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Supplier Quality Slide 1

SYSTEM QUALITY DELIVERY


RATING RATING RATING

Supplier Quality Slide 2


Supplier Performance Rating

SYSTEM RATING Gold Gold Gold Gold

QUALITY RATING Gold Silver Silver Silver

DELIVERY RATING Gold Gold Silver Bronze

APRIL MAY JUNE JULY

OVERALL RATING Gold Silver Silver Bronze

* Among 03 Rating, which ever is lower grade will taken for Over-all performance
Rating

Supplier Quality Slide 3


Supplier Performance Rating System

PLATINUM GOLD SILVER BRONZE

SYSTEM RATING ≥9 ≥ 7.5 ≥ 5.0 <5.0

QUALITY RATING ≥ 95 ≥ 90 ≥ 70 <70

DELIVERY RATING ≥ 95 ≥ 90 ≥ 70 <70

Supplier Quality Slide 4


Supplier Performance Rating System

PLATINUM GOLD SILVER BRONZE

SYSTEM RATING ≥9 ≥ 7.5 ≥ 5.0 <5.0

Supplier Quality Slide 5


Supplier Performance Rating System

PLATINUM GOLD SILVER BRONZE

QUALITY RATING ≥ 95 ≥ 90 ≥ 70 <70

Supplier Quality Slide 6


Quality Performance Rating Method
Lot Quality Line Quality Warranty Quality Quality complaints M3 Response time
weightage weightage weightage weightage weightage
[RF1] [RF 2] [RF3] [RF4] [RF5]
[% Lot rejection] [PPM] [PPM] [No. of Complaints] [ No of days]

Time taken for action


ACMA _ GUIDELINES
implementation
Category wise
Derating Factor ( RF 1 ) Category Marks Derating Factor ( RF 3 ) Derating Factor ( RF 4 ) Derating Factor ( RF 5 )
Derating Factor ( RF 2 )
Lot Rej % Marks 10000 PPM = 30 Warranty PPM Marks No Of Complaints Marks Lead time Marks
0.00% = 20 C&M 10000 ~15000 PPM = 20  100 PPM = 30 5 = 10 100% QDH response  21 Days = 10
Up to 0.50% = 10 Casting 15000 ~ 20000 PPM = 10 101 ~ 500 PPM = 20 6 ~ 10 =8 80% ~ 99% of QDH QDH response < 21 Days =8
0.51 ~ 1.00% =5 > 20000 PPM = 5 501 ~ 1000 PPM = 10 11 ~ 20 =4 50% ~ 79% of QDH QDH response < 21 Days =4
> 1.0 % =0  100 PPM = 30 > 1000 PPM =0 > 20 =0 < 50% of QDH response < 21 Days =0
C&M 101 ~ 500 PPM = 20
Machining 501 ~ 1000 PPM = 10
> 1000 PPM = 0
 250 PPM = 30
Pressing & 251 ~ 750 PPM = 20
Fabrication 751 ~ 1000 PPM = 10
> 1000 PPM = 0
 100 PPM = 30
Forging & 101 ~ 500 PPM = 20
Machining 501 ~ 1000 PPM = 10
> 1000 PPM = 0
 100 PPM = 30
Plastic & 101 ~ 500 PPM = 20
Rubber 501 ~ 1000 PPM = 10
> 1000 PPM = 0
 100 PPM = 30
Propprietory 101 ~ 500 PPM = 20
Mechanical 501 ~ 800 PPM = 10
> 800 PPM = 0
 100 PPM = 30
Propprietory 101 ~ 500 PPM = 20
Electrical 501 ~ 800 PPM = 10
> 800 PPM = 0

Max. Possible Quality rating = 100


Lot Q.wt. [20] + Line Q. Wt.[30] + Warr. Q. wt[30] + No of QDH [10] + M3 Response time wt. [10] = 100
Modified supplier “Q” rating - Rev 1 wef_Oct’17 7
Supplier Performance Rating System

PLATINUM GOLD SILVER BRONZE

DELIVERY RATING ≥ 95 ≥ 90 ≥ 70 <70

Supplier Quality Slide 8


Supplier Performance Rating

GRADING OF SUPPLIERS

Supplier Quality Slide 9

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