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Instruction Manual
CENG:IM:CONDP:0906:000:00
Software Release
V2.1.X
Copyright©2009
All rights reserved
Forbes Marshall group of companies
Forbes Marshall Pvt. Ltd. cannot accept any responsibility for damage
or malfunction of the unit resulting due to an improper use of the
instrument
Copyright©2009
All rights reserved
Forbes Marshall group of companies
Preface 2
Index 3-4
Safety Information 5-6
1.0 Introduction
1.1 General description 7
1.2 Specifications 8-10
Dimensional details 11
Display 12
1.3 Operating Principle 13-14
2.0 Installation
2.1 Unpacking and Inspection 15
2.2 Tools required for installation 16
2.3 Location and Mounting 17-19
Panel Cutout 18
Mounting clamps 19
2.4 Cabling 20
2.5 Power Supply requirements 20
2.6 Power Supply and Sensor wiring locations 21
2.7 Power supply wiring 22-24
2.8 Power supply wiring precautions 25
Earthing 26
3.0 Sensor wiring
3.1 Sensor wiring 27
3.2 Sensor cable 28
3.3 Temperature sensor 29
3.4 Terminations 30
3.5 Cable terminals 30
3.6 Cable terminations on board I- FM83XX 31
3.7 Cable terminations on board II- FMHT01 32
3.8 Cable terminations on board III- CS40/52 33
3.9 Calibration and Commissioning 34
4.0 Operation
Index 35-36
How to use Conductivity meter as TDS meter? 69
5.0 HART ©Communication
6.0 Maintenance
6.1 Probe care and Maintenance 73
6.2 How to store the electrode for long time 73
6.3 Storage after use in process 73
6.4 How to clean the electrode 74
6.5 Do’s and Don’ts for conductivity electrodes 75
If you have any query please do not hesitate to contact nearest office
of Forbes Marshall Pvt Ltd, our engineer will be glad to assist you.
FRONT VIEW
SIDE VIEW
96
91
96 20.7 140.4
121
170
1.2 Specifications
Product Specifications
Supply
Type 2 wire
Supply voltage 12-36VDC
NOTE1
Load Resistance 600Ω @24VDC
Accuracy
Display Conductivity ± 0.5% of Full Scale
Display Temperature ± 0.5% of Full Scale
Output Current ± 0.1mA
Outputs
©
Current 4-20mA HART
1.linear 2.Bilinear 3.Log
Inputs
Primary Sensors Conductivity
Secondary sensors PT100/PT1000
Data Input 3 Button Keypad
RangesNOTE4
Conductivity Auto switching range
Notes
1.2 Specifications
Product Specifications
Approvals
ImmunityNOTE5 EN61000-6-2
EmissionNOTE5 EN61000-6-4
Enclosure
Material MS Powder coated
Protection Front IP54 , Other IP20
Operating Conditions
Temperature -20 to 60 ºC
Relative Humidity 0 to 90%
(non condensing)
Notes
1.2 Specifications
Dimensional details
91
20.7 140.4
96
170
121
REAR VIEW
1.2 Specifications
Display
Block Diagram
I+ with HART
Galvanic
Isolation
LCD Display 0V
4.5V
+3.3V Power Supply
0V
-3.3V
Preamplifier Autorange
Impedence
Matching
Temperature
sensor
Oscillator
70 Hz/1KHz
1.Multimeter 3 ½ digit
PANEL
22.6 (0.89)
91 (3.60)
68 (2.68)
2.4 Cabling
WIRING
LOCATIONS
SMARTPro
REAR VIEW
2 - IOUT
+
1
E
....
POWER SUPPLY
12-36 VDC
REAR VIEW
Mark, color code, Ferrule the wires with +ve and ground.
CHANNEL 3
2 - IOUT
+ E
1
....
12-36VDC
CHANNEL 7
SMARTPro
BACK SIDE VIEW
2 - IOUT
+ E
1
....
12-36VDC
DEDICATED POWER SUPPLY
- SUPPLY
VOLTAGE
+ 12-36VDC @ 100mA
2 CORE X 0.5 SQ MM CABLE
SMARTPro
REAR VIEW
2 - IOUT
+ E
1
....
12-36VDC
SENSOR
EARTH
WIRE
PIPE LINE
FLOW THRU CHAMBER
PROCESS
FLOW
The cells contain male connector as part of the cell body. Hence these
cells are provided with a cable having mating female connector at one
end. The other end of the cells contains wires to be connected to
transmitter.
Some other models for which wiring diagrams are given are
If you are using any other make of sensor, please refer it’s
sensor manual.
BLUE
BLACK WHITE
RED
T2
SHEATH
CONDUCTOR2
3.4 Terminations
8
3.5 Cable terminals
Clamp the cable with “cable ties” etc. to avoid direct weight of
cable on the connector terminals.
XXXXXXXX
A C
DISP. ON
This menu is used to set the measuring unit. We can select the
units µS/cm, ms/cm, mA, Kohm-cm, Mohm-cm, ohm-cm and
Special.
RESIS.UNIT-Resistivity unit
Displays the measured value in terms of
Ohm- cm Ohm-cm
Kohm-cm Kilo-ohm-cm
Mohm-cm Mega-ohm-cm
1.1.2
A TEMP UNIT
MANUAL USER SET TEMPERATURE INPUT
AUTO GETS THE INPUT FROM THE TEMP SENSOR
1.1.2 1.1.2
MANNUAL AUTO
DEG. C DISPLAYS IN DEG CENTIGRADE
DEG. F DISPLAYS IN DEG FARANHITE
KELVIN DISPLAYS IN KELVIN
SPECIAL DISPLAYS IN SPCIAL UNIT
DEG C DEG. F KELVIN SPECIAL B
UNIT UNIT UNIT UNIT
DEG.C DEG.C
DISP.ON DISP. OFF
ON DISPLAYS ON SCREEN
AUTO MANUAL
OFF NO DISPLAY ON SCREEN
C D B
C D A B
AUTO MANUAL
0000025.00 SPECIAL
DEG.. C UNIT
1.1.1 XXXXXXXX
CONDT UNIT DISP. ON C
This menu is used to set the temperature unit. We can set the
temperature value input to either manual or auto mode.
