Sei sulla pagina 1di 10

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR7087-01
May 2005

320C Excavator
320C Material Handler
Electrical System
320C: 320C MH:
GLA1-UP EGA1-UP
DBG1-UP
JTG1-UP
AXK1-UP
EGL1-UP
BMZ1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Engine Gov. A-12 1 Relay - Start G-7 E
Air Heater A-10 2 Relay - Start Control I-10 E
Alarm - Action D-1 A Relay - Timer I-10 E
Alternator B-12 3 Resistor - Back Up I-8 E
Batteries I-12 4 Seat / Seat Heater H-1 B
Block Terminal G-8 E Sender - Eng. Coolant Temp. C-12 14
Breaker - Alternator G-10 E Sender - Fuel Level A-6 G
Buzzer Assembly (Quick Coupler) F-2 55 Sender - Hyd. Oil Temp. A-6 G
Control - Attachment Valve D-9 E Sensor - A/C Photo E-1 A
Control - Eng. Pump F-9 E Sensor - AIH Coolant Temp. C-12 15
Converter - 12V 7A E-6 D Sensor - Eng. Speed A-10 16
Converter - 12V 7A E-6 D Sensor - OLWD Pressure B-2 17
Diode - Chassis Lamp Relay I-11 E Sensor - Water Separator Level I-12 18
Diode - Main Relay I-8 E Socket - 12V 7A D-5 A
Diode - Refueling Power Relay A-2 9 Socket - 12V 7A D-5 A
Diode - Start Relay H-7 E Socket - Inspection Lamp I-11 E
Fuse Block I-10 E Solenoid - 1 Way / 2 Way Control A-4 19
Horns B-2 6 Solenoid - A/C Clutch B-12 20
Joystick - LH I-2 C Solenoid - Anti Drift H-2 D
Joystick - RH G-1 B Solenoid - Boom Check 1 A-9 19
Lamp - Boom C-2 7 Solenoid - Boom Check 2 A-8 19
Lamp - Cab F-1 5 Solenoid - Boom Down Line Cutoff D-12 21
Lamp - Chassis B-2 9 Solenoid - Fine Swing E-12 22
Lamp - Dome E-6 17 Solenoid - Flow Limit B-9 F
Meter - Service D-1 A Solenoid - Hyd. Lock E-12 23
Monitor F-1 A Solenoid - Primary NFC B-9 F
Motor - Condenser Fan H-12 10 Solenoid - Relief 1 A-4 25
Motor - Lower Wiper I-1 D Solenoid - Relief Check 1 A-4 25
Motor - Starter B-12 11 Solenoid - Relief Check 2 A-5 25
Motor - Washer I-12 12 Solenoid - Stem 2 Control (A) D-11 F
Product Link I-12 A Solenoid - Stem 2 Control (B) D-12 F
Pump - Refueling A-3 13 Solenoid - Stem 3 Control (A) D-11 F
Relay - Beacon Lamp H-11 E Solenoid - Stem 3 Control (B) D-12 F
Relay - Boom Float Disable G-11 E Solenoid - Swing Brake E-12 23
Relay - Boom Lamp I-11 E Solenoid - Travel Speed E-12 23
Relay - Cab Lamp J-11 E Solenoid - Travel Straight E-12 D
Relay - Chassis Lamp I-11 E Switch - A/C Control D-3 A
Relay - Heater I-8 E Switch - Air Cleaner I-11 28
Relay - Horn H-11 E Switch - Backup EPR Valve G-2 B
Relay - Hyd. Lock Solenoid H-11 E Switch - Backup Governor G-2 B
Relay - Main I-7 E Switch - Beacon Lamp D-4 B
Relay - Neutral Start H-11 E Switch - Boom Down Pressure D-12 29
Relay - QC Safety Lever Priority I-8 E Switch - Boom Float Exchange D-4 B
Relay - QC Safety Lever (ON) I-8 E Switch - Coolant Level I-12 30
Relay - QC Safety Lock 1 I-8 E Switch - Disconnect G-11 E
Relay - QC Safety Lock 2 I-8 E Switch - Engine Oil Level A-12 31
Relay - Refueling Power A-2 9 Switch - Engine Oil Press. A-12 31
Relay - Refueling Start A-3 13 Switch - Fine Swing Control D-3 A
Relay - Refueling Stop A-2 13 Switch - Hammer Press. I-1 D
Relay - Smart Boom Up/Down 1 I-9 E Switch - Heater Control Panel D-3 A
Relay - Smart Boom Up/Down 2 I-9 E Switch - Horn I-2 C
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Switch - Hyd. Oil Filter A-6 G Switch - Secondary Shutdown G-3 40
Switch - Hyd. Oil Level A-6 G Switch - Straight Travel Press. I-1 D
Switch - Joystick Press. I-3 D Switch - Throttle Position G-1 B
Switch - Key G-1 B Switch - Travel Left Press. I-1 D
Switch - Neutral Start Limit I-2 D Switch - Travel Right Press. I-1 D
Switch - OLWD Alarm Cancel D-4 A Switch - Under Window Limit E-1 A
Switch - One Touch Low Idle H-1 B Switch - Up / Down Pressure A-9 23
Switch - Refueling A-5 G Switch Panel D-2 A
Switch - Refueling Start A-3 13 Unit - Air Conditioner / Heater F-6 34
Switch - Refueling Stop A-3 13 Unit - Heater Control I-7 E
Switch - Rotary (Quick Coupler) F-2 33 Unit - Indicator G-1 B
Switch - Seat Heater D-5 A Unit - Wiper Control D-2 A

Machine locations are repeated for components located close together.


A = Located inside of cab.
B = Located inside of right console.
C = Located inside of left console.
D = Located under platform.
E = Located around relay panel.
F = Located around pilot manifold.
G = Located around Hydraulic Tank and Fuel Tank.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 ET Connector I-11 E
CONN 2 G-9 E
CONN 4 G-9 E
CONN 5 G-9 E
CONN 6 G-8 E
CONN 7 G-8 E
CONN 8 G-7 E
CONN 9 G-7 E
CONN 10 G-7 E
CONN 11 G-7 E
CONN 12 E-7 E
CONN 14 F-5 A
CONN 18 F-5 A
CONN 19 F-4 A
CONN 20 F-4 A
CONN 22 G-5 A
CONN 23 G-5 A
CONN 24 G-5 A
CONN 25 H-5 A
CONN 26 B-3 37
CONN 27 B-3 37
CONN 28 A-3 13
CONN 29 A-3 13
CONN 30 B-2 6
CONN 31 C-2 6
CONN 32 E-2 A
CONN 33 F-2 A
CONN 34 F-2 A
CONN 35 H-2 B
CONN 36 H-2 B
CONN 37 H-2 B
CONN 38 H-2 35
CONN 39 I-2 C
CONN 40 I-2 C
CONN 41 H-1 35
CONN 42 E-12 23
CONN 43 A-5 G
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI

Component Identifiers (CID¹)


Event Identifiers (EID³)
Module Identifier (MID²)
Engine and Pump Control EID Event
(MID No. 069) 17 Coolant Overheat
CID Component 43 Battery Voltage Too Low
91 Throttle Position Signal 50 Battery Voltage Too High
96 Fuel Level Sensor 59 Low Coolant Level
110 Engine Coolant Temperature Sensor 95 Fuel Filter is Clogged
167 Alternator 100 Engine Oil Pressure is Low
168 Voltage of the Power Supply (Key Switch) 119 Fuel Level is Low
190 Speed Sensor 171 Engine Oil Level is Low
248 Cat Data Link 179 Abnormal Battery Charge
286 Signal for Low Engine Oil Pressure 232 Water Separator Draining Demand
374 Swing Brake Solenoid 235 Hydraulic Oil Level is Low
376 Travel Alarm 236 Hydraulic Oil Filter is Clogged
Proportional Reducing Valve 237 Overload Warning
581
for the Power Shift Pressure
272 Air Filter is Clogged
586 Engine Speed Dial 600 Hydraulic Oil Overheat
587 Feedback Sensor for the Governor Actuator 862 Special Filter is Clogged
590 Engine Controller 863 Automatic Greasing Failure
598 Travel Speed Solenoid ³ The EID is a code that indicates diagnostic events.
600 Hydraulic Oil Temperature Sensor
Failure Mode Identifiers (FMI)¹
1161 Pump Delivery Pressure Sensor (1)
FMI No. Failure Description
1162 Pump Delivery Pressure Sensor (2) 0 Data valid but above normal operational range.
1525 Straight Travel Solenoid 1 Data valid but below normal operational range.
2002 Action Alarm 2 Data erratic, intermittent, or incorrect.
Tool Control System 3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
(MID No. 06A)
5 Current below normal or open circuit.
CID Component
6 Current above normal or grounded circuit.
1522 Variable Relief (1) Solenoid Valve
7 Mechanical system not responding properly.
1523 Variable Relief (2) Solenoid Valve
8 Abnormal frequency, pulse width, or period.
1524 Flow Control Solenoid Valve 9 Abnormal update.
2004 ATT Stem1 Modulation 10 Abnormal rate of change.
2005 ATT Stem2 Modulation 11 Failure mode not identifiable.
2006 ATT Stem3 Modulation 12 Bad device or component.
13 Out of calibration.
2012 1Way/2Way Change Solenoid Valve
14 Parameter failures.
2016 ATT Stem1 Extended Solenoid Valve
15 Parameter failures.
2017 ATT Stem1 Extended Solenoid Valve
16 Parameter not available.
2018 ATT Stem2 Extended Solenoid Valve 17 Module not responding.
2019 ATT Stem2 Extended Solenoid Valve 18 Sensor supply fault.
2020 ATT Stem3 Extended Solenoid Valve 19 Condition not met.
2021 ATT Stem3 Extended Solenoid Valve 20 Parameter failures.
¹ The CID is a diagnostic code that indicates which component is faulty. ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
20824-25451 @ 0 °C (32 °F)
6134-7496 @ 25 °C (77 °F)
3989-4875 @ 35 °C (95 °F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 °C (122 °F)
973-1189 @ 75 °C (167 °F)
475-522 @ 100 °C (212 °F)
221-269 @ 125 °C (257 °F)
102-8016 Resistor: Backup 47.0 ± 2.35
107-7056 Solenoid: Fine Swing 34.0 ± 0.5
Stem 2 Control (A)
Stem 2 Control (B)
111-9916 Solenoid: 11.7 ± 1.2
Stem 3 Control (A)
Stem 3 Control (B)
112-0090 Solenoid: Relief 1 19.5 ± 2.0
Hyd. Lock
Swing Brake
121-1491 Solenoid: 32.0 ± 3.2
Travel Speed
Travel Straight
Full: 8.0 +1.0 or -0.5
163-6700 Sender: Fuel Level
Empty: 83.5 ± 1.5
171-0114 Solenoid: Primary NFC 11.7 ± 1.2
171-0188 Solenoid: Flow Limit 11.5 ± 0.5
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
Boom Down Pressure
Hammer Pressure
Joystick Pressure 490.00 ± 10% kPa 290.00 kPa MIN
167-3466 Normally Open
Straight Travel Pressure (71.07 ± 7.11 psi) (42.06 psi MIN)
Travel Left Pressure
Travel Right Pressure

