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Connector Location ¹

Connector Number
Schematic Machine
Schematic
Component Location
Machine Schematic Machine Wire Wire
Wire Description Chart
Wire Wire
RENR2174-02 Harness And Wire Electrical Schematic Symbols
Location Location Component
Location
Part No.
Location
Component
Location
Part No.
Location Description Description April 2012
CONN 1 H-15 55 Actuator - Blend Door H-11 126-5611 56 Sender - Torque Converter Oil Temp B-15 4W-9972 20
Number Color
Power Circuits
Number Color
Accessory Circuits (Continued)
Symbols
CONN 2 A-15 54 Actuator - Hood As. A-14 116-6844 1 Sensor - Engine Speed C-14 6V-2455 21 101 RD Bat(+) 515 GY Blower Motor (HI)
102 RD Hd Lmp 516 GN Blower Motor (Medium)
CONN 3 C-15 2 Actuator - Water Valve H-11 126-5610 56 Sensor - Input Speed B-13 3E-8848 26 105 RD Key Start Sw 517 BU Blower Motor (Low)
CONN 4 F-15,I-15 53 Alarm - Action E-10 3E-6328 C Sensor - Lift Cyl Head End Press D-1 124-4672 23
107 RD Eng Shut-Down Fire Suppr 518 OR Hazard Flasher To SW
108 BU Aux Ckt 521 YL A/C SW To Refrigerant SW T
CONN 5 D-14 44 Alarm - Backup C-15 123-6449 2 Sensor - Lift Linkage Rotary Position F-1 161-8904 24 109 RD Alt Output (+) Term. 522 WH A/C Clutch To Thermostat SW
112 PU Main Power Rly Output 537 GN Turn Signal SW To Flasher Pressure Temperature Level Flow Circuit Breaker
CONN 6 A-13 C Alternator C-15 107-7977 3 Sensor - Tilt Lever Pos F-7 106-4437 E
CONN 7 B-13 C
113 OR Opr Mon Panel VMIS B+ Switched 538 BR Hazard Indicator Symbol Symbol Symbol Symbol Symbol
Batteries F-15 115-2422 4 Sensor - Torque Conv Output Speed B-13 3E-8848 26 114 GN Warning Horn (Forward) 539 BU Turn Signal Indicator Basic/Right
CONN 8 F-12 45 118 GY Aux Ckt 540 WH Turn Signal Indicator Left
CONN 9 E-12 45
Breaker - Alt A-14 9S-4693 5 Sensor - Tran Intermediate Speed Sensor 1 B-13 3E-8848 26 120
122
YL
BU
Aux Ckt
Aux Ckt
A513
A523
PK
PU
DC/DC Converter Memory Output
Temp Potentiometer Pos 1
Symbols and Definitions
Breaker - Engine Shutdown B-14 6T-3643 5 Sensor - Tran Intermediate Speed Sensor 2 B-13 3E-8848 26
CONN 10 D-12 45 123 WH Aux Ckt A524 BR Temp Potentiometer Pos 2
Breaker - Hood B-13 6T-3644 5 Sensor - Tran Output Speed Sensor 1 C-13 3E-8848 26 124 GN A/C A525 GN Temp Potentiometer Pos 3 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CONN 11 C-12 45 126 PK Xmsn Ctrl A526 PK Electronic Water Valve Actuator
Breaker - Main B-14 9S-4693 5 Sensor - Tran Output Speed Sensor 2 B-13 3E-8848 26 through it.
CONN 12 C-11 C 127 OR Aux Ckt A527 BU Electronic Water Valve Actuator
Breaker - Running Lamp B-14 3T-2662 5 Sensor - Trans Oil Temp B-13 100-3055 26 128 PK Aux Ckt A541 PU Flasher To Indicator Lights
CONN 13 HVAC Unit G-10 56 129 BU Aux Ckt A592 BU Blend Door Motor (A)
Breakers - 15A D-11 6T-3643 C Solenoid - A/C Clutch B-15 3E-1906 27 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 14 Service Tool F-10 C 130 RD Aux Ckt A593 OR Blend Door Motor (B)
133 OR Aux Ckt A594 WH Blend Door Position Feedback (+) circle indicates that the component has screw terminals and a wire can be disconnected from it.
Control - Cat Monitoring System E-5 155-1615 A Solenoid - Start Aid I-5 3E-6332 C
CONN 15 Monitor Harness H-9,l-13 C 134 YL Aux Ckt A595 GN Blend Door Position Feedback (Signal)
Control - Power Train ECM I-10 160-1758 57 Solenoid - Shutdown D-14 110-6465 15 135 BU Aux Ckt A596 YL Blend Door Position Feedback (-)
CONN 16 Service Mode H-9 C Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Control - Water Valve/Blend Door G-11 126-6010 A Solenoid Valves - Ride Control D-1 3E-8574 31 136 GN Sec Ster C529 GY Lift Press Sensor
CONN 17 E-8 57 138 GN Auto Lube Pump To Payload Mon C530 BU Lift Position Sensor No circle indicates that the wire cannot be disconnected from the component.
CONN 18 E-8 57 Control - WLPCS ECM C-4 112-1572 59 Solenoids - Clutch Modulating Valve C-13 159-0932 26 141 RD Aux Ckt Lighting Circuits
144 GN Aux Ckt 603 PK Rotary Beacon
CONN 19 D-8 57 Converter - Voltage H-5 119-1733 B Stud - Terminal D-11 9G-8451 C Ground (Wired): This indicates that the component is connected to a grounded wire. The
146 GY Aux Ckt 604 OR Stop Lamp
CONN 20 D-8 57 Dimmer - Control E-11 103-5526 C Suppressors - Arc E-6 106-8704 A 158 BR Aux Ckt 605 YL Turn Lamp - Left grounded wire is fastened to the machine.
167 OR Aux Ckt 606 GY Turn Lamp - Right
CONN 21 Option Code Plug I-7 C Flasher F-10 120-4537 C Switch - A/C Refrigerant D-15 114-5333 27 175 PK Aux Ckt 608 GN Flood Lamp - Rear
CONN 22 F-6 A Fuses A-13 3K-8782 5 Switch - AIH G-5 112-6169 A 177 OR Main Brkr 610 OR Head Lamp Basic Ground (Case): This indicates that the component does not have a wire connected to ground.
188 WH Aux Ckt 611 PU Head Lamp Hi It is grounded by being fastened to the machine.
CONN 23 I-4 C Fuses - 10A D-11 3K-8782 C Switch - Auto Ride Control B-5 103-6333 D 199 RD Aux Ckt 612 GY Backup Lamp
CONN 24 G-4 A Fuses - 15A D-11 8M-8948 C Switch - Auto/Manual B-6 123-6383 D Ground Circuits 614 PU Park/Tail/Dash/Lamp
200 BK Main Chassis 615 YL Cab Flood Lamp/Rops Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 25 Customer Data C-4 C Gauge - Quad E-4 100-5895 A Switch - Beacon B-9 9X-9639 D 201 BK Operator Monitor Return 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
202 BK XMSN Ctrl 619 GN Head Lamp Lo contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 26 B-4 D Ground - Cab A-8 D Switch - Blower B-9 3E-7156 D 250 BK Payload Mon - Customer Gnd 633 BU Attach Lighting Ckt
CONN 27
CONN 28
A-3
A-3
46
46
Ground - Cab
Ground - Cab
F-10
H-8
57
57
Switch - Brake Oil Pressure
Switch - Bucket Positioner
I-4
F-1
3E-7693
164-3583
34
35
251
270
271
272
BK
BK
BK
BK
Payload Mon - System Gnd
CMS Ident Code 0
CMS Ident Code 1
CMS Ident Code 2
646
647
661
662
OR
GN
GN
YL
Light SW To Front Flood Relay
Light SW To Rear Flood Relay
Tachometer Lamp
Speedometer Lamp
966G and 972G Wheel Loader Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
CONN 29 B-3 62 Ground - Cab H-10 57 Switch - Dimmer C-3 2H-1855 58
T
the gauge of the temperature or pressure.
CONN 30
CONN 31
E-3
F-3
61
61
Ground - Left Frame Boss
Ground - Left Front
E-14
H-5
6
C
Switch - Disconnect
Switch - Engine Oil
B-15
B-14
7N-0718
9X-0378
36
37
273
274
275
290
BK
BK
BK
BK
CMS Ident Code 3
CMS Ident Code 4
CMS dent Code 5
CMS Service
663
691
692
GY
GY
YL
Gauge Lamps
Warning Lights To Bkr
Flasher Bkr To Flasher
Control Circuits
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 32 I-3 34 Ground - Right Rear Frame A-15 7 Switch - Forward Horn G-4 21-3360 A 291 BK CMS Clear 709 OR Sensor Power Supply It has a coil that makes an electromagnet when current flows through it. The
299 BK WTL Impl Ctrl Gnd 720 PU XMSN Brake SW electromagnet can open or close the switch part of the relay.
CONN 33
CONN 34
I-2,I-1,H-1,G-2
I-2,I-1,H-1,G-2
60
60
Ground - Steer Column E-5 A Switch - Front Axle Temp D-1 155-8999 39 A201 BK WTL Impl Ctrl Serv Mode SW to GND 727 GN Sec Ster Motor Relay 966G: 972G:
Ground - Strap Frame to Cab G-12 8X-5804 8 Switch - Front Wiper B-4 110-7886 D A202 BK WTL Impl Ctrl Clear Fault SW to GND 728 BU Sec Star Cont SW
CONN 35 H-2,G-2,D-2 47
Ground - To Engine C-15 9 Switch - Hazard lamp G-9 112-6167 B
A203
A204
BK
BK
WTL Impl Ctrl ID Code 3
WTL Impl Ctrl ID Code 4
751
752
GN
YL
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
AAH1-UP 7LS1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CONN 36 D-2 31 coil that makes an electromagnet when current flows through it. The electromagnet
CONN 37 D-1 23
Ground - To Engine Block D-14 10 Switch - Hood Actuator A-14 146-0240 40 A205
A219
BK
BK
WTL Impl Ctrl ID Code 5
ETAC Ctrl Gnd
754
755
BU
OR
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
3ZS1-UP 1EW1-UP can open or close a valve or move a piece of metal that can do work.
Horn - Forward I-2 4Y-7882 1 Switch - Hyd Oil Level A-2 123-2993 19 A272 BK Impl Ctrl B- 761 GY Lift Kickout Sol SW
CONN 38 F-1 35
Horns - Forward F-1 7T-0970 12 Switch - Key Start D-5 9G-7641 A
A273 BK Trans Ctrl B- 762 YL Bucket Positioner Sol SW 9RS1-UP AAW1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
¹ The connectors shown in this chart are for harness to harness connectors. Basic Machine Circuits 795 YL Dual Hp Sol
Connectors that join a harness to a component are generally located at or near the Horns - Forward I-1 7T-0970 12 Switch - Neutralizer C-3 105-6118 58 304 WH Starter Relay No. 1 Output E701 PK Auto Ride Cntl SW activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
306 GN Starter Relay Coil To Neut Start SW Or Key Start SW E702 OR Auto Ride Cntl SW that make electromagnet when current flows through them. It also has an internal switch that places
component. See the Component Location Chart. Keypad - WLPCS B-4 129-0419 59 Switch - Park Brake Oil Pressure I-4 3E-6452 42 307 OR Key Start SW To Neutral Start SW E707 GN Display +V
308 YL Main Power Relay Coil E708 PK Display Clock the latch coil circuit open at the time the coil latches.
Motor - Actuator A-14 117-1557 1 Switch - Primary Steer I-3 3E-6450 C
310 PU Start Aid SW To Start Aid Sol E735 PU Tack/Serv Mtr/Odometer Select
Motor - Blower G-11 3E-6392 56 Switch - Rear Axle Temp C-14 155-8999 33
Motor - Front Wiper D-5 147-7973 A Switch - Rear Wiper C-9 112-6174 D
311
321
WH
BR
Start Aid Sol To Temp SW
Backup Alarm Lamp Travel Alarm
F781
F783
BR
GN
Downshift SW (N.O.)
Upshift SW (N.C.) Harness and Wire Symbols
322 GY Warning Horn (Forward) F784 YL Downshift SW (N.C.)
Motor - Rear Wiper F-10 137-8709 C Switch - Run/Work/Panel/Tail C-8 108-3320 D 326 PU Key Start SW “C” Term. G750 BU XMSN Cont Fwd SW To Gnd Wire, Cable, or Harness Harness Identification Letter(s):
327 PK Shutdown Solenoid G755 GY XMSN Cont Rev SW To Gnd Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Motor - Sec Steer H-4 154-2563 C Switch - Sec Steer Test H-8 143-3001 B
334 BU Start Aid Sol #2 G761 YL XMSN Cont Speed 3 SW To Gnd Harness Identification Letters and
373 GN Start Aid Switch To Timer G762 BR XMSN Cont Speed 4 SW To Gnd Harness Connector Serialization Code:
Motor - Starter D-14 6V-5227 15 Switch - Secondary Steer I-3 3E-6450 C Harness Connector Serialization
397 OR Hood Raise Motor G763 PU XMSN Cont Neut SW To Gnd The "C" stands for "Connector" and the
Codes (see sample).
Motors - Washers A-3 7T-8890 16 Switch - Selector AC/Heat B-9 3E-7155 D 398 BU Hood Raise Motor G764 PK XMSN Cont PK Brk Lever SW To Gnd number indicates which connector in the
Relay - Backup Lamp I-15 4Y-6135 25 Switch - Service Brake Pedal As. B-3 110-8029 58 A300 GN Hood Raise Relay Coil G766 GN Impl Cont SW To Gnd N.O. AG-C4 L-C12 harness (C1, C2, C3, ...).
A301 WH Hood Raise Relay Coil G767 WH Impl Cont SW To Gnd N.C. L-C12
Relay - Front Flood E-10 3E-5239 C Switch - Start Aid G-5 3E-7176 A
111-7898 3E-5179 3E-5179
Monitoring Circuits H713 PK Impl Cont Lift Proportional Sol
Relay - Hood Raise Lower A-14 149-2612 5 Switch - Start Aid Coolant B-15 3E-6425 22 403 GN Alternator (R) Term. H714 OR Impl Cont Lower Proportional Sol Part Number: for Connector Plug 1
405 GY Opr Mon Oil Press. (Low Setting) H715 PU Impl Cont Lower Kickout Sol Part Number: for Connector Receptacle
Relay - Main A-14 101-7740 5 Switch - Stop Lamp B-3 3E-5520 60 410 WH Opr Mon Action Alarm H716 WH Impl Cont Sol Return
411 PK Opr Mon Master H717 BR Impl Cont Pilot Press Sol 2
Relay - Rear Flood E-11 3E-5239 C Switch - Tach/Speedo/Serv Meter G-5 112-6171 A 416 OR Sec Star SW 818 BR Serial Data (Transmit)
Relay - Sec Steering Intermediate F-11 3E-5239 C Switch - Temp Selector B-9 127-4540 D 417 GY Primary Ster SW 819 GY Serial Data (Receive) Plug Receptacle
419 YL Opr Mon Parking Brake 900 PU XMSN Shift Sol No. 5 or 4
Relay - Start Magnetic Switch B-14 125-1302 5 Switch - Thermostat G-11 3E-5464 56 Pin or Socket Number
432 PK Opr Mon Brake Press. (Oil) 901 WH XMSN Shift Sol No. 6 5A
Resistor - Blower G-11 9G-1950 56 Switch - Tran Neutralizer Override B-5 112-6156 D 441 OR Eng Coolant Temp Gauge 910 YL XMSN Neutizer Override Indicator Deutsch connector: Typical representation
442 GY Hyd System Temp Gauge 944 OR Data Link + (CAT) 1 Component
Sender - Engine Coolant Temp B-15 7N-8532 A Switch - Turn Signal F-6 134-9569 A 443 YL Power Train Temp Gauge 945 BR Data Link - (CAT) of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
447 PK Fuel Level Gauge 973 BR CST Autoshift- Auto/Manual SW 2
2 sockets and the receptacle contains all pins.
Sender - Fuel Level C-15 134-3033 2 Tach/Speedometer E-4 153-8061 A
450 YL Tach Sender (+) 975 WH CST Autoshif t- Sol Return 325-AG135 PK-14
Sender - Hyd Temp A-3 4W-9972 19 453 PK Sec Ster Action Lamp 976 OR Ride Cont Solenoid 1 Sure-Seal connector: Typical representation
484 YL Primary Ster Lamp 977 YL CST Autoshift- Auto/Manual SW 1 1 Harness identification code:
Machine locations are repeated for components located close together. of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
496 WH Opr Mon Panel Hyd Oil Level E900 WH ECPC Trans Output SPD + 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
A = Operator Compartment - Dash Console
B = Operator Compartment - Left Overhead Console
C = Operator Compartment - Relay/Fuse Panel
D = Operator Compartment - Right Overhead Console
E = Operator Compartment - Right Console 499
C413
GY
YL
Opr Mon Implement Oil Filter
Display Data
E901
E902
GN
PU
ECPC Trans Output SPD -
ECPC Trans Intermediate SPD +
Electro Hydraulics and Command Control Steering
C414 BU Display Load E903 YL ECPC Trans Intermediate SPD
E416 PU PMS Lift Cyl Press Sensor E904 BR ECPC Trans Intermediate SPD Q+
G485 BU Opr Mon Front Brake Temperature E905 BU ECPC Trans Intermediate SPD Q- © 2012 Caterpillar Printed in U.S.A.
G486 GN Opr Mon Rear Brake Temperature E906 OR ECPC Trans Output SPD Q+ All Rights Reserved
Accessory Circuits E907 GY ECPC Trans Output SPD Q-
500 BR Wiper - Front (Park) E908 BR ECPC Trans Input SPD +
501 GN Wiper - Front (Low) E909 WH ECPC Trans Input SPD -
502 OR Wiper - Front (HI) E917 WH Implement Lockout SW To GND (N.O.)
503 BR Wiper - Rear (Park) E918 GN Implement Lockout SW To Gnd (N.C.)
504 YL Wiper - Rear (Low) E919 YL Aux Lower Proportional Sol
505 BU Wiper - Rear (HI) E920 BR Aux Lift Proportional Sol
506 PU Washer - Front E921 PK Rackback Proportional Sol
507 WH Washer - Rear E922 GN Dump Proportional Solenoid
508 PU Radio Speaker - Left E923 PK ETAC Front Left Wheel Proportional Solenoid
509 WH Radio Speaker - Left (Common) E924 YL ETAC Front Right Wheel Proportional Solenoid
511 BR Radio Speaker - Right E925 OR ETAC Rear Left Wheel Proportional Solenoid
512 GN Radio Speaker - Right (Common) E926 BU ETAC Rear Right Wheel Proportional Solenoid
513 OR A/C Compressor/Refrigerant Pressure SW E927 GN ETAC Test Mode SW (N/C)
E928 WH ETAC Test Mode SW (N/O)
E930 BU ETAC Front Axle Pilot Solenoid
E936 WH ETAC Solenoid Return Off Machine Switch Specifications
E955 OR WLPMS PHII Keypad Data
G939 PK Switch Return Part No. Function Actuate Deactuate Contact Position
K933 GN Stick 2 Bypass Sol 38 ± 3°C 27 °C MIN
K977 PK ECPC Trans Oil Temp Sensor 3E-6425 Coolant Temperature (Start Aid) Normally Closed
53 42 34 Component Identifiers (CID¹) and Module Identifier Component Identifiers (CID¹) and Module Identifier (100.4° ± 5.4°F) (80.6°F MIN)
N939 GN Ride Control Solenoid 2
Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
25
4 8 P910 BR Secondary Steering Test Sw Input (MID²) For Power Train ECM (MID No. 081) (MID²) For Implement ECM (MID No. 082) 3E-6450
Secondary Steering Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
44 B CID Component CID Component 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
6 58 0041 +8 Volts Sensor Supply 3E-6452 Park Brake Oil Pressure
3 15
56 0168 Electrical System Voltage (1200 psi MAX) (1000 ± 50 psi) A-B, Normally Open
22 10 47 0070 Parking Brake Switch 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
0248 Data Link 3E-7693 Service Brake Oil Pressure
2 9 0149 Ride Control Solenoid #2 (1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
A 35 0270 Caterpillar Monitoring System Harness Code
33 26 12 23 31 62.0 kPa MAX 38.0 ± 20.0 kPa
62 0168 Electrical System Voltage 0296 Powertrain Electronic Control Module 9X-0378 Engine Oil Pressure Normally Open
54 27 (9.0 psi MAX) (5.5 ± 3.0 psi)
37 0177 Transmission Oil Temperature Sensor 0350 Rotary Position Sensor (Lift Linkage)

