PROCHILL

Print Date: 12/27/2018

Zeta Rev HP XT 5.2

Configured unit accessories

1P - One user-side pump
DS - Partial recovery
FM2 - Multilogic function for Master unit to manage up to 2 Slaves
TERM - Remote-controlled user terminal panel
SOFT - Electronic soft-starter
A43N - 400/3+N/50 power supply
AG - Rubber vibration dampers
ZETA REV HP XT
PRODUCT DESCRIPTION
High efficiency reversible air/water heat pump, with
hermetic vapour injection scroll compressors
BODY
The structure of the unit is made of galvanized sheet-iron coated with polyester powder in RAL 5017/7035 at
180°C, which makes it highly resistant to weather conditions.
The structure is a load-bearing frame, with removable panelling lined with sound absorbing expanded polyure-
thane matting.
All screws and bolts are stainless steel.
COMPRESSORS
The compressors are hermetic orbiting spiral scroll com-
pressors with vapour injection, connected in tandem. They are provided with thermal overload protection by
internal Klixon® or external Kriwan© module (depending on the model), integrated control for the maximum
discharge temperature, and with oil equalization line. All the com- pressors are fitted as standard with crankcase
heater.
The compressors are enclosed in a dedicated technical compartment, which can be accessed by removing the
panelling that allows maintenance operations to be carried out even with units running.

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SOURCE-SIDE HEAT EXCHANGER

The exchangers are made with finned pack coils with cop-
per tubes and aluminium fins.
The coils have an increased fin pitch to reduce frost for- mation and to facilitate the outflow of condensed water
during defrosting.
The Anti-Ice Circuit is shut off by a solenoid valve man- aged by the controller of the unit to ensure this is running
only when the coils work as evaporator and only when the external air temperature makes it really necessary.
To protect the exchangers from corrosion and ensure opti- mal operation of the unit, we advise following the
recom- mendations given in the user, installation and maintenance manual for cleaning the coils. For installations
within a kilometre of the coast, use of the accessory is strongly recommended Coil treated with anti-corrosion
paints.
FANS
The fans are axial fans, directly coupled to a three-phase
6-pole electric motor, with integrated thermal overload protection (klixon) and IP 54 protection rating.
The fan includes the shroud, designed to optimize its effi- ciency and reduce noise emission to a minimum, and
the safety guard.
USER-SIDE HEAT EXCHANGER
The exchanger is a braze-welded stainless steel plate heat
exchanger, insulated with a shroud of closed-cell insulat- ing material.
Models with 2 refrigerant circuits are fitted with dual cir- cuit heat exchanger and therefore with a single pair of
hydraulic connections.
The exchanger is also equipped with thermostat-con- trolled anti-freeze heater to protect it from ice formation
when the unit is not running.
REFRIGERANT CIRCUIT
The unit uses refrigerant gas R410A.
Each refrigerant circuit of the unit comprises:
- electronic expansion valve
- 4-way reversing valve
- suction separator
- fluid accumulator
- economizer
- electronic expansion valve dedicated to the economizer
- replaceable solid cartridge dehydrator filter (except for sizes 3.2, 4.2 and 5.2 where the filter is a weld-on filter)
- pressure transducers for reading high and low pressure values
- high pressure switches
- safety valves
- liquid sight glass
- 5/16” charging valves
- Anti-Ice Circuit with solenoid valve
The pipes of the circuit and the exchanger are insulated with extruded closed-cell expanded elastomer. Anti-Ice
Circuit with solenoid valve
The pipes of the circuit and the exchanger are insulated with extruded closed-cell expanded elastomer.
ELECTRICAL CONTROL PANEL

