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1. According to API standard 570, which of the following is responsible for maintaining the records of qualified
welding procedure specifications (WPSs) and procedure qualification records used in conducting repairs and
alterations?
A. the owner/operator
B. the constructor
C. the authorize inspector
D. the repair organization
2. The fluid in a process is changed, which results in the piping system being reclassified as a class 1 piping system.
Given the following:
Measured thickness: 0.240 inch
Required thickness: 0.192 inch
Anticipated corrosion rate based on similar service: 0.008 inch per year.
If RBI is not considered, what should the new thickness measurement interval be?
A. 3 years
B. 5 years
C. 6 years
D. 10 years
3. Temporary repairs to piping systems with localized pitting may be performed using a fillet weld patch if:
A. nondestructive test is performed after post weld heat treatment (PWHT)
B. the specified minimum yield strength of the pipe material is 40.000 psi (275.8 MPa) or less
C. the patch size is 100 square inches (645 square cm) or less
D. the pitting has penetrated less than 50% of the pipe wall
5. While inspecting flanged joints, an inspector should verify that fastener extend completely through their nuts.
Lack of engagement of the nut shall not exceed:
A. more than the thickness of one side of the nut
B. more than two threads
C. more than one threads
D. zero, the nut must be fully engaged
6. When long term and short term corrosion rates are compared, the rate to be used in the remaining life calculation
is:
A. the one that represents the average corrosion rate for the pipe
B. always the short term rate
C. the one that best reflects the current process
D. the lowest rate
7. Of the following fluid services, for which one can the requirements of API 570 be considered optional?
A. liquid air
B. sour water
C. boiler feed water
D. catalyst
8. When corrosion product buildup is noted at pipe support contact areas, lifting of such support may be required for
inspection. When this is done:
A. care should be exercised if the piping is in service
B. a full lift plan should be written
C. the piping must be taken out of service
D. the affected area should be sandblasted to enable proper inspection
9. Unless otherwise specified in API 570, the type and amount of NDE required for welds during an alteration or
repair shall be in accordance with:
A. the applicable code and the owner/user specification
B. B31.3 , K341.3
C. ASME code, section V
D. ASNT SNT-TC-1A
10. On buried piping, generally, the lower the soil resistivity, the:
A. less the need for cathodic protection
B. longer the potential inspection interval
C. lower the potential for soil moisture retention
D. higher the external corrosion rate
11. Which of the following is not considered part of an external visual inspection?
A. looking for indications of corrosion under insulation
B. checking for signs of misalignment
C. inspecting pipe support, guides, and anchors
D. obtaining measurement at condition monitoring location (CMLs)
12. Which of the following is least likely to contribute to the possibility of corrosion under insulation?
A. proximity to a cooling tower
B. personnel protection insulation extends from grade up to 10 feet
C. penetrations in piping such as vents and drains
D. operating temperatures well below freezing
17. All the following conditions require reevaluating an existing API 570 piping classification except:
A. decreasing the process PH
B. altering the hydrocarbon chemistry
C. relocating an injection point
D. revising the operating conditions
19. A rerate is being performed to a lower the minimum design temperature on a piping system. Which of the
following is required?
A. verify that system piping materials meet code minimum temperature required
B. calculate the test pressure using the ratio of allowance stresses
C. review the inspection records to ensure that the piping system is adequate supported
D. perfrom brinell hardness test on representative samples
21. Which of the following describes the type of temporary repair that can be made to a damaged or corroded area of
piping in accordance with API standard 570?
A. a full encirclement welded split sleeve installed over the damaged or corroded area
B. a bolted band installed by a qualified contractor
C. lap patch, with rounded corner, that are half the circumference of the pipe
D. no temporary repairs can be made on in-service piping
22. If the potential for environmental cracking is suspected when reviewing previous inspection reports, inspection of
selected spools should be schedule:
A. within 1 year
B. within 3 year
C. within 5 year
D. before an upcoming turnaround
23. A hydrostatic pressure test on a piping system must be maintained for a minimum:
A. 10 minutes
B. 30 minutes
C. 1 hour
D. 2 hours
27. For flush patches on a class 1 or class 2 piping system, the weld shall be 100% radiographed:
A. and magnetic particle tested
B. or ultrasonically tested
C. and ultrasonically tested
D. or magnetic particle tested
28. A piping circuit containing hydrocarbon is located within the boundary limits of an operating unit. The
hydrocarbon, if released, would evaporate slowly. According to API standard 570, what classification should this
piping receive?
