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JOURNAL OF CATALYSIS .

%, 88-91 (1972)

Mechanism of Ether Formation from Alcohols


over Alumina Catalyst
V. R. PADMANABHAN” AND F. J. EASTBURN
Chemical Engineering Department, University of Louisville,
Louisville, Kentucky 40208

Received March 19, 1971

The kinetics of vapor-phase dehydration of methanol and ethanol over alumina


catalyst has been explained by proposing a reaction mechanism wherein the surface
reaction between an adsorbed ROH molecuIe on an acidic site and an adsorbed
alkoxide anion on a basic site is assumedto be the rate-controlling step.

INTRODUCTION Jain and Pillai (6) proposed a reaction


The mechanism of vapor-phase dehy- mechanism for the dehydration of methanol
dration of ethanol over alumina catalyst and ethanol to ethers over alumina catalyst
to yield ethylene as proposed by many has by studying the effect of different diluents
been discussed by Emmett (I), whereas on the rate of ether formation. Their pro-
the mechanism of ether formation from posed mechanism calls for dual-site ad-
alcohols has been reported by only a few sorption of alcohols as anticipated by
(1). Balaceanu and Jungers (2) studied Knoezinger and co-workers (5, 4) while
the kinetics of dehydration of methanol proposing Eq. (1). The present authors
over alumina. They concluded that a have extended this mechanism in this arti-
second-order reaction mechanism between cle and have derived a kinetic-rate expres-
two adsorbed methanol molecules explained sion for the dehydration of methanol over
their experimental data with the least dis- alumina catalyst.
crepancy, but did not present a suitable
correlating equation. Knoezinger and co- MECHANISM OF DEHYDRATION REACTION
workers (3, 4) fitted kinetic data on meth-
anol and ethanol dehydration to corre- Jain and Pillai (6) concluded that ether
sponding ethers over alumina catalyst with is formed by a nucleophilic-displacement
an “empirical” equation of the following reaction caused by an adsorbed ROH mole-
form : cule on another ROH molecule adsorbed
re = o”od~a)/(dpa + @eJ). on a different kind of active site shown
(1)
on page 89, where A and B represent an
They explained that the dependence of acidic and a basic site, respectively.
the rate of ether formation upon the square Chemisorption of alcohol on a basic site
root of partial pressure of alcohol was due represented as a hydrogen bonding to the
to possible dual-site adsorption of alcohols surface, increases the nuc,leophilicity of
on the alumina surface. The present au- the oxygen of that molecule resulting in an
thors (5) found that Balaceanu and Jun- incipient alkoxide anion. Jain and Pillai
gers’ (2) kinetic data can best be explained (6) have pointed out that the type of hy-
by Eq. (1). drogen bonding explained above finds
*Taken from the Ph.D. thesis of V. R. parallel in the proposed nature of chemi-
Padmanabhan, University of Louisville, Louisville, sorption of water on alumina by de Boer
KY, 1970. Present Address: B. F. Goodrich et al. (7) and the spectroscopic evidence
Chemical Co., Calvert City, KY 42029. for the adsorption of formic acid to form
88
@ 1972 by Academic Press, Inc.
ETHER FORMATION FROM ALCOHOLS OVER ALUMINA

R-y: -R-q--H R-Y-R 9-H


(i + + +

_... 6 _... .__.b . . . b _... ._ & . .

formate ions (8) and the adsorption of the source of proton is only provided by
acetylene through the acidic hydrogen (9). Eq. (3b).
The reaction mechanism proposed in this 4. A nucleophilic-displacement reaction
article for ether formation is shown by Eqs. caused by an adsorbed alkoxide anion
(2)-(7) below. [Eq. (4) ] occurs on the positively
polarized carbon atom of the methanol
CHsOH + .s.t,+ CHIOH . SA (2) adsorbed on the acidic site. This reaction
CHHOH + SB 5 CHzOH . SB (3a) of an adsorbed alkoxide anion (basic
CHsOH . sg + SB ti CHIO- SB + Hf. SB (3b) site) with an adsorbed methanol mole-
CHzOH + 2sB$ cule (acidic site) is assumed to be the
CH,O- . 8B + H+ * SB (3~) rate-controlling step. Hence adsorption
CH,OH . 8A + CHaO- . SB S of methanol, desorption of products, and
CHsOCHs 8~ + OH-. SA (4) the formation of water from H+ and OH-
H+~sB+OH-~SA~H~O.SB+SA (5) ions [Eq. (5) ] are at equilibrium, and
CH,OCH, . .ss = CH,OCH, + SB (6) external and internal diffusional resist-
HtO . SB ti Hz0 + SB (7) ances are negligible.
Equation (3c), which is obtained by 5. The alumina surface is saturated with
summing the Eqs. (3a) and (3b), repre- A-type adsorption, so that the dehydra-
sent,s B-type adsorption of methanol tion reaction does not appreciably
molecule accompanied by dissociation into change the surface concentration of
alkoxide anion and a proton. Summation of methanol adsorbed on A sites.
Eqs. (2)-(7) [not including (3a) and (3b)] 6. The concentration of vacant basic sites
gives the overall reaction in the hetero- on the catalyst surface is negligible
geneous phase [Eq. (8) 1. compared to the total concentration of
adsorbed molecules.
2CHsOH e CH,OCHa + H,O (8)
Th le net. adsorption rate of methanol mole-
DERIVATION OF KINETIC-RATE EQGATION cule on a basic site with subsequent dis-
sociation of the methanol molecule can be
The following assumptions will be made expressed as follows.
in the derivation of a kinetic-rate equation
for the dehydration of methanol and ethanol (T,d)n = (fCnd)oPaCv2,B
over silica-alumina catalyst: - [(kad)a/KalCnlk.BCp.B, (9)
1. There are two types of active sites upon where the subscript B on Calk and C, terms
which methanol can be adsorbed and indicates that nlkoxide anions and protons
they are as follows: are adsorbed on B-type sites. Since Eq.
a. an acidic site, referred to as So, (3~) is at equilibrium (r&a = 0, and
saturated with methanol. noting that C,,n = Calk,B as per assumption
b. a basic site, referred to as sR, not number 3, the above equation gives
saturated with methanol.
2. The methanol adsorbed on basic site is c P,B -C
- alk,B = 4mcw.B. (10)
weakly dissociated, the proton being
transferred to another basic site as The rate-controlling step, Eq. (4) gives
shown in Eq. (3b).
rs = @&a,ACalk,B/Ct), (11)
3. The adsorbed water molecule on sg is
more weakly dissociated than the ad- where Ca,A = concentration of adsorbed
sorbed methanol molecule on .sn, so that alcohol on A site. According to assumption
90 PADMANABHAN AND EASTBURN