(Dimensions: 39 inches x 24 inches)


21 C E 39 275 to 1750 kPa ¹ -
5
60
0190 Engine Speed Sensor 0352 Position Sensor (Lift Lever) 114-5333 Refrigerant Pressure (AC) Normally Open ²
36 7 45 (40 to 255 psi) -
20
57
D 59 0270 Cat Monitor System Harness Code 0353 Position Sensor (Tilt Lever) Rear Axle Temperature 125 °C ± 3 117 °C Min
1 46 61 155-8999 Normally Closed
40 24
Failure Mode Identifiers (FMI)¹ 0363 Ride Control Solenoid 0354 Solenoid Valve (Lift Linkage Raise) Front Axle Temperature (257.0 °F) (242.6 °F) Min
0355 Solenoid Valve (Lift Linkage Lower) ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
19 FMI No. Failure Description 0367 Ride Control Switch
55 16 0356 Solenoid Valve (Lift Linkage Dump) condition can be maintained down to 170 kPa (25psi).
0 Data valid but above normal operational range. 0368 Transmission AUTO/MAN Switch

RENR2174-02
0357 Solenoid Valve (Tilt Linkage Tiltback) ² Contact position at the contacts of the harness connector.
1 Data valid but below normal operational range. 0444 Start Relay
0358 Solenoid Valve (Pilot Pressure Supply)
2 Data erratic, intermittent, or incorrect. 0562 Unable To Communicate With Cat Monitor System
0359 Detent Coil (Lift Lever Raise)
3 Voltage above normal or shorted high. 0585 Transmission Output Speed Sensor 1
0360 Detent Coil (Lift Lever Lower)
4 Voltage below normal or shorted low. 0621 Downshift Switch
0361 Detent Coil (Tilt Lever Tiltback)
5 Current below normal or open circuit. 0622 Up Shift Switch
0365 Switch (Kickout Set) Resistor, Sender and Solenoid Specifications
B D 6 Current above normal or grounded circuit. 0623 Direction Switch
0487 Position Sensor (Auxiliary Lever) Part No. Component Description Resistance (Ohms)¹
7 Mechanical system not responding properly. 0631 Transmission Clutch #1 Solenoid 0489 Switch (Function Select) 3E-1906 Solenoid - A/C Clutch 17.6 ± 0.6
8 Abnormal frequency, pulse width, or period. 0632 Transmission Clutch #2 Solenoid 0490 Switch (implement Lockout)
3E-6332 Solenoid Valve - Start Aid 6.0
0633 Transmission Clutch Solenoid #3 0491 Solenoid Valve (Auxiliary Lever Forward)
9 Abnormal update.
0634 Transmission Clutch Solenoid #4 0492 Solenoid Valve (Auxiliary Lever Rearward)
3E-8574 Solenoid Valve - Ride Control 34.3 ± 1.7
59 10 Abnormal rate of change.
0635 Transmission Clutch Solenoid #5 0596 Harness Code Incorrect 3E-9366 Solenoid - Bucket Lift,Lower,Tilt Detent 53.3 ± 2.7
11 Failure mode not identifiable.
0636 Transmission Clutch Solenoid #6 0687 Option Code incorrect Sender - Hydraulic Oil Temperature
E A 12 Bad device or component. 54°C (130°F) - 560 to 716
0668 Transmission Shift Lever ¹ The CID is a diagnostic code that indicates which component is faulty. 4W-9972 Engine Coolant Temp
35 13 Out of calibration. 110°C (230°F) - 72 to 82
² The MID is a diagnostic code that indicates which electronic control module Torque Converter Temp
3 56 12 0672 Torque Converter Output Speed Sensor
5 14 Parameter failures. diagnosed the fault. 9G-1950 Resistor - A/C, Heater Blower Motor Overall 2.0 ± .1; Tap 1.0 ± .05
22 45 57
9 24 0673 Transmission Output Speed Sensor
C 15 Parameter failures. 110-6465 Solenoid - Engine Shutdown 5.12 ± .26
27 58 0674 Transmission Intermediate Speed Sensor 1
60 16 Parameter not available.
2 21 0675 Transmission Intermediate Speed Sensor 2 121-4298 Solenoid - Clutch Modulating Valves 7.75 ± 1.0
8
37 48 17 Module not responding.
15 44 34 61 0793 Primary Steering Pressure Switch Sender - Fuel Level
42 62 18 Sensor supply fault.
10 134-3033 Full: 27.5 - 39.5
53
54 26 0794 Secondary Steering Pressure Switch Component Identifiers (CID¹) and Module Identifier
36 47 31 19 Condition not met. Empty: 240 - 260
55 0795 Secondary Steering Intermediate Relay (MID²) For Caterpillar Monitoring System (MID No. 030)
6 20 20 Parameter failures. ¹ At room temperature.
¹ The CID is a diagnostic code that indicates which component is faulty. CID Component
25 4 40 1 23
7 19 ¹The FMI is a diagnostic code that indicates what type of failure has occurred. ² The MID is a diagnostic code that indicates which electronic control module 0084 Ground Speed Sensor
39 diagnosed the fault.
33 0096 Fuel Level Sensor
0100 Engine Oil Pressure Sensor
0110 Engine Coolant Temperature Sensor