Related Electrical Service Manuals


Title Form Number
Electrical Equipment (Starter) REGO0843

Alternator SENR2143

Engine and Pump Control RENR3814

Tool Control System RENR3823


HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
12 11 10 9 8 7 6 5 4 3 2 1

RELAY PANEL RELAY PANEL OPERATOR STATION


AA BB CC 200-BK-18
L14 OPERATOR STATION
L13
RD-00 RD-00 BK-00 (E) BOOM LAMP RELAY 200-BK (E) ATCH-QC SAFETY LEVER "ON"
RELAY COIL (E) ATCH-QC SAFETY L36 L36
CONSOLE(LH) (D) WIPER MOTOR
161-3128 200-BK-18 169-PK-18 GROUND STRAP 186-5763
(E) START CONT LOCK RELAY 2 SW (E) BACKUP L35 L35 7G-1060 CONN 40 (C) JOYSTICK
645-RD-18 235-BK-18 (E) ATCH-QC SAFETY LEVER 169-PK-18
POS NEG POS NEG (4) BATTERY RELAY (E) ATCH-QC SAFETY RESISTOR C (E) HEATER L34 L34 X D 177-7712
200-BK PRIORITY RELAY
3T-5760 C 094-2080 LOCK RELAY 1 SW 102-8016 CONT UNIT
616-BU 200-BK-18 A770-PK-18 H476-WH-18 1 E472-GN-18 E472-GN-18 1 +12V
R3 R4 R1 R2 197-4330 L12 -
235-BK-14 235-BK-18 2 E474-OR-18 235-BK-18 2 GND
(E) INSP LAMP SOCKET RELAY RELAY RELAY_1 RELAY_2 L36

L14
200-BK-14 K849-YL-18 3 K844-GY-18 E474-OR-18 3 PWM+

200-BK-18
200-BK-18

200-BK-14
200-BK-18

235-BK-18
200-BK-18
200-BK-18
200-BK-18

KEY SW.(START)
235-BK-14
FF (NOTE C) GG (NOTE C) HH (NOTE C) 9R-7941 (E) DIODE A MOTOR

200-BK

200-BK

200-BK-18
200-BK-14
200-BK-14
200-BK-14
200-BK-14
149-RD 308-YL-18 200-BK-14 320-RD-18 4 K848-WH-18 235-BK-18 4 COMMON
121-1022

KEY SW.(ON)

CHECK TERM.

200-BK
RD-00 RD-00 BK-00 196-BU GND 2 200-BK 200-BK-18 200-BK-18 154-RD 5 235-BK-18 K844-GY-18 5 SWITCH 1 200-BK-14 1
(E) DIODE C

INDICATOR

REGULATOR
200-BK OUT 3 189-RD 308-YL 200-BK-18 151-GN 6 K848-WH-18 6 SWITCH 2 A580-GN-14 2 +
121-1022 C C IN 4 308-YL 308-YL-18 AF AF AF AF AF AF AF 200-BK-14 189-RD 235-BK-18 D A579-OR-14 3
POS NEG POS NEG ATCH AF (E) MAIN (C) HORN SW

L13
160-PU-18 +B 1 110-RD 169-PK-18 120-YL 607-PK 200-BK-14 A588-GN-18 235-BK-18 118-GY-14 4

TEMP.

RELAY
BATTERY A623-BU-18 ET CONN C 306-GN C RELAY 320-RD-18 124-GN-14 200-BK-14 200-BK-18 235-BK-18 128-2134

GND
3T-5760 A 308-YL-18 (E) TIMER RELAY 200-BK 165-4026 A770-PK-18 175-RD-14 200-BK-14 200-BK-18
L11 CONN 39 D D
I (NOTE C) 646-RD-18 B
C
235-BK-18 163-6703 308-YL-18
235-BK-18
200-BK-14
147-PU
C
EE DD
C C
645-RD-18
615-YL
320-RD-18
154-RD
200-BK
607-PK
H475-BU-18
H474-GN-18
A
2
1
200-BK-18
320-RD-18
320-RD-18
200-BK-18 A I
C A
607-PK D 893-GN-18 893-GN-18 K776-GN-18 RELAY PANEL 607-PK 151-GN 124-GN-14 H473-BR-18 H475-BU-18 1 (D) TRAVEL LEFT
607-PK CONN 1 E 892-BR-18 (NOTE A) 892-BR-18 893-GN-18 (E) HEATER C 607-PK 189-RD 175-RD-14 235-BK-18 PLATFORM CHASSIS A 235-BK-18 2
(E) ATCH SMART BOOM PRESS. SW
F (NOTE A) 196-BU 892-BR-18 RELAY 607-PK 105-RD 320-RD-18 200-BK-14 154-RD A RD-18 (D) NEUTRAL START 167-3466

PP

NN
JJ
E562-PU-18

E562-PU-18

E565-BU-18
E564-PK-18
A588-GN-18
E564-PK-18
UP/DOWN RELAY1 (E) ATCH SMART BOOM

E564-PK-18
E564-PK-18
235-BK-18
ATCH 116-0114 LIMIT SW

780-PU-18
779-WH-18
160-PU G 645-RD-18 616-BU 149-5050 607-PK A770-PK-18 154-RD A579-OR-14 151-GN B WH-18
(18) WATER 163-6785

A770-PK-18

A718-PU-18
L975-PK-18
H 616-BU 607-PK UP/DOWN RELAY2 607-PK 103-RD 151-GN A580-GN-14 189-RD C BK-18

310-PU-18
200-BK-18

200-BK-18

308-YL-18

169-PK-18
169-PK-18

308-YL-18
308-YL-18

310-PU-18
403-GN-18

200-BK-18
ATCH (E) CHASSIS LAMP RELAY

112-PU-6

101-RD-6
101-RD-6
SEPARATOR (NOTE H) 149-5050 A

308-YL
308-YL
308-YL

306-GN
306-GN
(A) PRODUCT 161-3128 J 646-RD-18 C987-RD-14 189-RD 113-OR-18 189-RD 118-GY-14 K849-YL-18
L12 (D) JOYSTICK

200-BK
LEVEL SENSOR C 607-PK 184-RD (NOTE H) 169-PK-18 129-BU 105-RD 200-BK-18 H476-WH-18 1 118-GY-14 A
LINK 171-9091 PRESS. SW
607-PK 322-GY 105-RD 645-RD-18 A770-PK-18 K906-GN-18 235-BK-18 2 A580-GN-14 K849-YL-18 1 ATCH
(12) WASHER (30) COOLANT (28) AIR CLEANER (E) CAB LAMP RELAY 646-RD-18 A588-GN 646-RD-18 646-RD-18 103-RD A768-BU-18 167-3466 A579-OR-14 235-BK-18 2
7T-8890 SW 161-3128 FUSE BASE (E) FUSE L21 TT X (D) HAMMER
LEVEL SW 5A 615-YL A588-GN 123-WH-18 113-OR-18 A769-GY-18 200-BK-14 PRESS. SW
096-0744 154-0498 646-RD-18 10A 183-1000 5A 141-2759 160-PU A588-GN 175-RD-14 118-GY-14 129-BU 607-PK H475-BU-18 E472-GN-18 1
B 10A 113-8490 L11

GROUND
SIGNAL
10A 149-RD A588-GN 103-RD 123-WH-18 645-RD-18 M736-BU-18 H474-GN-18 235-BK-18 2
MOTOR C 15A 113-8491 TT (NOTE B)
615-YL 15A 115-RD A588-GN 114-RD 169-PK-18 646-RD-18 105-RD H473-BR-18 E475-PK-18 3
30A 124-3548 A

