CLAD PIPE

We Prevent Pipe Corrosion & Abrasion!

High-end clad and weld overlay technologies to supply top class
H.Q & 1 Plant clad products for oil, gas and power industries over the world.
Address : 57, Daesong-ro 101 beon-gil, Pohang-si, Gyeongsangbuk-do, Republic of Korea Tel : +82-54-285-1868 Fax : +82-54-285-1869

2 Plant
Address : 102, Gangdongsandan-ro 1-gil, Gangdong-myeon, Gyeongju-si, Gyeongsangbuk-do, Republic of Korea Tel : +82-54-701-2040 Fax : +82-54-701-2041

Seoul
Address : #East 1104~1106, 322 Teheran-ro, Gangnam-gu, Seoul, Republic of Korea Tel : +82-70-8290-6401~8 Fax : +82-2-2183-0310

Research Institute
Address : 56, Jigok-ro, Nam-gu, Pohang-si, Gyeongsangbuk-do, Republic of Korea

www.mckaykorea.com
 HMW - CLAD PIPE
We Prevent Pipe Corrosion & Abrasion!

We Prevent Pipe Corrosion & Abrasion!

00
Greeting
High-end clad and weld overlay technologies to supply top class
clad products for oil, gas and power industries over the world.

Good to Great!

“HMW Co., Ltd” is a global clad pipe and fitting manufacturer specializing in energy infrastructure serving the oil, gas
and power industries. Our offers include engineering, procurement, fabrication and construction [individually or as
integrated services], piping construction, overlay welding, hard surfacing, WPS/PQR consulting and other special
services to industry and government entities worldwide.

We have a long-standing, on-the-ground field expertise in testing, inspecting, evaluating and qualifying materials,
equipment and welding, including corrosion, abrasion and default evaluation. Over the years, we have developed
and implemented field processes and procedures for our clients covering piping maintenance and integrity manage-
ment efforts to fight against corrosion and wear problem.

Our strength lies in our ability to understand regulations and develop the solutions that will maintain our clients’ regu-
latory compliance over a pipe’s life cycle, while helping them operate safely, efficiently and profitably. In addition, we
deliver the goods at the competitive price with shortest delivery time, as concentrating on weld clad and hydrostatic
way.

We have been listed on the major oil and gas companies as an authorized vendor for years. Therefore, we ask for your
encouragement and support for us to move forward attaining both goals.

Appreciating for your reading.

HMW Co., Ltd

Contents
01 Clad Pipe 04 Clad Vessel 08 Overview
- 5LC CRA Liner - History
- 5LD Clad Pipe 05 Hard Surfacing & Overlay - Quality Policy
- Delivery Performance - Hard Surfacing - Approval
- Overlay - Patent
02 Clad Fitting - Equipment
06 WPS/PQR - Engineering Manufacturing
03 Pipe Spool - Flowchart - Technology Collaboration
- Development of Earnings - Contact Us
- Clad Pipe
- Nickel Alloy Pipe
- Copper Alloy Pipe
07 Welding Automation
- Others - HTW 200
(Titanium, Duplex S/S, Super Duplex S/S, - ESW 250
Hyper Duplex S/S, etc)
- APW 1300
- Others
 01
Clad Pipe
5LC CRA Liner
5LD Clad Pipe
Delivery Performance
 HMW - CLAD PIPE
01 Clad Pipe We Prevent Pipe Corrosion & Abrasion!

5LC CRA Liner

Claddings Claddings
Stainless Steels and Heat-Resistant Steels Special Steels, Non-Ferrous Metals and Alloys

Chemical Composition (Heat Analysis) % (Extract) Mean Pitting Chemical Composition (Heat Analysis) % (Extract) Mean Comparable Grades
Resistance Pitting
EN Comparable ASTM/
Equivalent Resistance
Standard Material Type ASTM A240/ UNS Type EN VdTÜV
C Si Mn P S Number C Si Mn P S Equivalent EN / DIN /
Number Cr Ni Mo Others ASME SA240 Type Number Cr Ni Mo Others Material Meterial
max. max. max. max. max. (PREN) max. max. max. max. max. Number SEW
Cr+3.3Mo+16N(%) (PREN) Number Shoot

B 409 Al = 0.15 - 0.60

1.4000 X6Cr-13 0.08 1.0 1.0 0.04 0.015 12.0 - 14.0 - - - - 410S
UNS Alloy 800 0.10 1.00 1.50 - 0.015 19.0 - 23.0 30.0 - 35.0 - Ti = 0.15 - 0.60 - 1.4876 SEW 470 412
N08800 Cu ≤1.5, Fe≥39.5
1.4301 X5CrNi18-10 0.07 1.0 2.0 0.045 0.015 17.0 - 19.5 8.0 - 10.5 - N ≤0.11 - 304 B 625
UNS Alloy 904L 0.02 1.00 2.00 0.045 0.035 19.0 - 23.0 23.0 - 28.0 4.0 - 5.0 Cu = 1.0 - 2.0 36 1.4539 EN 10088 421
1.4306 X2CrNi19-10 0.03 1.0 2.0 0.045 0.015 18.0 - 20.0 10.0 - 12.0 - N ≤0.11 - 304L N08904
B 709
1.4541 X6CrNiTi18-10 0.08 1.0 2.0 0.045 0.015 17.0 - 19.0 9.0 - 12.0 - 5xC<Ti≤0.70 - 321 UNS Alloy 28 0.03 1.00 2.50 0.030 0.030 26.0 - 28.0 29.5 - 32.5 3.0 - 4.0 Cu = 0.60 - 1.40 39 1.4563 EN 10088 -
N08028