20 Page,
0177 Torque Converter Oil Temperature Sensor
Monitoring System Mode 0248 Data Link
Payload Control Fault Codes Related Electrical Service Manuals
E72059 Mode of Operation Mode Number 0263 8 Volt Sensor Power Supply
Code Fault 0271 Action Alarm Title Form No.
Normal 0
Machine Harness Connector And Component Locations 16800 Battery Voltage Too High
Harness Code 1
0324
0523
Action Lamp
Engine Speed Sensor
Alternator: 107-7977 SENR4757
16801 Battery Voltage Too low Caterpillar Monitoring System SENR1394
Parameter Display 2 0600 Hydraulic Oil Temperature Sensor
25413 PCS Not Calibrated Electric Starting Motor: 6V-5227
Service 3 0601 Brake Air Pressure Sensor
Consist: 106-8552 SENR3536
35001 Position Sensor Out of Range 0819 Display Data Link
Tattletale 4 Consist: 6V-5537 SENR3581
35002 Loss of Position Sensor Signal 0821 9 Volt Display Power Supply Consist: 6V-5538 SENR4975
Units 5
36401 Pressure Sensor Out of Range 0830 Brake Oil Temperature Sensor Payload Control System SENR6614
Machine Codes Calibration 6,7,8 ¹ The CID is a diagnostic code that indicates which component is faulty.
36402 Loss of Pressure Sensor Signal Power Train ECM SENR1380
Sales Model Machine Code ² The MID is a diagnostic code that indicates which electronic control module
76901 Pressure Sensor Out of Range diagnosed the fault. 966G and 972G Wheel Loader Hyd. System
966G 18,20,42 System Operation RENR2114
76902 Loss of Pressure Sensor Signal RENR2148
972G 19,21 Testing And Adjusting
81704 Backup Battery Error
81708 Real Time Clock Not Running
82002 Loss Of Keypad Data Link
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
499-GY-18
BRAKE OIL
L103
966G AAA C
CONN 15 L103
OPERATOR STATION OPERATOR STATION
L103
+ BATTERY RD-18 1 107-RD-14
PRESS SW
3E-7693 NN CONN 32
POWERTRAIN CONTROL OPERATOR STATION
201-BK-18 6 275-BK-18 GROUND BK-18 2 200-BK-14 BK B 201-BK-18
5 274-BK-18 (SEE ELECTRONICS GP 148-5661 ELECTRONIC HYDRAULIC CONTROL FULL ELECTRONIC IMPLEMENT CONTROL 1 1 299-BK-18 BU-18 3 327-PK-14 A 432-PK-18 NN V

SEC STER INTER RELAY

SEC STER PR SW (N/C)


ENG SOL RD
619-GN-14 J

PRIM STER PR SW N/C


PRIM STER PR SW N/O

AIR INLET HTR RELAY

PARK BRAKE SW (N/O)

ENGINE SPEED RETURN


PARK BRAKE SW (N/C)
FOR S/W AND H/W INFO) (SEE ELECTRONICS GP 148-5660 CONFIGURATIONS

AUTO/MAN SW-4TH GEAR


AUTO/MAN SW-3RD GEAR
AUTO/MAN SW-2ND GEAR
201-BK-18 4 273-BK-18 2 2 299-BK-18 OR-18 6 BU C 1 201-BK-18

SEC STER PR SW N/O

OUTPUT SPD TRAIL -

OUTPUT SPD TRAIL +

CLUTCH 3 SOL (4TH)


CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)

CLUTCH 1 SOL (REV)


CLUTCH 2 SOL (FWD)

DUAL HP SOL (962G)

SW & SENSOR RETURN

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2

DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
OFF

AUTO/MAN SW-MANUAL

3RD FUNC LOWER PROP SOL

PILOT SUPPLY ON/OFF SOL


CODE FUNC SELECT AUX VALVES

INTER SPD TRAIL +

INTER SPD TRAIL -

SENSOR SUPPLY +8V

TRANS OUT SPD (+)

TRANS OUT SPD (-)

RIDE CONTROL SW 2
RIDE CONTROL SW 1
FOR S/W AND H/W INFO) DESCRIPTION HI/LO BEAM

LIFT LINKAGE POS 500Hz

3RD FUNC LIFT PROP SOL

RACKBACK PROP SOLENOID

IMPL FUNC SEL SW (N/O)


IMPL FUNC SEL SW (N/C)
3 272-BK-18 3 299-BK-18 3 RESET YL-18 4 306-GN 4 432-PK-18 611-PU-14

INTER SPD LEAD -

INTER SPD LEAD +

AIR INLET HTR SW

SEC STER TEST SW

UPSHIFT SW (N/O)
UPSHIFT SW (N/C)
PLUG SW (LOC E-9) (LOC E-1) BOTH SHOWN

SOLENOID RETURN

SOLENOID RETURN

CAT DATA LINK +

CAT DATA LINK -


201-BK-18 2 271-BK-18 326-RD 2 202-BK-18 F J J HEAD LAMP

BUCKET KO DETENT SOL


4 299-BK-18 4 WH-18 5

CONN J2
CONN 4 OFF (KEY SW)

NEUTRALIZER SW

TRANS OIL TEMP


WITH BRAKE OFF

LOWER PROP SOLENOID

LOWER KO DETENT SOL


INPUT SPEED +
INPUT SPEED -
201-BK-18 1 270-BK-18 SINGLE AXIS LEVERS 5 299-BK-18 5 299-BK-18 3 419-YL-18 619-GN-14 5 200-BK-14 4Y-4580

LIFT PROP SOLENOID

DUMP PROP SOLENOID

LIFT KO DETENT SOL

SW & SENSOR RETURN


SW & SENSOR RETURN
BACKUP ALARM
ENGINE SPEED

KEY SW TO B+
ENGINE SHUTDOWN CONTROL V

TILT LEVER 5000Hz


LIFT LEVER 5000Hz
J

START RELAY
K V 201-BK-18 7 201-BK-18 7X-6315 STRAP 6 299-BK-18 6 299-BK-18 BK A 202-BK-18 5 G764-PK-18 611-PU-14 4 J

4TH LEVER 5000Hz

3RD LEVER 5000HZ

IMPL LO SW (N/O)
IMPL LO SW (N/C)
K

FORWARD SW
REVERSE SW
NEUTRAL SW

SOLENOID RETURN

SOLENOID RETURN

KO SET SW (N/O)
KO SET SW (N/C)

CAT DATA LINK +


CAT DATA LINK -
LEFT NO NO 3E-0462

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
TA PU-18 614-PU C 617-BR 8 2 FUNCTIONS PPP PPP RRR RD B 419-YL-18 6 499-GY-18 605-YL-14 3 605-YL-14 YL-18 T LH TURN &
MOUNTING

BUCKET POS SW

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
STOP/TAIL/ S OR-18 604-OR A 604-OR 7X-6315 STRAP BU C G764-PK-18 107-RD-14 6 617-BR-14 PU-18 C CLEARANCE

UNUSED
NN 617-BR-14

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
PARK/TURN G BK-18 BOLT 3 FUNCTIONS WITH 499-GY-18 200-BK-14 LAMP F J J
LAMP
K B 200-BK-14
CONN 15 MOUNTING DEDICATED 3RD LEVER SSS NO YES PARK
NN
CONN 33
2 J
200-BK-14 J
LEFT

- BATTERY
- BATTERY
4Y-3580
K V
CONN J1 BOLT OPTIONS 1 1 299-BK-18 327-PK-14 200-BK-14 1 605-YL-14 3 605-YL-14 1 RD-18

+BATTERY
+BATTERY
+BATTERY
972G TURN
4Y-3460 TU YL-18 606-GY 1 605-YL-14 BBB C CODE PLUG 2 2 299-BK-18 BRAKE SW 306-GN 200-BK-14 1 200-BK-14 2 BL-18 LAMP
I

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
I G BK-18 K 2 200-BK-14 201-BK-18 6 275-BK-18 (LOC I-5) 3 FUNCTIONS WITH 3 3 IMPL FILTER SW 3E-6452 326-RD V F
F 2 162-2073

416-OR-18 11
484-YL-18 6
417-GY-18 10
720-PU-18 4
9
15
39
40
34
33
32
17
16
13
26
22
334-BU-18 19
321-BR-18 37
450-YL-18 38
28
27
3
E908-BR-18 29
E909-WH-18 23
E904-BR-18 36
E903-YL-18 35
E907-GY-18 31
E905-BU-18 30
E902-PU-18 24
E906-OR-18 25
5
K977-PK-18 18
709-OR-18 12
21
E900-WH-18 20
754-BU-18 7
755-OR-18 1
900-PU-18 8
901-WH-18 2
E901-GN-18 14

17
11
7
10
8
36
9
37
3
20
22
21
29
31
32
33
40
4
16
15
27
18
12
23
19
26
25
30
14
13
1
6
2
5
24
38
35
39
28
34
274-BK-18 SELECTOR SWITCH RRR YES YES 7X-8549 727-GN-18
K V 201-BK-18
5
4 273-BK-18
C C CONN J2 CONN J1 CONN 21
4 299-BK-18
5 299-BK-18
4
5 311-WH 310-PU L2 24
21 611-PU-14
114-RD
322-GY
617-BR-14
619-GN-14
6
5 619-GN-14
J FLOOD

P910-BR-18

453-PK-18
K

G939-PK-18

A273-BK
A273-BK
F

N939-GN-18
751-GN-18
752-YL-18

G764-PK-18

F785-WH-18
F783-GN-18
F781-BR-18
F784-YL-18
G767-WH-18
G766-GN-18

H728-GN-18
H729-WH-18
975-WH
JOY SITCK LEVER SECONDARY LAMP
POWERTRAIN
CONN 35

G755-GY
G750-BU

G763-PU
START AID

419-YL-18
944-OR-18

945-BR-18
BR-18 272-BK-18 310-PU 311-WH

306-GN

976-OR
612-GY 1 612-GY 3 6 299-BK-18 6 299-BK-18 19 611-PU-14 4 200-BK-14

795-YL-18

202-BK-18
728-BU-18
307-OR-18
973-BR-18
977-YL-18

PU-18
WH-18
C530-BU-18 35
24
19
20
H711-GN-18 5
H710-PK-18 4
H720-BU-18 37
23
9
G947-WH-18 10
11
12
15
16
17
18
21
22
25
26
27
28
29
30
31
32
33
34
36
13
38
39
G942-OR-18 6
40
2
7
14
E919-YL-18 1
E920-BR-18 8
3

8
7
10
4
11
17
39
19
21
22
20
29
35
5
2
18
12
13
14
23
24
9
3
27
28
25
26
16
15
30
31
32
33
36
37
38
34
6
40
1
BACKUP LAMP BK-18 200-BK 2 201-BK-18 2 271-BK-18 CONTROL SOLENOID 727-GN-18 1 727-GN-18 STEERING 23 617-BR-14 J 9X-1439

975-WH

126-PK
126-PK
373-GN
C C SSS QQQ F
CONN 33

1
2
3
4
5
6
126-9288 K 1 270-BK-18 160-1758 2 FUNCTIONS QQQ NO NO 3E-6332 2 PRESS SW 20 114-RD FORWARD V F
CONN 23 F

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18
299-BK-18
C 3E-6450

G943-BU-18
G944-YL-18
H717-BR-18

H713-PK-18
H714-OR-18
E922-GN-18
E921-PK-18

H708-OR-18
H709-BU-18

H719-OR-18
H715-PU-18
E917-WH-18
E918-GN-18
762-YL-18
V

944-OR-18
945-BR-18
A272-BK
A272-BK
201-BK-18 SECONDARY V HORN FORWARD

146-GY
146-GY
146-GY
201-BK-18 7 H728-GN-18 SS 8 322-GY 24 114-RD

H716-WH

H716-WH

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18
130-RD 8 3 FUNCTIONS WITH OPTIONS CODE PLUGS STEERING BU F 4Y-7882 611-PU-14 322-GY HORN
H729-WH-18 (LOC I-7) C 453-PK-18 7 21

2
1
JAPAN V P910-BR-18 C SELECTOR SWITCH TTT YES YES RELAY RD B 416-OR-18 614-PU-14 F J J F 7T-0970
30 85 V 22 19 F
BACKUP 139-2599 BK 605-YL-14 RH TURN &

200-BK-18
V 975-WH G767-WH-18 A 202-BK-18 606-GY-14 3 YL-18 T 617-BR-14 114-RD

200-BK-18
727-GN-18
MONITOR HARNESS CODE PLUGS 23
87A

L69 L16 FORWARD


LAMP CLEARANCE

310-PU
311-WH
87 86 321-BR-18 G766-GN-18 945-BR-18 727-GN-18 200-BK-18 614-PU-14 6 617-BR-14 PU-18 C 20 322-GY HORN
RELAY
4Y-6135 V 612-GY
(LOC H-9) 944-OR-18
945-BR-18 L74
945-BR-18
945-BR-18
944-OR-18
945-BR-18 SS SS
V
619-GN-14 5
1
J
200-BK-14 J
LAMP
4Y-3263
8 CONN 34 J
F 7T-0970

L84
L73 944-OR-18 L83 XX VV 200-BK-14 7 F J
L18

L83
973-BR-18 944-OR-18 944-OR-18 945-BR-18 H716-WH L93 C RD-0 RD-0 BU C 484-YL-18 611-PU-14 4 22 614-PU-14 606-GY-14 3 606-GY-14 1 RD-18
L103 L21 619-GN-14 J

