90.1254 - 013 WF As Built

ELECTRICAL DOCUMENTATION FOR
WEIGH FEEDER
ELECTRICAL DRAWINGS - R2
DETAIL ELECTRICAL DRAWINGS - R3
TERMINATION DETAILS - R2
AND SPSS PROGRAM
JOB NO : 90.1254
CUSTOMER : VINAR SYSTEMS PVT. LTD.
PROJECT : MONNET ISPAT & ENERGY LTD., RAIGARH
P.O. NO. : VSPL/TP/2667/T-008/13-14 Dated. 22-03-2013
EPT. NO. MATERIAL CAPACITY QTY.
43087-1 FILTER CAKE 350 TPH 1
CATEGORY OF DRG. REFERENCE APPROVAL AS BUILT
FLSMIDTH PFISTER INDIA Ltd.

124, ABCD, Govt.Indl. Estate, kandivli (West),
90A1254C
Mumbai - 400067, India
Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
PAGE NO. PAGE DESIGNATION DRAWING NO.
=A4_FC/1 FC -----
=A4_TOC/1 TABLE OF CONTENTS -----
=A4_TOC/2 TABLE OF CONTENTS -----
=A4_BAS/1 SYSTEM BLOCK DIAGRAM 013-EE01-R2
=A4_BAS/2 SINGLE LINE DIAGRAM 013-EE02-R1
=A4_BAS/3 CABLE SCHEDULE FOR POWER CABLES 013-EE04-1-R1
=A4_BAS/4 CABLE SCHEDULE FOR CONTROL CABLES 013-EE04-2-R0
=A4_BAS/5 CABLE SCHEDULE FOR SCREENED CABLES 013-EE04-3-R0
=A4_BAS/6 ELECTRICS ENCLOSURE GA 013-EE05-R1
=A4_BAS/7 ELECTRICS ENCLOSURE LAYOUT 013-EE06-R0
=A4_BAS/8 ELECTRICS ENCLOSURE MOUNTING DETAILS 013-EE07-R0
=A4_BAS/9 LOCAL CONTROL STATION 013-EE09-R1
=A4_BAS/10 JUNCTION BOX DETAIL (BIG) 013-EE10-R0
=A4_BAS/11 TUC-6 WEIGH FEEDER 013-EE25-R0
=A4/1 ELECTRICA WIRING DIAGRAM 013-EE16-R3
=A4/2 ELECTRICA WIRING DIAGRAM 013-EE16-R3
=A4/3 VOLTAGE SUPPLY 013-EE16-R3
=A4/4 POWER SUPPLY 013-EE16-R3
=A4/5 LOADCELL & TACHO 013-EE16-R3
=A4/6 SERIAL INTERFACE 013-EE16-R3
=A4/7 INPUTS E000-E003 013-EE16-R3
=A4/8 INPUTS E004-E007 013-EE16-R3
=A4/9 OUTPUTS A000-A003 013-EE16-R3
=A4/10 OUTPUTS A004-A007 013-EE16-R3
=A4/11 OUTPUTS A016-A019 013-EE16-R3
=A4/12 AC INVERTER 013-EE16-R3
=A4/13 VIB MOTOR 013-EE16-R3
=A4_TER/1 =A4-X9 013-EE17-R2
=A4_TER/2 =A4-X10 013-EE17-R2
=A4_TER/3 =A4-X11 013-EE17-R2
APPROVED BY
90A1254C
DATE NAME WEIGH FEEDER
TITLE: = A4_TOC + SHEET
06.Apr.2013 DN
CUSTOMER: VINAR SYSTEMS PVT. LTD.
ENGG 06.Apr.2013 DN TABLE OF CONTENTS 1
DRG.NO.: 90.1254 - -----
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH
CHKD 06.Apr.2013 DN
2
CHANGE DATE/NAME CHKD DRN 06.Apr.2013 DN CONSULTANT:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TABLE OF CONTENTS
PAGE NO. PAGE DESIGNATION DRAWING NO.
=A4_TER/4 =A4-X12 013-EE17-R2
=A4_TER/5 =A4-X13 013-EE17-R2
=A4_TER/6 =A4-LCS-X14 013-EE17-R2
=A4_TER/7 =A4-JB1-X15 013-EE17-R2
=A4_TER/8 =A4-X21 013-EE17-R2
=A4_TER/9 =A4-X22 013-EE17-R2
=A4_TER/10 =A4-LCS-X41 013-EE17-R2
=A4_BOM/1 BILL OF MATERIAL FOR ELECTRICAL PANEL 013-EE03-R2
=A4_BOM/2 BILL OF MATERIAL FOR ELECTRICAL PANEL 013-EE03-R2
APPROVED BY
90A1254C
TITLE: = A4_TOC + SHEET
06.Apr.2013 DN
ENGG 06.Apr.2013 DN TABLE OF CONTENTS 2
DRG.NO.: 90.1254 - -----
CHKD 06.Apr.2013 DN
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1. INPUTS /OUTPUTS OF WF. EPT. NO. MATERIAL CAPACITY QTY.
OUTPUTS : RELAY CONTACTS MAX. 110V./5A LOAD
INPUTS : POTENTIAL FREE 43087-1 FILTER CAKE 350 TPH 1
43087-2 FILTER CAKE

2. CONTROL CABLES TO & FROM CUSTOMER'S 350 TPH 1
PANEL CAN BE COMBINED TOGETHER
HOWEVER 4-20mA SIGNALS

VM HOPPER
CABLES ARE SEPERATE. FIELD
3. * FLSMIDTHPFISTER SCOPE
TACHO
LCS
M T WF Z
//
*WCS 01
BELT TRACKING LOADCELL
*WC 07
*WC 08
S1 S2
*WC 01 *WC 02 *WCS 02
JUNCTION BOX (JB1)

AT FIELD WC 06
WCS 08
WP 03
WCS 04
WCS 03
WP 02
WCS 07
WC 05
ELECTRICS ENCLOSURE WITH
TUC-6 ELECTRONICS
WC 04
WC 03
WCS 05
WCS 09
WCS 10
WCS 06
WP 01
MATERIAL OVERLOAD
GRAV. MODE SEL
START/STOP
GENERAL FAULT
DOWNSTREAM
INTERLOCK
PULSE O/P
4-20mA ISO O/P
4-20mA ISO O/P
4-20mA ISO O/P

415 V ñ10%
DEVIATION
REMOTE SEL
VIB FAULT
à BELT SPEED
VIB ON
50 Hz ñ5%
à SET POINT
à BELT LOAD
4-20mA I/P
à FEEDRATE
3í SUPPLY
WF ON
MCC (CUSTOMER)
PLC/DCS PANEL
CUSTOMER
90A1254C
TITLE: = A4_BAS + SHEET
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN SYSTEM BLOCK 1
DRG.NO.: 90.1254 - 013-EE01-R2
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH DIAGRAM
1 REVISED 19/4/2013 DN/ RS CHKD 06.Apr.2013 DN
11
1 MCC (CUSTOMER) 2 3 4 5 6 7 8 9 10 11 12 13 14
415 V ñ10%
50 Hz ñ5%
3í SUPPLY
6 KW
Q1
I >
I >
TX1 2
Fa
ELECTRIC ENCLOSURE
F3
I > >
2
F1 F2
Fb U3
I > I > ~
~ -
I > >
-
~
~ K1
U1 ~
~
ILLUMINATION
U2 TUC-6
& LAMP
L2
MAX DISTANCE BETWEEN PANEL

