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19XR 65 65 467 DJ S 52
Description
19XR-High Efficiency Motor Voltage Code
Hermetic Centrifugal 52-(380V-3PH-50HZ)
Liquid Chiller 55-(6300V-3PH-50HZ)
Cooler Size
30, 31, 32
35, 36, 37 Motor Efficiency Code
40, 41, 42 S JStandard Efficiency
45, 46, 47 H JHigh Efficiency
50, 51, 52
55, 56, 57
60, 61, 62
65, 66, 67
70, 71, 72
75, 76, 77 Motor Code
80, 81, 82 CD DC EH
85, 86, 87 CE DD EJ
CL DE EK
Condenser Size CM DF EL
30, 31, 32 CN DG EM
35, 36, 37 CP DH EN
40, 41, 42 CQ DJ EP
45, 46, 47
50, 51, 52
55, 56, 57
60, 61, 62
65, 66, 67
70, 71, 72
75, 76, 77
80, 81, 82
85, 86, 87
Compressor Code
First Digit Indicates Compressor Frame Size
Note:carrier is dedicated to continuous product development.Components list will vary to meet different demands
1 19XR
Features
Chlorine-free The positive pressure design reduces the chiller size by up to 35% compared
HFC-134a
Chlorine-free HFC-134a to low-pressure designs. The smaller size minimizes the need for valuable
refrigerant protects the
ozone layer. mechanical room floor space. In addition, positive-pressure designs eliminate
the need for the costly low-pressure containment devices.
Reliability
Aerodynamically contoured impellers - Impellers that use high back sweep
Several safety measures
greatly improve main blades with low-rent and are smaller and lighter than profile intermediate
operating reliability of
chiller splitter blades are aerodynamically contoured to improve compressor full-load
and part-load operating efficiency.
Variable inlet guide vanes - The guide vanes are connected with air-water piping,
reducing installation craft-quality cable and controlled by a precise electronic
Efficiency actuator. The vanes regulate inlet flow to provide high efficiency through a
Key chiller components
design ensures high wide operating range.
efficiency of chiller with
advanced jet engine
technology
High performance tubing - Tubing with internally and externally enhanced fins
improves chiller performance by reducing the overall resistance to heat transfer.
The newly designed heat exchanger reduces refrigerant charge, cutting
expenses.
Convenience
LCD in English The AccuMeterTM system regulates refrigerant flow according to load conditions,
simplifies the interaction
between providing a liquid seal at all operating conditions and eliminating unintentional
chiller and user
hot gas bypass.
The optimized piping design reduces refrigerant flow pressure loss, ensuring
chiller efficiency.
2 19XR
Single-stage design - This increases product reliability by eliminating the
additional moving parts associated with multiple stage chillers.
Cooler and condenser are designed and manufactured in accordance with the
Standard of Pressure Vessel of China. The unit isolation valves make the heat
exchangers into a liquid containers and the pump out system is also provided
to output refrigerant, which provides ease of maintenance.
Water boxes are equipped with standard flanges, which facilitate the field
installation and protect temperature sensor.
International Chiller Visual Control (ICVC) -a large English LCD (liquid crystal
display) features 4 menu-specific soft keys. The default display offers all in one
glance review of key chiller operation data, simplifying the interaction between
chiller and user.
Direct digital Product Integrated Control (PIC II)- Automated controls test can
be executed prior to start-up to verify that the entire control system is functioning
properly. Carrier's PIC II integrates directly with the Carrier Comfort Network
(CCN) via dataport module, providing a system solution to controls applications.
