Okuma Manual 3098

Document number: BL-2399 (V2.
0)
SERVO DRIVE UNIT

MAINTENANCE MANUAL BLIV-D Type D (2nd Edition)
Pub. No. 5706-E (SE41-076-R1) Nov. 2009
BL-2399 (V2.0)
LIST OF PUBLICATIONS
LIST OF PUBLICATIONS
Date of
Version Description Applicable section
revision
1st (V1.0) 2008.9.19 Newly created All
Table 5-3 in SECTION 5

Changing DIFF adjustment
Table A2-1 in APPENDIX 2
method
2nd (V2.0) 2009.8.3 Table A2-2 in APPENDIX 2
APPENDIX 1
Correcting an error in writing
APPENDIX 3
BL-2399 (V2.0)
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The control system that is explained in this manual contains various electric components
and units. Please read this manual thoroughly and understand the electric wiring among
the electric components, units, and power supply to avoid unexpected bodily injuries and
malfunction or burnout of the electric components and units.
(1) Always turn off all the power supplies and discharge the electric charge
remaining inside the system before connecting or disconnecting the units. Failure
to follow this instruction may result in electric shock or other bodily injury as well
as malfunction or burnout of the units.
(2) Check the specifications of the power supply to be connected to the units.
Incorrect voltage or electrical polarity may cause unit malfunction or burnout.
(3) Check the inlet connections and outlet connections of all the units. Incorrect
connection may cause unit malfunction or burnout.
(4) Always connect the earth wires as well as the PE wires for the magnetic power
cabinet. Failure to follow this instruction may result in electric shock or other
bodily injury due to an earth leakage.
(5) Set the overcurrent protective device such as circuit breakers or fuses. Failure to
follow this instruction may result in fire or burnout of cables and units due to a
short circuit.
(6) If you make the cables to connect the units by yourself, always use the cable of
the size appropriate for load current especially for power cables. Insufficient
current capacity may cause a fire or burnout of the cables due to overheating.
(7) Select the dust-repellent water-proof type of magnetic power cabinet or control
box that houses various units. Dust or water may cause electric shock or other
bodily injury as well as the unit malfunction or burnout.
(8) Always use thermostats which are built-in the motors and units to protect the
mechanical device. Failure to follow this instruction may cause a fire or units
burnout.
Following caution signs are used in this manual to draw attention to information of
particular importance.
This sign is to indicate an imminently hazardous situation which, if not avoided,

will result in death or serious injury.
This sign is to indicate a potentially hazardous situation which, if not avoided,

could result in death or serious injury.
This sign is to indicate a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury or property damages.
This sign is to indicate general instructions for safe operation.
Keep this manual handy for reference.

Information in this document is subject to change without notice due to constant
improvements.
BL-2399 (V2.0)
TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS
SECTION 1 INTRODUCTION......................................................................................1
SECTION 2 CONFIGURATION AND CONNECTION.................................................2

1. Configuration..................................................................................................................2
2. Connection...........................................................................................................4
2-1. General connection diagram .................................................................................4
2-2. Connection diagram ..............................................................................................5
2-3. Power supply and I/O connection diagram............................................................7
2-4. Drive unit and servo motor connection diagram (OSP5020 BLIV-D100D) .........8
2-5. Drive unit and servo motor connection diagram (OSP5020 BLIV-D7575D) ......10
SECTION 3 OPERATION STATUS DISPLAY............................................................12
SECTION 4 TROUBLESHOOTING.............................................................................14
1. Check points ........................................................................................................14
2. Errors ..................................................................................................................15
2-1. PON LED does not come on. ................................................................................15
2-2. OP LED comes on. ................................................................................................16
2-3. OCM LED comes on..............................................................................................17
2-4. OCS LED comes on. .............................................................................................18
2-5. The E8 LED comes on...........................................................................................19
2-6. The MPR LED comes on. ......................................................................................20
2-7. The APA LED comes on........................................................................................21
2-8. OV LED comes on. ................................................................................................22
2-9. UV LED comes on. ........................................................................................23
2-10. LOSS LED comes on.....................................................................................24
2-11. ROH LED comes on. .....................................................................................25
2-12. OCM and OCS LED blink. ..............................................................................26
2-13. OCS LED blinks. ...........................................................................................27
2-14. DC CHARGE LED does not come on. .............................................................28
2-15. DIFF OVER occurs. .......................................................................................29
2-16. Motor hunting occurs. ....................................................................................30
2-17. Motor is demagnetized...................................................................................31
2-18. Circuit protector trips. ....................................................................................32
2-19. DC CHARGE does not turn off even if circuit protector is turned off. ...................33
SECTION 5 MAINTENANCE AND INSPECTIONS ....................................................34

