APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: B - Type

PART NAME PEDAL ASSY BRAKE DATE 24-08-2016

PART NUMBER 49600-79M20

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

1 Phase 1 : Plan & Define the Programme

I CFT Formation O O O O O # O O O

II Review Customer drawing/SOR(Akka-pen) O O O O # O

III Feasibility Study and Risk Assesment O O O O O # O O O

IV PFD Preliminary O O O # O

V Bill of material Preliminary O O O O # O O

VI Define Critical Parameters O O O O O # O O O

VII Phase -1 Review O O O O # # # # # #

2 Phase 2 : Product Design & Development

I DFMEA (if reqd) # O

II Drawing approval from Collaborator(if reqd) O O # O

III Line feasibility review (Capacity Planning) O O O O O # O O

IV New Equipment & Facilities required (List to be made) O O O O # # O

V Sourcing of Raw material/BOPs O O O O # O O #

VI New Tooling required O O O O # O O

VII Gauge / testing equipment requirements (List to be made) O O O O # # O

VIII Team Feasibility commitment & Mgmt. Support O O O O # # O O O

IX Past Defect Data Review O O O # O O

X Prototype Control Plan (if reqd) O O # O

XI Phase -2 Review O O O O # # # # # #

3 Phase 3 : Process Design & Development

I PFMEA O O O O # O

II Floor plan layout O O # O

III New Equipment & Facilities procurement O O O O # # O

IV New Tooling procurement/Manufacturing O O O O # O O O

V Gauge / testing equipment procurement/manufacturing O O O O # O O O

VI Product / Process development review O O O # O O

VII Insp. Std , Visual aids O O O O # O O

(Receiving,in-process,final)
VIII Define Packaging standards O O O # # #

IX Process Sheet,Work Instructions O O O O # O

X Procurement of Material (BOP/RM) O O O O O # # O

XI Manpower requirment O O O O #

XII Operator Training plan O O O O # O O

XIII Sample Submission to Customer O O O O # O O

XIV Phase -3 Review O O O # # # # # #

4 Phase 4 : Product & Process Validation

I Supplier PPAP (if required) O O O O #

II Production Trial Run(HVPT) O O O # O #

(customer specific)
III Process capability study CpK or Part accuracy O O O O #

IV Packaging Approval O O O # O O

V Product validation testing(performance) test O O O O # O O

VI Production part approval from customer for PP trial O O O # # O

 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: B - Type

PART NAME PEDAL ASSY BRAKE DATE 24-08-2016

PART NUMBER 49600-79M20

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

VII Production part approval from customer for MPP trial O O O # # O

VIII Production control plan (internal) O O O # # O

IX Quality Planning sign-off and Management support O O O O # # O

X Phase -4 Review O O O # # # # # #
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: B - Type

PART NAME PEDAL ASSY BRAKE DATE 24-08-2016

PART NUMBER 49600-79M20

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

5 Phase 5 : Feedback Assessment & Corrective Action

I PCS(PRODUCTION) O O O O # O O

II PFMEA O O O O # O O

III MISP O O O O # O O

IV Project handover to production O O O O # # O

V Initial Control Period Initiation O O O O #

VI Initial control trmination signoff O O O O #

VII Production, Defect & Dispatch Monitoring O O O O # #

VIII Management Review O O O O # O O

IX Phase -5 Review O O O # # # # # #

LEGENDS :
Legend Definitopn
O Point to be implemented .
Review required /important from discussion point of view .
(Blank) No Mark Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented .
For Responsibility
Legend Definition
# Prime Responsibility
O CO-Responsibility

01 Point Revised 10/3/2017

00' New Issue 1/2/2016
Rev. No. Description Date
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category:

PART NAME STOPPER BRKT ASSY DATE

PART NUMBER 1 L0081-13

MODEL BRIO

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B in case of ECN/Minor Change

