX- CRMIN)] + 4

CM Measured value of conductivity


CRMIN Conductivity range Minimum
CRMAX Conductivity range Maximum

Output =[16 x (5.0-0.05) / (10.0- 0.05)] + 4


=[16 x (4.95) / (9.95)] + 4
=[16 x 0.49] + 4
~12mA

FORBES MARSHALL PVT LTD Page 54


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.1.1 CONDT Contd
MA

2 Bi linear Follows a two linear equations between the


conductivity and the current output. e.g.
4mA@0.05µS/cm, 10mA @5µS/cm one linear equation
10mA@5µS/cm, 20mA@20µS/cm second linear equation

3 Log Follows a log equation between the conductivity and


the current output.
Output = [ 8 x log {(CM) / (CRMAX /100)} ] + 4

CM Measured value of conductivity


CRMIN Conductivity range Minimum
CRMAX Conductivity range Maximum

Output =[ 8x log {(5.0) / (10/100)} ] + 4


=[8 x log {(5.0) / (0.1)}] + 4
=[8 x log {50}] + 4
=[8 x 1.69] + 4
=17.59 mA

FORBES MARSHALL PVT LTD Page 55


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.2.2 CODE1 To enable user menu password NO

FLOW CHART FOR CODE 1 SELECTION

3.2.2
A
CODE 1

3.2.2 3.2.2
NO YES
PASSWORD IS ACTIVATED
FOR USER MENU

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

FORBES MARSHALL PVT LTD Page 56


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.2.4 LOCATION To set the location of the 000
transmitter

FLOW CHART FOR LOCATION SELECTION

3.2.4
A
LOCATION

0000000000 0000NPT001
LOCATION LOCATION
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT LOCATION
MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

This is the location referred by HART © communication.

FORBES MARSHALL PVT LTD Page 57


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.2.7 POLL To set the polling address of the 000-015
ADDR. transmitter

FLOW CHART FOR POLL ADDR. SELECTION

3.2.7
A
POLL ADDR.

000 010
0 TO 15 0 TO 15
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT POLL ADDR
MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

This is the address referred by HART © communication.


By default it is set to “00” for single point operation.
It is set in the range of “00-15” in multi drop configuration.

See section 5.0 for HART © Communication

FORBES MARSHALL PVT LTD Page 58


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.5.4 T SEN To calibrate temperature sensor DISABLE
CALB

3.5.4
A T SEN CALB

3.5.4 3.5.4
DISABLE ENABLE

0000025.00
ENT. TEMP

XX.XX
ACT. TEMP

MENU MENU
CONT. NO CONT. YES
A

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

FORBES MARSHALL PVT LTD Page 59


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.5.4 T SEN Contd...
CALB

This menu is used to calibrate the temperature sensor.

SMARTPro uses 2 wire RTD PT100/PT1000 as temperature sensor.


This sensor gives temperature in terms of resistance. (See Annex 2).
As the sensor cable length increases, the resistance of the cable adds
up in the RTD resistance.

If the resistance of the sensor cable is say 1.0 Ohms the reading
shown on the transmitter is 2 to 3 °C more than the actual
temperature. For small cable lengths this can be neglected and no
need for calibration.

To calibrate the sensor, dip the temperature sensor and standard


thermometer in water at ambient temperature. Ensure that the
temperature sensor and the standard thermometer are completely
submerged. Allow the system to stabilize for about 20 minutes. Follow
the procedure as indicated in the flow chart.

Also see section 7.2

Check that the standard thermometer, RTD, thermistor that


is used for reference is calibrated and accurate.

FORBES MARSHALL PVT LTD Page 60


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.1 SEN To calibrate the sensor *
CALB

Conductivity cell calibration

The design of the conductivity cell such as size, shape, position and
cell condition determines the conductivity measured and is reflected in
cell constant K.

Any minor change in any of these parameters such as size, shape,


position and condition of the cell changes the cell constant. Variations
are also seen from one sensor to other even if the design cell
constant is the same.

In these practical conditions it is necessary to calibrate the


conductivity cell regularly with the help of standard conductivity
solutions.

During the process of calibration we find out the exact cell constant.
The transmitter notes down this value and uses this during further
calculations.

