PT.

STAINLESS STEEL
PRIMAVALVE MAJUBERSAMA
LOCATION
Exit Toll Cikupa (Tol Jakarta – Merak KM 31)

PT. SPV
MAJUBERSAMA
LOCATION PLANT
PT. Stainless Steel Primavalve
Majubersama

 Member of MAJUBERSAMA Grup

 Manufacturing Stainless Steel Flow Equipment since 1992 and

Investment Casting since 1994
HISTORY

2010 : Move to
New Facility in
2006: Cikupamas
Establishment (10,000m2)
Surabaya
2005: Branch Office & New unit
Automation Warehouse business in
Machines & Filtration &
New Testing Pharmaceutical
1994: Equipments for Food &
Precision Accuracy & Beverage
Casting Productivity

1992: Establishment
2016
of SPV Establish “Strategic Business Unit (SBU)” :
Majubersama as a 1. SBU OEM
subsidiary of
Majubersama 2. SBU Energy
Group 3. SBU Distribution Hygienic
4. SBU Distribution Non Hygienic
HEAD OFFICE
HEAD OFFICE, FACTORY AND DISTRIBUTION CENTER
Kawasan Industri dan Pergudangan Cikupamas
Jl. Mitra Mas No. 02, RT. 011/RW. 04, Talagasari,
Cikupa, Tangerang, Banten – Indonesia 15710
Ph. +6221 5940 6270
Fax. +6221 5940 6275
www.spvmb.com

Precision Casting Manual Machining CNC Machining

Vision & Mission

VISION
“Being a company which able to compete in the global
market which giving a real contribution to all
Stakeholders “

MISSION
1. Competitive in Quality
2. Competitive in Price
3. Competitive in Delivery
4. Competitive in Response and Service to customer
5. Competitive in Product Development
Management System

A. Certification
Quality Management System
ISO 9001: 2015
ID : 9105019411
Certificate Registration No. 01 100 023813
from TUV Rheinland Germany
Management System

B. System Application :
Microsoft Dynamic AX
(Enterprise Resource Planning (ERP) – Integrated System)
Management System

C. Certification:
Surat Keterangan Terdaftar (SKT Migas)
SKT no. 0079/SKT-03/DMT/2015
Direktorat Jenderal Minyak dan Gas Bumi
Kementerian Energi dan Sumber Daya Mineral
Republik Indonesia
Management System

SKT Migas No.

0079/SKT –
03/DMT/2015
Product Certification

D. Certification
Tingkat Komponen Dalam Negeri (TKDN)
(Local content)
1. Gate Valve = 41.89%
2. Check Valve (Swing type) = 40.07%
3. Ball Valve = 38.35%
4. Cable Protector = 61.05%
Kementerian Perindustrian (Ministry of Industrial) ,
Republik Indonesia
Product Certification

 Tingkat Komponen Dalam Negeri (TKDN) - Local content

Gate Valve
41.89%
Check Valve
40.07%
Ball Valve
38.35%
Cable Protector
68.87%
Product Certification

 Tingkat Komponen Dalam Negeri (TKDN) - Local content

 On doing assessment & certification process :

a. Globe Valves (cast)
b. Butterfly Valves (cast)
c. Plug Valves (cast)
d. Wafer Check Valves (cast)
e. DBB Check Valves (forged)
Assessor by PT. Surveyor Indonesia
Product Certification : API

API Certified for Valve Oil & Gas

 API 6D no. 6D-1375 for Gate Valves, Ball Valves, Check Valves
 API 600 no. 600-0182 for Bolted Bonnet Gate Valves
 SKUP (Surat Kemampuan Usaha
Penunjang) Migas
Product Certification : SKUP Issued by Ditjen Migas,
Kementerian ESDM, RI

 SKUP no.
4113/19.07/DMB/2015
 SKUP scope :
Valves dan Machinery
Accessories &
Instruments
Customer Certification

E. Customer Approval & Certification :

PT. Chevron Pacific Indonesia
Indo Asia Business Unit (IBU)
Strategic Business Unit (SBU)

 OEM (Foundry)
 Energy (Oil & Gas & Power Plant)
 Distribution Hygienic
 Distribution Non-Hygienic
SBU : OEM (Foundry)

