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System Manual

Non-Contact Safety System


CES-AZ-AES-01B-EX (Unicode)

More than safety.
System Manual Safety System CES-AZ-AES-01B-EX

Contents
Correct use 3
Possible combinations for CES components 4
Safety precautions 5
System description 6
Block diagram CES-AZ-AES-01B-EX 7
Installation 8
Electrical connection 9
Connection example CES-AZ-AES-01B-EX 10
LED displays 11
Setup 11
System status table 13
Inspection and service 14
Function test (self-test) 14
Exclusion of liability 14
Technical data 15
Evaluation unit CES-AZ-AES-01B-EX 15
Read head CES-A-LNA-SC-EX 17
Read head CES-A-LMN-SC-EX 19
Read head CEM-A-LE05K-S2-EX 21
Actuator CES-A-BBA-EX 23
Actuator CES-A-BMB-EX 24
Actuator CEM-A-BE05-EX 25
Ordering information and accessories 26
Declaration of conformity 27


System Manual Safety System CES-AZ-AES-01B-EX

Correct use
The Coded Electronic Safety systems CES are safety devices for monitoring mov-
able safety guards so that:
 Dangerous work on machines can only be carried out if the safety guards are
closed.
 A stop command is triggered if a safety guard is opened while the machine is
running.
Before safety switches are used, a risk assessment must be performed on the
machine in accordance with:
 EN 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design, Annex B
 EN ISO 14121, Safety of machinery. Principles for risk assessment
The following applies additionally for evaluation units, read heads and actuators of
the type CES-...-EX and CEM-...-EX :
 EN 60079-15, Electrical apparatus for explosive gas atmospheres. Construc-
tion, test and marking of type of protection “n” electrical apparatus
 ATEX ratings
For evaluation units
II (3) G [Ex nL] IIC
Not for installation in explosion-hazard areas

For read heads CES For read heads CEM


II 3 G -Ex nL IIC T70°C II 3 G -Ex nA IIC T6

For actuators CES For actuators CEM


II 3 G -Ex nL IIC T70°C II 3 G -Ex nA IIC T6

Evaluation units of the series CES-A...-EX must be used only in conjunction with


read heads and actuators which have at least the equivalent ATEX rating.
The safety system must be used only in conjunction with the corresponding 
EUCHNER connection cable.
For further information, refer to the operating instructions of the corresponding com-
ponent and to the following table Possible combinations for CES components.


System Manual Safety System CES-AZ-AES-01B-EX

Important!
Only components may be used that are permissible in accordance with the
table below.

Possible combinations for CES components


Actuator

CEM-A-BE05-EX
CES-A-BMB-EX
CES-A-BBA-EX
Evaluation unit Read head

098 158

098 159

097 178
CES-A-LNA-SC-EX
098 156

CES-AZ-AES-01B-EX CES-A-LMN-SC-EX
105 142 098 157

CEM-A-LE05K-S2-EX
097 176

Combination possible

Combination possible, guard locking for process protection


Key to symbols
Combination possible, guard locking for personal protection

Combination not permissible


System Manual Safety System CES-AZ-AES-01B-EX

Safety precautions
The safety system CES-AZ-AES-01B-EX complies with the following safety require-
ments:
 Proximity device with self-monitoring type PDF-M according to EN 60947-5-3.
 Performance level e according to EN 13849-1: 2007-07
 In relation to the structural requirements, category 4 in accordance with EN
13849-1: 2007-07, comparable to category 4 in accordance with EN 954-1, is
achieved.
 Redundant design of the circuit in the evaluation unit with self-monitoring. As a
result, the safety system is still effective even if a component fails.
 When the safety guard is opened and closed, it is checked whether the safety
system relays open and close correctly.
Monitoring output O1 must not be used as a safety output.
Safety switches fulfill personal protection functions. Incorrect installation or tamper-
ing can lead to severe injuries to personnel.
The number of teach-in and switching operations is saved in the internal memory in
the evaluation unit. If necessary, this memory can be read by the manufacturer.
Check the safe function of the safety guard particularly
 after any setup work
 after the replacement of a CES component
 after an extended period without use
Independent of these checks, the safe function of the safety guard should be
checked at suitable intervals as part of the maintenance schedule.
The year of manufacture of the device can be derived from the serial number on
the rating plate.
Important!
The evaluation unit must be replaced with a new device after 5 years of opera-
tion.

Important!
Prior to use, read the operating instructions and the system manual of the
CES components used, and keep these in a safe place. Ensure the operat-
ing instructions and the system manual are always available during mounting,
setup and servicing. EUCHNER cannot provide any warranty in relation to the
readability of the CD for the storage period required. For this reason you should
archive a printed copy of the system manual. If you should lose the operating
instructions or the system manual, you can download these documents from 
www.EUCHNER.de.


