TABLE OF CONTENTS

Section Page
FOREWORD ............................................................................................... 3
SAFETY ...................................................................................................... 3
DEFINITION OF A WARRANTY ................................................................ 3
ELEMENTS OF TIME MANUAL ................................................................ 3
DESCRIPTION OF OPERATIONS ............................................................. 4
DIAGNOSIS OF TESTS ............................................................................. 5
REAPPRAISAL REQUESTS ..................................................................... 5
REVIEW PROCEDURE .............................................................................. 5
SERVICE LEVELS ..................................................................................... 6
SERIES 2000 LABOR OPERATION INDEX (ALPHABETICAL) ............... 7
SERIES 2000 OPERATION NUMBERS ..................................................... 10
SERIES 2000 LABOR TIME GUIDE

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

FOREWORD

The labor times in this Manual represent the time required to perform a repair, replacement,
and/or adjustment operation on DDCÆ/MTUÆ Series 2000Æ Engines not affected by collision
damage. The labor times are representative of an average technician in a typical distributorship or
dealership using normally available tools, service equipment, and all essential Special Service
Tools to diagnose and perform the repair. The use of genuine DDC/MTU parts and repair
procedures prescribed in the DDC/MTU Series 2000 Service Manual is the basis for this Manual.

SAFETY

Detroit DieselÆ Corporation (DDC) assumes that all required approved Safety Lock-out tags,
locks, and other appropriate safety devices will be utilized by the technician prior to the start of
any repairs of a Series 2000 engine. Also, this manual assumes use of all appropriate protective
safety equipment and clothing.

DEFINITION OF A WARRANTY

A warranty repair restores to operating condition, by repair or replacement, only the defective or
damaged parts necessary to remove and replace the defective parts, according to the terms of the
appropriate warranty statement. Other parts removed in the repair process will be reinstalled
as-is, unless the user authorizes the additional expense. The intent of a warranty repair is to
repair or replace the warranted parts and restore the rest of the component to its operating
condition prior to the warrantable failure, not to restore the product to like new condition

Procedure for Development of Labor Time Manual

The time to complete a repair, replacement, and/or adjustment operation, as provided in this
Manual, is developed by Detroit Diesel Corporation personnel under conditions comparable to
a typical distributorship or dealership. Development of most guides are generally based on
the following:
Product: Production Series 2000 engine.
Tools: Use of normally available tools, service equipment, and all essential Special Service
Tools indicated in the Series 2000 Service Manual. Special Service Tools required to perform an
operation will be called out under Notes section of that operation.
Technicians: The manual assumes use of competent engine technicians (not specialists in any
particular operating system), who have attended company training programs and are accustomed
to following Service Manual procedures.

ELEMENTS OF TIME MANUAL

Each operation includes time to perform all elements of a complete repair operation in the Series
2000 Service Manual. Elements that comprise the time manual include the following:

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

Repair Time: The actual time to perform the repair is obtained by timing a technician in the
actual performance of the repair. It includes tasks such as removal, disassembly, cleaning,
inspection, reassembly, installation, and/or adjustment of the affected component or assembly.
The cleaning time in each operating is limited to that directly associated with the installation or
replacement of components, such as mating surfaces and/or internal parts involved in the repair.
It does not include cleaning other areas of the engine which may have been contaminated by
the failure of the component being replaced.
This time also includes time to perform other associated elements, such as open/close vehicle
hood, raise/lower engine on hoist, procure special tools, and/or mount on overhaul stand.
Personal Allowance: An allowance is added to the above repair time to provide for the personal
need of the technician during a repair operation.
Contingency Allowance: An additional allowance is provided, based on the total of the above
times, to allow for variation in engine age and condition, seized components, and broken or
seized bolts, studs, etc. Normal diagnosis requiring only limited time and no special equipment
is also covered by this allowance.
A dash (-) in the Service Level column for a labor operation indicates that no time study data is
available and actual time used during repair to perform this operation should be used.

DESCRIPTION OF OPERATIONS

The following topics support types of operations.

Types of Operations

Basic Operation: An operation which is complete in itself and includes all of the steps needed
to perform the operations as described in the Series 2000 Service Manual. The time for this
operation includes Repair Time, Personal Allowance, and Contingency Allowance.
Combination Operation: An operation which describes additional work which may be
performed in combination with a basic operation, usually when a major assembly or component
has been removed from the engine. The time for a combination operation is in addition to the time
specified for the basic operation, or for any applicable basic operation.
Overlapping Operations: Overlapping labor is the duplicate labor time allowance that may
occur if more than one basic operation is claimed for performing a repair, and the same repair
steps are included in each of the basic operations. Such overlapping labor is not reimbursable.
To avoid claiming basic operations with overlapping time allowances, use an applicable
combination operation for any added repair steps that are required, in addition to the basic
operation being performed. If you experience an unusual repair situation, where an applicable
combination operation is not available, then you should claim the actual time required to perform
the added repair steps and provide an explanation of the situation in the ì Narrativeî section of the
Application for Adjustment (AFA).
General Operation: Is only to be used when there is no operation listed, and must be completely
explained in the "Narrative" section of the AFA.

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

DIAGNOSIS OF TESTS

Normal Diagnosis: This is the diagnosis time required to determine the cause of a routine service
problem. Normal diagnosis includes defining those symptoms which are readily apparent to
the senses. Normal diagnosis also includes the use of common testers by technicians, such as
ammeters, compression testers, and integrated computer analysis.
Abnormal Diagnosis: This is the diagnosis time required to determine the cause of an exceptional
service problem that normal diagnosis fails to identify. Abnormal diagnosis time is reimbursable
only when reasonable and fully explained on the Adjustment for Application (AFA).
Road or Dynamometer Test: A supplemental allowance for performance of a post-repair test
may be included on the AFA, if such a test is deemed to be required to verify correction of a
problem.

REAPPRAISAL REQUESTS

Applicable labor times are subject to periodic review. However, a change in operation times is
never made arbitrarily. Each change is a response to at least one of the following events or
conditions:
Component design change
Design change in other components that affect accessibility of the component being
repaired
Change in the procedure or method of repair
Change in the tools or equipment used in the repair process
Final review and verification of times or review of reappraisal requests from distributors
and dealers

REVIEW PROCEDURE

The following actions are needed to assure accurate appraisal.

Service Outlet Action

The following actions are required by the distributor or dealer:

1. Verify that the technician has followed the procedures outlined in the applicable Service
Manual and used all specified special tools and equipment.
2. Complete a Suggested Labor Time Manual Operation Change form (18SE10), available
through normal literature distribution channels.
3. Use one form for each time operation in question (or a combination of operations
representing one repair job).

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

4. Provide video, with time and date displayed on screen, of total operation in question.
Submit form and video to:
Detroit Diesel Corporation
13400 Outer Drive, West
Detroit, Michigan 48239-4001
Attn: Warranty Manager
5. Identify the technician involved to facilitate review of the process.
6. Provide any additional comments, including time requirements for individual steps, which
may help in identifying the problem area.

DDC Action

When the video and reappraisal request is received, DDC will take the following actions:
1. Review the labor time operation in question. Recommendations and assistance will be
offered in accordance with the results of this review.
2. DDC may conduct review at the service outlet, if necessary. Comparative reviews
at additional service outlets may also be conducted, if they are required to provide
valid results.
3. Provide results of the review to the service outlet, and to the appointing distributor, if
such service outlet is a dealer.

SERVICE LEVELS

The Series 2000 engines are used by the following Original Equipment Manufacturers (OEMs).
When preparing your Adjustment for Application (AFA), identify the appropriate model, and
note the proper service level. Make sure the proper service level is used while consulting the
Labor Time Manual. Listed in Table 1are the service levels.

Service
OEM Model Description
Level
Engine Removed All All ENG REM
Construction & Industrial All All Construction & Industrial C & I
Generator All All Generator GEN
Marine All All Marine MAR

If your OEM is not listed, record that on your AFA.

Table 1 Service Levels

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

SERIES 2000 LABOR OPERATION INDEX (ALPHABETICAL)

Listed in Table 2 is the labor operation index (alphabetical).

DESCRIPTION OPERATION NOS.