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The electrical control panel is made in a painted galva-

nized sheet-iron box with forced ventilation and IP54 pro- tection rating.
The electrical control panel of the basic unit comprises:
- main disconnect switch
- automatic circuit breakers for compressors with fixed calibration
- fuses for protecting the fans and auxiliary circuits
- fan contactors
- phase-cutting fan speed adjuster
- thermal magnetic circuit breakers for pumps (if pres- ent)
- phase monitor
- potential-free general alarm contacts
- single potential free operating contacts for compres- sors, fans and pumps (when present)
- digital input for general ON/OFF
- summer/winter selection by digital input
- external air temperature probe
- microprocessor controller with display accessible from the outside
All the electrical cables inside the panel are numbered and the terminal board dedicated to the customer's
connec- tions is coloured blue so that it can be quickly identified in the panel.
The standard power supply of the unit is 400V/3~+N/50Hz for models from 3.2 to 8.2
The standard power supply of the unit is 400V/3~/50Hz for models from 9.2 to 18.4 microprocessor controller with
display accessible from the outside
All the electrical cables inside the panel are numbered and the terminal board dedicated to the customer's
connec- tions is coloured blue so that it can be quickly identified in the panel.
The standard power supply of the unit is 400V/3~+N/50Hz for models from 3.2 to 8.2
The standard power supply of the unit is 400V/3~/50Hz for models from 9.2 to 18.4
CONTROL BLUETHINK
Main controller functions
The microprocessor control allows the following functions:
- water temperature control, with control of the water leaving the user-side exchanger
- freeze protection
- compressor timings
- automatic rotation of compressor starting sequence
- recording of the log of all machine inputs, outputs and states
- automatic rotation of compressor starting sequence
- recording of the alarm log
- sliding defrost management
- sliding defrost management
- digital input for general ON/OFF
- summer/winter selection by digital input
- digital input for hot circuit ON/OFF
- Ethernet serial port with Modbus protocol and integrat- ed web server preloaded web page
For further details on available functions and on displayed information, you can refer to the specific
documentation of the control.
By default, the serial connections present as standard are enabled only for reading from BMS. Enabling of writing
from BMS is to be requested when ordering. Ethernet serial port with Modbus protocol and integrat- ed web
server preloaded web page
For further details on available functions and on displayed information, you can refer to the specific
documentation of the control.
By default, the serial connections present as standard are enabled only for reading from BMS. Enabling of writing
from BMS is to be requested when ordering.
Main functions of the webserver

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As standard, the Bluethink controller integrates a web- server with a preloaded web page that is accessed via
password.
The web page allows the following functions to be carried out (some of these are available only for users with ad-
vanced level rights):
- display of the main information on the unit, such as serial n°, size, type of refrigerant
- display of the general status of the machine: water inlet and outlet temperatures, external air temperature, op-
erating mode, evaporating and condensing pressures, suction and discharge temperatures
- display of the status of compressors, fans, pumps, elec- tronic expansion valves
- display in real time of the graphs of the main quantities
- display of the graphs of logged quantities
- display of alarm log
- display of the status of all the I/Os of the controller
- management of users on several levels
- remote ON/OFF
- remote set point change
- remote time band change
- remote summer winter mode selection remote summer winter mode selection
Human-Machine Interface
The control has a graphic display that allows the following information to be displayed:
- water inlet and outlet temperature
- set temperature and differential set points
- description of alarms
- hour meter of operation and number of start-ups of the unit, the compressors and the pumps (if present)
- high and low pressure values, and relevant condensing and evaporating temperatures
- external air temperature
- superheating at compressor suction. superheating at compressor suction.
Management of defrost cycles
For defrost management, the control of the unit uses a sliding intervention threshold, depending on the pressures
inside the unit and the external air temperature. By put- ting together all this information, the control can identify
the presence of ice on the coil and activates the defrosting sequence only when necessary, so as to maximize the
en- ergy efficiency of the unit.
Sliding management of the defrost threshold ensures that, as the absolute humidity of outdoor air decreases, the
fre- quency of the defrost cycles gradually decreases because they are carried out only when the ice formed on
the coil actually penalizes performance.
The defrost cycle is fully automatic and is carried out using a patented defrost system (patent n° 1335232): during
the initial stage, a defrost is carried out by cycle reversal with fans stopped. When the frost on the coil has melted
sufficiently, reverse ventilation is activated, that is, with air flow in the opposite direction to that of normal oper-
ation, so as to facilitate the ejection of condensed water and detached ice. When the coil is clean, ventilation is re-
versed again and the unit resumes operation in heat pump mode. **non tradotto**
The combination of the sliding intervention threshold and the patented defrost system allows the number and
dura- tion of defrost cycles to be optimized and reduced to the minimum.
CONTROLS AND SAFETY DEVICES
- user-side water temperature probe
- antifreeze probe on the user side heat exchanger
- high pressure switch (with manual reset)
- low pressure safety device (with manual reset managed by the controller)
- compressor overtemperature protection
- fan overtemperature protection
- water differential pressure switch water differential pressure switch
TESTING
All the units are factory-tested and supplied complete with
oil and refrigerant.
PACKAGING

