TEST REPORT

Name of Customer M/S Shivalaya Construction Co. PVT. LTD.

Address of Customer H No. 424,1st Floor Shewanta Niwas,Ashok Nagar,Village,Post Piplgaon,Tah Lakhani Dist-Bhandara (MH-441804)

Concessionaire M/S Shivalaya Nagpur/Bhandara Highway Pvt. Ltd.

Reporting date 3/15/2019

Name of Client Maharashtra Public Work Department
Report No. 0 818
Independent
Magot Engineering Consultants
Engineer

Construction of Two Lanning with Paved Shoulder Road Under Package HAM Hybrid Annuity NAG-
Name of Work
132/133 Dist.Bhandara in state of Maharashtra under MRIPO on Mode.
Aggregates 20mm (50kg)10mm
(50kg),stone dust Customer Ref No. Nill,Dt 02/03/2019
Sample Description
(50kg),bitumen (VG30)(15
litre),cement filler. Sampled By Customer
Dt. of Sample Job mix design for DBM by Marshall
3/8/2019 Name of Test
Received stability test
ASTM D 6926-10/D 6927-15
Dt. of Test Conducted From 09/03/2019 Onwards Test Method & MORTH 5th Rev. Specifications

METHODOLOGY OF MIX DESIGN

A. SELECTION OF AGGREGATE & BITUMEN

Aggregate complying with Table 500-10, Grading - 2 of MORTH Specification & Bitumen Complying with VG-30 grade of IS
73 were used for conducting the mix design.

B. BLENDING OF AGGREGATES.
Aggregates Blended By Trial & Error procedure ,for determining the designed Bitumen content,Specimens of compacted
paving mixture were prepared as per ASTM D 6926-10. The bulk specific gravitty of compacted paving mixture were
measured as per ASTM D2726.
C. SPECIFIC GRAVITY OF INDIVIDUAL INGREDIENTS.

1. Specific gravity of coarse aggregate carried out as per IS 2386 Part-3

2. Specific gravity of fine aggregate carried out as per IS 2386 Part-3
3. Specific gravity of Bitumen carried out as per IS 1202-1978
4.Maximum Specific gravity of Loose paving mixture carried out as per ASTM 2041

D. MARSHALL METHOD OF MIX DESIGN

For determining the designed Bitumen content,Specimens of compacted paving mixture were prepared as per ASTM
D6926-10. The bulk specific gravitty of compacted paving mixture were measured as per ASTM D2726. The following
graphs are plotted.
1. Percentage air voids Vs Bitumen content
2. Voids filled with Bitumen content Vs Bitumen Content
3. Stability Vs Bitumen content
4. Voids in mineral aggregate Vs Bitumen content
5. Density Vs Bitumen content
6. Flow Vs Bitumen content.
E. DETERMINATION OF OPTIMUM BITUMEN CONTENT

A bar chart has been plotted to determine the range of bitumen passing all criteria. The optimum bitumen content is
determined as guideline given in MS - 2.

P No. 1 of 10
 MIX DESIGN SUMMARY OF DENSE BITUMINOUS MACADAM (G-2)
A) Sourses of Materials
Aggregate Source :- Khedepar Crusher
Bitumen Source :- Khedepar Crusher
Bitumen VG30 (Make) :- IOCL Baroda

B) MIX Proportion
Aggregate Size Percentage
20 mm 40.00
10 mm 22.00
Stone Dust 38.00
Filler Cement 1.00

C) Physical Characteristics of Corase Aggregate

SL NO Description As per Lab Test results Specifications
1 Material Finer Than 75mic Sieve (%) Nill <3
Sodium Sulphate 4.36 <12
Soundness (%)
2 Magnesium Sulphate 5.89 <18
Aggregate Impact Value (Average % ) 13.24 <27
3

