Advanced

Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
Method
Statement
forPre-
Fabrication
and
Erection of
Piping
CONTRACTO
R :ADVANCE
D VISION CO.
PROJECT N
AME: MASA
A EXTENSI
ON PROJEC
T CONSULTA
NT :DAR AL
HANDASAHSI
TE : AL HARA
M-MAKKAH-
KSA
0 I s s u e
d f o r
A p p r o v
a l
R E V . D A
T E D E S C
R I P T I O
N P R P D T
P I A P P D
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Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
INDEX
1.INTROD
UCTION2.
DEFINITI
O N 3.APPLI
CABLE DO
CUMENTS
4.SCOPE
OF WORK
5.PROCE
D U R E 6.M
ATERIALS
RECEIVIN
G&
STORAGE7
.PRE –
FABRICA
TION 8 . P I P
ING EREC
T I O N 9.ME
CHANICAL
CLEARANC
E AND
PRESSURE
TEST10.INS
PECTION A
ND
QUALITY R
ECORDS11.
SAFETY
PROCEDUR
E1 2 . A T T A
CHEMENT
:SAMPLE
OF WELD
MAP

Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
1)Introdu
ction
The purpose of
this method
statement is to
ensure that the
methods and
proceduresshall
be carried out
for the
fabrication,
erection and
testing of
piping work as
per
theTechnical /
Contractual
specifications of
Dar Al
Handasah.
2)Definit
ion s Proje
ct:Massa
Extension
Project –
MakkahC
onsultant
:Dar Al H
andasahC
ontractor:
Advanced
Vision Co.
3)Applicab
le Documen
t s 3.1Codes
& Standards
ASMEB 3
1.3ANSI
B 16.25A
SMESEC II
 Part CA S
MESEC I
XASMES
EC VA W
S D 1 . 1
3.2Ref. Projec
t Specificatio
ns
Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
4 . S c o
p e
The scope of
this method
statement is
limited to Pre-
fabrication,
Erection and
Testing procedu
res followed for
Carbon Steel
and Stainless
Steel piping.
5 . P r o c e
d u r e
The
Engineering
drawings and
documents
received from
Consultant shall
be
clearlyundersto
od to find out t
he service, mat
erial specificati
on, size, thickn
ess, NDTrequir
ements, PWHT
requirements,
pipe routings
quantity etc.
line wise and
areawise.Ensure
that the
documents recei
ved bear the
stamp “Issued
for Constructio
n” and areof
latest
revision.Make
sure that all
the Quality
Control and Pre
–
Construction fo
rmalities,
approvals,and
preparations are
done
sufficiently in
advance to start
the construction
activity as per
the schedule.
6.Materials
Receiving
and Storag
e
1)
Material
Requisition
form prepared
by supervisor
shall be
forwarded to
thematerial
controller who
shall collect the
piping
materials as per
the
pipingspecifica
tions and drawi
ngs from Consu
ltant, respectin
g the material i
ssue procedure
of Consultant.

Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
2)Handling and
transportation
of piping
materials shall
be done with ut
mostcare to
avoid any
damage.
3)
Separate area
shall be
assigned for the
storage of
Carbon Steel
and
StainlessSteel
piping
materials. Pipes
shall be stored
in open area
resting on
woodensleepers
and small pipe
fittings, bolts,
nuts, and
gaskets shall be
stored
inshelved
containers.
Storage & issue
procedure of
piping materials
shall be intime
with the
requirements
of Consultant.4)
Documents
shall be
maintained by
the material
controller till
the end of
the project.
7.Pre –
Fabrication7 .
1Replaceme
nt
1)
Determine the
safe location on
the Rejected
Fittings to start
the cuttingand
remove the cut
items to scrap
area by safely
procedure.2)Sel
ect the proper
cut method
either flame cut
or cut machine.
7.2Cutting an
d Beveling
1)
Pre-fabrication
of Carbon Steel
and Stainless
Steel Pipes
shall bedone in
separate
fabrication
ways.
2)
Proceed with
cutting of pipes,
edge
preparation,
joint
alignment,and
fit-ups as per
the WPS.
3)
The edge clean
ing and bevelin
g shall be done
using abrasive
grinding disc/
beveling
machines.

Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
4)Line
Number, Spool
Numbers, and
Joint Numbers
are to be
clearlyidentifie
d and marked
on the spools
with the welder
identification
for each joint.
7.3Fit –
Up and Tack
Welding
1)Fit-up
assembly shall
be carried out
by using
locally
prepared
couplers.All
the required
pipe holding
work benches,
assembling
brackets,
‘U’ bolts etc.
would be made
in house to suit
the pipe
sizes.2)For but
t welds a unif
orm
root opening
as specified b
elow shall be
maintained.1.5
mm for pipe
diameters < 50
mm1.5 / 2.5 mm
for pipe
diameters 50
mm to 250
mm.2.5 / 3.5
mm for pipe
diameters > 250
mm3)For all
socket weld
joints
the pipe end sh
all be free
from cutting
burrs. Aclearan
ce of 1.6 mm
shall be
provided
between the
end of pipe
and bottom of
socket.4)Intern
al
misalignment
shall be limite
d to1.6 mm for
pipe diameter
24” and
below.3.2 mm
for pipe
diameter 26”
and
above.5)The
pipes shall be
tack welded in
three equidista
nt positions.
Tack Weldshall
be done as per
approved WPS
by a qualified
welder.
7.4Welding
1)Welding pro
cedures and w
elders shall be
qualified as p
er ProjectSpec
ifications and
relevant codes,
prior to start of
the
welding.2)Ensu
re that the
edges are
free from dirt,
rust, oil, grease,
paint etc.
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Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
3)Welding
shall be done
as per approved
WPS for the
particular
piping.
Preheating and
welding consu
mable shall be
checked before
starting of weld
ing.
4)
Each weld
layer shall be
cleaned before
starting to weld
next layer.
Thecleaned
area shall be
free from slags.
Any visual
defects like
cracks, pores,
spatters weld
shall be
removed
by grinding
before the next
layer isapplied.
The ends of
weld layer shall
be removed by
grinding at
tack points of
each weld.
Any possible we
ld
excess layer will
be removed byg
rinding.
5)
For
the fabrication
& welding
of Stainless
Steel pipes,
only Stainless
Steeltools & co
nsumables (Wir
e Brush Chippi
ng, Hammer, a
nd Abrasivedis
c) shall be
used.6)Appeara
nce of
finished weld
shall be as
even as
possible and
free
fromspatter,
under cutting,
cracks, excess
reinforcement
etc.
7.5Non Destr
uctive Examin
ation
1)The extent
of NDT will be
in
accordance with
Project General
Specificationfor
different piping
systems. The
acceptance
criteria shall be
in
accordancewith
ASME B
31.3.2)If PWHT
is applicable for
any piping
system, NDT
shall be carried
out after comple
tion of
PWHT.3)Weldi
ng record
shall be mainta
ined with prop
er identificatio
n of joint,welde
r etc. for all
joints.4)NDT
shall be carried
out as per
approved
procedure and
the results shall
berecorded
properly.

Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
8.Piping
Erection
1)The Pre-
Fabricated spo
ols shall be ide
ntified by spoo
l and line num
bers before and
after
priming.2)Care
shall be taken
while handling
and stacking of
spools to
prevent
any possible
damage.3)Open
ends of spools
shall be covered
by caps after
thorough
cleaning.4)Erec
tion of spools
shall be
carried out are
a by area as
per piping
layoutdrawing
and Isometric
drawings.5)Scaf
folding and
temporary
platforms shall
be arranged to
carry out fit up
andwelding of
field joints at
elevated
positions.6)Pre-
fabricated spoo
ls shall be
shifted to site
carefully as
per daily
erection plan.7)
Before erection
of
spools ensure
for inside
cleaning of the
spools and
their items.8)Er
ect the spools
in position
using crane or
other lifting
devices as per
thedrawings.9)S
upports to be
welded on to
the pipe (shoes
or saddles) shall
be done
beforeerection.1
0)Check the pi
pe supports de
tails in the pip
ing layout dra
wings andIsom
etric drawing
for location and
type of
supports.11)Ins
tall the pre-
fabricated
supports as per
drawings.12)Jo
ints shall be
aligned and
complete the
fit-up / welding
as per
applicableWPS.
13)NDT and ot
her inspection
shall be
completed for
the field joints
andrecorded
properly.
9.Mechanical C
learance, Inspe
ction
& Pressure
Testing
Advanced
Vision Co Ltd..
Massa
Extention
Project
Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
1)Identify the
test loops for
the completed
line
system wise.
2)
Upon
obtaining mech
anical
clearance, Hydr
otest
shall be carried
out
as per project
specification.3)
Arrange for Hy
drotest Pump,
Calibrated Pres
sure Gauges, T
est medium(Wa
ter) etc.4)Blind
flanges shall be
installed on all
required
locations and
items which
arenot to be
included in
pressure testing,
shall be
isolated.5)Wate
r shall be filled
and vented
properly before
pressurising.6)
Line shall
be pressurized
to the required
pressure of that
piping
class andhold
the pressure till
the inspection is
completed.7)Pre
ssure Test shall
be witnessed by
contractor
representative.8
)On
satisfactory co
mpletion of
test,
pressure shall
be released and
line is todrained
off
completely.9)Re
instate the line
with all the
permanent
items and
remove all the
blinds.
10)Inspection
and Quality
Records
Inspection, Te
sting and Reco
rding shall be i
n accordance
with the appro
vedInspection
& Test Plan.
11.Safety
Procedure
Prefabrication
and Erection of
Piping and Pipe
Supports.
Equipment and
tools
1) Portable cran
es, column cran
es.2)
Scaffoldings

Advanced
Vision Co Ltd..
Massa
Extention
Project

Al Haram-
Makkah- KSA
METHOD
STATEMENT
FOR
Replacement,
PRE-
FABRICATION
AND ERECTION
OF PIPING
3) Small items (
lifting jacks, sli
ngs, chain block
, D-
shackles, etc.)4)
Oxygen Acetyl
ene Cutting, Por
table Power Too
ls, and Welding
units.
Safety
Measures
Protective
Clothing1)
Helmet2)
Gloves3) Safety
 shoes4) Full Bo
dy Safety Harne
ss5) Face shield
s
Accident
Prevention
Safety
Procedures
1) Area shall be
barricaded adeq
uately with war
ning barriers pri
or to any lift.2)
All Equipment s
hall be checked
for good conditi
ons before com
mencing the wo
rk.3) Unauthoriz
ed persons shall
be excluded fro
m the area.4) W
hen lifting, the p
ersonnel shall n
ot remain in the
lifting equipmen
t work area.5) A
dequate caution
boards and warn
ing signs shall b
e provided.6)On
ly trained and
authorized
personnel shall
operate the
hydraulic
lift.7)Observan
ce of the
lifting equipme
nt
capacity.8)Elec
trical
installations
and equipment
shall conform
to standards.9)
Application,
maintainence,
storage of
electric, and
oxygen cutting
welding
unitsshall
conform to
applicable
standards.10)Do
not stand under
suspended
loads.11)On
Completion of
job, the
area shall be
cleared of any
materials and
kept cleanand
tidy.12)Hazard
analysis for
hazardous
operation shall
be carried out
prior to
commencingthe
works.

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