Surgical Light v1350d

Nuvo Surgical Light
Service Manual
Model V1350D Series
For Parts or Technical Assistance

USA and CANADA (800) 663-1152
INTERNATIONAL (814) 899-4220
S2Z00123-02
Nuvo Surgical Lights
Nuvo Surgical Light

Service Manual
Revisions
Revision Letter Pages Affected Date

Original Issue January 2004
Rev. 01 3-6, 3-7, 3-8, 3-10, 3-14, 3- July 2004
15, 3-16, 3-18, 3-20, 4-3,
4-14, 4-18,4-23, 5-4, 5-10,
6-3, 6-5
Rev. 02 4-1, 4-18, 4-19, 4-20, 4-21, February 2005
4-22, 4-23, 4-24, 4-25,
4-26, 4-27, 4-28, 6-1, 6-6,
6-7, 6-8, 6-9, 6-10, 6-11,
6-12, 6-13, 6-14, 6-15
S2Z00123-02
1Chapter 1
Introduction 1
Chapter Contents
Purpose .................................................................................................................... 1 - 2
Audience .................................................................................................................. 1 - 2
Organization ............................................................................................................ 1 - 2
Chapter 1: Introduction...................................................................................... 1 - 2
Chapter 2: Theory of Operation......................................................................... 1 - 2
Chapter 3: Troubleshooting Procedures ............................................................ 1 - 2
Chapter 4: Removal, Replacement, and Adjustment Procedures ...................... 1 - 2
Chapter 5: Parts List .......................................................................................... 1 - 3
Chapter 6: General Procedures .......................................................................... 1 - 3
Typographical Conventions..................................................................................... 1 - 4
Introduction.............................................................................................................. 1 - 5
System Features ................................................................................................. 1 - 6
Operator Interface.............................................................................................. 1 - 7
System Installation............................................................................................. 1 - 8
Specifications........................................................................................................... 1 - 9
Physical Description .......................................................................................... 1 - 9
Electrical Description ........................................................................................ 1 - 9
Regulations, Standards, and Codes.................................................................... 1 - 9
UL Classification ....................................................................................... 1 - 11
IEC Requirements...................................................................................... 1 - 11
FDA Requirements .................................................................................... 1 - 11
CSA®1 Requirements ................................................................................. 1 - 11
Model Identification .............................................................................................. 1 - 11
Safety Tips .............................................................................................................1 – 12
Warning and Caution Labels .................................................................................1 – 14
1
CSA®1 is registered trademark of Canadian Standards Association.
S2Z00123-02 Page 1 - 1
Chapter 1: Introduction
Purpose
This manual provides requirements for the Nuvo Surgical Light normal
operation and maintenance. It also includes a parts list for ordering
replacement components.
Audience
This manual is intended for use by only facility-authorized maintenance

personnel. Failure to observe this restriction can result in severe injury
to people and serious damage to equipment.
Organization
This Manual contains six chapters.
In addition to a brief description of this service manual, chapter 1 also
provides a product overview.
Chapter 2: Theory of Operation

This chapter describes the application of the mechanical and electrical
systems employed in this product.
Chapter 3: Troubleshooting Procedures

Repair analysis procedures are contained in this chapter. These
procedures are used to gather information, identify the maintenance
need, and verify the effectiveness of the repair.
Chapter 4: Removal, Replacement, and Adjustment Procedures

Chapter 4 contains the detailed maintenance procedures determined
necessary in chapter 3
S2Z00123-02 Page 1 - 2
Chapter 5: Parts List

This chapter contains the warranty, parts-ordering procedure, and illustrated parts
1
lists.
Chapter 6: General Procedures

Cleaning preventive maintenance and other general procedures are
described in this chapter.
S2Z00123-02 Page 1 - 3
Typographical Conventions
This manual contains different typefaces and icons designed to improve readability and
increase understanding of its content. Note the following examples:
Standard text: used for regular information

Boldface text: emphasizes a word or phrase
NOTE: sets apart special information or important instruction
clarification
The symbol below highlights a WARINING or CAUTION:
Figure 1-1. Warning and Caution Symbol
A WARNING identifies situations or actions that may affect

patient or user safety. Disregarding a warning could result in
patient or user injury.
A CAUTION points out special procedures or precautions that

personnel must follow to avoid equipment damage.
The symbol below highlights an electrical shock hazard WARNING:
Figure 1-2. Electrical Hazard Warning
S2Z00123-02 Page 1 - 4
Introduction
The Nuvo Surgical Light is intended for use in both surgical and non-surgical applications to
provide illumination of the surgical field or patient (see figure 1-3 on page 5). It delivers
1
color-correct, shadow-free uninterruptible illumination through fingertip controls.
Figure 1-3. Nuvo Surgical Light
Lamp Control
Assemblies
The lighthead assemblies house the lamps (one primary and one back-up) as well as the Lamp Control
Assembly. The back-up lamp is a back-up to the primary lamp should it fail. The lighthead
assemblies pivot on yokes. The yokes mount to the counterbalance arm assemblies which connect to
the vertical tubes. The vertical tubes attach to the suspension arm assemblies which connect to the
ceiling mount.
The Lamp Control Assembly places all user controls within the sterile field. On/off, light intensity,
light pattern, and light head position are all controlled using the lamp control. Lamp intensity is
indicated by LEDs located on the side of the Lamp Control Assembly housing.
S2Z00123-02 Page 1 - 5
The lighthead rotates 320° within the yoke and the yoke assemblies rotate 360° continuously. The
interior of the lighthead assemblies is designed to optimize the angle of the light. This reduces
shadowing and delivers cleanly defined color-correct light.
The counterbalance arm assemblies rotate 15° above horizontal and 90° below horizontal at the clevis.
The clevis assembly provides a brake to prevent “free wheeling” of the counterbalance arm and to
provide “touch type motion control.”
The suspension arm assemblies rotate 360° continuously. They differ in length to permit passing
without interference. The vertical tubes rotate 360° continuously and are custom sized to a specific
ceiling height ensuring adequate head clearance.
The wall-control panel provides an additional on/off and intensity control as well as an indicator to
relamp damaged bulbs. Spare bulbs can also be stored in the upper housing compartment. An
individual control box supplies 22.7V AC and 9VDC power to each Nuvo Surgical Light and 9V DC
power to each wall control panel P.C. board.
System Features
The Nuvo Surgical Light features include:
• Suspension arms rotate 360° continuous, clockwise, and counterclockwise

• Lightheads rotate 320° within the yoke
• Yokes rotate 360° continuous, clockwise, and counterclockwise about the
counterbalance arm
• Counterbalance arms rotate 15° above horizontal and 90° below horizontal
• Lamp control assembly
• Light control inside sterile field
• Computer modeled reflector
• Shadow-free illumination
• Excellent color rendition
• Low heat output
• Back-up lighting
• Spare bulb storage in wall control box
• Easy to clean and sterilize
S2Z00123-02 Page 1 - 6
Operator Interface
Power applied to lighting system

Both lamps are not working
Flashing
On-Off
S2Z00123-02 Page 1 - 7
System Installation
For the complete system installation procedure, refer to the Nuvo Surgical Light Installation
Instructions (S2Z00124).
S2Z00123-02 Page 1 - 8
Specifications
Feature
Dimensions for Product
Dimension
1
Counterbalance arm outer clevis to finished floor 78" (198 cm)
Suspension arm inner hub center line to outer hub 36" or 43" (91 cm or 109 cm)
center line
Counterbalance arm pivot to lighthead/yoke 43"
attachment
Lighthead diameter 23" (58 cm)
Articulation range – suspension arm pivot to hand 79" (201 cm) with 36" (91 cm)
control suspension arm
86" (218 cm) with 43" (109 cm)
suspension arm
Minimum ceiling height Maintaining a 78" (198 cm)
minimum counterbalance arm
outer clevis to finished floor
clearance
Single light 8' 7" (262 cm)
Dual light 9' 0" (274 cm)
Triple light 9' 5" (287 cm)
Environmental Conditions for Transport and Storage

Condition Range
Temperature -40°F(-40°C) to 158°F(70°C)
Relative humidity 95% non-condensing
Pressure 500 hPa to 1060 hPa
Environmental Conditions for Use

Condition Range
Temperature 59°F (15°C) to 104°F (40°C)
ambient temperature
Relative humidity range 10% to 85% non-condensing
Mains Power Requirements

Rated Voltage Rated Current Rated Current Rated Current Rated
Single Double Triple Frequency
100 V~ 2.5 A~ 5 A~ 7.5 A~ 50/60 Hz
120 V~ 2 A~ 4 A~ 6 A~ 50/60 Hz
220 V~ 1.25 A~ 2.5 A~ 3.75 A~ 50/60 Hz
230/240 V~ 1 A~ 2 A~ 3 A~ 50/60 Hz
S2Z00123-02 Page 1 - 9
Fuse Specifications
Condition Range
Mains fuse (100/120 V models) 4 A, 250 V, 1/4" x 1 ¼", UL 198G
Slo-Blo®2 or equivalent
Mains fuse (220/230/240 V models) 2 A, 250 V, 5 x 20 mm, IEC127 Sheet III,
Time Delay
Bulb Characteristics
Condition Range
Bulb Type Nuvo S2Q00006
Number of Bulbs 2 (Primary and Back-up)
Power 180 W
Voltage 22.7 V
Optical Characteristics
Condition Range
Central Illuminance 12,700 Ft-Candles (137,000 1x)
Light Field Diameter 5.5" (15.0 cm) nominal
Depth of Illumination 28" min (without adjusting the pattern)
Shadow Dilution Yes, 11-28% small, 45-75% large
Correlated Color Temperature 4,300°K
Color Rendering Index 86
Heat-to-Light Ratio 3.8µW/cm2-fc (3.78 milliwatts/m2lx)
Pattern Size 5.5" to 10" (14 to 25 cm)
Vertical Load Characteristics

Condition Range
Single Light Head 155 lb (70 kg)
Dual Light Head 260 lb (118 kg)
Triple Light Head 365 lb (166 kg)
Table 1. Moment Load Characteristics

Condition Range
Single Light Head 410 Ft lb (556 N·m)
Dual Light Head 795 Ft lb (1078 N·m)
Triple Light Head 1160 Ft lb (1573 N·m)
2
Slo-Blo® is a registered trademark of Littelfuse, Inc.
S2Z00123-02 Page 1 - 10
Classification and Standards 1

The Nuvo Surgical Light is designed and manufactured according to equipment classifications
and the following standards.
Technical and Quality Assurance Standards EN 60601-1 and amendments