C Operator Training plan

Development Responsibility Document

S.NO Description REMARKS
AA A B C MKT ENGG&DEV QA PROD MATLS Refrence

1 Phase 1 : Plan & Define the Programme

I CFT Formation O O O # O O O

II Review Customer drawing/SOR(Akka-pen) O O O O # O

III Feasibility Study and Risk Assesment O O O O O # O O O

IV PFD Preliminary O O O # O

V Bill of material Preliminary O O O O # O O

VI Define Critical Parameters O O O O O # O O O

VII Phase -1 Review O O O O # # # # #

2 Phase 2 : Product Design & Development

I DFMEA (if reqd) # O

II Drawing approval from Collaborator(if reqd) O O # O

III Line feasibility review (Capacity Planning) O O O O O # O O

IV New Equipment & Facilities required (List to be made) O O O O # # O

V Sourcing of Raw material/BOPs O O O O # O O #

VI Gauge / testing equipment requirements (List to be made) O O O O # # O

VII Team Feasibility commitment & Mgmt. Support O O O O # # O O O

VIII Past Defect Data Review O O # O O

IX Prototype Control Plan (if reqd) O O # O

X Phase -2 Review O O O O # # # # #

3 Phase 3 : Process Design & Development

I PFMEA O O O O # O

II Floor plan layout O O # O

III New Equipment & Facilities procurement O O O O # # O

IV New Tooling procurement/Manufacturing O O O O # O O O

V Gauge / testing equipment procurement/manufacturing O O O O # O O O

VI Product / Process development review O O O # O O

VII Insp. Std , Visual aids O O O O # O O

(Receiving,in-process,final)
VIII Define Packaging standards O O O # # #

IX Process Sheet,Work Instructions O O O O # O

X Procurement of Material (BOP) O O O O O # # O

XI Manpower requirment O O O O #

XII Operator Training plan O O O O # O O

XIII Sample Submission to Customer O O O O # O O

XIV Phase -3 Review O O O # # # # #

4 Phase 4 : Product & Process Validation

I Supplier PPAP O O O #

II Production Trial Run(HVPT) O O O # O #

(customer specific)
III Process capability study (CpK O O O #
(Customer Specific) or Part accuracy.
IV Packaging Approval O O O # O O

V Product validation testing(performance) test O O O O # O O

VI Production part approval from customer for PP trial O O # # O

VII Production part approval from customer for MPP trial O O # # O

VIII Production control plan (internal) O O O # # O

IX Quality Planning sign-off and Management support O O O O # # O

 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category:

PART NAME STOPPER BRKT ASSY DATE

PART NUMBER 1 L0081-13

MODEL BRIO

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B in case of ECN/Minor Change

C Operator Training plan

Development Responsibility Document

S.NO Description REMARKS
AA A B C MKT ENGG&DEV QA PROD MATLS Refrence

X Phase -4 Review O O O # # # # #
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category:

PART NAME STOPPER BRKT ASSY DATE

PART NUMBER 1 L0081-13

MODEL BRIO

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B in case of ECN/Minor Change

C Operator Training plan

Development Responsibility Document

S.NO Description REMARKS
AA A B C MKT ENGG&DEV QA PROD MATLS Refrence

5 Phase 5 : Documantation Submission to Customer

I PCS(PRODUCTION) O O O O # O O

II PFMEA O O O O # O O

III MISP O O O O # O O

IV Management Review O O O O # O O

V Phase -5 Review O O O # # # # #

6 Phase 6 : Feedback Assessment & Corrective Action

I project handover to production O O O O # # O

II Initial Control Period Initiation O O O O #

III initial control trmination signoff O O O O #

IV Production, Defect & Dispatch Monitoring O O O O # #

V Phase -6 Review O O O # # # # #

LEGENDS :
Legend Definitopn
O Point to be implemented .
Review required /important from discussion point of view .
(Blank) No Mark Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented .
For Responsibility
Legend Definition
# Prime Responsibility
O CO-Responsibility

00' New Issue

Rev. No. Description Date
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: A - Type