1.1.4
A
TIME CONST
Set the counts with up and
right key to shift decimal
point --
02.0000000 12.0000000 Take the cursor to decimal
SEC SEC point and then use up key
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
Low pass filter time constant in sec.
It decides instrument response time to process inputs
Increase if you observe abnormal fluctuations on display.
1.1.5
A
CYCLIC DISP
MENU MENU
A
CONT. NO CONT. YES
If we select YES,
If NO,
1.2.6
A
ERROR MSG.
DISPLAYS ERROR
ERROR MSG ERROR MSG
MESSAGES DURING
NO NO
NORMAL MEASURING
MODE
MENU MENU
A
CONT. NO CONT. YES
1.3.2
A
FORCE OP I
MENU MENU
A
CONT. NO CONT. YES
1.3.3
A
RANGE I
MENU MENU A
CONT. NO CONT. YES
2.1.1
A
TEST DISP
2.1.1 2.1.1
YES NO
8888888888
8888888888
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
2.1.2
A
TEST I
TEST I
4 MA
TEST I
8 MA
TEST I TEST I
CONT YES CONT NO
TEST I
12 MA
MENU MENU
A
CONT YES CONT NO
TEST I
16 MA
1.1.1
COND UNIT
TEST I
20 MA
DISPLAY DISPLAY
B DD MM YY M OHM RES.
02/11/07 XXX.XXXX
DD MM YY M OHM RES.
DISPLAY DISPLAY
CONT. NO CONT. YES B
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT. UNIT
SHOWS DATE OF SENSOR CALIBRATION, SENSOR RESISTANCE
AT THE TIME OF CALIBRATION
3.1.1
A
CONDT MA
000000.0500 01000.0000
C
US/CM US/CM
ENTER CONDT VALUE FOR
20 mA CURRENT OUTPUT
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT
3.1.1
A
CONDT MA
MENU
ENT US/CM
00050.0000 B
US/CM
mA
LOG
LINEAR
BILINEAR
US/CM
3.2.2
A
CODE 1
3.2.2 3.2.2
NO YES
PASSWORD IS ACTIVATED
FOR USER MENU
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
3.2.4
A
LOCATION
0000000000 0000NPT001
LOCATION LOCATION
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT LOCATION
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
3.2.7
A
POLL ADDR.
000 010
0 TO 15 0 TO 15
USE UP ARROW AND RIGHT ARROW
ENTER ALPHANUMERIC
INSTRUMENT POLL ADDR
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
3.5.4
A T SEN CALB
3.5.4 3.5.4
DISABLE ENABLE
0000025.00
ENT. TEMP
XX.XX
ACT. TEMP
MENU MENU
CONT. NO CONT. YES
A
1.1.1
CONDT UNIT
If the resistance of the sensor cable is say 1.0 Ohms the reading
shown on the transmitter is 2 to 3 °C more than the actual
temperature. For small cable lengths this can be neglected and no
need for calibration.
The design of the conductivity cell such as size, shape, position and
cell condition determines the conductivity measured and is reflected in
cell constant K.
During the process of calibration we find out the exact cell constant.
The transmitter notes down this value and uses this during further
calculations.
3.6.1
A
SEN. CALB
12/11/07
ENTER DATE
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
3.6.2
A
CELL CONST
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
Enter the value of cell constant (K) written on the cell body.
3.6.3
A
TEMP COMP
MENU MENU A
CONT. NO CONT. YES
1.1.1
CONDT UNIT
Set the COND values for which you want to range 4-20mA.
Set cell constant as written on cell.
Do sensor calibration and start using the transmitter again.
Set the TDS values for which you want to range 4-20mA.
Set cell constant as written on cell and desired TDS constant.
Do sensor calibration and start using the transmitter again.
SMARTPro
REAR VIEW
2 - IOUT
+
1
12-36VDC
HART
COMMUNICATOR
MINIMUM LOAD
250 Ohms
-
+
4/20mA + DIGITAL
SUPPLY
VOLTAGE
18-36VDC
MULTIDROP CONFIGURATION
SMARTPro
+ DIGITAL SIGNALS ONLY +
- -
MINIMUM LOAD
250 Ohms SUPPLY
VOLTAGE
12-36VDC
UPTO 15
TRANSMITTERS
BRIDGE
PC /
HART CONTORL SYSTEM
COMMUNICATOR
Notes
©
Use HART communicator to set up SMARTPro 8967P
For trouble free and effective communication ensure
loop load to be 250 Ohms minimum.
Clean the sensor in case of deposition, clean the electrode with Iso
Propyl Alcohol (IPA) before storing.
Clean the sensor in case of deposition, clean the electrode with Iso
Propyl Alcohol (IPA) before using.
Clean the conductivity cell under low pressure tap water or any
suggested cleaning solution.
Annexure I
Annexure II
Annexure III
Annexure IV
Annexure V
Ct=C25(1+a(t-25))
Ct Conductivity at temperature t
a Temperature coefficient expressed in %/°C
t Process temperature in °C
Ct=C25(1+a(t-25))
C25=100 /(1+0.02(30-25))
C25=100 /(1.1)
C25=90.90 µS/cm @ 25°C