146-GY
146-GY
146-GY
977-YL-18 944-OR-18 L83 RD B 417-GY-18 2 200-BK-14 1 200-BK-14 2 BL-18 RIGHT
L93 L74 L19 SS SECONDARY HI/LO BEAM TURN

L21
V L103 H708-OR-18 L93 L93 STEERING BK A 202-BK-18 611-PU-14 2
LICENSE L74 L83 C J
L83
CONN 34 HEAD LAMP LAMP

1
2
YL 614-PU-14 H709-BU-18 MOTOR/PUMP 614-PU-14 6 J

L64
PLATE 299-BK-18 167-OR 1 PRIMARY 200-BK-14 4Y-4580 619-GN-14 5 619-GN-14 FLOOD 162-2073

608-GN-14
200-BK-14
200-BK-14
154-2563 VV

MUR440
LAMP A219-BK-18 L77 A273-BK G942-OR-18 E936-WH 2 BK-0 MOTOR RD-0 STEERING J 611-PU-14 4 200-BK-14 LAMP
5A-3808 L77 YY PRESS SW J
JAPANESE ROADING LIGHTING 9X-1439

L82
251-BK-18 G764-PK-18 A219-BK-18 299-BK-18 H719-OR-18 E923-PK-18 3

945-BR-18
944-OR-18
CONN 1 L77 L38 L38
4 NOT GROUND SS 3E-6450 JAPAN FRONT FRAME

L21
728-BU-18 976-OR 251-BK-18 C 299-BK-18 E917-WH-18 E924-YL-18 L2 L2
K K V 614-PU G939-PK-18 251-BK-18 G944-YL-18 E925-OR-18 5 USED LEFT FRONT

334-BU-18

450-YL-18

453-PK-18
321-BR-18
RIGHT L72 L21 CHASSIS ARC SUPPRESSOR V F

L81
TA PU-18 614-PU C 614-PU-14 614-PU N939-GN-18 299-BK-18 L81 CAB G943-BU-18 L22 E926-BU-18 6 RD-0 F LLL LLL
STOP/TAIL/ L22 GROUND 106-8704
S OR-18 604-OR A 604-OR E920-BR-18 E930-BU-18 7 619-GN-14 6 619-GN-14

975-WH
202-BK-18 GROUND H715-PU-18 24 FLOOD LAMP
PARK/TURN G BK-18 K B 200-BK-14 H713-PK-18 E918-GN-18 8 L103 21 611-PU-14 4
LAMP L19 L103 9X-1439
K V H714-OR-18 L19 H710-PK-18 L103 19 605-YL-14 1 605-YL-14 LLL
L18

L19
4Y-3264 YL-18 L18 LEFT

L71
TU 606-GY 1 606-GY-14 H716-WH 945-BR-18 H711-GN-18 23 617-BR-14 3

L73
LLL TT

200-BK-14
608-GN-14

608-GN-14
200-BK-14
L73 TT
K TURN

L70
G BK-18 2 200-BK-14 H717-BR-18 728-BU-18 944-OR-18 L15 L15 G947-WH-18 L15 20 606-GY-14 5 1 605-YL-18
L70 L85 L15 L15 L15 LAMP
E921-PK-18 307-OR-18 307-OR-18 H720-BU-18 L15 8 200-BK-14 2 200-BK-14 2 200-BK-18
L84 L84 614-PU 200-BK-14 116-9624
K K V L69 E922-GN-18 299-BK-18 7 TT
BACKUP LAMP BR-18 612-GY 1 612-GY VVV
L69
E919-YL-18 200-BK L82
L82
L82 L16 L16 L16 L16 L16
L17
22 614-PU-14 CONN 33

L16
126-9288 BK-18 200-BK 2 L85 L85 762-YL-18 L16 L17 L17 L17
L16 L17
K 201-BK-18 LH DOME LAMP
CONN 35 5 KKK EE

L15
L73 C EE RIGHT
L73
L15 C 3E-6389 508-PU 508-PU 1 606-GY-14 1 606-GY-18 TURN
H LIGHTING GP-JAPANESE ROADING
LEFT
VVV L72 L72 614-PU
SERVICE
4 201-BK-18 L15 122-RD A RD-18 L55 509-WH 509-WH
C ANTENNA AS.
3 2 200-BK-18
EE
LAMP H
126-PK 614-PU 3 E735-PU-18 C WH-18 512-GN 6 619-GN-14 116-9624
REAR MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT (C.B. RADIO) 2 200-BK-14 KKK
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 9U-2332 4 FLOOD LAMP
L94
FLOOD L94 614-PU-14 CONN 16 C 201-BK-18 200-BK-14 200-BK-14 6T-7695 200-BK-14 6 GROUND
CONN 34 9X-1439

L15
F KKK
LAMP 6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE KKK
9X-4381 L71 5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER
L71 L81 L81 MONITOR GROUND RIGHT 119-1733 XXX L103 ANTENNA AS. COSA LIGHTING GP

L17
L81 4 273-BK-18 200-BK-14 135-BU A513-PK 4 +12 V MEMORY OUT
HARNESS L17 SPEAKER (AM/FM RADIO)
BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT
CODE 6T-7695 9U-2331

200-BK-14
200-BK-14
608-GN-14
2 271-BK-18 LH REAR HEADLINER C
WATER VALVE BLEND DOOR PLUG 1 270-BK-18 C XXX LLL

MTR-
MTR+
ACTUATOR ACTUATOR C
7 201-BK-18 511-BR 508-PU 2 5
126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 611-PU-14 4 BU-18
B SECONDARY STER C 512-GN
C 200-BK 7 619-GN-14 6 RD-18

251-BK-18
L55 L55
CONN 35

PK-18
BU-18
614-PU C TEST SW 511-BR 8 TO ENTERTAINMENT 617-BR 3 WH-18
CONN 15

PK-18
BU-18
YL-18
WH-18
OR-18
A 143-3001 A513-PK RADIO
H709-BU-18 614-PU C 5 605-YL-14 1 YL-18
LIFT KICKOUT 2 V F F LLL
H708-OR-18 202-BK-18 135-BU 6 200-BK-14 2 BK-18
3 C

L85

L84
L94
L64

L69

L71
L70
L79 L79 SET SW (MOM) 202-BK-18 P910-BR-18 120-YL 120-YL 4 24 619-GN-14 6 619-GN-14 WW

1
2
RESISTOR C D 116-4506 VVV TO BUCKET
H 516-GN-14 200-BK C 200-BK-14 3 200-BK-14 21 611-PU-14 4 611-PU-14 200-BK-14 1
H 5

1
2
3
4
5
6
9G-1950 614-PU 136-GN-18 C 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN

L62
L62 6
WWW CAB 19

A526-PK-18
A527-BU-18
H C C LAMPS HARN
517-BU-14 515-GY-14 614-PU 615-YL-14 617-BR-14 3 617-BR 617-BR 2
WIRE GROUP COLOR DESCRIPTIONS 1 FLOOD 23

A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
H C 2 C LH HI/LO/POSITION

L22
H 299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL C VVV LAMP 20 606-GY-14 5 606-GY-14 606-GY-14 3
H C 200-BK C H708-OR-18 TACH/SPEEDO/SERV METER SELECT SW 608-GN-14 9X-4381 8 200-BK-14 2 200-BK-14 TURN LAMP
B 3 C L24 L24 (MOMENTARY) C VVV 105-4849
124-GN-14 1 124-GN-14 200-BK 202-BK-18 VVV 7 200-BK-14
GROUND CIRCUIT CONN 33

OPERATOR STATION
A525-GN-18 2 A525-GN-18 614-PU 614-PU 202-BK-18 112-6171 UPSHIFT SW 615-YL-14 22 614-PU-14
WATER VALVE/BLEND DOOR A D B RH HI/LO/POSITION
522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 614-PU 200-BK 152-5709 200-BK-14
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF CONTROL ASSEMBLY
126-6010 H
H H L79 A523-PU-18 4 A523-PU-18
L80 C
614-PU
D
A 1 2 W
CONN 24 VVV
TURN LAMP
105-4850
517-BU-14 5 517-BU-14 W D CAB

200-BK-14
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON E735-PU-18 D 2 3 4
RIGHT
REAR
WATER VALVE MTR (A) 12 A526-PK-18
THERMOSTAT
516-GN-14 6 516-GN-14 D GN-18 5 F783-GN 1 202-BK-18 FLOOD CONN 34

608-GN-14
200-BK-14
10 A527-BU-18 515-GY-14 7 515-GY-14 WH-18 6 F785-WH 10

H716-WH
WATER VALVE MTR (B)
3 LAMP
STARTING CIRCUIT

614-PU
CAB BLEND DOOR MTR (A) 11 A592-BU-18 3E-5464 200-BK-14 8 200-BK-14 E735-PU-18 DOWNSHIFT SW YL-18 7 F784-YL 3 9X-4381 5
FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 201-BK-18 201-BK-18 152-5710 BR-18 8 F781-BR 4 VVV 1 606-GY-14 611-PU-14 4 BU-18

BK-18
START AID CIRCUIT

126-PK
LAMP BLEND DOOR POS (+) 5 A594-WH-18 10 200-BK C413-YL-18 200-BK D 3 G750-BU 5 G750-BU 615-YL-14 3 614-PU 619-GN-14 6 RD-18
9X-4381 BLOWER L53 B 1 2
BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK L23 E707-GN-18 200-BK 1 G763-PU 6 G755-GY L39 200-BK-14 6 619-GN-14 614-PU 3 WH-18
POWERTRAIN CONTROL CIRCUIT 3E-6392 H L23 D 3 4 L39

WWW
G VVV BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 BK-14 2 200-BK-14
12 614-PU
614-PU
E708-PK-18
C414-BU-18
614-PU
614-PU A
4
2
G755-GY
202-BK
7
8
F783-GN-18
F785-WH-18 603-PK
C VVV 2 200-BK-14
4 611-PU-14
606-GY-14
200-BK-14
1
2
YL-18
BK-18
G
CONN 13

L60
MOTOR D 2
MONITOR CIRCUIT V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18 663-GY 373-GN-18 AIH SW 9 F784-YL-18 5
C D FORWARD/NEUTRAL/ DDD F KKK

BK-18
VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 (MOMENTARY) REVERSE SW 11 F781-BR-18 KKK
PANEL LAMP CIRCUIT B 3

BK
+24V 1 124-GN-14 200-BK 102-RD-14 373-GN-18 112-6169 152-5707 12 G763-PU
GROUND 2 200-BK-14 HAZARD 614-PU 310-PU 202-BK-18 3116 ENG ONLY 2 322-GY
TURN SIGNAL CIRCUIT LAMP SW 1 A F BEACON
308-YL BU-18
YYY 112-6167 2 C 537-GN-14 N 128-6983 LIGHTING GP-ROADING (COSA)
STRAP AS. 8X-5804 L61 C 3 201-BK-18 BK-18 PU-18
L84 L84 L61

L71
IMPLEMENT CONTROL CIRCUIT R
YYY
L71
538-BR L51 L51 202-BK-18 DDD GY-18 STD FRONT FRAME
4 614-PU 200-BK D WWW F
FRAME CAB 5 C B START AID SW

L61
HEATER AND AIR CONDITIONER CIRCUIT L81 C 6 102-RD-14 200-BK 200-BK 603-PK-14 1 RD 761-GY C
GROUND GND L94 D (MOMENTARY)

L94
L82 L81 518-OR-14 102-RD-14 539-BU-18 614-PU 200-BK-14 2 BK 299-BK-18 A
WASHER/WIPER CIRCUIT 126-PK L82 537-GN-14 614-PU A 3E-7176 FORWARD B
L64 D W 146-GY
L70 2 HORN SW

L70
537-GN-14 605-YL-14 310-PU D 322-GY F

L69
WLPCS ECM CIRCUIT L69 L60 L60 606-GY-14 308-YL 2T-3360 C530-BU-18 C WH-18 SIGNAL LIFT POSITION
L64 3 SENSOR
A525-GN-18 L80 L80 LH REAR HEADLINER A541-PU-18 STEERING COLUMN AS. 151-7007 251-BK-18 B BK-18 GROUND
161-8904

RD-0
A524-BR-18 540-WH-18 308-YL 138-GN-18 A OR-18 +24V
L85 L85
40 A523-PU-18
OTHER COLOR DESCRIPTIONS CONN 8 39 CONN 22 CONN 38

L39
BUCKET POSITIONER SW

L17

L15
L16
38 516-GN-14 REAR WIPER S D
37 515-GY-14 137-8709 6 A541-PU-18 CAB F B B 164-3583

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18

E735-PU-18
L

373-GN-18
LIFT LEVER

663-GY
308-YL
310-PU
L24
HIGHWAYS 605-YL-14 146-GY 146-GY

L23
727-GN-18 12 124-GN-14 146-GY-18 A RD-18 +V 4 A A RD-18 + BATTERY

L51

L38
FLOOD

201-BK-18
L

L22
3RD LEVER POS SENSOR L40 L40
36 517-BU-14 GND +V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND 5 606-GY-14 LAMP 299-BK-18 B 299-BK C BK-18 GROUND
26 504-YL 4 GN H POS SENSOR GROUND BK-18 B 299-BK-18 H710-PK-18 C YL-18 SIGNAL 106-4437 2 539-BU-18 9X-4381 762-YL C 762-YL B BU-18 SOLENOID
1 MOTOR 106-4437 YL-18 C G942-OR-18 1 537-GN-14 113-OR-18 RIDE CONTROL
28 SIGNAL L L97 D VVV
T