System Manual Safety System CES-AZ-AES-01B-EX

System description
The CES non-contact safety system consists of three components:
 Coded actuator
 Read head
 Evaluation unit
1 read head may be connected to the evaluation unit CES-AZ-AES-01B.
It is also possible to connect a start button (monitored start) and a feedback loop
for monitoring external relays and contactors.
The individual configuration is defined by a setup procedure.
Each delivered actuator possesses a unique electronic coding and so is a unique
element in the system used. The code in an actuator cannot be reprogrammed.
The read heads are fastened to the fixed part of the safety guard and are each
connected to the evaluation unit via a two-core screened cable.
The actuator fastened to the movable part of the safety guard is moved towards the
read head by closing the door. When the switch-on distance is reached, power is
supplied to the actuator by the inductive read head and data can be transferred.
The bit pattern read is compared with the code saved in the evaluation unit. If the
data match, the door monitoring output O1 (semiconductor output) on the read
head is set HIGH and the safety outputs (relay outputs) are then enabled. The OUT
LED illuminates.
Optionally, a feedback loop can be connected to the evaluation unit. Then the evalu-
ation unit can only be started with the feedback loop closed. A welded contactor
contact in the release path will thus be detected when a start request is made.
Due to the combination of dynamic polling of the actuators and the redundant,
diverse design of the safety electronics with two safety outputs, the evaluation
unit will enter the safe state with every detectable fault.
When a safety guard is opened, the safety outputs switch off the safety circuit and
the OUT LED goes out. The state of the safety outputs is monitored internally by
positively driven NC contacts (relay output).
Independent of the switching state of the safety circuit, the position of the safety
door can be polled via the output O1.
If an internal fault occurs in the evaluation unit, the safety circuit is switched off,
the diagnostic output (DIA) is set HIGH and the DIA LED illuminates red.


System Manual Safety System CES-AZ-AES-01B-EX

Block diagram CES-AZ-AES-01B-EX

Activation of the Trans-


teach-in operation ponder
with jumper
on J, 0V.
Read-
head 1

UB, 0V Power supply


J, 0V Jumper for teach-in operation
H11/H12 Connection for read head 1 0V UB J SH1 H11 H12
SH1 Screen for read head 1
TST Test input CES-AZ-AES-01B-EX EUCHNER
O1 Semiconductor monitoring output
DIA Diagnostic output 105142
+
13, 14 Connection for relay contact A,
safety relay enable
K2
+
23, 24 Connection for relay contact B,
K1
safety relay enable
Y1, Y2 Feedback loop
S Start button connection
TST O1 DIA Y1 Y2 S
23 24 13 14


System Manual Safety System CES-AZ-AES-01B-EX

Installation
Warning!
 Mounting must be performed only by authorized personnel.
 Carry out the work only if there is no ignitable atmosphere and the system is
switched off.

 Actuator and read head must be easily accessible for inspection and replace-
ment.
 The switching operation must only be triggered by the specific actuator desig-
nated for this purpose.
 Actuator and read head must be fitted so that
 the front faces are at the minimum switch-on distance 0.8 x Sao or closer (see
technical data) with the safety guard closed.
 when the safety guard is opened to the assured switch-off distance Sar, a haz-
ard is excluded.  
Note: From the assured switch-off distance Sar, the relay outputs are safely
switched off.
 they are positively mounted on the safety guard, e.g. using the safety screws
included (cube-shaped design) or adhesive (cylindrical design M12).
 they are not used as a mechanical end stop. 
Note: Fit an additional end stop for the movable part of the safety guard.
 Pay attention to the maximum tightening torque for the read head or safety
switch and actuator mountings of 1 Nm.
 If installed flush, the switching distance changes as a function of the installation
depth and the safety guard material.
 The evaluation unit must be mounted in a control cabinet with a minimum de-
gree of protection of IP 54. A snap-in element on the rear of the device is used
for fastening to standard rails.
 If several evaluation units are mounted side by side in a control cabinet without
air circulation (e.g. fan), a minimum distance of 10 mm must be maintained
between the evaluation units. 
The distance enables heat from the evaluation unit to dissipate.
 When mounting several read heads, observe following minimum distance to
avoid mutual interference: 
- for CES-A-LNA-SC-EX min. 50 mm 
- for CES-A-LMN-SC-EX min. 20 mm 
- for CEM-A-LE05K-S2 -EX min. 50 mm


System Manual Safety System CES-AZ-AES-01B-EX

Electrical connection
Warning!
 Electrical connection may only be performed by authorized personnel trained
in EMC and with the device and wiring isolated.
 Carry out the work only if there is no ignitable atmosphere and the system is
switched off.