Air Compressor - R & R 12.40-00
Air Compressor Hose - R & R -03
Air Compressor Drive - R & R -05
Air Filter and Housing - R & R 03.10-00
Air Filter Element - R & R (Each) -01
Air Inlet Manifold - R & R (Complete) -02
Air Shutdown Mechanism - R & R -03
Charge Air Cooler Coolant Piping - R & R (Each Section) -05
Charge Air Piping to Turbocharger - R & R -06
Charge Air Cooler Assembly - R & R -07
Charge Air Cooler Cover - R & R -08
Charge Air Cooler Base - R & R -09
Alternator/Generator - R & R 07.10-00
Belt Set - R & R 01.37-00
Camshaft - R & R 01.70-00
Cam Followers - R & R (All) -06
Crankshaft (Engine Removed) - R & R 01.30-00
Crankshaft Front Drive Hub - R & R -01
Crankshaft Rear Drive Hub - R & R -02
Crankshaft Oil Seal (Front) - R & R 01.32-00
Crankshaft Oil Seal (Rear) - R & R 01.33-00
Crankshaft Pulley - R & R 01.38-00
Crankshaft Thrust Washers - R & R 01.31-00
Cylinder Block- R & R 01.10-00
Cylinder Block - R & R (From Short Block) -01
Engine Stand - R & R -02
Steam Clean and Paint Engine -05
Cylinder Block - Pressure Test (Engine Removed) -11
Cylinder Head - R & R (One) 01.20-00
Cylinder Head - R & R (All) -01
Valve Springs (Head Removed) - R & R (One Head) -03
Valve Seal - R & R (One Head) -04
Cylinder Head - Pressure Test (One) -06
Cylinder Kit - R & R (One) 01.60-00
Cylinder Kit - R & R (Each Additional) -01
Piston Cooling Jet - R & R (One) -02
Electronic Control Module (MDEC/DDEC) - R & R 02.19-00
Reprogram ECM or MDEC (Per Module) -01
Electronic Unit Pump - R & R (One) 02.11-00
Electronic Unit Pump - R & R (Each Additional) -01

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

DESCRIPTION OPERATION NOS.

Engine Assembly - R & R (without OEM Module) from Chassis 00.00-01
Engine Assembly - R & R (with OEM Module) from Chassis -23
Engine Assembly - R & R from OEM Module -24
Coolant or Lube Oil - Drain & Refill -25
Engine Dynamometer Test 13.20-00
Engine Lifter Bracket - R & R 01.22-00
Engine Mount (Front Trunnion) - R & R 11.10-00
Engine Performance Test 13.22-00
Engine Performance Test (Load Box Method) -05
Test Run (Check for Leaks) -10
Engine Tune-Up 14.00-00
Valve Lash (Intake Exhaust) - Adjustment -01
Exhaust Manifold - R & R (Each) 06.10-00
Exhaust Manifold - R & R (All) -01
Flywheel - R & R 01.40-00
Flywheel Housing - R & R 01.50-00
Gear Case (Complete) - R & R -01
Fuel Manifold (Rail) - R & R 02.40-00
Fuel Delivery Rail/Pressure Regulator - R & R -01
Fuel Filter Elements (Primary) - R & R (Set of 2) 02.30-01
Fuel Filter Assembly (Secondary) - R & R 02.33-00
Fuel Lines (Nozzle Holder) - R & R (One) 02.50-00
Fuel Lines (Nozzle Holder) - R & R (Each Additional) -08
Fuel Return Line Assembly - R & R -10
Fuel Pump and/or Coupling - R & R 02.20-00
Fuel System - Prime (Complete System) 02.70-00
Gear Case Cover - R & R 01.34-00
Idler Gears - R & R (Both) -03
Hydraulic Pump (Power Steering) - R & R 12.50-00
Injector Nozzle Assembly - R & R (Each) 02.10-00
Each Additional Injector Nozzle Assembly -01
High Pressure Fuel Tube - R & R (Each) -02
Fuel System - Pressure Test -03
Compression Test (Each Cylinder) -04
Injector Harness (EUP) - R & R -05
Main Bearings - R & R (All) 01.35-00
Main Bearing - R & R (Each Set) -01
Rod Bearings - R & R (All) -02
Rod Bearing - R & R (Each Set) -03
Oil Cooler Elements - R & R 04.41-00
Oil Cooler Housing - R & R -01
Oil Cooler Housing Cover - R & R -05

(Rev. 3/04) All information subject to change without notice.

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DESCRIPTION OPERATION NOS.

Oil Filter Elements - R & R 04.20-00
Oil Filter Housing - R & R -01
Oil Pan & Gasket - R & R 04.70-00
Dipstick Tube & Adapter - R & R -01
Oil Pump - R & R 04.10-00
Oil Pressure Relief Valve - R & R -01
Oil Pick Up Tube and Bracket - R & R -05
Oil Transfer Tube - R & R -06
Radiator Assembly - R & R 05.30-00
Fan - R & R -01
Fan Hub Assembly - R & R -02
Belt Tensioner and Bracket - R & R -04
Cooling System - Pressure Check -05
Fan Hub Mounting Bracket - R & R -08
Repair Validation 13.21-00
Rocker Cover - R & R (Each) 01.85-00
Breather - R & R -01
Breather Tube - R & R -02
Starter Motor and Drive Assembly - R & R 07.30-00
Starter Solenoid (Starter Removed) - R & R -01
Synchronous Reference Sensor or Timing Reference Sensor - R & R 02.18-00
DDEC Sensor Harness - R & R -01
Temperature or Pressure Sensor - R & R (Each) -05
Thermostat - R & R 05.20-00
Thermostat Housing Seal (Engine) - R & R (Each) -01
Thermostat Housing - R & R -02
Water/Oil Distribution Manifold - R & R -04
Turbocharger - R & R (One) 03.50-00
Turbocharger Wastegate - R & R (One) -02
Turbocharger - R & R (Each Additional) -08
Turbocharger Oil Drain - R & R (One) 03.52-00
Turbocharger Oil Drain - R & R (All) -01
Turbocharger Oil Supply Line - R & R (One) 03.51-00
Turbocharger Oil Supply Line - R & R (All) -02
Valve Mechanism - R & R (One Cylinder) 01.80-00
Valve Springs and/or Seals (Head Installed) - R & R 01.83-00
Push Rod - R & R (Each) -02
Vibration Damper - R & R (All) 01.36-00
Water Pump (Fresh Water or Engine Coolant) - R & R 05.10-00
Cooling System - Flush -02
Cooling System - Reverse Flush (When Needed) -03
Water Pump (Raw Water or Separate Circuit) - R & R 05.60-00

Table 2 Series 2000 Labor Operation Index

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 OPERATION NUMBERS

Listed in Table 3 are the engine assembly operation numbers.

NO. SERVICE LEVELS

OPER.
ENGINE ASSEMBLY OF ENG
NOS. C&I GEN MAR
CYL REM
00.00-01 Engine Assembly - R & R (without OEM Module) from Chassis 08 - 20.0 20.0 30.0
INCLUDED: 12 - 30.0 30.0 40.0
Disconnect all battery power, both positive and ground 16 - 40.0 40.0 50.0
from vehicle.
R & R all hydraulic hose connections, electrical harness
connections, exhaust connections and air intake piping.
R & R all radiator grills, deck plates, ladders and any
other OEM equipment necessary to remove the engine
assembly from the truck.
Run engine and make all final inspections and checks.
Coolant and lube oil draining, filling, and disposal (as
needed).
NOT INCLUDED:
13.22-00 Engine Performance Test
R & R radiator, fan, and guard.
NOTES:
Requires special lifting equipment to perform this
operation.
00.00-23 Engine Assembly - R & R (with OEM Module) from Chassis 08 - - - -
INCLUDED: 12 - - - -
Refer to Group 00.00-01 for details. 16 - - - -
NOTES:
Requires special lifting equipment to perform this
operation.
00.00-24 Engine Assembly - R & R from OEM Module 08 - - - -
INCLUDED: 12 - - - -
Refer to Group 00.00-01 for details. 16 - - - -
R & R any other OEM equipment necessary to remove
the engine assembly from module.
R & R engine mounts from module.
NOT INCLUDED:
R & R radiator, fan, and guard.
NOTES:
Requires special lifting equipment to perform this
operation.

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
ENGINE ASSEMBLY OF ENG
NOS. C&I GEN MAR
CYL REM
00.00-25 Coolant or Lube Oil - Drain & Refill 08 - 0.5 0.5 1.0
INCLUDED: 12 - 0.5 0.5 1.0
Disposal of removed coolant and lube oil. 16 - 0.5 0.5 1.0
NOT INCLUDED:
R & R of any filters.
00.09-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 3 Engine Assembly Operation Numbers

Listed in Table 4 are the basic engine operation numbers.