OPERATOR STATION
27 200-BK 2 BK 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14
D F
18 795-YL-18 L67 118-GY 6 GY L L 308-YL L97 E702-OR-18 7N-5876 200-BK-14 322-GY FORWARD
L67 B+ P
HORN

L53
C529-GY-18 3 503-BR 3 BR +V RD-18 A 146-GY-18 146-GY-18 A RD-18 +V VVV 114-RD
L53 D AUTO RIDE F 7T-0970

L52

L40
35 416-OR-18 505-BU 5 OR GROUND BK-18 B 299-BK-18 299-BK-18 B BK-18 GROUND E701-PK-18 CAB F
L40 D CONTROL LAMP
G486-GN-18 34 484-YL-18 C SIGNAL YL-18 C G947-WH-18 299-BK-18 H711-GN-18 C YL-18 SIGNAL 113-OR-18 FLOOD 619-GN-14 FLOOD LAMP
201-BK-18 605-YL-14 14 200-BK 200-BK-14 7N-5876
417-GY-18 C L48 L48 D LAMP 200-BK-14 9X-1439

L69

L69
G485-BU-18 N939-GN-18 25 795-YL-18 FUSE PANEL 200-BK 4TH LEVER 299-BK-18 TILT LEVER 611-PU-14 HIGH BEAM 9X-4381 F
CAB POS SENSOR L POS SENSOR L52 S 2 F LEFT
484-YL-18 975-WH 30 306-GN 200-BK-14 606-GY-14 200-BK IND LAMP

L82
2 1 L D VVV
453-PK-18 C530-BU-18 4 419-YL-18 727-GN-18 G GROUND 200-BK 106-4437 E918-GN-18 106-4437 L 7N-5876 615-YL-14 605-YL-14 1 RD-18 TURN
499-GY-18 E919-YL-18 19 251-BK-18 728-BU-18 H 200-BK E917-WH-18 H719-OR-18 1 BK-18 200-BK 200-BK-14 2 BK-18 LAMP
L S 3
F B
F

136-GN-18
ECAP SERVICE 3 HAZARD FLASHER VVV 162-2073
727-GN-18 E920-BR-18 20 975-WH 975-WH-18 J 299-BK-18 L H716-WH-18 2 BK-18 605-YL-14 D
Z Z INDICATOR LAMP LAMP

L85
417-GY-18 G485-BU-18 33 334-BU-18 L85 SEC STER TOOL CONN A 105-RD 614-PU 200-BK F

299-BK-18
299-BK-18
299-BK-18

299-BK-18
POSITION RIGHT
538-BR D
L A LIFT LEVER 7N-5876
416-OR-18 32 123-WH 450-YL-18 Z INTERMEDIATE B 200-BK 606-GY-14 1 RD-18

146-GY
146-GY
S 6 COLUMN TURN
RELAY IMPLEMENT K.O. DETENT SOL
FLOOD V
200-BK-14 L102
L102 496-WH-18
442-GY-18
614-PU-14 29
606-GY-14 17
321-BR-18
453-PK-18 Z 3E-5239 CONN 14 F
D 944-OR-18 LOCK OUT SW 3E-9366
539-BU-18
540-WH-18 5 D 540-WH-18
D LEFT TURN
IND LAMP
200-BK-14 2 BK-18 LAMP
162-2073
LAMP 608-GN-14 RD-00 RD-00 506-PU 506-PU 1 522-WH-14 E 945-BR-18 116-4502 S 37 UNUSED 200-BK F
9X-1439 V L TURN SIGNAL SW D 7N-5876 C FLOOD LAMP
507-WH 507-WH 2 146-GY D
C 38 UNUSED
CONN 31
E416-PU-18
N939-GN-18

C530-BU-18

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18

H713-PK-18
H717-BR-18

C529-GY-18

G764-PK-18
G485-BU-18
138-GN-18
251-BK-18

201-BK-18
201-BK-18
727-GN-18
453-PK-18
484-YL-18
107-RD-14

416-OR-18
442-GY-18

201-BK-18
432-PK-18
202-BK-18
419-YL-18

417-GY-18

496-WH-18

327-PK-14
200-BK-14
200-BK-14
200-BK-14

619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14

499-GY-18

V JJ AA AA BB 202-BK-18 604-OR 5 G939-PK-18 Z 728-BU-18 H715-PU-18 1 BK-18 134-9569 11 UNUSED 18 619-GN-14 9X-1439
4 1

L94
S RD-18 A 604-OR NEG POS NEG POS 419-YL-18 608-GN-14 6 E919-YL-18 727-GN-18 299-BK-18 B H716-WH-18 2 BK-18 3 F
27 UNUSED
H716-WH
146-GY
299-BK
762-YL
114-RD

322-GY

976-OR
200-BK

507-WH
506-PU
975-WH

306-GN

311-WH

L81 S S F

C530-BU-18
FLASHER FORWARD
310-PU

326-RD
761-GY

T WH-18 C 617-BR-14 432-PK-18 617-BR-14 7 617-BR E920-BR-18 975-WH-18 614-PU A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 322-GY
120-4537 A LIFT LEVER D HORN
G BK-18 B 200-BK-14 G764-PK-18 H713-PK-18 8 H713-PK-18 Z 537-GN-14 499-GY-18 8 13 322-GY 270-BK-18 114-RD

L64
21 IMPL FILTER

L67
BK-00

614-PU-14

L84
2 1 L LOWER L43

202-BK-18
12V BATTERY 12V BATTERY N939-GN-18 C L43 201-BK-18 C413-YL-18 4 WH-18 271-BK-18 F 7T-0970

614-PU
STOP/TAIL/PARK LAMP H714-OR-18 9 H714-OR-18 TURN IND A541-PU-18 299-BK-18 DETENT SOL 2 GROUND DATA 12 310-PU

G943-BU-18
G944-YL-18
G947-WH-18
E917-WH-18
E918-GN-18
H710-PK-18
G942-OR-18

H711-GN-18
H719-OR-18
H715-PU-18
H720-BU-18
H716-WH-18
299-BK-18
115-2422 GP31 115-2422 GP31 MUR440 CIGAR IMPLEMENT E/H CONTROL MANIFOLD

L53
761-GY H716-WH 10 H716-WH C2 633-BU-18 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND F785-WH-18 1 633-BU-18 272-BK-18

146-GY-18
146-GY-18

299-BK-18

299-BK-18
107-4401 BUCKET IND
D 3 L LIGHTER 3E-9366 DUMP LOWER AUX LOWER
976-OR H717-BR-18 11 H717-BR-18 1 691-GY WARNING LAMPS 49A 537-GN-14 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 273-BK-18
V G764-PK-18 L70 9W-0335 L 274-BK-18 L17 PROP SOL PROP SOL PROP SOL

200-BK
129-BU
614-PU
322-GY G764-PK-18 16 2 692-YL 49 691-GY E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK F781-BR-18 4 270-BK-18

L53
+V (TURN SIG)

L48

L48
C

G943-BU-18
G944-YL-18
G947-WH-18
138-2924 138-2924 138-2924

200-BK
200-BK
ARC SUPPRESSOR (2)

200-BK
RD-18 1 605-YL-14 619-GN-14 762-YL 15 762-YL-18 E921-PK-18 +V (HAZARDS) 30B 518-OR-14 L H720-BU-18 1 BK-18 E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD F783-GN-18 5 271-BK-18 275-BK-18

120-YL
BK-18 2 200-BK-14 611-PU-14 761-GY 13 E922-GN-18 ARC SUPPRESSOR GROUND 31 200-BK IMPLEMENT FUNCTION L H716-WH-18 2 BK-18 106-8704 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18
605-YL-14
200-BK-14
617-BR-14

608-GN-14

138-GN-18 611-PU-14 22 976-OR 106-8704 SELECT SWITCH 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 L39 G755-GY 7 273-BK-18 291-BK-18

L61

L62

L60

FRONT DASH ASSEMBLY


LEFT TURN LAMP 116-4509 TILT LEVER QUAD GAUGE
L106

MUR440

MUR440
200-BK-14 146-GY E921-PK-18 21 201-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 G763-PU 274-BK-18 F785-WH-18
604-OR

33 CLEAR 8
162-2073 200-BK-14 251-BK-18 E922-GN-18 23 N939-GN-18 CONTROL GP - DIMMER 692-YL NOTE B BUCKET K.O. E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 100-5895 322-GY 9 275-BK-18 F784-YL-18

2 RD
1 RD

2 RD
1 RD

2 RD
1 RD
FRONT L106 103-5526 DETENT SOL LAMPS D D D D
200-BK 762-YL 24 K933-GN-18 762-YL-18 Z 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 F781-BR-18 L16
7N-5876

H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
200-BK-14 114-RD C530-BU-18 976-OR 31 614-PU-14 3 113-OR-18 3E-9366 275-BK-18 273-BK-18 945-BR-18 663-GY L40 308-YL 11 291-BK-18 F783-GN-18
14 CAT DATA LINK -

146-GY-18
146-GY-18
299-BK-18
299-BK-18
+ BATTERY
FRONT

200-BK-14 107-RD-14 C529-GY-18 V C GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU
201-BK-18
201-BK-18

2
1

2
1
V RELAY PANEL M M M

614-PU

200-BK
129-BU
200-BK-14 306-GN H713-PK-18 419-YL-18 27 202-BK-18 LIGHTS ON 2 614-PU 614-PU D D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY
BK-OO 200-BK 200-BK H714-OR-18 122-RD 2 727-GN-18 SPEEDO LAMP 4 662-YL 662-YL EH IMPLEMENT CONTROLS 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU E922-GN-18
CONN 17

605-YL-14

606-GY-14
FF V 200-BK-14
CONN 18

538-BR

538-BR
H716-WH 432-PK-18 30 C530-BU-18 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 H714-OR-18
202-BK-18
202-BK-18
L15

L45
200-BK-14 H717-BR-18 146-GY 5 506-PU GAUGE LAMPS 6 663-GY 663-GY L L 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 E919-YL-18
LEFT FRAME 200-BK-14 CATERPILLAR MONITORING SYSTEM
E919-YL-18 201-BK-18 6 507-WH 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18

10
12
OPERATING MODES

11
A
B
C

2
3
5
6
8
4
1

1
L65

5
6
7

2
3
9

4
GROUND BOSS 200-BK-14 E920-BR-18 130-RD 3 521-YL-14 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU H716-WH-18
ZZZ ZZZ ZZZ L23 L23 MODE FUNCTION
200-BK-14 E921-PK-18 251-BK-18 8 617-BR 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK H716-WH H716-WH-18

G761-YL-18
G762-BR-18
0 NORMAL MODE

H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18
608-GN-14

202-BK-18
200-BK-14 E922-GN-18 306-GN 10 C529-GY-18 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 H716-WH

299-BK-18
299-BK-18
146-GY-18
146-GY-18
200-BK-14 11 E416-PU-18 L43 410-WH-18 C413-YL-18 447-PK-18 1 HARNESS CODE
H716-WH-18 H716-WH-18
299-BK 647-GN-18
308-YL 647-GN-18 9 FUEL LEVEL SENSOR 5 307-OR-18
CONN 30

L97
L22 L22 2 NUMERIC READOUT

200-BK
129-BU
E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 501-GN D C 202-BK-18 H716-WH-18

614-PU
24 +8V SENSOR SUPPLY
3 SERVICE MODE L44
447-PK-18 310-PU 321-BR-18 13 604-OR REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 L44 118-GY 14 A541-PU-18 118-GY E920-BR-18

L24
L38
Z Z Z Z 4 TATTLE TALE MODE
E E
L71

605-YL-14 326-RD 102-RD-14 14 K933-GN-18 200-BK 441-OR-18 E708-PK-18 405-GY-18 500-BR E735-PU-18 E702-OR-18 H713-PK-18

606-GY-14
605-YL-14
RELAY 19 ENG OIL PRESS 1 40

113-OR-18
113-OR-18
L71 FRONT FLOOD 5 US/METRIC MODE (UNITS MODE)
200-BK-14 617-BR-14 614-PU-14 202-BK-18 7 443-YL-18 Z Z 3E-5239 Z Z 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 F785-WH-18 K933-GN-18 E921-PK-18
RELAY 6 IMPLEMENT CONTROL CALIBRATION

538-BR
604-OR 604-OR 617-BR-14 403-GN-18 20 447-PK-18 L51 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 443-YL-18 G764-PK-18 H717-BR-18
608-GN-14 3E-5239 L58 202-BK-18
608-GN-14 L107 606-GY-14 405-GY-18 21 496-WH-18 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 F781-BR-18 447-PK-18 M
606-GY-14 606-GY-14 605-YL-14 499-GY-18 38 441-OR-18 127-OR-14 SUSPENSION GP 405-GY-18 447-PK-18 G486-GN-18 5 E702-OR-18 F783-GN-18 496-WH-18 416-OR-18 M M M