M746-YL-18
M748-OR-18

M747-PU-18
M746-YL-18
M746-YL-18

M745-BU-18
M746-YL-18
M746-YL-18
15A 115-RD 309-GY-18 118-GY-14 307-OR 118-GY-14 A755-PK-18 235-BK-18 4

200-BK-18
+B

30A 149-RD 172-GN-18 124-GN-14 615-YL 123-WH-18 A756-BU-18 235-BK-18 5 H474-GN-18 1 (D) TRAVEL RIGHT
L10 235-BK-18 (D) ANTI DRIFT
115-RD 110-RD 189-RD 101-RD-4 129-BU 607-PK 169-PK-18 A757-GY-18 6 235-BK-18 2 PRESS. SW

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18
E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18

A588-GN-18
A/C BLOWER SOL(ATCH)

H792-BR-18

779-WH-18
780-PU-18

235-BK-18
15A 175-RD-14 105-RD 189-RD 877-YL-4 147-PU 607-PK 307-OR A758-BR-18 235-BK-18

200-BK-18
(E) HORN RELAY TIMER RELAY 167-3466
10A 110-RD C987-RD-14 189-RD 112-PU-6 113-OR-18 8630-BU-18 615-YL L972-BU-18 235-BK-18 158-8117
1 2 3 4 5 6 161-3128 HORN/QUICK COUPLER
114-RD 184-RD 189-RD 101-RD-6 200-BK 154-RD 638-WH 607-PK K907-BU-18 235-BK-18
A
B
C

10A
B CAB LAMP L35
320-RD-18 10A 115-RD 103-RD 189-RD 101-RD-6 200-BK-18 308-YL 199-OR 607-PK 326-RD A588-GN-18 2
B B B DOME LAMP/MEMORY A
10A 103-RD 175-RD-14 151-GN 200-BK-18 200-BK-18 151-GN 120-YL 8630-BU-18 L969-WH-18 200-BK-18 1 (D) STRAIGHT
C KEY SW A TRAVEL PRESS. SW
322-GY 10A 105-RD 168-RD-10 151-GN 200-BK-18 310-PU-18 307-OR 114-RD 638-WH L968-OR-18 H473-BR-18 1
E/P CONT
G976-BU-18
892-BR-18
893-GN-18
403-GN-18
235-BK-18
172-GN-18

10A 184-RD 125-RD 151-GN 200-BK-18 310-PU-18 8630-BU-18 A588-GN-18 199-OR 308-YL 235-BK-18 2 167-3466
200-BK-18

506-PU-18

235-BK-18
412-BU-18

235-BK-18

235-BK-18
430-BU-18

L17 L35
308-YL

BOOM LAMP
147-PU

10A 149-RD 172-GN-18 151-GN 308-YL 308-YL 638-WH 125-RD 114-RD F774-WH-18
114-RD 15A C987-RD-14 ATCH V CONT
114-RD 189-RD TT 308-YL-18 308-YL 199-OR 147-PU A588-GN-18 F773-OR-18
A/C CONDENSER FAN ATCH
10A 125-RD 160-PU 105-RD RELAY PANEL 169-PK-18 308-YL-18 125-RD 120-YL A770-PK-18 615-YL

L45

L44
(E) HYD LOCK SOL RELAY PRODUCT LINK
10A 172-GN-18 196-BU 645-RD-18 308-YL E474-OR-18 A588-GN-18 235-BK-18 200-BK-14
161-3128 RR REFUELING PUMP
30A 168-RD-10 309-GY-18 646-RD-18 169-PK-18 K844-GY-18 H474-GN-18 A537-PK-18 200-BK-14 X Z
NN L36

L10

L34
200-BK-18 152-BU 646-RD-18 306-GN 169-PK-18 K848-WH-18 H475-BU-18 1 235-BK-18 308-YL 308-YL 307-OR 200-BK-14 1
L44 CONN 36
C A/C
118-GY-14 646-RD-18 L45 A770-PK-18 235-BK-18 H476-WH-18 2 308-YL 308-YL 169-PK-18 200-BK-14 CONN 37 2 CONN 41
A588-GN 15A 124-GN-14 147-PU 646-RD-18 308-YL A718-PU-18 E472-GN-18 L972-BU-18 3 403-GN-18 308-YL 200-BK 169-PK-18 200-BK CONN 38 3
SW PANEL/RADIO
5A 113-OR-18 147-PU 615-YL 169-PK-18 L975-PK-18 E472-GN-18 M736-BU-18 4 410-WH-18 308-YL 200-BK-18 307-OR 607-PK K847-PU-18 4 M743-GN-18
WIPER/WASHER
H A A X
H

L42
15A 118-GY-14 147-PU 103-RD A770-PK-18 200-BK-18 E472-GN-18 K906-GN-18 5 A755-PK-18 308-YL 200-BK-18 A537-PK-18 103-RD
(10) A/C CONDENSER AUX CKT
CONSOLE(RH)

308-YL
308-YL
189-RD 10A 152-BU 147-PU 175-RD-14 308-YL A768-BU-18 6 A756-BU-18 200-BK-18 118-GY-14 113-OR-18

10
11
12
3
4
5
6
7
8
9
2

10
11
12
1
FAN MOTOR BACKUP/MONITOR CONT
151-GN 5A 169-PK-18 169-PK-18 152-BU A718-PU-18 403-GN-18 E472-GN-18 A769-GY-18 7 A757-GY-18 E554-PK-18 147-PU A580-GN-14 893-GN-18 (B) ATCH SEAT WITH

8
9
7
(NOTE N)

1
2
3
4
5
6

1
2
3
4
176-1891 CIGAR LIGHTER L31 L35 E
10A 129-BU 113-OR-18 118-GY-14 L975-PK-18 306-GN 235-BK-18 308-YL 8 A758-BR-18 H475-BU-18 E554-PK-18 A579-OR-14 129-BU SEAT HEATER

CONN 35
(E) NEUTRAL START RELAY CHASSIS LAMP E E
10A 160-PU 124-GN-14 147-PU 403-GN-18 306-GN E475-PK-18 F774-WH-18 9 E480-WH-18 H474-GN-18 H475-BU-18 147-PU 892-BR-18 164-0505
161-3128 SEAT HEATER L42 A
5A 123-WH-18 123-WH-18 113-OR-18 F773-OR-18 10 H476-WH-18 H474-GN-18 615-YL M734-BR-18
12V 7A CONVERTOR 1 L44 L44 E

A768-BU-18
A769-GY-18

A537-PK-18
K907-BU-18

L969-WH-18
L968-OR-18

A770-PK-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18

M736-BU-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
K906-GN-18
200-BK-18 10A 120-YL 120-YL 124-GN-14 A755-PK-18 11 L968-OR-18 K906-GN-18 H476-WH-18 607-PK 645-RD-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
12V 7A CONVERTOR 2 L41 L41

2
1

105-RD

326-RD

308-YL

307-OR
L42
10A 179-BU 179-BU 123-WH-18 E472-GN-18 A756-BU-18 12 L969-WH-18 A768-BU-18 K906-GN-18 103-RD M741-GY-18 A537-PK-18 1
C ATT SOL L34
306-GN 10A 147-PU 129-BU 120-YL A757-GY-18 A769-GY-18 A768-BU-18 113-OR-18 H465-GN-18 200-BK-18 2
5A 199-OR 179-BU (NOTE A) K843-GN-18 A758-BR-18 CONN 25 M736-BU-18 A769-GY-18 893-GN-18 M742-PU-18 XX
BEACON LAMP
10A 199-OR 114-RD 129-BU E473-GY-18 K907-BU-18 1 H465-GN-18 A755-PK-18 M736-BU-18 129-BU 403-GN-18

308-YL
308-YL
ALT REGULATOR (E) DIODE L9 L9 L6
307-OR 5A 309-GY-18 114-RD 320-RD-18 L969-WH-18 2 H466-BU-18 A756-BU-18 A755-PK-18 892-BR-18 410-WH-18
INSP LAMP C 121-1022 (B) ONE TOUCH
154-RD 10A 196-BU 114-RD 154-RD L968-OR-18 3 H467-WH-18 A757-GY-18 A756-BU-18 M734-BR-18 (NOTE A) H466-BU-18
E

8630-BU-18

A770-PK-18

A718-PU-18
L975-PK-18

M743-GN-18
M744-PK-18
M745-BU-18
M746-YL-18
M747-PU-18
M748-OR-18
H792-BR-18
C987-RD-14
235-BK-14
LOW IDLE SW

172-GN-18
5A 200-BK-18 307-OR 306-GN 410-WH-18 4 H474-GN-18 A758-BR-18 A757-GY-18 645-RD-18 H467-WH-18

168-RD-10

645-RD-18

175-RD-14

113-OR-18
124-GN-14
123-WH-18

320-RD-18

646-RD-18

169-PK-18

200-BK-14

893-GN-18
892-BR-18

309-GY-18

403-GN-18
118-GY-14

A588-GN
(E) ATCH BEACON RELAY AUX CKT

A588-GN

607-PK
105-RD
189-RD

615-YL
103-RD

152-BU

147-PU

120-YL
179-BU
129-BU

151-GN
307-OR
154-RD

638-WH
199-OR
308-YL

151-GN

616-BU
607-PK

184-RD
322-GY

189-RD

147-PU

308-YL
128-2134

A588-GN
10A 180-GN 320-RD-18 607-PK 200-BK 506-PU-18 5 H475-BU-18 L972-BU-18 A758-BR-18 M741-GY-18 646-RD-18 235-BK-18

114-RD
125-RD
161-3128 TT
143-BR-18 322-GY A588-GN K849-YL-18 6 H476-WH-18 K907-BU-18 L972-BU-18 H465-GN-18 506-PU-18 L972-BU-18
A
B
C