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.10-00 Cylinder Block- R & R 08 30.0 - - -
INCLUDED: 12 35.0 - - -
Drain fuel from fuel rail. 16 40.0 - - -
Disassemble, clean and measure ring grooves, replace
piston rings.
Clean, as required, cylinder head, cylinder block top
surface, and rocker cover.
Mount engine on overhaul stand.
Remove all subassemblies.
Completely disassemble engine.
Clean reusable parts and subassemblies.
Measure journals of crankshaft and camshaft.
Measure cylinder block and cylinder liners for correct
liner-to-block fit and liner height.
01.10-02 Engine Stand - R & R
01.20-01 Cylinder Head - R & R (All)
01.30-00 Crankshaft (Engine Removed) - R & R
01.30-01 Crankshaft Front Drive Hub - R & R
01.30-02 Crankshaft Rear Drive Hub - R & R
01.31-00 Crankshaft Thrust Washers - R & R
01.32-00 Crankshaft Oil Seal (Front) - R & R

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.10-00 Cylinder Block- R & R (Continued)
01.33-00 Crankshaft Oil Seal (Rear) - R & R
01.34-00 Gear Case Cover - R & R
01.34-02 Gear Case Cover (Lower Front) - R & R
01.35-00 Main Bearings - R & R (All)
01.35-02 Rod Bearings - R & R (All)
01.36-00 Vibration Damper - R & R
01.38-00 Crankshaft Pulley - R & R
01.40-00 Flywheel - R & R
01.50-00 Flywheel Housing - R & R
01.60-01 Cylinder Kit - R & R (Each Additional)
01.60-02 Piston Cooling Jet - R & R (First One)
01.70-00 Camshaft - R & R
01.70-06 Cam Followers - R & R
01.80-00 Valve Mechanism - R & R
01.85-00 Rocker Cover - R & R (Each)
02.10-00 Injector Nozzle Assembly - R & R
02.10-02 High Pressure Fuel Tubes - R & R
02.11-00 Electronic Unit Pump - R & R (One)
02.18-01 DDEC Sensor Harness - R & R
02.18-05 Temperature or Pressure Sensor - R & R
02.20-00 Fuel Pump and/or Coupling - R & R
02.40-00 Fuel Manifold (Rail) - R & R
02.50-00 Fuel Lines (Nozzle Holder) - R & R (One)
02.50-10 Fuel Return Line Assembly - R & R
03.10-02 Air Inlet Manifold - R & R
03.50-08 Turbocharger - R & R (Each)
03.51-02 Turbocharger Oil Supply Line - R & R (All)
03.52-01 Turbocharger Oil Drain - R & R (All)
03.70-07 Charge Air Cooler Assembly - R & R
04.10-00 Oil Pump - R & R
04.10-05 Oil Pick Up Tube and Bracket - R & R
04.10-06 Oil Transfer Tube - R & R
04.20-01 Oil Filter Housing - R & R
04.41-00 Oil Cooler Elements - R & R
04.70-00 Oil Pan & Gasket - R & R
05.10-00 Water Pump (Fresh Water or Engine Coolant)
-R&R
05.20-04 Water/Oil Distribution Manifold - R & R
06.10-00 Exhaust Manifold - R & R (Each)
14.00-00 Engine Tune-Up

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.10-00 Cylinder Block- R & R (Continued)
NOT INCLUDED:
01.22-00 Engine Lifter Bracket - R & R
01.37-00 Belt Set - R & R
02.19-00 Electronic Control Module - R & R
02.33-00 Fuel Filter Assembly (Secondary) - R & R
02.70-00 Fuel System - Prime
03.10-00 Air Filter and Housing - R & R
04.20-00 Oil Filter Elements - R & R
04.40-02 Oil Cooler Elements - R & R (All)
04.70-01 Dipstick Tube & Adapter - R & R
05.20-00 Thermostat (Fresh Water or Engine) - R & R
05.30-02 Fan Hub Assembly - R & R
05.30-08 Fan Hub Mounting Bracket - R & R
05.60-00 Water Pump (Raw Water or Separate Circuit)
-R&R
07.10-00 Alternator/Generator - R & R
07.30-00 Starter Motor and Drive Assembly R & R (One)
11.10-00 Engine Mount (Front Trunnion) - R & R
13.20-00 Engine Dynamometer Test
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 35791 Liner Remover
J 41570 Injector Nozzle Puller Adapter
J 41595 Flywheel Guide Studs
J 42255 Cylinder Liner Installer & Hold Down
J 42256 Piston Ring Compressor
J 42258 Cam Follower Installer/Remover
J 42259 Rear Crank Seal Installer 8V
J 42261 Front Seal Installer
J 42262 Engine Stand Adapter Plate (8V Only)
J 42264 Camshaft Pilot, 17 in. Long
J 43001 Front/Rear Crank Hub Installer/Remover
J 43011 Piston Ring Pliers
J 43028 Crankshaft Position Timing Tool
J 43048 Main Bearing Guide Studs
J 43394 Gearcase Alignment Tool
34.30025S MHUB ITH Hub Expansion Set
J 43395 Engine Barring Tools

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.10-01 Cylinder Block - R & R (From Short Block) 08 - - - -
INCLUDED: 12 - - - -
01.30-00 Crankshaft (Engine Removed) - R & R 16 - - - -
01.60-01 Cylinder Kit - R & R (Each Additional)
01.70-00 Camshaft - R & R
NOTES:
Engine removed time does not apply to marine.
01.10-02 Engine Stand - R & R 08 1.0 1.0 1.0 1.0
INCLUDED: 12 1.0 1.0 1.0 1.0
All labor required to install and remove either a Short 16 1.0 1.0 1.0 1.0
Block or Cylinder Block from engine work stand.
NOTES:
Requires special lifting equipment to perform this
operation.
With engine lifter brackets installed.
01.10-05 Steam Clean and Paint Engine 08 1.0 1.5 1.5 1.5
12 1.0 1.5 1.5 1.5
16 1.0 1.5 1.5 1.5
01.10-11 Cylinder Block - Pressure Test (Engine Removed) 08 - - - -
12 - - - -
16 - - - -
01.19-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.
01.20-00 Cylinder Head - R & R (One) 08 2.1 5.1 5.1 5.9
INCLUDED: 12 2.1 5.1 5.1 5.9
01.80-00 Valve Mechanism - R & R 16 2.1 5.1 5.1 5.9
01.83-02 Pushrods - R & R
02.10-00 Injector Nozzle Assembly - R & R
02.50-10 Fuel Return Line Assembly - R & R
14.00-01 Valve Lash (Intake Exhaust) - Adjustment
NOT INCLUDED:
Removal of OEM Equipment
00.00-25 Coolant or Lube Oil - Drain & Refill
02.19-00 Electronic Control Module - R & R
03.10-02 Air Inlet Manifold - R & R
06.10-00 Exhaust Manifold - R & R (Each)
NOTES: (Requires)
J 41570 Injector Nozzle Puller Adapter

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.20-01 Cylinder Head - R & R (All) 08 10.6 16.0 16.0 27.0
INCLUDED: 12 14.0 21.0 21.0 35.0
01.80-00 Valve Mechanism - R & R 16 18.0 27.0 27.0 45.0
01.80-02 Pushrods - R & R
01.85-00 Rocker Cover - R & R
02.10-00 Injector Nozzle Assembly - R & R
02.10-02 High Pressure Fuel Tubes - R & R
02.50-10 Fuel Return Line Assembly - R & R
03.10-02 Air Inlet Manifold - R & R
03.50-00 Turbocharger - R & R
06.10-00 Exhaust Manifold - R & R (Each)
14.00-01 Valve Lash (Intake Exhaust) - Adjustment
NOT INCLUDED:
01.22-00 Engine Lifter Bracket - R & R
02.19-00 Electronic Control Module - R & R
03.70-05 Charge Air Cooler Coolant Piping - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
J 41570 Injector Nozzle Puller Adapter
J 43395 Engine Barring Tools
01.20-03 Valve Springs (Head Removed) - R & R (One Head) 08 0.3 - - -
12 0.3 - - -
16 0.3 - - -
01.20-04 Valve Seal (Head Removed) - R & R (One Head) 08 0.3 - - -
INCLUDED: 12 0.3 - - -
01.20-03 Valve Springs (Head Removed) - R & R (One 16 0.3 - - -
Head)
01.20-06 Cylinder Head - Pressure Test (One) 08 0.3 0.3 0.3 0.3
NOT INCLUDED: 12 0.3 0.3 0.3 0.3
01.20-00 Cylinder Head - R & R 16 0.3 0.3 0.3 0.3
NOTES: (Requires)
J 42267 Cylinder Head Pressure Test Kit
01.22-00 Engine Lifter Bracket - R & R 08 0.4 0.5 0.5 0.5
12 0.4 0.5 0.5 0.5
16 0.4 0.5 0.5 0.5
01.29-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 15
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.30-00 Crankshaft (Engine Removed) - R & R 08 28.0 - - -
INCLUDED: 12 35.0 - - -
01.22-00 Engine Lifter Bracket - R & R 16 37.1 - - -
01.30-01 Crankshaft Front Drive Hub - R & R
01.30-02 Crankshaft Rear Drive Hub - R & R
01.31-00 Crankshaft Thrust Washers - R & R
01.32-00 Crankshaft Oil Seal (Front) - R & R
01.33-00 Crankshaft Oil Seal (Rear) - R & R
01.34-00 Gear Case Cover - R & R
01.34-02 Gear Case Cover (Lower Front) - R & R
01.35-00 Main Bearings - R & R (All)
01.36-00 Vibration Damper - R & R
01.37-00 Belt Set - R & R
01.38-00 Crankshaft Pulley - R & R
01.40-00 Flywheel - R & R
01.50-00 Flywheel Housing - R & R
01.60-02 Piston Cooling Jet - R & R (First One)
01.70-00 Camshaft - R & R
01.70-06 Cam Followers - R & R
01.80-00 Valve Mechanism - R & R
01.85-00 Rocker Cover - R & R
02.10-00 Injector Nozzle Assembly - R & R
02.10-02 High Pressure Fuel Tubes - R & R
02.11-00 Electronic Unit Pump - R & R (One)
02.18-00 Synchronous Reference Sensor or Timing
Reference Sensor - R & R
02.18-05 Temperature or Pressure Sensor - R & R
02.19-00 Electronic Control Module - R & R
02.20-00 Fuel Pump and/or Coupling - R & R
02.33-00 Fuel Filter Assembly (Secondary) - R & R
02.50-00 Fuel Lines (Nozzle Holder) - R & R (One)
02.50-10 Fuel Return Line Assembly - R & R
03.10-02 Air Inlet Manifold - R & R
03.10-06 Charge Air Piping to Turbocharger - R & R
03.10-07 Charge Air Cooler Assembly - R & R
03.50-00 Turbocharger - R & R
03.51-00 Turbocharger Oil Supply Line - R & R (One)
03.52-00 Turbocharger Oil Drain - R & R (One)
03.70-05 Charge Air Cooler Coolant Piping - R & R