SEAT
L114 32 REAR AXLE TEMP 34

2
1
L67

1
2

1
2

1
2
L67
REAR

200-BK-14 614-PU-14 605-YL-14 28 442-GY-18 150-7718 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 417-GY-18
ACTION L50
614-PU-14 614-PU-14 606-GY-14 417-GY-18 26 432-PK-18 134-YL-14 496-WH-18 432-PK-18 C413-YL-18 4 WH-18 611-PU-14 31 G755-GY 442-GY-18 453-PK-18 L2

SEAT
L51 L50 7 UNUSED DATA

GN-18
GN-18
L64 L64 ALARM
L88

RD
RD

RD
RD

RD
RD
614-PU-14 321-BR-18 617-BR-14 138-GN-18 4 403-GN-18 RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18 484-YL-18 251-BK-18
L107

2
1
L88 L84 L84 3E-6328
130-RD 175-RD-14 175-RD-14 L108 L108 614-PU-14 105-RD 1 405-GY-18 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 727-GN-18 138-GN-18
C M
L107

175-RD-14 130-RD 130-RD 614-PU-14 450-YL-18 15 322-GY Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 201-BK-18

A541-PU-18

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
200-BK-14 975-WH 608-GN-14 9 299-BK-18 E707-GN-18 L50 272-BK-18 113-OR-18 E922-GN-18
299-BK 326-RD 692-YL G485-BU-18 113-OR-18 411-PK-18 C414-BU-18 5 YL-18 322-GY 432-PK-18 18 C530-BU-18 11

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14

202-BK-18

201-BK-18
TURN SIGNALS 13 ACTION LAMP MODULE LOAD 2

201-BK-18
L112 975-WH 975-WH 975-WH 321-BR-18 522-WH-14 22 308-YL 108-BU-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 326-RD 419-YL-18 3 146-GY 5 H714-OR-18
CATERPILLAR RACKBACK LIFT AUX LIFT

200-BK
614-PU

662-YL
661-GN

L52
975-WH 10 299-BK-18 E919-YL-18
146-GY

321-BR-18 604-OR 416-OR-18 23 310-PU 124-GN-14 124-GN-14 C413-YL-18 499-GY-18 270-BK-18 201-BK-18 308-YL 311-WH 8
L65

L67

BLOWER MOTORS 4

200-BK-14
108-BU-14
201-BK-18 201-BK-18 447-PK-18 E416-PU-18 24 605-YL-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 310-PU 310-PU 32 762-YL 9 E920-BR-18 ON/OFF PROP SOL PROP SOL PROP SOL

CONN 20
X Z L4
155-1615 153-8061 PILOT SOL 138-2924 138-2924 138-2924
126-PK

447-PK-18 LEFT SIDE ENGINE 443-YL-18 G939-PK-18 25 606-GY-14 15A 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 D D D D 290-BK-18 7 308-YL 605-YL-14 107-RD-14 31 761-GY 10 E921-PK-18

H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18

G761-YL-18
G762-BR-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
LAMPS
E V
CONN 5 405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 606-GY-14 200-BK-14 11 322-GY 12 152-6761

146-GY-18
299-BK-18

202-BK-18
7N-5876

L49
5 ENGINE 441-OR-18 441-OR-18 31 619-GN-14 X 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 327-PK-14 1 114-RD 6 H716-WH
Z L49 D

614-PU

200-BK
129-BU
24 311-WH 521-YL-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR-14 306-GN 24 619-GN-14 4 H713-PK-18
15A STEER M LIFT CYL
304-WH-8 1 304-WH-8 327-PK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 L57 200-BK-14 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14 326-RD 7 200-BK-14 7 H717-BR-18
G S G486-GN-18 4 200-BK-14 403-GN-18 447-PK-18 34 G486-GN-18 15A CIRCUIT 120-YL VOLT CONVERTER 120-YL 200-BK 540-WH-18 540-WH-18 633-BU-18 COLUMN 200-BK 443-YL-18 12 105-RD 499-GY-18 19 605-YL-14 1 138-GN-18 138-GN-18 A OR-18 +24V HEAD END
E Z Z Z Z Z Z

L43
STARTER GROUND 251-BK-18 PRESSURE
L102

21 201-BK-18 450-YL-18 484-YL-18 36 G485-BU-18 BREAKERS 113-OR-18 201-BK-18 201-BK-18 441-OR-18 G486-GN-18 500-BR C530-BU-18 20 606-GY-14 2 251-BK-18 B BK-18 GROUND

L43
Z ZZZ 13
6V-5227 MTR BAT CC 10A FUSE ZZZ SENSOR
327-PK-14 9 327-PK-14 G939-PK-18 322-GY 16 608-GN-14 6T-3643 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 146-GY 617-BR-14 23 3 C529-GY-18 C529-GY-18 C WH-18 SIGNAL
112-PU-14
112-PU-14

200-BK 1
129-BU 11

10
12
10A
10A
10A

7
4
8
6
3

3
5
2
6
4
9
7
10A

10A
10A
10A

BB (QTY 12) 124-4672


101-RD-4

521-YL-14 11 521-YL-14 975-WH G486-GN-18 521-YL-14 17 112-PU-4 200-BK 200-BK K933-GN-18 G485-BU-18 502-OR 299-BK 611-PU-14
BLOCK AS. RD-00 RD-00 MOTOR 522-WH-14 13 522-WH-14 403-GN-18 975-WH 326-RD 18 138-GN-18 3K-8782 129-BU CONN 19 C C 200-BK 200-BK D ACTION 432-PK-18
16
17 441-OR-18 E701-PK-18 762-YL 614-PU-14
21
22 E/H IMPLEMENT CONTROL MANIFOLD
RD-00
RD-00

H720-BU-18
BB

E917-WH-18
H719-OR-18

E918-GN-18
G944-YL-18

H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
299-BK-18
8C-6358 LAMP

614-PU
146-GY
200-BK-14 7 200-BK-14 441-OR-18 122-RD 19 334-BU-18 102-RD-14 112-PU G G G G G G 123-WH 200-BK 200-BK 411-PK-18 405-GY-18 442-GY-18 410-WH-18 N939-GN-18 200-BK-14
15A FUSE 18 8

H716-WH
CC L90

L45
RD-00 22 405-GY-18 RELAY 308-YL 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY 201-BK-18 9W-2111 403-GN-18 19 443-YL-18 113-OR-18 322-GY 26 F PP PP
JJJ RD-0 25 521-YL-14 PANEL 105-RD 35 123-WH 112-PU 133-OR-18 L22 201-BK-18 D 496-WH-18
XX FF GG 453-PK-18 G 8M-8948 201-BK-18 20 447-PK-18 615-YL-14 114-RD 6 G485-BU-18 1 G485-BU-18 1 BK
17 306-GN 39 122-RD G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 663-GY 2
BK-00 522-WH-14 21 619-GN-14 5 201-BK-18 201-BK-18 2 BK
CONN 9

200-BK
200-BK
G FUSE HOLDER L44 L44

L45
101-RD-4 20 101-RD-4 450-YL-18 102-RD-14 40 105-RD G 112-PU A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 661-GN 200-BK-14 36 E922-GN-18 E922-GN-18 11
G (QTY 14) L45 T
L112

RD-00 12 G939-PK-18 112-PU-4 V C 112-PU 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 662-YL 605-YL-14 28 H714-OR-18 H714-OR-18 5
118-GY

G 4K-5122 FRONT AXLE


RD-00 200-BK 23 G486-GN-18 130-RD 112-PU-4 1 X 112-PU 661-GN 661-GN 200-BK 200-BK E735-PU-18 39 E702-OR-18 A541-PU-18 606-GY-14 33 E919-YL-18 E919-YL-18 8
201-BK-18 2 201-BK-18 443-YL-18 2 C G TERMINAL STUD 9G-8451
662-YL 662-YL 200-BK 200-BK 499-GY-18 25 614-PU 537-GN-14 617-BR-14 34 E920-BR-18 E920-BR-18 9 TEMP SW
L23 L50
BK-00

A/C X G G Z L22 L50 615-YL-14 155-8999


REFRIG SW
405-GY-18
311-WH
10
6
405-GY-18
311-WH
304-WH-8
109-RD-4
3
4 G
112-PU
112-PU G
10A
15A
Z
113-OR-18 MONITOR
134-YL-14 REAR FLOODS L22
200-BK-14 200-BK-14
202-BK-18
605-YL-14
202-BK-18
605-YL-14 200-BK
D NEUTRALIZER
OVERRIDE LAMP
633-BU-18
G485-BU-18
26
27 910-YL-18
720-PU-18
130-RD
611-PU-14
614-PU-14
35 E921-PK-18
12 E416-PU-18
E921-PK-18 10
E416-PU-18 12 CONN 37
CONN 10 L49

727-GN-18
136-GN-18
102-RD-14
114-5333 G L49
441-OR-18 14 441-OR-18 101-RD-4 5 112-PU G 15A Z 127-OR-14 FRONT FLOODS 614-PU 200-BK-14 200-BK-14 606-GY-14 606-GY-14 200-BK 910-YL-18 G486-GN-18 28 944-OR-18 604-OR E922-GN-18 29 H716-WH H716-WH 6 LIFT CYL HEAD
D NOTE A GG G G L60 L60 7N-5876 D

L47
TO ENGINE Z D END PRESS.SENS

614-PU
614-PU
200-BK
450-YL-18 16 450-YL-18 6 112-PU 10A 129-BU CIGAR LIGHTER H716-WH 200-BK-14 200-BK-14 200-BK 605-YL-14 29 945-BR-18 373-GN H714-OR-18 27 H713-PK-18 H713-PK-18 4
E BLOCK G
112-PU G 10A Z 123-WH L47 M 124-4672
G939-PK-18 3 G939-PK-18 7 NOT USED 200-BK-14 L50 D 606-GY-14 37 K933-GN-18 633-BU-18 E919-YL-18 30 H717-BR-18 H717-BR-18 7
L50 BUCKET TURN
L115

G G Z
306-GN

BK-18 1 513-OR-14 443-YL-18 15 443-YL-18 V C 112-PU 133-OR-18 WORK LAMPS 200-BK 538-BR 38 E701-PK-18 538-BR 761-GY 2 138-GN-18 138-GN-18 1 138-GN-18 A OR-18 +24V
2 3
10A D
BK-18 2 521-YL-14 18 G
112-PU G 10A Z 146-GY 129-BU 308-YL R 633-BU-18 SIGNAL IND LAMP 611-PU-14 499-GY-18 2
202-BK-18 EH IMPL CONT 200-BK 24 200-BK-14 9 251-BK-18 251-BK-18 251-BK-18 B BK-18 GROUND
1 L90 L90 L11 D 7N-5876

606-GY-14
605-YL-14
109-RD-4 19 109-RD-4 L71 128-PK PILOT CTRL 108-BU-14 201-BK-18 910-YL-18 E920-BR-18 13 C529-GY-18 C529-GY-18 3 C529-GY-18 C WH-18 SIGNAL
L71 L99 C OFF D

L102
403-GN-18 8 403-GN-18 FUSE PANEL L58 L 326-RD
D S ON
611-PU-14 202-BK-18 E921-PK-18 17 F M
CONN 35

538-BR
E 521-YL-14 L108 L58 D 307-OR-18 610-OR-14 G485-BU-18 E416-PU-18 4 Q RIDE CONT "OFF"
ARC L57 GND B ST D FLOOD LAMP L102 SOLENOID
2 522-WH 522-WH-14 L88 720-PU-18 L57 501-GN 4 GN H 105-RD L49 200-BK 202-BK-18 G486-GN-18 H716-WH 25 975-WH-18 1 GN-18
SUPPRESSOR L88 L11 L11 MOTOR L44 D IND LAMP 3E-8574
L65

1 513-OR 1 501-GN 615-YL-14 720-PU-18 H713-PK-18 37 976-OR-18 2 GN-18


175-RD-14

107-RD-14

102-RD-14

L3 L3
101-RD-4
109-RD-4
304-WH-8

A541-PU-18

L65
106-8704 T KEY START SW D 7N-5876
CONN 36
112-PU-4

327-PK-14 L46 200-BK 2 BK 118-GY 130-RD H717-BR-18 14


633-BU-18

727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18

608-GN-14
647-GN-18

133-OR-18
201-BK-18
615-YL-14
410-WH-18

124-GN-14

138-GN-18

113-OR-18

136-GN-18
537-GN-14
518-OR-14

108-BU-14
646-OR-18

ENGINE L67 L67 L24 L24 L46 9G-7641 Q RIDE CONT "ON"
975-WH

306-GN
308-YL
122-RD

L24
130-RD

114-RD

130-RD
105-RD

200-BK-14 118-GY 6 GY 500-BR 604-OR


200-BK

L64 L64 L24 P D 975-WH 15


E L8 L8 B+
129-BU

A/C SHUTDOWN E RIGHT TURN F SOLENOID


167-OR

118-GY

FRONT WIPER Q

L47
200-BK

E
105-RD

614-PU

500-BR 3 BR 502-OR 200-BK 619-GN-14 2 GN-18


146-GY

144-GN

120-YL

976-OR 975-WH-18
123-WH

126-PK

128-PK
661-GN
662-YL
663-GY

L63 L8 16
CLUTCH GN-14 1 513-OR-14 SOLENOID L63
136-GN-18 502-OR 5 OR 147-7973 201-BK-18 539-GN-18 IND LAMP 138-GN-18 976-OR 40 976-OR-18 C 976-OR-18 N939-GN-18 1 GN-18 3E-8574
L86 L61 D
COIL AS. GN-14 2 522-WH-14 110-6465 L86 L61 727-GN-18 7N-5876 251-BK-18 975-WH 39 975-WH-18 B 975-WH-18
3E-1906 L66 L66 L84 L84 L62 L62 L46 L46
L47 C529-GY-18 N939-GN-18 38 N939-GN-18 A N939-GN-18
CONN 12