1. Instruments for maintenance and inspections ..........................................................34
2. Procedures for replacing the drive unit ....................................................................35
3. Procedures for conducting a trial run ......................................................................36
i
BL-2399 (V2.0)
TABLE OF CONTENTS
TABLE OF CONTENTS
APPENDIX 1 DESCRIPTION OF MONITOR TERMINALS .........................................37
APPENDIX 2 SWITCH AND JUMPER CONNECTOR SETTINGS..............................38
APPENDIX 3 TABLES OF SWITCH AND JUMPER CONNECTOR SETTINGS. .......43

1. QR series motors .................................................................................................44
2. HT series motors ..................................................................................................47
3. SR series motors ..................................................................................................50
4. G series motors ....................................................................................................53
5. UR series motors ..................................................................................................54
APPENDIX4 APPEARANCE AND WEIGHT OF UNIT ...............................................55
ii
BL-2399 (V2.0)
SECTION 1 INTRODUCTION
SECTION 1 INTRODUCTION
This instruction manual describes how to maintain and inspect maintenance units
(BLIV-D Type D) for conventional servo drive units (BLII-D type D).
Correspondences between conventional and maintenance units are shown in the
table below.
Table 1-1 Table of correspondences between conventional and maintenance units

Conventional unit Maintenance unit Remarks
BLII-D15D
BLII-D30D
1-axis unit BLII-D50D BLIV-D100D *1)
BLII-D75D
BLII-D100D
BLII-D1515D
BLII-D3015D
BLII-D5015D
BLII-D7515D
BLII-D3030D
2-axis unit BLIV-D7575D *2)
BLII-D5030D
BLII-D7530D
BLII-D5050D
BLII-D7550D
BLII-D7575D
*1) Maintenance units corresponding to conventional units with capacities from 15D
to 100D are all integrated into the BLIV-D100D. To apply this maintenance unit
to a conventional unit with each capacity, designate the capacity with the
settings of the jumper connector and switches equipped with the unit. For further
information, see APPENDIX 2 and 3.
*2) Maintenance units corresponding to conventional units with capacities from 15D
to 75D are all integrated into the BLIV-D7575D. To apply this maintenance unit
to a conventional unit with each capacity, designate the capacity with the
settings of the jumper connector and switches equipped with the unit. For further
information, see APPENDIX 2 and 3.
1
BL-2399 (V2.0)
SECTION 2 CONFIGURATION AND CONNECTION

1. Configuration
A BLIV-D drive unit consists of a control PC board and a power unit, and the product
line is structured as shown in the table below.
・1-axis unit type
・2-axis unit type
Table 2-1 BLIV-D product line structure

Product code Product name Remarks
Compatible with 15D, 30D, 50D, 75D, and 100D
U 0514-0006-001-11 BLIV-D100D
Reworked version of BLII-D100D
Compatible with 15D, 30D, 50D, and 75D
U 0532-0006-001-11 BLIV-D7575D
Reworked version of BLII-D7575D
2
BL-2399 (V2.0)
BLIV-D100D External view
BLIV-D7575D External view
Fig. 2-1 Connector layout
3
BL-2399 (V2.0)
2. Connection
2-1. General connection diagram
A servo drive unit is connected to a 1-axis unit or 2-axis unit as below.
(1) Connected to 1-axis unit
(2) Connected 2-axis unit
Fig. 2-2 System general block diagram
4
BL-2399 (V2.0)
2-2. Connection diagram
Fig. 2-3 OSP5020 System connection diagram (BLIV-D100D)
5
BL-2399 (V2.0)
Fig. 2-4 OSP5020 System connection diagram (BLIV-D7575D)

6
BL-2399 (V2.0)
2-3. Power supply and I/O connection diagram
Fig. 2-5 Power supply and I/O connection diagram
Okuma part No. Model Manufacturer

Connector E3702-082-053 178214-1
(A) Tyco Electronics AMP
Contact E3708-082-178 1-175217-2
7
BL-2399 (V2.0)
2-4. Drive unit and servo motor connection diagram

(OSP5020 BLIV-D100D)
Fig. 2-6 Drive unit and servo motor connection diagram (OSP5020 BLIV-D100D)
8
BL-2399 (V2.0)
Connector E3702-791-010 MRP-20F01