(Rev. 3/04) All information subject to change without notice.

16 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.30-00 Crankshaft (Engine Removed) - R & R (Continued)
04.10-00 Oil Pump - R & R
04.10-05 Oil Pick Up Tube and Bracket - R & R
04.10-06 Oil Transfer Tube - R & R
04.20-00 Oil Filter Elements - R & R
04.20-01 Oil Filter Housing - R & R
04.41-00 Oil Cooler Elements - R & R
04.70-00 Oil Pan & Gasket - R & R
04.70-01 Dipstick Tube & Adapter - R & R
05.20-04 Water/Oil Distribution Manifold - R & R
06.10-00 Exhaust Manifold - R & R (Each)
07.30-00 Starter Motor and Drive Assembly - R & R
(One)
Engine removed time does not apply to marine.
NOT INCLUDED:
01.10-05 Steam Clean and Paint Engine
01.34-03 Idler Gears - R & R
05.20-00 Thermostats (Fresh Water or Engine) - R & R
05.30-02 Fan Hub Assembly - R & R
05.60-00 Water Pump (Raw Water or Separate Circuit)
-R&R
07.10-00 Alternator/Generator - R & R
11.10-00 Engine Mount (Front Trunnion) - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 43028 Crankshaft Position Timing Tool
J 43048 Main Bearing Guide Studs
J 41570 Injector Nozzle Puller Adapter
J 41595 Flywheel Guide Studs
J 42255 Cylinder Liner Installer & Hold Down
J 42256 Piston Ring Compressor
J 42258 Cam Follower Installer/Remover
J 42261 Front Seal Installer
J 43001 Front/Rear Crank Hub Installer/Remover
J 43048 Main Bearing Guide Studs
J 43394 Gearcase Alignment Tool
J 43395 Engine Barring Tools

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 17
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.30-01 Crankshaft Front Drive Hub - R & R 08 1.5 3.1 3.1 3.1
NOT INCLUDED: 12 1.5 3.1 3.1 3.1
01.36-00 Vibration Damper - R & R 16 1.5 3.1 3.1 3.1
01.37-00 Belt Set - R & R
01.38-00 Crankshaft Pulley - R & R
Belt guards - R & R
NOTES: (Requires)
J 42261 Front Seal Installer
J 43001 Front/Rear Crank Hub Installer/Remover
34.30025S MHUB ITH Hub Expansion Set
01.30-02 Crankshaft Rear Drive Hub - R & R 08 1.9 3.0 2.0 8.0
INCLUDED: 12 1.9 3.0 2.0 12.5
01.33-00 Crankshaft Oil Seal (Rear) - R & R 16 1.9 3.0 2.0 12.5
01.40-00 Flywheel - R & R
NOTES: (Requires)
J 41595 Flywheel Guide Studs
J 43001 Front/Rear Crank Hub Installer/Remover
34.30025S MHUB ITH Hub Expansion Set
01.31-00 Crankshaft Thrust Washers - R & R 08 0.5 0.9 0.8 1.0
INCLUDED: 12 0.5 0.9 0.8 1.0
Main Bearing Cap (See 01.35-01 Main Bearing - R & R) 16 0.5 0.9 0.8 1.0
Inspect thrust washers. Check crankshaft endplay.
NOT INCLUDED:
04.10-00 Oil Pump - R & R
04.70-00 Oil Pan & Gasket - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
J 43048 Main Bearing Guide Studs
01.32-00 Crankshaft Oil Seal (Front) - R & R 08 2.9 6.5 6.5 8.5
INCLUDED: 12 2.9 6.5 6.5 8.5
01.30-01 Crankshaft Front Drive Hub - R & R 16 2.9 6.5 6.5 8.5
01.36-00 Vibration Damper - R & R
01.37-00 Belt Set - R & R
01.38-00 Crankshaft Pulley - R & R
NOT INCLUDED:
Belt guards - R & R
NOTES: (Requires)
J 43001 Front Seal Installer
J 43001 Front/Rear Crank Hub Installer/Remover
34.30025S MHUB ITH Hub Expansion Set

(Rev. 3/04) All information subject to change without notice.

18 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.33-00 Crankshaft Oil Seal (Rear) - R & R 08 2.3 5.0 3.5 11.0
INCLUDED: 12 2.3 5.0 3.5 11.0
01.40-00 Flywheel - R & R 16 2.3 5.0 3.5 11.0
01.30-02 Crankshaft Rear Drive Hub - R & R
NOTES: (Requires)
J 41595 Flywheel Guide Studs
J 42259 Rear Crank Seal Installer 8V
01.34-00 Gear Case Cover - R & R 08 5.0 9.9 9.9 16.0
INCLUDED: 12 5.0 9.9 9.9 18.0
01.30-01 Crankshaft Front Drive Hub - R & R 16 5.0 9.9 9.9 18.0
01.32-00 Crankshaft Oil Seal (Front) - R & R
01.36-00 Vibration Damper - R & R
01.37-00 Belt Set - R & R
01.38-00 Crankshaft Pulley - R & R
02.20-00 Fuel Pump and/or Coupling - R & R
05.10-00 Water Pump (Fresh Water or Engine Coolant)
-R&R
05.20-04 Water/Oil Distribution Manifold - R & R
NOT INCLUDED:
01.34-03 Idler Gears - R & R
02.33-00 Fuel Filter Assembly (Secondary) - R & R
05.20-00 Thermostats (Fresh Water or Engine) - R & R
05.30-08 Fan Hub Mounting Bracket - R & R
05.60-00 Water Pump (Raw Water or Separate Circuit)
-R&R
07.10-00 Alternator/Generator - R & R
11.10-00 Engine Mount (Front Trunnion) - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 42261 Front Seal Installer
J 42257 Front Wear Sleeve Installer
J 43001 Front/Rear Crank Hub Installer/Remover
J 43394 Gearcase Alignment Tool
34.30025S MHUB ITH Hub Expansion Set
01.34-03 Idler Gears - R & R (Both) 08 0.2 0.2 0.2 0.2
NOT INCLUDED: 12 0.2 0.2 0.2 0.2
01.34-00 Gear Case Cover - R & R 16 0.2 0.2 0.2 0.2

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 19
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.35-00 Main Bearings - R & R (All) 08 2.3 8.0 8.0 12.0
INCLUDED: 12 2.4 10.0 10.0 20.0
01.31-00 Crankshaft Thrust Washers - R & R 16 3.5 12.0 12.0 25.0
04.10-05 Oil Pick-Up and Bracket - R & R
04.70-00 Oil Pan & Gasket - R & R
NOT INCLUDED:
04.10-00 Oil Pump - R & R
Coolant and Lube Oil - Drain & Refill.
NOTES: (Requires)
J 43048 Engine Bearing Guide Studs
J 43395 Engine Barring Tools
01.35-01 Main Bearing - R & R (Each Set) 08 0.3 1.5 1.5 2.5
NOT INCLUDED: 12 0.3 1.5 1.5 2.5
04.10-00 Oil Pump - R & R 16 0.3 1.5 1.5 2.5
04.10-05 Oil Pick Up Tube and Bracket - R & R
04.10-06 Oil Transfer Tube - R & R
04.70-00 Oil Pan & Gasket - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
J 43048 Main Bearing Guide Studs
01.35-02 Rod Bearings - R & R (All) 08 2.1 5.6 5.6 7.6
INCLUDED: 12 3.1 6.8 6.8 15.8
04.70-00 Oil Pan & Gasket - R & R 16 4.1 7.9 7.9 16.2
NOT INCLUDED:
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
J 43395 Engine Barring Tools
01.35-03 Rod Bearing - R & R (Each Set) 08 0.1 0.3 0.3 0.7
NOT INCLUDED: 12 0.1 0.3 0.3 0.7
04.70-00 Oil Pan & Gasket - R & R 16 0.1 0.3 0.3 0.7
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
J 43395 Engine Barring Tools
01.36-00 Vibration Damper - R & R (All) 08 0.8 5.0 5.0 8.0
INCLUDED: 12 0.8 6.0 6.0 12.0
01.37-00 Belt Set - R & R 16 0.8 8.0 8.0 12.0
01.38-00 Crankshaft Pulley - R & R
01.37-00 Belt Set - R & R 08 0.3 0.5 0.6 1.0
INCLUDED: 12 0.3 0.5 0.6 1.0
Adjust required brackets. Check belt tension. 16 0.3 0.5 0.6 1.0
Belt guards - R & R
NOTES: (Requires)
J 23586ñB Belt Tension Gage

(Rev. 3/04) All information subject to change without notice.