1.4550 X6CrNiNb18-10 0.08 1.0 2.0 0.045 0.015 17.0 - 19.0 9.0 - 12.0 - 10xC<Nb≤1.00 - 347 B 625
Cu = 0.50 - 1.50
UNS Alloy 926 0.02 0.50 2.00 0.03 0.010 19.0 - 21.0 24.0 - 26.0 6.0 - 7.0 44 1.4529 EN 10088 502
N = 0.15 - 0.25
N08926
1.4401 X5CrNiMo17-12-2 0.07 1.0 2.0 0.045 0.015 16.5 - 18.5 10.0 - 13.0 2.0 - 2.5 N ≤0.11 25 316
B 463
Cu - 3.0 - 4.0
UNS Alloy 20 0.07 1.00 2.00 0.045 0.035 19.0 - 21.0 32.0 - 38.0 2.0 - 3.0 28 2.4660 DIN 17744 -
8xC<(Nb+Ta)<1.0
EN10088 1.4404 X2CrNiMo17-12-2 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 10.0 - 13.0 2.0 - 2.5 N ≤0.11 25 316L N08020
B 463
Cu - 3.0 - 4.0
1.4571 X6CrNiMoTi17-12-2 0.08 1.0 2.0 0.045 0.015 16.5 - 18.5 10.5 - 13.5 2.0 - 2.5 5xC<Ti≤0.70 25 316Ti UNS Alloy 20 0.07 1.00 2.00 0.045 0.035 19.0 - 21.0 32.0 - 38.0 2.0 - 3.0 28 2.4660 DIN 17744 -
8xC<(Nb+Ta)<1.0
N08020
1.4432 X2CrNiMo18-14-3 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 10.5 - 13.5 2.5 - 3.0 N ≤0.11 27 316L Mod Mo ≥ 2.5 B 424 Cu = 1.5 - 3.0
UNS Alloy 825 0.05 0.50 1.00 - 0.030 19.5 - 23.5 38.0 - 46.0 2.5 - 3.5 Ti = 0.60 - 1.20 31 2.4858 DIN 17744 432
N08825 Fe>22.0, Al<0.2
1.4435 X3CrNiMo17-13-3 0.03 1.0 2.0 0.045 0.015 17.0 - 19.0 12.5 - 15.0 2.5 - 3.0 N ≤0.11 28 316L Mod Mo ≥ 2.5
B 443 Fe<5.0 (Co<1.0)
UNS Alloy 625 0.10 0.50 0.50 0.015 0.015 20.0 - 23.0 > 58.0 8.0 - 10.0 Nb = 3.15 - 4.15 51 2.4856 DIN 17744 499
1.4429 X2CrNiMoN17-13-3 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 11.0 - 14.0 2.5 - 3.0 N = 0.12 - 0.22 29 316L Mod Mo ≥ 2.5 N06625 Al<0.40, Ti<0.40
B 575 Fe = 2.0 - 6.0
1.4438 X2CrNiMo18-15-4 0.03 1.0 2.0 0.045 0.015 17.5 - 19.5 13.0 - 16.0 3.0 - 4.0 N ≤0.11 31 317L UNS Alloy C 22 0.015 0.08 0.50 0.020 0.020 20.0 - 22.5 Bal 12.5 - 14.5 W = 2.5 - 3.5 66 2.4602 DIN 17744 479
N06022 V<0.35, Co<2.50
1.4439 X2CrNiMoN17-13-5 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 12.5 - 14.5 4.0 - 5.0 N - 0.12 - 0.22 35 317LMn B 575 Fe<3.0
UNS Alloy C 4 0.015 0.08 1.00 0.040 0.030 14.0 - 18.0 Bal 14.0 - 17.0 Ti<0.70 67 2.4610 DIN 17744 424
SEW 470 1.4828 X15CrNiSi20-12 0.20 1.5 - 2.5 2.0 0.045 0.030 19.0 - 21.0 11.0 - 13.0 - - - - N06455 Co<2.0
B 575 W = 3.0 - 4.5
Mean Pitting UNS Alloy C276 0.01 0.08 1.00 0.04 0.030 14.5 - 16.5 Bal 15.0 - 17.0 Fe = 4.0 - 7.0 68 2.4819 DIN 17744 400
Resistance N10276 Co <2.5, V<0.36
UNS C S Mn P S Equivalent Comparable Grade B 575
Standard Type Cr Ni Mo Others Al = 0.1 - 0.4
Number max. imax. max. max. max. Number of EN 10088 UNS Alloy 59 0.01 0.10 0.50 0.015 0.010 22.0 - 24.0 Bal 15.0 - 16.5 75 2.4605 DIN 17744 505
(PREN) Fe <1.5, Co<0.3 Cu<0.5
N06059
Cr+3.3Mo+16N(%)
B 333
UNS Alloy B 2 0.02 0.10 1.00 0.04 0.030 1.0 Bal 25.0 - 30.0 Fe <2.0, Co<1.00 - 2.4617 DIN 17744 436
S52008 410S 0.08 1.0 1.0 0.040 0.03 11.5 - 13.5 max. 0.60 - - - 1.4000 N10665
B 168
S30400 304 0.08 0.75 2.0 0.045 0.03 18.0 - 20.0 8.0 - 10.5 - N ≤0.10 - 1.4301 Fe = 6.0 - 10.1
UNS Alloy 600 0.15 0.50 1.00 - 0.015 14.0 - 17.0 > 72.0 - - 2.4816 DIN 17742 305
Cu<0.50
N06600
S30403 304L 0.03 0.75 2.0 0.045 0.03 18.0 - 20.0 8.0 - 12.0 - N ≤0.10 - 1.4306 B 127
Cu = 28.0 - 34.0
UNS Allooy 400 0.30 0.50 2.00 - 0.024 - > 63.0 - - 2.4360 DIN 17743 263
Fe <2.5
N ≤ 0.10 N04400
S32100 321 0.08 0.75 2.0 0.045 0.03 17.0 - 19.0 9.0 - 12.0 - 5x(C+N) - 1.4541 B 162
<Ti ≤1.00 UNS Alloy 200 0.15 0.35 0.35 - 0.010 - > 99.00 - Fe<0.4, Cu<0.25 - 2.4066 DIN 17740 -
N02200
S34700 347 0.08 0.75 2.0 0.045 0.03 17.0 - 19.0 9.0 - 13.0 - 10xC<Nb≤1.00 - 1.4550 B 162
UNS Alloy 201 0.02 0.35 0.35 - 0.010 - > 99.00 - Fe<0.4, Cu<0.25 - 2.4068 DIN 17740 345
ASTM S31600 316 0.08 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N ≤0.10 25 1.4401 N02201
A240/
240M and 0.001 -
S31603 316L 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N ≤0.10 25 1.4404 - - - - - - - - - Cu>99.95 - 2.0070 DIN 1787 -
ASME 0.005
SA240/
240M - 316L Mod Mo≥ 2.5 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.5 - 3.0 N ≤0.10 27 1.4432 / 1.4435 B 152
0.015 -
UNS - - - - - - - - Cu>99.90 - CW 024A EN 1652 -
0.040
C12200
N ≤ 0.10
S31635 316Ti 0.08 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 5x(C+N) 25 1.4571 B 171
Alloy CuNi Fe = 0.10 - 1.8, Cu =Bal
<Ti ≤0.70 UNS - - 1.00 - - - 9.0 - 11.0 - - CW 352H EN 1652 420
90/10 Zn <1.0, Pb<0.05
C70600
S31653 316LN 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N = 0.10 - 0.16 27 - B 171
Alloy CuNi Fe = 0.40 - 1.0, Cu =Bal
UNS 0.05 - 1.00 - - - 29.0 - 33.0 - - CW 354H EN 1652 -
70/30 Zn <1.0, Pb<0.05
C71500
- 316LN Mod Mo≥ 2.5 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.5 - 3.0 N = 0.10 - 0.16 29 1.4429
B 265 Titanium Fe<0.20
0.08 - - - - - - - - 3.7025 DIN 17850 230
S31703 317L 0.03 0.75 2.0 0.045 0.03 18.0 - 20.0 11.0 - 15.0 3.0 - 4.0 N ≤0.10 31 1.4438 Grade 1 Grade 1 O <0.18, N<0.03Ti Bal

B 265 Titanium Fe<0.30

S31726 317LMn 0.03 0.75 2.0 0.045 0.03 17.0 - 20.0 13.5 - 17.5 4.0 - 5.0 N = 0.10 - 0.20 35 1.4439 0.08 - - - - - - - - 3.7035 DIN 17850 230
Grade 2 Grade 2 O <0.25, N<0.03Ti Bal

6 HMW Co., Ltd www.mckaykorea.com 7

 HMW - CLAD PIPE
01 Clad Pipe We Prevent Pipe Corrosion & Abrasion!