UL 2601-1
CSA® C22.2 No. 601.1
IEC 60601-2-41 (Draft)13
IEC 60601-1-2
EN ISO 9001 and EN 46001
Equipment Classifications per EN 60601-1 Class I equipment
Degree of Protection Against Electric Type B
Shock of the Applied Part
Classification according to UL 2601-1 Class I Equipment
Degree of Protection Against Ingress of IPX0
Water
Degree of Protection Against the Presence Ordinary equipment, not for use in a
of Flammable Anesthetic Mixtures flammable atmosphere
Mode of Operation Continuous operation
S2Z00123-02 Page 1 - 11
Safety Tips
WARNING:
Only facility-authorized personnel should troubleshoot the Nuvo Surgical Light.
Troubleshooting by unauthorized personnel could result in personal injury or
equipment damage.
WARNING:
Only facility-authorized personnel should perform preventive maintenance on
the Nuvo Surgical Light. Preventive maintenance performed by unauthorized
personnel could result in personal injury or equipment damage.
WARNING:
Follow the product manufacturer’s instructions. Failure to do so could result in
personal injury or equipment damage.
WARNING:
Make sure the lamp control assembly is supported before loosening the four
thumbscrews. Failure to do so could result in personal injury or equipment
damage.
WARNING:
Use a lift capable of safely lowering the suspension arm assembly from the
ceiling structure. Failure to use an appropriate lift could result in personal
injury or equipment damage.
WARNING:
Use a lift capable of safely lowering the counterbalance arm, lighthead/yoke
assembly from the suspension arm assembly vertical tube. Failure to use an
appropriate lift could result in personal injury or equipment damage.
WARNING:
Follow lifting safety precautions provided by the manufacturer when lifting the
suspension arm assembly. Improper operation could result in personal injury
or equipment damage.
S2Z00123-02 Page 1 - 12
WARNING:
Follow lifting safety precautions provided by the manufacturer when lifting
the counterbalance arm assembly. Improper operation could result in
1
WARNING:
Do not work under unsupported lift fixtures. Personal injury could occur.
WARNING:
Do not work under an unsupported load. Failure to do so could result in
SHOCK HAZARD:
Do not expose the unit to excessive moisture. Personal injury or equipment
damage could occur.
SHOCK HAZARD:
Use care when checking live voltages. Do not touch live terminals, wires,
and ground. Failure to use caution will cause serious electrical shock injury.
SHOCK HAZARD:
To minimize the risk of electrical shock or damage to equipment, disconnect
all electrical power to the system before working on it. Failure to do so
could result in personal injury or equipment damage.
SHOCK HAZARD:
Ensure that electrical power is removed from the facility wiring prior to
making electrical connections. Failure to remove applied power could result
in personal injury or equipment damage. Always follow lockout/tagout
procedures so that power is not inadvertently restored by other personnel.
S2Z00123-02 Page 1 - 13
CAUTION:
Do not use harsh cleaners, solvents, or detergents. Equipment damage
could occur.
CAUTION:
Do not use any cleaners on the lens other than an anti-static acrylic lens
cleaner. Equipment damage could occur.
CAUTION:
Quartz Halogen Bulb contains gas under pressure and may shatter if bulb
is dropped. Never touch bulb with bare hands. This will result in damage
to the lamps and decrease the life of the lamps.
CAUTION:
The mounting plate must be level in two directions. Improper operation of
the suspension arm assembly could result in equipment damage
CAUTION:
Observe all ESD precautions if handling P.C. boards.
Warning and Caution Labels
Figure 1-4. Warning and Caution Labels
Definition of Symbols Used on the Equipment
Caution Hot Surface
S2Z00123-02 Page 1 - 14
Nuvo Surgical Light
Chapter 2
Theory of Operation
Chapter Contents
Electrical System ....................................................................................................... 2-3 2

Electrical Control Power Flow............................................................................. 2-7
Theory of Operations ................................................................................................. 2-9
General Theory .................................................................................................... 2-9
Hand Control........................................................................................................ 2-9
Lighthead/Yoke Assembly................................................................................... 2-9
Counterbalance Arm Assembly ........................................................................... 2-9
Vertical Tube ..................................................................................................... 2-10
Suspension Arm Assembly ................................................................................ 2-10
Wall Control Panel............................................................................................. 2-10
Transformer Control Box................................................................................... 2-10
S2Z00123-02 Page 2 - 1
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 2 - 2
Nuvo Surgical Light
Electrical System
Figure 2-1. Electrical system Block Diagram
Lamp Control
Assembly
S2Z00123-02 Page 2 - 3
Nuvo Surgical Light
Figure 2-2. Transformer Control Box Wiring Diagram

(Dual Light)
S2Z00123-02 Page 2 - 4
Nuvo Surgical Light
Figure 2-3. Ceiling Control Connectors
Field wiring terminals (input from hospital)
Connect AC hot (black) to L1

Connect AC neutral (white) to L2
2
Connect Green or green/yellow safety ground to G.
NOTE:
More recent units destined for North American facilities
are shipped with a power cord with polarized 15A three
prong plug attached.
P16 – Ceiling to wall control

1,2,3 for lighthead #1
10 for chassis ground (green) shield
1,4,7: +9VDC (red) power to control

2, 5, 8: DC GND (black) (!!!Do not connect to chassis!!!)
3,6.9: serial communication
P24 – Ceiling to lighthead control and lamps

1,2,4,5,6 to lighthead #1
8,9,11,12,13 to lighthead #2
15,16,18,19,20, to lighthead #3
24 for central mount chassis ground (green)
(1,2) (8,9) (15,16): 24V AC to lamps

4,11,18: +9VDC (red) power to lighthead control
5, 12, 19; DC GND (black) (!!! Do not connect to
chassis!!!)
6, 13, 20: Serial communications
S2Z00123-02 Page 2 - 5
Nuvo Surgical Light
Figure 2-4. Slip Rings and Lighthead Control Connector
Each of the three sets of slip rings:

Ceiling pivot, 360° continuous
Outer pivot, 360° continuous
Yoke pivot, 360° continuous
(1,2): 24V AC to lamps

4: +9VDC (red) power to lighthead control
5: DC GND (black) (!!!Do not connect to chassis!!!)
6: serial communications
(1,5): 24V AC to lamps

6: 9VDC
2: DC GND (!!!Do not connect to chassis!!!)
3: serial
Table 2-1. Lamp Power Flow
Ceiling Field wiring terminals 120VAC, 1.6 amps, 180 watts

Main fuse 100 VAC, 2.0 amps, 180 watts
Power line filter 220VAC, 0.9 amps, 180 watts
Intensity regulator 230-260VAC, 0.8 amps, 180 watts
XXXVAC to 24VAC transformer
P24 (black circular connector) 24 VAC, 8 amps, 180 watts
Ceiling pivot slip ring
Outer pivot slip ring
Yoke pivot slip ring
Lighthead P8 (blue connector)
Current monitor
Relay switch
Lamp
Backup Lamp
S2Z00123-02 Page 2 - 6
Nuvo Surgical Light
Figure 2.5. Lamp Power Flow
Lamp power flow, 24VAC (slip rings 1,2)(P8-1,5)
(1,2) Lighthead #1
(8,9) Lighthead #2
(15,16) Lighthead #3 2
Chassis ground (slip ring 3) (P8-8)
Electrical Control Power Flow
P24 – Ceiling to Lighthead

P16 – Ceiling to Wall
9VDC (red) (slip ring 4)

P16-1, P24-4 Lighthead #1
P16-7,P24-18 Lighthead #3
DC GND (black) (slip ring 5)

Serial communications (white) (slip ring 6)

S2Z00123-02 Page 2 - 7
Nuvo Surgical Light
Figure 2-6. Electrical Control Power Flow
Figure 2-7. Transformer Control Box Wiring Diagram, 115 and 230 Volt
Refer to fold-out FO 3-1 at the rear of this manual.
Figure 2-8. Transformer Control Box Wiring Diagram, 220 Volt
Figure 2-9. Electrical System Wiring Diagram
S2Z00123-02 Page 2 - 8
Nuvo Surgical Light
Theory of Operation
General Theory
The Nuvo Surgical Light is intended for use in both surgical and non-surgical
applications to provide illumination of the surgical field or patient. It delivers color-
correct, shadow-free illumination through fingertip controls on the Lamp Control
Assembly. 2
The lighthead assemblies house the lamps (one primary and one back-up) as well as the
Lamp Control. Only one lamp is energized at a time. In the event that the primary
lamp should fail, the back-up lamp will illuminate without any loss of light. The
lighthead assemblies pivot on yokes. The yokes mount to the counterbalance arm
assemblies which connect to the vertical tubes. The vertical tubes attach to the
suspension arm assemblies which connect to the ceiling mount.
Lamp Control Assembly (Hand Control)
The Lamp Control Assembly places all user controls within the sterile field.
On/off, light intensity, light pattern, and light head position are all controlled
using the handle on the Lamp Control Assembly. Power on and lamp intensity
are indicated by LEDs located on the side of the Control housing. The push
button switch controls on/off and light intensity. Turn the sterilizable handle
clockwise or counterclockwise to change the light pattern. Power for the Lamp
Control Assembly is supplied by the transformer control box.
Lighthead/Yoke Assembly
The lighthead/yoke assembly is comprised of the lighthead and yoke. The yoke
rotates 360°, and the lighthead pivots 320°. The interior of the lighthead
assembly is designed to optimize the angle of the light. This reduces shadowing
and delivers cleanly defined, color-correct light. A glass filter provides protection
from potentially harmful ultraviolet and infrared rays.
Counterbalance Arm Assembly
The counterbalance arm assemblies pivot 105°. They are 43" (109 cm) in length,
and contain slip ring assemblies that permit the transfer of electrical power to the
lighthead/yoke assemblies.
S2Z00123-02 Page 2 - 9
Nuvo Surgical Light
Vertical Tube
The vertical tubes rotate 360° continuously and are custom-sized to a specific
ceiling height ensuring adequate head clearance.
Suspension Arm Assembly
The suspension arm assemblies are connected to the ceiling mount and rotate
360° continuously. They differ in length to permit passing without interference.
They also contain slip ring assemblies at the inner hub (ceiling) and outer hub
(vertical tube) that permit the transfer of electrical power to the counterbalance
arm assemblies and lighthead/yoke assemblies.
Wall Control Panel
The wall control panel provides an additional on/off and intensity control as well
as spare bulb storage. Power for the wall control panel is supplied by the
transformer control box.
Transformer Control Box
An individual control circuit supplies 22.7V AC power to each Nuvo Surgical

Light and 9V DC to the appropriate wall control P.C. board. If one circuit were to
fail, power will remain at the second and third lightheads on dual or triple systems
respectively. The transformer/control box is pre-wired and contains the junction
box, transformer, power line filter, main fuse, and the P.C. board. Wiring runs
through an electrical conduit in the ceiling to the wall control box. Building
power of 100/120/220/230/240V AC is supplied to the transformer control box
through the junction box or plug in receptacle as appropriate.
S2Z00123-02 Page 2 - 10
Nuvo Surgical Light
Chapter 3
Troubleshooting Procedures
Chapter Contents
Getting Started ..................................................................................................... 3-3

Initial Action........................................................................................................ 3-3
Function Checks .................................................................................................. 3-4
Final Actions........................................................................................................ 3-6
Surgical Light Does Not Turn On Using the Hand Control ................................ 3-6
Surgical Light Does Not Turn On Using the Wall Control ................................. 3-8
3
Intensity Level Does Not Adjust Properly Using the Hand Control ................. 3-10
Intensity Level Does Not Adjust Properly Using the Wall Control .................. 3-12
Surgical Light Does Not Turn Off Using the Hand Control ............................. 3-14
Surgical Light Does Not Turn Off Using the Wall Control .............................. 3-15
Transformer Control Box Does Not Function Properly .................................... 3-16
Suspension Arm Drifts Horizontally ................................................................. 3-17
Counterbalance Arm Drifts Vertically............................................................... 3-18
Yoke contains rotational Drift ........................................................................... 3-19
Lighthead Contains Rotational Drift ................................................................. 3-20
S2Z00123-02 Page 3 - 1
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 3 - 2
Nuvo Surgical Light
Getting Started
WARNING:
Only facility-authorized maintenance personnel should troubleshoot the Nuvo
Surgical Light. Troubleshooting by unauthorized personnel could result in
Begin each procedure in this chapter with step 1. Follow the sequence outlined (each step
assumes the previous step has been completed). In each step, the normal operation of the product
can be confirmed by answering Yes or No to the statement. Your response will lead to another
step in the procedure, a repair analysis procedure (RAP), or a component replacement. If more
than one component is listed, replace them in the given order.
Start with Initial Actions to begin gathering information about the problem.
3
Perform the Function Checks to isolate or identify a problem and to verify the repair after
completing each corrective action (replacing or adjusting a part, seating a connector, etc.)
Perform the Final Actions after the Function Checks to verify the repair.
If troubleshooting procedures do not isolate the problem, call Nuvo Technical Support at
(800) 663-1152 or (814) 899-4220.
Initial Actions
Use Initial Actions to gather information from operators concerning problems with the Nuvo Surgical
Light. Note symptoms or other information concerning the problem that the operator describes. This
information helps identify the probable cause.
1. Someone who can explain the problem is available.

