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Model Number Nomenclature

19XR 65 65 467 DJ S 52

Description
19XR-High Efficiency Motor Voltage Code
Hermetic Centrifugal 52-(380V-3PH-50HZ)
Liquid Chiller 55-(6300V-3PH-50HZ)

Cooler Size
30, 31, 32
35, 36, 37 Motor Efficiency Code
40, 41, 42 S JStandard Efficiency
45, 46, 47 H JHigh Efficiency
50, 51, 52
55, 56, 57
60, 61, 62
65, 66, 67
70, 71, 72
75, 76, 77 Motor Code
80, 81, 82 CD DC EH
85, 86, 87 CE DD EJ
CL DE EK
Condenser Size CM DF EL
30, 31, 32 CN DG EM
35, 36, 37 CP DH EN
40, 41, 42 CQ DJ EP
45, 46, 47
50, 51, 52
55, 56, 57
60, 61, 62
65, 66, 67
70, 71, 72
75, 76, 77
80, 81, 82
85, 86, 87

Compressor Code
First Digit Indicates Compressor Frame Size

Note:carrier is dedicated to continuous product development.Components list will vary to meet different demands

1 19XR
Features

Designed specifically for chlorine-free HFC-134a refrigerant (the environmentally


preferred HFC-134a refrigerant with zero-ozone-depletion potential)

Chlorine-free The positive pressure design reduces the chiller size by up to 35% compared
HFC-134a
Chlorine-free HFC-134a to low-pressure designs. The smaller size minimizes the need for valuable
refrigerant protects the
ozone layer. mechanical room floor space. In addition, positive-pressure designs eliminate
the need for the costly low-pressure containment devices.

Key chiller components design uses advanced jet engine technology.

Reliability
Aerodynamically contoured impellers - Impellers that use high back sweep
Several safety measures
greatly improve main blades with low-rent and are smaller and lighter than profile intermediate
operating reliability of
chiller splitter blades are aerodynamically contoured to improve compressor full-load
and part-load operating efficiency.

Variable inlet guide vanes - The guide vanes are connected with air-water piping,
reducing installation craft-quality cable and controlled by a precise electronic
Efficiency actuator. The vanes regulate inlet flow to provide high efficiency through a
Key chiller components
design ensures high wide operating range.
efficiency of chiller with
advanced jet engine
technology
High performance tubing - Tubing with internally and externally enhanced fins
improves chiller performance by reducing the overall resistance to heat transfer.
The newly designed heat exchanger reduces refrigerant charge, cutting
expenses.
Convenience
LCD in English The AccuMeterTM system regulates refrigerant flow according to load conditions,
simplifies the interaction
between providing a liquid seal at all operating conditions and eliminating unintentional
chiller and user
hot gas bypass.

The optimized piping design reduces refrigerant flow pressure loss, ensuring
chiller efficiency.

2 19XR
Single-stage design - This increases product reliability by eliminating the
additional moving parts associated with multiple stage chillers.

Refrigerant-cooled oil cooler-Refrigerant cooling eliminates field water piping,


reducing installation expense.

Cooler and condenser are designed and manufactured in accordance with the
Standard of Pressure Vessel of China. The unit isolation valves make the heat
exchangers into a liquid containers and the pump out system is also provided
to output refrigerant, which provides ease of maintenance.

Mix-match capability - The chillers provide a complete line of compressors,


motors and heat exchangers, ensuring the best combination of chiller
components regardless of tonnage, lift, and efficiency specifications.

Water boxes are equipped with standard flanges, which facilitate the field
installation and protect temperature sensor.

International Chiller Visual Control (ICVC) -a large English LCD (liquid crystal
display) features 4 menu-specific soft keys. The default display offers all in one
glance review of key chiller operation data, simplifying the interaction between
chiller and user.

Direct digital Product Integrated Control (PIC II)- Automated controls test can
be executed prior to start-up to verify that the entire control system is functioning
properly. Carrier's PIC II integrates directly with the Carrier Comfort Network
(CCN) via dataport module, providing a system solution to controls applications.