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The unit is made and shipped on a wooden pallet that al-

lows the unit to be handled using a forklift truck.
The unit is wrapped in a protective transparent polyethyl- ene stretch film.
OPTIONS
/DS: unit with desuperheater
/DS units comprise (for each refrigerant circuit) an ex- changer for condensation heat recovery of up to 20% (de-
pending on size, version and operating conditions), placed in series with the condensing coil. The exchanger is a
braze-welded plate heat exchanger. For multi-circuit units, the exchangers are to be manifolded outside the unit
(by the customer).
During operation of the unit in heat pump mode, it is com- pulsory to intercept the water of the heat recovery heat
exchanger to avoid taking power away from the user side heat exchanger.
HYDRAULIC MODULES
All units can be fitted with hydraulic module in various
configurations:
- /1P: hydraulic module with one pump
- /1PS: hydraulic module with one pump and buffer tank
The following are also available:
- modules /1PM, /1PMS and that have pumps with increased available discharge head
Hydraulic modules with one pump have:
- one pump
- a gate valve on the delivery side of the pump
- an expansion vessel
an expansion vessel

/1P
with one circulation pump
expansion vessel
safety valve set to 6 bar, which corresponds to the maximum allowable operating pressure, insulated storage tank
Other standard features
CONFIGURED UNIT ACCESSORIES DESCRIPTION
Multilogic function for Master unit for managing up to 2 Slaves
With this accessory, the unit is programmed as master of a system of machines in Multilogic network (for further
details, refer to the control manual). Also, a network gateway with 4 ports is installed in the electrical control panel
of the unit to allow the unit to be connected to an external LAN network and up to 2 slave units to be managed.
Rubber anti-vibration mounts
These are supplied as a separate package from the unit and must be installed on site following the assembly
diagram supplied. They allow you to reduce the vibrations transmitted from the unit to the surface it is standing
on.

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ACCORDING TO EN14511
Unit Zeta Rev HP XT
Model 5.2
Refrigerant fluid R410A
Minimum partialization of the unit % 50
Requested partialization % 100
Cooling conditions
Fluid - User side Water
Fouling factor - User side m² °C/W 0.0000440
Inlet water temperature - User side °C 12.0
Outlet water temperature - User side °C 7.0
External air temperature °C 35.0
Height asl m 0
Cooling performances
Cooling capacity kW 53.0
Compressors absorbed power kW 16.6
Total absorbed power (A1) kW 17.8
Flow rate - User side l/s 2.53
Pressure drops - User side kPa 23
EER 2.98
ESEER (basic unit) 3.91
Air flow rate m3/h 19000
Available pressure Pa 0
Fans absorbed power kW 0.57
Fans absorbed current A 2.40
Total Fans absorbed power kW 1.14
Total Fans absorbed current A 4.80
Sound levels
Lw_tot COOLING (4) dB(A) 82
Lp_tot COOLING (5) dB(A) 51
Lw_tot HEATING (6) dB(A) 82
Hydaulic module - User side: Cooling mode
Available pressure kPa 121.84
Hydraulic circuit pressure drops kPa 33.13
Pumps absorbed power kW 0.6
Pumps absorbed current A 1.9
(A1) Compressor, fans and pumps power

(5) Lp_tot COOLING- values obtained from the sound power level (conditions: note 4), related to a distance of 10 m from the unit in free field with
directivity factor Q=2. Non-binding values.

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(4) Lw_tot COOLING- unit operating at nominal operating capacity, without any accesories, with external air temperature of 35°C and user-side
heat exchanger water inlet-outlet temperature of 12-7°C. Binding values. Values obtained from measures taken according to standard ISO 3744
and to the Eurovent certification programme where applicable.
(6) Lw_tot HEATING -unit operating at nominal operating capacity, without any accessories, with external air temperature of 7°C (6°C wb) and user-
side heat exchanger water inlet-outlet temperature of 40-45°C. Values obtained from measures taken according to standard ISO 3744.
Reference conditions: External air temperature 35°C; user-side heat exchanger inlet-outlet water temperature 12-7°C.