 Safety systems must not be bypassed (bridging of contacts), turned away,


removed or otherwise rendered ineffective.
 All the electrical connections must either be isolated from the mains supply by
a safety transformer according to EN 61558-2-6 with limited output voltage in
the event of a fault, or by other equivalent isolation measures.  
This does not apply to the connections 13/14 and 23/24.
 Provide external contact fuses (6 A gG fuse or 6 A circuit breaker, characteris-
tic B or C) for relay outputs.
 The power supply must be protected with a max. 8 A fuse before terminal UB.
 Use cable material made of copper with a temperature resistance of min.
75 °C.
 The tightening torque for the screws on the connection terminals must be
0.6 ... 0.8 Nm.
 All the output contacts must have an adequate protective circuit for capacitive
and inductive loads.
 If a common power supply is used, all the inductive and capacitive loads (e.g.
relay contactors) connected to the power supply must be connected to appro-
priate interference suppressors.
 The connection cable for the read heads must only be extended using EUCH-
NER-approved plug connectors and adequate consideration must be given to
EMC. Intermediate terminals must not be used.
 The connections for the read heads are not short circuit-proof.
 The screen on the connection cable for the read head must be connected to
the terminal SH1 on the evaluation unit. The portion of cable from which insula-
tion is stripped should be kept as short as possible (max. 3 cm).
 For use and operation as per the requirements , a power supply with the
feature “for use in class 2 circuits” must be used. The same requirement ap-
plies to the safety outputs.
 If the device does not work properly, the device must be returned unopened to
the manufacturer.


System Manual Safety System CES-AZ-AES-01B-EX

Connection example CES-AZ-AES-01B-EX


24 VDC
Trans-
ponder
-F1 -F2
L1 L2 L3
Read-
head 1

0V UB J SH1 H11 H12 13 23 33


-K3
CES-AZ-AES-01B-EX EUCHNER 14 24 34
Start
105142
+
K2 13 23 33
+ -K4
K1 14 24 34

M
TST O1 DIA Y1 Y2 S -M1 3~
23 24 13 14

21
-K4
22
21
A1 A1
-K3
-V1 -K3 -V2 -K4 22
A2 A2

feedback loop
GND

Important!
To achieve category 4 according to EN 13849-1 respectively EN 954-1, it is
necessary to monitor the downstream contactors (here contacts of -K3 and -K4
in the feedback loop).
If only one enable path is to be used for control (e. g. of downstream contactors),
failures involving a short circuit between the contacts on the enable path and, for
example, the power supply must be excluded.
With reference to EN 13849-2 Table D.5, this exclusion can be provided if
 the cables are inside an electrical installation space and
 the installation space meets the related requirements (see EN 60204-1 or
IEC 60204-1).
This example shows only an excerpt that is relevant for connection of the CES
system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.

10
System Manual Safety System CES-AZ-AES-01B-EX

LED displays
STATE Green LED State display (multifunction display using flash-
ing modes)
OUT Yellow LED Safety circuit closed
DIA Red LED - Operating fault or
- External fault (fault in the feedback loop) or
- Invalid teach-in operation or
- Internal device fault or
- TST input activated (function test active)

Setup
During setup, the parameters are set in the evaluation unit by the user using a
teach-in operation (with or without automatic start, with or without feedback loop).
During this process the read head is activated.
These configuration parameters are saved in the non-volatile memory in the evalu-
ation unit.
To trigger a teach-in operation, the user must perform the following actions in the
stipulated order:
1. Prepare for teach-in operation
 Switch off power supply UB
 Fit a jumper between terminals J and 0V)
. Set required configuration on DIP switches
Switch designation Switch position left (OFF) Switch position right (ON)
5 Automatic start Manual start
(No start button connected) (Start button connected)
6 No feedback loop connected Feedback loop connected

3. Set required configuration on machine


 Close all doors to be monitored (the actuator must be in the operating dis-
tance of the read head)
 For operating mode Manual start: connect terminal S to 24 V (or keep
start button pressed)
 For operating mode With feedback loop: keep feedback loop closed
4. Start teach-in operation
 Press reset button or switch on operating voltage
 Wait for self-test (STATE LED flashes for approx. 10 seconds at 15 Hz)
 Teach-in operation starts (STATE LED flashes at approx. 1 Hz)
 Wait for acknowledgement of the teach-in operation (STATE LED goes out
after approx. 10 seconds)
5. End teach-in operation
 Remove jumper between J and 0V
 For operating mode Manual start: connect start button to terminal S
 For operating mode With feedback loop: connect feedback loop
 Press Reset button or interrupt operating voltage for at least 10 seconds
 Wait for self-test (STATE LED flashes for approx. 10 seconds at 15 Hz)
6. Check all safety guards for effectiveness

11
System Manual Safety System CES-AZ-AES-01B-EX

Notes
During the teach-in operation the following conditions must be met:
 There must be no state change, e.g. opening the safety guard or a change in
the signal on the terminals for the start button and the feedback circuit.
 The power supply must not be switched off.
If these conditions are not met, the evaluation unit switches to the safe fault state
(diagnostics LED illuminates) and signals this operating fault with the STATE LED
by 3 short flashes that are repeated every second. The teach-in operation must
be repeated.
 The number of teach-in operations is unlimited. The evaluation unit can be re-
configured as often as required.
 Actuators cannot be interchanged without a renewed teach-in operation.
 An actuator that has not been subjected to teach-in will not be detected by the
read head.
 Even if only one new actuator needs to be taught, a complete new teach-in
operation must be carried out as described in the section Setup.
 Do not change DIP switches during operation.