5LD Clad Pipe Delivery Performance

Weld Overlay Year Location Owner / Cutomer Project / Item

Application Meterial Combination 2006 CANADA KRUPP CANADA / SINHAN MACHINERY WCO Double Roll Crushers & Housings

2007 UAE DAEWOO E&C Sand Dredge CCO Pipes [24~28”] & CCO Bends
• Petrochemical & Oil and Gas Plant Base Clad
• Offshore, Drilling & Shipbuilding • Carbon Steel / • Martensitic Stainless Steel (4XX Series) • Alloy C276, C22 ,59, 686 2007 KOREA POSCO / POSCO E&C CCO Dryer Screws & Raw Material CCO Pipes
• Power Plant Low Temp Carbon Steel • Austenitic Stainless Steel (3XX Series) • Alloy 2000, B2, B3
• Hi-Strength Steel 2008 CANADA AMEC / POSCO PLANTEC Kearl Oil Sands Project – CCO Liners in Module
• Pipeline • Duplex / Super Duplex / • Stellite #1, 6, 12, 21, Ultimate
• Low Alloy Steel Hyper Duplex Stainless Steel • Chromium Carbide (CCO) 2008 CANADA KRUPP CANADA / SINHAN MACHINERY WCO Double Roll Crushers & Pipes
• 904L • Complex Chromium Carbide
• Alloy 82,825,800H • Vanadium Tungsten Carbide
2010 KOREA POSCO / POSCO E&C Finex #1 Dryer Screw & Raw Material Pipe Lines

• Alloy 200 / Alloy 400 • Titanium Carbide Bab Gas Project

• Copper / CuNi 7030 / 9010 / AlBronze / • Tungsten Carbide (WCO) 2011 UAE ADCO / SK E&C - Automatic joining WPS Development for Clad Pipe, Delivery
Mn AlBronze, etc APW 1300 [GTAW – Hot Wire] and Welding Materials
• NiCrBWC
• Alloy 600, 625
• NiCrBSi IGD Habshan-5 Project
2011 UAE GASCO / HDEC
- Clad Pipe Joining WPS Development & Delivery Welding Materials

2012 CANADA AMEC / POSCO PLANTEC Kearl Oil Sands Project – CCO Liners Inside Surge Bin
Hydro-Static
2012 KOREA POSCO / POSCO E&C Finex #2 Dryer Screw & Raw Material Pipe Lines
Application Meterial Combination
2013 KOREA POSCO / POSCO E&C Finex #3 Dryer Screw & Raw Material Pipe Lines

• Petrochemical & Oil and Gas Plant Base Clad 2013 KOREA POSCO / POSCO PLANTEC SNG Project – Charcoal Filter Vessel – Distri. System
• Offshore, Drilling & Shipbuilding • Carbon Steel / Low Temp Carbon Steel • Martensitic Stainless Steel (4XX Series)
SARB Pkg.4 Project
• Power Plant • Hi-Strength Steel • Austenitic Stainless Steel (3XX Series) 2013 UAE ADMA / HDEC
- Manufacturing of Clad Pipes (24” x SCH.60 x 6,000L & 10” x SCH.140 x 6,000L)
• Pipeline • Low Alloy Steel • Duplex / Super Duplex / Hyper Duplex Stainless Steel
• 904L 2014 KOREA POSCO / POSCO E&C Ball Valves & Pipes

• Alloy 82,825,800H 2014 CANADA SUNCOR ENERGY / SK E&C FHSE Project – CCO Pipe Bends
• Alloy 200 / Alloy 400
• Copper / CuNi 7030 / 9010 / AlBronze / Mn AlBronze, etc 2014 CANADA SUNCOR ENERGY / SK E&C FHSE Project – CCO Liners Inside Surge Bin

• Alloy 600, 625

FHSE Project
2014 CANADA SUNCOR ENERGY / SK E&C
• Alloy C276, C22 ,59, 686 - CCO Lining and Pipeline for Froth Tank
• Alloy 2000, B2, B3
Kearl Oil Sands Project
2014 CANADA AMEC / POSCO PLANTEC
- CCO Pipes [24”] For Test

SARB Pkg.4 Project

2014 UAE ADMA / HDEC
Longitudinally Welded - Manufacturing of Clad Pipes

2014 KOREA POSCO / POSCO PLANTEC SNG Product Plant [Coal Gasification] – Clad Pipe Spools of Monel 400
Plate Edge crimp “U” Press “O” Press Outside welding
2015 CANADA SUNCOR ENERGY / SK E&C FHSE Project – WCO Orifice Plates
Pipe wash
Oiler
Pipe drying TGAST Project
2015 MALAYSIA PETRONAS/ SAMSUNG ENG.
- Manufactruing of Clad Pipes, Clad Fittings, Clad Flanges

Outside welding
inspection and
tab removal

Hydrostatic tester Expander X-ray Weld seam ultrasonic

testing

Pipe flushing
Pipe wash
Pipe transporter

Length Customer
Weld seam ultrasonic X-ray End-facing and measure
and stamp
acceptance

testing bevelling
Weighing Despatch

Additional Rail
customer Loading
I.D. and O.D. requirements
Dimensional surface and weld (optional)
inspection Ship
End ultrasonic
and magnetic
particle Road
inspection

8 HMW Co., Ltd www.mckaykorea.com 9

 02
Clad Fitting
Clad Fitting
02 Clad Fitting

Clad Fitting Type of Product

Application Material Combination Fittings
• Petrochemical & Oil and Gas Plant Base Clad • Elbows - LR, SR, and Reducing & Mitered
• Offshore, Drilling & Shipbuilding • Carbon Steel / Low Temp Carbon Steel • Martensitic Stainless Steel (4XX Series) • Reducer : Concentric, Eccentric & Conical
• Power Plant • Hi-Strength Steel • Austenitic Stainless Steel (3XX Series) • Tees : Straight & Reducing
• Pipeline • Low Alloy Steel • Duplex / Super Duplex / Hyper Duplex Stainless Steel
• Lateral
• 904L
• Branches
• Alloy 82, 825, 800H
• Weldolets
• Alloy 200 / Alloy 400
• Copper / CuNi 7030 / 9010 / AlBronze / Mn AlBronze, etc • Flange : WN, LW, FR, SO, RTJ, LT, Threaded, Blinds & Orifice
• Alloy 600, 625
• Alloy C276, C22 ,59, 686
• Alloy 2000, B2, B3 Induction Bends
• Stellite #1, 6, 12, 21, Ultimate • 1.5D, 3D, 5D & Customized Bends
• CCO, CCO with Nb, TiCO, WCO, WCO with Vanadium • Bend with Straight Transition Area
• NiCrBWC
• NiCrBSi