3 19XR
Selection Table

19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR 19XR
Model 3031 3131 3132 4040 4141 5051 5050 5555 5555 6565 6565 7071 7070 7070 7071 8080 7777 8585 8787
327CLS 336CMS 347CNS 356CPS 386CQS 385CQS 447DFS 447DGS 457DHS 467DHS 467DJS 476DJS 545EHS 555EKS 555ELS 585EMS 595ENS 595EPS 505EPS

Nominal kW 1,055 1,231 1,406 1,582 1,758 1,934 2,110 2,285 2,461 2,637 2,813 3,059 3,164 3,516 3,868 4,218 4,571 4,922 5,274
Cooling
Chiller Capacity Tons 300 350 400 450 500 550 600 650 700 750 800 870 900 1000 1100 1200 1300 1400 1500
Full load
ikW/kW 0.199 0.191 0.192 0.190 0.191 0.181 0.191 0.189 0.192 0.182 0.184 0.174 0.177 0.178 0.177 0.175 0.176 0.174 0.170
Performance
Power
Supply 380V-3Ph-50Hz

Power kW 208 234 268 299 334 349 400 431 472 479 516 530 558 626 685 735 801 854 897
Motor
Rated 369 404 484 521 576 601 690 745 817 830 896 919 968 1067 1176 1260 1402 1479 1547
A
Current
Locked Rotor 685 693 851 904 904 904 1210 1210 1540 1540 1540 1540 1881 2073 2358 2358 3216 3277 3277
A
Current
Flow 50.4 58.8 67.2 75.6 84 92.4 100.8 109.2 117.6 126 134.4 146.2 151.2 168.1 184.9 201.7 218.5 235.3 252.1
I/s
Rate
Cooler Pressure kPa 84.1 82 104.3 75.9 76.1 69.6 81.5 104.5 119.5 81.4 91.4 82.1 87.3 105.6 125.5 94.1 137 138.7 121.5
Drop
Nozzle
mm DN200 DN200 DN250 DN300 DN350 DN300 DN350
Size
Flow 60.8 70.5 80.6 90.5 100.6 109.9 120.8 130.9 141.2 150.1 160.4 172.9 179.1 199.3 219.1 238.4 258.5 278 296.9
Rate I/s
Cond- Pressure
kPa 67 87.7 85.8 78.8 78.7 51.9 71.5 92.2 106 79.9 90.3 63.7 79.9 97.2 98.3 88.4 128.1 129.8 114.1
enser Drop
Nozzle
Size mm DN200 DN250 DN300 DN350 DN300 DN350

Length mm 4172 4172 4172 4365 4365 4460 4460 4980 4980 5000 5000 5156 5156 5156 5156 5200 5766 5810 5810
Dimen-
Width mm 1707 1707 1707 1908 1908 2054 2054 2054 2054 2124 2124 2426 2426 2426 2426 2711 2426 2711 2711
sions
Height mm 2073 2073 2073 2153 2153 2137 2207 2207 2207 2261 2261 2750 2985 2985 2985 3029 2985 3029 3029

Operating kg 6442 6594 6733 7804 8061 9143 9587 10325 10373 11633 11633 15134 17158 17221 17527 20109 19699 21621 22775

Weight Rigging kg 5985 6107 6210 6998 7188 8052 8532 9173 9221 10183 10183 13139 15239 15301 15533 17522 17296 18813 19650
R134a
Charge kg 277 308 308 381 413 522 522 617 617 694 694 907 907 907 907 1007 1157 1157 1270

Notes: 1. The above selection is made based on the In/Out temperature of CW being 12/7 oC, and that of CDW being 32/37oC; the

fouling factor of cooling water side being 0.0176m2oC/kW, and that of chilled water side being 0.044 m2 oC/kW.

2. Carrier will select specific models using computer on different requests for tonnage, lift, and efficiency. For details, please

contact local agencies.

3. The above selection is made based on the voltage being 380V. For details, please contact local agencies.

4 19XR
Elecrical Date

380V Electrical Data 380V Electrical Data


Motor Motor Electrical Motor Motor Electrical
Size Characteristics Size Characteristics
Max Ikw(kw) Amps(A) Max Ikw(kw) Amps(A)
RLA 341 RLA 597
CDS LRYA 199 620 DCS LRYA 366 917
LRDA 1952 LRDA 2990
RLA 374 RLA 643
CES LRYA 219 620 DDS LRYA 394 974
LRDA 1952 LRDA 2136
RLA 422 RLA 674
CLS LRYA 243 784 DES LRYA 416 1197
LRDA 2461 LRDA 3891
RLA 449 RLA 728
CMS LRYA 267 694 DFS LRYA 449 1199
LRDA 2167 LRDA 3903
RLA 522 RLA 786
CNS LRYA 295 851 DGS LRYA 485 1332
LRDA 2660 LRDA 4335
RLA 551 RLA 856
CPS LRYA 323 904 DHS LRYA 528 1483
LRDA 2824 LRDA 4821
RLA 606 RLA 968
CQS LRYA 360 904 DJS LRYA 597 1365
LRDA 2824 LRDA 4457