LEFT SIDE ENGINE L110 G485-BU-18

RD-0
L110 L38 L38 V F
L38 FRONT DASH ASSEMBLY/STEERING WHEEL STD FRONT FRAME
CONN 3 1
373-GN L38 201-BK-18

CONN 11 Z

L4
ECPC TRANSMISSION
L8

V U RH HEADLINER
L11

24 200-BK
L61
L62

L24

L38
1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
38
23
25
31
36
29
10
40
33
30
9
24
6
22
34
32
28
13
11
18
8
20
3
14
12

FUEL WLPCS ECM IDENT PART NO. CHG LOC NOTE


L115

201-BK-18 3 201-BK-18 6 118-GY C 507-WH


(Dimensions: 39 inches x 24 inches)

U C L100
LEVEL REV 4TH 3RD 2ND 1ST L100 PANEL RUNNING/WORK/PANEL/TAIL P
L86

FWD 112-1572
L88

L90

L63
L64
L65
L66
L67

447-PK-18 9 447-PK-18 XMSN 19 118-GY 944-OR-18 11 506-PU L1


A541-PU-18

L71 L71

L100
108-BU-14
201-BK-18

136-GN-18
727-GN-18
728-BU-18
944-OR-18
945-BR-18

633-BU-18

608-GN-14

615-YL-14
113-OR-18
410-WH-18
138-GN-18
124-GN-14
646-OR-18

647-GN-18
133-OR-18
614-PU
118-GY

129-BU

SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6


537-GN-14
518-OR-14

U SENDER LAMP LAMP SW


167-OR

126-PK

661-GN
662-YL
663-GY

144-GN

120-YL
200-BK

146-GY

321-BR-18 6 321-BR-18 2 202-BK-18 945-BR-18 12 201-BK-18 HARNESS AS.


123-WH
105-RD
975-WH

TRAN 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18


L112 975-WH 10 975-WH 134-3033 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 442-GY-18 B 154-9000 00 G-1 BUCKET POSITION SW
OUTPUT WORK1
175-RD-14 1 11 E908-BR-18 118-GY PARK (SHOWN IN OFF POSITION) 122-RD C GROUND 2 251-BK-18 E924-YL-18 4 496-WH-18 C 152-3825 00 D-3 CAB STD
SPEED L101 L101 L6 L6
200-BK-14 2 PROP SENSOR 15 E905-BU-18 118-GY OFF 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 E925-OR-18 5 D 159-8684 00 D-3 DASH
WORK2 L89 L89
118-GY

A300-GN 4 SOLENOID 12 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18 E926-BU-18 NOT 6 E 136-1873 05 D-14 ENGINE
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

A301-WH 5 VALVES (6) 5 752-YL-18 C C C 1 200-BK E416-PU-18 E930-BU-18 USED 9 F 146-9825 05 D-2 FRONT FRAME(US)
159-0932 B BK-18 LIFT PRESS-ROD END 16
H B B F 153-5416 00 G-1 FRONT FRAME(COSA)

614-PU
200-BK
397-OR-14 7 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10
L11 B1
1
2

1
2

1
2

1
2

1
2

1
2

398-BU-14 8 18 755-OR-18 RD 2 118-GY UNUSED 24 167-OR 1 F 151-3118 03 I-1 FRONT FRAME (JAPAN)
T T T T T T
CONN 25

200-BK
200-BK
11 20 900-PU-18 3 UNUSED 18 A219-BK-18 2 H 126-5612 03 G-10 HVAC
2
L111

L11

GY-14
WH-18
BK-18

12 975-WH-18 21 901-WH-18 L63 L63 L11 WH 4 505-BU UNUSED 12 E927-GN-18 7 J 150-1411 00 I-1 FRONT LIGHTS(JAPAN) STD

BR-14
E RR RR 975-WH-18 975-WH-18 22 975-WH YL 5 504-YL 5 138-GN-18 E E928-WH-18 8 J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH
L111
RENR2174-02

UNUSED
BACKUP ALARM G486-GN-18 1 G486-GN-18 1 BK 975-WH-18 9 E904-BR-18 L86 L86 L66 L
BU 6 503-BR L37 PANEL TX A CHANNEL 9 818-BR-18 D CUSTOMER C DD K 138-0172 01 H-15 REAR LIGHTS(JAPAN ROAD) ATCH
123-6449 L66 P W DATA L 124-8355 01 F-8 IMPL CNTRL CONSOLE(2LVR/3LVR)
U 201-BK-18 2 201-BK-18 2 BK 975-WH-18 14 E903-YL-18 BR 7 507-WH LAMP 3 A 619-GN-14
L84

TX B CHANNEL B
C 3 C
2
1

BK-18 1 975-WH 975-WH-18 8 E902-PU-18 L84 REAR 8 7N-5876 4 819-GY-18 C CONNECTION 611-PU-14 C L 124-8356 01 F-8 IMPL CNTRL CONSOLE(4FCN/3FCN STICK) ATCH

OPERATOR STATION
UNUSED
BK-18 2 321-BR-18 T 975-WH-18 T 16 E907-GY-18 WIPER SW GROUND 8 250-BK-18 B 610-OR-14 A 200-BK-14 M 136-1877 01 D-1 PAYLOAD CONTROL SENSOR ATCH

PK-14
E900-WH-18
E901-GN-18

REAR AXLE TEMP SW. 975-WH-18 975-WH-18 10 E906-OR-18 608-GN-14 112-6174 B2 UNUSED 10 M 136-1872 02 D-1 HYDRAULIC CNTRL VALVE MANIFOLD STD
155-8999 C C 4 QQ N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW
751-GN-18 13 E901-GN-18 UNUSED 11
202-BK-18

GN-14
B3 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH

614-PU
200-BK
752-YL-18 7 E900-WH-18 118-GY 727-GN-18 UNUSED 22 DD 619-GN-14
RIGHT SIDE ENGINE 754-BU-18 23 K977-PK-18 118-GY 728-BU-18 UNUSED 6 B 611-PU-14 Q 136-1880 03 D-2 RIDE CONTROL VALVE ATCH
L25 R 142-2200 01 A-13 RELAY PANEL(CHASSIS)
755-OR-18 3 709-OR-18 C529-GY-18 UNUSED 23 C DD
L114

S 154-4563 01 F-6 TURN SIGNAL SW ATCH

YL-14
ALTERNATOR 900-PU-18 T C 975-WH C530-BU-18 UNUSED 17 A 610-OR-14
L8

107-7977 901-WH-18 DD T 128-4066 03 C-12 TRANSMISSION


L37 L37 200-BK GROUND 21 251-BK-18
5

BU-14
403-GN-18 403-GN-18 E900-WH-18 KEYPAD SUPPLY +12V 7 188-WH-18 DIMMER SW DD U 136-1875 02 C-15 FUEL TANK
E L8 V 146-9826 04 D-12 REAR FRAME(US & COSA)
109-RD-4 109-RD-4 E901-GN-18 E416-PU-18 E416-PU-18 14 E955-OR-18

OR-14
KEYPAD DATA 2H-1855
L90

L63
L64
L65
L66
L86
L88

200-BK
200-BK
R E E906-OR-18 138-GN-18 138-GN-18 NOTE: FOR JAPAN ROADING V 149-4060 03 D-12 REAR FRAME(JAPAN)
L111

200-BK
D+ B+ BK-4 450-YL-18 E907-GY-18 HVAC OPERATOR CONTROLS RH HEADLINER W 160-2636 00 G-4 STEERING WHEEL

200-BK-14
WH-18 2 251-BK-18 251-BK-18 GN-14 +V DISPLAY OR-18 A 188-WH-18
L99
B- E HH BK-18 1 G939-PK-18 E904-BR-18 505-BU L26
944-OR-18 L99
L99
GROUND BK-18 B 251-BK-18 Y 135-2628 03 A-3 HYDRAULIC TANK
E907-GY-18
E906-OR-18

TO ENGINE E905-BU-18 503-BR L26 945-BR-18 TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 L100
L100
WH-18 C E955-OR-18 Z 154-4566 02 D-11 FUSE PANEL(CAB)
HH BLOCK (LOW,MED,HI) DATA
ENGINE SPEED E902-PU-18 504-YL POTENTIOMETER 200-BK C B (A/C,OFF,HTR) NEUTRALIZER SW DD 121-8038 02 B-3 DIMMER SWITCH JUMPER STD
P
SENSOR 127-4540 3E-7155 3E-7156 ATT AUTO RIDE CTRL SW OPERATION
CONN 29 105-6118 DD 121-8039 01 B-3 DIMMER SWITCH ATCH

L34
E903-YL-18 A525-GN-18 200-BK BACKLIGHT WLPCS
6V-2455 C L100 LAMP EE 156-1058 00 H-1 TURN SIGNAL (COSA)
202-BK-18
202-BK-18
202-BK-18

K977-PK-18 A524-BR-18 614-PU 200-BK C


L115 202-BK-18 118-GY A 1 C B INPUTS (1=SW CLSD, 0=SW OPEN) 7N-5876 KEYPAD
L3 C N TT 156-6224 00 H-1 TURN SIGNAL (COSA)
A523-PU-18 614-PU 129-0419 N
2

1
2
3
7
5
6
4
8
C NO LL 115-0817 04 A-15 LICENSE PLATE LAMP(COSA) ATCH

118-GY
L110

118-GY
L111

709-OR-18
RD-0

2 200-BK 200-BK 120-YL 202-BK-18


L102

T 517-BU-14 P L7 1
1 311-WH 311-WH E908-BR-18 133-OR-18 3 C C A 1 C C SW POS G766-GN G767-WH P 720-PU-18 COM N MM 139-4182 00 A-3 WINDSHIELD WASHER
516-GN-14 200-BK 4
4 2 L7
158-BR-14

122-RD
133-OR-18
102-RD-14

647-GN-18

610-OR-14
646-OR-18
T SPEED SENSORS (5)
1
2

L67 NN 136-1870 02 I-3 BRAKE MODULE

617-BR

614-PU
E E909-WH-18 515-GY-14 202-BK-18 614-PU 130-RD 2
BK

BK

A
B
C

C 5 3
3E-8848 124-GN-14 202-BK-18 L25 L25 C ON (UP) 0 1 604-OR 3 PP 158-6501 00 D-1 FRONT AXLE

130-RD-18
L24 6 C

L8
158-BR-14

START AID T T L24 4 C RR 158-6502 00 C-14 REAR AXLE


BK-18
WH-18

441-OR-18 124-GN-14 P910-BR-18 L24 C


SPEED SENSOR 2

102-RD-14
COOLANT L66 C 5 OFF 1 1
1
2

443-YL-18 1 202-BK-18 (CENTER) SS 158-6268 00 I-4 SECONDARY STEERING ATCH


OR-18
BK-18
WH-18

BK-18 133-OR-18

604-OR-18
T C 6 C
C BR-14
B BK-14
A RD-14

TEMP SW C SERVICE BRAKE


TRAN OUTPUT

KKK 141-3883 02 H-1 RH FRONT LIGHTS (COSA) STD


L62

WH-18 2 120-YL 299-BK-18 L62 C 118-GY 1 RD-14 B+


158-BR-14

3E-6425 D AUTO (DOWN) 1 0 PEDAL AS. KKK 141-3885 01 G-1 RH FRONT LIGHTS (COSA) ATCH
BK-18
WH-18

373-GN 144-GN H708-OR-18 118-GY 2 RD-18 B+


521-YL-14

BK-18 1 201-BK-18 TRAN INTERMEDIATE 615-YL-14 646-OR-18 H709-BU-18 L61 L61 200-BK C 200-BK-14 3 BK-18 GROUND 110-8029 LLL 141-3884 02 H-1 LH FRONT LIGHTS (COSA) STD
124-GN-14

E SPEED SENSOR 1 C B N
441-OR-18 443-YL-18 BK-18 2 405-GY-18 608-GN-14 138-GN-18 124-GN-14 502-OR 4 WH-14 HIGH NOTE C LLL 141-3886 01 H-1 LH FRONT LIGHTS (COSA) ATCH
+8V
GROUND
SIGNAL

124-GN-14

C N
E VVV 147-8345 00 G-3 CAB FLOOD LAMPS
614-PU

COM
200-BK

647-GN-18 647-GN-18 614-PU 501-GN 5 YL-14 LOW


517-BU-14
516-GN-14
515-GY-14
200-BK
200-BK
614-PU
614-PU

T T E T C AUTO RIDE A 3 C L10 NC WWW 119-8984 01 G-3 BEACON LAMP ATCH


537-GN-14 646-OR-18 500-BR 6 BU-14 PARK

118-GY
C
L101 2
A525-GN-18
A524-BR-18
A523-PU-18

ENGINE COOLANT TORQUE CONVERTER ENGINE OIL BK-18 1 615-YL-14 A525-GN-18 122-RD 200-BK CONTROL SW 506-PU 7 BR-18 WASH STOP LAMP SW ZZZ 155-2243 00 E-8 SEAT STD
521-YL-14

L27 L27 C
L37

TEMP SENDER OIL TEMP SENDER PRESS SW WH-18 2 661-GN 202-BK-18 A524-BR-18 L27 122-RD 200-BK 103-6333 C 8 3E-5520 ZZZ 148-9268 00 E-8 SEAT ATCH
7N-8532 4W-9972 9X-0378 TRANS L37 C AUTO/MANUAL GEAR SELECT SW 6 C
662-YL 615-YL-14 A523-PU-18 L37 614-PU 123-6383 200-BK C
B C
B L38 L38 5
B

647-GN-18
646-OR-18
INPUT OIL TEMP TRAN INTERMEDIATE 663-GY 608-GN-14 102-RD-14 200-BK FRONT INTERMITTANT WIRE AS.