20 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.38-00 Crankshaft Pulley - R & R 08 0.3 0.7 0.7 0.7
NOT INCLUDED: 12 0.3 0.7 0.7 0.7
01.37-00 Belt Set - R & R 16 0.3 0.7 0.7 0.7
Belt guards - R & R
01.39-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.
01.40-00 Flywheel - R & R 08 0.4 2.0 1.5 3.0
INCLUDED: 12 0.4 2.0 1.5 3.0
Flywheel Mounted TRS Pulse Wheel, Centrifugal Mass, 16 0.4 2.0 1.5 3.0
and Ring Gear - R & R
NOT INCLUDED:
02.18-00 Synchronous Reference Sensor or Timing
Reference Sensor - R & R
Transmission - R & R
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 41595 Flywheel Guide Studs
01.49-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.
01.50-00 Flywheel Housing - R & R 08 4.0 9.3 7.3 15.5
INCLUDED: 12 4.6 9.3 7.3 16.0
01.30-02 Crankshaft Rear Drive Hub - R & R 16 5.2 9.8 7.8 16.5
01.33-00 Crankshaft Oil Seal (Rear) - R & R
01.40-00 Flywheel - R & R
04.70-00 Oil Pan & Gasket - R & R
07.30-00 Starter Motor and Drive Assembly - R & R
(One)
NOT INCLUDED:
01.34-03 Idler Gear - R & R
03.70-05 Charge Air Cooler Piping - R & R
11.10-01 Engine Mount (Rear) - R & R
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 41595 Flywheel Guide Studs
J 42259 Rear Crank Seal Installer 8V
J 43001 Front/Rear Crank Hub Installer/Remover
34.30025S MHUB ITH Hub Expansion Set

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 21
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.50-01 Gear Case (Complete) - R & R 08 6.3 14.0 14.0 20.5
INCLUDED: 12 6.3 14.0 14.0 22.5
01.34-00 Gear Case Cover - R & R 16 6.3 14.0 14.0 22.5
05.20-02 Thermostat Housing - R & R
05.30-08 Fan Mounting Bracket - R & R
07.10-00 Alternator/Generator - R & R
11.10-00 Engine Mount (Front Trunnion) - R & R
NOT INCLUDED:
01.34-03 Idler Gears - R & R
05.60-00 Water Pump (Raw Water or Separate Circuit)
-R&R
Coolant or lube oil draining, filling, or disposal.
Removal of OEM equipment.
NOTES: (Requires)
J 42257 Front Wear Sleeve Installer
J 42261 Front Seal Installer
J 43001 Front/Rear Crank Hub Installer/Remover
J 43394 Gearcase Alignment Tool
34.30025S MHUB ITH Hub Expansion Set
01.59-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

(Rev. 3/04) All information subject to change without notice.

22 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.60-00 Cylinder Kit - R & R (One) 08 8.4 11.5 11.5 13.0
INCLUDED: 12 8.4 12.5 12.5 15.0
01.20-00 Cylinder Head - R & R 16 8.4 13.5 13.5 18.0
01.35-03 Rod Bearings - R & R (Each Set)
01.60-02 Piston Cooling Jet - R & R (First One)
01.80-00 Valve Mechanism - R & R
01.83-02 Pushrod - R & R
02.10-00 Injector Nozzle Assembly - R & R
03.10-02 Air Inlet Manifold - R & R
03.50-00 Turbocharger - R & R
04.10-00 Oil Pump - R & R (If needed)
04.70-00 Oil Pan & Gasket - R & R
06.10-00 Exhaust Manifold - R & R (Each)
14.00-01 Valve Lash (Intake / Exhaust) - Adjustment
Disassemble kit, clean and measure ring grooves, replace
piston rings, clean-up block bores, measure liner height
and liner bores, and check piston ring end gap.
NOT INCLUDED:
02.19-00 Electronic Control Module - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES: (Requires)
Requires special lifting equipment to perform this
operation.
J 35791 Liner Remover
J 41570 Injector Nozzle Puller Adapter
J 42255 Cylinder Liner Installer & Hold Down
J 43011 Piston Ring Pliers
J 43395 Engine Barring Tools
01.60-01 Cylinder Kit - R & R (Each Additional) 08 0.9 1.9 1.9 4.0
INCLUDED: 12 0.9 1.9 1.9 4.0
04.10-00 Oil Pump - R & R (If needed) 16 0.9 1.9 1.9 4.0

01.60-02 Piston Cooling Jet - R & R (One) 08 0.2 0.2 0.2 0.2
DOES NOT INCLUDE: 12 0.2 0.2 0.2 0.2
04.70-00 Oil Pan & Gasket - R & R 16 0.2 0.2 0.2 0.2

01.69-00 General Operation 08 - - - -

NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 23
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.70-00 Camshaft - R & R 08 0.5 2.5 2.5 4.0
NOT INCLUDED: 12 0.5 2.5 2.5 4.0
01.34-00 Gear Case Cover - R & R 16 0.5 2.5 2.5 4.0
01.50-00 Flywheel Housing - R & R
01.70-06 Cam Followers - R & R
02.11-00 Electronic Unit Pump - R & R (One)
NOTES: (Requires)
J 42264 Camshaft Pilot 17 in. Long
J 43028 Crankshaft Position Timing Tool
01.70-06 Cam Followers - R & R (All) 08 0.3 - 0.6 0.6
12 0.4 - 0.8 0.8
16 0.5 - 0.8 0.9
01.79-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.
01.80-00 Valve Mechanism - R & R (One Cylinder) 08 0.8 2.2 2.2 2.7
INCLUDED: 12 0.8 2.4 2.4 2.9
This operation includes valve bridge and valve 16 0.8 2.9 2.9 3.4
mechanism - R & R.
01.83-02 Pushrods - R & R
01.85-00 Rocker Cover - R & R (Each)
14.00-01 Valve Lash (Intake Exhaust) - Adjustment
NOTES: (Requires)
J 43395 Engine Barring Tools
01.83-00 Valve Springs and/or Seals (Head Installed) - R & R (All 08 1.6 4.8 4.8 4.8
Cylinders) 12 2.4 7.2 7.2 7.2
INCLUDED: 16 3.2 9.6 9.6 9.6
01.80-00 Valve Mechanism - R & R
01.85-00 Rocker Cover - R & R
14.00-01 Valve Lash (Intake Exhaust) - Adjustment
NOTES: (Requires)
J 43395 Engine Barring Tools
01.83-02 Push Rod - R & R (Each) 08 0.1 0.1 0.1 0.1
NOT INCLUDED: 12 0.1 0.1 0.1 0.1
01.83-00 Valve Springs and/or Seals (Head Installed) - 16 0.1 0.1 0.1 0.1
R & R (One Cylinder)
01.85-00 Rocker Cover - R & R (Each)
01.85-00 Rocker Cover - R & R (Each) 08 0.2 0.2 0.2 0.2
12 0.2 0.2 0.2 0.2
16 0.2 0.2 0.2 0.2

(Rev. 3/04) All information subject to change without notice.

24 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
BASIC ENGINE OF ENG
NOS. C&I GEN MAR
CYL REM
01.85-01 Breather - R & R 08 0.3 0.3 0.3 0.3
12 0.3 0.3 0.3 0.3
16 0.3 0.3 0.3 0.3
01.85-02 Breather Tube - R & R 08 0.2 0.2 0.2 0.2
12 0.2 0.2 0.2 0.2
16 0.2 0.2 0.2 0.2
01.89-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 4 Basic Engine Operation Numbers

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 25
SERIES 2000 LABOR TIME GUIDE

Listed in Table 5 are the fuel system operation numbers.