Others
• Rolls
• Plates
• Heads, Shells, Tube Sheets, Girth Flange, Nozzles,
Flanges, Blind Flanges, etc in Pressure Vessel

12 HMW Co., Ltd www.mckaykorea.com 13

 03
Pipe Spool
Weld Shapes
Welding Execution
03 Pipe Spool Recommended filler metals for the welding of clad materials made of special steels, non-ferrous metals and alloys :

Cladding Filler Metal Type

Weld Shapes Alloy Type

EN Material
Number
Buffer - EN/ISO
Multi-Pass (GTAW, FMAW, FCAW)

Buffer - AWS Subsequent Passes - EN/ISO Subsequent Passes - AWS

Sing - Pass ESSC (SASC) Strip

Alloy 800 1.4876 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Preparation and execution of welding must be performed in such a way that the weld metal for the base material does not fuse the cladding.
Alloy 904L 1.4539 23 12L 309L 20 25 5 CuL 385 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3
This prevents the formation of brittle or hot-crack sensitive weld metal. During
Alloy 28 1.4563 23 12L 309L 27 31 4 CuL 383 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3
pre-processing of the weld edges the actual thickness of the cladding needs to
be taken into consideration. Alloy 926 1.4529 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Any filling of the base material weld should be executed from the base material Alloy 20 2.4660 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

side, if possible, in order to avoid contamination of the cladding material. Alloy 825 2.4858 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Titanium and steel cannot be directly fusion-welded to each other due to brittle Alloy 625 2.4856 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 60 59 (NiCr-23Mo16) NiCrMo-13
intermetallic phases. Therefore, batten straps are chosen to join titanium clad
Alloy C22 2.4602 NI 60 22 (NiCr-21Mo13W3) NiCrMo-10 NI 60 22 (NiCr-21Mo13W3) NiCrMo-10 NI 60 22(NiCr-21Mo13Fe4W3) NiCrMo-10
products.
Alloy C4 2.4610 NI 64 55 (NiCr-16Mo16Ti) NiCRMo-7 NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7 NI 64 55 (NiCr-16Mo16T1) NiCrMo-7

Butt Welds Alloy C276 2.4819 NI 64 55 (NiCr-16Mo16Ti) NiCRMo-7 NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7 NI 62 76(NiMo-16Cr15Fe6W4) NiCrMo-4

Alloy 59 2.4605 NI 60 59 (NICr-23Mo16) NiCrMo-13 NI 60 59 (NICr-23Mo16) NiCrMo-13 NI 60 59 (NiCr-23Mo16) NiCrMo-13

Alloy B2 2.4617 - - - - NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7

Alloy 600 2.4816 NI 60 82 (NiCr-20Mn3Nb) NiCr-3 NI 60 82 (NiCr-20Mn3Nb) NiCr-3 NI 60 82 (NiCr-20Mn3Nb) NiCr-3

Alloy 400 2.4360 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

Alloy 200 2.4066 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1

Alloy 201 2.4068 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1

SE-Cu 2.0070 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

SF-Cu CW024A NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 Welding of Cu and Cu -Alloys on to carbon
steel without buffer layer is not recom-
Alloy CuNi 90/10 CW352H NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 mended.

Alloy CuNi 70/30 CW354H NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

Titanium Grade 1 3.7025 3.7025 ERTi-2 - -

Titanium must not be diluted with steel,
therefore only batten straps
Titanium Grade 2 3.7035 3.7035 ERTi-3 - -

1) Over-alloyed, for maximum corrosion resistance – e.g. ERNiCrMo-13

2) Matching, at least two passes are required
3) For higher electrical conductivity

16 HMW Co., Ltd www.mckaykorea.com 17

 HMW - Product Catalogue
Independent Technologies, Integrated Solutions.

03 Pipe Spool

Welding Execution
Cleaning Welding of the Cladding Material:
The welding of the cladding layer requires the same cleanliness as when working with solid materials of a similar composition. Consequently, chippers, brushes etc., of stainless An overview of the heat control during welding of the cladding material is given in the table below.
steel are to be used. In the case of Ni and Ni-alloys, prevention of all sulfur-containing contaminations is of utmost importance. Therefore only grinding materials with sulfur-free
bonding agents (synthetic resin adhesion) should be used. Cladding Filler Preheating min. °C Interpass temp.max. °C

Austenitic - 200
13% Cr-steels
Matching 150 250

Weld Design CrNi-steels Matching none 150

The full alloy content (or a limitation to a maximum of 5% Fe for Ni or Alloy 400) is often only Ni and Ni-alloys Matching none 150
achieved in the third pass. Consequently, in most cases a weld reinforcement of 2 up to 3 mm is
Cu Matching > 400 600
allowed on the side of the cladding material in order to obtain sufficient room for three passes.
If a limit is set for the weld reinforcement, the first and the second pass must be heavily ground CuNi and NiCu-alloys Matching none 150
before welding is continued.
Ti Matching none 100

Preheating and Heat Control

Stress-Relief Annealing
Welding of the base material:
We recommend using EN 1011-2 for calculating the minimum preheating temperature, Generally, stress-relief annealing of roll-bonded clad pipes is only necessary as a requirement of the base material. By stress-relief

which depends on the chemical analysis, the thickness and the welding process employed. annealing the properties of the cladding and the corresponding weld metal may deteriorate due to precipitation of carbides,
intermetallic phases etc. Therefore, stress-relief annealing is to be avoided if possible or adjusted to the base and cladding materials.
Welding of the buffer: Only grinding materials with sulfur-free bonding agents (synthetic resin adhesion) should be used.
Most of the buffers are welded using austenitic filler materials which give off very little
hydrogen to the base material. According to experience, the preheating temperature may
therefore be lower than calculated:
Post-Treatment of the Welds
• Approx. 50°C lower for SMAW Smoothening of the weld to prevent deposits (crevice corrosion), pickling to remove annealing colors or similar measures may be
• Up to 100°C lower for GMAW, GTAW, FCAW and ESSC/SASC (SAW) strip welding. required, depending on the type of the cladding material and the attacking medium.