(A) Honda Tsushin Kogyo
Contact E3761-791-001 MRPF102
Connector E3702-082-053 178214-1

(B) Tyco Electronics AMP
Contact E3708-082-178 1-175217-2
Japan Aviation
(C1) Connector E3700-566-107 TG33-8S-F0R
Electronics Industry
Connector E3700-566-048 DBUF-25S-F0 Japan Aviation

(D1)
Contact E3708-566-032 DC-20-22S-PKG100 Electronics Industry
Connector (straight) + Contact E3702-566-152 MS3106B22-23S Japan Aviation

(C2)
Connector (angle) + Contact E3702-566-144 MS3108B22-23S Electronics Industry

(D2)

(C3)

(D3)
9
BL-2399 (V2.0)
2-5. Drive unit and servo motor connection diagram

(OSP5020 BLIV-D7575D)
Fig. 2-7 Drive unit and servo motor connection diagram (OSP5020 BLIV-D7575D)
10
BL-2399 (V2.0)
Connector E3702-791-010 MRP-20F01

(A) Honda Tsushin Kogyo
Contact E3761-791-001 MRPF102
Connector E3702-082-053 178214-1

(B) Tyco Electronics AMP
Contact E3708-082-178 1-175217-2
Japan Aviation
(C1) Connector E3700-566-107 TG33-8S-F0R
Electronics Industry
Connector E3700-566-048 DBUF-25S-F0 Japan Aviation

(D1)
Contact E3708-566-032 DC-20-22S-PKG100 Electronics Industry

(C2)

(D2)

(C3)

(D3)
11
BL-2399 (V2.0)
SECTION 3 OPERATION STATUS DISPLAY

A servo drive unit has LED indicators to monitor operation statuses.
Fig. 3-1 LED operation status indicator layout
12
BL-2399 (V2.0)
Table 3-1 List of LED operation status indicators

LED name LED
Description (meaning when LED is lit)
color
BLIV-D100D BLIV-D7575D
- It indicates that the power is supplied to the main

DC CHARGE Orange
circuit.
- It indicates that the power is supplied to the control

PON Green
PC board.
- It indicates that the control circuit is reset by an

OP-1 (1st axis)
OP Orange external input (emergency stop input or resetting
OP-2 (2nd axis)
input) or an alarm.
- It comes on when an overcurrent is output to the

motor.
OCM-1 (1st axis)
OCM Red - It blinks when the CPU on the control PC board is
OCM-2 (2nd axis)
malfunctioning.
(OCS, OCS1, and OCS2 also blink at the same time.)
- It comes on when an overcurrent flows through the

inverter circuit.
- It blinks when the power device is overheated.
OCS-1 (1st axis)
OCS Red - It blinks when the CPU on the control PC board is
OCS-2 (2nd axis)
malfunctioning.
(OCM, OCM1, and OCM2 also blink at the same
time.)
E8-1 (1st axis) - Lights when the encoder becomes unable to read the
E8 Red
E8-2 (2nd axis) upper digit of it.
MPR-1 (1st axis) - Lights when the variation in encoder values has
MPR Red
MPR-2 (2nd axis) exceeded the allowable value.
- Lights when the upper digit read from the encoder

APA-1 (1st axis)
APA Red fails to agree with the upper digit data calculated
APA-2 (2nd axis)
from the lower digit.
- It comes on when the DC voltage of the inverter is

OV Red
unusually high.
- It comes on when the DC voltage of the inverter is

UV Red
unusually low.
- It comes on when the power voltage of the control

LOSS Red
circuit is beyond the safe operation range.
- It comes on when the regenerative discharge

resistance is energized continuously due to the
ROH Red
control circuit problem, or is overheated by the
regenerative energy over.
13
BL-2399 (V2.0)
SECTION 4 TROUBLESHOOTING
1. Check points
Before taking actions described in the subsection 2, check the points in the following
table.
Table 4-1
Check point Checking method Action
Verify that the input power is within the Adjust the input power to the
permissible range at input terminals R, S, permissible range.
and T of the servo drive unit.
Power supply
Permissible value: 180 to 220 V AC,
50/60 Hz
14
BL-2399 (V2.0)
2. Errors
2-1. PON LED does not come on.
Table 4-2
Cause Check method Action
The power voltage is See “Table 4-1 for check points.” See Table 4-1.
unusually low.
The power voltage is

unusually high.
A fuse on the control PC Replace the servo drive unit.