Motor Motor Electrical 380V Electrical Data Motor Motor Electrical 380V Electrical Data
Size Characteristics Size Characteristics
Max Ikw(kw) Amps(A) Max Ikw(kw) Amps(A)
RLA 1028 RLA 61
EHS LRYA 603 1889 EHH LRYA 608 -
LRDA 5993 LRDA 338
RLA 1102 RLA 65
EJS LRYA 646 2175 EJH LRYA 651 -
LRDA 6903 LRDA 397
RLA 1151 RLA 70
EKS LRYA 692 2082 EKH LRYA 696 -
LRDA 6635 LRDA 426
RLA 1256 RLA 75
ELS LRYA 746 2368 ELH LRYA 754 -
LRDA 7531 LRDA 467
RLA 1354 RLA 81
EMS LRYA 809 2368 EMH LRYA 817 -
LRDA 7531 LRDA 465
RLA 1512 RLA 88
ENS LRYA 876 3224 ENH LRYA 883 -
LRDA 9973 LRDA 586
RLA 1588 RLA 94
EPS LRYA 931 3293 EPH LRYA 941 -
LRDA 10454 LRDA 586
Notes: 1. Legend: RLA-Rated Load Amps, LRYA-Locked Rotor Y Amps, LRDA-Locked Rotor Delta Amps.

2. For other details, please contact local agencies.

5 19XR
Chiller Dimensions

Recommended Overhead Service Clearance


Motor Service 915mm(Frame 3-4 Compressor)
Tube Removal
Clearance 1219mm 1524mm(Frame 5 Compressor)
Clearance for
Either End

A Min 362 mm
B
Service Clearance
Min 610 mm

A-Length B-Width C-Height D-Tube Removal Space for Either End


Heat Exchanger Size
mm(2 passes) mm mm mm
30 ~ 32 4172 1707 2073 3747
35 ~ 37 4693 1707 2073 4343
40 ~ 42 4365 1908 2153 3747
45 ~ 47 4885 1908 2153 4343
50 ~ 52 4460 2054 2207 3747
55 ~ 57 4980 2054 2207 4343
60 ~ 62 4480 2124 2261 3747
65 ~ 67 5000 2124 2261 4343
70 ~ 72 5156 2426 2985 4267
75 ~ 77 5766 2426 2985 4877
80 ~ 82 5200 2711 3029 4267
85 ~ 87 5810 2711 3029 4877
Notes: 1.A-length includes flanges with both cooler and condenser having two passes and nozzles being at the same end
(compressor end for standard units)
2. The above dimensions are based on the waterside pressure being 1.0Mpa. A-length will vary while the waterside pressure increases.

Starter Dimensions
(380V-3Ph-50Hz )
Starter Type Rated Current(A) Width(mm) Depth(mm) Height(mm)
Y-   620 1000 600 2000
Y-  620 ~ 950 1000 600 2000
Y-  950 ~ 1560 1000 800 2000
Notes: The wiring of starter enters and exits from the bottom.

6 19XR
Nozzle Dimensions

Frame 3

Frame 4-8

Drive End (Type A) Compressor End (Type B)


For C of Cooler Waterbox: 5 in and 6 out For D of Cooler Waterbox: 3 in and 4 out
For R of condenser Water box:7 in and 8 out For S of condenser Water box:1 in and 2 out

(mm)

Heat Exchanger Size A B C D E F G H ØP


30 ~ 32
Frame 3 635 895 410 679 213 152 381 454 DN200
35 ~ 37

Heat Exchanger Size A B C D ØE ØF H I


40 ~ 42
Frame 4 627 995 499 867 DN200 DN200 940 464
45 ~ 47
50 ~ 52
Frame 5 736 1168 482 850 DN200 DN250 997 489
55 ~ 57
60 ~ 62
Frame 6 788 1220 489 921 DN250 DN250 1048 521
65 ~ 67
70 ~ 72
Frame 7 1047 1555 807 1315 DN300 DN300 1213 610
75 ~ 77
80 ~ 82
Frame 8 1062 1620 757 1315 DN350 DN350 1356 678
85 ~ 87

Notes: 1. Nozzles of standard units are at the compressor end (Type B). Type A is also available on request.