This procedure is to be followed every time the sensor is changed or


to be recalibrated. In this procedure, the sensor is dipped in buffer
solutions of known conductivity value.

FORBES MARSHALL PVT LTD Page 61


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.1 SEN CONTINUED *
CALB

FLOW CHART FOR SENSOR CALIBRATION SELECTION

3.6.1
A
SEN. CALB

DIP SEN DIP THE SENSOR IN KNOWN


STD. SOLU. CONDUCTIVITY SOLUTION

25.00 SOLUTION TEMPERATURE


DEG. C IS SHOWN

01.0000000 ENTER CELL CONSTANT


CELL VALUE

00100.0000 ENTER THE CONDUCTIVITY


ENT US/CM OF THE SOLUTION

FORBES MARSHALL PVT LTD Page 62


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.1 SEN CONTINUED *
CALB

FLOW CHART FOR SENSOR CALIBRATION SELECTION


CONTD

100.000 DISPLAYS ACTUAL


B
US/CM MEASURED VALUE
OF SOLUTION

XXXXXXXX DISPLAYS CALCULATED


CELL VALUE CELL CONSTANT

12/11/07
ENTER DATE

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

FORBES MARSHALL PVT LTD Page 63


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.2 CELL To enter the cell constant 1.00
CONST

FLOW CHART FOR CELL CONSTANT SELECTION

3.6.2
A
CELL CONST

XXXXXXXX SET THE CELL


CELL VALUE CONSTANT VALUE

00000.6500 FACTOR TO CALCULATE


TDS K FACT TDS VALUE

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

Enter the value of cell constant (K) written on the cell body.

The actual calculated value of the cell constant is shown after


sensor calibration.

FORBES MARSHALL PVT LTD Page 64


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.2 CELL Contd.. 1.00
CONST

It is necessary to set this constant at every sensor


calibration.

Before calibrating the sensor, set this constant to the


value which is written on the sensor body. Failing to do
so may show wrong reading.

Let us suppose that after first sensor calibration the cell


constant shown is k=0.995.

Before next recalibration set this value to k=1.00 as written on


sensor, save this value and then proceed for sensor calibration.

FORBES MARSHALL PVT LTD Page 65


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


3.6.3 TEMP To select temperature LINEAR
COMP compensation method

FLOW CHART FOR TEMPERATURE COMPENSATION SELECTION

3.6.3
A
TEMP COMP

COMP. METH. COMP. METH.


LINEAR I BYPASS

0000025.00 ENTER REFERENCE TEMPERATURE


ENT REF T. READINGS ARE NORMALISED
TO THIS TEMPERATURE

0000000.02 ENTER TEMPERATURE


ENT T. CODE COEFFICIENT, DEFAULT VALUE
IS 0.02

MENU MENU A
CONT. NO CONT. YES

SAVE PARM. SAVE PARM.


NO YES

1.1.1
CONDT UNIT

Select temperature compensation method. Recommended to keep


always linear.

FORBES MARSHALL PVT LTD Page 66


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


4.1.1 EXIT EXIT from menu --

This menu is used to come out of user Menu.

FORBES MARSHALL PVT LTD Page 67


SMARTPro 8967P Operation
Section 4.0

NO MENU DESCRIPTION DEFAULT


4.1.2 FCT Default factory settings --
CNFG

If this key is pressed, The transmitter is initialized to the


factory default settings. All the user parameters and values are
RESET.

User must initialize/set the parameters as per the specific


range and sensor to make the transmitter functional again.

The main parameters to be set by user are

NO MENU DESCRIPTION DEFAULT


1.1.1 COND UNIT To change the COND unit µS/cm
1.1.2 TEMP UNIT To change the temperature units ºC
Set the COND unit and Temp Unit as per Requirement

1.3.2 ENABLE I To enable the output current YES


Set the ENABLE I to YES to enable Current output.

3.1.1 COND MA To set the range for 4-20mA


output as per COND value
3.6.1 SENS CALB TO calibrate the sensor
3.6.2 CELL CONST To set Cell Constant

Set the COND values for which you want to range 4-20mA.
Set cell constant as written on cell.
Do sensor calibration and start using the transmitter again.