board is blown.
—
The control PC board is Verify that all of the check points Replace the servo drive unit.
faulty. above are showing the proper values
or properly set.
15
BL-2399 (V2.0)
2-2. OP LED comes on.
Table 4-3
The operation power is Check if the emergency stop circuit See the electric circuit
not turned on. works on the circuit for which a power diagram attached to the
sequence is set. machine.
Servo resetting is Check if the 1 or 2 of switch 7 is Properly set the 1 or 2 of
forcefully applied. turned on. switch 7 (turn it off).
An alarm is pending. Check if any LED (red) is lit. See the description of the
LED (alarm) concerned.
16
BL-2399 (V2.0)
2-3. OCM LED comes on.
Table 4-4
The contact between the Check the terminal block screws to see Securely tighten the
servo motor power wire if they are securely tightened. terminal block screws.
and the terminal block is If there are intermediate points
incomplete. (connector, terminal block) between
the drive unit and the servo motor,
check all of them.
The servo motor power Verify that the motor power wire is Properly connect the wire.
wire is incorrectly properly connected.
connected. If there are intermediate points
(connector, terminal block) between
check all of them.
The servo motor power Disconnect the wire from the drive unit Replace the wire.
wire is broken, and the servo motor, and perform a
short-circuited, or continuity check on it.
grounded.
The connector *1) has a Check the connection of the connector. Properly connect the
bad connection. connector.
The control PC board Verify that all of the check points above Replace the ECP II board.
(ECP II board) inside the are showing the proper values or
CPU rack is faulty. properly set.
The servo drive unit is Verify that all of the check points above Replace the servo drive
faulty. are showing the proper values or unit.
properly set.
The servo motor is faulty. Verify that all of the check points above Replace the servo motor.
are showing the proper values or
properly set.
*1) For BLIV-D100D : XB-1

For BLIV-D7575D : XB-1-1 or XB-1-2
17
BL-2399 (V2.0)
2-4. OCS LED comes on.
Table 4-5
The contact between the Check the terminal block screws to see Securely tighten the
servo motor power wire if they are securely tightened. terminal block screws.
check all of them.
check all of them.
grounded.
properly set.
18
BL-2399 (V2.0)
2-5. The E8 LED comes on.
Table 4-6
The encoder signal cable Check the following cables for continuity. Replace the encoder
is disconnected. • ECP II to BLIV-D Type D signal cable.
• BLIV-D Type D to encoder
The encoder is faulty. — Replace the encoder.
The servo motor is faulty. Check that each of the above items is Replace the servo drive
correct. unit.
19
BL-2399 (V2.0)
2-6. The MPR LED comes on.
Table 4-7
The encoder signal Check the following cables for continuity. Replace the encoder
cable is disconnected. • ECP II to BLIV-D Type D signal cable.
The servo motor is Check that each of the above items is Replace the servo drive
faulty. normal. unit.
The motor speed is Check if the speed command voltage is Replace the ECP II
exceeding 3750 min-1. normal (0 to ±10V). board.
Speed command cable Check the following cables for continuity. Replace the speed
is wrongly wired. • ECP II to BLIV-D Type D command cable.
CN-EP0-8 to XB-3 / XB-3-1 / XB-3-2
20
BL-2399 (V2.0)
2-7. The APA LED comes on.
Table 4-8
The encoder signal Check the following cables for continuity. Replace the encoder
cable is disconnected. • ECP II to BLIV-D Type D signal cable.
The servo drive unit is Check that each of the above items is Replace the servo drive
faulty. normal. unit.
Excitation signal sent Replace the ECP II
from the ECP II board to — board.
the encoder is abnormal.
Alarm reset pulse is not Check the pin 14 and pin 15 signal at the Replace the signal cable.
ON. connector *1) for continuity.
*1) For BLIV-D100D : XB-3

For BLIV-D7575D : XB-3-1, XB-3-2
21
BL-2399 (V2.0)
2-8. OV LED comes on.
Table 4-9
unusually high.
The regenerative IGBT of Replace the servo drive

the servo drive unit is — unit.
faulty.
The regenerative resistor Disconnect the VH and TRC of the Replace the servo drive
of the servo drive unit is terminal block for the regenerative unit.
broken. register, and check the resistance of
the disconnected wires (VH, TRC).
properly set.
22
BL-2399 (V2.0)
2-9. UV LED comes on.
Table 4-10
The breaker of the servo Check the status of the breaker. Turn on the breaker.
drive unit is turned off.
The power voltage is See “Table 4-1 Check points.” See Table 4-1.
unusually low.
Any phase of the power Check the power voltage (3-phase) Check the power wire.
voltage (3-phase) is loss. using a tester.
properly set.
23
BL-2399 (V2.0)
2-10. LOSS LED comes on.
Table 4-11
The power voltage is See "Table 4-1 for check points." See Table 4-1.
unusually low.
The power voltage is

unusually high.
A fuse on the control PC Replace the servo drive unit.

board is blown.
—
The control PC board is Verify that all of the check points Replace the servo drive unit.
faulty. above are showing the proper values
or properly set.
24
BL-2399 (V2.0)
2-11. ROH LED comes on.