NO. SERVICE LEVELS

OPER.
FUEL SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
02.10-00 Injector Nozzle Assembly - R & R (Each) 08 0.4 0.6 0.5 0.8
INCLUDED: 12 0.4 0.6 0.5 0.8
01.85-00 Rocker Cover - R & R (Each) 16 0.4 0.6 0.5 0.8
02.10-02 High Pressure Fuel Tube - R & R
Check for leaks.
NOTES: (Requires)
J 41570 Injector Nozzle Puller Adapter
02.10-01 Each Additional Injector Nozzle Assembly 08 0.4 0.4 0.4 0.6
12 0.4 0.4 0.4 0.6
16 0.4 0.4 0.4 0.6
02.10-02 High Pressure Fuel Tube - R & R (Each) 08 0.1 0.1 0.1 0.1
NOT INCLUDED: 12 0.1 0.1 0.1 0.1
02.10-00 Injector Nozzle Assembly - R & R 16 0.1 0.1 0.1 0.1
Coolant draining, filling, or disposal.
NOTES: (Requires)
J 41570 Injector Nozzle Puller Adapter
J 45648 Fuel Line Wrench Adapter
02.10-03 Fuel System - Pressure Test 08 1.0 1.0 0.9 1.0
12 1.0 1.0 0.9 1.0
16 1.0 1.0 0.9 1.0
02.10-04 Compression Test (Each Cylinder) 08 0.5 0.7 0.6 0.7
NOT INCLUDED: 12 0.5 0.7 0.6 0.7
02.10-00 Injector Nozzle Assembly - R & R 16 0.5 0.7 0.6 0.7

02.10-05 Injector Harness (EUP) - R & R 08 0.7 2.1 2.0 3.5

INCLUDED: 12 1.0 2.1 2.0 3.5
03.10-02 Air Inlet Manifold - R & R 16 1.3 2.1 2.0 3.5

02.11-00 Electronic Unit Pump - R & R (One) 08 0.8 2.0 1.9 3.0
INCLUDED: 12 1.1 2.0 1.9 3.0
02.10-02 High Pressure Fuel Tube - R & R 16 1.3 2.0 1.9 3.0
03.10-02 Air Inlet Manifold - R & R
NOT INCLUDED:
02.19-00 Electronic Control Module - R & R
02.70-00 Fuel System - Prime
NOTES: (Requires)
J 43395 Engine Barring Tools

(Rev. 3/04) All information subject to change without notice.

26 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION
 SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
FUEL SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
02.11-01 Electronic Unit Pump - R & R (Each Additional) 08 0.2 0.5 0.4 0.5
INCLUDED: 12 0.2 0.5 0.4 0.5
02.10-02 High Pressure Fuel Tube - R & R 16 0.2 0.5 0.4 0.5
NOT INCLUDED:
03.30-02 Air Inlet Manifold - R & R
NOTES: (Requires)
J 43395 Engine Barring Tools
02.18-00 Synchronous Reference Sensor or Timing Reference Sensor - 08 0.1 0.1 0.1 0.1
R&R 12 0.1 0.1 0.1 0.1
16 0.1 0.1 0.1 0.1
02.18-01 DDEC Sensor Harness - R & R 08 0.1 0.5 0.5 0.5
NOT INCLUDED: 12 0.1 0.5 0.5 0.5
03.10-02 Air Inlet Manifold - R & R 16 0.1 0.5 0.5 0.5

02.18-05 Temperature or Pressure Sensor - R & R (Each) 08 0.1 0.1 0.1 0.1
12 0.1 0.1 0.1 0.1
16 0.1 0.1 0.1 0.1
02.19-00 Electronic Control Modules (MDEC/DDEC) - R & R 08 0.3 0.5 0.5 1.5
NOT INCLUDED: 12 0.3 0.5 0.5 1.5
01.22-00 Engine Lifter Bracket - R & R 16 0.3 0.5 0.5 1.5

02.19-01 Reprogram ECM or MDEC (Per Module) 08 0.5 0.5 0.5 0.5
12 0.5 0.5 0.5 0.5
16 0.5 0.5 0.5 0.5
02.20-00 Fuel Pump and/or Coupling - R & R 08 0.3 1.2 1.1 2.0
INCLUDED: 12 0.3 1.2 1.1 2.0
02.50-00 Fuel Lines (Nozzle Holder) - R & R (One) 16 0.3 1.2 1.1 2.0
Check for leaks.
NOT INCLUDED:
02.70-00 Fuel System - Prime
02.29-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.
02.30-01 Fuel Filter Elements (Primary) - R & R (Set of 2) 08 0.4 0.4 0.4 0.5
NOT INCLUDED: 12 0.4 0.4 0.4 0.5
02.70-00 Fuel System - Prime 16 0.4 0.4 0.4 0.5

02.33-00 Fuel Filter Assembly (Secondary) - R & R 08 0.2 0.2 0.2 0.3
INCLUDED: 12 0.2 0.2 0.2 0.3
02.50-00 Fuel Lines (Nozzle Holder) - R & R (One) 16 0.2 0.2 0.2 0.3
NOT INCLUDED:
02.70-00 Fuel System - Prime

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 27
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
FUEL SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
02.40-00 Fuel Manifold (Rail) - R & R 08 - - - -
INCLUDED: 12 0.4 3.3 3.2 4.0
02.19-00 Electronic Control Module - R & R 16 0.4 3.3 3.2 4.0
03.10-02 Air Inlet Manifold - R & R
02.40-01 Fuel Delivery Rail/Pressure Regulator - R & R 08 1.7 2.0 2.0 3.0
INCLUDED: 12 2.0 3.5 3.2 6.5
02.10-02 High Pressure Fuel Tube - R & R (One Bank) 16 2.6 3.5 3.2 6.5
02.11-00 Electronic Unit Pump - R & R (One)
03.10-02 Air Inlet Manifold - R & R
Drain fuel from fuel rail.
Disconnect fuel lines.
NOT INCLUDED:
01.22-00 Engine Lifter Bracket - R & R
02.19-00 Electronic Control Module - R & R
02.70-00 Fuel System - Prime
NOTES:
8V time applies to fuel regulator only.
02.50-00 Fuel Lines (Nozzle Holder) - R & R (One) 08 0.2 0.3 0.3 0.3
NOT INCLUDED: 12 0.2 0.3 0.3 0.3
02.70-00 Fuel System - Prime 16 0.2 0.3 0.3 0.3

02.50-08 Fuel Lines (Nozzle Holder) - R & R (Each Additional) 08 0.2 0.3 0.3 0.3
12 0.2 0.3 0.3 0.3
16 0.2 0.3 0.3 0.3
02.50-10 Fuel Return Line Assembly - R & R (All) 08 0.3 0.6 0.6 0.8
12 0.3 0.7 0.7 0.9
16 0.4 0.8 0.8 1.0
02.70-00 Fuel System - Prime (Complete System) 08 0.5 0.5 0.5 1.0
12 0.5 0.5 0.5 1.0
16 0.5 0.5 0.5 1.0
02.99-00 General Operation) 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 5 Fuel System Operation Numbers

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

Listed in Table 6 are the air system operation numbers.

NO. SERVICE LEVELS

OPER.
AIR SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
03.10-00 Air Filter and Housing - R & R 08 0.1 0.4 0.3 1.0
INCLUDED: 12 0.1 0.4 0.3 1.0
R & R piping and connections. Clean, inspect, and 16 0.1 0.4 0.3 1.0
reassemble.
03.10-01 Air Filter Element - R & R (Each) 08 0.1 0.1 0.1 0.2
12 0.1 0.1 0.1 0.2
16 0.1 0.1 0.1 0.2
03.10-02 Air Inlet Manifold - R & R (Complete) 08 0.5 1.9 1.6 3.0
NOT INCLUDED: 12 0.8 1.9 1.6 3.0
01.22-00 Engine Lifter Bracket - R & R 16 1.0 1.9 1.6 3.0
02.19-00 Electronic Control Module - R & R (One)
03.10-05 Charge Air Cooler Coolant Piping - R & R
03.10-03 Air Shutdown Mechanism - R & R 08 0.1 0.2 0.2 0.2
NOT INCLUDED: 12 0.1 0.2 0.2 0.2
03.10-02 Air Inlet Manifold - R & R 16 0.1 0.2 0.2 0.2
Charge Air Cooler Cover Only - R & R
NOTES:
Use this operation for air-inlet-manifold mounted air
shutdown assembly.
03.10-05 Charge Air Cooler Coolant Piping - R & R (Each Section) 08 0.2 0.5 0.5 0.8
NOT INCLUDED: 12 0.3 0.6 0.6 1.0
Coolant or lube oil draining, filling, or disposal. 16 0.4 0.8 0.8 1.2

03.10-06 Charge Air Piping to Turbocharger - R & R 08 0.1 0.5 0.5 0.6
NOT INCLUDED: 12 0.1 0.5 0.5 0.7
03.50-00 Turbocharger - R & R 16 0.1 0.5 0.5 0.8