2. The above dimensions are based on the waterside pressure being 1.0Mpa. Dimensions will vary while the waterside

pressure increases.

7 19XR
Typical Piping and Wiring

1 Air Switch 2 Freestanding Compressor Motor Starter 3 Compressor Motor Terminal Box 4 Oil Pump Controller 5 Control Panel

6 Vents 7 Pressure Gauges 8 Chilled Water Pump 9 Cooling Water Pump 10 Chilled Water Pump Starter

11 Cooling Water Pump Starter 12 Cooling Tower Fan Starter 13 Air Switch 14 Oil Pump Switch

Line Purpose Specification

1# Main power to Starter: 380V AC: 3 phases, 1 neutral, and 1grounding

Or 6300V AC: 3 phases, 1 grounding (medium voltage)

4# To Cooling Tower Fan Starter: 2 control lines (optional)

5# To Cooling Tower Water Pump Starter: 2 control lines (optional)

6# To Chilled Water Pump Starter: 2 control lines (optional)

7# To Oil Heater Contactor: 115V AC: 2 power lines, 1 grounding

8# To Oil Pump Contactor: 380V AC power line, 3 phases 5A

9 # To Lube System Power Panel: 8 control shielding lines, 600V, 80oC, grounding in starter

10 # To Motor: 380V AC: 6 leads (Minimum ampacity per conductor = 0.721 x RLA), 2 grounding

Or 6300V AC: 3 leads, 1 grounding (medium voltage)

Piping and Wiring Requirements:


1. The installer must get all pipes and wires in place and mark the ends.
2. Filter must be installed in cooling water and chilled water pipes.
3. Thermometer (0-50oC) and pressure gauge (0~1Mpa or 2MPa) must be installed at inlet and outlet of the pipes.
4. The installer must install the relief valve vent to outdoors with a steel pipe.(outer diameter 42mm, thickness 4mm)
5. It is suggested that an oxygen content monitor be installed in the machine room for safety, which will give an alarm when
the oxygen content is less than 19.5%.

8 19XR
Types of Base Isolation

Location Of Isolator

Condenser Center

Accessory
Soleplate Cooler Center

Standard Isolation

Tube Sheet Support Plate


Support
Plate Jacking Screw
See Note#2 Elastomeric Pad
See Note # 1 Level Base Line
Jacking Screw(s)
THK(25)H.R.S. See Note#3
Soleplate
Soleplate

Leveling Pad Leveling Pad(s)


View X-X

Simplified Isolation
Notes:
Tube Sheet 1. Accessory soleplate package includes 4 soleplates,
Support Plate
16 jacking screws, and 16 leveling pads.
Elastomeric Pad 2. Jacking Screws should be removed after the grout
has set
3. Thickness of grout will vary, depending on the
amount necessary to level chiller.
View Y-Y

Heat Exchanger Size A B C D E F G H J


30~32 3931 1632 92 387 229 540 464 254 178
Frame 3
35~37 4451 1632 92 387 229 540 464 254 178
40~42 3931 1829 92 387 229 540 464 254 178
Frame 4
45~47 4451 1829 92 387 229 540 464 254 178
50~52 3931 1969 92 387 229 540 464 254 178
Frame 5
55~57 4451 1969 92 387 229 540 464 254 178
60~62 3931 2070 92 387 229 540 464 254 178
Frame 6
65~67 4451 2070 92 387 229 540 464 254 178
70~72 4620 2400 176 559 406 711 635 432 356
Frame 7
75~77 5230 2400 176 559 406 711 635 432 356
80~82 4620 2686 176 559 406 711 635 432 356
Frame 8
85~87 5230 2686 176 559 406 711 635 432 356

9 19XR
Option Specifications

Waterside Pressure of condenser:


the standard pressure is 1.0Mpa. 2.0Mpa is also available if necessary.
Waterside Pressure of cooler:
the standard pressure is 1.0Mpa. 2.0Mpa is also available if necessary.
Spring Isolator:
the standard isolator is made of elastomeric rubber. Spring Isolator is also available for further
isolation if necessary.
Noise Reduction Covering for Vent-pipe:
this helps reduce the noise by 1~2dB (A)

(For details, please contact local agencies.)