FIELD
M M & MOTOR IS 300MTRS MCC KW

EQUIP. NO INVERTER KW VIB KW
~ ~
43087-1 5.5 KW 0.3 KW 6 KW
WF MOTOR VIB MOTOR
3.7 KW 0.3 KW 43087-2 5.5 KW 0.3 KW 6 KW
4 POLE 4 POLE
1500 RPM 3000 RPM
10.6 A 0.84 A
90A1254C
06.Apr.2013 DN
ENGG 06.Apr.2013 DN SINGLE LINE 2
DRG.NO.: 90.1254 - 013-EE02-R1
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
CABLE CABLE TYPE NO. OF LEADS x AREA IN mm
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YWY YWY YWY
NO.OF RUNS
NO. FROM TO SCOPE
NO. NO.
2x1.5
2x2.5
3x1.5
3x2.5
4x2.5
2x16
2x25
2x35
2x50
2x10
REMARKS
4x10
3x25
3x35
3x50
2x6
2x4
3x4
3x6
4x4
4x6
01 WP 01 MCC ELECT. ENCL CUSTOMER 415VAC
2 INCOMER
43087-1
02 WP 02-1 ELECT. ENCL FIELD CUSTOMER 415VAC 2
43087-2 WF MOTOR
WP 03 ELECT. ENCL FIELD CUSTOMER 2

03 415VAC VIB MOTOR
YWY - ARMOURED COPPER CABLE
90A1254C
06.Apr.2013 DN
ENGG 06.Apr.2013 DN CABLE SCHEDULE 3
DRG.NO.: 90.1254 - 013-EE04-1-R1
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH FOR POWER CABLES
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
OPERATING
SR.
VOLTAGE
EQUIP. CABLE.
NO.OF RUNS
FROM TO YWY YY
NO. NO. SCOPE
NO.
10x1.5
12x1.5
14x1.5
18x1.5
22x1.5
24x1.5
3x1.5++
2x1.5
3x1.5
6x1.5
4x1.5
8x1.5
8x1.5
2x1.5++
-----
-----
-----
-----
-----
-----
-----
REMARKS
WC 01 JB1 FPIL
01 FIELD 24 VDC 2 BELT SWAY (L)
02 43087-1 WC 02 FIELD JB1 FPIL 24 VDC 2 BELT SWAY (R)

43087-2 EE
03 WC 03 PLC/DCS PANEL CUSTOMER * 2 DIGITAL O/P
04 WC 04 PLC/DCS PANEL EE CUSTOMER * 2 DIGITAL I/P
05 WC 05 EE LCS CUSTOMER 24 VDC 2 CONTROLS
BELT SWAY
06 WC 06 JB1 LCS CUSTOMER 24 VDC
2 FLAP TYPE SW.,ZSS
07 WC 07 FIELD JB1 FPIL 24 VDC 2 FLAP TYPE SWITCH
08 WC 08 FIELD JB1 FPIL 24 VDC ZERO SPEED SWITCH

2
* - POTENTIAL FREE
EE - ELECTRIC ENCLOSURE
JB - JUNCTION BOX
YY - UNARMOURED COPPER CABLE
90A1254C
++-INTEGRATED CABLE SUPPLIED WITH UNIT

06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE04-2-R0
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH FOR CONTROL CABLES
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2
OPERATING
SR.
VOLTAGE
EQUIP. CABLE. YWY YY
NO.OF RUNS
NO. FROM TO SCOPE
NO. NO.
10x0.75
12x0.75
14x0.75
16x0.75
19x0.75
24x0.75
2x0.75
3x0.75
4x0.75
6x0.75
7x0.75
2x0.35++
4x0.35++
2x0.35++
4x0.35++
-----
-----
-----
-----
-----
-----
REMARKS
WCS 01 JB1 FPIL

01 FIELD 8.2V 2 TACHO
02 WCS 02 FIELD JB1 FPIL 12V 2 LOADCELL

43087-1
43087-2
03 WCS 03 JB1 EE CUSTOMER 8.2V 2 TACHO
12V
04 WCS 04 JB1 EE CUSTOMER 2 LOADCELL
4-20mA ISO O/P

05 EE PLC/DCS PANEL CUSTOMER 4-20mA
WCS 05 2 à FEEDRATE
4-20mA ISO I/P

06 WCS 06 PLC/DCS PANEL EE CUSTOMER 4-20mA 2 à SET POINT
07 WCS 07 CUSTOMER 2
EE LCS ---- FEEDRATE DISPLAY
08 EE LCS CUSTOMER ---- 2 FEEDRATE SET

WCS 08
4-20mA ISO O/P
EE PLC/DCS PANEL CUSTOMER 2
09 WCS 09
4-20mA à BELT SPEED
4-20mA ISO O/P

10 WCS 10 EE PLC/DCS PANEL CUSTOMER 4-20mA 2 à BELT LOAD
++ INTEGRAL CABLE SUPPLIED WITH LOADCELL & TACHO
EE - ELECTRIC ENCLOSURE
JB- JUNCTION BOX
YY - UNARMOURED COPPER CABLE
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE04-3-R0
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH FOR SCREENED CABLES
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE
FLS NAME
PLATE 1) MAX. FLOOR OPENING FOR CABLE :
- 430 mm x 350 mm
TUC-6
2) DESIGN FEATURES :
- FRONT SIDE WITH SWIVEL DOOR.

INVERTER
- REAR SIDE FIXED ON BOLTS.
DISPLAY
- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.
PANEL LABEL - INLINE INSTALLATION.
1800
- GLAND PLATES:- DRILLED GLAND HOLES WITH
2000
BLANKING PLUGS.
WF ON
DOOR LOCK 3) SHEET THICKNESS :
POWER ON - FRONT DOOR - 2.0 mm THK.
- SIDE COVERS - 1.6 mm THK
4) WEIGHT :-
- APPROX. 200 KGS.
5) SURFACE PROTECTION :
200
INSIDE & OUTSIDE
2 N0S POWDER COAT

EARTHING (STRUCTURE FINISH)
600
BOLT 460
AS PER SHADE NO. RAL 7035
MAINTENANCE
(M10)
SPACE REQD.
1000 (MIN)
500
BASE - AS PER IS:5 - DARK BLACK
100 400 100 SPACE FOR CABLES

6) PACKED SIZE:
RUNNING ACROSS
25
- 680 mm x 590 mm x 2110 mm.
7) ALL DIMENSIONS ARE IN `MM'.
8) TOTAL NO OF SIDE COVER 2 NOS./PANEL PROVIDED

420
14í HOLE
500
9) EARTHING BOLT - 2 NOS./PANEL PROVIDED.