Yes No
Go to “Function Checks” on page 3-4.
2. Ask that person to demonstrate or explain the problem. The problem can be duplicated.
Yes No
S2Z00123-02 Page 3 - 3
Nuvo Surgical Light
3. The problem is a result of improper operator action
Yes No
4. Instruct the operator to refer to the procedures in the Surgical Light User Manual. Perform the
“Function Checks” on page 3-4 to ensure proper operation of the Surgical Light.
Function Checks
1. Initial Actions have been performed
Yes No
Go to “Initial Actions” on page 3-3.
2. Power is applied to the Surgical Light as indicated by the power-on green LED.
Yes No
Check the building circuit breaker panel, and ensure the applicable
circuit breaker (A) is in ON position (see figure 3-1 on page 3-4).
Figure 3-1. Standard or Emergency Circuit Breaker Box
S2Z00123-02 Page 3 - 4
Nuvo Surgical Light
3. The Surgical Light comes on when pushing the button on the Hand Control.
Yes No
Go to RAP 3.1.
4. The Surgical Light comes on when pushing the button on the wall control.
Yes No
Go to RAP 3.2.
5. The light intensity level can be adjusted properly from the Hand Control.
3
Yes No
Go to RAP 3.3.
6. The light intensity level can be adjusted properly from the wall control.
Yes No
Go to RAP 3.4.
7. The Surgical Light goes off when pushing and holding the button on the Hand Control for 3 seconds.
Yes No
Go to RAP 3.5.
8. The Surgical Light goes off when pushing and holding the button on the wall control for 3 seconds.
Yes No
Go to RAP 3.6.
9. The transformer control box is operating properly.

Yes No
Go to RAP 3.7.
10. The light does not drift horizontally at the suspension arms, vertically at the counterbalance arms, or
rotationally.
Yes No
Go to RAP 3.8, 3.9, 3.10, or 3.11..
11. Go to “Final Actions” on page 3-5.
S2Z00123-02 Page 3 - 5
Nuvo Surgical Light
Final Actions
1. Complete the required preventive maintenance procedures. See “Preventive Maintenance

Checklist” on page 6-7.
2. Complete all required administrative tasks.
3.1 Surgical Light Does Not Turn On Using The Hand Control
SHOCK HAZARD:
Use care when checking live voltages. Do not touch live terminals, wires, and
ground. Failure to use caution will cause serious electrical shock injury.
1. Verify both light bulbs are installed in the lamp control assembly.
Yes No
Replace bulbs
2. Check the fuse mounted on the transformer control box. Is fuse in working condition?
Yes No
Replace fuse
3. The Surgical Light operates properly after performing the following procedure:
a. Remove the Lamp Control Assembly. See “Lamp Control Assembly” on page 4-5.
b. Turn the main power off then on. There should be voltage supplied to the lighthead,
but only for a few seconds before it automatically switches off, therefore, this is a
two person procedure.
c. Verify a voltage reading of 14 to 24V AC true RMS within a minimum of 3 seconds

at the blue connector (pins 1 and 5) of the lighthead core. (Note: Voltage range is
due to light intensity setting).
Yes No
Check the ceiling control internal wiring. Go to RAP 3.7.
S2Z00123-02 Page 3 - 6
Nuvo Surgical Light
4. Check the lamps using the following procedure:
a. Remove the Lamp Control Assembly and lamps. See “Lamp Control
Assembly” on page 4-5.
b. Verify the resistance of each lamp is less than 3 ohms.
Yes No
Replace with new lamps. See “Lamp” on page 4-3.
5. Measure the primary lamp voltage through the access holes in the control
housing using the following procedure: (See figure 4-8 on page 4-14).
a. Install the Lamp Control Assembly.

3
b. Verify a voltage reading of 14 to 24V AC true RMS within a minimum of
3 seconds is available for the primary lamp. (Note: voltage range is due to
range of light intensity settings).
c. Verify a voltage reading of zero is available for the back-up lamp.
Yes No
Replace the Lamp Control Assembly.
S2Z00123-02 Page 3 - 7
Nuvo Surgical Light
3.2 Surgical Light Does Not Turn On Using the Wall Control
SHOCK HAZARD:
1. The Surgical Light functions properly using the Hand Control
Yes No
Check the transformer control box voltages and fuses’.
Go to RAP 3.7.
2. Check terminal to confirm insulator is not preventing good wire contact.
3. Check for continuity in the ceiling control to the wall control harness using the following
procedure:
a. Disconnect the ceiling control connector P16 and wall control panel.
b. Continuity exists between pins 1 through 10 (as appropriate for single, dual or triple
lights) of the ceiling control connector P16 and the wall control end of the wall
control harness.
Looking at the terminal strip on the wall counting from 1 at the top to 9 on the bottom:
LIGHT - 1
HOLE # COLOR TYPE GA
1 RED BULK 9V 22
2 RED/B DC GND 22
3 WHITE/B SERIAL 22
LIGHT - 2
4 WHITE BULK 9V 22
5 ORANGE/B DC GND 22
6 ORANGE SERIAL 22
LIGHT - 3
7 BLUE BULK 9V 22
8 GREEN DC GND 22
9 GREEN/V SERIAL 22
NOTE:
The ground wire should be attached to a ring terminal attached to the mounting
plate using one of the wall box mounting screws.
Yes No
Repair or replace the transformer box to wall control harness
S2Z00123-02 Page 3 - 8
Nuvo Surgical Light
4. Check for continuity in the internal wall control harness using the following procedure:
a. Verify that there is one wall control P.C. board for each lighthead.
b. Continuity exists between pins 1, 2, and 3 to unit # 1 pins P1-1, 2, and 3.
c. Continuity exists between pins 4, 5, and 6 to unit #2 pins P1-1, 2, and 3.
d. Continuity exists between pins 7, 8, and 9 to unit #3 pins P1-1, 2, and 3.
e. Verify the cable shield is not connected to any wall control P. C. boards.
Yes No
3
f. Install the ceiling control connector P16 and replace the affected wall
control P.C. board.
S2Z00123-02 Page 3 - 9
Nuvo Surgical Light
3.3 Intensity Level Does Not Adjust Properly Using the Hand Control
SHOCK HAZARD:
Use care when checking live voltages. Do not touch live terminals, wires, and ground.
Failure to use caution will cause serious electrical shock injury.
1. The Surgical Light primary lamp intensity operates properly after performing
the following procedure:
a. Turn the main power off, then on, and observe the Lamp Control LEDs.
b. Verify that the primary lamp is on and at least one blue intensity LED is
lit.
c. Verify that the green ready LED is lit.
d. Verify that the yellow relamp LED is off.
e. Verify that the 4 thumbscrews are snug tight locking in the Lamp Control assembly
Yes No
2. The Surgical Light primary lamp intensity control operates properly after
performing the following:
a. Press and release the hand Control push button several times
b. Verify the primary lamp intensity changes accordingly.
c. Verify the blue intensity LEDs show the correct intensity level.
Yes No
Replace the Lamp Control Assembly
3. The Surgical Light back-up lamp intensity operates properly after performing
a. Lower the Lamp Control Assembly.
b. Remove the primary lamp, and install the Lamp Control Assembly
c. Turn the main power off, then on, and observe the Hand Control LEDs.
S2Z00123-02 Page 3 - 10
Nuvo Surgical Light
d. Verify that the back-up lamp is on and at least one blue intensity LED is
lit.
e. Verify that the green ready LED is lit.
f. Verify that the yellow relamp LED is lit.
Yes No
3
4. The Surgical Light back-up lamp intensity control operates properly after
a. With the primary lamp still removed, press and release the Hand Control
push button several times.
b. Verify that the back-up lamp intensity changes accordingly
c. Verify that the blue intensity LEDs show the correct intensity level.
Yes No
6. Reinstall the primary lamp
S2Z00123-02 Page 3 - 11
Nuvo Surgical Light
3.4 Intensity Level Does Not Adjust Properly Using the Wall Control
SHOCK HAZARD:
Use care when checking live voltages. Do not touch live terminals, wires, and ground.
Failure to use caution will cause serious electrical shock injury.
a. Turn the main power off, then on, and observe the wall control LEDs.
b. Verify the primary lamp is on and at least one blue intensity LED is lit.
d. Verify that the yellow relamp LED is off.
Yes No
Replace the wall control P.C. board. See “Wall Control P.C.
Board” on page 4-11.
a. Press and release the wall control push button several times, and observe
the wall control LEDs.
b. Verify that the primary lamp intensity changes accordingly.
d. Verify that the LED pattern is the same on both the wall control and the
lighthead control.
Yes No
Replace the wall control P.C. board. See “Wall Control P.C.
Board” on page 4-11.
3. The Surgical Light back-up lamp intensity operates properly after performing
a. Lower the Lamp Control Assembly. See “Lamp Control Assembly” on

page 4-6.
b. Remove the primary lamp, and install the Lamp Control Assembly.
c. Turn the main power off, then on, and observe the wall control LEDs.
S2Z00123-02 Page 3 - 12
Nuvo Surgical Light
d. Verify that the back-up lamp is on and at least that one blue intensity
LED is lit.
f. Verify that the yellow relamp LED is lit.
Yes No
Replace the wall control P.C. board. See “Wall Control
P.C. Board” on page 4-17.
3
4. The Surgical Light back-up lamp intensity control operates properly after
a. With the primary lamp still removed, press and release the wall control push
button several times.
b. Verify that the back-up lamp intensity changes accordingly.
d. Verify that the LED pattern is the same on both the wall control and the
lighthead control.
Yes No
5. Reinstall the primary lamp.
S2Z00123-02 Page 3 - 13
Nuvo Surgical Light
3.5 Surgical Light Does Not Turn Off Using The Hand Control
SHOCK HAZARD:
Use care when checking live voltages. Do not touch live terminals, wires,
and ground. Failure to use caution will cause serious electrical shock injury.
1. The Surgical Light primary lamp goes off after performing the following
procedure:
a. Press and hold the Lamp Control Assembly push button for 3 seconds.
b. Verify that the light goes off.
c. Verify that only the green ready LED is lit.
Yes No
Check the transformer control box’s internal wiring. Go to
RAP 3.7.
2. The Surgical Light back-up lamp goes off after performing the following
procedure:
a. Lower the Lamp Control Assembly. See “Lamp Control Assembly” on

page 4-6.
b. Remove the primary lamp.
c. Install the Lamp Control Assembly.
d. Press and hold the Hand Control push button for 3 seconds.
e. Verify that the light goes off.
f. Verify that the green ready LED is lit.
g. Verify that the yellow relamp LED remains lit.
Yes No
Replace the Lamp Control Assembly
3. Install both bulbs, Lamp Control Assembly, and the Sterilizable hand control.
S2Z00123-02 Page 3 - 14
Nuvo Surgical Light
3.6 Surgical Light Does Not Turn Off Using The Wall Control
SHOCK HAZARD:
1. The Surgical Light primary lamp goes off after performing the following
procedure:
3
a. Press and hold the wall control push button for 3 seconds.
b. Verify that the light goes off.
Yes No
Replace the wall control P.C. board. See “Wall
Control P.C. Board” on page 4-11.
2. The Surgical Light back-up lamp goes off after performing the following
procedure:
a. Remove the Lamp Control Assembly. See “Lamp Control Assembly” on

page 4-6.
b. Remove the primary lamp, and install the Lamp Control Assembly.
c. Press and hold the wall control push button for 3 seconds.
d. Verify that the light goes off.
f. Verify that the yellow relamp LED remains lit.
Yes No
Replace the wall control P. C. board.
3. Install both bulbs, Lamp Control Assembly, and Sterilizable Hand Control.
S2Z00123-02 Page 3 - 15
Nuvo Surgical Light
3.7 Transformer Control Box Does Not Function Properly
SHOCK HAZARD:
1. Examine the main fuse (4 A, 250V, 3AG, slow blow on 120V boxes) and (2
A, 250V, 3AG, slow blow on 220 and 230-240V boxes), and measure
resistance, verifying the fuse is good.
Yes No
Check downstream wiring and electrical components for
shorts, and replace the fuse.
2. A voltage reading available at field wiring terminals L1 (hot) and L2