number 5, Ca.* is approximately constant and Jungers (%), and the data of Pad-
(similar to pseudo first-order reaction). manabha,n (5) :
rs = ~‘&k,B, w rc = m@i/h% + W,), (1)
where k’, = (lc,C,,,/C,).
where r0 and b can be obt.ained from Eq.
Combining Eqs. (10) and (12) we get, (20) as follows:
r, = umiEC,,B. (13) r, = Ic’,(C, - C,,*)/4 = constant
Equation (6) at equilibrium gives and
Ce,B = K,P,Cu,u. (14)
b = (K, + Kw)/(hhL).
Equation (7) at equilibrium gives
It is interesting to note here that Knoe-
Cw,~ = K,PwCv,u. (19 zinger and co-workers (3, 4) suggested that
the constant b involved the ratio of Kw
Now,
and a
Ct = &.A + Cv,B + Ca,A

+ Calk,R + Cp.B + c,,B + CW,B. (16)

Since C,,, is approximately constant (as-


sumption number 5)) CV,nis negligible (as-
sumption number 6) and C2.,A= 0 (as- Subscripts denot,ing acidic and basic
sumption number la), Eq. (16) reduces to sites, respectively.
Eq. (17) below. Subscripts denoting alkoxide anion,
proton, alcohol, ether, and water mole-
Ct - C~,A = Cnik.H + c,,u + C&B + Cw,B rules, respectively.
= constant’. (17) Const,ant, (atm)-‘/2.
Molal concentration of adsorbed com-
Combining Eq. (17)) (lo), (14), and (15), ponent j, moles per unit mass of cata-
and noting that P, = P,, lyst. Subscript i indicates the type of
site on which the component j is
adsorbed.
c __ ct - &.A
. (18)
Molal concentration of tot)al active
“” = 2x&J’, + (Ke + KtJPta
sites per unit mass of catalyst.
Equations (13) and (18) can be combined Molal concentration of vacant adsorp-
to get t.ion sites per unit mass of catalyst.
Subscript i indicates the type of active
k’,(C,
__~ - ca,*hmT . (19) sites.
Adsorption equilibrium constant for
” = 2dK,P, + (Ke + Kw)Pw
component j, atm-‘.
Rearranging Eq. (19) to group the con- Forward reaction-rate constant for the
stants, we get nucleophilic-displacement surface re-
action 4.
Adsorption velocity constant, time-’
k’,(C, - ca,*>dE atm-‘.
dz+ [We + KtJl(2~W'w >' Partial pressure of component j, atm.
c-w Net adsorption rate, moles per unit
time per unit mass of catalyst.
Rate of ether formation, moles per
unit time per unit mass of catalyst.
Initial reaction-rate constant, molea
Noting that re = rs/2, Eq. (20) can be per unit time per unit mass of catalyst.
reduced to Eq. (l), the kinetic-rate equa- Net surface reaction rate, moles per
tion, which fits the data of Knoezinger and unit time per unit mass of catalyst.
co-workers (3, 4), the data of Balaceanu Acidic and basic active sites.
ETHER FORMATION FROM ALCOHOLS OVER ALUUINA 91

REFERENCES University of Louisville, Louisville, KY.


6. JAIN, J. R., .4ND PILLAI, c. N., J. Catal. 9,
1. EMMETT, P. H., Catc&sis 7, 112 (1960). 322 (1967).
2. BALACEANU, J. C., AND JUNGERS, J. C., Bull. Sot. 7. DE: BOER, J. I~., FORTUIN, J. M. H., LIPPENS,
Chim. Belg. 60, 476 (1951). B. C., AND MELTS, W. M., J. Catal. 2, 1
3. KNOEZINGER, H., AND KALLO, D., Ckem. Ing. (1963).
Tech. 39, 676 (1967). S. &ROTA, K., Kuwxra, K., OKAI, T., AND ANN,
4. KNOEZINGER, H., AND RESS, E., 2. Phys. Chem. S., Actes Congr. Int. Catal. 2nd 19FO 1, 809
(Frankfurt urn Mctin) 154, 136 (1967). (1961).
5. PADMANABHAN, V. R., “Characterization of 9. YATES, D. J. C., AND LUCCHESI, P. J., J. Chem.
Flow in a Fluidizcd Bed,” Ph.D. thesis, 1970, Phys. 35, 243 (1961).

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