Changing the configuration / new actuator


The evaluation unit can be re-configured as often as required. For this purpose you
must proceed as per the first teach-in operation according to the Setup procedure
section.
Faulty actuators can be replaced. Then a complete teach-in operation must be per-
formed as per the section Setup. The number of teach-in operations is unlimited.

12
System Manual Safety System CES-AZ-AES-01B-EX

System status table


LED indicator

STATE (green)
Operating mode State

OUT (yellow)

4 Hz DIA (red) Initial setup after delivery without jumper connected to J, 0V.

Setup
1 Hz Teach-in operation

Acknowledgement of completion of teach-in operation.

15 Hz
Self-test, duration approx. 10 seconds, is performed after applying the operating voltage UB
(10 s)

Normal operation Normal operation, monitored door is open.

Normal operation, monitored door is closed (after pressing the start button, for Manual start operating
mode)

Function test Function test active (TST input = 24 V)

Device-internal component failure or actuator CES-A-BMB-EX in the inadmissible range or excessively high
Fault display
external interference (EMC)

Configuration fault:
Teach-in operation must be performed again
Possible causes:
- State change during the teach-in operation
- During teach-in operation no read head connected or no actuator in the operating distance
3x - The DIP switch setting and the configuration did not match during the teach-in operation
- DIP switch setting has been changed without teach-in operation
- The teach-in jumper (J, 0V) was fitted with power supply switched on
Operating fault - Closed feedback loop (Y1,Y2) present, although a feedback loop was not present during teach-in
- 24 V signal present at the start button input (S) although teach-in was performed with “Automatic start”
operating mode.
Fault in feedback loop
Possible causes:
- Malfunction of the monitored contactor
4x
- Following removal from the operating distance, actuator is not outside the operating distance long enough.
As a result the feedback loop cannot be closed in this short time. Note the release time for the monitored
contactor.

LED is not lit

LED is lit

15 Hz (10 s) LED flashes for 10 seconds with 15 Hz


Key to symbols
3 x  +  LED flashes three times and then lights up continuously

3x LED flashes three times, and this is then repeated

X Any state

13
System Manual Safety System CES-AZ-AES-01B-EX

Inspection and service


Important!
The evaluation unit must be replaced with a new device after 5 years of opera-
tion.

Regular inspection of the following is necessary to ensure trouble-free long-term


operation:
 Secure fastening of the actuator and read head (use of safety screws included)
 Sealing of cable entry or plug connector on the read head
 Loose cable connections on the evaluation unit
 Switch-off distance check
No servicing work is required on the battery-less actuator, providing the user with
service-free operation.

Function test (self-test)


On electromechanical safety switches or magnetic switches, the function test can
be performed by cyclically opening the safety guard.
From category 2 as defined in EN 13849-1 respectively EN 954-1 and according
to EN 60202-1 : 1997 (section 9.4.2.4), a function test must be performed on
the entire safety system on start-up or after defined intervals.
Testing of the internal function of the safety switch CES is not necessary because
the device monitors itself in real time. Welding of an output contact (relay output)
is detected by the device at the latest the next time the safety guard is opened. A
short circuit in the output cable is not detected by the device.
In addition, the entire safety circuit can be tested without opening the safety guard.
For this purpose, opening of the safety guard can be simulated by applying 24 V
DC to the test input.
The safety outputs are switched off, enabling testing of the complete safety circuit.
The diagnostic output DIA of the evaluation unit is also set HIGH as a monitoring
function.
When the test input is reset, the evaluation unit resets the diagnostic output DIA to
LOW, the red LED switches off and normal operation is continued.
In Manual start operating mode, the start button must be pressed again to start
the system.
This permits self-testing of the safety system without opening the safety guard.

Exclusion of liability
Exclusion of liability under the following conditions:
 incorrect use
 non-compliance with safety regulations
 installation and electrical connection are carried out by unauthorized personnel
 if modifications are made

14
System Manual Safety System CES-AZ-AES-01B-EX

Technical data
Approvals Evaluation unit CES-AZ-AES-01B-EX
 Housing for DIN rail mounting, IP 20
 Relay output
Approval pending  1 read head can be connected

ATEX rating Dimension drawing


II (3) G [Ex nL] IIC 22,5 114

Important: H11 H12 TST SH1


+UB 0V J S

The plug-in screw terminals are not Safety Unit


STATE OUT DIA

included (see page 33 Ordering S


5 6

99
Y

information and accessories). RESET

CES-AZ
Unicode

13 O1 Y1 23
14 DIA Y2 24

Suitable for standard 35 mm DIN rail

Switching characteristics closed


Safety guard
open
(actuator detected) (actuator not in the  
 2 safety outputs,   operating distance)
each with 2 NO contacts  Read head Actuator Read head
(relay outputs)
 1 door monitoring output 
(semiconductor output, 
not a safety output)