18 HMW Co., Ltd www.mckaykorea.com 19

 04
Clad Vessel
Clad Vessel
04 Clad Vessel

Clad Vessel
Refinery, Petrochemical and Chemical Industry Fuel Gas Desulphurisation Plants
• Fractionators • Fuel gas channels
• Vacuum towers • Chimneys
• Coke drums • Fuel gas scrubbers
• Process pipes
• Columns
• Pressure vessels Power Plants
• Reactors
• Washers • Accumulator tanks
• Heat exchangers • Other applications

Oil and Gas Production

• Clad flow lines
• Catenary riser pipes
• Slug catchers

22 HMW Co., Ltd www.mckaykorea.com 23

 05
Hard Surfacing
& Overlay
Hard Sufacing
Overlay
05 Hard Surfacing & Overlay

Delivery Performance
Hard Surfacing Authorized in Vendor List Overlay
Year Owner / Customer Major Projects Customer Item & Location Year Location Owner / Customer Major Projects
2006 POSCO Hot Rolling Mill Down Coiler Segment DONG KUK STEEL Main Ram H/F (ø960 X 4,220L) 2011 SAUDI ARABIA TOTAL / SAMSUNG ENGINEERING Jubail Export Refinery, Package #4
2008 HYOSUNG EBARA Valve Nozzle Inlay Overlay DONG KUK STEEL 120TON CEILING SLEEVE H/F (ø800 X 2,040L) 2011 IRAQ ENI / DAEBONG ACROTECH Zubair Oil Field Development
2009 GS CALTEX HOU #3 RFCC Reactor Inside Plate DONG KUK STEEL Po-Hang & Dang-Jin Factory 2011 KOREA KEPCO / SK ENERGY HOU UC
2009 MITSUBISHI STEEL V-Roller Hard-Surfacing DONG KUK STEEL Po-Hang Factory 2011 IRAN POGC / HANIL E&C South Par Gas Field Development
2011 GS E&C RRE#2 RFCC Reactor Inside Wear Plate Overlay DONG YANG STEEL PIPE Choong-Ju Factory 2011 UAE ADCO / SK E&C Bab Gas Compression
2011 HANTECH Heat Exchanger Nozzle Inside Overlay DONGBU EMC In-Cheon Factory 2011 IRAN POGC / FELIX TECH South Pars Gas Field Development, PHASE 4, 5, 20, 21
2011 SIEMENS Bearing Housing Hard-Surfacing HAN KOOK STEEL &MILL Bu-San & Chang-Won Factory 2012 SAUDI ARABIA MARAFIQ / TSM-TECH YanBu 2 Power and Water
2011 MITSUBISHI STEEL Vertical Guide Roller Hard-Surfacing HYUNDAI RB Ul-San Factory 2012 SAUDI ARABIA SYCC / DAEBONG ACROTECH YanBu Export Refinery
2012 DOOSAN HI Tae An IGCC Project Nozzle Inside Overlay HYUNDAI STEEL In-Cheon, Po-Hang, & Dang-Jin Factory 2012 UAE TAKREER / GS E&C Rewais Refinery Expansion, Wear Plates
2012 POSCO E&C POSCO Finex #3 Diffuser Dust Injection& Mixer KIMITS STEEL Table Roll H/F (ø759 x 6,040 x 7,273.1L) 2012 ANGOLA TOTAL / DSME CLOV FPSO Sea Water Filter Package
2013 KOREA ZINC Lance Tip Hard-Surfacing MITSUBISHI STEEL Pinch Roll H/F (ø1,000 X 800 X 4,200L) 2013 KOREA KPIC / TSM-TECH EOG
2013 POSCO Hi Mill Mandrel Drum Hard-Surfacing POSCO in GWANG-YANG Top Roll H/F (ø1,000 X 850 X 4,800L) 2013 SAUDI ARABIA YASREF / POSCO PLANTEC YanBu Export Refinery
2013 POSCO PLANTECH SNG Project Charcoal Filter Vessel - Distri. System POSCO in GWANG-YANG CGL, High Mill Factory 2013 RUSSIA TOYO ENGINEERING TAIF VCC
2014 SK GAS PDH Shell & Floating TubeSheet POSCO in PO-HANG Finex Factory 2014 INDIA RELIANCE / POSCO PLANTEC Jamnagar Gasification
2015 SUNCOR / DKME Fort Hills Secondary Expansion POSCO in PO-HANG Caster Roll H/F (ø1,068 x 2,173 x 4,679L) 2014 INDIA RELIANCE / HANTECH J3 Mono Ethylene Glycol Plant
2015 SUNCOR / HANTECH Fort Hills Secondary Expansion POSCO SPECIALITY STEEL Chang-Won Factory 2014 THAILAND TOC GLYCOL / SAMSUNG ENGINEERING TOCGS ExpansionⅡ
PSM Axial Roll H/F (ø780 X 4,002L) 2014 TURKMENISTAN PETROFAC / ALPEC South Yoloten Gas Field Development
SEAH STEEL Po-Hang Factory 2014 SAUDI ARABIA MADDEN / DAELIM Madden Aluminium
SEAH STEEL Po-Hang Factory 2014 KUWAIT KNPC / DAELIM KNPC FCC Refinery
SEAH STEEL Spindle Slide H/F (ø1,780 X 4,45L) 2014 UAE ADMA / HDEC Satah Al Razboot Plant Facilities Pkg.4
SSANG YONG CEMENT Eccentric Roll Shaft H/F (ø850 X 1,355 X 5,800L) 2014 SAUDI ARABIA FOSTER WHEELER / S&TC YanBu 3 Steam Surface Condenser
2015 MALAYSIA PCSB/SAMSUNG ENGINEERING TGAST