Dimension Selection
for Selected Model

19XR Centrifugal Chillers can be configured according to customers' requirements. Dimensions


of chiller, piping and base correspond to the heat exchanger and can be identified in the table
listed in the catalog. Take as an example 19XR4142386CQS, of which the size of cooler and
condenser is 41 and 42 respectively:

See Chiller Dimension Table on Page 6, the Heat Exchanger 40~42 Line for length, width, height of the chiller as follows:
A-Length B-Width C-Height D-Tube Removal Space
Heat Exchanger Size
mm mm mm mm
40 ~ 42 4365 1908 2153 3747

See Nozzle Dimensions Table on Page 7, the Heat Exchanger 40~42 Line for dimensions of main nozzles and flanges as follows:
Heat Exchanger Size A B C D ØE ØF H I
40 ~ 42 627 995 499 867 DN200 DN200 940 464

See Base Dimensions Table on Page 9, the Heat Exchanger 40~42 Line for base dimensions as follows:
Heat Exchanger Size A B C D E F G H J
40 ~ 42 3931 1829 92 387 229 540 464 254 178

10 19XR
Microprocessor
Controls

Microprocessor controls provide the safety, interlock, and indications necessary to operate the chiller in a
safe and efficient manner. In addition, the program logic ensures proper starting, stopping, and recycling of
the chiller and provides a communication link to the Carrier Comfort Network (CCN).
The microprocessor control on each Carrier centrifugal system is factory mounted, wired, and tested to
ensure machine protection and efficient capacity control.

Control system Safety cutouts Display

 LCD with Language Pre-programmed for Chinese  Bearing Oil High Temperature*  Chiller Operation Status Message
 Component Test and Diagnostic Check  Motor High Temperature*+  Power-On
 Programmable Recycle Allows Chiller to Recycle at  Refrigerant (Condenser) High Pressure*+  Pre-Start Diagnostic Check
Optimum Loads for Decreased Operating Costs  Refrigerant (Cooler) Low Pressure*+  Compressor Motor Amps
 Menu-Driven Keypad Interface for Status Display, Set  Lube Oil Low Pressure  Pre-Alarm Alert++
Point Control, and System Configuration  Compressor (Refrigerant) Discharge Temperature*  Alarm
 CCN Compatible  Under Voltage**  Contact for Remote Alarm
 Primary and Secondary Status Message  Over Voltage**  Safety Shutdown Messages
 Individual Start/Stop Schedules for Local and CCN  Oil Pump Motor Overload  Elapsed Time (Hours of Operation)
Operation Modules  Cooler and Condenser Water Flow  Chiller Input kW
 Recall of Up to 25 Alarm/Alert Messages with  Motor Overload+

Diagnostic Help  Motor Acceleration Time

 Two Chiller Lead/Lag with Third Chiller Standby is  Intermittent Power Loss

Standard in the PIC II Software  Compressor Starter Faults

 Optional Soft Stop Unloading Closes Guide Vanes to  Compressor Surge Protection*

Unload the Motor to the Configured Amperage Level  Low Level Ground Fault

Prior to Stopping Low Level-phase to phase and phase to ground

Capacity Control

 Leaving Chilled Water Control


 Entering Chilled Water Control
 Soft Loading Control by Temperature or Load
Ramping
 Guide Vane Actuator Module
 Hot Gas Bypass Valve
 Power (Demand) Limiter

Interlocks

 Manual/Automatic Remote Start


 Starting/Stopping Sequence
Notes:
Pre-lube/Post-Lube
Pre-Flow/Post-Flow  These can be configured by users to provide alert indication at user-defined limit.
Compressor Starter Run Interlock
 Override Protection: Causes compressor to first unload and then, if necessary, shut down.
 Pre-Start Check of Safeties and Alerts
 Low Chilled Water (Load) Recycle  Will not require manual reset or cause an alarm if auto-restart after power failure is enabled.

 Monitor/Number Compressor Starts and Run Hours  By display code only.


 Manual Reset of Safeties

11 19XR
 Wiring
Field !"

19XR Typical Field Wiring With Free-Standing Starter (380V-3Ph-50HZ)

12 19XR
 !
 !"
 !"
 !