3 19XR
Selection Table
19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR
Model 3031 3131 3132 4040 4141 5051 5050 5555 5555 6565 6565 7071 7070 7070 7071 8080 7777 8585 8787
327CLS 336CMS 347CNS 356CPS 386CQS 385CQS 447DFS 447DGS 457DHS 467DHS 467DJS 476DJS 545EHS 555EKS 555ELS 585EMS 595ENS 595EPS 505EPS
Nominal kW 1,055 1,231 1,406 1,582 1,758 1,934 2,110 2,285 2,461 2,637 2,813 3,059 3,164 3,516 3,868 4,218 4,571 4,922 5,274
Cooling
Chiller Capacity Tons 300 350 400 450 500 550 600 650 700 750 800 870 900 1000 1100 1200 1300 1400 1500
Full load
ikW/kW 0.199 0.191 0.192 0.190 0.191 0.181 0.191 0.189 0.192 0.182 0.184 0.174 0.177 0.178 0.177 0.175 0.176 0.174 0.170
Performance
Power
Supply 380V-3Ph-50Hz
Power kW 208 234 268 299 334 349 400 431 472 479 516 530 558 626 685 735 801 854 897
Motor
Rated 369 404 484 521 576 601 690 745 817 830 896 919 968 1067 1176 1260 1402 1479 1547
A
Current
Locked Rotor 685 693 851 904 904 904 1210 1210 1540 1540 1540 1540 1881 2073 2358 2358 3216 3277 3277
A
Current
Flow 50.4 58.8 67.2 75.6 84 92.4 100.8 109.2 117.6 126 134.4 146.2 151.2 168.1 184.9 201.7 218.5 235.3 252.1
I/s
Rate
Cooler Pressure kPa 84.1 82 104.3 75.9 76.1 69.6 81.5 104.5 119.5 81.4 91.4 82.1 87.3 105.6 125.5 94.1 137 138.7 121.5
Drop
Nozzle
mm DN200 DN200 DN250 DN300 DN350 DN300 DN350
Size
Flow 60.8 70.5 80.6 90.5 100.6 109.9 120.8 130.9 141.2 150.1 160.4 172.9 179.1 199.3 219.1 238.4 258.5 278 296.9
Rate I/s
Cond- Pressure
kPa 67 87.7 85.8 78.8 78.7 51.9 71.5 92.2 106 79.9 90.3 63.7 79.9 97.2 98.3 88.4 128.1 129.8 114.1
enser Drop
Nozzle
Size mm DN200 DN250 DN300 DN350 DN300 DN350
Length mm 4172 4172 4172 4365 4365 4460 4460 4980 4980 5000 5000 5156 5156 5156 5156 5200 5766 5810 5810
Dimen-
Width mm 1707 1707 1707 1908 1908 2054 2054 2054 2054 2124 2124 2426 2426 2426 2426 2711 2426 2711 2711
sions
Height mm 2073 2073 2073 2153 2153 2137 2207 2207 2207 2261 2261 2750 2985 2985 2985 3029 2985 3029 3029
Operating kg 6442 6594 6733 7804 8061 9143 9587 10325 10373 11633 11633 15134 17158 17221 17527 20109 19699 21621 22775
Weight Rigging kg 5985 6107 6210 6998 7188 8052 8532 9173 9221 10183 10183 13139 15239 15301 15533 17522 17296 18813 19650
R134a
Charge kg 277 308 308 381 413 522 522 617 617 694 694 907 907 907 907 1007 1157 1157 1270
Notes: 1. The above selection is made based on the In/Out temperature of CW being 12/7 oC, and that of CDW being 32/37oC; the
fouling factor of cooling water side being 0.0176m2oC/kW, and that of chilled water side being 0.044 m2 oC/kW.
2. Carrier will select specific models using computer on different requests for tonnage, lift, and efficiency. For details, please
3. The above selection is made based on the voltage being 380V. For details, please contact local agencies.
4 19XR
Elecrical Date
Motor Motor Electrical 380V Electrical Data Motor Motor Electrical 380V Electrical Data
Size Characteristics Size Characteristics
Max Ikw(kw) Amps(A) Max Ikw(kw) Amps(A)
RLA 1028 RLA 61
EHS LRYA 603 1889 EHH LRYA 608 -
LRDA 5993 LRDA 338
RLA 1102 RLA 65
EJS LRYA 646 2175 EJH LRYA 651 -
LRDA 6903 LRDA 397
RLA 1151 RLA 70
EKS LRYA 692 2082 EKH LRYA 696 -
LRDA 6635 LRDA 426
RLA 1256 RLA 75
ELS LRYA 746 2368 ELH LRYA 754 -
LRDA 7531 LRDA 467
RLA 1354 RLA 81
EMS LRYA 809 2368 EMH LRYA 817 -
LRDA 7531 LRDA 465
RLA 1512 RLA 88
ENS LRYA 876 3224 ENH LRYA 883 -
LRDA 9973 LRDA 586
RLA 1588 RLA 94
EPS LRYA 931 3293 EPH LRYA 941 -
LRDA 10454 LRDA 586
Notes: 1. Legend: RLA-Rated Load Amps, LRYA-Locked Rotor Y Amps, LRDA-Locked Rotor Delta Amps.