Table 4-12
The motor is overloaded. Check the load value displayed on the Review the cutting
NC screen. conditions set in the
operation program.
The regenerative IGBT of Replace the servo drive
the servo drive unit is — unit.
faulty.
properly set.
25
BL-2399 (V2.0)
2-12. OCM and OCS LED blink.
Table 4-13
The CPU on the control Replace the servo drive
PC board is faulty. — unit.
The setting of the Check if the switches are set as Correctly set the switches
switches (SW1) is specified in “APPENDIX 3 Tables of (SW1) *1).
incorrect. *1) Switch and Jumper Connector
Settings.”
*1) For BLIV-D100D
26
BL-2399 (V2.0)
2-13. OCS LED blinks.
Table 4-14
The power device is Check the operation of the fan motor, Replace the servo drive
overheated. which is attached to the heat sink of the unit.
servo drive unit.
The heat sink of the servo Check the heat sink for contamination. Clean the heat sink by air
drive unit is contaminated blowing or using a vacuum
with dust. cleaner.
27
BL-2399 (V2.0)
2-14. DC CHARGE LED does not come on.
Table 4-15
The breaker of the servo Check the status of the breaker. Turn on the breaker.
drive unit is turned off.
unusually low.
Any phase of the power Check the power voltage (3-phase) Check the power wire.
voltage (3-phase) is loss. using a tester.
properly set.
28
BL-2399 (V2.0)
2-15. DIFF OVER occurs.
Table 4-16
The setting of the switches Check if the switches are set as Correctly set the switches
*1) is incorrect. specified in "APPENDIX 3 Tables of *1).
Switch and Jumper Connector
Settings."
The power voltage is See "Table 4-1 for check points." See Table 4-1.
unusually low.
The servo motor power Verify that the servo motor power wire is Properly connect the wire.
(connector, terminal block) between the
drive unit and the servo motor, check all
of them.
The axis brake is not Check the axis brake release circuit in See the electric circuit
released. *2) the circuit for which a power sequence diagram attached to the
is set. machine.
The axis brake is faulty. *2) Supply the power to the axis brake to Replace the axis brake.
check if it can be released.
The frictional resistance of Check the load value displayed on the Replace the lubricant for
the sliding portion has been NC screen. the sliding surface with one
increased. Check if the lubricant (manufacturer, recommended by Okuma.
model) applied to the sliding surface is
the one recommended by Okuma.
Check the load value displayed on the Adjust the gibs of the
NC screen. sliding portion.
Check if the jib of the sliding portion is See the instruction manual
securely clamped. for the machine.
The frictional resistance of Check the load value displayed on the Adjust the jib of the sliding
the sliding portion has been NC screen. portion.
decreased. Verify that the gibs of the sliding portion See the instruction manual
are properly tightened. for the machine.
The servo drive unit is Check the load value displayed on the Review the cutting
overloaded. NC screen. conditions set in the
operation program.
properly set.
The servo motor is faulty. Verify that all of the check points above Replace the servo motor.
are showing the proper values or
properly set.
*1) For BLIV-D100D : SW1

For BLIV-D7575D : SW1-1, SW1-2
*2) If the corresponding axis is an up-down axis, it is equipped with an axis brake.
29
BL-2399 (V2.0)
2-16. Motor hunting occurs.
Table 4-17
The setting of the Check if the switches are set as Correctly set the switches
switches *1) is incorrect. specified in "APPENDIX 3 Tables of *1).
Switch and Jumper Connector
Settings."
The contact between the Check the terminal block screws to Securely tighten the
servo motor power wire see if they are securely tightened. terminal block screws.
check all of them.
The servo drive unit is Verify that all of the check points Replace the servo drive
faulty. above are showing the proper values unit.
or properly set.
Verify that all of the check points Replace the control (EPC II
The control PC board above are showing the proper values board).
(EPC II board) inside the or properly set.
CPU rack is faulty.
The encoder is faulty. Verify that all of the check points Replace the encoder.
above are showing the proper values
or properly set.
The servo motor is faulty. Verify that all of the check points Replace the servo motor.
above are showing the proper values
or properly set.