(neutral) as follows:
Nominal Mains Voltage Measured Voltage

120V 108 to 132V
220V 198 to 242V
230-240V 207 to 264V
Yes No
Check downstream wiring and electrical components for
shorts, and replace the fuse.
3. Replace the Junction Control Box Assembly
S2Z00123-02 Page 3 - 16
Nuvo Surgical Light
3.8 Suspension Arm Drifts Horizontally
NOTE:
The Surgical Light must be completely assembled before any adjustments are made.
Figure 3-2. Suspension Arm Drift
1. Remove the ceiling shroud and using a spirit level check that the mounting plate is horizontal in all
directions (see Suspension Arm Replacement).
2. Adjust the suspension arm brakes (see “Suspension Arm Adjustment”). This solves the problem.
Yes No
Call Nuvo Technical Support at (800) 663-1152 or (814)
899-4220.
S2Z00123-02 Page 3 - 17
Nuvo Surgical Light
3.9 Counterbalance Arm Drifts Vertically
NOTE:
1. The counterbalance arm assembly is at rest after desired positioning (see figure 3-3 on page 3-18).
Yes No
Adjust the counterbalance arm spring tension (see
“Counterbalance Arm Adjustment”).
Figure 3-3. Counterbalance Arm Drift
S2Z00123-02 Page 3 - 18
Nuvo Surgical Light
Chapter 3: Troubleshooting Procedure
3.10 Yoke Contains Rotational Drift
NOTE:
1. The yoke assembly is at rest after desired positioning (see figure 3-4 on page 3-19).
Yes No
Adjust the yoke brake (see “yoke Assembly Adjustment”).
Figure 3-4. Yoke Drift 3
S2Z00123-02 Page 3 - 19
Nuvo Surgical Light
3.11 Lighthead Contains Rotational Drift
NOTE:
The Surgical Light must be completely assembled before any adjustments are made
1. The Lighthead assembly is at rest after desire positioning
Yes No
Adjust the lighthead mounting hardware (see “Lighthead
Assembly Adjustment”).
Figure 3-5. Lighthead Drift
S2Z00123-02 Page 3 - 20
Nuvo Surgical Light
Chapter 4
Removal, Replacement, and
Adjustment Procedures
Chapter Contents
Lamp ........................................................................................................................4 – 2
Removal.............................................................................................................4 – 2
Replacement ......................................................................................................4 – 4
Lamp Control Assembly..........................................................................................4 – 5
Removal.............................................................................................................4 – 5
Replacement ......................................................................................................4 – 6
Lens..........................................................................................................................4 – 8
Removal.............................................................................................................4 – 8
4
Replacement ....................................................................................................4 – 10
Wall Control P.C. Board........................................................................................4 – 11
Removal...........................................................................................................4 – 11
Replacement ....................................................................................................4 – 12
Transformer Control Assembly .............................................................................4 – 13
Removal...........................................................................................................4 – 13
Replacement ....................................................................................................4 – 14
Suspension Arm Assembly....................................................................................4 – 17
Removal...........................................................................................................4 – 17
Replacement ....................................................................................................4 – 18
Counterbalance Arm Assembly .............................................................................4 – 19
Removal...........................................................................................................4 – 19
Replacement ....................................................................................................4 – 21
Brakes ....................................................................................................................4 – 22
Suspension Arm Adjustment ...........................................................................4 – 22
Counterbalance Arm Adjustment ....................................................................4 – 23
Yoke Assembly Adjustment ............................................................................4 – 26
Lighthead Assembly Adjustment ....................................................................4 – 27
S2Z00123-02 Page 4 - 1
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.1 Lamp
4.1 Lamp
Tools required: None
Removal
SHOCK HAZARD:
all electrical power to the system before working on it. Failure to do so could
result in personal injury or equipment damage.
1. Perform the following:

a. Locate the involved building standard/emergency circuit breaker panel.
b. Set the involved circuit breaker (A) to OFF (see figure 4-1 on page 4-2).
Figure 4-1. Standard or Emergency Circuit Breaker Box
c. Lockout and tag out the breaker.
S2Z00123-02 Page 4 - 2
Nuvo Surgical Light
2. Rotate the Sterilizeable Hand Control handle counterclockwise and remove

from the lamp control assembly (B)
3.
Figure 4-2. Lamp Removal
Primary Bulb
Back-up Bulb
WARNING:
tether rods. Failure to do so could result in personal injury or equipment
damage.
4. Loosen the four tether rods (D) on the lamp control assembly (B).
NOTE:
The tether rods will not come out completely, but will drop about 3/4" (19 mm) once
loosened.
5. Slowly lower the lamp control assembly (B) evenly until it stops.
S2Z00123-02 Page 4 - 3
Nuvo Surgical Light
CAUTION:
Quartz Halogen Bulb contains gas under pressure and may shatter if the bulb is
dropped. Never touch the bulb with bare hands. This may result in personal injury and
damage to the lamps and will decrease the life of the lamps.
6. Remove the lamp (A) and any debris from the lamp control assembly (B).
Replacement
CAUTION:
1. Install the lamp (A) in the appropriate socket.
2. Slowly raise the lamp control assembly (B) back up to its original mounting position engaging
the blue connectors.
3. Tighten the four tether rods (D) to anchor the lamp control assembly (B).
4. Attach the Hand Control handle (C) to the lamp control assembly (B) and rotate clockwise.
5. Remove the lockout and out-of-service tags, and set the circuit breaker to the ON
position.
S2Z00123-02 Page 4 - 4
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.2 Lamp Control Assembly
4.2 Lamp Control Assembly
Tools required: None
Removal
SHOCK HAZARD:

c. Lock out and tag out the breaker.
2. Rotate the Hand Control handle (B) counterclockwise (see figure 4-3 on page 4-5) and
remove from the Lamp Control Assembly.
4
Figure 4-3. Lamp Control Assembly Removal
S2Z00123-02 Page 4 - 5
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures - 4.2 Lamp Control Assembly
WARNING:
NOTE:
The tether rods will not come out completely, but will drop 3/4" (19 mm) once loosened.
3. Loosen the four tether rods (C) on the lamp control assembly (A).
4. Slowly lower the lamp control assembly (A) evenly until it stops.
5. Remove the four tether rods (C) from the lighthead assembly, and remove the lamp
control assembly (A).
CAUTION:
6. Remove the lamps (D) from the lamp control assembly (A).
Replacement
CAUTION:
dropped. Never touch the bulb with bare hands. This will result in damage to the
lamps and will decrease the life of the lamps.
1. Install the lamps (D) into the new lamp control assembly (A).
2. Install the new lamp control assembly (A), and the four tether rods (C) into the lighthead
assembly.
3. Slowly raise the lamp control assembly (A) engaging the blue connectors.
4. Tighten the four tether rods (C) to anchor the lamp control assembly (A).
S2Z00123-02 Page 4 - 6
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures - 4.2 Lamp Control Assembly
5. Attach the Hand Control handle (B) to the lighthead assembly and rotate
clockwise.
6. Remove the lockout and out of service tags, and set the circuit breaker to ON
position.
S2Z00123-02 Page 4 - 7
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.3 Lens
4.3 Lens
Tools required: 5/64" Allen™1 wrench
Removal
SHOCK HAZARD:

2. Rotate the sterilizeable handle (A) counterclockwise (see figure 4-4 on page 4-9). Remove
from the lamp control assembly (B).
WARNING:
damage.
NOTE:
The tether rods will not come out completely, but will drop 3/4" (19 mm) once loosened.
3. Loosen the four tether rods (B) on the lamp control assembly (C).
4. Slowly lower the lamp control assembly (C) evenly until it stops.
5. Continue counterclockwise rotation to free each tether rod from the lighthead assembly, and
remove the lamp control assembly (C).
6. Using the 5/64" Allen™ wrench, remove the trim ring (F), screws (D), mounting
plate (E), and guide plate (G).
7. Remove the screws (H) and the lens (I) from the lighthead housing (J).
1
Allen™ is a trademark of Industrial Fasteners, Inc.
S2Z00123-02 Page 4 - 8
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures– 4.3 Lens
Figure 4-4. Lens Removal
4
K
S2Z00123-02 Page 4 - 9
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures– 4.3 Lens
Replacement
1. Prepare the new lens (I) for installation as follows:
a. Install new light barrier (K) onto the lens (I) on the opposite side from the (8)
counter bores mounting holes.
b. Assemble the Trim Ring onto the Lens. The lip with the slots goes on the
opposite side of the lens from the counter bore side. Line up slots
approximately centered on each hole of lens, and ensure that stretch of Trim
Ring is evenly distributed around the perimeter.
c. Clean the lens face with P001114 Brillianize anti static cleaner.
2. Install the new lens (I), counterbore side up, on the lighthead housing (J) and
secure the lens with (8) P001096 6-32 x ½ BHC with nylon patch.
3. Install guide plate (G), mounting plate (E), and screws (D) to the lighthead core
(A). Fasten with (4) P000003 6-32 x ½ counter sink screws.
4. Install the lamp control assembly (C), and the four tether rods (B) into the
lighthead assembly.
5. Slowly raise the lamp control assembly (C) up to its original mounting position.
6. Tighten the four tether rods (B) to anchor the lamp control assembly (C).
7. Attach the Hand Control handle (A) to the lighthead assembly and rotate
clockwise until firmly seated.
8. Remove the lockout and out-of-service tags and set the circuit breaker to the ON
position.
S2Z00123-02 Page 4 - 10
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.4 Wall Control PC. Board
4.4 Wall Control P.C. Board
Tools required: Slotted head screwdriver
Removal
SHOCK HAZARD:

c. Lock out and tag out the beaker.
2. Remove any spare lamps from the top compartment of the wall-mounted control panel
4
(A) (see figure 4-6 on page 4-11).
Figure 4-6. Wall Control P.C. Board Removal
S2Z00123-02 Page 4 - 11
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.4 Wall Control PC. Board
3. Using the slotted head screwdriver, remove the screw (F) from the underside of
the control panel (A).
4. Remove the control panel (A) from the mounting plate.
5. Disconnect the wall control harness from the terminal block located on the
mounting plate.
CAUTION:
Observe all ESD precautions when handling P.C. boards.
6. Disconnect the P.C. board (B) from the control panel (A).
7. Remove the screws (C) and the P.C. board (B) from the control panel (A).
Replacement
1. Install the P.C. board (B) and screws (C) on the control panel (A).
CAUTION:
2. Connect the P.C. board (B) to the wall control terminal block.
3. Connect the wall control harness to the terminal block.
4. Install the control panel (A) on the mounting plate, and ensure it is flush.
5. Install the screw (F) on the underside of the control panel (A).
6. Replace any spare lamps in the top compartment of the wall mounted control
panel (A).
7. Remove the lockout and out-of-service tags, and set the circuit breaker to the ON
position.
S2Z00123-02 Page 4 - 12
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.5 Transformer Control Assemblies
4.5 Transformer Control Assemblies
Tools required: Phillips head screwdriver

Nut driver
Screwdriver
True RMS®2 multimeter
Precision slotted (jeweler’s) screwdriver
Removal
SHOCK HAZARD:
CAUTION:
4
2. Locate the junction/control box in the ceiling.
NOTE:
The transformer control box should be serviced as a complete assembly. We do not
recommend attempting to service at a component level. New assemblies can be
shipped overnight from Nuvo.
3. Disconnect Mains Power Cord
a. On 120V units in North America, unplug the wire cord where available or
b. On all other models, disconnect wires from terminals L1, L2, and G (see
figure 2-3 on page 2-5).
4. Unscrew and disconnect connectors P16 and P24 (see figure 2-1 on page 2-3).
5. Remove transformer control box assembly.
2
RMS® is a registered trademark of Direct Measurement Corporation.
S2Z00123-02 Page 4 - 13
Nuvo Surgical Light
Replacement
1. Install new Transformer Control Assembly.
2. Attach cable connectors P16 and P24.
3. Connect Mains Power, reversing step 3 on page 4-13.
4. Adjust the lighthead voltage as follows:
a. Turn on the light to the brightest setting.
b. Remove the Sterilizable Hand Control handle from the lighthead assembly.
SHOCK HAZARD:
High voltage is present. Use extreme care, or personal injury could occur.
c. Insert the multi meter probes into holes 1 and 2 (A) for the primary light (see
figure 4-8 on page 4-14).
Figure 4-8. Voltage Measurement
Outer 2 holes for measuring

primary lamp voltage
S2Z00123-02 Page 4 - 14
Nuvo Surgical Light
d. The voltage should be between 22.5V and 23.0V. If the voltage is not within
range, check that the light is set to the brightest setting; adjust the voltage on
the ceiling control P.C. board.
e. Remove the cover from the ceiling mounted junction/control box.
f. Locate the rotary dial (A) on the P.C. board (see figure 4-9 on page 4-15).
Figure 4-9. P.C. Board Adjustment
NOTE:
The default setting for the P.C. board is 8 for 120 VAC, 230/240 VAC
5 for 220 VAC
CAUTION:
Do not make more than one adjustment at a time. Adjusting the voltage more
than one position at a time can cause damage to the light bulb and lighthead
assembly.
c. Using a precision slotted (jeweler’s) screwdriver, turn the rotary dial (A) clockwise
for voltage that’s too low, or counterclockwise for voltage that’s too high.
Output Voltage Adjustment
0 1 2 3 4 5 6 7 8 9 A B C D E F
Low High
NOTE:
The rotary dial will click into place when changing from one setting to another.
S2Z00123-02 Page 4 - 15
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.5 Ceiling Control Assemblies
NOTE:
When adjusting the voltage, remember that line voltage will fluctuate with periods
of heavy and light usage. Therefore, the optimal adjustment would be 22.7V (mid
range) to allow maximum swing of line voltage.
d. After the adjustment is complete, measure the voltage at the lighthead.