26 HMW Co., Ltd www.mckaykorea.com 27

 06
WPS/PQR
Flowchart
Development of Earnings
 HMW - CLAD PIPE
06 WPS/PQR We Prevent Pipe Corrosion & Abrasion!

Flowchart Development of Earnings

Date Customer Major Projects

Saih Nihayda Depletion Compression Project, Phase-1, Oman
Fill out Approval of JAN. 2011 GS E&C
PQ Test
- LTCS,SS,DSS WPS/PQR Development
PQ Plan & pWPS WPS/PQR MAY. 2011 GS E&C
KNPC North LPG Tank Farm Project, Kuwait,
- TMCP Steel WPS/PQR Development
Review of Performance of Chemical & JUN. 2011 HAN-TECH
Pancevo Oil Refinery Modernization Project, Serbia
Code & Spec WPQT Mechanical Test - 21/4 Cr-1Mo Step Cooling Test
Jubail Export Refinery Project, PKG #4, Saudi Arabia
JUL. 2011 SAMSUNG ENGINEERING
- S/S Weld Overlay WPS/PQR Development
Bab Gas Project, UAE
JUL. 2011 SK E&C
- Automatic Joining WPS Development for Clad Pipe, Delivery APW 1300 and Welding Materials
OCT. 2011 Doosung Gundrill Disbonding Test(ASTM G146)
Habshan-5 Utilities & Offsites Project, UAE
NOV. 2011 HDEC
- Titanium Alloy Steel WPS/PQR Development
Ambatovy Ammonia Unloading Storage Project, Madagascar
DEC. 2011 Daeju ENT
- WPS/PQR Develipment
JAN. 2012 SEN Engineering Group Flare V Groove, Stud Connector WPS/PQR Development, Korea
Black Gold Oil Sands Project, Canada
MAR. 2012 GS E&C
- LTCS WPS/PQR Development
Habshan-5 Utilities & Offsited Project, UAE
APR. 2012 HDEC
- Ni-Alloy WPS/PQR Development
Habshan-5 Utilities & Offsited Project, UAE
JUN. 2012 HDEC
- Ni-Alloy WPS/PQR Development & Delivery of Welding Materials
Yanbu Export Refinery Project, Saudi Arabia
APR. 2012 DKME
- Disbonding Test
Samcheok Green Power Plant, Korea
MAY. 2013 HDEC
- Low Alloy Steel WPS/PQR Development
UHV PLANT Project, Thailand
MAY. 2013 DKT
- Disbonding Test (ASTM G146)
INPEX Ichthys Gas Field Development, Australia
JUL. 2013 DKT
- Titanium Alloy Steel WPS/PQR Development
SNG Product Project(Coal Gasfication), Korea
JUL. 2013 POSCO PLANTEC
- SA203-D(3.5% Ni) WPS/PQR Development
SNG Product Project(Coal Gasfication), Korea
SEP. 2013 POSCO PLANTEC
- Stellite 6 WPS/PQR Development
TAKREER Carbon Black Delayed Coker Project, UAE
SEP. 2013 WOOYANG HC
- Disbonding Test(ASTM G146)
Pocheon Complex Thermal Power Plant, Korea
SEP. 2013 DAELIM
- Nickel Alloy WPS/PQR Development
SARB Project, UAE
SEP. 2013 HDEC(TSMTECH)
- Manufacturing of Clad Pipe Mock Up(24” x SCH.60 x 6,000L, 10” x SCH.140 x 6,000L)
ZUBAIR Oil Field Development DS Modification Project, Iraq
OCT. 2013 STX HEAVY INDUSTRIES
- WPS/PQR Development
SARNA MMLS PJT/GEISMER MMLS Project
OCT. 2013 ILSUNG
- Disbonding Test(ASTM G146)
TAKREER Carbong Black & Delated Coker Project, UAE
DEC. 2013 ALPEC
- Disbonding Test(ASTM G146)
IRPC UHV Project, Thailand
JAN. 2014 KOOKJE PLANT
- FCAW Process for LTCS WPS/PQR Development
Kearl Oil Sands Project, Canada
FEB. 2014 POSCO PLANTEC
- G65 Abrasion Test for Chromium Carbide Overlays
FEB. 2014 DSME F690 All Position Flux Cored Wire WPS/PQR Development
INPEX Ichthys Gas Field Development Proejct, Australia
MAR. 2014 DKT
- Duplex Steel WPS/PQR Development
UGCC Ethylenne Plant Project, Uzbek
APR. 2014 SUNGCHANG E&C
- Kubota Alloy WPS/PQR Development
Fort Hills Secondary Extraction Project
JUL. 2014 SKEC
- Chrome Carbide Overlay WPS/PQR Development
Fort Hills Secondary Extraction Project
JUL. 2014 SKEC
- WCO(Tungsten Carbide Overlay) WPS/PQR Development
Satah Al Raboot Package #4 Project
SEP. 2014 HDEC
- Inconel 625 PQ Coupon & WPS/PQR Development
Samcheok Green Power Plant Project
OCT. 2014 HDEC
- LTCS WPS/PQR Development
Hybrid Power Generation Structure Project
DEC. 2014 GWNU
- Welding Test Coupon and Weldability Evaluation
Umm Wu’al EPC Project - Phosphoric Acid Plant(PAP)
MAY. 2015 HANWHA E&C
- Ni-Alloy WPS/PQR Development
Terengganu Gas Terminal(TGAST) Project
JUL. 2015 SECL
- 316L Cladding WPS/PQR Development
Fort Hills Secondary Extraction Project
MAR. 2016 SKEC
- WCO(Tungsten Carbide Overlay) WPS/PQR Development

30 HMW Co., Ltd www.mckaykorea.com 31

 07
Welding
Automation
HTW 200
ESW 250
APW 1300
Others
 HMW - CLAD PIPE
We Prevent Pipe Corrosion & Abrasion!
07 Welding Automation

HTW 200 Hot Wire Tig Overlay Automatic Welding System

• Provides varied torch design for narrow groove welding

• Can be used with .045” - .062” (1.2mm - 1.6mm) welding consumable
• 200 amps at 10 volts AC, 100% duty cycle, variable frequency
• Provides current & volt meter
• 0 - 15Volt open circuit voltage
• Easy to change voltage. (380/415/460Volts, 50/60Hz)
• Hot wire power source, remote controller, wire feeder motor, wire feeder,
wire straightener, torch, all necessary cables, hoses

Application
• High quality nonferrous metal pipe of shipbuilding industry and Offshore Plant
• Defense Industry, Aerospace Industry, High-speed railroad
• Petrochemistry, Desalination Plant, Nuclear, Power Plant

Features Comparision
The HTW 200 automatic welding system maintains high welding performance and deposition Welding Process MIG TIG Cold Wire Tig Hot Wire Tig
efficiency.
Material Steel, STS, Al All metals All metals All metals

It is used for joint welding and overlay welding of ferrous / non-ferrous alloy by GTAW, PAW Thickness > 0.60mm > 0.25mm > 0.25mm > 10.00mm
welding processes. Consequently, welding wire can be preheated electrically.
Productivity High Low High High

Deposition Rate(kg/h) 1.0~3.6 0.4~0.7 1.0~3.6 1.8~5.4

• Designed to use with Hot Wire and Cold Wire mod
Heat Input(kJ/mm) 1.3~1.5 1.6~2.0 0.8~1.0 0.5~1.0
• Designed to control feeding speed of wire 12~600ipm (error range +/-1%)
• Provides a same deposition with GMAW Difficulty Easy Difficult Easy Easy

• Provides heat input controlling Cost Cheap Expensive Cheap Cheap

• Easy to control feeding speed sequence of wire and pre-setting
Re-Work Frequent Rare Rare Rare
• Provides 4 roll wire feeder
Dilution Rate(%) 20~35 2~10 2~10 2~10
• Provides X-Y wire positioner

34 HMW Co., Ltd www.mckaykorea.com 35

 HMW - CLAD PIPE
07 Welding Automation We Prevent Pipe Corrosion & Abrasion!

ESW 250 Small Bore ESW Strip Welding System Others

Item Part No. Description
Specification
The all new 9900 Controller is an industrial touch screen computer using graphical interface, intuitive software to control up to 15 welding parame-
The ESW 250 has the best characteristics of the arc through Miller SAW three phase Process Controller 9900-STD ters in closed loop format. Dedicated channel modules, connected by fiber optics to the computer, are of a modular design to allow your system
power source provides stability current on DC. Thus it is assuring in arc gouging to grow as needed - choose from a wide range of modules to control the parameters you need.
work process.
JSLT250 All Jetline Optical seam trackers are supplied complete and ready to mount.