13 14 13 14

23 24 23 24

24 V O1 24 V O1

15
System Manual Safety System CES-AZ-AES-01B-EX

Technical data
Value
Parameter Unit
min. typ. max.
Housing material Plastic PA6.6
Dimensions 114 x 99 x 22.5 mm
Weight 0.2 kg
Ambient temperature at UB = DC 24 V -20 - +55 °C
Atmospheric humidity, not condensing - - 80 %
Degree of protection acc. to EN 60529 1) IP20
Degree of contamination / material group 2 / IIIa
Installation DIN rail 35 mm according to EN 50022-35
Number of read heads 1 read head per evaluation unit
Connection (plug-in screw terminals/coded) 0.14 - 2.5 mm²
Operating voltage UB (regulated, residual ripple < 5 %) 2) 21 24 27 V DC
For the approval according to the following applies Operation with UL-class 2 power supply only
Current consumption IB (with relay energized) 3) - 150 - mA
External fuse (operating voltage UB) 0.25 - 8 A
Safety contacts 2 (relays with internally monitored contacts)
Switching current (relay outputs)
- At switching voltage AC/DC 21 ... 60 V 1 - 300
mA
- At switching voltage AC/DC 5 ... 30 V 10 - 4000
- At switching voltage AC 5 ... 160 V 10 - 2000
Switching load according to Max. AC 30 V, class 2 / max. DC 60 V, class 2
External fusing (safety circuit) according to EN 60269-1 6 AgG or 6 A circuit breaker (characteristic B or C)
Utilization category according to EN 60947-5-1 AC-12 60V 0.3A / DC-12 60V 0.3A
AC-12 30V 4A / DC-12 30V 4A
AC-15 160V 2A / DC-13 24V 3A
Category according to EN 13849-1 4
Classification acc. to EN 60947-5-3 PDF-M
Rated insulation voltage Ui 250 V
Rated impulse withstand voltage Uimp 4 kV
Rated conditional short-circuit current 100 A
Resilience to vibration According to EN 60947-5-2
Mechanical operating cycles (relays) 10 x 106
Switching delay from state change 4)
- - 210 ms
Time difference (between the switching points of the two
- - 25 ms
relays)
Current via feedback loop Y1/Y2 5 8 10 mA
Permissible resistance via feedback loop - - 600 W
Ready delay 5) - 10 12 s
Dwell time 6) 3 - - s
Switching frequency max. 7) - - 0.25 Hz
Monitoring outputs (diagnostics DIA, door monitoring output
O1, semiconductor output, p-switching, short circuit-protected)
- Output voltage 0.8 x UB - UB V DC
- Max. load - - 20 mA
Start button input S, test input TST
- Input voltage LOW 0 - 2
V DC
HIGH 15 - UB
- Input current HIGH 5 8 10 mA
EMC protection requirements As per EN 60947-5-3
1) The evaluation unit must be mounted in a control cabinet with a minimum degree of protection of IP 54.
2) Supply using a safety transformer according to EN 61558-2-6 is necessary.
3) Without taking into account the load currents on the monitoring outputs.
4) Corresponds to the risk time according to EN 60947-5-3. This is the maximum switch-off delay for the safety outputs following removal of the actuator. In case of EMC interference in excess
of the requirements in accordance with EN 60947-5-3, the switch-off delay can increase to max. 250 ms. After a brief actuation < 0.25 s, the switch-on delay can increase to max. 3 s if this is
followed immediately by further actuation.
5) After the operating voltage is switched on, the relay outputs are switched off and the monitoring outputs are set LOW during the ready delay. For the visual indication of the delay, the green
STATE LED flashes at a frequency of approx. 15 Hz.
6) The dwell time is the time that the actuator must be inside or outside the operating distance.
7) If the current load is > 100 mA, a switching frequency of 0.1 Hz should not be exceeded as this will affect the mechanical life of the relay contacts.

16
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Read head CES-A-LNA-SC-EX


 Cube-shaped design 42 x 25 mm
 M8 plug connector (snap-action and screw terminals)

ATEX rating Dimension drawing


II 3 G -Ex nL IIC T70°
32,6 42 12

6,8 32 ±0,1 4,6

…8
…4,5
CD IP67
CES-A-LNA-SC-EX-098156

…10

25

5,5
Active face
I I 3G Ex nL I I C T70°C 3

min.38 5,5 4
Active face

2 safety screws M4 x 14
included

CD IP67 Cable outlet with


angled connector
CES-A-LNA-SC-EX-098156
26,5

I I 3G Ex nL I I C T70°C

20,1

Typical operating distance


With evaluation unit CES-AZ-AES-01B-EX and actuator CES-A-BBA-EX

m Output state
Actuator
Hysteresis
s ON

Read head
OFF
Sao Distance s
20 Switch-off
distance
Distance s [mm]

OFF OFF
15 Hysteresis
Switch-on
distance
10
Side Side
lobe lobe
N 5 N
ON

-20 -15 -10 -5 0 5 10 15 20


Centre offset m [mm]
Note
For a side approach direction for the actuator and read head, a minimum distance
of s = 3 mm must be maintained so that the operating distance of the side lobes
is not entered.