Combined Flakiness & Elongation indices (Average%) 27.67 <35

4
Coating and Stripping Value of Bitumen with
100 Minumum Reatined Coating 95%
5 Aggregate Mixture (%)
D) Specific gravity and water absorption of individual aggregate
SL NO Aggregate Size Bulk Specific gravity Apprent specific gravity Water Absorption ( Limit
1 20 mm 2.854 2.925 0.82
2% Max
2 10 mm 2.835 2.913 0.90
3 Stone Dust 2.752 2.868 1.19
E) Properties of Bitumen
SL NO Description As per Lab Test results Reqirement As Per IS 73 : 2013
1 Penetration in ( 1/10mm ) 58.50 45 Min
2 Specific gravity at 27oC 1.020 -
3 Softening point in oC 62.50 47 °C Min
4 Ductility Test (cm) 125 Min- 40 cm
5 Absolute Viscosity 2863 2400 - 3600 Poises
6 Kinematic Viscosity Cst. 510 350 Cst. Min.
7 Flash Point °C 253.20 220 °C Min.
F) As per JMF Limits
IS Sieve Size in mm Persentage of Passing As per Design JMF Limits MORTH Specification Limits G-2
37.5 100.00 +/-8% 100
26.5 100.00 +/-8% 90-100
19.0 85.02 +/-8% 71-95
13.2 70.82 +/-7% 56-80
4.75 46.01 +/-6% 38-54
2.36 35.07 +/-5% 28-42
300mic 13.75 +/-4% 7-21
75 mic 4.89 +/-2% 2-8
G) Specific gravity & Water Absorption of Mix Aggregate As Per Ashpalt insitue MS-2
Gsb Gsa Gse WA (%)
2.814 2.903 2.828 0.97
H) Physical Test Results of DBM By Marshall Method
SL NO Description AS Per Results Specification (Morth 5th Revision)
1 Compacted Density of Mix (g/cc) 2.515 -
2 Air vods in total Mix (%) 4.13 3-5
3 Voids in Mineral Aggregate (%) 14.60 Min.12
4 Voids Filled With Bitumen (%) 71.70 65-75
5 Marshall stability (KN at 60 0C ) 16.89 9.0 KN
6 Flow (mm) 3.60 2 _4
7 Bitumen Content (%) 4.45 As per Morth Table 500-10 requirement
9 Filler-Bitumen Ratio 1.14 0.6-1.20
10 Marshall Quotient (kN/mm) 4.69 2 _5

P No. 2 of 10
 %Blending of Aggregates
Percentage for blending
%Passing
IS SIEVE 20 mm 10 mm Dust Filler
(mm) (Cement)

20 mm 10 mm Dust Filler 40.00% 22.00% 37.00% 01.00%

(Cement)

37.50 100.00 100.00 100.00 100.00 40.00 22.00 37.00 1.00

26.50 100.00 100.00 100.00 100.00 40.00 22.00 37.00 1.00

19.00 62.56 100.00 100.00 100.00 25.02 22.00 37.00 1.00

13.20 27.04 100.00 100.00 100.00 10.82 22.00 37.00 1.00

4.75 8.78 20.45 100.00 100.00 3.51 4.50 37.00 1.00

2.36 0.00 13.98 83.76 100.00 0.00 3.08 30.99 1.00

0.300 0.00 5.45 31.23 100.00 0.00 1.20 11.56 1.00

0.075 0.00 0.40 10.43 94.49 0.00 0.09 3.86 0.94

Blending Graph
120.00

100.00

80.00
% PASSING

60.00

40.00

20.00

0.00
0.01 0.10 1.00 10.00

SIEVES IN MM

Total % of Passing Lower Limit Upper limit

P No. 3 of 10
ng of Aggregates
Total % of MORTH LIMIT TABLE
Passing -500-10
MID LIMIT

100% Lower Limit Upper limit

100.00 100.00 100 100

100.00 95.00 90 100

85.02 83.00 71 95

70.82 68.00 56 80

46.01 46.00 38 54

35.07 35.00 28 42

13.75 14.00 7 21

4.89 5.00 2 8

ding Graph

1.00 10.00 100.00

ES IN MM

Lower Limit Upper limit

 JOB MIX FORMULA FOR DENSE BITUMINOUS MACADAM (G-2)