13 19XR
Field Wiring

19XR Typical Field Wiring With Free-Standing Starter (Medium Voltage)

14 19XR
15 19XR
Field Wiring Specifications

General
1. Starters shall be designed and manufactured in accordance with Carrier Engineering Requirement Z-415.
2. All field-supplied conductors, devices, and the field-installation wiring, termination of conductors and devices, must
be in compliance with all applicable codes and job specifications.
3. The routing of field-installed conduit and conductors and the location of field-installed devices must not interfere with
equipment access or the reading, adjusting, or servicing of any component.
4. Equipment installation and all starting and control devices, must comply with details in equipment submittal drawings
and literature.
5. Contacts and switches are shown in the position they would with the circuit deenergized and the chiller shut down.
6. WARNING - Do not use aluminum conductors.
7. Installer is responsible for any damage caused by improper wiring between starter and machine.

Power Wiring to Starter


1. Circuit breaker is to be used to disconnect power to starter.
2. Unit-mounted starter power conductor rating must meet minimum nameplate voltage and compressor motor RLA.
3. Lug adapters may be required if installation conditions dictate that conductors be sized beyond the minimum ampacity
required.
4. Flexible conduit should be used for the last few feet of the power conductor to start enclosure to provide unit vibration
isolation.
5. Compressor motor and controls must be grounded by using equipment-grounding lugs provided inside unit mounted
starter enclosure.
6. Unit-mounted starters with "Rated Load Amps" (RLA) greater than 700 RLA (Benshaw) or 935 RLA (Cutler Hammer)
require the assembly and the installation of a "Top Hat" (located inside enclosure) to provide the required wire
bending space for incoming power leads.

Control Wiring
1. Field supplied control conductors should be at least 1 mm2 or larger.
2. Optional ice build start/terminate device contacts, optional remote start/stop device contacts and optional spare
safety device contacts, must have 24 VAC rating. MAX current is 60 MA, nominal current is 10 MA. Switches with
gold plated bifurcated contacts are recommended.
3. Remove jumper wire between J2-1 and J2-2 before connecting auxiliary safeties between these terminals.
4. ISM contact outputs can control cooler and condenser pump and tower fan motor contactor coil loads (VA) rated 5
Amps at 115 VAC up to 3 Amps at 277 VAC. Do not use starter control transformer as the power source for contactor
coil loads.
5. Do not route control wiring carrying 30 v or less within a conduit which has wires carrying 50 v or higher or along side
wires carrying 50 v or higher.
6. Control wiring between free-standing starter and power panel must be separate shielded cables with minimum rating
of 600 v, 80°C ground shield at starter.
7. If optional oil pump circuit breaker is not supplied within the starter enclosure as shown, it must be located within sight
of the chiller with wiring routed to suit.

16 19XR
Power Wiring Between Free-Standing Starter and Compressor Motor
1. Low voltage (600 v or less) compressor motors have (6) 5/8 terminal studs (lead connectors not supplied by
Carrier). Either 3 or 6 conductors must be run between compressor motor and starter, depending on the type of
motor starter employed. If only 3 leads are utilized, jumper motor terminals as follows : 1 to 6, 2 to 4, and 3 to 5.
Center to center distance between terminals is 8mm.Compressor motor starter must have nameplate stamped as
to conform with Carrier Engineering Requirement Z-415.
2. Medium voltage [over 600 volts] compressor motors have (3) terminals. Connections are 9/16-threaded
stud. Compressor motor starter must have nameplate stamped as to conform with Carrier Engineering
requirement "Z-415."
3. Power conductor rating must meet compressor motor RLA.
When (3) conductors are used:
Minimum ampacity per conductor = 1.25 x compressor RLA
When (6) conductors are used:
Minimum ampacity per conductor = 0.721 x compressor RLA
4. When more than one conduit is used to run conductors from starter to compressor motor terminal box, three leads
from each phase (conductor) must be in each conduit to prevent excessive heating (e.g., conductors to motor
terminals 1, 2, & 3 in one conduit, and those to 4, 5, & 6 in another).
5. Compressor motor power conductors may enter terminal box through top, bottom or right side using holes cut by
contractor to suit conduit. Flexible conduit should be used for the last few feet to the terminal box for unit vibration
isolation.
6. Compressor motor frame should be grounded in accordance with the National Electrical Code (NFPA-70) and applicable
codes. Means for grounding compressor motor is a #4 AWG-500 MCM pressure connector, supplied and located in
the lower left side corner of the compressor motor terminal box.
7. Do not allow motor terminals to support weight of wire cables. Use cable supports and strain relieves as required.
8. Use backup wrench when tightening lead connectors to motor terminal studs. Torque to 45 lb-ft max.
9. Motor terminals and wire connectors must be insulated with insulation putties and tapes attached to chillers to
prevent moisture condensing and electrical arc.

17 19XR

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