A. class 1
B. class 2
C. class 3
D. class 4
29. For piping system that will undergo a change in service, the corrosion rate may be determined using:
A. the two most recent thickness reading
B. data from equipment in the same or similar service as the new piping API 570 7.1.2.a
C. thickness readings taken after 6 months of service
D. the difference between the nominal thickness and the actual measurement thickness
30. Which of the following is not part of external visual on stream inspection of a relief valve?
A. thickness measurement of the valve boy to verify that there is no internal corrosion
B. no gags, blinds, closed valves, or piping obstructions would prevent the valve function properly
C. bellows vents are open and clear, and any connected piping is routed to a suitable location
D. upstream and downstream block valves are sealed or chained and locked to a proper position
31. When an inspector checks for external corrosion at a soil to air interface checked are at grade and how far below
the soil surface?
A. 3 inches (76.0 mm)
B. 6 inches (152.4 mm)
C. 10 inches (254.0 mm)
D. 12 inches (304.8 mm)
32. Inspection hold points to be implemented during a repair or alteration shall be authorized by the:
A. piping engineer
B. inspector
C. welding superintendent
D. welding engineer
33. When selecting corrosion monitoring locations (CMLs) for piping, which of the most important factor to
consider?
A. patterns of corrosion that would be expected
B. places where corrosion is most likely to occur circumferentially
C. place where axial corrosion is most likely to occur
D. accessibility of the CMLs
34. Which of the following is not a required marking on B 16.5 flange or flanged fitting:
A. pressure class rating
B. temperature range
C. material specification
D. manufacturers name or marking
35. For the SMAW electrode designation E8010, the “80”designates the minimum weld metal :
A. tensile strength in the as-welded condition
B. yield strength in the PWHT condition
C. tensile strength in the PWHT condition
D. yield strength in the as-welded condition
36. A fillet welded external patch installed over a piping system defect:
A. is considered a permanent repair
B. does not require rounded corners
C. must be designed by piping engineer
D. is designed without using joint efficiency
37. When the maximum allowable working pressure is recalculated for the continued use of piping system, the wall
thickness used is the:
A. actual thickness
B. actual thickness minus the estimated corrosion loss before next inspection
C. actual thickness minus two times the estimated corrosion loss before the next inspection
D. actual thickness minus four times the corrosion loss experienced since the previous inspection
38. Condition monitoring location reading on piping system such that corrosion rate has increased. The most
appropriate quick response is to:
A. recalculated inspection interval on the system
B. recalculate piping circuit corrosion rate
C. schedule the next inspection within 6 month
D. report this condition and changes to maintenance
40. Historically, material non conformances with the greatest number of serious consequences involved:
A. stainless steel components in high alloy piping system
B. carbon steel component in low alloy piping system
C. carbon steel components in stainless steel piping system
D. low alloy components in stainless steel piping system
41. The welder and welding procedure used on a process piping system must be qualified according to:
A. ASME B 31.1 or the code to which the system was built
B. ASME B 31.3 or the code to which the system was built
C. ASME B 31.3 or SNT TC-IA
D. ASME section VIII, division I
43. When a piping inspector notices deformation of a pressure vessel wall in the vicinity of a pipe attachment, the
most appropriate of the following actions is to:
A. note the deformation in the inspection report
B. recommend an immediate shutdown of the unit
C. check for piping misalignment
D. calculate the allowable deformation according to ASME code, section VIII division I
44. Image quality indicators are always selection and the basic of the:
A. thickness of the material being welded
B. quality specified for the weld
C. film speed selected for the job
D. size of the penetrameter hole
45. A piping system installed in January 1993 had an initial thickness of 0.32 inch. In January 2004, a thickness of
0.20 inch was recorded just prior to a change of service on the piping system. The thickness measurement in
January 2009 was 0.18 inch. The retirement thickness of 0.15 inch will be met in:
A. january 2012
B. june 2012
C. june 2016
D. january 2039
46. A piping system carrying a flammable petroleum process fluid may be categorized as a Class 3 system if it
contains:
A. a finished product being pumped at remote booster station
B. anhydrous hydrogen chloride
C. waste gas used to fuel an on-site heater
D. on-site naphtha with no hydrogen sulfide
47. All of the following are suitable for detecting creep damage in a piping except
A. accountable emission testing
B. penetrant testing plus magnetic particle testing
C. hydrostatic testing
D. ultrasonic testing
48. Gate valves inspected of being exposed to corrosion/erosion should have thickness reading taken
A. between the seats
B. on each flange on and connection
C. on the downstream side of the seat
D. at the gate
50. Which of the following materials should be hydro tested with potable water or steam condensate?
A. carbon steel
B. 400 series stainless steel
C. 300 series stainless steel
D. 5Cr 1/2Mo
51. During radiographic examination of a weld, the wire type IQI shall be placed:
A. adjacent to the weld so that the length of the wire is perpendicular to the weld
B. adjacent to the weld so that the length of the wire is parallel to the weld
C. on the weld so that the length of the wire is perpendicular to the weld
D. on the weld so that the length of the wire is parallel to the weld
52. Local post weld heat treatment (PWHT) may be considered for piping repairs under all of the following conditions
except when the:
A. pipe wall thickness exceeds 1/2 inch (13mm)
B. PWHT is for environmental cracking resistance
C. material has higher than 12% chrome content
D. pipe diameter exceeds NPS 12 (DN 300)
54. New connections installed on existing piping systems shall always be:
A. considered alterations
B. located downstream from any control valves
C. designed per the applicable code
D. 100% radiographic
55. When it was placed in service, a class 1 piping system had a measured wall thickness of 0.45” the required wall
thickness is 0.380”, after 3 years in operation the measured thickness was 0.42”. One years later after installation,
that wall thickness is 0.45” the long term corrosion rate is:
A. 0.005 in years
B. 0.008 in years
C. 0.010 in years
D. 0.012 in years
56. Underground piping system lacking catholic protection and having external corrosion, excavated to:
A. expose enough to identify the type and extend of the corrosion
B. uncover 25 ft beyond the area of corrosion
C. fully uncover 100% of the piping’s length and width
D. expose a 10 inch long stretch of the top half diameter of the piping
57. Bolting components and other flanged spool pieces that may be easily removed and reinstalled deserve particular
attention because of:
A. chloride stress corrosion cracking
B. replacement improper components
C. brittle fracture of bolting materials
D. carburization
58. The extent of verification of material used for repair or alteration of alloy systems determined by the:
A. material supplier
B. repair organization
C. owner/user
D. piping engineer
59. Material placed at the root of weld for the purpose of supporting molten weld metal
A. baking
B. consumable insert
C. flux
D. composite
60. An alternative or supplement to the inspection of buried piping is leak testing with liquid. At what percentage
greater than the maximum operating pressure should this test be conducted?
A. 5%
B. 10%
C. 25%
D. 50%
62. The positive material identification (PMI) testing program within a warehouse:
A. must test a part of every alloy piping component received
B. should not be regarded as an alternative to PMI testing of the fabricated piping system
C. requires dismantling of valves to test individual parts
D. is a cost-effective alternative to PMI testing of the fabricated piping system
API 570 Refresh_June 2014_CB Page 7 of 14
REFRESH API 570: PIPING INSPECTOR EXAMINATION (CLOSE BOOK) 18 June 2014
65. For class 2 and class 3 secondary small bore piping the thickness measurements inspection is:
A. optional
B. conducted at the same as interval as the primary piping
C. conducted every 3 years
D. conducted every 10 years
66. A lathe-turned specimen is being used to qualify welding procedure specifications. Tensile strength is defined as
the ultimate load on the specimen divided by cross-sectional area spectrum, the following information is available
Specimen diameter = 0.510 inch (area = 0.204 Square inch); ultimate Load = 11,440 pounds.
What is the approximate tensile strength of the specimen?
A. 11,440 psi
B. 22,400 psi
C. 55,000 psi
D. 56,100 psi
67. To what aspect of NDE does the ASNT Recommended Practice SNT-TC-1A document apply?
A. safety procedures
B. personnel qualifications
C. NDE procedures
D. equipment calibration
69. Which of the following techniques is most effective in finding process pluggage in pipes?
A. acoustic emission testing
B. radiographic testing
C. eddy-current testing
D. ultrasonic testing
71. An external inspection was completed on a piping system, which one of the following should be included in the
inspector’s reports?