4 NOS
PROJECTION 70 mm.
QTY.: 2 NOS
SPACE REQD.
MAINTENANCE
1000 (MIN)
MAX. FRONT
30
70
90A1254C
06.Apr.2013 DN
ENGG 06.Apr.2013 DN ELECTRICS ENCLOSURE 6
DRG.NO.: 90.1254 - 013-EE05-R1
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH GA
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
PANEL SIDE
COVER (1 NO)
(MIN)
1 Mtr.
(MIN)
2.5 Mtr
1 Mtr. 1 Mtr.
EE01 EE02
500
(MIN) (MIN)
FRONT
PANEL SIDE
(MIN)
1 Mtr
COVER (1 NO)
1.2 Mtr
(600x2)
3.2 Mtr.(MIN.)
NOTE:
1) TYPICAL LAYOUT DRAWING FOR REFERENCE

2) ACTUAL LAYOUT TO BE DECIDE BY CUSTOME
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE06-R0
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH LAYOUT
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
300 1 SPACING @605 300
A - ALL DIMENSIONS ARE IN MM.

50 x 50 x 6 THK. 100 400 (TYP) OF ELECTRICS ENCL.
205 C
L (TYP.)
- TYPICAL ELECT.ENCLOSURE
MOUNTING DETAILS
25
(BY CUSTOMER)
- ELECT.ENCLOSURE 2 NOS.
420 (CRS)
470
FIELD WELD (TYP.)
(NO WELDING ON
50
TOP FACE)
14
25
200 200
A
8, SLOT HOLES TYP TYP
602.5 602.5
%%C 14 x 50 LG.
1205
ANGLE FRAME DETAIL
ANGLE FRAME FLOOR CUT-OUT(TYP.)
430 x 350
ELECTRICS
FRONT ENCLOSURE
55
M-10 EARTHING BOLTS
350 TYP.
2 NOS.@500 CRS.ON
BASE.FR
EACH PANEL
470
470
80
200
420 CRS
5
55
45
430 (TYP) 90
5 THK.PLATE
350
300 605 (TYP) 300
ANGLE FRAME
(FLR.CUT-OUT)
SEC.- AA FLOOR CUT-OUT DETAIL
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE07-R0
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH MOUNTING DETAILS
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4 NOS. í10 HOLES FOR NOTE:-

EMERGENCY STOP 1) ALL DIMENSION ARE IN MM.
MTG. WITH M8 BOLT 2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES
AND INDICATIONS MOUNTED ON INNER DOOR,
ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
EMERGENCY OFF MOUNTED ON RIGHT SIDE.
85
3) GLAND PLATE :- DRILLED GLAND HOLES WITH
BLANKING PLUGS.
TPH S4
4) SHEET THICKNESS :
- 1.5 mm DOOR
D1
L1 90
ON OFF - 1.38mm REST
DOOR
LOCK 5) WEIGHT :
330(CTC)
- APPROX. 10 KGS.
295
300
S5 L2 6) SURFACE PROTECTION :
LOC. REM. - OUTSIDE & INSIDE
EPOXY POWDER COAT
65 (STRUCTURE FINISH)
AS PER SHADE NO. RAL 7035

S2 S3 S1 P1
7) PROTECTION/CLASS : IP55
55
8) PACKED SIZE:
- 260mm x 340 mm x 460 mm.
LCS IDENTIFICATION
LABEL 9) MAINTENANCE SPACE REQUIRED:
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
360 (CTC) 175 (CTC)
400 220
.
C
L OF CABLE
EARTHING
ENTRY
CONTROLS/INDICATIONS BOLTS M6
2 NOS.
QTY.- 2 NOS.
S1 LOCAL/REMOTE. SEL - SIEMENS MAKE.
S2 START - SIEMENS MAKE.

S3 STOP - SIEMENS MAKE.
S4 EMG.OFF (STAY-PUT TYPE) - SIEMENS MAKE.

S5 VIB ON/OFF - SIEMENS MAKE.
P1 FEEDRATE POT(10 TURNS) - BOURNS MAKE
D1 FEEDRATE INDICATOR (DPM) - FPIL MAKE
L1 BELT RUN/FAULT LAMP - SIEMENS MAKE.
90A1254C
L2 VIB ON - SIEMENS MAKE.

06.Apr.2013 DN
ENGG 06.Apr.2013 DN LOCAL CONTROL 9
DRG.NO.: 90.1254 - 013-EE09-R1
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH STATION
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
247
225
200
BACKGROUND / OUTER SURF.
COLOUR - RAL 7035
30 35 30
45
45
45
45
200
160
45
45
45
45
í6.5 EARTHING BOLT
(2 nos)
í22.5 HOLE FOR 83.14 83.14 í22.5 HOLE FOR

CABLE GLAND (3 Nos.) 120 120
CONDUIT GLAND (6 Nos.)
M5, SCREW (4 nos)
LABEL DETAIL
FOR COVER FITTING M6 SCREW (4 nos)
(ON COVER)
FOR JB MTG.
QTY : 2 NOS.
NOTE:
1. OVERALL DIMENSIONS :
200.0 W x 200.0 HT. x 120.0 D
120
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :
CRCA SHEET 1.5 mm THK.
4. SURFACE :
POWDER COAT RAL 7035
5. PROTECTION CLASS : IP 65
6. ALL UNUSED HOLES WILL BE PLUGGED.
90A1254C
7. ALL DIMENSION ARE IN `MM'

06.Apr.2013 DN
ENGG 06.Apr.2013 DN JUNCTION BOX 10
DRG.NO.: 90.1254 - 013-EE10-R0
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH DETAIL (BIG)
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
245 62
144
5
1 2 3
W 1
A D E
TRANSWEIGH
TUC-6 X
4
T
5
2
6
I L M
7 8 9
72
O
VFD DISPLAY N O P --
0
CL
*
SET
ESC
R S T U = WEIGHT 2.0 Kgs (approx.)
ELEVATION SIDE VIEW
PANEL CUTOUT
QTY.:- 2 NOS.
138.0 mm x 68.0 mm
NOTE: - ALL DIMENSIONS ARE IN MM.
MOUNTING
90A1254C
06.Apr.2013 DN
ENGG 06.Apr.2013 DN TUC-6 WEIGH FEEDER 11
DRG.NO.: 90.1254 - 013-EE25-R0
CHKD 06.Apr.2013 DN
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CUSTOMER : VINAR SYSTEMS PVT. LTD.
PROJECT : MONNET ISPAT & ENERGY LTD., RAIGARH
TITLE : WEIGH FEEDER
DRG. NO : 90.1254-013-EE16-R3
QTY. : 2 NOS.
EQPT. NO. : 43087-1, 43087-2
90A1254C
TITLE: = A4 + SHEET
3 REVISED 12/6/2013 DN/ RS 06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN ELECTRICA WIRING 1
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REVISED
REV SHEET KIND OF REVISION
NAME DATE NAME
EPT. NO. MATERIAL CAPACITY QTY.
NOTE:
1) F1,F2,F3 AND Q1 TO BE FREE SUPPLIED BY VINAR SYSTEMS PVT. LTD.
AS PER RATING/PART NO./MAKE MENTIONED IN BOM.
2) SAME SHALL BE MOUNTED AT OUR ASSEMBLEY DURING INSPECTION
OR AT SITE DURING COMMISIONING BY CUSTOMER.
PANEL WIRING COLOR CODE
VOLTAGE COLOR
415V - BLACK (L1, L2, L3)
220/110 VAC RED (PHASE/NEUTRAL)
24VDC GREY (+VE)