5 19XR
Chiller Dimensions
A Min 362 mm
B
Service Clearance
Min 610 mm
Starter Dimensions
(380V-3Ph-50Hz )
Starter Type Rated Current(A) Width(mm) Depth(mm) Height(mm)
Y- 620 1000 600 2000
Y- 620 ~ 950 1000 600 2000
Y- 950 ~ 1560 1000 800 2000
Notes: The wiring of starter enters and exits from the bottom.
6 19XR
Nozzle Dimensions
Frame 3
Frame 4-8
(mm)
Notes: 1. Nozzles of standard units are at the compressor end (Type B). Type A is also available on request.
2. The above dimensions are based on the waterside pressure being 1.0Mpa. Dimensions will vary while the waterside
pressure increases.
7 19XR
Typical Piping and Wiring
1 Air Switch 2 Freestanding Compressor Motor Starter 3 Compressor Motor Terminal Box 4 Oil Pump Controller 5 Control Panel
6 Vents 7 Pressure Gauges 8 Chilled Water Pump 9 Cooling Water Pump 10 Chilled Water Pump Starter
11 Cooling Water Pump Starter 12 Cooling Tower Fan Starter 13 Air Switch 14 Oil Pump Switch
9 # To Lube System Power Panel: 8 control shielding lines, 600V, 80oC, grounding in starter
10 # To Motor: 380V AC: 6 leads (Minimum ampacity per conductor = 0.721 x RLA), 2 grounding
8 19XR
Types of Base Isolation
Location Of Isolator
Condenser Center
Accessory
Soleplate Cooler Center
Standard Isolation
Simplified Isolation
Notes:
Tube Sheet 1. Accessory soleplate package includes 4 soleplates,
Support Plate
16 jacking screws, and 16 leveling pads.
Elastomeric Pad 2. Jacking Screws should be removed after the grout
has set
3. Thickness of grout will vary, depending on the
amount necessary to level chiller.
View Y-Y
9 19XR
Option Specifications
Dimension Selection
for Selected Model
See Chiller Dimension Table on Page 6, the Heat Exchanger 40~42 Line for length, width, height of the chiller as follows:
A-Length B-Width C-Height D-Tube Removal Space
Heat Exchanger Size
mm mm mm mm
40 ~ 42 4365 1908 2153 3747
See Nozzle Dimensions Table on Page 7, the Heat Exchanger 40~42 Line for dimensions of main nozzles and flanges as follows:
Heat Exchanger Size A B C D ØE ØF H I
40 ~ 42 627 995 499 867 DN200 DN200 940 464
See Base Dimensions Table on Page 9, the Heat Exchanger 40~42 Line for base dimensions as follows:
Heat Exchanger Size A B C D E F G H J
40 ~ 42 3931 1829 92 387 229 540 464 254 178
10 19XR
Microprocessor
Controls
Microprocessor controls provide the safety, interlock, and indications necessary to operate the chiller in a
safe and efficient manner. In addition, the program logic ensures proper starting, stopping, and recycling of
the chiller and provides a communication link to the Carrier Comfort Network (CCN).
The microprocessor control on each Carrier centrifugal system is factory mounted, wired, and tested to
ensure machine protection and efficient capacity control.
LCD with Language Pre-programmed for Chinese Bearing Oil High Temperature* Chiller Operation Status Message
Component Test and Diagnostic Check Motor High Temperature*+ Power-On
Programmable Recycle Allows Chiller to Recycle at Refrigerant (Condenser) High Pressure*+ Pre-Start Diagnostic Check
Optimum Loads for Decreased Operating Costs Refrigerant (Cooler) Low Pressure*+ Compressor Motor Amps
Menu-Driven Keypad Interface for Status Display, Set Lube Oil Low Pressure Pre-Alarm Alert++
Point Control, and System Configuration Compressor (Refrigerant) Discharge Temperature* Alarm
CCN Compatible Under Voltage** Contact for Remote Alarm
Primary and Secondary Status Message Over Voltage** Safety Shutdown Messages
Individual Start/Stop Schedules for Local and CCN Oil Pump Motor Overload Elapsed Time (Hours of Operation)
Operation Modules Cooler and Condenser Water Flow Chiller Input kW
Recall of Up to 25 Alarm/Alert Messages with Motor Overload+
Two Chiller Lead/Lag with Third Chiller Standby is Intermittent Power Loss
Optional Soft Stop Unloading Closes Guide Vanes to Compressor Surge Protection*
Unload the Motor to the Configured Amperage Level Low Level Ground Fault
Capacity Control
Interlocks
11 19XR
Wiring
Field !"