The Cyclomatic Series Seam Tracker control uses our proven microprocessor touch pad design to maintain the torch to weld joint position. The
• HDC 1500 DX Control box (remote-control / user-friendly interface)
system continuously senses the position of the joint, translating the information into horizontal and vertical movement of the torch. As a result,
• Cables for HDC 1500 DX (7.6m / 14PIN) the welding arc stays precisely on track — to within ±0.005” (0.13 mm) or better!
Seam Trakcer
The state of the art performance of the control’s Atmel® processor coupled with the rugged slide design options gives accurate, repeatable weld
• Feeder - RAD 400 (0 - 3 MPM per Sec. / including 2-1/2”, 4-1/4”, 4-5/8” volt hole adapt) PTST40/250/450
joint location. All types of welding systems, both new and existing, can benefit. The system easily and quickly installs, without expensive brackets
• Flux Hopper with Valve or interfacing, on manipulators, side beams, tractors, positioners, turning rolls, and welding lathes, as well as on most custom welding fixtures.
The Cyclomatic Seam Tracker is especially beneficial in high-volume, accuracy-sensitive industries such as tank and pressure vessel fabrication,
• 10” Inside cladding head (0.5 x 300mm ESW/SAW Strip)
beam and structural assemblies, and pipe and tubing fabrication.
• Water cooled system COOLMATE 4 (115VAC/ up to 600A)
Video ARC Jetview VMS Video Arc Monitoring System uses the latest technology in color cameras to provide magnified, high quality image of the welding arc,
• Flux automatic feeder air compressed ( up to 100C preheating) VMS-1300/1600
Monitoring System puddle, and joint area. The VMS let’s you see where the operator can’t go.
• Flux recovery system
The HWP-50E Hot Wire Process is used where high deposition rates, combined with high quality are needed. Used with the GTAW or PAW welding
Hot Wire System HWP-50E process, the wire is electrically preheated before it enters the weld pool. The system can be used for the surfacing or the joining of ferrous and non
ferrous alloys.

Automatic Arc The Cyclomatic AVC-501 arc voltage control maintains precise arc length by controlling arc voltage thus assuring high quality welds time after
Length Control AVC-501 time on AC or DC applications. The control measures arc voltage and compares the measurements to the operator setting. It maintains the set arc
System length by moving the torch up or down as required via a motorized slide.

Mechanical The MO-150-5A mechanical weld oscillator automatically weaves the welding arc increasing production rates and adding better arc control. The
MO-150-5A
Weld Oscillator MO-150-5A is a stand-alone, bolt on system that includes a control and motorized slide.
APW 1300 Automatic Pipe Narrow Gap Welding System
Easy to install primary power through panel that does not require removal of sheet metal.
Multiple output provides two insulated connectors for air-cooled blankets or liquid-cooled cables.
Versatile mobility through a lifting eye or optional running gear designed for construction and maintenance.
On-board temperature control provides for manual- or temperature-based programming in a simple-to-learn operator interface.
Specification Multiple control thermocouple inputs are available to control on the hottest TC during heating and coolest TC during cooling for uniform heating
and quality.
The APW 1300 maintains high welding performance and deposition efficiency in Open output detection prevents system operation without a covered output receptacle (cable or protective plug).
pipe welding for offshore plant. Portable
Cable identification system knows the type of cable attached and limits output to protect cables and blankets.
Isolation fault protection provides automatic system shut down should power source output short to ground. A sense lead provides direct feed-
Heat
It is designed to improve weakness of FCAW/SAW auto-welding system by Hot Wire Induction
ProHeat 35 back to the power source to sense fault condition.
GTAW welding process. System Low consumable costs. No fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of
disposal and replacement. Uniform heating is maintained along and through the heat zone by using induction to heat within the material. The
surface of the part is not marred by localized conducted heat at higher than specified temperatures.
• Designed for Cold Wire/ Hot Wire GTAW process Time-to-temperature is faster than conventional processes due to the method of applying the heat, reducing heating cycle time.
Improved working environment is created during welding. Welders are not exposed to open flame, explosive gases and hot elements associated
• Magnetic Arc Controlled Oscilating for improving side wall fusion with fuel gas heating and resistance heating.
• Using VMS-1600 Arc Video Monitoring System Easy set-up is achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets.
High energy-efficient systems (more than 90 percent efficient) transfers more energy to the part, decreasing heating times and improving power
• Remote-control torch position/angle by a joystick
efficiency (less than 60-amp current draw).
• Automatic control of Arc length
Maximum productivity. Easy setup, quick time to temperature, and continuous heating increases productivity while reducing consumable costs
• Control position of manipulator by X-Y slide
and labor expenses.
• Can be used with RH35 (Induction Heating System) Improved safety . Eliminates open flames reducing burn and explosive gas hazards. Direct heat transfer results in cooler shop environment that
• Can be used with 9900 Controller (torch screen industrial computer) ProHeat Rolling reduces operator fatigue and improves work conditions.
#301 117
Inductor Easy to use. Simple to set up and operate. Flexible and portable to fit a wide range of heating applications on pipe, plate and other moving parts.
Optimal consistency and quality. Designed to evenly distribute heat into the work piece, eliminating the inconsistencies and quality issues
associated with open-flame-torch heating methods. Travel Detect system (optional) helps to ensure proper heating by folding back or shutting off
output if limited or no movement is detected.

VMS 1300/1600 9900 Controller HWP-50E ProHeat 35 Rolling Inductor

36 HMW Co., Ltd www.mckaykorea.com 37

 08
Overview
History
Quality Policy
Approval
Patent
Equipment
Engineering to Manufacturing
Technoloy Collaboration
Contact Us
 HMW - CLAD PIPE
08 Overview We Prevent Pipe Corrosion & Abrasion!

History Quality Policy

Independent Technologies, Integrated Solutions.

We know how to fight against corrosion and abrasion in oil, gas and power industrial field!