For BLIV-D7575D : SW1-1, SW1-2
30
BL-2399 (V2.0)
2-17. Motor is demagnetized.
Table 4-18
The servo drive unit is - Replace the servo drive
faulty. unit.
- At the same time,
—
replace the servo motor.
The setting of the jumper The jumper connector *1) is connected - Disconnect the jumper
connector *1) of the servo although the current of the unit connector *1).
drive unit is incorrect. concerned is 15 A. - At the same time,
replace the servo motor.
The setting of the Check if the switches are set as - Correctly set the
switches *2) is incorrect. specified in “APPENDIX 3 Tables of switches *2).
Switch and Connector Jumper - At the same time,
Settings.” replace the servo motor.
*1) For BLIV-D100D : XB-DBR

For BLIV-D7575D : XB-DBR-1 or XB-DBR-2

For BLIV-D7575D : SW1-1 or SW1-2
31
BL-2399 (V2.0)
2-18. Circuit protector trips.
Table 4-19
check all of them.
grounded.
properly set.
32
BL-2399 (V2.0)
2-19. DC CHARGE does not turn off even if circuit protector is turned off.
Table 4-20
The servo drive unit is After leaving it for about 30
faulty. minutes, check if the DC
— CHARGE LED turns off
and replace the servo
drive unit.
33
BL-2399 (V2.0)
SECTION 5 MAINTENANCE AND INSPECTIONS
1. Instruments for maintenance and inspections
Table 5-1 shows the instruments to be used for maintenance and inspections.
Table 5-1
Name Type/Specification Application
AC voltmeter 300 V Measuring power voltage
Analog tester Commercial tester Checking resistance
Phillips head screwdriver Medium, small Replacing units
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BL-2399 (V2.0)
2. Procedures for replacing the drive unit
Table 5-2 shows the procedure for replacing the drive unit.
Table 5-2
Step Description Check point
Turn off the power. Make sure that the DC CHARGE LED on
1
the unit is turned off.
Disconnect the motor and power wires. Make sure that the destination wire
number is marked on each wire.
2 Record the correspondence between the
wire numbers and the terminal base
names on the unit side.
Disconnect the connector XB-4. Make sure that the destination connector
3
name is marked on each connector.
Unfasten the screws clamping the Make sure that the destination connector
4 connectors *1) and disconnect the name is marked on each connector.
connectors.
5 Replace the drive unit.
Set the jumper connector and switches
6
on the prepared driver unit.
Connect the connectors *1) and fasten Check the destination of each connector.
7
them with the screws
8 Connect the connector XB-4. Check the destination of each connector.
Connect the motor and power wires. Connect the wires according to the
9 recorded wire numbers and terminal
base names with step 2 on the unit side.
10 Conduct a trial run.
*1) For BLIV-D100D ; XB-1, XB-2, XB-3

For BLIV-D7575D ; XB-1-1, XB-2-1, XB-3-1
XB-1-2, XB-2-2, XB-3-2
About step 1
Before disconnecting the motor and power wires, turn off the power, and
make sure that the DC CHARGE LED is turned off. Failure to follow this
instruction will result in an electric shock.
About step 5
Properly set the switches and the jumper connector. The servo motor will
malfunction (will be demagnetized) if it is energized with an incorrect
setting.
About step 10
When connecting the drive unit with the machine, be sure to perform
adjustment. Failure to perform adjustment will result in improper machine
operation.
For the adjustment method, refer to the instructions described later.
35
BL-2399 (V2.0)
3. Procedures for conducting a trial run
Follow the procedure shown in Table 5-3 to conduct a trial run after replacing the
drive unit.
Table 5-3
Step Description Remarks
- Make sure that the switches are properly set. See APPENDIX 2 and 3.
1 - Check the setting (connected/disconnected) of the
jumper connector *1).
- Press the emergency stop button before turning on
the power.
- Turn on the power, and make sure that the PON
2
(green) and *2) (orange) LED indicators are lit.
- Make sure that the LED indicators (red) on the
servo drive unit are off.
- After the NC is launched, reset the emergency stop See SECTION 3.
button.
- Make sure that the LED indicators (red) on the
3
servo drive unit are off.
- Make sure that the DC CHARGE (orange) LED on
the servo drive unit is lit.
Adjust the volume [VNFB] on the control PCB to the Refer to the APPENDIX 2
4
value specified in the servo characteristic table. and 3.
Temporarily adjust the volume [ZERO] on the control Before adjustment, make
5 PCB so that the DIFF value on the screen becomes sure that the volume [ZERO]
zero during axis stop. is in central position.
Adjust the volume [VCOM] on the control PCB by
specifying a rapid traverse command and making
6
sure that the DIFF value on the screen becomes the
value specified in the servo characteristic table.
Recheck that the DIFF value on the screen is zero
7 during axis stop. If it is not zero, adjust the volume
[ZERO] on the control PCB.
- Perform axis feed in manual mode (at low speed) to
check the performance of the unit (make sure that
8 no alarm is issued).
- Check the performance of the unit in all feed speed
ranges.
*1) For BLIV-D100D ; XB-DBR