FORBES MARSHALL PVT LTD Page 68


SMARTPro 8967P Operation
Section 4.0

How to use Conductivity meter as TDS meter?

The conductivity transmitter can be configured to work as TDS


meter.

The main parameters to be set by user are

NO MENU DESCRIPTION DEFAULT


1.1.1 TDS UNIT To change the TDS unit ppm
1.1.2 TEMP UNIT To change the temperature units ºC
Set the TDS unit and Temp Unit as per Requirement

1.3.2 ENABLE I To enable the output current YES


Set the ENABLE I to YES to enable Current output.

3.1.1 COND MA To set the range for 4-20mA ppm


output as per TDS value
3.6.1 SENS CALB TO calibrate the sensor -
3.6.2 CELL CONST To set Cell Constant and TDS -
factor

Set the TDS values for which you want to range 4-20mA.
Set cell constant as written on cell and desired TDS constant.
Do sensor calibration and start using the transmitter again.

The sensor calibration is as shown in menu 3.6.1 and is applicable to


TDS meter also

FORBES MARSHALL PVT LTD Page 69


SMARTPro 8967P HART © Communication
Section 5.0

5.1 HART© communication configurations

The SMARTPro 8967P is equipped with HART©


communication.

The transmitter can be used in multi drop configuration or as a


Single HART© instrument.

Following configuration is used to set the SMARTPro 8967P


transmitter

SMARTPro
REAR VIEW
2 - IOUT

+
1

12-36VDC

HART
COMMUNICATOR

MINIMUM LOAD
250 Ohms

-
+
4/20mA + DIGITAL
SUPPLY
VOLTAGE
18-36VDC

Connect the HART© communicator across 250Ω resistor


in series with power supply to configure /monitor the
transmitter parameters.

FORBES MARSHALL PVT LTD Page 70


SMARTPro 8967P HART © Communication
Section 5.0

5.2 HART© Communication


Single point configuration is shown below.

This configuration is used to set and check the transmitters locally

FORBES MARSHALL PVT LTD Page 71


SMARTPro 8967P HART © Communication
Section 5.0

5.2 HART© Communication

Multipoint configuration is shown below.

This configuration is used to set and check up to 15 transmitters.


The cables carry only digital signals, The loop current is set to 4mA.

Monitoring data is available on control system/ PC as shown.

MULTIDROP CONFIGURATION
SMARTPro
+ DIGITAL SIGNALS ONLY +

- -

MINIMUM LOAD
250 Ohms SUPPLY
VOLTAGE
12-36VDC
UPTO 15
TRANSMITTERS
BRIDGE

PC /
HART CONTORL SYSTEM
COMMUNICATOR

Notes
©
Use HART communicator to set up SMARTPro 8967P
For trouble free and effective communication ensure
loop load to be 250 Ohms minimum.

The Connection to HART© is optional


SMARTPro 8967P can also be configured using
keypad. Refer section 4.0

FORBES MARSHALL PVT LTD Page 72


SMARTPro 8967P Maintenance
Section 6.0

6.1 Probe Care and Maintenance

Conductivity cell requires maintenance at regular intervals. This


interval is decided by the user depending on the process fluid in which
the electrode is used. Typically in the range of one to three months.

It is necessary to check for useful tips on electrode care in


Instruction manual provided with the electrode.

6.2 How to store the electrode for long time


No special care is required for the conductivity cell. Store the
electrode in the packing which was sent along with the electrode.
Keep the electrode in dry area.

Avoid extreme temperature and whether conditions.

6.3 Storage after use in process


Make sure that conductivity sensor is clean, dry and no deposition is
observed.

Clean the sensor in case of deposition, clean the electrode with Iso
Propyl Alcohol (IPA) before storing.

If required keep the electrode in IPA overnight

FORBES MARSHALL PVT LTD Page 73


SMARTPro 8967P Maintenance
Section 6.0

6.4 How to clean the electrode

Clean the sensor in case of deposition, clean the electrode with Iso
Propyl Alcohol (IPA) before using.

If required keep the electrode in IPA overnight

It recommended to clean the electrode before each


calibration.