Aggregate Source :- Khedepar Crusher

Bitumen Source :- Khedepar Crusher
Proportion of Aggregete :-

1) 20 mm 40.00%
2) 10 mm 22.00%
3) Stone Dust 37.00%
4) Filler (Cement) 1.00%

IS Sieve Permissable JMF MORTH LIMI

% Passing JMF
in mm Varation Lower Upper Lower
37.50 100.00 +/-8% 100.00 100.00 100.00
26.50 100.00 +/-8% 92.00 100.00 90.00
19.00 85.02 +/-8% 77.02 93.02 71.00
13.20 70.82 +/-7% 63.82 77.82 56.00
4.75 46.01 +/-6% 40.01 52.01 38.00
2.360 35.07 +/-5% 30.07 40.07 28.00
0.300 13.75 +/-4% 9.75 17.75 7.00
0.075 4.89 +/-2% 2.89 6.89 2.00
Bitumen
Content % 4.45 +/-0.3% 4.15 4.75

Temperature +/-100C

100.00

90.00

80.00

70.00

60.00
% PASSING

50.00

40.00

30.00

20.00

10.00
 90.00

80.00

70.00

60.00
% PASSING

50.00

40.00

30.00

20.00

10.00

0.00
0.01 0.10 1.00 10.00

SIEVES IN MM

JMF Lower Limit JMF Upper Limit MORTH Lower Limit Morth Upper Limit

P No. 4 of 10
E BITUMINOUS MACADAM (G-2)

MORTH LIMIT -500-10

Upper
100.00
100.00
95.00
80.00
54.00
42.00
21.00
8.00

+/-100C
 1.00 10.00 100.00

ES IN MM

MORTH Lower Limit Morth Upper Limit

 Calculation of Specific gravity of Materials and Mix

1) Specific gravity of individual materials:-

Apparent specific
Material Description Bulk specific gravity Water absorption
gravity
a) 20 mm 2.854 2.925 0.82
b) 10 mm 2.835 2.913 0.90
c) Stone Dust 2.752 2.868 1.19
d) Filler (cement) 3.13 3.13 -
e) Bitumen(Gb) 1.027 1.027 -

2) Proportion of materias:-
a) 20 mm 40.00%
b) 10 mm 22.00%
c) Stone Dust 37.00%
d) Filler (cement) 1.00%
e) Bitumen(Gb)* 4.50%

3) Bulk specific gravity of aggregate mix(Gsb):-

Gsb = [100/(40/2.854+ 22/2.835 +37/2.752+1/3.130)]

Gsb = 2.814

4) Apparent specific gravity of aggregate mix(Gsa):-

Gsa = [100/(30/2.925+ 27/2.913 + 10/2.2.920+33/2.868)]

Gsa = 2.903

5) Maximum specific gravity of Mix at 4.50% bitumen content(Gmm):-

Gmm = 2.621

6) Effective specific gravity of mix(Gse):-

Gse = [(100-4.50)/(100/2.621)-(4.50/1.027)]
Gse = 2.828

Where, Gmm = Maximum specific gravity of paving mix

Gsb = Bulk specific gravity of aggregate mix
Gse = Effective specific gravity of mix
Pb = %Bitumen content by wt of total mix
Gb = Specific gravity of bit
* = Initial Assume 4.50% to determine Gse

P No. 5 of 10
 Analysis of DBM Compacted Paving Mixture (By Marshall Method) G-2
Sp. Gr. of 20 mm, 2.854 40.00%
Sp. Gr. of 10 mm, 2.835 22.00% Effective Sp. Gr. Of aggt. Gse 2.828
Sp. Gr. of Stone Dust 2.752 37.00% Bulk Sp. Gr. Of total aggt. Gsb 2.814
Sp. Gr. Of Filler Cement Apperent sp Gravity Gsa 2.903
3.13 1.00%
Sp. Gr. Of Bitumen, Gb 1.027 3.5%-5.50%