Voltage should be between 22.5V and 23.0V.
S2Z00123-02 Page 4 - 16
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.6 Suspension Arm Assembly
4.6 Suspension Arm Assembly
Tools required: (2) 3/4" or 15/16" wrenches

Magnetic precision level
Portable lift with blocks
Removal
SHOCK HAZARD:
b. Set the involved circuit breaker (A) to OFF (see figure 4-1 on page 4-2). 4
WARNING:
Use a lift capable of safely lowering the suspension arm assembly from the
ceiling structure. Failure to use an appropriate lift could result in personal injury
or equipment damage.
2. Disconnect the suspension arm assembly harness from the junction/control box.
WARNING:
Follow lifting safety precautions provided by the lift manufacturer when lifting
the suspension arm assembly. Improper operation could result in personal
injury or equipment damage.
WARNING:
Do not work under unsupported lift fixtures. Personal injury could occur
3. Remove the counterbalance arm assemblies. See “Counterbalance Arm
Assembly Removal” on Page 4-20.
4. Remove the ceiling shroud and anchoring screws.
S2Z00123-02 Page 4 - 17
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.6 Suspension Arm Assembly
5. Tie or tape the suspension arms together to help with the removal of the
suspension arm assembly, and place on the lift.
6. With the suspension arm assembly free of any counterbalance arm assemblies,
rotate the suspension arms (A) and (B) directly beneath each other (see figure 4-
13 on page 4-18).
Figure 4-13. Suspension Arm Assembly Removal
Anchor Plate
F
Mounting plate
7. Place the portable lift below the suspension arm assembly, and raise until the
suspension arm assembly is resting on the lift.
NOTE: Only remove the nuts from underside of the suspension arm assembly.
8. Remove the nuts (F), lockwashers (G), and washes (H).
9. Slowly lower the suspension arm assembly from the ceiling structure (C), and
remove the washers (H) and lockwashers (G) from the top side of the suspension
arm assembly.
10. Slowly lower the suspension arm assembly to the desired height for removal
from the lift.
Replacement
Refer to the Nuvo Surgical Light Installation Instructions S2Z00124.
S2Z00123-02 Page 4 - 18
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.7 Counterbalance Arm Assembly
4.7 Counterbalance Arm Assembly
Tools required: Allen™3 wrench set

Portable lift with blocks
Parts required: (1) S2V00080 Number decal (#1)

Or
(1) S2V00081 Number decal (#2)
Or
(1) S2V00082 Number decal (#3)
Removal
NOTE: Removal and installation of the counterbalance arm assembly require 2 individuals, one
at the clevis (knuckle) end of the counterbalance arm and one at the yoke (as in Fig. 4-
14.2, below). Alternatively, an equipment lift may be used.
4
SHOCK HAZARD:
1. Before removing the counterbalance arm assembly, perform the following:
b. Set the involved circuit breaker to OFF.
WARNING:
Do NOT remove the counterbalance arm while it is in the vertical position. The
counterbalance arm is spring-loaded and removing it in the vertical position
could result in personal injury or equipment damage. Refer to Figure 4-14.1
and Figure 4-14.2, below for correct and incorrect removal positioning.
3
S2Z00123-02 Page 4 - 19
Nuvo Surgical Light
Fig. 4-14.1 WRONG!
NEVER ATTEMPT REMOVAL

OF COUNTERBALANCE ARM
WHILE IT IS IN THE
VERTICAL POSITION!
Fig. 4-14.2 CORRECT
WARNING:
If using an equipment lift, ensure that lift is capable of safely lowering the counterbalance
arm assembly from the suspension arm assembly vertical tube. Failure to use an
appropriate lift could result in personal injury or equipment damage.
WARNING:
If using a lift, follow lifting safety precautions provided by the lift manufacturer when lifting
the counterbalance arm assembly. Improper operations could result in personal injury or
equipment damage.
WARNING:
Do not work under unsupported lift fixtures. Personal injury could occur
S2Z00123-02 Page 4 - 20
Nuvo Surgical Light
To remove counterbalance arm/lighthead, refer to Figs. 4-14.2 and 4-15, and do the following:
• Be sure circuit breaker is turned off and ensure power is disconnected from light.
1. Raise light to the highest position and face the lighthead toward the ceiling.
2. Remove the number decal.
3. Remove the four Allen™ head screws (5/16” x 5/8” FHCS; P/N P000405) located
under the number decal. (Counterbalance arm will not fall after all screws are removed.)
4. Push up on the yoke and slide the clevis (knuckle) from the vertical tube.
5. Detach the wire connector located at the juncture of the knuckle and vertical tube.
Fig. 4-15 Counterbalance Arm Assembly: Clevis / Vertical Tube Juncture
Vertical Tube
Allen™ head screws Allen™ head screws
Number Decal Wire Connector
Clevis (knuckle)
Replacement
To replace counterbalance arm / lighthead refer to Figs. 4-14.2 and 4-15, and do the following:
• Be sure circuit breaker is turned off and ensure power is disconnected from light.
1. Place counterbalance arm horizontally with the lighthead facing the ceiling.
2. Reattach the wire connector located at the juncture of the knuckle and vertical tube.
3. Insert the counterbalance arm into the vertical tube, ensuring that the wires are not
pinched or damaged.
4. Line up the counterbalance arm holes with those on the vertical tube by rotating the
vertical tube while pushing up on the yoke.
5. Install the four Allen™ screws.
6. Lift up on the yoke, and tighten all the Allen screws. The Allen™ screws will not seat
properly until the yoke is lifted and Allen™ screws are tightened.
7. Turn on the circuit breaker, making sure the light functions properly.
8. If the vertical tube is clean and dry and the light is functioning properly,
place the appropriate number decal over the four Allen™ screws.
S2Z00123-02 Page 4 - 21
Nuvo Surgical Light
Chapter 4: Removal, Replacement, and Adjustment Procedures – 4.8 Brakes
4.8 Brakes
Tools required: Allen™4 wrench set

Screwdriver
Step ladder
NOTE:
The Nuvo Surgical Light has five points of adjustment to compensate for drifting.
Suspension Arm Adjustment

1. Prior to making adjustments, confirm that the mounting plate is level.
2. Note that there are two types of adjustment to correct any drifting of the suspension arm
assembly. (See points A & C, Figure 4-16, below.)
Figure 4-16. Suspension Arm Assembly Adjustment
3. To correct drift occurring at the inner hub of the suspension arm assembly (B), tighten the two
(2) setscrews (A) on each arm by turning clockwise.
4. To correct drift occurring at the outer hub of the suspension arm assembly (B), tighten the
setscrew (C) on each arm, by turning clockwise
4
S2Z00123-02 Page 4 - 22
Nuvo Surgical Light
Counterbalance Arm Adjustment
There are two points of adjustment to correct any drifting of the counterbalance arm assembly:
• Step one is to adjust the spring tension.
• Step two, if necessary, is to apply the brake.
The procedure for these adjustments is explained in numbers 1 through 5(b), below.
1. Remove the access cover (A) from the counterbalance arm assembly (B) as follows:
a. With the counterbalance arm at eye level and lighthead end of assembly positioned to
the left, as illustrated in Figure 4-17.1, below, move access cover (A) toward you over
the arm assembly (B).
b. As you do so, access cover (A) will loosen. Lift (A) upward to remove.
Figure 4-17.1. Counterbalance Arm Assembly Adjustment: How to Remove Cover
A 4
Lighthead End of Assembly
2. To correct downward drifting of the counterbalance arm assembly, do the following:

• With the arm horizontal, and access cover (A) removed (as indicated in 1, above)
tighten the spring tensioner nut (C) by turning it clockwise as viewed from the
lighthead.
Note that spring tensioner nut (C) is located within the arm assembly under access cover (A), as
indicated in Figure 4-17.2, next page.
3. To correct upward drifting of the counterbalance arm assembly, do the following:

• With the arm horizontal, loosen the spring tensioner nut (C) by turning it counter-
clockwise as viewed from the lighthead.
S2Z00123-02 Page 4 - 23
Nuvo Surgical Light
Figure 4-17.2. View Indicating Tensioner Nut & Brake Screw in Clevis Assembly
C ˚
4. Replace access cover (A) as follows:

a. Notice that access cover (A) is equipped with two metal tabs, one larger than the other.
Insert the larger metal tab of access cover (A) into the side of the access cutaway that is
closest to you.
Observe that there is a thin slot just beneath the hull of the access cutaway into which the
larger metal tab will slide as you move the access cover toward you.
b. Having inserted the larger metal tab as indicated above, move access cover (A) away
from you until the smaller metal tab on (A) touches the opposite side of the access
cutaway.
Observe that there is another thin slot just beneath the hull of the access cutaway into which
the smaller metal tab will slide upon depressing the metal tab as indicated below.
c. Using a flathead screwdriver, depress the shorter metal tab on (A) until the tab slips into
the slot just beneath the hull of the access cutaway. Moving access cover (A) away
from you while depressing the tab will facilitate insertion.
NOTE: Take care to maneuver access cover (A) carefully while depressing tab to avoid
screwdriver slipping and causing personal injury or damage to equipment.
S2Z00123-02 Page 4 - 24
Nuvo Surgical Light
5 (a). On units built prior to December 1, 2004, the brake screw (D) is recessed into one side of the
clevis assembly. (See previous page, Figure 4-17.2. and Figure 4-17.4, below)
To access the brake screw, the lighthead must be lowered to the vertical position.
With the lighthead positioned vertically (as in Figure 4-17.3, below.), do the following:
• Observe whether the recessed brake screw is a slotted or a hex screw.
• If the recessed brake screw is slotted, use a flathead screwdriver to rotate the brake
clockwise until sufficient friction results to eliminate drift.
• If the recessed brake screw is a hex design, use a 3/16” Allen™ Wrench to rotate
the brake clockwise until sufficient friction results to eliminate drift.
Figure 4-17.3: Lighthead (Vertically) Figure 4-17.4: Recessed Brake Screw “D”
S2Z00123-02 Page 4 - 25
Nuvo Surgical Light
5 (b). For units produced on or after December 1, 2004, there are two external brakes, one on each side
of the outer clevis. (See Figure 4-17.5, below.) To adjust, do the following:
• Position the lighhead vertically as described on previous page.
• To provide the required level of friction, tighten both external brakes equally using a 1/4”
Allen™ Wrench,
Figure 4-17.5: Dual Brake Screws on New Design (as of 12/1/04)—Two Views
Yoke Assembly Adjustment

There is only one point of adjustment to correct yoke assembly drifting. (See Figure 4-18, below).
Correcting yoke drift is accomplished by adjusting a setscrew recessed BELOW the outer hull of the
arm assembly (B), and accessed via the setscrew hole located UNDER access cover (A) NEXT TO the
access cutaway, as illustrated in Figure 4-18, below.
Figure 4-18. Yoke Assembly Adjustment
ATTENTION: The yoke adjustment setscrew (E) is:
• Recessed BELOW outer hull of arm assembly.

• Accessed THROUGH the setscrew hole located UNDER access cover (A ) and
NEXT TO the access cutaway.
B
1. Remove the access cover (A) from the counterbalance arm assembly (B) as
described under the “Counterbalance Arm Adjustment” section, number 1.
2. Using a 3/32” Allen™ Wrench, tighten the setscrew (E), by turning it clockwise
to correct any rotational drifting of the yoke assembly.