FORBES MARSHALL PVT LTD Page 74


SMARTPro 8967P Maintenance
Section 6.0

6.5 Do’s and Don’ts for Conductivity electrodes

Read the operating manual provided if any with the electrode


carefully.

Before actually putting the electrode in to work, remove the


special transportation cover(If any) provided inside the
transportation box

Clean the conductivity cell under low pressure tap water or any
suggested cleaning solution.

Calibrate the transmitter with conductivity electrode as a


system. Use this calibrated system to measure conductivity
values. If you change/replace transmitter and/or electrode it is
necessary to recalibrate as a system.

Calibrate the sensor at regular intervals

FORBES MARSHALL PVT LTD Page 75


SMARTPro 8967P Trouble Shooting
Section 7.0

7.0 Trouble shooting

The SMARTPro 8967P is a Microcontroller based transmitter which


gives out error messages on the display.
User can identify the possible causes of the problems and take the
corrective actions. The error messages and their meanings are given
below

Error Message Action


Temp sen open Check the temperature sensor wires for open or
loose connection. Reconnect the wires
Check the sensor connection at connector male
/female joint is proper.
Check link JP1 short for PT100/Open for PT1000
Check the resistance of the RTD element , It
should be
109.73 Ohms @ 25 deg C for PT100
1097.3 Ohms @ 25 deg C for PT1000
If open then replace the Temperature sensor
Temp sen short Check the temperature sensor wires for short
circuit on terminals in junction box
Check the sensor connection at connector male
/female joint is proper.
Check link JP1 short for PT100/Open for PT1000
Check the resistance of the RTD element , It
should be
109.73 Ohms @ 25 deg C for PT100
1097.3 Ohms @ 25 deg C for PT1000
If short then replace the Temperature sensor

In case of conductivity sensor with inbuilt temperature sensor, it is


necessary to replace the conductivity sensor.

FORBES MARSHALL PVT LTD Page 76


SMARTPro 8967P Trouble Shooting
Section 7.0

Error Message Action


Cond sen open Check the sensor wires for open or loose
connection. Reconnect the wires
Check the sensor connection at connector male
/female joint is proper.
Cond sen short Check the sensor wires for short circuit on
terminals in junction box
Check the sensor connection at connector male
/female joint is proper.
Disconnect the cable from the sensor, check the
resistance between the two conductivity sensor
terminals. It should show open.
If short , remove the sensor from the process,
clean , dry and check again.

FORBES MARSHALL PVT LTD Page 77


SMARTPro 8967P Trouble Shooting
Section 7.0

7.1 Causes and solution to problems

Problem Causes Solutions


No display No power Apply power
Less power Ensure power on
transmitter terminals to
be within 12-36VDC
Power reverse polarity Correct the polarity
Loose connection Tighten the power supply
wires
In correct Sensor not calibrated for Recalibrate the sensor
Conductivity long time.
Value Sensor mechanically Replace the sensor
damaged
dirty process fluid Clean the sensor as per
the procedure
Sensor not dipped Ensure that process fluid
properly in process entirely covers the sensor
properly.
External noise pick up Follow proper grounding
and shielding procedures
as discussed in section
2.0

FORBES MARSHALL PVT LTD Page 78


SMARTPro 8967P Trouble Shooting
Section 7.0

7.2 Problem in temperature measurement and calibration

Temperature shown by the instrument does not match with the


reading from standard thermometer. (Difference more than ±1 ºC)

Check the following


Check that the standard thermometer, RTD, thermistor that is
used for reference is calibrated and accurate.
General purpose liquid in glass thermometers can have large
errors.
Are the measurements done at the same point ?
Is standard thermometer dipped up to correct level?

It is necessary to calibrate the temperature sensor during


installation and commissioning.

FORBES MARSHALL PVT LTD Page 79


SMARTPro 8967P Trouble Shooting
Section 7.0

7.3 Conductivity reading does not match with lab reading

It is normal to have difference in conductivity readings made on on-


line instrument and lab instrument.

This phenomenon is still amplified on ultrapure water conductivity


measurements (conductivity < 10µS/cm). The lab reading and the on
line instrument reading will never match in this case.