17
System Manual Safety System CES-AZ-AES-01B-EX

Pin assignment
Read head with plug connector

WH Screen 3
4
BN 1

H11 H12 SH1 View


on plug connector
Evaluation unit of the read head
CES-AZ-AES-01B-EX

Technical data
Parameter Value Unit
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 42 x 25 x 12 mm
Weight (incl. 10 m cable) 0.3 kg
Ambient temperature -25 - +60 °C
Degree of protection IP67/IP69K
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
Operating distance for center offset m = 0 1)

(evaluation unit CES-AZ-AES-01B-EX with CES-A-BBA-EX)

- Assured switch-off distance Sar - - 26


Cable length l = 0 to 25 m mm

- Switch-on distance - 15 -
- Assured switch-on distance Sao 10 - -
- Switching hysteresis 0.5 2 -
Connection M8 plug connector (snap-action and screw terminals), 3-pin
Connection cable - - 25 m
1) These values apply for surface installation of the read head and the actuator.

18
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Read head CES-A-LMN-SC-EX


 Cylindrical design M12
 M8 plug connector (snap-action and screw terminals)

ATEX rating Dimension drawing


II 3 G -Ex nL IIC T70° Reading distance s

4 17
35
connected
19,7
M 12x1
32 1)

EUCHNER

m
I I 3G
T70°C

Centre offset

Active face

M 8x1
5 1)
8
30
37

1) Clear zone (area of the active face without metal housing)

Note
The read head is allowed to be installed as a maximum up to the clear zone (area
of the active face without metal housing).

Typical operating distance


With evaluation unit CES-AZ-AES-01B-EX and actuator CES-A-BMB-EX
m
Actuator
s
Output state
Read
head Hysteresis
ON

OFF
Sao Distance s
8
Distance s [mm]

Switch-off
6 distance
OFF OFF

Hysteresis
4 Switch-on
distance

ON
2

not permissible area not permissible area

-8 -6 -4 -2 0 2 4 6 8
Centre offset m [mm]

Note
A minimum distance of s = 1.2 mm must be maintained.

19
System Manual Safety System CES-AZ-AES-01B-EX

Pin assignment
Read head with plug connector

WH Screen 3
4
BN 1

H11 H12 SH1 View


on plug connector
Evaluation unit of the read head
CES-AZ-AES-01B-EX

Technical data
Parameter Value Unit
min. typ. max.
Housing material Nickel-plated CuZn housing sleeve
Plastic PBT GF20 cap
Dimensions M12 x 1, length 38 mm
Weight (incl. 10 m cable) 0.2 kg
Ambient temperature -25 - +60 °C
Ambient pressure
- - 10 bar
(only of active face in installed condition)
Degree of protection IP67
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
Operating distance for center offset m = 0 1)

(evaluation unit CES-AZ-AES-01B-EX with CES-A-BMB-EX)

- Assured switch-off distance Sar - - 10


Cable length l = 0 to 10 m mm
- Switch-on distance - 5 -
- Assured switch-on distance Sao 3.5 - -
- Switching hysteresis 0.1 0.3 -
Connection M8 plug connector (snap-action and screw terminals), 3-pin
Connection cable - - 15 m
1) These values apply for surface installation of the read head in steel.

20
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Read head CEM-A-LE05K-S2-EX


 Adhesive force 500 N
 M8 plug connector

ATEX rating Dimension drawing


II 3 G -Ex nA IIC T6 50
Direction of opening
S1: connection for 40 ±0,10
solenoid operating
5,4
8 voltage 16

LED S3: connection


for read head
Active
face

14,5

Read head

Actuator
7
± 4°

80

65

49,5
Solenoid

8 ∅ 50

28

Typical operating distance


With evaluation unit CES-A-ABA-01B-EX and actuator CEM-A-BBE05-EX
Observe safe switch-off m Output state
distance sar = 20 mm on Actuator
internal component failure. Hysteresis
s ON
Safety outputs are safety
switched off. Read head

OFF
4 Sa0 Distance s
Distance s [mm]

OFF 3
Switch-off OFF
distance

Hysteresis
2

Switch-on
distance Sa0
1
ON ON

-4 -3 -2 -1 0 1 2 3 4
Center offset m [mm]

Wiring diagram

CEM-A-LE05K-S2-EX

S1.4 3
1 2
4
3 4
1
NC
S1.2
Solenoid operating Evaluation unit
voltage S1 S3 CES
S1.1  UON/DC 24 V S3.1  Data line
UON S1.2  - S3.3  Data line
S1.1
YE S1.3  0 V/GND S3.4  SH (screen)
Solenoid

S1.4  y

0V
S1.3
Circuit diagram connection of
solenoid operating voltage S1
A free-wheeling diode is already
integrated into each CEM.