For BLIV-D7575D ; XB-DBR-1, XB-DBR-2
*2) For BLIV-D100D ; OP

For BLIV-D7575D ; OP-1, OP-2
About step 1
malfunction (will be demagnetized) if it is energized with an incorrect
setting.
About step 6, 8
When checking the performance of the unit, exercise care not to strike it
against a setup tool or jig.
36
BL-2399 (V2.0)
APPENDIX 1 DESCRIPTION OF MONITOR TERMINALS
APPENDIX 1 DESCRIPTION OF MONITOR TERMINALS
The waveform of the BLIV-D type D drive unit can be observed by connecting an
oscilloscope to the monitor terminals.
- TO : Torque command 10 V / (torque limit)

-1
- VEL : Velocity command ±10 V / ±3750 min
- TOX : Motor speed
- MTR : Load
- DA : Velocity command (0 to ±10 V) to the drive unit
- VCOM : Velocity command (volume) (0 to 2.5 V)
to the servo motor
- IU : U phase current feedback
- IV : V phase current feedback
- COM : Ground (reference potential)
Fig. A1-1 Monitor terminal layout of BLIV-D100D
<1st axis>
<2nd axis>
- TO1 : Torque command 10 V / (Torque limit)
-1 - TO2 : Torque command 10 V / (Torque limit)
- VEL1 : Velocity command ±10 V / ±3750 min -1
- VEL2 : Velocity command ±10 V / ±3750 min
- TOX1 : Motor speed
- TOX2 : Motor speed
- MTR1 : Load
- MTR2 : Load
- DA1 : Velocity command (0 to ±10 V)
- DA2 : Velocity command (0 to ±10 V)
to the drive unit
to the drive unit
- VCOM1 : Velocity command (volume) (0 to 2.5 V)
- VCOM2 : Velocity command (volume) (0 to 2.5 V)
to the servo motor
to the servo motor
- IU1 : U phase current feedback
- IU2 : U phase current feedback
- IV1 : V phase current feedback
- IV2 : V phase current feedback
Fig. A1-2 Monitor terminal layout of BLIV-D7575D
37
BL-2399 (V2.0)
APPENDIX 2 SWITCH AND JUMPER CONNECTOR SETTINGS
APPENDIX 2 SWITCH, VOLUME AND JUMPER

CONNECTOR SETTINGS
Like the conventional unit (BLII-D Type D), BLIV-D Type D unit has the switches and
volumes which require settings. However, they differ in their number and layout.
BLIV-D7575D has the jumper connectors which are not built in BLII-D. This jumper
connectors must be set (connect or disconnect) according to the unit capacity.
The table below is the comparison table used for setting switches of conventional unit and
maintenance unit and for setting jumper connectors.
Table A2-1 Comparison table for setting switches, volumes, and jumper connectors for
BLIV-D100D
Maintenance
Conventional unit
Item unit Remarks
(BLII-D)
(BLIV-D)
SW1 — Do not transplant switch settings.
SW2
—
1 to 6
Switch
Set the number of motor poles.
setting
4 poles (Turn on only 8.) → Turn off 5 and 6.
SW2
5, 6 of SW6 6 poles (Turn on only 7.) → Turn on only 6.
7 to 8
8 poles (Turn on only 7 and 8.)
SVC → Turn on only 5.
board
No.1 Set switches according to the switch setting table.
X1; Turn off 2 and 3.
VLG 2, 3 of SW6 X2; Turn on only 2.
X3; Turn on only 3.
Volume X4; Turn on only 2 and 3.
VNFB VNFB Transplant switch settings.
VCOM VCOM Adjust when connecting the drive unit to the
ZERO ZERO machine.
Make switch settings according to the unit type.