Heating conditions
Inlet water temperature - User side °C 50.0
Outlet water temperature - User side °C 55.0
External air temperature °C -20.0
External Relative Humidity % 87
Heating performances
Heating capacity kW 35.2
Compressors absorbed power kW 16.9
Total absorbed power (A1) kW 18.1
Flow rate - User side l/s 1.73
Pressure drops - User side kPa 33
COP 1.94
SCOP MT (B2) 3,08(●)
ƞ sh MT (B2) % 120.3
SCOP LT (B2) 3,66(●)
ƞ sh LT (B2) % 143.5
Air flow rate m3/h 19000
Available pressure Pa 0
Fans absorbed power kW 0.57
Fans absorbed current A 2.40
Total Fans absorbed power kW 1.14
Total Fans absorbed current A 4.80
Hydaulic module - User side: Heating mode
Available pressure kPa 122.47
Hydraulic circuit pressure drops kPa 32.51
Pumps absorbed power kW 0.6
Pumps absorbed current A 1.9
(A1) Compressor, fans and pumps power

(B2) with reference to regulation 2013/813 and norm EN 14825

– Not ErP compliant • ErP compliant o ErP compliant only with option VEC (EC fans)

Partial recovery conditions

Fluid - Heat recovery side Water
Fouling factor - Heat recovery side m² °C/W 0.0000440
Inlet water temperature - Heat recovery side °C 60.0
Outlet water temperature - Heat recovery side °C 65.0
Partial recovery performances
Heating capacity kW 5.2

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Flow rate - Heat recovery side l/s 0.25

Maximum pressure drops - Heat recovery side kPa 15.0
Compressors
Type Scroll
Number 2
Refrigerant circuits 1
Total oil charge kg 7.0
Total refrigerant charge (estimated) (NRef) kg 18.0
Fans
Type AXIAL-STD
Number 2
Rated absorbed power kW 0.60
Rated absorbed current A 2.62
Heat exchanger - User side
Type Plates
Number 1
Water content l 5.5
Dimensions
Length mm 2258
Width mm 1012
Height mm 1785
Weight
Net weight kg 739
(NRef) The indicated refrigerant charge is theoretical and refers to the standard machine without accessories.

Hydraulic module - User side

Number of pumps 1
Rated absorbed power kW 0.80
Rated absorbed current A 1.9
Maximum pressure hydraulic circuit kPa 600
ELECTRICAL DATA (Theoretical calculations)
Power supply V/ph/Hz 400/3N~/50 ±10%
Control power supply V/ph/Hz 230-24/1~/50
Electrical performances
Maximum absorbed power (E1) kW 27.60
Maximum starting current - LRA A 145.9
Full load current - FLA A 49.2
(E1) Mains power supply to allow unit operation

Technical calculations may change according to calculation methods. Techical data may be revised.

Conformity Ecodesign
CE marked unit, compliant to Ecodesign (regulation 2013/813) according to SCOP. The
unit can be installed in EU countries.

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Data referred to the selected unit, any configuration change may not guarantee the performance and compliance to Ecodesign.

SOUND LEVEL
Sound
63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Level
Lw [dB] 80 79 71 74 75 78 73 72 Lw_tot dB(A) 82
Lp [dB] 49 47 39 43 43 46 42 40 Lp_tot dB(A) 51
Reference conditions: External air temperature 35°C; user-side heat exchanger water water inlet-outlet temperature of 12-7°C; unit
operating at nominal operating capacity, without any accessories.

Lw: sound power levels.

Values obtained from measures taken according to standard ISO 3744 and to the Eurovent certification programme where applicable.
Lw_tot is the only binding value.

Lp: sound pressure levels.

Values calculated from sound power levels, referring to distance of 10m from the unit; source installed on a reflective surface in ideal free
field conditions with directivity factor Q=2.
None of the Lp values are binding.