21
System Manual Safety System CES-AZ-AES-01B-EX

Technical data
Value
Parameter Unit
min. typ. max.
General
Housing material Aluminum
Material, read head CES Plastic (PPS)
Solenoid material Galvanized steel
Weight approx. 0.3 kg
Ambient temperature -25 - +50 °C
Degree of protection according to EN 60529 IP67
Installation position Any
Solenoid
Adhesive force in axial direction 500 N
Adhesive force due to remanence 1) approx. 10 ± 25 % N
Solenoid center offset max. ± 2.5 mm
Solenoid operating voltage UB/UON connector S1 24 +10%/-15% V DC
Reverse polarity protection Yes
Free-wheeling diode Yes
Current consumption at terminal connection S1.1 (UON) 100 mA
Power consumption approx. 2.5 W
Switch-off delay 500 ms
Solenoid operating voltage connection M8 plug connector (male socket), 4-pin
Yellow LED integrated in the plug connector (see circuit diagram)
Read head
Operating distance for center offset m = 0
- Assured switch-off distance Sar - - 20
Cable length l = 0 to 25 m
mm
- Switch-on distance - 2 -
- Assured switch-on distance Sao 0 - -
- Switching hysteresis - 0.7 -
Connection evaluation unit plug S3 M8 plug connector (male socket), 3-pin
Connection cable - - 25 m
1) The remanence disappears immediately when the door is opened and over time in de-energized solenoids.

22
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Actuator CES-A-BBA-EX


 Cube-shaped design 42 x 25 mm

ATEX rating Dimension drawing


42 12
II 3 G -Ex nL IIC T70°

ø4,5

ø8
CD IP67
CES-A-BBA-EX-098158

25
I I 3G Ex nL I I C T70°C
I I 3D Ex tD A 22 T70°C

32 ±0,1 Active face 4,6 Active face

2 safety screws M4 x 14
included

Technical data
Value
Parameter Unit
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 42 x 25 x 12 mm
Weight 0.02 kg
Ambient temperature -25 - +60 °C
Degree of protection IP67/IP69K
Installation position Active face opposite read head
Power supply Inductive via read head

23
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Actuator CES-A-BMB-EX


 Cylindrical design M12 x 75

ATEX rating Dimension drawing


II 3 G -Ex nL IIC T70° 0,80

M12x0,75
098159
EUCHNER

11
I I 3G
T70°C

6 Active face

Notes
 The actuator can be screwed into the M12 x 0.75 thread provided with the aid
of an insertion tool (Order No. 037 662).
 Flush installation of the actuator in steel is allowed.

Technical data
Value
Parameter Unit
min. typ. max.
Housing material Stainless steel
Dimensions M12 x 0.75, depth 6 mm
Weight 0.002 kg
Ambient temperature -25 - +60 °C
Degree of protection IP67
Installation position Active face opposite read head
Power supply Inductive via read head

24
System Manual Safety System CES-AZ-AES-01B-EX

Approvals Actuator CEM-A-BE05-EX


 Locking force 500 N

ATEX rating Dimension drawing


II 3 G -Ex nA IIC T6 24,5
50

40 ±0,10

8 5,4

Active
face

14,5
7
80

65

49,5
Solenoid
X

4° 4° Ø48

Technical data
Value
Parameter Unit
min. typ. max.
Housing material Aluminum
Material, read head CES Plastic (PPS)
Solenoid mating plate material Galvanized steel
Weight approx. 0.18 kg
Ambient temperature -25 - +50 °C
Degree of protection according to EN 60529 IP67
Installation position Active face opposite read head
Adjustment angle (around point X, see dimension drawing) ±4 °

25
System Manual Safety System CES-AZ-AES-01B-EX

Ordering information and accessories


Evaluation units
Category according to Switch-on distance typ.
Series Number of read heads Order No. / Item
EN 13849-1 [mm]
105 142
CES-AZ-AES-01B-EX 4 15 1
CES-AZ-AES-01B-EX

Important: The plug-in screw terminals are not included.

Read heads
Series Cable/connection type Cable length “l” [m] Order No. / Item
098 156
CES-A-LNA-SC-EX M8 plug connector with ATEX rating
CES-A-LNA-SC-EX
098 157
CES-A-LMN-SC-EX M8 plug connector with ATEX rating
CES-A-LMN-SC-EX
097 176
CEM-A-LE05K-S2-EX M8 plug connector with ATEX rating
CEM-A-LE05K-S2-EX

Actuators
Series Comment Version Order No. / Item
098 158
CES-A-BBA-EX 2 safety screws M4 x 14 are supplied with ATEX rating
CES-A-BBA-EX
098 159
CES-A-BMB-EX - with ATEX rating
CES-A-BMB-EX
097 178
CEM-A-BE05-EX - with ATEX rating
CEM-A-BE05-EX

Accessories
Series Comment Version Order No. / Item
Connection set
for evaluation units for evaluation unit CES-AZ-AES-01B Screw terminals 104 756
with plug-in screw terminals
Insertion tool for actuator CES-A-BMB - 037 662

26
System Manual Safety System CES-AZ-AES-01B-EX

Declaration of conformity

More than safety .