dia gauage 7.921 kg/div

Bulk Sp. Avg. Sp. Max. sp.Gr.of

Effective Sp. Effective Voids in Average
% of Weight in Weight in Weight in Bulk Gr. of Gr. Of Sample Asphalt Voids filled Correlati Stability Flow Av. Flow
% of Agg Gravity of Bitumen Mineral Air Voids Reading Stability
Bitumen air water air SSD Volume Specime Specime (loose) Absorption with Bitumen on factor (kg) (mm) (mm)
Mix Content Aggregate (kg)
n n (GMM)
Sr. No Mould No
Gse= Pba=100 x Va=100x
Wa VMA=100- VFB= Stability =
(100-Pb)/ (( Gse-Gsb )/ Pbe=Pb- (Gmm-
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww (Wssd- Gmb Gmm (GmbxPs )/ 100 x (VMA- DGR CF ( DGR*CF*
((100/Gmm)- (GsbxGse)x (PbaxPs)/100 Gmb) /
Ww) Gsb Va) / VMA PRF)
(Pb/Gb)) Gb Gmm

1 1245.6 758.5 1252.8 494.3 2.520 821 1.09 894.89 2.3

1 3.50 96.50 2 1248.4 756.9 1262.4 505.5 2.470 2.499 2.664 2.828 0.18 3.32 14.30 6.21 56.56 822 1.19 978.18 927.50 2.2 2.3
3 1247.6 755.9 1253.6 497.7 2.507 812 1.12 909.44 2.5
4 1255.6 762.0 1258.9 496.9 2.527 1232 1.14 1404.48 3.1
2 4.00 96.00 5 1256.3 760.3 1265.8 505.5 2.485 2.513 2.642 2.828 0.18 3.83 14.25 4.88 65.73 1241 1.11 1377.51 1367.23 2.9 3.0
6 1257.8 763.1 1260.6 497.5 2.528 1245 1.06 1319.70 3.0
7 1268.9 770.7 1277.4 506.7 2.504 1532 1.11 1700.52 3.7
3 4.50 95.50 8 1268.4 771.5 1272.9 501.4 2.530 2.519 2.621 2.828 0.18 4.33 14.50 3.89 73.20 1523 1.13 1720.99 1694.76 3.8 3.7
9 1270.6 772.2 1275.7 503.5 2.524 1498 1.11 1662.78 3.6
10 1274.7 770.4 1275.5 505.1 2.524 1378 1.12 1543.36 4.5
4 5.00 95.00 11 1272.5 768.9 1275.4 506.5 2.512 2.515 2.600 2.828 0.18 4.83 15.08 3.26 78.39 1375 1.08 1485.00 1504.51 4.2 4.3
12 1273.8 768.7 1276.3 507.6 2.509 1388 1.07 1485.16 4.3
13 1278.9 775.1 1283.5 508.4 2.516 1302 1.12 1458.24 4.9
5 5.50 94.50 14 1279.4 778.7 1285.4 506.7 2.525 2.511 2.579 2.828 0.18 5.33 15.66 2.63 83.19 1312 1.05 1377.60 1442.86 4.8 5.0
15 1280.4 774.9 1288.5 513.6 2.493 1321 1.13 1492.73 5.2

P No. 6 of 10
Graphical Representation of volumetric Parameters vs binder contents for DBM mix by Marshall Method test

Bitumen % Air
Content % Density %VMA %VFB Flow Stability (Kg)
Voids
C o m p a c t e d o f M ix D e n s it y (g m /c c )

3.50 2.499 6.21 14.30 56.56 2.3 927.50

4.00 2.513 4.88 14.25 65.73 3.0 1367.23
4.50 2.519 3.89 14.50 73.20 3.7 1694.76
5.00 2.515 3.26 15.08 78.39 4.3 1504.51
5.50 2.511 2.63 15.66 83.19 5.0 1442.86

100.00
90.00

%of VFB
80.00
70.00
60.00
50.00
40.00
2.540
30.00
2.530

2.520
20.00
2.510
10.00
2.500 0.00
2.490 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
2.480
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
% of Bitumen Content
% of Bitumen Content