03.10-07 Charge Air Cooler Assembly - R & R 08 0.9 5.0 5.0 10.0
INCLUDED: 12 0.9 5.0 5.0 10.0
R & R piping and connections, clean, and visually inspect. 16 0.9 5.0 5.0 10.0
NOT INCLUDED:
Coolant or lube oil draining, filling, or disposal.
03.10-08 Charge Air Cooler Cover - R & R 08 0.3 1.5 1.5 1.5
INCLUDED: 12 0.3 1.5 1.5 1.5
R & R piping and connections. 16 0.3 1.5 1.5 1.5

All information subject to change without notice. (Rev. 3/04)

12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION 29
SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
AIR SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
03.10-09 Charge Air Cooler Base - R & R 08 1.6 6.0 6.0 11.0
INCLUDED: 12 1.6 6.0 6.0 11.0
03.10-07 Charge Air Cooler Assembly - R & R 16 1.6 6.0 6.0 11.0
NOT INCLUDED:
03.10-06 Charge Air Piping to Turbocharger - R & R
03.10-08 Charge Air Cooler Cover - R & R
03.50-00 Turbocharger - R & R
Coolant or lube oil draining, filling, or disposal.
03.50-00 Turbocharger - R & R (One) 08 1.0 2.0 1.5 4.0
INCLUDED: 12 1.0 2.0 1.5 4.0
03.51-00 Turbocharger Oil Supply Line - R & R (One) 16 1.0 2.0 1.5 4.0
03.52-00 Turbocharger Oil Drain - R & R (One)
NOT INCLUDED:
03.10-00 Air Cleaner and Adapter - R & R
03.50-02 Turbocharger Wastegate - R & R (One) 08 0.5 0.5 0.5 0.5
12 0.5 0.5 0.5 0.5
16 0.5 0.5 0.5 0.5
03.50-08 Turbocharger - R & R (Each Additional) 08 0.6 1.5 1.0 2.5
INCLUDED: 12 0.6 1.5 1.0 2.5
03.51-00 Turbocharger Oil Supply Line - R & R (One) 16 0.6 1.5 1.0 2.5
03.52-00 Turbocharger Oil Drain - R & R (One)
NOT INCLUDED:
03.10-00 Air Cleaner and Adapter - R & R
03.51-00 Turbocharger Oil Supply Line - R & R (One) 08 0.1 0.2 0.2 0.2
12 0.1 0.2 0.2 0.2
16 0.1 0.2 0.2 0.2
03.51-02 Turbocharger Oil Supply Line - R & R (All) 08 0.3 0.3 0.3 0.3
12 0.3 0.3 0.3 0.3
16 0.3 0.3 0.3 0.3
03.52-00 Turbocharger Oil Drain - R & R (One) 08 0.1 0.2 0.2 0.3
12 0.1 0.2 0.2 0.3
16 0.1 0.2 0.2 0.3
03.52-01 Turbocharger Oil Drain - R & R (All) 08 0.2 0.4 0.4 0.5
12 0.2 0.4 0.4 0.5
16 0.2 0.4 0.4 0.5
03.99-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 6 Air System Operation Numbers

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

Listed in Table 7 are the lubricating system operation numbers.

NO. SERVICE LEVELS

OPER.
LUBRICATING SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
04.10-00 Oil Pump - R & R 08 1.0 1.8 1.6 2.0
INCLUDED: 12 1.0 1.8 1.6 2.0
04.10-01 Oil Pressure Relief Valve - R & R (Eight 16 1.0 1.8 1.6 2.0
Cylinder Engines Only)
04.10-05 Oil Pick Up Tube and Bracket - R & R
04.10-06 Oil Transfer Tube - R & R
NOT INCLUDED:
04.10-02 Oil Pressure Relief Valve - R & R (12 and 16
Cylinder Engines)
04.70-00 Oil Pan & Gasket - R & R
04.10-01 Oil Pressure Relief Valve - R & R 08 0.1 0.2 0.2 0.2
NOT INCLUDED: 12 0.1 0.2 0.2 0.2
04.70-00 Oil Pan & Gasket - R & R 16 0.1 0.2 0.2 0.2

04.10-05 Oil Pick Up Tube and Bracket - R & R 08 0.2 0.4 0.4 0.5
NOT INCLUDED: 12 0.2 0.4 0.4 0.5
04.70-00 Oil Pan & Gasket - R & R 16 0.2 0.4 0.4 0.5
04.70-01 Dipstick Tube & Adapter - R & R
04.10-06 Oil Transfer Tube - R & R 08 0.2 0.4 0.4 0.5
NOT INCLUDED: 12 0.2 0.4 0.4 0.5
04.70-00 Oil Pan & Gasket - R & R 16 0.2 0.4 0.4 0.5

04.20-00 Oil Filter Elements - R & R 08 0.2 0.2 0.2 0.2

NOT INCLUDED: 12 0.2 0.2 0.2 0.2
Coolant or lube oil draining, filling, or disposal. 16 0.2 0.2 0.2 0.2

04.20-01 Oil Filter Housing - R & R 08 0.2 1.0 0.9 1.3

NOT INCLUDED: 12 0.2 1.0 0.9 1.3
04.20-00 Oil Filter Elements - R & R 16 0.2 1.0 0.9 1.3
Coolant or lube oil draining, filling, or disposal.
04.41-00 Oil Cooler Elements - R & R 08 0.5 0.6 0.6 1.0
NOT INCLUDED: 12 0.5 0.6 0.6 1.0
Coolant or lube oil draining, filling, or disposal. 16 0.5 0.6 0.6 1.0

04.41-01 Oil Cooler Housing - R & R 08 0.6 0.8 0.7 1.2

NOT INCLUDED: 12 0.6 0.8 0.7 1.2
03.10-05 Charge Air Cooler Coolant Piping - R & R 16 0.6 0.8 0.7 1.2
04.20-01 Oil Filter Housing - R & R
04.41-05 Oil Cooler Housing Cover - R & R
Coolant or lube oil draining, filling, or disposal.
04.41-05 Oil Cooler Housing Cover - R & R 08 0.4 0.5 0.5 0.6
NOT INCLUDED: 12 0.4 0.5 0.5 0.6
Coolant or lube oil draining, filling, or disposal. 16 0.4 0.5 0.5 0.6

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
LUBRICATING SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
04.70-00 Oil Pan & Gasket - R & R 08 1.3 2.5 2.0 2.5
INCLUDED: 12 1.9 2.5 2.0 3.0
04.70-01 Dipstick Tube & Adapter - R & R 16 2.5 3.0 3.0 3.5
NOT INCLUDED:
Lube Oil - Drain & Refill
NOTES:
Requires special lifting equipment to perform this
operation.
04.70-01 Dipstick Tube & Adapter - R & R 08 0.3 0.4 0.4 0.5
12 0.3 0.4 0.4 0.5
16 0.3 0.4 0.4 0.5
04.99-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 7 Lubricating System Operation Numbers

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

Listed in Table 8 are the cooling system operation numbers.

NO. SERVICE LEVELS

OPER.
COOLING SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
05.10-00 Water Pump (Fresh Water or Engine Coolant) - R & R 08 0.4 2.2 2.0 2.5
NOT INCLUDED: 12 0.4 2.2 2.0 2.5
Coolant or lube oil draining, filling, or disposal. 16 0.4 2.2 2.0 2.5

05.10-02 Cooling System - Flush 08 - 1.2 1.0 1.5

12 - 1.2 1.0 1.5
16 - 1.2 1.0 1.5
05.10-03 Cooling System - Reverse Flush 08 - 1.9 1.9 1.9
(When Needed) 12 - 1.9 1.9 1.9
16 - 1.9 1.9 1.9
05.20-00 Thermostat - R & R 08 0.8 1.6 1.5 2.0
INCLUDED: 12 0.8 1.6 1.5 2.0
02.33-00 Fuel Filter Assembly (Secondary) - R & R 16 0.8 1.6 1.5 2.0
05.30-08 Fan Hub Mounting Bracket - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES:
Engine removed time does not apply to the marine engine
configuration.
05.20-01 Thermostat Housing Seal (Engine) - R & R (Each) 08 0.4 1.0 1.0 2.0
12 0.4 1.0 1.0 2.0
16 0.4 1.0 1.0 2.0
05.20-02 Thermostat Housing - R & R 08 0.6 0.8 0.7 1.0
INCLUDED: 12 0.6 0.8 0.7 1.0
02.33-00 Fuel Filter Assembly (Secondary) - R & R 16 0.6 0.8 0.7 1.0
05.30-08 Fan Hub Mounting Bracket - R & R
Coolant or lube oil draining, filling, or disposal.
NOTES:
Engine removed time does not apply to the marine engine
configuration.
05.20-04 Water/Oil Distribution Manifold - R & R 08 0.6 3.0 2.5 8.0
NOT INCLUDED: 12 0.6 3.0 2.5 8.0
02.33-00 Fuel Filter Assembly (Secondary) - R & R 16 0.6 3.0 2.5 8.0
05.20-00 Thermostat - R & R
05.20-01 Thermostat Housing Seal - R & R
05.20-02 Thermostat Housing - R & R
05.30-08 Fan Hub Mounting Bracket - R & R
Coolant or lube oil draining, filling, or disposal.