BLACK (-VE)
EARTHING YELLOW / GREEN
POT. FREE. BLUE
90A1254C
TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN ELECTRICA WIRING 2
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MCC
(CUSTOMER)
POWER SUPPLY
S1
415 V ñ10% L N
L3
50HZ ñ5% LAMP
3í SUPPLY
R Y B N E 1
S2
2 DOORLIMIT
SWITCH
WP01 TX1
4x4 415I/P
L2 L1
220V O/P @1A,
P 110V O/P @1A
4 2
X13 1 2 3 N E S
Fb
2N 2L
0V 1L 1 Amp. 3 1
VINAR'S VINAR'S P1/4.2

SCOPE 1 3 5
SCOPE
13 110 VAC
2 4 6
Q1
14 N1/4.3
20-25 Amps
F3
2.5-4 A
2 4 6
1 3 5
1
LP1
2
L3.1/13.5
L2.1/13.5
L1.1/13.5
L3/12.3
L2/12.3
415V/50Hz
L1/12.3
90A1254C
E/4.3

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN VOLTAGE SUPPLY 3
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
110 VAC
X5 P
24P.5/11.2
X5 N
P1/3.9
N1/3.9
24N.5/11.2
E/3.13
X5 P
24P.4/10.3
X5 N
24N.4
X5 P
24P.3/6.2
X5 N
24N.3/6.2
X5 P
24P.2/9.5
X5 N
U3 24N.2/9.5
110VAC
N L 24VDC @2.2Amps. X5 P
24P.1/7.6
X5 N
24N.1/7.6
E
V- V+
+24V DC
1 3
Fa POWER SUPPLY
4 Amp. 2 4 24P/5.2
24N/5.2
WCSX-1
2X0.75
110N1/9.12
110P1/9.12
POWER SUPPLY
110 VAC
110N/6.7
110P/6.7
E/13.5
90A1254C
TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN POWER SUPPLY 4
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.12/24N
4.12/24P
U2
6.1
11.3 TUC-6
12.7 X1:1 X1:2 X1:3
SUPPLY +
SIGNAL +
SIGNAL -
SUPPLY -
SENSE +
SENSE -
SIGNAL
GROUND
+12V
X1:10
X1:11
X1:12
X3:5
X3:4
X3:2
X3:6
X3:8
X3:9
X3:1
WCSC
WCSB
2x0.35
6x0.35
X11 5 2 7 3 4 6 1 8 9 10
WCS04 WCS03
6x0.75 2x0.75
JB1
X15 5 2 7 3 4 6 1 8 9 10
WCS02 WCS01
4x0.35 2x0.35
A D
TH
-LC1
B C
LOADCELL TACHO
90A1254C
FIELD

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN LOADCELL & TACHO 5
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LCS FEEDRATE INDICATOR

PLC/DCS
8.4/24PA.4
PLC/DCS PANEL (CUSTOMER)
PANEL (CUSTOMER) +9
7.3/24PA.1
-10
9.4/24NA.2 4-20mA ISO O/P
D1
4-20mA ISO I/P 4-20mA ISO O/P à BELT SPEED
à SET POINT à ACTUAL FEEDRATE +1 -2

WCSD
2x0.35
X41 1 2 3 WCS09
2x0.75
4.12 4.12
24P.3 24N.3 PE
WCS06 WCS05 X9 7 8 9
2x0.75 2x0.75 WCS07
2x0.75
WCSE3
X9 1 2 3 X9 4 5 6 2x0.35
WCSG1 WCSG2 X22 1 2 3

2x0.35 2x0.35
WCSL1
WCS E1
2x0.35
2x0.35
U4 U7
X2:2
X2:3
X2:4
X4:1 X4:2 X4:3 X3:1 O/P2+ O/P2-

O/P1+
I/P+
I/I
X3:2 I/P- O/P1-
4-20mA 1 2 J1 P N E
1 2 J3 0-10V 3 4 J1 X3:3
AIC
4.12/ 110P
4.12/ 110N
1 2 J4 (F-875)
3 4 J4 4-20mA 1 2 J2 X3:4
0-10V 3 4 J2
X3:5
X1A:+2
X1A:-3
X1B:+2
X1B:-3
X1A:4
X1B:4
X2:+5
X2:6
X2:7
X2:4
PE
PE
4-20mA ISO O/P

à BELT LOAD
PLC/DCS
WCSA WCSA1 PANEL(CUSTOMER)
3x0.35 3x0.35
U4:X1B:4:U5:X2A:4
/7.4
WCS10
U4:X1B:3:U5:X2A:3
/7.4
2x0.75
U4:X1B:2:U5:X2A:2
/7.4
X9 10 11 12
WCSE4
2x0.35
U2
X2:+2
X2:-3
X2:5
5.1
X1:+13
X1:-14
PE
90A1254C
TUC-6

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN SERIAL INTERFACE 6
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
24VDC
6.4/U4:X1B:4:U5:X2A:4
24P.1/4.12
24N.1/4.12
6.4/U4:X1B:3:U5:X2A:3
6.4/U4:X1B:2:U5:X2A:2
X2A:2+
X2A:3-
U5
X2A:4
PE
8.1
X1:1
X1:2
9.2 DIO ( F-889)
10.2
J1 E0 E1 E2 E3
1 2
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E0
X3:E1
X3:E2
X3:E3
X10 1 2 3 4 5
WC05 13
F1
14x1.5
12.6
14
LCS
13
F2
13.10
X14 1 2 3 4 5 6 14
6.10/24PA.1
9.4/24NA.1
10.3/24NA.5
WF INTERLOCK
VIB INTERLOCK
WC06
6x1.5
JB1
X15 15 16 17 X15 11 12 13 14 18 19
1 WC07
WC01 WC02 2x1.5
2x1.5 2x1.5
WC08 1 3
3x1.5
RIGHT LEFT 2
FIELD 2 BELT SWAY SWITCH FLAP TYPE SWITCH
90A1254C
ZERO SPEED SWITCH

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN INPUTS E000-E003 7
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5:X2B:2-U1:29
/12.3
U5:X2B:3-U1:30
/12.3
U5:X2B:4-U1:31
/12.3
WCSG
3x0.35
X2B:2+
X2B:3-
U5
X2B:4
PE
7.2
DIO ( F-889)
E6 E7
E4 E5
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:24P
X3:24N
X3:E4
X3:E5
X3:E6
X3:E7
X10 6
X12 1 2 3 4
WC05
14x1.5
WC04
4x1.5
X14 7
3 DOWNSTREAM START/STOP
S5
INTERLOCK
4
24PA.4/6.10
PLC/DCS
PANEL(CUSTOMER)
LCS
90A1254C
VIB ON/OFF SWITCH

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN INPUTS E004-E007 8
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5
7.2
DIO F-889
A0 A1 A2 A3
A0 A1 A2 A3
X4:1NO
X4:2NO
X4:3NO
X5:1
X5:2
X4:0NO
X4:1C
X4:2C
X4:3C
X4:0C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
13
K1
.12
14 A1
K1
24N.2/4.12 A2 110P1/4.12
24P.2/4.12 X21 1 2 3 4 5 6 110N1/4.12
WC03
18x1.5 VIB START/STOP
X10 7
WC05
14x1.5
X14 8
1
LP2 1
2 L1 GRAV MODE SEL VIB. ON MATERIAL 1 2 13.8
2 3 4 13.9
OVERLOAD
5 6 13.9
13 14 .8
WF ON 24NA.2/6.10
13A 14A 10.3
LAMP
EE DOOR 24NA.1/7.3 PLC/DCS
BELT RUN/FAULT PANEL(CUSTOMER)
90A1254C
LCS