5A
B L16 E
8630-BU-18 10A A588-GN 168-RD-10 M741-GY-18 7 L972-BU-18 326-RD K907-BU-18 M742-PU-18 118-GY-14
200-BK-18 10A 189-RD 199-OR H465-GN-18 8 L973-GN-18 L969-WH-18 326-RD 403-GN-18 169-PK-18 E472-GN-18 1 +12V
PP
151-GN 199-OR M742-PU-18 9 M734-BR-18 L968-OR-18 L969-WH-18 410-WH-18 169-PK-18 235-BK-18 2 GND
C

M736-BU-18

K907-BU-18
A770-PK-18
L969-WH-18

L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18

A769-GY-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

A537-PK-18
638-WH 200-BK-18 199-OR H466-BU-18 10 M736-BU-18 F774-WH-18 L968-OR-18 H466-BU-18 169-PK-18 E473-GY-18 3 PWM+ (B) JOYSTICK

169-PK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
C506-WH

(40) SECONDARY
514-PU

200-BK

308-YL
326-RD
307-OR
105-RD
306-GN 199-OR M734-BR-18 11 M741-GY-18 F773-OR-18 F774-WH-18 H467-WH-18 169-PK-18 235-BK-18 4 COMMON 177-7711
307-OR 8630-BU-18 H467-WH-18 12 M742-PU-18 893-GN-18 F773-OR-18 646-RD-18 118-GY-14 SHUTDOWN K843-GN-18 5 SWITCH 1
L45 L45
199-OR 154-RD 638-WH 403-GN-18 892-BR-18 893-GN-18 506-PU-18 A580-GN-14 SWITCH K847-PU-18 6 SWITCH 2
8630-BU-18 125-RD C 893-GN-18 CONN 24 (NOTE A)
M734-BR-18 892-BR-18 169-PK-18 A579-OR-14 4D-1836
200-BK-18 114-RD 306-GN 1 (NOTE A) 892-BR-18 1 310-PU M741-GY-18 M734-BR-18 120-YL
(E) ATCH BOOM FLOAT 638-WH A588-GN 200-BK 2 E554-PK-18 2 326-RD H465-GN-18 M741-GY-18 147-PU
DISABLE RELAY 199-OR 235-BK-14 L973-GN-18 3 892-BR-18 M742-PU-18 H465-GN-18 120-YL 123-WH-18 (B) IND UNIT
161-3128 112-PU-6 112-PU-6 112-PU-6 E562-PU-18 4 893-GN-18 403-GN-18 M742-PU-18 123-WH-18 307-OR
LL MM 200-2555
101-RD-6 101-RD-6 101-RD-6 109-RD-8 E565-BU-18 5 586-BR-18 410-WH-18 403-GN-18 307-OR 307-OR (B) BACKUP
RR KK GOV SW
M743-GN-18 101-RD-6 109-RD-6 109-RD-6 235-BK-18 6 506-PU-18 H466-BU-18 410-WH-18 310-PU 307-OR
(E) ALT BREAKER 60A H473-BR-18 7 K849-YL-18 H467-WH-18 H466-BU-18 586-BR-18 307-OR A/D
9S-0174 304-WH-8 E480-WH-18 8 A768-BU-18 506-PU-18 H467-WH-18 118-GY-14 310-PU 163-6711 (B) THROTTLE
TT (E) START RELAY 2 1 E POS SW
M744-PK-18 143-BR-18 (NOTE A) 514-PU 9 A769-GY-18 K849-YL-18 506-PU-18 586-BR-18 169-PK-18 F773-OR-18
M743-GN-18 125-1302 C506-WH 10 E562-PU-18 310-PU K849-YL-18 200-BK-14 A537-PK-18 E F774-WH-18 E 106-0107
L41 L41 3
G 143-BR-18 M744-PK-18 11 E565-18-BU 586-BR-18 310-PU 124-GN-14 L973-GN-18 235-BK-18 1 COM
G

A770-PK-18

8630-BU-18

L975-PK-18

A718-PU-18

M743-GN-18
M744-PK-18
M745-BU-18
M746-YL-18
M747-PU-18
M748-OR-18
H792-BR-18
C987-RD-14

E562-PU-18

E565-BU-18
12 E554-PK-18 L973-GN-18 586-BR-18 175-RD-14 235-BK-18 169-PK-18 A755-PK-18 2 S1

320-RD-18

645-RD-18

123-WH-18

175-RD-14

124-GN-14

169-PK-18
113-OR-18
646-RD-18

168-RD-10

403-GN-18

200-BK-14
309-GY-18

893-GN-18
892-BR-18
118-GY-14

779-WH-18
235-BK-14

877-YL-4
101-RD-6
101-RD-4
109-RD-6
109-RD-8

304-WH-8

172-GN-18

780-PU-18
A588-GN

A588-GN

A588-GN
G976-BU-18
892-BR-18
893-GN-18
403-GN-18

172-GN-18

615-YL
189-RD
152-BU
105-RD
129-BU

154-RD
308-YL
151-GN

120-YL

179-BU
307-OR
147-PU
607-PK
103-RD

125-RD

199-OR

638-WH

184-RD

616-BU
322-GY
607-PK

189-RD

147-PU

308-YL
151-GN
235-BK-18

200-BK-18 L973-GN-18 E554-PK-18 8630-BU-18 169-PK-18 A756-BU-18 3 S2


506-PU-18

412-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
430-BU-18

114-RD
CONN 23 1 2
308-YL
C506-WH
514-PU

200-BK

147-PU

200-BK-14 607-PK 638-WH K906-GN-18 A757-GY-18 4 S3


(E) DISCONNECT SW. 3
1 514-PU 200-BK-14 200-BK-14 200-BK-14 199-OR K907-BU-18 A758-BR-18 5 S4
CC 7N-0718 2 C506-WH E565-BU-18 200-BK-14 E480-WH-18 A770-PK-18 6
7N-0719(NOTE C) 4 5 (B) KEY SW
3 F773-OR-18 E562-PU-18 E565-BU-18 L973-GN-18 114-RD A768-BU-18

DD
JJ
EE
KK
LL

MM
HH (NOTE C) C C C C C C C C AF TT 6 9G-7641

C
4 F774-WH-18 H473-BR-18 E562-PU-18 235-BK-18 E565-BU-18 L969-WH-18
5 E480-WH-18 H473-BR-18 8630-BU-18 E562-PU-18 M736-BU-18 E G

10
11
12

10
11
12
7 8

3
4
5
6
7
8
9

3
4
5
6

3
4
5
6
7
8
9

3
4
5
6
7
8
2

2
1

1
10
11
12
6 K907-BU-18 514-PU 235-BK-18 638-WH 200-BK-14 235-BK-18 308-YL R

3
4
2
1
1
2

1
2

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
AF A A A A B B X B Z 9
M743-GN-18 7 K906-GN-18 C506-WH 235-BK-18 199-OR 200-BK-14
GROUND STRAP B B B B B C OFF

235-BK-14
8 H473-BR-18 235-BK-18 235-BK-18 124-GN-14 235-BK-18 326-RD

A588-GN-18
235-BK-18
167-3583 CONN 2 10 11 S ON
M744-PK-18 235-BK-18 235-BK-18 E480-WH-18 175-RD-14 A769-GY-18 307-OR
M746-YL-18
L38
CONN 22 235-BK-18 E480-WH-18 514-PU E554-PK-18 L968-OR-18
12 E 105-RD B ST
CONN 11 M747-PU-18 235-BK-18 514-PU C506-WH 607-PK E (B) BACKUP
CHASSIS CONN 9 235-BK-18 C506-WH 125-RD 514-PU EPR VALVE SW
163-6710

L17
CONN 3 CONN 4 CONN 5 CONN 6 CONN 10 M745-BU-18 235-BK-18 125-RD 114-RD C506-WH

L43
L31 L39

L20
(E) BLOCK E565-BU-18

L37
121-1023
CONN 7 CONN 8 M748-OR-18 125-RD
E562-PU-18
L25

L44 H792-BR-18
L44 L44 L39

L8
L6
L43 L43 L43
L28 L28 L28
CAB

L16

L38
L17
L25

L31 L31 L31 L17


(33) ROTARY SW (A) ATCH WINDOW
L43
L39 L39 L39 L16 CONN 34 155-2715 LIMIT SW
L17 L17 L17 F F
L16 L16 L16 L8 189-2054
A E562-PU-18 2 BN 2
L20 L20 L20 B/R 1 124-GN-14 E565-BU-18 4 GN A584-BU-18
L7 L25 4
B/W 2 200-BK-14 3 BU 3
R 3 175-RD-14 114-RD 1 BK 1 200-BK-18

FUEL SECONDARY FILTER PLUGGED


PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR


(34) A/C UNIT L6
R/G 4 E554-PK-18

L38
FUEL PRIMARY FILTER PLUGGED
L8

L6
171-7430 (NOTE A) F

HEATER RELAY/STARTER RELAY

CREEPER TRAVEL FUNCTION SW


P 5 607-PK AG
E562-PU-18
E565-BU-18

OVER LOAD ALARM CANCEL SW


E562-PU-18
E565-BU-18

780-PU-18
779-WH-18
779-WH-18
780-PU-18
L975-PK-18

K776-GN-18
A718-PU-18

H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18

F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

E554-PK-18

H473-BR-18

E480-WH-18
G976-BU-18

K849-YL-18

E562-PU-18 E562-PU-18

WATER SEPARATOR LEVEL SW

TRAVEL STRAIGHT PRESS SW


B 6 200-BK-14 2 A584-BU-18
235-BK-14
168-RD-10

403-GN-18
309-GY-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18

410-WH-18

403-GN-18

235-BK-18

506-PU-18
506-PU-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
412-BU-18
430-BU-18