The online instrument is subjected to the actual process conditions


such as process temperature, stray voltages, process pressure, supply
voltage variations etc.

The lab instrument works at set standard conditions. Some impurities


are added, the temperature of the lab sample changes and the
differences are seen between both readings.

How to minimize the gap in readings?


You can check both the Lab and On-line instruments by using
the same standard solution and comparing the readings

If not matching , calibrate both the instruments using the


same standard solution

Ensure both the instrument use cells with same constant

Different cell constants give different accuracy levels

Use single point calibration method to match the readings.


See section 4.0, menu 3.6.1

FORBES MARSHALL PVT LTD Page 80


SMARTPro 8967P Trouble Shooting
Section 7.0

7.4 Is the transmitter working OK?

In case of any problems it is necessary first to isolate the problem


areas. Sensor or the transmitter is giving problem?

To Simulate Conductivity inputs


To check this, disconnect the sensor wires from transmitter end.
Connect a Decade Box to transmitter. If the transmitter is working
properly it will show the accurate conductivity readings.

Follow the procedure below to check the transmitter


1 Turn off the transmitter supply. Disconnect the sensor wires from
the transmitter side by removing the junction box cover.
2 Connect the Decade Box to the transmitter in place of sensor
3 Turn ON the transmitter, Turn Off auto temperature
compensation and set 25°C manually.
4 Simulate Resistance from Decade box and check the results.
5 Note down the cell constant and then Set Cell constant as “1.0”
in menu 3.6.2 Cell Const (Refer section 4 for more details)
6 Save and come out of the menu
7 Check the readings as per the table.(±0.5%)
Resistance Reading Resistance Reading
1MΩ 1.00mS/cm 100KΩ 10.00mS/cm
500KΩ 2.00mS/cm 50K Ω 20.00mS/cm
250KΩ 4.00mS/cm 25K Ω 40.00mS/cm
125KΩ 8.00mS/cm 10K Ω 100.00mS/cm
8 If the above readings are OK. It is necessary to clean and
recalibrate the sensor.
9 You can use the earlier noted down cell constant as per point 5

FORBES MARSHALL PVT LTD Page 81


SMARTPro 8967P Trouble Shooting
Section 7.0

7.5 Is the transmitter working OK?

In case of problems it is necessary first to isolate the problem areas.


Sensor or the transmitter is giving problem?

To Simulate temperature inputs


To check this, disconnect the temperature sensor wires from
transmitter end. Connect resistance decade box to transmitter
Temperature input terminals. If the transmitter is working properly it
shows the accurate temperature readings.

Follow the procedure below to check the transmitter


1 Turn off the transmitter supply. Disconnect the sensor wires from
the transmitter side by removing the junction box cover.
2 Connect the decade box to transmitter in place of temperature
sensor
3 Turn ON the transmitter
4 Simulate 109.73Ω from decade box.
5 The secondary display will show 25.00°C
6 You can check this for different set of Decade box inputs
7 The measured temperature may not exactly match with the table
values. This is because of the offset of temperature value added
or subtracted during the temperature sensor calibration.
8 The same offset is applied to these simulated inputs. The
controller is measuring the temperature correctly if the difference
between the two table readings and same two transmitter
readings is within +/- 0.5° C.
9 If offset of 2° C is added during calibration. The transmitter will
read the value 115.54 as 40 °C, but display as 42°C.
10 Refer Annexure II for Pt 100 resistance table

FORBES MARSHALL PVT LTD Page 82


SMARTPro 8967P Annexure

Annexure I

Conductivity of various aqueous solutions at 25°C

Solution Conductivity Resistivity


Ultra pure Water 0.055 µS/cm 18.18 MΩ-cm
Power plant boiler water 0.05-1 µS/cm 1-18 MΩ-cm
Distilled water 0.5 µS/cm 2 MΩ-cm
De-ionized water 0.1-10 µS/cm 0.1-10 MΩ-cm
De-mineralized water 1-80 µS/cm 0.01-1 MΩ-cm
Mountain water 10 µS/cm 0.1 MΩ-cm
Drinking water 0.5-1 mS/cm 1-2 KΩ-cm
Waste water 0.9-9 mS/cm 0.1-1 KΩ-cm
Potable water Maximum 1.5 mS/cm 0.7 KΩ-cm
Brackish water 1-80 mS/cm 0.01-1 KΩ-cm
Industrial Process water 7-140 mS/cm -
Ocean Water 53 mS/cm -