S2Z00123-02 Page 4 - 26
Nuvo Surgical Light
Lighthead Assembly Adjustment

1. There are two points of adjustment to correct any drifting of the lighthead
assembly (see figure 4-19 on page 4-27).
Figure 4-19. Lighthead Assembly Adjustment
2. Remove the yoke caps (A) from both sides of the yoke assembly (B).
3. Release the lockwasher (C) that is retaining the locknut (D).
4. Tighten the locknut (D), by turning clockwise, to correct any rotational drifting
of the lighthead assembly.
5. Reseat the lockwasher (C) to the retaining locknut (D).
6. Install the yoke caps (A).
S2Z00123-02 Page 4 - 27
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 4 - 28
Nuvo Surgical Light
Chapter 5
Parts List
Chapter Contents
Warranty ..............................................................................................................................5 – 3
Factory Refurbished Parts....................................................................................................5 – 4
Service Parts Ordering.........................................................................................................5 – 5
Exchange Policy ..................................................................................................................5 – 7
In-Warranty Exchanges .................................................................................................5 – 7
Out-of-Warranty Exchanges..........................................................................................5 – 7
Recommended Spare Parts ..................................................................................................5 – 8
Lighthead/Yoke Assembly ................................................................................................5 – 10
Lighthead/Counterbalance Arm Assembly........................................................................5 – 12
Suspension Arm Mount Assembly ....................................................................................5 – 13
Transformer Control Box Assembly .................................................................................5 – 16
5
Wall Control Assembly .....................................................................................................5 – 18
Lamp Control Assembly....................................................................................................5 – 20
S2Z00123-02 Page 5 - 1
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 5 - 2
Nuvo Surgical Light
NUVO SURGICAL LIGHT AND MONITOR SYSTEM LIMITED WARRANTY
Nuvo Surgical, Inc. (Nuvo) has a long tradition of providing superior products and service to our customers. Our
goal is “Total Customer Satisfaction”. In that spirit, Nuvo is proud to offer the following warranty:
GENERAL WARRANTY (APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED)
Nuvo warrants to the original purchaser that the Nuvo Surgical Light (excluding consumables) shall be free
from defects in material and workmanship for a period of three (3) years from date of delivery. In addition,
during the first year following delivery, the Nuvo warranty shall include service. Otherwise, Nuvo’s obligation
under this warranty is expressly limited to supplying replacement parts, or replacing at its option, any product
which is, at the sole discretion of Nuvo, found to be defective. Any product upgrade or modification initiated by
Nuvo does not affect or extend the original product warranty. Component parts of the equipment supplied, but
not manufactured by the Seller, are sold subject to the respective manufacturer’s conditions of sale, and
Customer shall be entitled to such benefits as Seller may receive under any contract with such manufacturer or
under any warranty given by such manufacturer, provided such benefits are transferable. Seller shall have no
liability to Customer in the event any such manufacturer fails to honor any such warranty or to meet any liability
which may arise by reason of any defect in such or component parts.
SPECIFIC WARRANTIES
CONSUMABLES WARRANTIES
A sixty (60) day limited warranty from date of delivery applies to the lamps and sterile handles. This warranty
is limited to replacement of the parts covered.
TO OBTAIN PARTS AND SERVICE
Call Nuvo’s Technical Support Department at (800) 663-1152 or (814) 899-4220, Monday through Friday.
In order to expedite service, we request you furnish the following information: customer identification
number, product model number, serial number, and description of problem. A qualified specialist will
provide, via telephone or FAX, troubleshooting assistance for facility personnel and provide necessary
parts to make repairs. If troubleshooting determines the need for on-site technical service, a qualified
service representative will be dispatched. Replacement of non-technical items will be the responsibility of
5
the customer. If requested by Nuvo, products or parts for which a warranty claim is made shall be returned
prepaid to the Nuvo factory.
OUT OF WARRANTY EXCHANGE POLICY
After the expiration of the original warranty, upon request, Nuvo will ship as a replacement, remanufactured
components such as the Sterile Light Control and printed circuit boards, for like units returned to Nuvo by the
original purchaser at a substantial savings. Please call Nuvo’s Technical Support Department for current
pricing.
PARTS AVAILABILITY POLICY
Nuvo will offer parts for new and remanufactured products for ten (10) years from the date of sale.
Note: Some original component parts and assemblies may not be available; functional equivalents may be
substituted.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS
WARRANTIES AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE. NUVO’S OBLIGATION UNDER
THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS OF PROFITS, DIRECT,
INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAYS. Some states, provinces, or countries do not
allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation
may not apply. Any improper or negligent use, any alterations or repairs not in accordance with Nuvo’s
manuals or performed by others in such manner as in Nuvo’s sole judgment affects the product materially and
adversely, shall void these warranties. These warranties do not cover failures due to misuse, abuse, neglect, or
lack of routine maintenance. No employee or representative of Nuvo is authorized to change these warranties in
any way or grant any other warranty unless in writing and signed by a Nuvo officer. These warranties provide
specific legal rights; but, there may be other available rights, which vary from state to state, province to
province, or country to country.
S2Z00123-02 Page 5 - 3
Nuvo Surgical Light
Factory Refurbished Parts
The following major sub-assemblies are available as factory refurbished parts. These parts include a
full one year warranty and are guaranteed to perform equivalent to new products:
• Suspension Arm Assemblies
- Single
- Dual
- Triple
• Counterbalance Arm/Lighthead Assembly
• Lamp Control Assembly
• Transformer Control Box Assembly
A credit is offered whenever equivalent parts are returned in exchange. Call for pricing.
S2Z00123-02 Page 5 - 4
Nuvo Surgical Light
Service Parts Ordering

Using the parts lists in this manual, identify the part number(s) you require. Find the product/model
number label (A) and serial number label (B) (see figure 5-1 on page 5-5).
Figure 5-1. Product Identification Label Location
5
Call Nuvo Technical Support at (800) 663-1152 with the following information:
• Customer name and location
• Purchase order number
• Product number
• Serial number
• Part number(s) and quantities
• Whether new parts or factory refurbished parts (when available) are requested
Nuvo also provides a fax number to promptly order parts, request part prices and availability, or follow
up on a service order. The fax number is (814) 899-1410.
S2Z00123-02 Page 5 - 5
Nuvo Surgical Light
To order parts, a $40.00 minimum will prevent a charge for processing your order.
Terms:
• Net 30 days
• F.O.B. Erie, PA
• Prepaid shipping charges added to invoice
• All orders shipped UPS ground unless specified
Address all inquiries to:
Nuvo, Inc.
5368 Kuhl Road
Erie, PA 16510
NOTE:
To eliminate possible delays or incorrect billings, do not return any items without a Return Material
Authorization (RMA) number. When a return is requested, an RMA packet is included with each
order. This packet includes an RMA number, instructions and a shipping label. If an RMA number is
not available, obtain one by phoning Nuvo Technical Support at (800) 663-1152.
S2Z00123-02 Page 5 - 6
Nuvo Surgical Light
Exchange Policy
The following are Nuvo’s policies for in-warranty and out-of-warranty exchanges.
In-Warranty Exchanges:
In some cases, Nuvo will request that parts/products be returned for inspection. When this occurs, you
are expected to return parts/products within 30 days of the exchange part. If you fail to return the
inoperative parts/products within the 30 day period, Nuvo will invoice your facility for the full selling
price of the parts/products.
NOTE:
The preceding billing procedure pertains only to parts/products that Nuvo requests to be returned.
In some cases, the invoice accompanying the parts will show the full selling price (only for Nuvo’s
internal use). Do not confuse this price with your price.
Do not return any parts without an RMA number. When parts/products have been requested to be
returned, Nuvo will include an RMA packet with the parts/products shipment. If an RMA number is
not available, obtain one by phoning Nuvo Technical Support at (800) 663-1152.
Out-Of-Warranty Exchanges:
You are expected to return the inoperative parts/products within 30 days of receipt of the
exchange part. Nuvo will include an RMA packet with the parts/products shipment. If an RMA
5
number is not available, obtain one by phoning Nuvo Technical Support at (800) 663-1152. If
you fail to return the inoperative parts/products within 30 days, Nuvo will invoice your facility for
the full selling price of the parts/products. Upon return of the inoperative parts/products, Nuvo will
issue a credit for the discounted price.
S2Z00123-02 Page 5 - 7
Nuvo Surgical Light
Recommended Spare Parts

See table 5-1 on page 5-8 for a recommended spare parts list to service two units or more.
Table 5-1. Recommended Spare Parts
Part Number Quantity Description

S2A00074 As required Sterilizable Handle with button control
or
S2A00137 As required Sterilizable handle without button control
S2Q00006 2 per lighthead Lamps
S2X00002 1 Trim rings
P000921 2 Fuse (4A, 250V, 3AG, slow blow) transformer control
or box for 100-120V
P000960 2 Fuse (2A, 250V, IEC Type T, 5 x 20mm, slow blow)
transformer control box for 220-240V models
S2A00036 1 Lamp Control Assembly with handle control
or
S2A00073 1 Lamp Control Assembly without handle control
BSS1209 1 Wall Control P.C. Board
See Table 5-5 on 1 Transformer Control Box Assembly
page 5-16
S2Z00123-02 Page 5 - 8
Nuvo Surgical Light
NOTES
S2Z00123-02 Page 5 - 9
Nuvo Surgical Light
Lighthead/Yoke Assembly
Figure 5-2. Lighthead/Yoke Assembly Components
11
S2Z00123-02 Page 5 - 10
Nuvo Surgical Light
Table 5-2. Lighthead/Yoke Assembly
Item Part
Quantity Description
Number Number
2 BSS1429 2 Yoke End Cap
3 BSS1194 1 Outer cover cap
4 BSS1421 1 Yoke Center Cap
5 BSS2268 1 Lens
6 P001096 8 Screw, #6-32 x 1/4" button head
7 S2X00002 1 Trim ring
8 P000003 4 Screw, #6-32 x 1/2" countersink
9 BSS1313 1 Retaining ring, lower
10 BSS1311 1 Retaining spacer
11 BSS1498 1 Barrier, light
12 P001114 1 Antistatic lens cleaner
S2Z00123-02 Page 5 - 11
Nuvo Surgical Light
Figure 5-3. Lighthead/Counterbalance Arm Assembly
Table 5-3. Lighthead/Counterbalance Arm Assembly
Item
Part Number Quantity Description
Number
7 S2A00138 1 Lighthead/yoke/counterbalance arm assembly
9 BSS1508 1 Counterbalance arm cover plate
11 BSS1434 * 2 Outer clevis cap
11 66976 * 2 Outer clevis cap
12 P000405 4 Cap Screw FHCS 5/16" x 5/8"
13 S2V00080 1 Label, “1”
14 S2V00081 1 Label, “2”
15 S2V00082 1 Label, “3”
* All units built through early 2005 used BSS1434 which has a 2.00” diameter. All later units use part
66976 which has a 1.70” diameter.
S2Z00123-02 Page 5 - 12
Nuvo Surgical Light
Figure 5-4. Suspension Arm Mount Assembly
Curved Arm
3
3
4
4
Straight Arm
5
10
11
2
5
6
7
S2Z00123-02 Page 5 - 13
Nuvo Surgical Light
Table 5-4. Suspension Arm Mount Assembly – Curved
Item Number Part Number Quantity Description

1 V1350D1C 1 Single Suspension Assembly
or
V1350D2C Dual Suspension Arm Assembly
or
V1350D3C Triple Suspension Arm Assembly
2 P000039 2 Allen™1 head screw, #10-32 x 1/2"
3 BSS2132 1 Vertical Tube 5" Used on single suspension with ceiling
or heights of 8' 9" to 9' 1"
BSS2137 Vertical Tube 10" Used on Single and Dual suspension with
or ceiling heights of 9' 2" to 9' 6"
BSS2142 Vertical Tube 15" Used on Single, Dual, and Triple
Or suspension with ceiling heights of 9' 7" to 9' 11"
BSS2146 Vertical Tube 20" Used on Single, Dual, and Triple
suspension with ceiling heights of 10' 0"
4 BSS2132 1 Vertical Tube 5" Used on Dual Suspension with ceiling
heights of 9' 2" to 9' 6"
Used on Triple suspension lower arm with ceiling heights
or of 9' 7" to 9' 11"
BSS2137 Vertical Tube 10" Used on Dual and Triple suspension
with ceiling heights of 9' 7" to 9' 11"
Used on Triple suspension lower arm with ceiling heights
or of 10' 0"
BSS2142 Vertical Tube 15" Used on Dual and Triple suspension with
ceiling heights of 10' 0"
5 BSS1430 1 Hub cover
6 BSS1698 2 Shroud
7 P000644 8 Rod, threaded 1/4" – 20
8 P000631 4 Nut, hex 1/4" – 20
9 P000624 4 Nut, plastic acorn
1
S2Z00123-02 Page 5 - 14
Nuvo Surgical Light
Table 5.4. Suspension Arm Mount Assembly – Straight Arms
Item Part Number Quantity Description