101-RD-4
877-YL-4
109-RD-6
304-WH-8
893-GN-18
892-BR-18

TRAVEL SPEED CHANGE SOL


ATCH RELIEF CHECK 3 SOL

POWER SHIFT CONTROL PRV

TRAVEL ALARM CANCEL IND

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
403-GN-18

172-GN-18
172-GN-18

A588-GN

C506-WH
C506-WH

184-RD

308-YL

514-PU
189-RD

616-BU
322-GY
607-PK
514-PU

200-BK

147-PU

147-PU

R/W 7 514-PU 200-BK-18 1 200-BK-18 200-BK-18


SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW

CAPSULE FILTER PLUGGED

SPECIAL FILTER PLUGGED


308-YL

L3 F L L

PRIMARY NFC PRESS PRV


FAN MOTOR CONTROL PRV

OPTION VOLTAGE SW (1)

O.L.W.D. PRESS SENSOR

AIR HEATER CONTROLLER

ONE TOUCH LOW IDLE SW

TRAVEL RIGHT PRESS SW


O/G 8 C506-WH 200-BK 615-YL 615-YL RD-18

E562-PU-18
E565-BU-18
FLOW LIMIT PRESS PRV

ANALOG SENSOR RETURN

TRAVEL LEFT PRESS SW

A579-OR-14

A580-GN-14
118-GY-14
(55) BUZZER AS
TRAVEL STRAIGHT SOL

COOLANT TEMP SENSOR

HYD OIL TEMP SENSOR

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4

AIR CLEANER PLUGGED

M744-PK-18
M746-YL-18
M747-PU-18

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18
E480-WH-18

L973-GN-18

8630-BU-18
R/L 9 125-RD CONN 33 200-BK 200-BK 200-BK WH-18

403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

235-BK-18

586-BR-18
113-OR-18

646-RD-18

169-PK-18

200-BK-14

200-BK-14

123-WH-18

118-GY-14
F F

OPTION CONTROL PRV


OPTION CONTROL PRV

ALTERNATOR R TERM.
113-4683

GOVERNOR FEEDBACK

OPTION PWM IN (1)

JOYSTICK PRESS SW

200-BK
129-BU

103-RD

615-YL

199-OR

607-PK

307-OR
310-PU

147-PU
638-WH
10 615-YL

114-RD
SPEED SENSOR (-)

SPEED SENSOR (+)

GOVERNOR COMMAND

AUTO LUB FAILURE

COOLANT LEVEL SW
HYD OIL LEVEL SW
CAT DATALINK (+)

ENG OIL LEVEL SW


ENG OIL PRESS SW

CAT DATALINK (-)


(5) ATCH

120-YL
TRAVEL MODE IND
11 200-BK 615-YL

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)

TRAVEL MODE SW
12 200-BK-18 CAB LAMP
FREE SWING SW

FINE SWING SW

SWITCH RETURN
TRAVEL ALARM
AEC MODE IND

ACTION ALARM
200-BK-14 167-3441

+12V SUPPLY

AEC MODE SW
L7

FUEL LEVEL

SENSOR RET
200-BK-14

BACKUP SW

OPTION SW
OPTION SW

KEY SW ON
Z A A A F L L
200-BK-18 201-BK-18 615-YL 615-YL RD-18
CONN 14 200-BK-14 169-PK-18 200-BK 200-BK WH-18

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
CAB

3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
B

2
A

1
(NOTE A) 200-BK-18 103-RD-18

GND

GND
ATCH SPEAKER (R) 7Y-5505 200-BK 893-GN-18 (5) ATCH

+B

+B
L19 F F F F CAB LAMP
120-YL 200-BK-14 892-BR-18
511-BR-18 120-YL 200-BK-14 607-PK-18 167-3441
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
512-GN-18 120-YL 200-BK C538-OR-18 (A) MONITOR

200-BK-14

200-BK-18
200-BK-14
CONN 18 CONN 19 CONN 20 F H H 157-3198

200-BK
200-BK
120-YL 200-BK-18 C537-GN-18
B 200-BK 201-BK-18 1 103-RD-18 1 +B
A584-BU-18 235-BK-18 2 201-BK-18 2 GND
K907-BU-18

L973-GN-18
L969-WH-18

L968-OR-18

L975-PK-18

L972-BU-18
M740-PK-18

M737-WH-18
M738-OR-18

H466-BU-18
H467-WH-18

M739-YL-18

H465-GN-18
A762-PU-18

A761-PU-18
K904-GN-18

M736-BU-18
T967-YL-18
H446-PK-18
M736-BU-18

A755-PK-18
A756-BU-18

M742-PU-18

E480-WH-18

K850-BR-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18

K849-YL-18
H476-WH-18
H475-BU-18

H474-GN-18
C468-BU-18

K851-BU-18
K852-GN-18
G976-BU-18

H473-BR-18
788-YL-18

492-GY-18
495-GN-18

403-GN-18

491-PK-18

412-BU-18
496-WH-18

405-GY-18
487-OR-18

430-BU-18
K876-BR-18

LIGHT IN (DC 24V) 4 103-RD-18 169-PK-18 A580-GN-14 3 169-PK-18 3 ACC


763-BU-18

410-WH-18

893-GN-18

892-BR-18
K876-BR-18

K876-BR-18
H446-PK-18

M740-PK-18

M737-WH-18
M738-OR-18

K906-GN-18
M739-YL-18
A762-PU-18

A761-PU-18
K904-GN-18

T967-YL-18

C468-BU-18

K776-GN-18

A768-BU-18
A769-GY-18

F774-WH-18
F773-OR-18
A718-PU-18

E554-PK-18

L973-GN-18
M736-BU-18

M736-BU-18
L973-GN-18

L975-PK-18

H474-GN-18
H475-BU-18
H476-WH-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
E480-WH-18
K849-YL-18

184-RD
235-BK

184-RD
235-BK

308-YL
12V SW. OUT 7 135-BU 103-RD-18 103-RD-18 A579-OR-14 4 4 +12V
763-BU-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

200-BK-18

235-BK-14

200-BK-18
235-BK-18
235-BK-18
235-BK-18

309-GY-18

168-RD-10
780-PU-18

893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18

410-WH-18
779-WH-18
788-YL-18

492-GY-18
495-GN-18

491-PK-18

405-GY-18
496-WH-18

487-OR-18

101-RD-4
877-YL-4
109-RD-6
304-WH-8
A588-GN
235-BK

200-BK
147-PU
147-PU

189-RD

616-BU
322-GY
607-PK

308-YL
308-YL
308-YL
308-YL
308-YL
308-YL

184-RD

GND 6 210-BK 103-RD-18 893-GN-18 A584-BU-18 5 893-GN-18 5 CAT DATALINK +

103-RD-18

103-RD-18
103-RD-18
200-BK-14

200-BK-14
(NOTE A) (NOTE A)

A584-BU-18

E480-WH-18
8630-BU-18

A537-PK-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

L973-GN-18
M744-PK-18
M746-YL-18
M747-PU-18
607-PK
615-YL
615-YL
607-PK

E562-PU-18
12V MEM OUT 8 139-OR-18 103-RD-18 892-BR-18 506-PU-18 6 892-BR-18 6 CAT DATALINK -

E562-PU-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
201-BK-18
607-PK-18
607-PK-18

113-OR-18

586-BR-18

123-WH-18
646-RD-18
645-RD-18

403-GN-18
410-WH-18
506-PU-18

169-PK-18
893-GN-18
892-BR-18
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18
E565-BU-18

E562-PU-18
E562-PU-18
200-BK-18

139-OR-18

118-GY-14
118-GY-14
103-RD
103-RD
120-YL

120-YL

A579-OR-14
A580-GN-14
200-BK
200-BK
200-BK

199-OR
129-BU
307-OR
310-PU

147-PU

638-WH
200-BK
LIGHT OUT (DC 12V) 5 103-RD-18 607-PK-18 118-GY-14 7 607-PK-18 7 LIGHT

C569-YL

135-BU
135-BU
210-BK
210-BK

114-RD
F A580-GN-14

211-BK
24V SW. IN 2 120-YL 615-YL 118-GY-14 8 8
24V BAT IN MEM 3 103-RD-18 508-PU-18 A579-OR-14 118-GY-14
GND 1 200-BK 508-PU-18 CAB A584-BU-18 118-GY-14 CONN 32 (A) A/C PHOTO
F 508-PU-18 506-PU-18 200-BK SENSOR
(E) ENG/PUMP CONT 508-PU-18 118-GY-14 410-WH-18 167-7083 (NOTE E)
157-3165 (D) CONVERTER 509-WH-18 118-GY-14 235-BK-18 Y/G
(NOTE A) L5 F
131-0327 509-WH-18 410-WH-18 403-GN-18
L18