10.00 6.5
Flow in mm
% Air Voids

6.0
9.00
5.5
8.00
5.0
7.00
4.5
6.00 4.0

5.00 3.5

4.00 3.0

2.5
3.00
2.0
2.00
1.5
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
% Of Bitumen Content
% Of Bitumen Content
Stability In( kn)

18.00

17.50 2300.00
% VMA

17.00 2100.00

16.50 1900.00

16.00 1700.00

15.50 1500.00

1300.00
15.00
1100.00
14.50
900.00
14.00
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 700.00
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
% Of Bitumen Content
% of Bitumen content

From above graph -

% Bitumen content corresponding to 4% air voids 4.45 %

Therefore %Optimum Binder (Bitumen content) = 4.45 %

P No. 7 of 10
 Analysis of DBM Compacted Paving Mixture (By Marshall Metho
Sp. Gr. of 20 mm, 2.854 40.00% Proving Ring Factor : 7.921 kg
Sp. Gr. of 10 mm, 2.835 22.00%
Sp. Gr. of Stone Dust 2.752 37.00%
Cement (Filler) 3.13 1.00%
Sp. Gr. Of Bitumen, Gb 1.027 4.45%

Max. sp.Gr.of
Bulk Sp. Avg. Sp. Effective
% of Weight in Weight in Weight in air Bulk Sample Effective Sp. Asphalt
% of Agg Gr. of Gr. Of Bitumen
Bitumen air water SSD Volume (loose) (GMM) Gravity of Mix Absorption
Specimen Specimen Content
Practical
Sr. No Mould No

Pba=100 x
Wa Gse= (100-
Ps=100- Wssd - (( Gse- Pbe=Pb-
Pb Wa Ww Wssd (Wssd- Gmb Gmm Pb)/((100/Gmm)-
Pb Ww Gsb )/ (PbaxPs)/100
Ww) (Pb/Gb))
(GsbxGse)x Gb

Stability Test Data at 60°c after 35 minutes

1 1267.8 768.5 1271.3 502.8 2.521

1 4.45 95.55 2 1270.4 766.4 1271.2 504.8 2.517 2.515 2.623 2.828 0.18 4.277
1 4.45 95.55 2.515 2.623 2.828 0.18 4.277

3 1271.8 768.9 1276.4 507.5 2.506

P No. 8 of 10
l Method) on 4.45% Bitumen Content
Effective Sp. Gr. Of aggt. Gse 2.828
Bulk Sp. Gr. Of total aggt. Gsb 2.814
Asphaltic Absorption Pba 0.18

Average
Voids in Mineral Voids filled with Correlatio Av. Flow
Air Voids Reading Stability (kg) Stability Flow (mm)
Aggregate Bitumen n factor (mm)
(kg)

VMA=100- Va=100x VFB=

Stability =
(GmbxPs )/ (Gmm-Gmb) / 100 x (VMA-Va) DGR CF ( DGR*CF*PRF)
Gsb Gmm / VMA

1539 1.09 1678 3.6

14.60 4.13 71.70 1531 1.12 1715 1689 3.7 3.6

14.60 4.13 71.70 1689 3.6

1523 1.1 1675 3.5

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagr
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting
2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd.

Individual Gradation of Aggregate for DBM

Date of Sampling :- 20-Nov-2014 Date of Testing :-
Type Of Material :- 10 mm aggregate Sample at :-
Source of Material :- Pachami Quarry Birbhum West Bengal
Sample No-1
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 30 30 0.16
4.75 15570 15600 83.59
2.36 2776 18376 98.47
300mic 286 18662 100.00
75mic 0 18662 100.00
Pan 0 18662 100.00
Sample No-2
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 70 70 0.36
4.75 16387 16457 84.68
2.36 2833 19290 99.26
300mic 144 19434 100.00
75mic 0 19434 100.00
Pan 0 19434 100.00
Sample No-3
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 4 4 0.02
4.75 19237 19241 84.98
2.36 3307 22548 99.58
300mic 94 22642 100.00
75mic 0 22642 100.00
Pan 0 22642 100.00

CONTRACTOR Rep. CONSULTANT Rep.