PART NAME TANK OIL CATCH DATE 240-10-2015

PART NUMBER 24813-56R00

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

1 Phase 1 : Plan & Define the Programme

I CFT Formation O O O O O # O O O

II Review Customer drawing/SOR(Akka-pen) O O O O # O

III Feasibility Study and Risk Assesment O O O O O # O O O

IV PFD Preliminary O O O # O

V Bill of material Preliminary O O O O # O O

VI Define Critical Parameters O O O O O # O O O

VII Phase -1 Review O O O O # # # # # #

2 Phase 2 : Product Design & Development

I DFMEA (if reqd) # O

II Drawing approval from Collaborator(if reqd) O O # O

III Line feasibility review (Capacity Planning) O O O O O # O O

IV New Equipment & Facilities required (List to be made) O O O O # # O

V Sourcing of Raw material/BOPs O O O O # O O #

VI New Tooling required O O O O # O O

VII Gauge / testing equipment requirements (List to be made) O O O O # # O

VIII Team Feasibility commitment & Mgmt. Support O O O O # # O O O

IX Past Defect Data Review O O O # O O

X Prototype Control Plan (if reqd) O O # O

XI Phase -2 Review O O O O # # # # # #

3 Phase 3 : Process Design & Development

I PFMEA O O O O # O

II Floor plan layout O O # O

III New Equipment & Facilities procurement O O O O # # O

IV New Tooling procurement/Manufacturing O O O O # O O O

V Gauge / testing equipment procurement/manufacturing O O O O # O O O

VI Product / Process development review O O O # O O

VII Insp. Std , Visual aids O O O O # O O

(Receiving,in-process,final)
VIII Define Packaging standards O O O # # #

IX Process Sheet,Work Instructions O O O O # O

X Procurement of Material (BOP/RM) O O O O O # # O

XI Manpower requirment O O O O #

XII Operator Training plan O O O O # O O

XIII Sample Submission to Customer O O O O # O O

XIV Phase -3 Review O O O # # # # # #

4 Phase 4 : Product & Process Validation

I Supplier PPAP (if required) O O O O #

II Production Trial Run(HVPT) O O O # O #

(customer specific)
III Process capability study CpK or Part accuracy O O O O #

IV Packaging Approval O O O # O O

V Product validation testing(performance) test O O O O # O O

VI Production part approval from customer for PP trial O O O # # O

 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: A - Type

PART NAME TANK OIL CATCH DATE 240-10-2015

PART NUMBER 24813-56R00

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

VII Production part approval from customer for MPP trial O O O # # O

VIII Production control plan (internal) O O O # # O

IX Quality Planning sign-off and Management support O O O O # # O

X Phase -4 Review O O O # # # # # #
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category: A - Type

PART NAME TANK OIL CATCH DATE 240-10-2015

PART NUMBER 24813-56R00

MODEL YL1-MC

AA Absolutely new component : no Experience of production so far .

A Expience in previous model / Experience in similar type Parts : For new model

B In case of ECN/Minor Change

C In case of Process Change.

Development Responsibility
S.NO Description REMARKS Document
AA A B C MKT ENGG&DEV QA PROD MATLS PLANT HEAD Refrence

5 Phase 5 : Feedback Assessment & Corrective Action

I PCS(PRODUCTION) O O O O # O O

II PFMEA O O O O # O O

III MISP O O O O # O O

IV Project handover to production O O O O # # O

V Initial Control Period Initiation O O O O #

VI Initial control trmination signoff O O O O #

VII Production, Defect & Dispatch Monitoring O O O O # #

VIII Management Review O O O O # O O

IX Phase -5 Review O O O # # # # # #

LEGENDS :
Legend Definitopn
O Point to be implemented .
Review required /important from discussion point of view .
(Blank) No Mark Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented .
For Responsibility
Legend Definition
# Prime Responsibility
O CO-Responsibility

01 Point Revised 10/3/2017

00' New Issue 1/2/2016
Rev. No. Description Date
 APQP ACTIVITIES MATRIX DOCUMENT NO: F/DEV/03

Development Category:
PART NAME PEDAL ASSY BRAKE
PART NUMBER 49600-55R00/10/30/40/50/60
MODEL YSD

AA Absolutely new component : no Experience of production so far .

A Expience in previous model : For new model.

B in case of ECN

C In case of Process Change.

Development Responsibility Document

S.NO Description REMARKS
AA A B C MKT ENGG&DEV QA PROD MATLS Refrence
1 Receipst of drawing along with spec drg /ref . Sample O O O O O #
2 Pre -Feasibility . O O O O # O O O O

3 Clarification fromcustomer for incomplete info . O O O O O #

4 Technical feasibility. O O O O # O O O

5 Cost estimation O O O O # O
6 Reciept of LOI from customer . O O O O # O
7 Preparation of PFD O O O O O # •

8 Preparation of Timing chart O O O O O # O O

9 BOM O O O O # O

10 Past history study O O # O O •

11 Component drawing O O # O

12 Drawing review O O # O •

13 Review of process flow chart O O O O # O

14 Listing of special characteristics O O O O # # O •

15 Proccess FMEA O O O O # O •

16 Control Plan (prototype) O O O O # O

17 Tool Design/Drawing O O O O # O O •

18 Tool manufacturing O O O O # O O O

19 Guage Testing Equipment O O O O # O O

20 Sourcing raw material/BOPs O O O O # O # •

21 Sample trial run O O O O O # O O

22 Follow -up results during product development O O O O # O •

23 Review with customer O O O O # O

24 Layout plan O O # O

25 BOP procurement O O O O O #

26 PART ACCUARACY O O O O O #

27 Operator training O O O O # O O

28 Packaging specification O O O O # # O O O

29 Pre -launch control plan O O O O # # #

30 MSA plan O O O #

31 Production trail run,pilot lot O O O # O O

32 Process product validation O O O # # O

33 Process capability evaluation O O O # O

34 MSA study O O # O

35 PPAP O O O O # O O •

36 Customer approval O O # # O O •

37 Feedback analysis & corrective action O O O # O O

38 Production control plan O O O #

39 Production handover O O O O # O •

40 management Review O O O O # # #

LEGENDS :
Legend Definitopn
O Point to be implemented .
Review required /important from discussion point of view .
(Blank) No Mark Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented .
For Responsibility
Legend Definition
# Prime Responsibility
O CO-Responsibility

00' New Issue

Rev. No. Description Date