Konformitätserklärung
Declaration of Conformity

Berührungsloser Sicherheitsschalter Non contact Safety Switch


Gemäß den Anforderungen der ATEX Richtlinie 94/9/EG, In accordance with ATEX directive 94/9/EC, the low voltage
der Niederspannungsrichtlinie 2006/95/EG, der EMV- directive 2006/95/EC, the EMC-directive 2004/108/EC and
Richtlinie 2004/108/EG und der Maschinenrichtlinie the machinery directive 98/37/EC we hereby declare that
98/37/EG erklären wir die Konformität der nachfolgend the beneath listed products conform
aufgeführten Produkte mit folgenden europäischen Normen: to the following European standards:

a: EN ISO 12100-1, -2 Sicherheit von Maschinen - a: EN ISO 12100-1, -2 Safety of machinery -


Grundbegriffe, allgemeine basic concepts,
Gestaltungsleitsätze general principles for design

b: EN 60 947-5-3 Niederspannungsschaltgeräte - b: EN 60 947-5-3 Low-voltage switchgear and


Anforderungen für Näherungs- controlgear - Requirements for
schalter mit definiertem Verhalten proximity devices with defined
unter Fehlerbedingungen behaviour under fault conditions
c: EN 1088 Sicherheit von Maschinen; c: EN 1088 Safety of machinery, Interlocking
Verriegelungseinrichtungen in devices associated with guards
Verbindung mit trennenden
Schutzeinrichtungen
d: EN 954-1 Sicherheitsbezogene Teile von d: EN 954-1 Safety-related parts of control systems
Steuerungen

e: EN 60079-15 Elektrische Betriebsmittel für e: EN 60079-15 Electrical apparatus for explosive


gasexplosionsgefährdete gas atmospheres –
Bereiche - Zündschutzart „n“ Type of protection "n"

f: EN 61241-1 Elektrische Betriebsmittel zur f: EN 61241-1 Electrical apparatus for use in the
Verwendung in Bereichen mit presence of combustible dust -
brennbarem Staub – Protection by enclosures “tD”
Schutz durch Gehäuse „tD“

g: EN 50295 Niederspannungsschaltgeräte - g: EN 50295 Low voltage switchgear and


Steuerungs- und Geräte-Interface- controlgear – Controller and device
Systeme – Aktuator Sensor Interface interface systems – Actuator Sensor
(AS-i) Interface (AS-i)
h: EN ISO 13849-1 Safety-related parts of control systems
h: EN ISO 13849-1 Sicherheitsbezogene Teile von General principles for design
Steuerungen - Allgemeine
Gestaltungsleitsätze
The products will be marked with the CE-mark
Die Produkte werden mit dem CE-Zeichen
gekennzeichnet

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/ 75 97-0 Fax +49/711/ 75 33 16 www.euchner.de info@euchner.de
077154-14 - Blatt 1

27
System Manual Safety System CES-AZ-AES-01B-EX

More than safety .

Produkt Type Konformität mit EN-Normen


Product Type Conform with European Standards
Auswertegerät CES-A-A... (-EX)
a, b, c, d (e) (Ex-Zone 2)
Evaluation unit CES-A-U…
CES-A-F...
a, b, c, d, g
CES-A-V...
CES-A-C... (-EX) a, b, c, d, (e, f) (Ex-Zone 2, 22)
CES-A-S…
CES-A-W…
a, b, c, d (e) (Ex-Zone 2)
CES-AZ-A…(-EX)
CES-AZ-U…
CES-AR-…
a, b, c, d, h
CES-AP-..
Lesekopf
Read head CES-A-L…(-EX) a, b, c, d (e) (Ex-Zone 2)

CEM-A-L…(-EX)
CET1-AX… a, b, c, d (e) (Ex-Zone 2)
CTK1-AX…
Betätiger
Actuator CES-A-B... (-EX) a, b, c, d (e) (Ex-Zone 2)

CES-A-BP… (-EX) a, b, c, d, h (e, f) (Ex-Zone 2, 22)

CEM-A-B... (-EX)
CES-A-N…
a, b, c, d (e) (Ex-Zone 2)
CET-A-B..
CTK-A-B…

Die Verwendung dieser Produkte in einer Maschine The use of these products within a machine does not
gewährleistet nicht, dass die gesamte Maschine oder guarantee that the entire machine corresponds to the
Anlage den europäischen Richtlinien entspricht. European directives.

Leinfelden, Juni 2008 Dipl.-Ing. Michael Euchner


Geschäftsführer
Managing Director

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/ 75 97-0 Fax +49/711/ 75 33 16 www.euchner.de info@euchner.de
077154-14 - Blatt 2

28
System Manual Safety System CES-AZ-AES-01B-EX

29
Euchner GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
info@euchner.de
www.euchner.de

Issue:
105313-02-04/09
Title:
System Manual Safety System CES-AZ-AES-01B-EX
(Translation of the original operating instructions)
Copyright:
© EUCHNER GmbH + Co. KG, 04/2009

Subject to technical modifications,


all data supplied without liability.
More than safety.