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN OUTPUTS A000-A003 9
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U5
7.2
DIO F-889
A7
A4 A5 A6
A7
A4 A5 A6
X4:4NO
X4:5NO
X4:7NO
X4:6NO
X4:4C
X4:5C
X4:6C
X4:7C
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
X5:1
X5:2
21 F2
13.10
22
X21 7 8 9 10 11 12 13 14 15 16
WC03
18x1.5
13A
K1
9.12
14A
24P.4/4.12
X10 8
WC05
14x1.5
X14 9
1
L2 WF ON VIB. FAULT GEN.FLT REMOTE SEL DEVAITION
2
PLC/DCS
24NA.5/7.3 PANEL(CUSTOMER)
VIB ON LAMP
LCS
90A1254C
TITLE: = A4 + SHEET
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
U2
5.1
TUC-6
A016 A017 A018 A019
PROFIBUS MODBUS
RL1 RL2 COMMUNICATION COMMUNICATION
RL3 RL4
X4:3+
X4:8-
X4:2+
X4:7-
X1:4
X1:6
X1:5
X1:7
X1:8
X1:9
REMOTE LOCAL
SEL SEL
/12.8/ /12.8/
4.12/24P.5
4.12/24N.5
U6 COM 1
1 CH 1CH/O
24VDC
RL1
RL1:O
RL1:P
X21 17 18
WC03
18x1.5
TOTALISER PULSE
O/P
PLC/DCS
PANEL(CUSTOMER)
90A1254C
TITLE: = A4 + SHEET
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
REMOTE SEL
LOCAL SEL
E1 U2
5.1
3.13/L3 MAX DISTANCE BETWEEN PANEL
& MOTOR IS 300 MTRS
415 V/50Hz 3.13/L2 RL2 RL3
A17 A18
3.13/L1
NOTE:
X1:7
X1:6
X1:8
FAULT I/P USED
VINAR'S AS STOP FOR
1 3 5 FAULT RESET
13
SCOPE
F1 LCS
14
7.12
9-13 A U1
RL3:25
RL3:27
RL3 .4
2 4 6
1
WC05
S3
14X1.5
2 STOP
X10 9 X14 10
3
U1 S2
STOP 14 START
U1 V1 W1 E 4
X10 10 X14 11
8.7/U5:X2B:2-U1:29 X1:29 START 13
MODBUS
8.7/U5:X2B:3-U1:30 X1:30
X10 11 X14 12
EMG OFF 16
8.7/U5:X2B:4-U1:31 X1:31 3 1
S1 S4
X10 12 X14 13 LOC/REM EMG OFF
AC INVERTER LOC/REM 15 4 2
25
(ACS 550)
5.5 KW X10 13 X14 14
26 +24 VDC 10
+10V 4 X22 4 X41 4

9
AGND 3 3
11 U2 V2 W2 PE AI1 2 X22 5 X41 5
12
P1
X22 6 X41 6 VOLUME
2 1 SET POINT
L2
U1 V1 W1
O/P NOCH-0016 /15 AMP WCSM WCS08 WCSK
3x0.35 X22 7 3x0.75 X41 7 3x0.35

U2 V2 W2
X13 4 5 6 E
WP02
4x4 EQPT NO MOTOR KW INVERTER KW MPCB O/P CHOKE
TERMINAL BOX 1 2 3 E
43087-1 3.7 KW 5.5 KW 9-13 A O/P NOCH-0016 /15 AMP
43087-2 3.7 KW 5.5 KW 9-13 A O/P NOCH-0016 /15 AMP

3.7KW
4POLE
M
90A1254C
1500RPM
3
10.6A
WF MOTOR
~
TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN AC INVERTER 12
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.12/E
3.13/L3.1
415V/50Hz 3.13/L2.1
3.13/L1.1
VINAR'S
SCOPE 1 3 5
13 21
14 22
F2
0.63-1.0-1 A 7.12 10.6

2 4 6
K1 1 3 5
9.12
2 4 6
X13 7 8 9 E
WP03
3x2.5
X17.2 1 2 3 E
M2
0.30KW
4POLE
M
3
1500RPM
~
0.84A
90A1254C
VIB MOTOR

TITLE: = A4 + SHEET
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN VIB MOTOR 13
DRG.NO.: 90.1254 - 013-EE16-R3
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Terminal diagram ESSK034E
Cable name
Cable name
=A4-WCS10
=A4-WCS09
=A4-WCS05
=A4-WCS06
=A4-WCSG1
=A4-WCSG2
=A4-WCSE3
=A4-WCSE4
Strip designation
=A4-X9
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
Function text Target design. Target design. path
4-20mA ISO I/P à SET POINT 1 -PLC/DCS 1 -U4 X2:2 1 =A4/6.4

= 2 -PLC/DCS 2 -U4 X2:3 2 =A4/6.4
SHIELD SH 3 SH =A4/6.4
4-20mA ISO O/P à ACTUAL FEEDRATE 1 -PLC/DCS 4 -U7 O/P2+ 1 =A4/6.7
SHIELD 2 -PLC/DCS 5 -U7 O/P2- 2 =A4/6.7
= SH 6 SH =A4/6.8
4-20mA ISO O/P à BELT SPEED 1 -PLC/DCS 7 -U4 X3:4 1 =A4/6.14
= 2 -PLC/DCS 8 -U4 X3:5 2 =A4/6.14
4-20mA ISO O/P à BELT LOAD 1 -PLC/DCS 10 -U2 X1:+13 1 =A4/6.12
= 2 -PLC/DCS 11 -U2 X1:-14 2 =A4/6.13
90A1254C
TITLE: = A4_TER + SHEET
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN =A4-X9 1
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC05
Strip designation
=A4-X10
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P 1 -LCS-X14 1 1 -U5 X3:24P =A4/7.3

24N 2 -LCS-X14 3 2 -U5 X3:24N =A4/7.4
= 3 -LCS-X14 4 3 -U5 X3:E0 =A4/7.5
BELT SWAY SWITCH 4 -LCS-X14 5 4 -U5 X3:E1 =A4/7.7
FLAP TYPE SWITCH 5 -LCS-X14 6 5 -U5 X3:E2 =A4/7.10
VIB ON/OFF SWITCH 6 -LCS-X14 7 6 -U5 X3:E4 =A4/8.4
BELT RUN/FAULT 7 -LCS-X14 8 7 -U5 X4:0NO X =A4/9.3
VIB ON LAMP 8 -LCS-X14 9 8 -K1 13A =A4/10.2
STOP 9 -LCS-X14 10 9 -U1 RL3:27 =A4/12.9
START 10 -LCS-X14 11 10 -U1 START13 X =A4/12.9
EMG. OFF 11 -LCS-X14 12 11 -U1 EMGOFF16 X =A4/12.9
LOCAL/REMOTE 12 -LCS-X14 13 12 -U1 LOC/REM15 X =A4/12.9
= 13 -LCS-X14 14 13 -U2 X1:7 X =A4/12.9
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS03
=A4-WCS04
=A4-WCSB
=A4-WCSC
Strip designation
=A4-X11
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -JB1-X15 1 1 -U2 X3:9 1 =A4/5.7