2014
11 • Patent of Special Jig for Fit Up Inspection for Bend Pipe 10 • Set Up The New Second Shop in Pohang
• Patent of Both-Side Swing Jig for Automatic Bend
Cladding & Flange Welding
06 • Patent of Small Pipe Inside Defect Testing Device Using
Liquid Penetrant Detection Method Change Innovation Challenge
• API Q1 System Acquisition 04 • Patent of Method and Equipment for Build Up Welding Constantly Changing and Improving of Inefficient way. Global Top 3 through Innovative Quality and Technology. Increase Sales on Various Industries.
Build a Corporate Culture through Originality and Innovation. Achieved Highest Rate of Return through Improving Productivity.
• API 5LC / API 5LD Acquisition Inside of Induction Bend having Straight Transition Area

• OHSAS 18001 Acquisition

Flow Chart

2012 2013 Continue

Plan Do Check Analysis Management Improvement
10 • ASME S, U Stamp Acquisition 10 • Patent of Twin Torch & Long Bore Welding Torch-Shake-Proof Technology
12 • Patent of The Method for Weld-Cladding on Inside of • Patent of Application of Variable Twin Torch to the GTAW Machine Process
Reactor using New Developed CRA Filler Metal

2010 2008 2006 2005 Approval Certificates Issued by

09 • ISO 9001:2008 & 14001:2004 01 • Created Heat Treatment 10 • Acquisition of 25 Years old 03 • Establishment of ISO 9001 ICR
Cert Acquisition Department Hard-Surfacing shop HMW Co., Ltd Certificates and approvals, along with large range of product lines, make HMW Co., Ltd ISO 14001 ICR
in Po-Hang
• Industry-University Collaboration one of the most vibrant clad pipe and fitting manufacturers in the world. Over 70% of ASME S STAMP ASME
with KOREA POLYTECH Univ.
clad pipe and fitting in oil, gas and power industries in Korea does HMW Co., Ltd supply ASME U STAMP ASME
• Industry-University Collaboration
with DONG-A Univ. its products. ASME PP STAMP ASME

• Technical Cooperation with Technonet OHSAS 18001 OHSAS

API Q1 API
API 5LC API
API 5LD API

Patent
• Special jig for fit up inspection for bend pipe.
• Both-side swing jig for automatic bend cladding & flange welding.
• Small pipe inside defect testing device using liquid penetrant detection method.
• Method and equipment for build up welding inside induction bend having straight transition area.
• Twin torch & long bore welding Torch-Shake-Proof technology.
• Application of variable twin torch to the GTAW machine process.
• The method for weld-cladding on inside of reactor using new developed CRA filler metal.
• Eccentric reducer inside automatic cladding technology.
• Eccentric reducer inside automatic cladding technology by using universal joints.

40 HMW Co., Ltd www.mckaykorea.com 41

 HMW - CLAD PIPE
08 Overview We Prevent Pipe Corrosion & Abrasion!

Equipment

CPW 1300 AEW 1422 AEW 1430 AFW 0880 20ton Universal Impact Tester Hardness Tester Polishing Machine
• Application : Automatic Pipe Inside • Application : Automatic Elbow Inside • Application : Elbow Inside Automatic • Application : Automatic Flange Cladding Testing Machine • Number : 1 ea • Number : 1 ea • Number : 1 ea
Cladding Cladding Cladding • Number : 6 set • Number : 1 ea
• Number : 12 set • Number : 4 set • Number : 4 set

AGFW 0880 ANW 0224 ABW 1248 RCW 0440 Abrasion Tester (Planning) Disbonding Tester (Planning) PMI Ferrite Scope
• Application : Automatic Girth Flanges • Application : Automatic Nozzle Inside • Application : Automatic Boss Inside • Application : Automatic Roll Cladding • Number : 1 ea • Number : 1 ea • Number : 1 ea • Number : 1 ea
Cladding Cladding Cladding • Number : 3 set
• Number : 4 set • Number : 6 set • Number : 4 set

HTW 200® ESW 250® Positioner Turning Roller Portable Hardness UT Tester Ultrasonic Thickness Meter Voltage-Current Measure
• Application : Automatic Hot Wire GTAW • Application : Automatic ESW/SAW Strip • Number : 30 ea • Number : 4 set • Number : 1 ea • Number : 1 ea • Number : 1 ea Controller
Cladding Cladding
• Number : 4 ea
• Number : 5 set • Number : 3 set

Welding Machine Machining Center Heating Furnace Automatic Grinding Machine Outside Micrometer In-Outside Caliper RT Film Reader
• Number : 120 ea • Lather : 4 set • Drilling : 1 set • Number : 2 ea • Number : 1 ea • Number: 41 ea • Number : 20 ea • Number : 1 ea
• Milling : 1 set • Bevelling : 1 Set

Fit Up Table APT 1300 AIG 1300 PAW 1300

• Number : 2 ea • Application : Automatic PT Inspection • Application : Automatic Inside Grinding • Application : Automatic Plasma Welding
• Number : 1 set • Number : 1 set • Number : 1 set

42 HMW Co., Ltd www.mckaykorea.com 43

08 Overview

Engineering to Manufacturing
“Total Solution for Your Projects!”
As a one-stop provider, we offer turnkey total solution with complete project support- from initial inquiry to hand off. We coordinate everything required for Engineering for your
products and services and take responsibility for Manufacturing for your successful project.
We not only manufacture Clad Pipe & Fitting, we also accompany our customers across all steps of Engineering such as mechanical design, stress analysis, detail drawings.
A well thought-out approach is the key to reliable and successful project planning. Our years of experience and passion for growth enable us to provide you with sustained
support.

Plant
1st Plant 2 nd Plant
Size 8,623㎡ 18,000㎡
Name Process EA Name Process EA
ANW 0224 Cold GTAW 8 CPW 1300 Cold & Hot GTAW 8
HTW 200 Hot GTAW 6 AFW/AGFW 0880 Cold & Hot GTAW 8
Equipment ESW 250 ESW or SAW by Strip 4 ABW 1248 Cold & Hot GTAW 4
CPW 1300 Cold & Hot GTAW 4 PHS 1300 Pipe Hydrostatic System 1
AEW 1422/1430 GTAW or FCAW 8 APT 1300 Automatic PT Inspection System 1
RCW 0440 SAW by Wire 2 AIG 1300 Automatic Inside Grinding System 1
Clad Pipe & Fitting Clad Pipe & Fitting
Pipe Bend Cladding Hydrostatic Clad Pipe
Item
Overlay Welding Clad Pipe Fabrication
Hard Surfacing

44 HMW Co., Ltd www.mckaykorea.com 45

08 Overview

Technology Collaboration Contact Us

Customer Service
Amy Lee
leeyouna@mckaykorea.com

EUROPE
- ELGA AB
- INE S.p.A
Technical Sales
Seoul Office
KOREA Peter Kim
kimchungin@crapipes.com
R&D Center U.S.A
- Contents Korea Lab in Pohang - Hobart Brothers Company Cho-rong Hong
- Gyeongbuk HYBRID Technology Institute - Jetline Engineering
hongchorong@crapipes.com
- Korea Institute of Industrial Technology - Miller Electric Mfg.co
- POMIA
INDIA - Technonet Pohang Office
-EXOVA Metallurgical Service University Woo-suk Jo
- Dong-A University jowoosuck@mckaykorea.com
- Dong-Eui University
- Gangneung University Bo-mi Kim
- Korea Polytechnic Colleges (Kangseo Campus)
kimbomi@mckaykorea.com
- Yeungnam University

46 HMW Co., Ltd www.mckaykorea.com 47