A. manufacturer of any ultrasonic equipment used
B. date of the next scheduled inspection
C. inspector and examiner certification
D. type of equipments used to calibrate the inspection equipment
API 570 Refresh_June 2014_CB Page 8 of 14
REFRESH API 570: PIPING INSPECTOR EXAMINATION (CLOSE BOOK) 18 June 2014
72. Environmental cracking noted during an in-service examination of welds shall be assessed by the:
A. piping engineer
B. nondestructive examiner
C. piping inspector
D. certified welding inspector
73. What is the cause for rejection of the “B” image on a film due excessive backscatter?
A. any image
B. no image
C. a light image
D. a dark image
74. After a welded pipe repair is completed, a pressure test should be performed if it is practical and deemed
necessary by the:
A. inspector
B. owner/user and the piping engineer
C. piping engineer
D. owner/user’s insurance carrier and the piping engineer
75. Which two positions qualify a welder for all positions when welding an 8-inch pipe coupon?
A. 1G and 2G
B. 1G and 3G
C. 2G and 3G
D. 2G and 5G
77. Ultra sonic measurement should be adjusted by temperature correction factor, by the following temperature:
A. 120 0F
B. 150 0F
C. 175 0F
D. 200 0F
78. Ultrasonic inspection systems used for flaw detection should be calibrated :
A. before and after each examination
B. at regular intervals not to exceed one month
C. once e week
D. before the stars of each work shift
79. Carbon steel piping system including ones insulated for personnel protection susceptible to CUI at temperature:
A. 10oF – 350oF
B. 120oF – 400oF
C. 10oF – 120oF
D. 120oF – 350oF
80. The table below shows the years of operation and corresponding wall thickness of a Class 1 piping system
The minimum required thickness is 0.380 inch (9.652 mm). The shortest remaining life of the piping system is:
A. 1.75 years
B. 3.5 years
C. 5 years
D. 7 years
81. Positive material identification (PMI) testing of welding consumables should include
A. a representative sample as specified by the piping inspector
B. one electrode or wire sample from each lot or package of alloy weld rod
C. a representative sample of electrodes taken at random from the container
D. a representative sample as specified by the piping engineer
83. If RBI methods are not used, visual external inspections of piping shall be conducted at intervals of no more than:
A. 3 years for a Class 1 line
B. 5 years for a Class 1 or Class 2 line
C. 5 years for a Class 3 line
D. 10 years for a Class 2 line
84. Mechanical fatigue failures typically exhibit which type of surface feature?
A. concentric rings or “beach marks”
B. horseshoes going upstream
C. “Mud flat” type cracking
D. “Rock candy” appearance
86. Piping system may be primed and painted prior to leak testing unless…………………..is required
A. leak lest
B. pneumatic test
C. hydrostatic test
D. sensitive leak test
88. The next thickness inspection for a class I is : given tactual = 0.374 t required = 0.254 and a corrosion rate of
0.015 in year would be in :
A. 2 years
B. 4 years
C. 5 years
D. 8 years
89. Which of the following may be assumed in computations made when calculating maximum allowable working
pressure for unknown materials?
A. highest grade material
B. average grade material
C. carbon steel material
D. lowest grade material
92. On a class 2 piping system where RBI is not being used, if the minimum calculated remaining life is 8 years. The
maximum interval for thickness measurement is:
A. 4 years
B. 3 years
C. 8 years
D. 10 years
94. Factors that can contribute to reduced accuracy of ultrasonic measurement include the following, except :
A. improper instrument calibration
B. external coating
C. temperature below 150 0F (65 0C)
D. significant surface roughness
95. Which of the following is most likely to result from improper heat treating?
A. low residual stress
B. lack of penetration
C. high residual stress
D. weld shrinkage
96. When performing liquid penetrant examinations of stainless steel weld joints, which of the following is correct for
verifying acceptable penetrant materials?
