BY R. G. KINNEAR distinguished by variations in color
or shade, irrespective of the scale of the defect. “Physical irregularities” *This report was prepared by Mr. Kinn- refers to all mechanical imperfec- ear when he was a member of the tions including damage to the fin- Construction Research Department of ished surface. Physical irregularities the Cement and Concrete Association. Mr. Kinnear is now working with the may, of course, be accompanied by Civil Engineering Research Associa- associated discoloration. Similarly, tion in London. s e ve ral blemishes are known to change in character and seve ri t y from the time that they are first ob- served. In such a case the definition listed here applies to the earliest T her are many factors that will af- fect the appearance of concrete, but before these can be discussed known form of the defect. This means that some of the commonest intelligently, the blemishes them- names for blemishes have been Cement discoloration on adjacent selves must be accurately identified omitted from the following lists. faces using the same formwork, and classified. This article, based on Such omissions are deliberate, how- release agent and aggregates. research conducted at the Wexham e ve r, since most of these blemishes Springs Laboratories of the Cement are now known to be either multi- and Concrete Association, London, ple defects, or different forms of the browns and ye l l ow s, amplified by classifies the surface defects. basic blemishes defined. tooling the surface. In this report, the blemishes are 8. Transparency: mottled appear- Types of blemish classified according to whether they ance, as if the coarse aggregate occur before or after the formwork The following types of discol- showed below the concrete surface. is stripped, and a distinction is oration are known to occur before The following discolorations are made only between discoloration formwork is removed: evident only sometime after form- and physical irregularities. 1. Oil discoloration: cream or work removal: The term “discoloration” is used brown discoloration of the surface 1. Drying discoloration: variation to describe all blemishes which are skin only. in shade occurring after removal of 2. Hydration discoloration: va ri a- the forms. tion in shade of the surface matrix, 2. Efflorescence: white bloom on usually with gradual transition from the concrete surface. light area to dark area but occasion- 3. Impurities discoloration: irreg- ally with definite boundary. ular discoloration from within the 3. Retardation: dark surface ma- concrete mass, e.g., pyrites, rust dis- trix lacking in durability. coloration. 4. Dusting: light dusty surface 4. Contamination: irregular dis- lacking in durability. coloration by the deposition of for- 5. Dye discoloration: variation in eign matter or external chemical re- color of the surface matrix, the color action; discoloration by weathering being foreign to the constituent ma- is included in this category. terials of the concrete. The following examples of physi- 6. Cement discoloration: va ri a- cal irregularities are known to occur tion in matrix color. before formwork is removed: 7. Sand discoloration: variation in 1. Honeycombing: coarse, stony Impurities discoloration from pyrites. warmth of color, particularly of surface lacking in fines. 2. Blow-holes: small, regular or ir- regular individual cavities normally not exceeding 15 mm diameter (9/16 inch). 3. Grout loss: sand-textured areas devoid of cement; usually associat- ed with hydration discoloration. 4. Scouring: washed out channels in the surface with exposed sand or stone particles. 5. Alignment variation: discrep- ancy in line or level. The following examples of physi- cal irregularity may occur either be- fore or after formwork removal. 1. Scaling: local removal of the ce- ment matrix. 2. Form scabbing: adhesion of the f o rm w o rk surface to the concrete; scabbing includes the removal of barrier paints. 3. Mechanical damage: chipping, spalling or raveling of arrisses and abrasion of the surface. 4. Cracking: any crack in the sur- face, continuous or interrupted. 5. Crazing: a network of fine sur- face cracks.
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