The acoustic data relates to the standard conditions described above, in referable and reproducible operating modes.
All data except Lw_tot are given for the mere purpose of example and can not be used for predictive purposes or for the verification of
enforced limits.
With specific reference to the acoustic emissions, the Manufacturer commits to their conformity limited to the declared Lw_tot value.
Any liability of the Manufacturer is excluded concerning the impact of such emissions with reference to the location of the plant and to
other conditions related to the installation of the unit.
The environment and the installation’s characteristics, besides the operating modes, may alter the acoustic emissions.
The overall acoustic evaluation, with regard to site conditions, remains the responsibility of the installer.

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PART LOAD ESEER

PartLoad 100 % 50 %
35 53.6 26.8
35 17.7 9.0
30 54.4 27.2
30 16.0 8.1
25 55.3 27.6
25 14.4 7.3
20 56.0 28.0
20 12.9 6.5
PartLoad EER 100% 75% 50% 25%
PartLoad EER 3.03 3.39 3.78 3.87
ESEER 3.65

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PRODUCT FICHE according to European Regulation n° 813/2013: Information requirements for heat pump space
heaters and heat pump combination heaters
Model(s): Zeta Rev HP XT 5.2
Air-to-water heat pump: Yes
Water-to-water heat pump: No
Brine-to-water heat pump: No
Low-temperature heat pump: No
Equipped with a supplementary heater: No
Heat pump combination heater: No
For low-temperature heat pumps, parameters shall be declared for low-temperature application. Otherwise, parameters
shall be declared for medium-temperature application. Parameters shall be declared for average climate conditions.
Item Symbol Value Unit Item Symbol Value Unit
Rated heat output (*) Prated 53.7 kW Seasonal space heating ηs 120.3 %
energy efficiency
Declared capacity for heating for part load at indoor
temperature 20°C and outdoor temperature Tj
Tj = – 7 °C Pdh 39.3 kW Tj = – 7 °C COPd 2.18 -
Tj = + 2 °C Pdh 28.9 kW Tj = + 2 °C COPd 3.02 -
Tj = + 7 °C Pdh 30.9 kW Tj = + 7 °C COPd 4.26 -
Tj = + 12 °C Pdh 34.7 kW Tj = + 12 °C COPd 5.29 -
Tj = bivalent temperature Pdh 41.3 kW Tj = bivalent COPd 2.51 -
temperature
Tj = operation limit temperature Pdh 37.1 kW Tj = operation limit COPd 1.92 -
temperature
For air-to-water heat pumps: Pdh kW For air-to-water heat COPd -
pumps: Tj = -15 °C (if
Tj = - 15 °C (if TOL < - 20 °C) TOL < - 20 °C)
Bivalent temperature Tbiv -4 °C For air-to-water heat TOL -10 °C
pumps: Operation limit
temperature
Cycling interval capacity for Pcych x,x kW Cycling interval COPcyc x,xx -
heating efficiency
Degradation coefficient (**) Cdh 0.9 - Heating water WTOL 65 °C
operating limit
temperature
Power consumption in modes other than active mode Supplementary heater
Off mode POFF 0.232 kW Rated heat output (*) Psup 16.6 kW
Thermostat-off mode PTO 0.23 kW
Standby mode PSB 0.232 kW Type of energy input 400/3/50
Crankcase heater mode PCK 0.232 kW
Other items
Capacity control fixed/ Staged For air-to-water heat - 19000 m3/h
variable pumps: Rated air flow
rate, outdoors
Sound power level, indoors LWA dB(A) For water-/brine-to- - m3/h
water heat pumps:
Rated brine or water
flow rate, outdoor heat
exchanger
Sound power level, outdoors LWA 82 dB(A)
Emissions of nitrogen oxides NOx mg/kWh
For heat pump combination heater:
Declared load profile Water heating energy ηwh %
efficiency
Daily electricity consumption Qelec kWh Daily fuel consumption Qfuel kWh
Contact details Blue Box Group S.r.l-Via Valletta, 5-30010-Cantarana di Cona-VE-Italy
(*) For heat pump space heaters and heat pump combination heaters, the rated heat output Prated is equal to the design
load for heating Pdesignh, and the rated heat output of a supplementary heater Psup is equal to the supplementary
capacity for heating sup(Tj).
(**) If Cdh is not determined by measurement then the default degradation coefficient is Cdh = 0.9.
Black From Not applicable
813/2013

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) - Italy

Tel. +39 0426 921111, Fax. +39 0426 302222
www.bluboxcoding.com