SUPPLY + 2 -JB1-X15 2 2 -U2 X3:5 2 =A4/5.5
SIGNAL + 3 -JB1-X15 3 3 -U2 X3:2 3 =A4/5.6
SIGNAL - 4 -JB1-X15 4 4 -U2 X3:6 4 =A4/5.6
SENSE - 5 -JB1-X15 6 6 -U2 X3:8 5 =A4/5.7
SENSE + 6 -JB1-X15 7 7 -U2 X3:4 6 =A4/5.5
+12V 1 -JB1-X15 8 8 -U2 X1:10 1 =A4/5.8
SIGNAL 2 -JB1-X15 9 9 -U2 X1:11 2 =A4/5.9
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC04
Strip designation
=A4-X12
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
DOWNSTREAM INTERLOCK 1 -PLC/DCS 1 -U5 X3:24P =A4/8.10

= 2 -PLC/DCS 2 -U5 X3:E6 =A4/8.10
START/STOP 3 -PLC/DCS 3 =A4/8.12
= 4 -PLC/DCS 4 -U5 X3:E7 =A4/8.13
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WP03
=A4-WP02
=A4-WP01
Strip designation
=A4-X13
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
POWER SUPPLY 415 V ñ10% 50HZ ñ5% 3í SUPPLY 1 -MCC R 1 -Q1 1 =A4/3.2
= 2 -MCC Y 2 -Q1 3 =A4/3.2
= 3 -MCC B 3 -Q1 5 =A4/3.2
WF MOTOR 1 -TERMINALBOX 1 4 -L2 U2 X =A4/12.5
= 2 -TERMINALBOX 2 5 -L2 V2 X =A4/12.5
= 3 -TERMINALBOX 3 6 -L2 W2 X =A4/12.6
VIB MOTOR 1 -X17.2 1 7 -K1 2 =A4/13.8
= 2 -X17.2 2 8 -K1 4 =A4/13.9
= 3 -X17.2 3 9 -K1 6 =A4/13.9
EARTH 4 -TERMINALBOX E E -U1 PE =A4/12.6
= -MCC E E =A4/3.4
= E =A4/13.9
NUTRAL PE -MCC N N =A4/3.3
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC06
=A4-WC05
Strip designation
=A4-LCS-X14
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
24P X -LCS-D1 +9 1 -X10 1 1 =A4/7.3

= 2 -JB1-X15 15 2 =A4/7.4
24N 3 -JB1-X15 16 3 -X10 2 2 =A4/7.4
= 4 -JB1-X15 17 4 -X10 3 3 =A4/7.5
BELT SWAY SWITCH 1 -JB1-X15 14 5 -X10 4 4 =A4/7.7
FLAP TYPE SWITCH 5 -JB1-X15 19 6 -X10 5 5 =A4/7.10
VIB ON/OFF SWITCH X -LCS-S5 3 7 -X10 6 6 =A4/8.4
BELT RUN/FAULT X -LCS-L1 1 8 -X10 7 7 =A4/9.3
VIB ON LAMP X -LCS-L2 1 9 -X10 8 8 =A4/10.2
STOP -LCS-S3 1 10 -X10 9 9 =A4/12.11
START -LCS-S2 3 11 -X10 10 10 =A4/12.11
EMG. OFF -LCS-S4 1 12 -X10 11 11 =A4/12.11
LOC/REM. -LCS-S1 3 13 -X10 12 12 =A4/12.11
COM -LCS-S4 2 14 -X10 13 13 =A4/12.11
90A1254C
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN =A4-LCS-X14 6
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS01
=A4-WCS02
=A4-WCS04
=A4-WCS03
=A4-WC07
=A4-WC08
=A4-WC02
=A4-WC01
=A4-WC06
Strip designation
=A4-JB1-X15
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
SUPPLY - 1 -FIELD-LC1 C 1 -X11 1 1 =A4/5.7

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 =A4/5.5
SIGNAL + 3 -FIELD-LC1 A 3 -X11 3 3 =A4/5.6
SIGNAL - 4 -FIELD-LC1 D 4 -X11 4 4 =A4/5.6
SENSE - 6 -X11 6 5 =A4/5.7
SENSE + 7 -X11 7 6 =A4/5.5
+12V 1 -FIELD-TH 8 -X11 8 1 =A4/5.8
SIGNAL 2 -FIELD-TH 9 -X11 9 2 =A4/5.9
BELT SWAY SWITCH 1 -FIELD 11 =A4/7.6
= 2 -FIELD 12 =A4/7.6
= 1 -FIELD 13 =A4/7.6
= 2 -FIELD 14 -LCS-X14 5 1 =A4/7.7
24P 1 -FIELD 1 15 -LCS-X14 2 2 =A4/7.4
24N 2 -FIELD 3 16 -LCS-X14 3 3 =A4/7.4
= 3 -FIELD 2 17 -LCS-X14 4 4 =A4/7.5
FLAP TYPE SWITCH 1 -FIELD 1 18 =A4/7.9
= 2 -FIELD 2 19 -LCS-X14 6 5 =A4/7.10
90A1254C
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN =A4-JB1-X15 7
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WC03
Strip designation
=A4-X21
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
GRAV MODE SEL 1 -PLC/DCS 1 -U5 X4:1NO =A4/9.6

= 2 -PLC/DCS 2 -U5 X4:1C =A4/9.7
VIB. ON 3 -PLC/DCS 3 -K1 13 =A4/9.8
= 4 -PLC/DCS 4 -K1 14 =A4/9.8
MATERIAL OVERLOAD 5 -PLC/DCS 5 -U5 X4:2NO =A4/9.9
= 6 -PLC/DCS 6 -U5 X4:2C =A4/9.9
WF ON 7 -PLC/DCS 7 -U5 X4:4NO =A4/10.4
= 8 -PLC/DCS 8 -U5 X4:4C =A4/10.5
VIB. FAULT 9 -PLC/DCS 9 -F2 21 =A4/10.5
= 10 -PLC/DCS 10 -F2 22 =A4/10.6
GEN.FLT 11 -PLC/DCS 11 -U5 X4:5NO =A4/10.7
= 12 -PLC/DCS 12 -U5 X4:5C =A4/10.8
REMOTE SEL 13 -PLC/DCS 13 -U5 X4:6NO =A4/10.10
= 14 -PLC/DCS 14 -U5 X4:6C =A4/10.10
DEVAITION 15 -PLC/DCS 15 -U5 X4:7NO =A4/10.12
= 16 -PLC/DCS 16 -U5 X4:7C =A4/10.13
TOTALISER PULSE O/P 17 -PLC/DCS 17 -U6 RL1:O =A4/11.3
= 18 -PLC/DCS 18 -U6 RL1:P =A4/11.4
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS08
=A4-WCS07
=A4-WCSL1
=A4-WCSM
Strip designation
=A4-X22
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-X41 1 1 -U7 O/P1+ 1 =A4/6.11