SBU : ENERGY (Oil Gas & Power Plant)

Manufacturing of
Product OEM & Product VALVES
* Foundry / Casting
* Machining
* Welding
* Assembling
* Testing
Production Capability

• Capability by weight
Weight range: 5 g to 200 kg per piece

• Capability by dimension
Maximum diameter in range 800 mm

• Production Capacity: 600 tons per year

Products
Material Specification Capability

Material specification refer to standard :

- ASTM (USA)
- API (USA)
- AISI (USA)
- ANSI / ASME (USA)
- JIS (Japan)
- DIN (German)
- Customer specification , etc
Products
Material Specification Capability
Ferrous :
• Carbon Steel / Mild Steel
• Stainless Steel
• Special Steel
• Duplex and Super Duplex
• Cobalt base
• Customer spec
FERROUS

• Carbon Steel / Mild Steel

ASTM A 216 grade WCA, WCB, WCC
ASTM A 217 grade C5, WC9
AISI 4340
AISI 4330
AISI 1020
AISI 1050
AISI 4008
Mild Steel
S17-4PH, etc
FERROUS
• Stainless Steel :
Austenitic, Ferritic, Martensitic, Heat Resistance Steel
SS 304 / CF8 / SCS13
SS 304L / CF3 / SCS13A
SS 309 / CH20
SS 310 / CH22
SS 316 / CF8M / SCS14
SS 316L / CF3M / SCS14A
SS 317 / CG8M
SS 201
SS 410
SS 430
CA-6NM , etc
FERROUS

• Duplex , Super Duplex :

Duplex 2205
Duplex 2207
Super Duplex AL-6XN

• Cobalt Base :
Stellite 4 , Stellite 6
Casting Production Facility
No. Main Machine Qty Function

1 Automatic Wax Injection 4 Inject the pattern wax.

2 Robotic Dipping 3 Dipping pattern wax into stucco and sand for develop ceramic mould.

3 Conveyor Drying Room 3 Drying ceramic mould.

4 Autoclave Electric 1 Melt out the wax inside ceramic mould (dewaxing).

5 Autoclave Boiler 2 Melt out the wax inside ceramic mould (dewaxing).

6 Induction Furnace 200 Kg 4 Melting raw metal material into molten metal to pour inside ceramic mould.

7 Induction Furnace 500 Kg 2 Melting raw metal material into molten metal to pour inside ceramic mould.
Firing the ceramic mould to suitable temperature to be poured the molten metal
8 Sintering Furnace 4 inside.
Heating the casting product to suitable temperature with specific treatment in
9 Heat Treatment Furnace 2 order to achieve the mechanical properties.
Cleaning the casting surface from ceramic or scale, and also for surface finish
10 Shot Blasting 4 appearance.
Cleaning the casting surface from ceramic or scale, and also for surface finish
11 Hanger Shot Blasting 3 appearance.
Cleaning the casting surface from ceramic or scale, and also for surface finish
12 Gun Blasting 4 appearance.
Cleaning the casting surface from scale in order to achieve the bright surface finish
13 Vibrator Stone and Steel polish 2 ppearance.
Casting Facility

Conveyor
Auto Wax Injection Robotic Dipping Drying Room

Ceramic
Moulding Melting – Pouring
Induction Furnace
Casting Facility

2 unit Robotic Dipping Electric Autoclave

Casting Facility

Induction Furnace 500 kg

Casting Facility

Melting – Pouring Melting – Pouring

Induction Furnace #1 Induction Furnace #2
Casting Facility

Gas
Sintering Furnace #1 Gas
Sintering Furnace #2
Casting Facility

Electric Furnace
for Heat Treatment
Shot Blasting
Hanger
Machining Production Facility
No. Main Machine Qty Function