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagr
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting
2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd.

Individual Gradation of Aggregate for DBM

Date of Sampling :- 20-Nov-2014 Date of Testing :-
Type Of Material :- 10 mm aggregate Sample at :-
Source of Material :- Pachami Quarry Birbhum West Bengal
Name/Signature Name/Signature

Designation Designation
lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

CONTRACTOR

KCC BUILDCON PVT. LTD.

radation of Aggregate for DBM

20-Nov-2014
Stock Yard

Sample No-1
18662
Cumulative % Passing

100.00
100.00
100.00
99.84
16.41
1.53
0.00
0.00
0.00
Sample No-2
19434
Cumulative % Passing

100.00
100.00
100.00
99.64
15.32
0.74
0.00
0.00
0.00
Sample No-3
22642
Cumulative % Passing

100.00
100.00
100.00
99.98
15.02
0.42
0.00
0.00
0.00
lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

CONTRACTOR

KCC BUILDCON PVT. LTD.

radation of Aggregate for DBM

20-Nov-2014
Stock Yard
 Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT CONTRACTOR

West Bengal Highway Egis India Consulting
2(10/40)/Gr-I Development Corporation KCC BUILDCON PVT. LTD.
Engineers Pvt. Ltd.
Limited

SPECIFIC GRAVITY AND ABSORPTION TEST

(IS 2386 - PART III )
Date of Sampling :- Date of Testing :-

Sample No. :- Source of Material :-

Type of Material :- Sample at :-

Sl No. Description Trial - 1 Trial - 2 Trial - 3

Weight of Sample in
1 W1 ( gms )
Water

2 Weight of SSD Sample W2 ( gms )

Wt of Oven dry sample,
5 W3 ( gms )

6 Bulk Specific Gravity, = W3/[ (W2-W1)

Apparent Specific = W3/(W3-W1)

7
Gravity,

8 Water Absorption ( % ) = 100 x (W2-W3)/W3

9 Average Bulk Specific Gravity

10 Average Apparent Specific Gravity,

Average Water
11 %
Absorption

Remarks :-

CONTRACTOR Rep. CONSULTANT Rep.

Name/Signature Name/Signature
Designation Designation
 Graph of Narrow range

Passing
Too Low
3.95 % To 4.60 %
AIR VOIDS 3.95 3.95% to 5.20%

STABILITY 3.50 % To 5.50 %

VMA 3.50 % To 5.50 %

VFB

FLOW 3.50% To 4.75%

3.50 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50

% of Bitumen Content

Note:As per graph all criteria belongs on Bitumen contents 3.95% to 4.60 %

Graph of Narrow range of acceptable Bitumen contents

P No. 9 of 10
 DBM WITH BITUMEN VG-30 (G-2)
CALCULATIONS FOR QUANTITY OF BITUMEN AND AGGREGATE PER BATCH
% by wt of
Material Size mm aggreates
20 mm 40.00 % Aggregate : 95.55 %
10 mm 22.00 % Bitumen Content : 4.45 %
Stone Dust 37.00 %
Filler (Cement) 1.00 % Total : 100 %

Material % of Material* For 1000 kg batch For 2000 kg batch

20 mm 38.22 382 764

10 mm 21.02 210 420

Stone Dust 35.35 354 707

Filler (Cement) 0.96 10 19

Bitumen 4.45 44.50 89.00

* % by wt of Total mix

Mixing Laying And Rolling Temperature Requirement in 0C As per Morth Table no 500-2

Bitumen Bitumen
Aggregates Mixed Material
Viscosity Temperatur Laying Temperature *Rolling Temperature Remark
Temperature Temperature
Grade e

VG-30 150-165 150-170 150-165 140 minimum 90 minimum

* Rolling Must be before the mat cool to these minimum temperature.

Prepared By Verified by

Mr. Imran Khan Mr. P.S. Chouhan

Technical Manager Quality Head

P No. 10 of 10