= 2 -LCS-X41 2 2 -U7 O/P1- 2 =A4/6.11
VOL. SET. POINT 1 -LCS-X41 4 4 -U1 +10V4 1 =A4/12.9
= 2 -LCS-X41 5 5 -U1 AI12 2 =A4/12.9
= 3 -LCS-X41 6 6 -U1 AGND3 3 =A4/12.9
SHIELD SH 7 =A4/12.9
90A1254C
06.Apr.2013 DN
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cable name
Cable name
=A4-WCS07
=A4-WCS08
=A4-WCSK
=A4-WCSD
Strip designation
=A4-LCS-X41
Connection
Connection
Connection
Terminal
number
Jumpers
Type
Type
Page/
FEEDRATE INDICATOR 1 -LCS-D1 +1 1 -X22 1 1 =A4/6.11

= 2 -LCS-D1 -2 2 -X22 2 2 =A4/6.11
VOL. SET. POINT 1 -LCS-P1 3 4 -X22 4 1 =A4/12.11
= 2 -LCS-P1 2 5 -X22 5 2 =A4/12.11
= 3 -LCS-P1 1 6 -X22 6 3 =A4/12.11
90A1254C
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN =A4-LCS-X41 10
DRG.NO.: 90.1254 - 013-EE17-R2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14
BILL OF MATERIAL TIL-FLS BOM
COMPONENT LEGEND QTY. DEVICE TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH
=A4-F1 1 MPCB M0G-S1-ST418990000 9-13 Amp L & T =A4/12. 5
=A4-F1 1 AUXILARY CONTACT BLOCK MOG-AXL AUXILARY CONTACT - 1 NO+1NC L & T =A4/12. 5
=A4-F2 1 MPCB M0G-S1-ST418930000 0.63-1.0 Amp L & T =A4/13. 8
=A4-F2 1 AUXILARY CONTACT BLOCK MOG-AXL AUXILARY CONTACT - 1 NO+1NC L & T =A4/13. 8
=A4-F3 1 MPCB M0G-S1-ST418960000 2.5-4 Amp L & T =A4/3. 5
=A4-Fa 1 MCB 5SX42048RC 4 Amp(2P) SIEMENS =A4/4. 2
=A4-Fb 1 MCB 5SX42018RC 1 Amp(2P) SIEMENS =A4/3. 12
=A4-K1 1 CONTACTOR 3TF3O 10-0A-FO-110VAC 9 Amp SIEMENS =A4/9. 12
=A4-K1 1 SURGE SUPRSSOR 3TX7 402-3SY2 110VAC (RC) SIEMENS =A4/9. 12
=A4-K1 1 AUXILLIARY CONTACT BLOCK 3TX4 010-2A 1 NO SIEMENS =A4/9. 12
=A4-L2 1 OUTPUT CHOKE NOCH-0016 15 Amp ABB =A4/12. 5
=A4-L3 1 CFL LAMP 8020070V0200 8 WATT PHILIPS =A4/3. 12
=A4-LCS-D1 1 DISPLAY(TPH) 3 1/2 DIGIT 24VDC FPIL =A4/6. 10
=A4-LCS-L1 1 LAMP 3SB5285-6HC01-RED 24VDC SIEMENS =A4/9. 3
=A4-LCS-L2 1 LAMP 3SB5285-6HC01-RED 24VDC SIEMENS =A4/10. 2
=A4-LCS-P1 1 POTENTIOMETER 808006000100 1K,10 TURNS BOURNS =A4/12. 13
=A4-LCS-S1 1 LOCAL/REMOTE 3SB50002AB01+1NO 2 POS.SEL.ACTUATOR-BLACK SIEMENS =A4/12. 12
=A4-LCS-S2 1 START PUSH BUTTON 3SB50000AE01+1NO-GREEN P.B. ACTUATOR-GREEN SIEMENS =A4/12. 12
=A4-LCS-S3 1 STOP PUSH BUTTON 3SB50000AC01+1NC-RED P.B. ACTUATOR-RED SIEMENS =A4/12. 13
=A4-LCS-S4 1 EMG. OFF 3SB50000AC01+1NC-RED ------ SIEMENS =A4/12. 14
=A4-LCS-S5 1 VIB ON/OFF SW 3SB50002AB01+1NO 2 POS.SEL.ACTUATOR-BLACK SIEMENS =A4/8. 4
=A4-LP1 1 LAMP 3SB5285-6HC03 RED 220 VAC SIEMENS =A4/3. 9
=A4-LP2 1 LAMP 3SB5285-6HL01 AMBER 24VDC SIEMENS =A4/9. 1
=A4-Q1 1 MCCB DL100SL978030000 20-25 Amps L & T =A4/3. 2
=A4-S1 1 SURFACE MOUNLED ON/OFF SW 50G0090C0200 5 Amp ANCHOR =A4/3. 10
90A1254C
TITLE: = A4_BOM + SHEET
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN BILL OF MATERIAL 1
DRG.NO.: 90.1254 - 013-EE03-R2
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH FOR ELECTRICAL PANEL
2
CHANGE DATE/NAME CHKD DRN 06.Apr.2013 SA CONSULTANT:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
BILL OF MATERIAL TIL-FLS BOM
COMPONENT LEGEND QTY. DEVICE TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH
=A4-S2 1 DOOR LIMIT SWITCH 3SE3-020-0A 500V AC, 600 VDC, 10A SIEMENS =A4/3. 12
=A4-TX1 1 TRANSFORMER ------ 415I/P/220V O/P @ 1A/110V @1 FPIL

A =A4/3. 7
=A4-U1 1 INVERTER ACS 550-01-012A-4 5.5 KW ABB =A4/12. 4
=A4-U2 1 CONTROLLER TUC 6 WEIGHING CONTROLLER FPIL =A4/5. 1
=A4-U3 1 POWER PACK NES-50-24 24VDC@2.2Amp MEANWELL =A4/4. 7
=A4-U4 1 ANALOG I/O CARD F875 2CH AIO INTERFACE FPIL =A4/6. 1
=A4-U5 1 DIGITAL I/O CARD F889 DI-8 CH, DO-8 CH FPIL =A4/7. 2
=A4-U6 1 RELAY BOARD 1 CHANGE OVER 1 CHANNEL/24 VDC FPIL =A4/11. 3
=A4-U7 1 DUAL ISOLATOR I TO I 110 VAC NIPPON =A4/6. 6
90A1254C
TITLE: = A4_BOM + SHEET
06.Apr.2013 DN
2 REVISED 6/6/2013 DN/ RS ENGG 06.Apr.2013 DN BILL OF MATERIAL 2
DRG.NO.: 90.1254 - 013-EE03-R2
PROJECT: MONNET ISPAT & ENERGY LTD., RAIGARH FOR ELECTRICAL PANEL
2
CHANGE DATE/NAME CHKD DRN 06.Apr.2013 SA CONSULTANT:
SPSS I/O LISTING FOR TUC - 6 WF
JOB NO:- 90.1254-VIB,DRG-011/013 DT. 17.07.2013

INVERTER:- ABB ACS 550
SR NO. CODE IO
INPUTS TO DIO CARD
1 UE 000 E000
2 UM 066
3 =M 060
4 UM 060
5 LT 000
6 SIT020
7 UT 000
8 =M 063
9 UNE000
10 UM 066
11 =M 061
12 UM 061
13 LT 001 ZERO SPEED
14 SIT020 SWITCH
15 UT 001
16 =M 040
17 UM 063
18 OM 040
19 =M 062
20 UNM062
21 =M 020
22 UNM066
23 RT 001
24 RT 000
25 UM 062
26 =M 037
27 UE 001 E001 BELT SWAY