1 CNC Lathe 6 Turning, Roughing and Drilling by machine programming

2 CNC Milling 3 Milling and Drilling by machine programming

3 Manual Lathe and Manual Milling 15 Turning, Roughing, Milling & Drilling

4 Radial Drilling 1 Drilling Hole

5 Multi Spindle Drilling 2 Drilling any holes combining in one setting and running automate

6 Press Straigthening 3 Press the casting product to achieve the fix dimension and its profile.

7 Welding GTAW (Argon) 6 Joint welding ; Hard face Overlay welding ; Cosmetic welding

8 Welding SMAW 3 Joint welding

9 Mechanical Polish 5 Polishing surface for surface roughness and surface finish appearance.

10 Lapping Polish 3 Polishing surface of valves component to achieve the flat and roughness.

11 Balancing machine for Impeller 1 Check and setting the balancing nominal value.

Spraying painting on all surface for standard requirement and surface

12 Painting Equipment and Room 1 appearance.
Machining Facility

CNC Lathe Machines Manual Machines

CNC Milling Machines

Quality Control Equipment
No. Machine Qty Type/Brand Function

1 Optical Emission Spectrometer 1 OES-5500 Shimadzu Check the chemical composition by spark process

Check the chemical composition as verification for PMI (Positive

2 Portable Spectrometer 1 Spectro Material Identification)

3 Ultimate Tensile Machine (UTM) 1 HungTa Check the mechanical properties value

4 Hardness Tester 1 Rockwell tester Check the hardness value of material

5 Penetrant test for NDE 1 Magnaflux Check material defect inside thru surface

6 Magnetic Particle test for NDE 1 Parker Check the material defect Inside surface

7 Microscope macro 1 Carl Zeiss Metalography macro analysis

8 Hydrostatic Pressure Test 4 3500 psi Check the product LEAKAGE

9 Surface Roughness tester 1 SJ-210 Mitutoyo Check the roughness of surface material

10 Ultrasonic Thickness Meter 5 Variate brand Check the thickness of metal product

Check the specific profile oustide which could not seen by eyes
11 Endo scope with Light scope 1 Moritex visual inspection.

Measuring Tools : Caliper, Height

12 Gage, Micrometer, Dial Indicator, 30 Mitutoyo Measure the dimensional value of products.

Granite Table, etc.

Quality Control Equipment

Optical Spectrometer

Portable
Spectrometer

Ra meter
Rockwell Hardness
Tester
Quality Control Equipment

Tensile Test
(UTM)
Quality Control Equipment

PosiTector / Light Scpoe

Thickness Meter
Quality Control Equipment

Measuring Dimension on Granite Table

Quality Control Equipment

Balancing Machine
Quality Control Equipment

Hydrostatic Pressure for Valves

refer to API 598, API 6D, API 600
Painting Room for Valves

Painting Valve
Our Products , Market
&
Value Customers
ENERGY
Oil Gas & Casting Parts
Market

Oil & Gas Processing

• Gate Valve, Check Valve (standard API 600, API 6D)
• Cable Protector
• Return Bend, Y Tube, Reducer
• Impeller for Oil Pump
• Customers :
- PT. Chevron Pacific Indonesia
- PT. Pertamina Unit III Plaju
- Baker Hughes
- Schlumberger
 OIL & GAS
Our Products Equipment for Processing

Cable Protector
Size 2–7/8” , 3.5” , 4.5” , 5.5”
Cable Type Flat or Round
Material : Carbon Steel , Stainless Steel
 OIL & GAS
Our Products Equipment for Processing

Return Bend size 5” , 6”

Y Tube 5” , 6” , Reducer 10” to 8”
Material : SS 304 ; ASTM A217 gr C5
 OIL & GAS
Our Products Equipment for Processing

Return Bend 5”

Return Bend 6”

Material :
- SS 304
- ASTM A217 gr C5
 VALVES Oil & Gas
Our Products

Check Valve 3” – 6”
Class 150, 300, 600 Gate Valve 3” – 6”
Material : A216 WCB Class 150, 300, 600
Material : A216 WCB
 VALVES Oil & Gas
Our Products

Check Valve 3” – 6”
Class 150, 300, 600
Material : A216 WCB

Gate Valve 3” – 6”
Class 150, 300, 600
Material : A216 WCB
 VALVES Oil & Gas
Our Products

Check Valve 3” – 6”
Class 150, 300, 600
Material : A216 WCB
 VALVES Oil & Gas
Our Products

Gate Valve 3” – 6”
Class 150, 300, 600
Material : A216 WCB
 VALVES Oil & Gas
Our Products