L19
L28
L31
L39

A762-PU-18 7 512-GN-18 509-WH-18 403-GN-18 200-BK-18 C538-OR-18


H446-PK-18
M740-PK-18

M737-WH-18
M738-OR-18

C468-BU-18

L972-BU-18
M739-YL-18

A761-PU-18
K904-GN-18

T967-YL-18

E480-WH-18
L973-GN-18

K907-BU-18
L969-WH-18
H466-BU-18
H467-WH-18
L968-OR-18

H465-GN-18
G976-BU-18

L975-PK-18
A755-PK-18
A756-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

M742-PU-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18

H476-WH-18
H475-BU-18
H474-GN-18

H473-BR-18
788-YL-18

492-GY-18
495-GN-18
403-GN-18

491-PK-18

496-WH-18

405-GY-18
487-OR-18

430-BU-18
412-BU-18
K876-BR-18
8 511-BR-18 509-WH-18 129-BU 129-BU C537-GN-18
763-BU-18

893-GN-18
892-BR-18

410-WH-18
(NOTE A)

K849-YL-18

K849-YL-18
K849-YL-18
K849-YL-18

K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
893-GN-18
892-BR-18

892-BR-18
893-GN-18
235-BK
235-BK
235-BK
235-BK

308-YL

184-RD
184-RD
184-RD
184-RD
1 509-WH-18 511-BR-18 646-RD-18 200-BK-14 Y/W
ATCH 2 508-PU-18 511-BR-18 645-RD-18 530-OR-18
UPPER 3 210-BK 511-BR-18 M734-BR-18 590-GY-18
B RADIO 511-BR-18 M742-PU-18 A586-OR-18

E565-BU-18
E562-PU-18
E562-PU-18
(23) SWING

200-BK-18
L973-GN-18
K906-GN-18

M740-PK-18

A762-PU-18

A761-PU-18
C468-BU-18

K776-GN-18
A718-PU-18

F774-WH-18
F773-OR-18

E554-PK-18

M736-BU-18

M737-WH-18
M738-OR-18
M739-YL-18

T967-YL-18
K904-GN-18

A768-BU-18
A769-GY-18

H446-PK-18
K876-BR-18

K906-GN-18 1 5 139-OR-18 512-GN-18 113-OR-18 501-GN-18


763-BU-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18

235-BK-14
235-BK-18

235-BK-18
235-BK-18
200-BK-18

309-GY-18

403-GN-18

200-BK-18
200-BK-18

780-PU-18

168-RD-10
779-WH-18

BRAKE SOL
788-YL-18

492-GY-18

405-GY-18

495-GN-18

491-PK-18

496-WH-18
487-OR-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8

114-RD
E E
A588-GN

A579-OR-14
A580-GN-14
200-BK

235-BK

308-YL
189-RD

616-BU

147-PU
147-PU
322-GY
607-PK

235-BK-18 2 121-1491 6 135-BU 512-GN-18 M741-GY-18 501-GN-18


B

E480-WH-18
8630-BU-18

L973-GN-18

A537-PK-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

A584-BU-18
M744-PK-18
M746-YL-18
M747-PU-18
512-GN-18 H467-WH-18 A586-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

235-BK-18

607-PK-18

586-BR-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18

123-WH-18
200-BK-18
607-PK-18
646-RD-18
645-RD-18
113-OR-18

403-GN-18
410-WH-18

506-PU-18

200-BK-14
169-PK-18
103-RD-18
893-GN-18
892-BR-18
201-BK-18

235-BK-18
F

139-OR-18

118-GY-14
118-GY-14
C569-YL
B

638-WH
200-BK
211-BK

135-BU
210-BK
210-BK

135-BU

199-OR

307-OR
310-PU

147-PU
147-PU
147-PU
147-PU

129-BU

200-BK
(23) TRAVEL SPEED 512-GN-18 H466-BU-18 590-GY-18

1
2
3
4
5
6
763-BU-18 1 SOL (NOTE A) (NOTE A)
CONN 12 LIGHT IN (DC 24V) 4 210-BK H465-GN-18 530-OR-18
L19 L19

L18
235-BK-18 2 121-1491 X 12V SW. OUT 7 C569-YL 210-BK C538-OR-18 646-RD-18
GND 6 211-BK 210-BK C537-GN-18 645-RD-18
B L18 210-BK
(23) HYD LOCK 12V MEM OUT 8 M734-BR-18
A588-GN 1 LIGHT OUT (DC 12V) 5 210-BK M742-PU-18
SOL L33 L33 L33 210-BK
L24

L22

200-BK-18 2 24V SW. IN 2 120-YL 113-OR-18


L5

L5
121-1491 24V BAT IN MEM 3 103-RD-18 135-BU M741-GY-18
B T T (22) ATCH L28
GND 1 200-BK 135-BU H467-WH-18

NEGATIVE CONT PRESS. SENSOR 1

NEGATIVE CONT PRESS. SENSOR 2


L41 L31

STEM1(SQUEEZE) PRESS. SENSOR


L973-GN-18 1 L973-GN-18 1 FINE SWING F 135-BU H466-BU-18
200-BK-18 2 200-BK-18 2 SOL 135-BU H465-GN-18
107-7056 (D) ATCH CONVERTER L25
E474-OR-18 131-0327 135-BU 200-BK-18
CONN 42 E475-PK-18 135-BU

PUMP1 F1 FLOW CONT PRV


PUMP2 F1 FLOW CONT PRV
L30

PRV(B)
PRV(A)
PRV(B)

ATT STEM2 CONT PRV(A)


ATT STEM3 CONT PRV(B)

ATT STEM1 CONT PRV(A)


ATT STEM2 CONT PRV(B)
ATT STEM4 CONT PRV(A)
B (D) TRAVEL STRAIGHT ATCH SPEAKER (L) 7Y-5505
L23

E472-GN-18 139-OR-18

ATT STEM2 MODULATION

ATT STEM1 MODULATION


ATT STEM4 MODULATION

ATT STEM3 MODULATION


ABBREV COLOR

L7
RELIEF CHECK VALVE1
RELIEF CHECK VALVE2
M740-PK-18 1 SOL 235-BK-18 F 139-OR-18
1WAY/2WAY CONT SOL

PRV

TOOL PRESS. SENSOR


121-1491
ATT STEM1 NEUTRAL
ATT STEM2 NEUTRAL

ATT STEM3 NEUTRAL


ATT STEM4 NEUTRAL

235-BK-18 2 508-PU-18 139-OR-18


STEM4 RETRACT SW

L31 RD RED
STEM3 EXTEND SW

STEM4 EXTEND SW

CAT DATALINK(+)

CAT DATALINK(-)

ATT1 RELIEF PRV

ATT2 RELIEF PRV


235-BK-18 509-WH-18 139-OR-18
WH WHITE

SEPARATE VALVE
ATT STEM1 CONT
ATT STEM3 CONT
ATT STEM4 CONT

C569-YL
(29) ATCH BOOM DOWN K842-BU-18 211-BK
200-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18

235-BK-18

235-BK-18
235-BK-14
235-BK-18
235-BK-18
200-BK-10

PRV RETURN(1)

638-WH
200-BK

135-BU
210-BK

211-BK
PRESS. SW OR ORANGE

A537-PK-18

E480-WH-18

8630-BU-18

L973-GN-18

A586-OR-18

M734-BR-18
M742-PU-18
M741-GY-18

H467-WH-18

H465-GN-18
H466-BU-18
C538-OR-18
C537-GN-18
235-BK
200-BK
200-BK
200-BK

K843-GN-18 C569-YL
200-BK

A584-BU-18

A586-OR-18

A579-OR-14
A580-GN-14
607-PK-18

123-WH-18

200-BK-18
200-BK-18

200-BK-18

607-PK-18
607-PK-18
235-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

646-RD-18
645-RD-18

590-GY-18

113-OR-18

501-GN-18

530-OR-18

200-BK-18

501-GN-18

410-WH-18
235-BK-18

403-GN-18
200-BK-18
139-OR-18

508-PU-18
509-WH-18
511-BR-18
512-GN-18

607-PK-18

607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18

506-PU-18
200-BK-14

590-GY-18
530-OR-18

118-GY-14
MASK ENABLE

167-3466 L29 (17) DOME LAMP 6C-9121 YL YELLOW

135-BU

210-BK
SENSOR GND

INTER LOCK

12V SUPPLY

199-OR

307-OR
310-PU

147-PU

147-PU

129-BU
200-BK
200-BK-18 201-BK-18
RS422 RX+

RS422 RX-

RS422 TX+
RS422 TX-

RS232 GND

ATT STEM1
ATT STEM4

ATT STEM3

ATT STEM2

SOL. GND2
SOL. GND3
SOL. GND4
(NOTE H) F PK PINK
RS232 RX
RS232 TX

200-BK-18 K844-GY-18 200-BK-14


Z BK BLACK
200-BK-18 K848-WH-18 103-RD-18 200-BK-14
KEY SW

F GY GRAY
L39

1 M748-OR-18 M748-OR-18 E473-GY-18 200-BK-18 201-BK-18


PU PURPLE
GND

GND

2 M745-BU-18 M748-OR-18 201-BK F F


+B

+B

F F BR BROWN
M748-OR-18 C987-RD-14
L28 GN GREEN

2
1

1
M748-OR-18 Z B X 308-YL 200-BK-18 F F F F F F F F F F F
6 5 4 3 2 1 8 7 BU BLUE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
M745-BU-18 151-GN 201-BK Y

10
11
12
13
14
15
16
17
18
19
20

10
11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
(21) ATCH BOOM DOWN M745-BU-18 CHASSIS 235-BK-14 200-BK-18 ATCH (A) 12V 7A FOR ATCH (NOTE B) (NOTE B) + -
LINE CUT OFF SOL L39 L39 L41 X BEACON SOCKET (B) BEACON SW F F
M745-BU-18 235-BK-18 200-BK SYMBOL DESCRIPTION