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

NO. SERVICE LEVELS

OPER.
COOLING SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
05.30-00 Radiator Assembly - R & R 08 - 3.5 3.0 -
12 - 3.5 3.0 -
16 - 3.5 3.0 -
05.30-01 Fan - R & R 08 - 1.5 1.3 -
12 - 1.5 1.3 -
16 - 1.5 1.3 -
05.30-02 Fan Hub Assembly - R & R 08 0.2 1.9 1.5 -
NOT INCLUDED: 12 0.2 1.9 1.5 -
01.37-00 Belt Set - R & R 16 0.2 1.9 1.5 -
05.30-01 Fan - R & R
05.30-04 Belt Tensioner and Bracket - R & R 08 0.1 1.5 1.4 -
NOT INCLUDED: 12 0.1 1.5 1.4 -
01.37-00 Belt Set - R & R 16 0.1 1.5 1.4 -
NOTES: (Requires)
Belt Tension Gage
05.30-05 Cooling System - Pressure Check 08 0.5 0.5 0.5 0.5
12 0.5 0.5 0.5 0.5
16 0.5 0.5 0.5 0.5
05.30-08 Fan Hub Mounting Bracket - R & R 08 0.4 0.5 0.5 -
NOT INCLUDED: 12 0.4 0.5 0.5 -
05.30-02 Fan Hub Assembly - R & R 16 0.4 0.5 0.5 -
05.30-04 Belt Tensioner and Bracket - R & R
05.60-00 Water Pump (Raw Water or Separate Circuit) - R & R 08 0.3 2.5 2.5 3.0
INCLUDED: 12 0.3 2.5 2.5 3.0
Coolant or lube oil draining, filling, or disposal. 16 0.3 2.5 2.5 3.0

05.99-00 General Operation 08 - - - -

Use this operation for work performed in this group which is not 12 - - - -
covered by an operation number. 16 - - - -

Table 8 Cooling System Operation Numbers

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

Listed in Table 9 are the exhaust system operation numbers.

NO. SERVICE LEVELS

OPER.
EXHAUST SYSTEM OF ENG
NOS. C&I GEN MAR
CYL REM
06.10-00 Exhaust Manifold - R & R (Each) 08 0.2 1.4 1.4 2.6
INCLUDED: 12 0.3 1.6 1.6 2.9
Drain water from manifold. 16 0.4 1.8 1.8 3.2
NOT INCLUDED:
03.50-00 Turbocharger - R & R
06.10-01 Exhaust Manifold - R & R (All) 08 0.4 2.8 2.8 5.2
INCLUDED: 12 0.6 3.2 3.2 5.8
Refer to Group 06.10-00 for details. 16 0.8 3.6 3.6 6.4

06.99-00 General Operation 08 - - - -

Use this operation for work performed in this group which is not 12 - - - -
covered by an operation number. 16 - - - -

Table 9 Exhaust System Operation Numbers

Listed in Table 10 are the electrical instruments operation numbers.

NO. SERVICE LEVELS

OPER.
ELECTRICAL INSTRUMENTS OF ENG
NOS. C&I GEN MAR
CYL REM
07.10-00 Alternator/Generator - R & R 08 0.1 1.5 1.5 2.0
NOT INCLUDED: 12 0.1 1.5 1.5 2.0
01.37-00 Belt Set - R & R 16 0.1 1.5 1.5 2.0

07.30-00 Starter Motor and Drive Assembly - R & R 08 0.4 1.8 1.8 2.0
12 0.4 1.8 1.8 2.0
16 0.4 1.8 1.8 2.0
07.30-01 Starter Solenoid (Starter Removed) - R & R 08 0.2 - - -
12 0.2 - - -
16 0.2 - - -
07.99-00 General Operation 08 - - - -
Use this operation for work performed in this group which is not 12 - - - -
covered by an operation number. 16 - - - -

Table 10 Electrical Instruments Operation Numbers

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

Listed in Table 11 are the engine mounting operation numbers.

NO. SERVICE LEVELS

OPER.
ENGINE MOUNTING OF ENG
NOS. C&I GEN MAR
CYL REM
11.10-00 Engine Mount (Front Trunnion) - R & R 08 0.2 1.4 1.3 1.5
NOT INCLUDED: 12 0.2 1.4 1.3 1.5
01.36-00 Vibration Damper - R & R 16 0.2 1.4 1.3 1.5
01.37-00 Belt Set - R & R
11.99-00 General Operation 08 - - - -
Use this operation for work performed in this group which is not 12 - - - -
covered by an operation number. 16 - - - -

Table 11 Engine Mounting Operation Numbers

Listed in Table 12 are the miscellaneous operation numbers.

NO. SERVICE LEVELS

OPER.
MISCELLANEOUS OF ENG
NOS. C&I GEN MAR
CYL REM
12.40-00 Air Compressor - R & R 08 0.5 0.7 0.6 2.0
NOT INCLUDED: 12 0.5 0.7 0.6 2.0
Coolant or lube oil draining, filling, or disposal. 16 0.5 0.7 0.6 2.0

12.40-03 Air Compressor Hose - R & R 08 0.2 0.2 0.2 0.3

12 0.2 0.2 0.2 0.3
16 0.2 0.2 0.2 0.3
12.40-05 Air Compressor Drive - R & R 08 0.3 0.6 0.5 1.0
12 0.3 0.6 0.5 1.0
16 0.3 0.6 0.5 1.0
12.50-00 Hydraulic Pump (Power Steering) - R & R 08 0.5 1.0 1.0 1.5
12 0.5 1.0 1.0 1.5
16 0.5 1.0 1.0 1.5
12.99-00 General Operation 08 - - - -
Use this operation for work performed in this group which is not 12 - - - -
covered by an operation number. 16 - - - -

Table 12 Miscellaneous Operation Numbers

(Rev. 3/04) All information subject to change without notice.

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 SERIES 2000 LABOR TIME GUIDE

Listed in Table 13 are the engine performance test operation numbers.

NO. SERVICE LEVELS

OPER.
ENGINE PERFORMANCE TEST OF ENG
NOS. C&I GEN MAR
CYL REM
13.20-00 Engine Dynamometer Test 08 3.0 - - -
INCLUDED: 12 3.5 - - -
Set-up and warm engine. Perform basic engine run-in. 16 4.0 - - -
Complete dyno test report, and remove engine from dyno.
13.21-00 Repair Validation 08 0.2 0.2 0.2 0.2
NOTES: 12 0.2 0.2 0.2 0.2
Use this operation for repairs that do not affect 16 0.2 0.2 0.2 0.2
driveability, such as: Sensors, water pump, front
cover, ECM/MDEC, air compressor, starter, alternator,
tensioner, accessory drive, belts, manifolds, flywheel
housing, fuel lines, gaskets, seals, etc...
13.22-00 Engine Performance Test 08 - 1.0 1.0 2.0
NOTES: 12 - 1.0 1.0 2.0
Use this operation to check engine performance by 16 - 1.0 1.0 2.0
equiptment operation test under load when necessary to
test the engine without using a chassis dynamometer.
13.22-05 Engine Performance Test (Load Box Method) 08 - 0.5 0.5 -
12 - 0.5 0.5 -
16 - 0.5 0.5 -
13.22-10 Test Run (Check for Leaks) 08 - 0.3 0.3 0.3
12 - 0.3 0.3 0.3
16 - 0.3 0.3 0.3
13.99-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 13 Engine Performance Test Operation Numbers

All information subject to change without notice. (Rev. 3/04)

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SERIES 2000 LABOR TIME GUIDE

Listed in Table 14 are the engine tune-up operation numbers.

NO. SERVICE LEVELS

OPER.
ENGINE TUNE-UP OF ENG
NOS. C&I GEN MAR
CYL REM
14.00-00 Engine Tune-Up 08 0.9 1.9 1.9 2.4
INCLUDED: 12 1.1 2.1 2.1 2.6
01.85-00 Rocker Cover - R & R 16 1.6 2.6 2.6 3.1
14.00-01 Valve Lash (Intake Exhaust) - Adjustment
14.00-01 Valve Lash (Intake / Exhaust) - Adjustment 08 0.7 1.7 1.7 2.2
12 0.9 1.9 1.9 2.4
16 1.4 2.4 2.4 2.9
14.99-00 General Operation 08 - - - -
NOTES: 12 - - - -
Use this operation for work performed in this group 16 - - - -
which is not covered by an operation number.

Table 14 Engine Tune-Up Operation Numbers

(Rev. 3/04) All information subject to change without notice.

38 12SE2000 0403 Copyright © 2004 DETROIT DIESEL CORPORATION