102-RD-14
L38

610-OR-14
SPEED SENSOR SPEED SENSOR 2 L86 L28 C (SHOWN IN MANUAL POSITION) C WIPER SW
614-PU

G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)


614-PU

RIGHT SIDE ENGINE 113-OR-18 E416-PU-18 144-GN A219-BK-18 C AUTO 614-PU


L28 A 1 C 110-7886

122-RD
SENSOR 100-3055 NOT

617-BR
410-WH-18 506-PU 727-GN-18 614-PU X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)

910-YL-18
720-PU-18
L25 L28 4 3 C
2
ECPC TRANSMISSION A541-PU-18 507-WH C530-BU-18 500-BR USED 2 C 202-BK-18 TRANSMISSION AAA 155-9002 00 I-13 MONITOR CODE PLUG - 966G

202-BK-18

202-BK-18
L111 C MAN 3 C
633-BU-18 617-BR C529-GY-18 501-GN L10 A219-BK-18 C 2 BK 2 973-BR-18 202-BK-18 NEUTRALIZER
CONN 26 BBB 155-9003 00 I-13 MONITOR CODE PLUG - 972G

200-BK-14
200-BK-14
200-BK-14
RD-00 L111 L27 L27 1 C L102 L102
L65 L33 3 4 OVERRIDE SW DDD 152-6432 00 G-4 XMSN SHIFTER SW ASSEMBLY GND

200-BK
614-PU
BK-00 RELAY PANEL 727-GN-18 728-BU-18 502-OR A219-BK-18 BK 3 977-YL-18 L7
K933-GN-18 C529-GY-18 122-RD 4 4 5 C 112-6156 614-PU 7 PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
JJ BK-18 1 306-GN L95 506-PU BK H728-GN-18 RD-0
DISCONNECT ENGINE SHUTDOWN BKR START RELAY 443-YL-18 C530-BU-18 500-BR A219-BK-18 5 5 C 6 2 L7 QQQ 127-3003 01 I-5 OPTIONS CODE PLUG - IMPL 2 FCN STICK
R R BK-18 2 975-WH E928-WH-18 BK H729-WH-18 200-BK
SWITCH 6T-3643 125-1302 L35 C RRR 127-3011 01 I-6 OPTIONS CODE PLUG - IMPL 3 FCN STICK W/SELECT SW
101-RD-14 15 R R R CONN 7 447-PK-18 521-YL-14 E701-PK-18 A219-BK-18 614-PU E928-WH-18 BK 1 202-BK-18 944-OR-18 8 L1 L1

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

L98
7N-0718 107-RD-14 304-WH-8 496-WH-18 G767-WH-18 E927-GN-18 E927-GN-18 6 945-BR-18 9 SSS 125-8811 00 I-6 OPTIONS CODE PLUG - IMPL 3 FCN W/3RD LVR

202-BK-18
L96 R V L33 L33 UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER
177-RD-8 177-RD-8 441-OR-18 728-BU-18 G766-GN-18 A219-BK-18 H728-GN-18 H728-GN-18 C530-BU-18 6 L4 L4
KK 177-RD-4 101-RD-4 442-GY-18 944-OR-18 E702-OR-18 E701-PK-18 H729-WH-18 973-BR-18 C529-GY-18 5
R R L8 L6 L6 CABLE AS.
BK-00 101-RD-12 R V 432-PK-18 945-BR-18 A219-BK-18 G766-GN-18 L31 973-BR-18 977-YL-18 251-BK-18 3
20
R
RUNNING LAMP BREAKER 175-RD-12 11 175-RD-14 403-GN-18 L88 973-BR-18 944-OR-18 L26 L26
G767-WH-18 977-YL-18 H729-WH-18 138-GN-18 1 AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
101-RD-12

RD-00 KK 9H-1958 HOOD 17 405-GY-18 977-YL-18 945-BR-18 200-BK C L31 L31 E416-PU-18 4 BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
E702-OR-18 E701-PK-18 E701-PK-18

201-BK-18
442-GY-18
496-WH-18
R 107-RD-14ENG SHUTDOWN
L90

AUX START 80A R R BREAKER D BEACON SW BB 8V-4322 02 F-14 BATTERY(+) TO B+ TERM BLOCK ATCH
BK-00 101-RD-14 102-RD-14RUNNING LAMPS 107-RD-14 9 107-RD-14 L4 322-GY H708-OR-18 615-YL-14 H728-GN-18 200-BK-14 G766-GN-18 G767-WH-18 10
RECEPTACLE YY MAIN 20A 6T-3644 9X-9639

506-PU
JJJ CC 158-6269 00 D-14 B+ TERM BLOCK TO CRANKING MOTOR ATCH

507-WH
200-BK
141-RD 21 326-RD H709-BU-18 608-GN-14 537-GN-14 910-YL-18 614-PU 614-PU G767-WH-18 G766-GN-18 11
BUSS BAR

JJJ
7V-9275

144-7929 RIGHT REAR BREAKER R L61 L61 C C L98 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
141-RD G767-WH-18 538-BR 538-BR 614-PU 12
RELAY PANEL

9S-4693 199-RD 23 L110 308-YL L64 720-PU-18 E702-OR-18 E702-OR-18 L98


FRAME GND R 2
L28

SYMBOL DESCRIPTION GG 5R-7755 01 D-14 CRANKING MOTOR TO ENGINE BLOCK


199-RD G766-GN-18 505-BU 144-GN
L28

25 310-PU L37 518-OR-14 973-BR-18 C 910-YL-18 C P ABBREV COLOR


720-PU-18

FUSE L37 C L98 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK


22 605-YL-14 299-BK-18 503-BR 977-YL-18 102-RD-14 144-GN 720-PU-18 614-PU BLADE, SPADE, RING,
3 L99 V
CONN 28
R HOLDER JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
ALT 101-RD 10A 122-RD TAIL/DOME 13 130-RD 606-GY-14 A219-BK-18 504-YL H729-WH-18 122-RD 200-BK-14 614-PU RD RED OR SCREW TERMINAL

1
6
5
2
3
4
L114 L114 R R 4K-5122 130-RD 4 130-RD 611-PU-14 507-WH 617-BR L35 603-PK 200-BK KK 107-2111 01 B-15 MASTER DISCONNECT SW TO FRAME
BREAKER 101-RD 10A 130-RD STOPLAMP/HOODSW 251-BK-18 614-PU WH WHITE
20 Page,

COSA R R 10A FUSE Y CIRCUIT CONNECTED


VV 140-6094 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH
9S-4693 101-RD 10A 114-RD FORWARD HORN 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN 614-PU 610-OR-14 200-BK-14 614-PU OR ORANGE
LICENSE R R 3K-8782 CAB C CIRCUIT NOT CONNECTED XX 146-1534 00 D-14 TERM BLOCK TO SEC STEER RELAY ATCH
LL 101-RD 10A 105-RD KEY 122-RD 18 122-RD 130-RD 614-PU 502-OR 200-BK YL YELLOW
614-PU-14
200-BK-14
606-GY-14
200-BK-14
614-PU-14

608-GN-14

PLATE 614-PU-14 114-RD 3 114-RD 604-OR 614-PU 506-PU


L33 L33 GROUND PK PINK ELECTRICAL CONNECTION YY 140-6309 00 I-4 SEC STEER MOTOR TO FRAME ATCH
LAMP 200-BK-14 80A 101-RD-4 105-RD 521-YL-14 JJJ 144-7929 01 B-14 AUXILIARY JUMPSTART RECEPTACLE ATCH
R R 105-RD 2 499-GY-18 H728-GN-18 BK BLACK TO MACHINE STRUCTURE
604-OR

125-4439 LL 109-RD-4 109-RD-4 109-RD-4 20 109-RD-4 G485-BU-18 H729-WH-18 L33 L35 L35 RH HEADLINER XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
L96 517-BU-14 GY GRAY INTERNAL ELECTRICAL
101-RD-4 975-WH 16 975-WH G486-GN-18 610-OR-14 515-GY-14 RH HEADLINER L8 L8 Y
PU PURPLE CONNECTION TO SURFACE
COSA L95
LICENSE
LL
614-PU-14
LL
1
V
101-RD-14
L96
L95
304-WH-8
306-GN
1
10
304-WH-8
306-GN
118-GY
610-OR-14
720-PU-18
E702-OR-18
516-GN-14 L8 CONN 27 BR BROWN OF COMPONENT
EEE
STRAP AS.
7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND

A
C
B
610-OR-14 L38 202-BK-18 L10 MM GN GREEN CONNECTOR
PLATE 200-BK-14 2 2 308-YL 24 720-PU-18 122-RD 617-BR L10
L10 L10 L10 BU BLUE FFF 7X-6315 03 I-9 IMPL CNTRL MODULE GROUND ATCH
L31 L31 ATCH WIRE, CABLE &

506-PU-18
507-WH-18
LAMP

200-BK-18
LL 397-OR-14 1 OR-14 HOOD UP PWR 1 200-BK 15 E702-OR-18 502-OR 910-YL-18 L31 YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
125-4439 CONN 2 A300-GN 2 GN-18 HOOD UP SW
BK
R 8 500-BR 501-GN 720-PU-18 OPERATOR STATION OPERATOR STATION OPERATOR STATION
Y
HYD OIL
LEVEL SW
COMPONENT
CIRCUIT GROUPING
200-BK-14 3 BK-14 GROUND 6 910-YL-18 500-BR 973-BR-18 L71 123-2993
L#
L71
E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18

RIGHT TURN LAMP


A 162-2073
398-BU-14
175-RD-14
4
5
BU-14
RD-14
HOOD DN PWR
+ BATTERY
BK
MAIN RELAY 308-YL
5
12 308-YL
502-OR
501-GN
E701-PK-18
102-RD-14
977-YL-18
614-PU L4
L4 L4 L4
L71
L4 L4
L4 201-BK-18
496-WH-18
1 BK-18
2 BK-18
DESIGNATION
A
R R
E936-WH

V L96 101-7740
167-OR

A301-WH 6 WH-18 HOOD DN SW 177-RD-4 200-BK 14 200-BK E701-PK-18 910-YL-18 614-PU


RD-18 1 606-GY-14 U 177-RD-8 112-PU-4 112-PU-4 19 112-PU-4 538-BR 538-BR L89 L89
H728-GN-18 L102
BK-18 2 200-BK-14 HOOD RAISE/LOWER RELAY 118-GY H729-WH-18 L102 L102 L102 L102
149-2612 V RELAY PANEL CONN 6 102-RD-14 RD-0 RD-0 RD-0 RD-0 Y
HYD TEMP
DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
STOP/TAIL/PARK LAMP 130-RD B RD-18 122-RD L63 L63 167-OR 442-GY-18
SENDER
SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
107-4401 A300-GN C WH-18 122-RD L90 537-GN-14 SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
V A301-WH A BK-18 105-RD 518-OR-14 L89 T 4W-9972 (E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
S RD-18 A 604-OR V L4 102-RD-14 MUST BE TWISTED PAIRS AT LEAST 1 TURN PER 25.4mm
L4 MM
T WH-18 C 614-PU-14 397-OR-14 RD MOTOR
G BK-18 HOOD HOOD 1 3 L71 L71
B 200-BK-14 MOTOR NOTE A: NORMALLY OPEN BEFORE REFRIGE RANT CHARGE
398-BU-14 ACTUATOR ACTUATOR MM MM
AS. NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL
MOTOR SW REAR
V V 124-4236 2 WASHER NOTE C: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP, UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE
FLOOD 608-GN-14 146-0240 FRONT DE-ACTUATED UPON DEPRESSING PEDALS
LAMP MOTOR AS. L102 L102 7T-8890 WASHER
200-BK-14 L102
9X-1439 V 117-1557 7T-8890
BK RD-0 E75259

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 966G and 972G WHEEL LOADER ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2174-02
SCHEMATIC PART NUMBER: 153-8943, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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