TRAVEL MODE IND 1


TRAVEL MODE IND 2
TRAVEL MODE SW

AEC MODE IND


ALARM CANCEL IND
L. CHASSIS

W. INT (6)
W. INT (3)

AEC MODE SW
ALARM CANCEL SW
L. BOOM

W. LOW

WINDOW SW

WASHER SW
MOT WIPER
BRAKE WIP
WASH

GND
+B
(S1) 121-0987 ATCH
K843-GN-18

K844-GY-18
K848-WH-18

K866-WH-18
K876-BR-18
K877-BU-18

K860-BU-18
K858-YL-18

K864-PK-18
K849-YL-18
K852-GN-18

M906-BU-18

K857-WH-18
K862-GY-18

K865-PU-18
K851-BU-18

E474-OR-18

K856-PU-18
K861-GN-18
K859-BR-18

K850-BR-18

E473-GY-18

K868-BR-18
K869-BU-18
K870-GN-18

E475-PK-18

E472-GN-18
C987-RD-14

C987-RD-14

M745-BU-18 235-BK-18 200-BK


235-BK-14

235-BK-14

893-GN-18

892-BR-18

WIPER SW

MOT WASH

INT SP 1
INT SP 2
L40 L30 BLADE, SPADE, RING,

+24V IN
185-0472 LOWER (A) SERVICE
308-YL

151-GN

200-BK-18 235-BK-18 200-BK-18

GND IN
(NOTE H) Z RADIO METER OR SCREW TERMINAL
H792-BR-18 235-BK-18 200-BK

201-BK-18
200-BK-14

200-BK-18
D (A) ATCH 6T-7337
D

201-BK

200-BK
200-BK
1 M748-OR-18 235-BK-18 (NOTE A) 200-BK CIGAR CIRCUIT CONNECTED
2 200-BK-18 200-BK 12V 7A
L40 L3 LIGHTER
K858-YL-18 200-BK SOCKET
9W-0335 CIRCUIT NOT CONNECTED
K857-WH-18 200-BK 121-0987
K856-PU-18 A584-BU-18 (NOTE D) (A) WIPER CONT (A) ACTION ALARM
(E) ATCH VALVE CONT (A) A/C SW PANEL 188-7681 132-1829 ELECTRICAL CONNECTION
308-YL 615-YL
157-3200 (B) ATCH BOOM FLOAT (B) ATCH O.L.W.D. 157-3210 TO MACHINE STRUCTURE
M906-BU-18 615-YL (A) ATCH SEAT
X X F EXCHANGE SW ALARM CANCEL SW (A) FINE SWING CONT SW (A) ATCH (A) SWITCH PANEL INTERNAL ELECTRICAL
(F) ATCH STEM 3 (F) ATCH STEM 3 615-YL HEATER SW
K862-GY-18 1 1 K858-YL-18 K869-BU-18 615-YL 186-4639 170-9317 163-6722 HEATER SW PANEL 163-6701 CONNECTION TO SURFACE
CONT SOL (B) CONT SOL (A) L27 163-6721
K869-BU-18 2 2 K869-BU-18 K868-BR-18 CAB 176-2005 OF COMPONENT
111-9916 (NOTE K) 111-9916 (NOTE K) L3 L3
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18

E472-GN-18
E473-GY-18
E474-OR-18
E475-PK-18

K843-GN-18
K844-GY-18

K848-WH-18

K856-PU-18
K857-WH-18
K858-YL-18
K859-BR-18
K860-BU-18
K861-GN-18
K862-GY-18

K868-BR-18
K869-BU-18
M906-BU-18

K864-PK-18
K865-PU-18
K866-WH-18
K876-BR-18
K877-BU-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18
C987-RD-14
C987-RD-14
C987-RD-14
C987-RD-14

K868-BR-18 CONNECTOR
892-BR-18
893-GN-18

235-BK-14
235-BK-14
235-BK-14
235-BK-14

X X
151-GN

308-YL

308-YL
308-YL
308-YL
308-YL
308-YL
(F) ATCH STEM 2 (F) ATCH STEM 2 K868-BR-18
GOLD TERMINAL
K861-GN-18 1 CONT SOL (B) CONT SOL (A) 1 K857-WH-18 K868-BR-18
L32
K868-BR-18 2 111-9916 (NOTE G) 111-9916 (NOTE G) 2 K868-BR-18 K868-BR-18 OPERATOR STATION OPERATOR STATION ATCH WIRE, CABLE,
K868-BR-18 COMPONENT
X X
ATCH STEM 1 ATCH STEM 1 CIRCUIT GROUPING
K860-BU-18 1 1 K856-PU-18 K869-BU-18 ANTENNA L#
CONT SOL (B) CONT SOL (A) DESIGNATION
K868-BR-18 2 2 K868-BR-18 K869-BU-18 6C-3431
111-9916 (NOTE B) 111-9916 (NOTE B)
L29

L32

L34
K869-BU-18
X L33 L33
ATCH TOOL K863-OR-18
L29 L29
PRESS. A 308-YL K862-GY-18
L32 L32
L24

L23

L40

L22

SENSOR B 235-BK-18 K861-GN-18


C M906-BU-18 K860-BU-18 K876-BR-18 IDENT PART NO. LOC
157-3182 (NOTE B) L27 L27
K855-PK-18 495-GN-18
K867-YL-18 487-OR-18 HARNESS AS.
L40 L40 L34 B N N
491-PK-18 616-BU
496-WH-18 616-BU 1 616-BU (7) ATCH A 244-8554 G-5
L2 L2 L2 L2 BOOM LAMP B 256-4013 G-5
A768-BU-18 200-BK 2 200-BK
A769-GY-18 200-BK 153-2521 C 240-5812 G-9
F774-WH-18
F773-OR-18
A761-PU-18

B D 170-6959 J-2
A718-PU-18

K776-GN-18

E554-PK-18

C468-BU-18

M736-BU-18

A762-PU-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
H446-PK-18

CONN 31
K876-BR-18

147-PU P (NOTE F)
200-BK-18

492-GY-18
309-GY-18

403-GN-18

405-GY-18

788-YL-18

235-BK-18

235-BK-18

487-OR-18
491-PK-18
496-WH-18

780-PU-18

168-RD-10
200-BK-18
200-BK-18
200-BK-10

495-GN-18

779-WH-18

(15) AIH COOLANT


109-RD-6

304-WH-8
101-RD-4

877-YL-4

E 231-5804 H-2
308-YL

189-RD

200-BK
200-BK
200-BK

616-BU
322-GY
607-PK

147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

TEMP SENSOR 1 A718-PU-18 M737-WH-18 M737-WH-18 A768-BU-18 487-OR-18 147-PU R


2 200-BK-18 M738-OR-18 M738-OR-18 A769-GY-18 491-PK-18 K904-GN-18 F 233-1036 F-5
170-9486 T°
M739-YL-18 M739-YL-18 147-PU 496-WH-18 T967-YL-18 G 170-6828 G-1
M739-YL-18 147-PU A768-BU-18 M737-WH-18 H 163-6810 F-1
L2 (7) ATCH L 167-3456 F-1
C M739-YL-18
M739-YL-18 235-BK-18
L15 L15
K904-GN-18
T967-YL-18
A769-GY-18
147-PU
L1 L1
M738-OR-18
M739-YL-18
616-BU
200-BK BOOM LAMP M 203-3063 B-2 C
235-BK-18 M737-WH-18 147-PU 235-BK-18 153-2521 N 219-6684 C-2
235-BK-18 M738-OR-18 K904-GN-18 235-BK-18 P (NOTE F) P 4I-5396 C-2 (NOTE F)
235-BK-18 M739-YL-18 T967-YL-18 325-PK-18 R R 140-0923 C-2
B
L2

235-BK-18 A768-BU-18 235-BK-18 M737-WH-18 325-PK-18 T 213-0715 D-12


(14) COOLANT TEMP L2 B U 204-1686 B-3
A769-GY-18 235-BK-18 M738-OR-18 200-BK-10 HIGH PRESSURE
SENDER T° V 116-0096 A-3
147-PU 235-BK-18 M739-YL-18 168-RD-10 780-PU-18 1 ATCH QUICK
5I-7578 492-GY-18 147-PU 235-BK-18 200-BK-18 200-BK-18 2 COUPLER SOL (A1) W 116-0098 A-3
K904-GN-18 235-BK-18 235-BK-18 200-BK-18 156-9513 X 229-1953 H-2
T967-YL-18 235-BK-18 235-BK-18 200-BK Y 188-0868 D-6
235-BK-18 235-BK-18 200-BK Z 230-3388 G-7 (NOTE M)
487-OR-18 235-BK-18 200-BK-18 TT 197-4408 G-7 (NOTE M)
A718-PU-18 235-BK-18 491-PK-18 235-BK-18 200-BK-18 B HIGH PRESSURE AF 206-7599 J-8
492-GY-18 235-BK-18 496-WH-18 235-BK-18 200-BK-18 780-PU-18 1 ATCH QUICK AG 155-4572 F-2
309-GY-18 235-BK-18 235-BK-18 235-BK-18 200-BK 200-BK-18 2 COUPLER SOL (A2) XX 238-1497 H-3
K776-GN-18 200-BK-18 235-BK-18 495-GN-18 156-9513
109-RD-6 200-BK-18 235-BK-18 325-PK-18 235-BK-18
L B B
M738-OR-18
M739-YL-18