FORBES MARSHALL PVT LTD Page 83


SMARTPro 8967P Annexure

Annexure II

Temperature in ºC versus resistance in ohms


Temperature Pt100 Pt 1000 Temperature Pt100 Pt 1000
-20 92.16 921.6 65 125.16 1251.6
-10 96.09 960.9 70 127.07 1270.7
0 100.00 1000.0 80 130.89 1308.9
5 101.95 1019.5 90 134.70 1347.0
10 103.90 1039.0 100 138.50 1385.0
15 105.85 1058.5 110 142.29 1422.9
20 107.79 1077.9 120 146.06 1460.6
25 109.73 1097.3 130 149.82 1498.2
30 111.67 1116.7 140 153.58 1535.8
35 113.61 1136.1 150 157.31 1573.1
40 115.54 1155.4 160 161.04 1610.4
45 117.47 1174.7 170 164.76 1647.6
50 119.40 1194.0 180 168.46 1684.6
55 121.32 1213.2 190 172.16 1721.6
60 123.24 1232.4 200 175.84 1758.4

FORBES MARSHALL PVT LTD Page 84


SMARTPro 8967P Annexure

Annexure III

Cell constant and measurement range

Cell constant Measuring range limits


K/cm Range Conductivity Resistivity
0.005 Min 0.005 µS/cm 200 MΩ.cm
Max 50.0 µS/cm 20 KΩ.cm
0.01 Min 0.01 µS/cm 100 MΩ.cm
Max 100 µS/cm 10 KΩ.cm
0.10 Min 0.10 µS/cm 10 MΩ.cm
Max 1.00 mS/cm 1 KΩ.cm
1.00 Min 1.0 µS/cm 1 MΩ.cm
Max 10.0 mS/cm 0.1 KΩ.cm
10.0 Min 10.0 µS/cm 0.1 MΩ.cm
Max 100.0 mS/cm 0.01 KΩ.cm

FORBES MARSHALL PVT LTD Page 85


SMARTPro 8967P Annexure

Annexure IV

Cable length and range of measurement

Cell constant Measuring range limits Signal *Cable


K/cm Range Conductivity Resistivity Frequency Length
Hz meters
0.005 Min 0.005 µS/cm 200 MΩ.cm 70 3
Max 50.0 µS/cm 20 KΩ.cm
1100 NA

0.01 Min 0.01 µS/cm 100 MΩ.cm 70 10


Max 100 µS/cm 10 KΩ.cm
1100 5

0.10 Min 0.10 µS/cm 10 MΩ.cm 70 10


Max 1.00 mS/cm 1 KΩ.cm
1100 5

1.00 Min 1.0 µS/cm 1 MΩ.cm 70 10


Max 10.0 mS/cm 0.1 KΩ.cm
1100 5

10.0 Min 10.0 µS/cm 0.1 MΩ.cm 70 10


Max 100.0 mS/cm 0.01 KΩ.cm
1100 5

*Conductivity Accuracy of ± 0.5% of Full scale.

FORBES MARSHALL PVT LTD Page 86


SMARTPro 8967P Annexure

Annexure V

Temperature dependency of Conductivity

The measured conductivity is temperature dependent.

Conductivity as function of temperature is given as

Ct=C25(1+a(t-25))

Ct Conductivity at temperature t
a Temperature coefficient expressed in %/°C
t Process temperature in °C

To explain it in more detail, let us consider some numerical values

Ct=C25(1+a(t-25))

If we consider following values of the parameters


Ct 100µS/cm @ 30°C
a 2%/°C
t 30 °C
The transmitter will show the normalized value as below
C25=C30 /(1+a(t-25)

C25=100 /(1+0.02(30-25))

C25=100 /(1.1)
C25=90.90 µS/cm @ 25°C

FORBES MARSHALL PVT LTD Page 87

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