A. verify the certifications of penetrant and developer materials for chlorine and other halogens
B. check the material container for identification and batch numbers
C. verify the certifications of penetrant and developer materials lead content
D. check the material container for indication of VOC content
97. What is the interval of calibration eye for visual inspection such that the capability of reading standard J-1 letters
on standard Jaeger test type chart for near vision
A. annually
B. every 3 months
C. every 2 years
D. monthly
98. Leak at seal weld of threaded connection found at the time of hydrotest whilst post weld heat treatment (PWHT) is
required based on original design. After repair on the threaded connection , what need to do :
A. PWHT as per original requirement
B. only preheat to be applied
C. PWHT is not required since it be used only to prevent leakage
D. none of above
100. When a welder has failed his first qualification test by volumetric NDE of test plates, what is required for an
immediate retest?
A. two more plate coupons for mechanical testing
B. welder passes the production weld alternative test
C. remedial training
D. two more plate coupons for volumetric examination
101. The ability of metal to absorb energy and deform plastically before fracturing is known as
A. ductile to brittle transition
B. plastically
C. tensile strength
D. toughness
103. According to ASME code section IX, essential welding procedure variable are those in which a change in a
variable
A. will not affect the mechanical properties of the weldment
B. may be made in the WPS without requalification
C. require requalification of the welding procedure
D. require postweld heat treatment of the weldment
105. If foreign solid material is entrapped in a weld (slag, flux, oxides, etc) it is referred to is/are:
A. imperfection
B. flaw
C. inclusion
D. defect
107. A welder has made 25 groove welds using SMAW on carbon steel components but the guided bend test for the
welder was never performed. To avoid cutting all of the production weld made by this welder, which step would
be taken to validate the welder’s qualification
A. radiograph the welder’s first production weld and accept the qualification based on acceptable weld quality
by radiograph
B. have the welder prepare a test coupon and have the bend test done on that
C. there is no alternative to qualifying a welder by the guided bend test
D. radiograph 10% of the weld, regardless of the governing specification
108. A welding procedure under the requirements of the ASME code section IX welding procedure specification
(WPS) is used to
A. test the welding machine
B. ensure weldment properties
C. determine the welder’s skill
D. determine the welding operator’s skill
109. To perform magnetic particle examination, the best results are achieved by
A. when the lines of flux are at 450 to the discontinuity
B. when the lines of flux are parallel to the discontinuity
C. when the lines of flux are created around the discontinuity
D. when the lines of flux are perpendicular to the discontinuity
110. With carbon and low alloy steel materials, corrosion under insulation is usually in the form of
A. localized corrosion
B. stress corrosion cracking
C. microbiological induced corrosion
D. galvanic corrosion
112. As a minimum, an ultrasonic instrument should be checked with a …all of the following times except :
A. when the ambient temperature changes
B. when malfunctioning equipment is suspected
C. at the beginning and end of each completion of examination
D. when examination personnel are changed
113. At any time during weld inspection if defect over than specification are identified
A. pressure test
B. protected before welding proceed further
C. segregated for further evaluation
D. RT for quality
114. Exception of preheat and PWHT for temporary repair shall be approved by
A. welding inspector
B. piping engineer
C. piping inspector
D. owner / user
115. The period external inspection for API 570 may be conducted by
A. piping engineer
B. qualified operator
C. experience pipe fitter
D. operating supervisor
117. Thickness measurement at CMLs are intended to establish general and localized corrosion rate in different section
of piping circuits. A minimum number of CMLs are acceptable when:
A. relatively noncorrosive piping systems
B. low potential for creating a safety or environmental emergency in the event of a leak
C. long, straight-run piping systems
D. systems not subject to changes that could cause corrosion as demonstrated by history and/or periodic
reviews
118. Fewer CMLs can be selected for piping system with any of the following characteristic:
A. extremely low potential for creating a safety or environmental emergency in the event of a leak
B. noncorrosive systems
C. long, straight-run piping systems
D. systems not subject to changes that could cause corrosion as demonstrated by history and/or periodic
reviews
119. Which of the following is not FRP (fiberglass reinforced plastic) or GRP (glass reinforced plastic)?
A. epoxy
B. vinyl ester
C. high and low-density polyethylene
D. polyester thermosetting
120. For thickness measurement of pipe NPS 1 and smaller, NDT technique employed would be?
A. radiographic testing
B. ultrasonic testing
C. eddy current testing
D. acoustic testing