12 19XR
!
!"
!"
!
13 19XR
Field Wiring
14 19XR
15 19XR
Field Wiring Specifications
General
1. Starters shall be designed and manufactured in accordance with Carrier Engineering Requirement Z-415.
2. All field-supplied conductors, devices, and the field-installation wiring, termination of conductors and devices, must
be in compliance with all applicable codes and job specifications.
3. The routing of field-installed conduit and conductors and the location of field-installed devices must not interfere with
equipment access or the reading, adjusting, or servicing of any component.
4. Equipment installation and all starting and control devices, must comply with details in equipment submittal drawings
and literature.
5. Contacts and switches are shown in the position they would with the circuit deenergized and the chiller shut down.
6. WARNING - Do not use aluminum conductors.
7. Installer is responsible for any damage caused by improper wiring between starter and machine.
Control Wiring
1. Field supplied control conductors should be at least 1 mm2 or larger.
2. Optional ice build start/terminate device contacts, optional remote start/stop device contacts and optional spare
safety device contacts, must have 24 VAC rating. MAX current is 60 MA, nominal current is 10 MA. Switches with
gold plated bifurcated contacts are recommended.
3. Remove jumper wire between J2-1 and J2-2 before connecting auxiliary safeties between these terminals.
4. ISM contact outputs can control cooler and condenser pump and tower fan motor contactor coil loads (VA) rated 5
Amps at 115 VAC up to 3 Amps at 277 VAC. Do not use starter control transformer as the power source for contactor
coil loads.
5. Do not route control wiring carrying 30 v or less within a conduit which has wires carrying 50 v or higher or along side
wires carrying 50 v or higher.
6. Control wiring between free-standing starter and power panel must be separate shielded cables with minimum rating
of 600 v, 80°C ground shield at starter.
7. If optional oil pump circuit breaker is not supplied within the starter enclosure as shown, it must be located within sight
of the chiller with wiring routed to suit.
16 19XR
Power Wiring Between Free-Standing Starter and Compressor Motor
1. Low voltage (600 v or less) compressor motors have (6) 5/8 terminal studs (lead connectors not supplied by
Carrier). Either 3 or 6 conductors must be run between compressor motor and starter, depending on the type of
motor starter employed. If only 3 leads are utilized, jumper motor terminals as follows : 1 to 6, 2 to 4, and 3 to 5.
Center to center distance between terminals is 8mm.Compressor motor starter must have nameplate stamped as
to conform with Carrier Engineering Requirement Z-415.
2. Medium voltage [over 600 volts] compressor motors have (3) terminals. Connections are 9/16-threaded
stud. Compressor motor starter must have nameplate stamped as to conform with Carrier Engineering
requirement "Z-415."
3. Power conductor rating must meet compressor motor RLA.
When (3) conductors are used:
Minimum ampacity per conductor = 1.25 x compressor RLA
When (6) conductors are used:
Minimum ampacity per conductor = 0.721 x compressor RLA
4. When more than one conduit is used to run conductors from starter to compressor motor terminal box, three leads
from each phase (conductor) must be in each conduit to prevent excessive heating (e.g., conductors to motor
terminals 1, 2, & 3 in one conduit, and those to 4, 5, & 6 in another).
5. Compressor motor power conductors may enter terminal box through top, bottom or right side using holes cut by
contractor to suit conduit. Flexible conduit should be used for the last few feet to the terminal box for unit vibration
isolation.
6. Compressor motor frame should be grounded in accordance with the National Electrical Code (NFPA-70) and applicable
codes. Means for grounding compressor motor is a #4 AWG-500 MCM pressure connector, supplied and located in
the lower left side corner of the compressor motor terminal box.
7. Do not allow motor terminals to support weight of wire cables. Use cable supports and strain relieves as required.
8. Use backup wrench when tightening lead connectors to motor terminal studs. Torque to 45 lb-ft max.
9. Motor terminals and wire connectors must be insulated with insulation putties and tapes attached to chillers to
prevent moisture condensing and electrical arc.
17 19XR