Number
10 V1350D1S 1 Single Suspension Arm Assembly
or
V1350D2S 1 Dual Suspension Arm Assembly
or
V1350D3S 1 Triple Suspension Arm Assembly
2 P000039 2 Allen™2 head screw, #10-32 x 1/2"
11 BSS2132 1 Vertical Tube 5" Used on Single Suspension with Ceiling
or heights of 8' 7" to 8' 11"
BSS2137 1 Vertical Tube 10" Used on Single and Dual Suspension
or with Ceiling heights of 9' 0" to 9' 4"
BSS2142 1 Vertical Tube 15" Used on Single and Dual and Triple
or Suspension with Ceiling heights of 9'5" to 9' 9"
BSS2146 1 Vertical Tube 20" Used on Single and Dual and Triple
Suspension with Ceiling heights of 9' 10" to 10' 0"
12 BSS2132 1 Vertical Tube 5" Used on Dual Suspension with Ceiling
heights of 9' 0" to 9' 6".
or Used on Triple suspension lower arm with ceiling
BSS2137 1 Vertical Tube 10" Used on Dual and Triple Suspension
with Ceiling heights of 9' 5" to 9' 9"
or
BSS2142 1
Used on Triple Suspension lower arm with ceiling
Vertical Tube 15" Used on Dual and Triple Suspension
5
with Ceiling heights of 9' 10" to 10' 0"
5 BSS1430 1 Hub cover
6 BSS1698 2 Shroud
7 P000644 8 Rod, threaded 1/4" – 20
8 P000631 4 Nut, hex 1/4" – 20
9 P000624 4 Nut, plastic acorn
2
S2Z00123-02 Page 5 - 15
Nuvo Surgical Light
Transformer Control Box Assemblies
Table 5-5. Transformer Control Box Assembly
Part
Quantity Description
Number
S2A00061 1 Transformer control box assembly, 120V, single light
S2A00062 1 Transformer control box assembly, 120V, dual light
S2A00063 1 Transformer control box assembly, 120V, triple light
S2A00064 1 Transformer control box assembly, 220V, single light
S2A00065 1 Transformer control box assembly, 220V, dual light
S2A00066 1 Transformer control box assembly, 220V, triple light
S2A00067 1 Transformer control box assembly, 230-240V, single light
S2A00068 1 Transformer control box assembly, 230-240V, dual light
S2A00069 1 Transformer control box assembly, 230-240V, triple light
S2Z00123-02 Page 5 - 16
Nuvo Surgical Light
S2Z00123-02 Page 5 - 17
Nuvo Surgical Light
Wall Control Assembly
Figure 5-6. Wall Control Assembly
S2Z00123-02 Page 5 - 18
Nuvo Surgical Light
Table 5-6. Wall Control Assembly

Number
1 BSS1609 1 Wall control housing
2 S2X00020 1 Wall control door (Hinge Cover)
3 P000740 As required Screw, #6 x 3/8" pan head
4 BSS1209 As required Wall control P.C. board
5 BSS1565 1 Harness, wall control
6 SZV00025 1 Label (blank)wall control cover
or
S2V00028 1 Label “3” wall control cover
7 S2V00027 1 Label “2” wall control cover
8 S2V00026 1 Label “1” wall control cover
9 SZA00033 1 Dual wall control assembly
or
SZA00031 1 Single wall control assembly
or
SZA00035 1 Triple wall control assembly
S2Z00123-02 Page 5 - 19
Nuvo Surgical Light
Figure 5-7. Lamp Control Assembly
M237a008 is shown
But
Notes say:
Show complete assy.
2 2
S2Z00123-02 Page 5 - 20
Nuvo Surgical Light
Table 5-7. Lamp Control Assembly

Number
1 S2A00036 1 Lamp control assembly with button
or control
1 S2A00073 1 Lamp Control Assembly without button
control
2 S2Q00006 2 Lamp
3 S2A00074 As Required Sterilizable Handle with control button
or
3 S2A00137 As Required Sterilizable Handle without control button
S2Z00123-02 Page 5 - 21
Nuvo Surgical Light
S2Z00123-02 Page 5 - 22
Nuvo Surgical Light
Chapter 6
General Procedures
Chapter Contents
Cleaning and Care..........................................................................................................6 – 3

General Cleaning .....................................................................................................6 – 3
Steam Cleaning........................................................................................................6 – 3
Hard to Clean Spots .................................................................................................6 – 4
Sterilization..............................................................................................................6 – 4
Component Handling.....................................................................................................6 – 4
P. C. Boards .............................................................................................................6 – 4
Preventive Maintenance.................................................................................................6 – 5
Preventive Maintenance Schedule...........................................................................6 – 6
Glass Plates..............................................................................................................6 – 6
Slip Rings.................................................................................................................6 – 6
Light Drifting...........................................................................................................6 – 7
Lamp Control Assembly..........................................................................................6 – 9
Wall Control ..........................................................................................................6 – 10
Lens / Trim Ring....................................................................................................6 – 11
6
Overall Appearance ...............................................................................................6 – 11
Cleanliness.............................................................................................................6 – 11
Preventive Maintenance Checklist ........................................................................6 – 12
Tool and Supply Requirements ...................................................................................6 – 13
Installation and Post-Installation Inspection................................................................ 6 - 14
S2Z00123-02 Page 6 - 1
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 6 - 2
Nuvo Surgical Light
Cleaning and Care
WARNING:
Follow the product manufacturer’s instructions. Failure to do so could result in
SHOCK HAZARD:
SHOCK HAZARD:
Do not expose the unit to excessive moisture. Personal injury or equipment
damage could occur.
CAUTION:
Do not use harsh cleaners, solvents, or detergents. Equipment damage could
occur.
General Cleaning
Remove applied power to the Surgical Light before cleaning or disinfecting.
Clean the Surgical Light with a lightly dampened cloth and ordinary disinfectants. Do not use
excessive liquid.
CAUTION:
6
Do not use any cleaners on the lens other than an antistatic acrylic lens
cleaner. Equipment damage could occur.
Use only antistatic Polycarbonate lens cleaner to clean the lens. (Reference Brillianize, Part #
P001114)
Steam Cleaning
Do not use any steam cleaning device on the Surgical Light. Excessive moisture and/or heat can
damage components in this unit.
S2Z00123-02 Page 6 - 3
Nuvo Surgical Light
Hard to Clean Spots

To remove difficult spots or stains, use standard household cleaners and a soft bristle brush. To loosen
heavy, dried-on soil or excreta, you may first need to saturate the spot.
Sterilization
The Hand Control can be used with sterile handle covers. However, if desired, the Hand Control can
undergo sterilization using steam under pressure according to the manufacturer’s instructions as to the
temperature and time required.
The sterilizable handle can be sterilized three ways:

• Cold by using cleaners recommended for hospitals and authorized by a competent health authority
• Steam
• Flash in either gravity displacement or pre-vacuum sterilizers
The minimum flash exposure times are shown in the following table:
Handle Cleaning and Sterilization
Sterilize cycle Temperature Exposure Time
Gravity displacement 270-274° F @30psi (132-134° C@207kPa) 3 minutes
Pre-vacuum 270-274° F @30psi (132-134° C@207kPa) 3 minutes
NOTE:
The sterilized handle should only be fitted immediately before use.
NOTE:
Service Life of Sterilizable Handle: Frequent sterilization causes natural degradation to the replaceable
handle. If signs of material fatigue such as cracking or discoloration occurs, the handle should be
replaced.
Component Handling
CAUTION:
CAUTION:
Place the removed P.C. boards in antistatic protective bags for shipping and
storage. Equipment damage can occur.
P.C. Boards
Boards should always be returned to Nuvo for repair so that the cause of all failures can be analyzed.
We recognize, however, that on occasion qualified technicians may wish to make repairs in the field.
S2Z00123-02 Page 6 - 4
Nuvo Surgical Light
Good handling practices must be followed when servicing P.C. boards. Mishandling can cause
damage to the P.C. boards, shorten their service life, and result in system malfunctions. The following
rules for handling should always be observed:
• Wear an appropriate anti-static (electrostatic discharge) strap, and ensure it is properly

grounded when working with electronics.
• Ensure that hands are clean and free of moisture or oily liquids (etc.)
• Only handle the P.C. boards by their outer edges. Do not touch the components on the P.C.
board. Finger contact with the board surface and/or with its components can leave a deposit
which will result in board (and component) deterioration.
• Service the removed P.C. boards at a static-free workstation which is properly grounded.
• Place the removed P.C. boards in anti-static protective bags for shipping and storage.
Preventive Maintenance
WARNING:
Only facility-authorized maintenance personnel should perform preventive
maintenance on the Nuvo Surgical Light. Preventive maintenance performed
by unauthorized personnel could result in personal injury or equipment
damage.
6
The Nuvo Surgical Light requires an effective maintenance program. We recommend that you
perform semi-annual preventive maintenance (PM) and testing for Joint Commission on
Accreditation of Healthcare Organizations (JCAHO). PM and testing not only meet JCAHO
requirements but will ensure a long, operative life for the Nuvo Surgical Light. PM will minimize
downtime due to excessive wear.
The following PM schedule guides the technician through a normal PM procedure on the Nuvo
Surgical light. During the PM process, check each item on the schedule, and make the necessary
adjustments.
Follow the PM schedule with the corresponding PM checklist. This checklist is designed to keep
a running maintenance history and subsequent repair costs for one Nuvo Surgical Light.
However, your facility can modify this checklist or design another to fit your needs. Keeping
close records and maintaining the Nuvo Surgical Light are two effective ways to reduce
downtime and ensure the patient remains comfortable.
S2Z00123-02 Page 6 - 5
Nuvo Surgical Light
Preventive Maintenance Schedule
Table 6-1. Preventive Maintenance Schedule
Function Procedure
Glass plates (IR filters) Inspect glass plates for cracks or damage. If
glass plates are damaged or missing
discontinue use of light.
Slip rings ( suspension arm, vertical tube, Inspect light for faulty slip rings through a
and at the yoke) series of test. Replace slip rings as needed.
Light Drifting (suspension arm, vertical Inspect light for drifting or out-of-level,
tube, and at the yoke) Re-level and adjust brakes properly if
needed. Check all screws, tighten as needed
Lamp control Assembly Verify lamp control is installed and works
properly through a functionality test and
checking voltage supplied to bulb.
Wall Control Verify Wall control is securely attached to
the wall and works properly through a
functionality test
Lens/ Trim ring Inspect lens for excessive damage such as
cracks or scratches. Also inspect trim ring
for damage. Replace lens and trim ring as
needed.
Overall appearance Check light for excessive damage such as
dents, chipped paint, damage from IV
poles, etc. Check for damaged or missing
decals and covers, replace as needed.
Cleanliness Check cleanliness and clean as required
Glass plates (IR filters)