Ball Valve 2” – 6”
Class 150, 300, 600
Material : A105
OEM
Precision Casting Parts
Market

Transportations
o Automotive, Train, Aviation
o Products : Exhaust Manifolds, Elbow Right/Left,
Flange Main Section, Injector Sleeves, Snow Dam
o Customers : GE Transportation (USA)
 Manifolds for
Our Products Locomotive Engines
 Manifolds for
Our Products Locomotive Engines
 Manifolds for
Our Products Locomotive Engines

Exhaust Manifold
Material :
Stainless Steel
309 / CH20
Market

Valves & Controls Components

o Product : Body Knife Gate, Body Check Valves,
Bridge, Gland Box, Travel Stop Cam, Mounting
Bracket
o Customer :
- Pentair Valves & Controls (Nowra) (Australia)
Our Products VALVES component

Product Range material

Body Knife Gate 50 – 200 Stainless Steel CF8M / 316
Body Check Valve 80 – 150 Stainless Steel CF8M / 316
Gland Box 50 – 300 Stainless Steel CF8 / 304
Bridge 50 – 250 Stainless Steel CF8 / 304
Mounting Bracket Stainless Steel CF8 / 304
Travel Stop Cam Stainless Steel CF8 / 304
Our Products VALVES component

Product Range material

Body Knife Gate 50 – 200 Stainless Steel CF8M / 316
Body Check Valve 80 – 150 Stainless Steel CF8M / 316
Gland Box 50 – 300 Stainless Steel CF8 / 304
Bridge 50 – 250 Stainless Steel CF8 / 304
Mounting Bracket Stainless Steel CF8 / 304
Travel Stop Cam Stainless Steel CF8 / 304
Market

Pump Components
o Product : IMPELLER (type Close)
o Customer :
- Pentair Southern Cross (Australia)
Our Products IMPELLER for Pump

Close Impeller
Material :
Stainless Steel 316 / CF8M
Our Products 31 Impellers for Pump
Market

Tank & Houseware Accessories

o Product : Drain Floor
o Customer :
- PT. Tetra Pak Stainless Equipments
Our Products DRAIN FLOOR

Drain Floor
Material :
Stainless Steel 304 / CF8
Market

Processing Technology Equipments

o Products : Pumps, Valves, Hydraulics

Customers EUROPE :
 AWH
 SED Flow Control (Germany)
 Liftket (Germany)
 Form & Technik (Germany
 Technoindustries , Pedrollo (Italy)
Market

Processing Technology Equipments

o Products : Pumps, Valves, Hydraulics

Customers ASIA :
 TOMOE Valve (Japan)
 KASEN
 HITACHI
 Valve, Pump,
Our Products Electrical components
Market

Power Plant Components

o Product : Alever, Branch Pipe, Nozzle Air Boiler
o Customer :
- Hitachi Power Systems (JAEPSI) (Japan)
- Bukit Asam (PLTU Tarahan)
- PLN (PLTU Nagan Raya, Jeranjang)
- PJB (PLTU Kaltim Teluk, Pulang Pisau, Ketapang)
 Power Plant
Our Products Components

BRANCH PIPE
Material :
Stainless Steel 304 / CF8
 Power Plant
Our Products Components

NOZZLE AIR BOILER

Material :
Stainless Steel 310
Market

Fertilizer & Cement & Coal

o Products : Feeder Chain, Element Duck Burner,
Impeller Close
o Customers : Pupuk Sriwijaya, Semen Padang,
Batubara Bukit Asam
Market

Water Treatment & Architectural

o Products : USB, Cap Mat, Handle, Spider Fitting
o Customers : Kasen (Japan), SelectLock (Australia),
Taiyo Toshin (Japan)
 Valve, Pump, Architect,
Our Products Water treatment,
Chemical processing
and others components
Contact Order

PT. Stainless Steel Primavalve Majubersama

Kawasan Industri dan Pergudangan CIKUPAMAS
Jl. Mitra Mas No. 02 , RT 011/RW 04
Talagasari, Cikupa, Tangerang, Banten 15710
Indonesia
Phone. 62-21-59406270
Fax. 62-21-59406275
Thank You