28 =M 009 SWITCH
29 UE 003 E003
30 UE 024 E024 WF INTERLOCK
31 =M 019
JOB NO:- 90.1254
32 UE 006 E006 DOWN STREAM

33 =M017 INTERLOCK
34 UE 007 E007
35 UM 045
36 SM 016
START/STOP
37 UNE007
38 UM 045
39 RM 016
40 UE 022 E022 LOCAL/REMOTE

41 =M 008
42 UE 023 E023
EMG
43 =M 010
44 UE 025 E025
45 UNM008
46 SM 011
47 RM 012
DRIVE RUNNING
48 UNE025
49 UNM008
50 SM 012
51 RM 011
52 UM 064 A000
BELT RUN LAMP
53 = A000
54 UM 036 A005
GENERAL FAULT
55 =A 005
56 UNM043 A017
REMOTE
57 UE 022
SELECTION
58 =A 017
59 UM 043 A018
60 UNE022 LOCAL SELECTION
61 =A 018
62 UM 066 WF ON
63 =A 020 A020
DRIVE START/STOP
64 =A 004 A004
65 UE 002 E002
MAT. DET.SW.
66 =M 021
67 UNE004 E004
VIB ON / OFF
68 =M 022
69 UM 047 A 003
VIB ON / OFF
70 =A 003
71 UNM 043 A 006

REMOTE SEL.
72 =A006
73 UM 050 A002
MAT. OVERLOAD
74 =A 002
75 UM 035 A007
DEVIATION FAULT
76 =A 007
77 UM 044 A001
GARV./VOL./SEL.
78 =A001
INPUTS
E000 ZERO SPEED SWITCH

E001 BELT SWAY SWITCH
E002 MATERIAL DET. SW.
E003 WF INTERLOCK
E004 VIB. ON / OFF
E005 FREE
E006 DOWNSTREAM INTERLOCK
E007 START / STOP
E020 LOCAL START

E021 LOCAL STOP
E022 LOCAL/REMOTE
E023 EMG OFF
E024 DRIVE INTERLOCK
E025 DRIVE RUNNING
OUTPUTS
A000 BELT RUN LAMP

A001 GARV. MODE SEL.
A002 MATERIAL OVERLOAD
A003 VIB START/STOP
A004 WF ON
A005 GENERAL FAULT
A006 REMOTE SEL.
A007 DEVATTION
A016 TOTALISER PULSE

A017 REMOTE SELECTION
A018 LOCAL SELECTION
A019 FREE
A020 DRIVE START/STOP

90.1254 - 013 WF As Built

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90.1254 - 013 WF As Built

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ELECTRICAL DOCUMENTATION FOR

DETAIL ELECTRICAL DRAWINGS - R3

PROJECT : MONNET ISPAT & ENERGY LTD., RAIGARH

P.O. NO. : VSPL/TP/2667/T-008/13-14 Dated. 22-03-2013

EPT. NO. MATERIAL CAPACITY QTY.

43087-1 FILTER CAKE 350 TPH 1

43087-2 FILTER CAKE 350 TPH 1

CATEGORY OF DRG. REFERENCE APPROVAL AS BUILT

FLSMIDTH PFISTER INDIA Ltd.

=A4_TOC/1 TABLE OF CONTENTS -----

=A4_TOC/2 TABLE OF CONTENTS -----

=A4_BAS/1 SYSTEM BLOCK DIAGRAM 013-EE01-R2

=A4_BAS/2 SINGLE LINE DIAGRAM 013-EE02-R1

=A4_BAS/3 CABLE SCHEDULE FOR POWER CABLES 013-EE04-1-R1

=A4_BAS/4 CABLE SCHEDULE FOR CONTROL CABLES 013-EE04-2-R0

=A4_BAS/5 CABLE SCHEDULE FOR SCREENED CABLES 013-EE04-3-R0

=A4_BAS/6 ELECTRICS ENCLOSURE GA 013-EE05-R1

=A4_BAS/7 ELECTRICS ENCLOSURE LAYOUT 013-EE06-R0

=A4_BAS/8 ELECTRICS ENCLOSURE MOUNTING DETAILS 013-EE07-R0

=A4_BAS/9 LOCAL CONTROL STATION 013-EE09-R1

=A4_BAS/10 JUNCTION BOX DETAIL (BIG) 013-EE10-R0

=A4_BAS/11 TUC-6 WEIGH FEEDER 013-EE25-R0

=A4/1 ELECTRICA WIRING DIAGRAM 013-EE16-R3

=A4/2 ELECTRICA WIRING DIAGRAM 013-EE16-R3

=A4/3 VOLTAGE SUPPLY 013-EE16-R3

=A4/4 POWER SUPPLY 013-EE16-R3

=A4/5 LOADCELL & TACHO 013-EE16-R3

=A4/6 SERIAL INTERFACE 013-EE16-R3

=A4/7 INPUTS E000-E003 013-EE16-R3

=A4/8 INPUTS E004-E007 013-EE16-R3

=A4/9 OUTPUTS A000-A003 013-EE16-R3

=A4/10 OUTPUTS A004-A007 013-EE16-R3

=A4/11 OUTPUTS A016-A019 013-EE16-R3

=A4/12 AC INVERTER 013-EE16-R3

=A4/13 VIB MOTOR 013-EE16-R3

=A4_TER/1 =A4-X9 013-EE17-R2

=A4_TER/2 =A4-X10 013-EE17-R2

=A4_TER/3 =A4-X11 013-EE17-R2

=A4_TER/4 =A4-X12 013-EE17-R2

=A4_TER/5 =A4-X13 013-EE17-R2

=A4_TER/6 =A4-LCS-X14 013-EE17-R2

=A4_TER/7 =A4-JB1-X15 013-EE17-R2

=A4_TER/8 =A4-X21 013-EE17-R2

=A4_TER/9 =A4-X22 013-EE17-R2

=A4_TER/10 =A4-LCS-X41 013-EE17-R2

=A4_BOM/1 BILL OF MATERIAL FOR ELECTRICAL PANEL 013-EE03-R2

=A4_BOM/2 BILL OF MATERIAL FOR ELECTRICAL PANEL 013-EE03-R2

1. INPUTS /OUTPUTS OF WF. EPT. NO. MATERIAL CAPACITY QTY.

OUTPUTS : RELAY CONTACTS MAX. 110V./5A LOAD

INPUTS : POTENTIAL FREE 43087-1 FILTER CAKE 350 TPH 1

43087-2 FILTER CAKE

PANEL CAN BE COMBINED TOGETHER

HOWEVER 4-20mA SIGNALS

*WC 01 *WC 02 *WCS 02

JUNCTION BOX (JB1)

GRAV. MODE SEL

4-20mA ISO O/P

4-20mA ISO O/P

4-20mA ISO O/P

MAX DISTANCE BETWEEN PANEL

M M & MOTOR IS 300MTRS MCC KW

WP 03 ELECT. ENCL FIELD CUSTOMER 2

YWY - ARMOURED COPPER CABLE

WC 01 WC 02 *WCS 02