1. Inspect the glass plates for cracks and damage. If any are cracked or missing, remove and
replace light head immediately. Discontinue use of a light if IR filters are broken or
missing. Personal injury could occur is light is used with broken or missing IR filters.
2. If IR filters are damaged or missing discontinue use of light and there is no need to continue
PM on that particular light.
Slip Rings
Suspension arm
1. Rotate the suspension arm slowly clockwise and then counterclockwise, stopping occasionally
(do this while keeping the rest of the light still).
2. Verify that the light does not flicker or turn off.
3. Inner slip ring needs replaced there is no need to continue PM on the light. The inner slip ring
can not be replaced in the field. The suspension system will need refurbished.
S2Z00123-02 Page 6 - 6
Nuvo Surgical Light
Vertical tube
1. Place the counterbalance arm vertical so that the counterbalance arm is straight up and down
with the vertical tube and face the light head toward the ground. Rotate the vertical tube
slowly clockwise and then counterclockwise, stopping occasionally (do this while keeping the
rest of the light still).
3. If the light flickers or turns off, the outer slip ring at the vertical tube needs replaced. If the
outer slip ring needs replaced there is no need to continue PM on the light. Replace outer slip
ring as needed.
Yoke
1. Place counterbalance arm horizontal with the light head facing the wall. Rotate the yoke
slowly clockwise and then counterclockwise, stopping occasionally (do this while keeping the
rest of the light still).
3. If light flickers or turns off, the slip ring at the yoke needs replaced. If the yoke slip ring needs
replaced there is no need to continue PM on the light. Note: The yoke slip ring can not be
replaced in the field. The counterbalance arm must be refurbished.
Light Drifting: (Use the following diagram to check for proper movement of light)
S2Z00123-02 Page 6 - 7
Nuvo Surgical Light
Suspension arm
1. Check the suspension arm for proper movement through the full range of motion and for proper
positioning.
2. Make sure that the suspension arm moves freely without binding around the center hub and is
not interfered by the ceiling shroud.
3. Check to see if the suspension arm is out-of-level. If the suspension arm is out of level the light
heads will always drift to one side. If suspension arm drifts to one side remove ceiling shroud
and level the mounting plate by adjusting the nuts on the threaded rods until mounting plate is
level.
Vertical tube
1. Verify that the vertical tube is securely attached to the suspension arm and that the set screws
that hold the vertical tube in place are tight.
Counterbalance arm
1. Check the counterbalance arm for proper movement through the full range of motion and for
proper positioning.
2. Check the counterbalance for drifting.
A. If the counterbalance arm has rotational drift adjust the brake located at the top of the
vertical tube. (See figure 4-16 on page 4-22, step 4)
B. If the counterbalance arm drifts in the vertical range (up and down) adjust the spring
tension nut (See Counterbalance arm adjustment, figure 4-17 on page 4-23).
Yoke
1. Check the yoke for proper movement through the full range of motion and for proper
positioning.
2. If yoke rotates excessively free, adjust yoke brake (see Yoke Assembly Adjustment, figure 4-
18 on page 4-24)
Light head
1. Check the light head for proper movement through the full range of motion and for proper
positioning.
2. If the light head drifts see Lighthead Assembly Adjustment, figure 4-19 page 4-25 to adjust.
3. Verify the thumb screws beneath the sterile handle are tight.
4. Verify that the light is not using the secondary bulb. If the light is using the secondary bulb
the green power/ready led and the yellow relamp led will be illuminated on the lamp control.
If both bulbs are not working the green power/ready led will be off and the yellow relamp led
will be flashing. If light needs bulbs replaced, replace them with new bulbs. (Only use Nuvo
bulbs)
S2Z00123-02 Page 6 - 8
Nuvo Surgical Light
Functionality Check
Lamp Control Assembly

Verify that the lamp control handle is correctly installed and works properly by following the steps
below.
• Check the bulb voltage by using a true RMS multi-meter (See figure 4-8 on page 4-14). The
bulb voltage should be between 22.5 and 23V, for both primary and secondary bulbs, to
provide the maximum bulb life. If voltage is out of the range, adjust the voltage at the
transformer control (See figure 4-9 on page 4-15).
For the following steps reference Figure 1 Lamp Control
1. With the light off the green power/ready led should be illuminated on the lamp control and all
others off.
2. Remove primary bulb and set aside (follow steps in section 4.1 Lamp Removal starting on
page 4-2). Be extremely careful, bulb may be hot. Do not touch bulb with bare hands. (Do not
damage bulb. The bulb will be replaced after testing is finished)
3. Push and release the button on the lamp control handle. The light should come on at full
intensity (5 blue leds)
4. Verify that the yellow relamp led is illuminated meaning the light is using the secondary bulb.
5. Rotate handle clockwise and counterclockwise to verify that the light pattern is focusable
(adjustable).
6. Push and release the button on the lamp control. For each time the lamp control button is
pushed and released the light intensity should decrease one setting, (example 5 blue leds
to 4 blue leds to 3 blue leds….) until the light is at the lowest intensity. When the lamp
control button is pushed and released when the light is on the lowest intensity (1 blue
led), the intensity will now be on the highest intensity (5 blue LEDS). Repeat step 6 once
or twice to verify.
6
7. Hold lamp control button firmly for three seconds. The light should shut off.
8. Return the primary bulb. Be extremely careful, the secondary bulb will be hot. Do not
touch bulb with bare hands.
9. Push and release the button on the lamp control handle. The light should come on at full
intensity (5 blue leds).
10. Verify that the yellow relamp led is not illuminated meaning the light is using the primary
bulb. If after returning the primary bulb the yellow relamp led is still illuminated replace the
primary bulb with a new bulb.
11. Repeat steps 5-7
S2Z00123-02 Page 6 - 9
Nuvo Surgical Light
Wall Control
Verify that the wall control is securely mounted to the wall and that the wall control properly works by
following the steps below.
For the following steps reference Figure 2 Wall Control
Visual inspection
1. Inspect wall-mounted control panel, and ensure it is securely mounted to the wall. If wall
control is loose, take off outer cover and tighten mounting screws (See section 4.4 Wall
Control P.C. Board, Removal starting on page 4-11).
2. Check decals for cracks or damage. (decals tend to crack by the button after ageing) If decals
are cracked or missing replace with the proper decal.
3. Verify lid is still attached to the wall control. If lid is missing replace it.
4. Check to see all leds (green power/ready led, blue intensity leds, and yellow relamp led) work
correctly. You will need to pull primary bulb to verify if yellow relamp led is working.
5. Verify the proper wall control button controls the proper light. (Button 1 controls light 1,
button 2 controls light 2….)
S2Z00123-02 Page 6 - 10
Nuvo Surgical Light
Functionality check
1. With the light off the green power/ready led should be illuminated on the wall control and all
others off. If other conditions apply see the following below:
Green power/ready led Yellow relamp led System

On Off OK
On On Power applied, Primary bulb not working,
light using secondary bulb, replace primary
bulb
On Flashing Power applied, Both bulbs not working,
replace both bulbs
Off On Power applied, light head core removed or
lost communication between light head and
wall control (wall control only)
2. Push and release the button on the wall control. The light should come on at full intensity (5
blue leds)
3. Push and release the button on the wall control. For each time the wall control button is pushed
and released the light intensity should decrease one setting, (example 5 blue leds to 4 blue leds
to 3 blue leds….) until the light is on the lowest intensity. When the wall control button is
pushed and released when the light is on the lowest intensity (1 blue led), the intensity will now
be on the highest intensity (5 blue LEDS). Repeat step 3 once or twice to verify.
4. Hold wall control button firmly for three seconds. The light should shut off.
Inspect the following:

Lens
1. Inspect lens for cracks or damage. Remove and replace damaged lens if needed.
2. Visually inspect the trim ring for cuts or damage. If excessively damaged replace trim ring.
3. Check the lens for cleanliness. Clean as required. (See page 6-3 General Cleaning)
S2Z00123-02 Page 6 - 11
Nuvo Surgical Light
General appearance
1. Verify all covers are in place. Replace any missing covers.
2. Check entire light for sever damage such as, dents, chipped paint, damage from IV poles, etc…
3. Check all decals (#1, #2, or #3 on the light as well as the wall control). If any decals are
missing or damaged replace them with the proper decal.
4. Check the overall cleanliness of the entire light. Clean as needed. (See page 6-3 General
Cleaning)
Preventive Maintenance Checklist
Date
Function
Glass plates (IR filters)
Nuvo, Inc.
Manufacturer
Slip rings
Suspension arm
Vertical Tube(s)
Yoke
Drifting
Suspension arm
Vertical Tube(s)
Counterbalance arm
Model Number
Yoke
Light head
Functional test
Lamp voltage
Lamp Control
Wall Control
General Appearance
Lens
Serial Number
Trim ring
Plastic covers
Decals
Cleanliness
Labor Time:
Page
for This
Total Cost
Repair Cost:
Inspected By:
Remarks:
Applicable
N=Not
O=Okay
or Replace
R=Repair
A=Adjust
C=Clean
L=Lube
Legend
S2Z00123-02 Page 6 - 12
Nuvo Surgical Light
Tool and Supply Requirements
The following tools are required to service the Nuvo Surgical Light:
• Allen™1 wrench set

• Portable lift with blocks
• Step ladder
• Phillips head screwdriver
• Screwdriver
• 1/2" drive ratchet
• 3/4" or 15/16" wrench
• Jewelers screwdriver
• Masking tape
• RMS Multimeter
• Magnetic precision level
1
S2Z00123-02 Page 6 - 13
Nuvo Surgical Light
Installation and Post-Installation Inspection
• Complete installation instructions are supplied with every Nuvo Surgical Light.
• In seismic code areas, contact Nuvo for additional information concerning installation.
• The installing contractor shall verify proper installation of the supplied ceiling mount
according to the Nuvo Surgical Light Installation Instructions (S2Z00012).
• The installing contractor shall attach the Nuvo Surgical Light to the contractor-supplied
ceiling mount or track adapter assembly according to the Nuvo Surgical Light Installation
Instructions (S2Z00124).
• The electrical contractor shall install wiring and conduit to the Nuvo Surgical Light, wall-
mounted control panel and junction/control box as according to the Nuvo Surgical Light
Installation Instructions (S2Z00124).
• The installing contractor shall check out the entire installation for proper operation after
hook-up and installation of the Nuvo Surgical Light is complete.
• The installing contractor shall remove all finger prints and smudges from all exposed
surfaces in accordance with general cleaning procedures.
S2Z00123-02 Page 6 - 14
Nuvo Surgical Light
NOTES:
S2Z00123-02 Page 6 - 15

Surgical Light v1350d

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Surgical Light v1350d

Caricato da

Copyright:

Formati disponibili

Nuvo Surgical Light

For Parts or Technical Assistance

Nuvo Surgical Light

Revision Letter Pages Affected Date

This manual is intended for use by only facility-authorized maintenance

This Manual contains six chapters.

Chapter 2: Theory of Operation

Chapter 3: Troubleshooting Procedures

Chapter 4: Removal, Replacement, and Adjustment Procedures

Chapter 5: Parts List

Chapter 6: General Procedures

 Standard text: used for regular information

Figure 1-1. Warning and Caution Symbol

A WARNING identifies situations or actions that may affect

A CAUTION points out special procedures or precautions that

The symbol below highlights an electrical shock hazard WARNING:

Figure 1-2. Electrical Hazard Warning

Figure 1-3. Nuvo Surgical Light

• Suspension arms rotate 360° continuous, clockwise, and counterclockwise

Power applied to lighting system

Environmental Conditions for Transport and Storage

Environmental Conditions for Use

Mains Power Requirements

Vertical Load Characteristics

Table 1. Moment Load Characteristics

Classification and Standards 1

Technical and Quality Assurance Standards EN 60601-1 and amendments

Warning and Caution Labels

Figure 1-4. Warning and Caution Labels

Definition of Symbols Used on the Equipment

Caution Hot Surface

Electrical System ....................................................................................................... 2-3 2

Figure 2-1. Electrical system Block Diagram

Figure 2-2. Transformer Control Box Wiring Diagram

Figure 2-3. Ceiling Control Connectors

Field wiring terminals (input from hospital)

Connect AC hot (black) to L1

P16 – Ceiling to wall control

1,4,7: +9VDC (red) power to control

P24 – Ceiling to lighthead control and lamps

(1,2) (8,9) (15,16): 24V AC to lamps

Figure 2-4. Slip Rings and Lighthead Control Connector

Each of the three sets of slip rings:

(1,2): 24V AC to lamps

(1,5): 24V AC to lamps

Table 2-1. Lamp Power Flow

Ceiling Field wiring terminals 120VAC, 1.6 amps, 180 watts

Figure 2.5. Lamp Power Flow

Lamp power flow, 24VAC (slip rings 1,2)(P8-1,5)

Electrical Control Power Flow

P24 – Ceiling to Lighthead

9VDC (red) (slip ring 4)

DC GND (black) (slip ring 5)

Serial communications (white) (slip ring 6)

Figure 2-6. Electrical Control Power Flow

Refer to fold-out FO 3-1 at the rear of this manual.

Figure 2-8. Transformer Control Box Wiring Diagram, 220 Volt

Refer to fold-out FO 3-2 at the rear of this manual.

Figure 2-9. Electrical System Wiring Diagram

Refer to fold-out FO 3-3 at the rear of this manual.

Lamp Control Assembly (Hand Control)

Counterbalance Arm Assembly

Suspension Arm Assembly

Standard text: used for regular information