M737-WH-18
M739-YL-18

309-GY-18 A718-PU-18 K876-BR-18 200-BK LOW PRESSURE


B
L40

(3) ALTERNATOR ALT P 403-GN-18 K776-GN-18 492-GY-18 200-BK 779-WH-18 1 ATCH QUICK CABLE AS.
5I-8085 R E 109-RD-6 309-GY-18 616-BU 200-BK-18 2 COUPLER SOL (A3)
(50A) 200-BK-6 403-GN-18 K776-GN-18 780-PU-18 121-1491 AA 229-1928 B-12
200-BK-18 200-BK-6 109-RD-6 779-WH-18 BB 170-6929 J-12
200-BK-18 200-BK-18 403-GN-18 322-GY CC 163-6775 J-12
DD 163-6752 G-8
A768-BU-18
A769-GY-18

K904-GN-18

T967-YL-18

200-BK-18 E554-PK-18 607-PK


235-BK-18

235-BK-18
H792-BR-18
M749-WH-18

M749-WH-18
M745-BU-18

B B B M EE 224-2858 G-8
200-BK-18
200-BK-18
200-BK-18
200-BK-18

147-PU

147-PU

E554-PK-18 304-WH-8 147-PU M


304-WH-8 101-RD-4 H446-PK-18 322-GY 1 322-GY (6) HORN FF 170-9330 B-12 (NOTE C)
1

1
2

101-RD-4 405-GY-18 616-BU 200-BK 2 200-BK 7T-0970 GG 170-6929 J-12 (NOTE C)


235-BK-18 C468-BU-18 200-BK HH 170-9331 J-12 (NOTE C)
235-BK-18 308-YL 780-PU-18 CONN 30
405-GY-18 F774-WH-18 780-PU-18
B C468-BU-18 F773-OR-18 B B B 780-PU-18 WIRE AS.
(20) A/C CLUTCH 1 E554-PK-18 308-YL A761-PU-18 (F) ATCH (F) ATCH 780-PU-18
Z
A
B
C

A
B
C
1
2

SOL 2 200-BK-18 F774-WH-18 189-RD PRIMARY NFC FLOW LIMIT 200-BK-18 JJ 163-6751 G-8
176-1895 F773-OR-18 M736-BU-18 SOL SOL 200-BK-18 KK 163-6755 G-8
B B
1
2

A761-PU-18 877-YL-4 171-0114 171-0188 235-BK-18 200-BK-18 LL 163-6757 G-8


189-RD 788-YL-18 235-BK-18 200-BK-18 MM 111-4829 G-8

200-BK-10
168-RD-10

325-PK-18
YL-18
BK-18
BR-18

YL-18
BK-18
BR-18

L34 NN 213-0873 G-8


M736-BU-18 A762-PU-18 K866-WH-18 200-BK-18
POWER SHIFT PP 224-2859 G-8
RD
BK

200-BK-18 200-BK-18 K865-PU-18 779-WH-18


877-YL-4 200-BK-6 CONT SOL K877-BU-18 322-GY RR 170-9478 H-11
788-YL-18 111-9916 K870-GN-18 200-BK B SS 132-1827 B-4
A762-PU-18 147-PU 147-PU A YL-18 +B (17) ATCH O.L.W.D.
235-BK-18 235-BK-18 B BK-18 GROUND PRESS. SENSOR
B
304-WH-8 K870-GN-18 B B H446-PK-18 H446-PK-18 C BR-18 SIGNAL 000-0000 THIS SCHEMATIC IS FOR
GROUND
SIGNAL

GROUND
SIGNAL
+B

+B

G S
(11) STARTER
101-RD-4 K876-BR-18 607-PK THE 320C EXCAVATOR
K864-PK-18 200-BK
239-0010 V02

1
2
MOTOR MTR BAT AA RD-00 (23) ATCH UP/DOWN U U
125-2988 RD-00 PRESS. SW B (9) CHASSIS
235-BK-18 CONN 26 CONN 27 607-PK COMPONENTS ARE SHOWN INSTALLED ON A FULLY
FF (NOTE C) 202-9002 PUMP DISCHARGE PUMP DISCHARGE L27 LAMP
235-BK-18 200-BK OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.
MOTOR (NOTE H) PRESS SENSOR1 PRESS SENSOR2 153-2523
235-BK-18
157-3182 157-3182 UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC.


200-BK-6

168-RD-18 CONTACT DESIGN CONTROL.


168-RD-18
M745-BU-18

M749-WH-18

GROUND STRAP
200-BK-18

200-BK-18

365-YL-18
495-GN-18

325-PK-18

235-BK-18
132-1806

K877-BU-18

K865-PU-18
K870-GN-18

K866-WH-18

K876-BR-18

K864-PK-18
K870-GN-18
(9) DIODE
K876-BR-18
235-BK-18

235-BK-18

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


487-OR-18
235-BK-18

491-PK-18

496-WH-18

235-BK-18

235-BK-18
235-BK-18

235-BK-18

197-4385 WIRE GROUP COLOR DESCRIPTIONS 1 TURN PER 25MM. (892 & 893)
B B
235-BK-18

325-PK-18
GROUND CIRCUIT.
(31) ENG OIL SW NOTE B: NOT USED ON THIS MACHINE.
WIRES THAT HAVE BATTERY VOLTAGE
5I-8005
ENG CHASSIS WHEN THE KEY SWITCH IS OFF.
405-GY-18 NOTE C: USE WITH COLD WEATHER.
Z Z WIRES THAT HAVE BATTERY VOLTAGE
B B B B B X X X X X U NOTE D: USE WITH 12V 7A X 2 CONVERTER.
1
2

1
2

WHEN THE KEY SWITCH IS ON.


U U

200-BK-10
323-WH-10
2
1
1
2

1
2

1
2

1
2

1
2
1

1
2

2
STARTING CIRCUIT.
NOTE E: NOT USE WITH HEATER UNIT.
1
2

CONN 28 CONN 29

1
2
B SS START AID CIRCUIT.

2
1

L976-GN-18
(31) ENG OIL (2) AIR HEATER W V

L976-GN-18

L976-GN-18
L976-GN-18
2 235-BK-18 NOTE F: USE WITH SHORT BOOM.

168-RD-18

365-YL-18

200-BK-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
323-WH-10
(25) ATCH-RELIEF MONITOR CIRCUIT.
A LEVEL SW 5I-7746 CONN 43 A

L976-GN-18
1 C468-BU-18

325-PK-18
365-YL-18

168-RD-18
(19) ATCH BOOM (19) ATCH BOOM CHECK 2 SOL VALVE CONTROL CIRCUIT.
170-9376 NOTE G: USE WITH CONFIG.7,9 AND 10.
325-PK-18

CHECK SOL1 CHECK SOL2 (25) ATCH RELIEF 1


877-YL-4
B ATCH RELIEF (NOTE B) (NOTE B) (19) ATCH 1WAY/2WAY (25) ATCH RELIEF U
BK
RD

ENGINE / PUMP CONTROL CIRCUIT.


(EC1) (EC2) CHECK 1 SOL SOL
CHECK 3 SOL CONT SOL NOTE H: USE WITH CONFIG.7 AND 9.
BK
YL

190-7770 215-4890 215-4890 215-4912 TURN SIGNAL / WIPER / WASHER CIRCUIT.


(NOTE H) 185-0472 215-4890
(NOTE H) (NOTE K) (NOTE H) (NOTE H) HEATER AND AIR CONDITIONER CIRCUIT.
NOTE J: USE WITH CONFIG.10.

B NOTE K: USE WITH CONFIG.9.


SS U
KEY 6 308-YL
GROUND
SIGNAL

DECEL 5 F774-WH-18 B U U NOTE L: USE WITH CAB GUARD LAMP.


(1) ENG GOV B T°
ACCEL 4 F773-OR-18 - +
ACTUATOR F/B 3 A761-PU-18 788-YL-18 1 WH W W V V NOTE M: USE WITH BOOM FLOAT.
157-3178 +B 1 189-RD A762-PU-18 2 BK (13) ATCH (13) ATCH (9) ATCH
ESS 7 M736-BU-18 (G) HYD OIL (G) HYD OIL (G) HYD OIL (G) FUEL LEVEL (G) ATCH (13) ATCH (13) ATCH (13) ATCH REFUELING REFUELING REFUELING NOTE N: TO CONNECT THESE CONNECTORS
GND 2 200-BK-18 (16) ENG SPEED FILTER SW TEMP SENDER LEVEL SW SENDER REFUELING SW REFUELING PUMP REFUELING REFUELING START RELAY STOP RELAY POWER RELAY IF THE COMBINED CKT
GND 8 PICKUP 116-3660 4I-5394 170-9376 163-6700 5C-6108 175-4808 STOP SW(NC) START SW(NO) 149-5050 149-5050 165-4026 IS NOT PRESENT ON VEHICLE.
178-6540 116-0097 116-0095

12 11 10 9 8 7 6 5 4 3 2 1
THIS SCHEMATIC IS FOR THE 320C EXCAVATOR ELECTRICAL SYSTEM
MEDIA NUMBER: RENR7087-01
SCHEMATIC PART NUMBER: 239-0010, CHANGE: 02, VERSION: V
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
VIEW ALL CALLOUTS
30 4 12 10 E 34 55 33 40 17 C D B 5 25
28 A
18 5
15 35
2 7
3 6
14 7
20 17
31 6
1 11 16 F 29 21 G 23 37 13 22 9 19

28 2 29 10 E 34 55 17 33 B 5 C A
14 D
15
7
3
37
20
19
18

31 25

1 35

11 9
30 4 F 12 16 21 G 23 22 6 13 40 17

Potrebbero piacerti anche