15D ; All are off.
30D ; Turn on only 1.
— SW1
SVC2 75D ; Turn on only 1 and 2.
Type D 100D ; Turn on only 3.
1st axis SA1 SW2 Transplant the relevant switch settings of the
Switch board conventional unit without any change.
setting SA3 SW3
SA4 SW4
SA5 SW5
SA6 SW7
Set the encoder type.
—
4 of SW6 E/F type ; OFF
(Does not exist.)
HC type ; ON
Jumper —
XB-DBR 15D ; Disconnect
connector (Does not exist.)
30D to 100D ; Keep them connected.
malfunction (will be demagnetized) if it is energized with an incorrect setting.
38
BL-2399 (V2.0)
Table A2-2 Comparison table for setting switches, volumes, and jumper connectors for
BLIV-D7575D
Maintenance
Conventional unit
Item unit Remarks
(BLII-D)
(BLIV-D)
SW1 — Do not transplant switch settings.
SW2
—
1 to 6
Switch
Set the number of motor poles.
setting
4 poles (Turn on only 8.) → Turn off 5 and 6.
SW2 5 to 6 of
6 poles (Turn on only 7.) → Turn on only 6.
7 to 8 SW6-*
8 poles (Turn on only 7 and 8.)
SVC board → Turn on only 5.
No.1
(*n-th axis) Set switches according to the switch setting table.
X1; Turn off 2 and 3.
2 to 3 of
VLG X2; Turn on only 2.
SW6-*
X3; Turn on only 3.
Volume X4; Turn on only 2 and 3.
VNFB VNFB-* Transplant switch settings.
VCOM VCOM-* Adjust when connecting the drive unit to the
ZERO ZERO-* machine.

15D ; All are off.
— SW1-*
SVC2 75D ; Turn on only 1 and 2.
Type D 100D ; Turn on only 3.
2nd axis SA1-* SW2-* Transplant the relevant switch settings of the
Switch board conventional unit without any change.
setting SA3-* SW3-*
SA4-* SW4-*
SA5-* SW5-*
SA3-* SW7-*
Set the encoder type.
—
4 on SW6-* E/F type ; OFF
(Does not exist.)
HC type ; ON
Jumper —
XB-DBR-* 15D ; Disconnect
connector (Does not exist.)
30D to 100D ; Keep them connected.
*=1 : 1st axis
*=2 : 2nd axis
malfunction (will be demagnetized) if it is energized with an incorrect setting.
39
BL-2399 (V2.0)
Fig. A2-1 Correspondence diagram of switches, volumes, and jumper connectors

transplanted from BLII-D**D to BLIV-D100D
40
BL-2399 (V2.0)

transplanted from BLII-D****D (1st axis) to BLIV-D7575D (1st axis)
41
BL-2399 (V2.0)

transplanted from BLII-D****D (2nd axis) to BLIV-D7575D (2nd axis)
42
BL-2399 (V2.0)
APPENDIX 3 TABLES OF SWITCH AND JUMPER CONNECTOR SETTINGS
APPENDIX 3 TABLES OF SWITCH, VOLUME AND JUMPER

CONNECTOR SETTINGS.
This section describes the settings of switches and jumper connectors classified by the
servomotor types.
For the volumes VNFB and VCOM and switch SW7 (2 to 3), make settings and
adjustment by referring to the values set at the volumes VNFB, VCOM, VLG specified in
BDU-D servo characteristic table issued for each drive unit type.
Properly set the switches, volumes and the jumper connector. The servo
motor will malfunction (will be demagnetized) if it is energized with an
incorrect setting.
43
BL-2399 (V2.0)
1. QR series motors
Table A3-1 (1/3)

QR series
#: Encoder type (for example, E=E/F type, H =H type)
*: Output end shape, brake-equipped type, etc. (for example: S, SB, T)
Motor model BL- BL- BL- BL- BL-
Item MQ25#-20* MQ50#-20* MQ80#-20* MQ120#-20* MQ180#-20*
Rated output [kW] 0.5 1.0 1.5 2.4 3.7
Servo drive unit type 30D 30D 50D 50D 75D
Rated current [Arms] 2.96 5.10 7.54 12.1 22.0
Current limit [A] 13.0 25.0 33.0 44.4 62.5
SW1
①234 ①234 1②34 1②34 ①②34
[SW1-1]
[① 2] [① 2] [1 ②] [1 ②] [① ②]
[SW1-2]
SW2
12③4⑤⑥ ①②3④⑤6 ①23④5⑥ 1②③④⑤6 12345⑥
[SW2-1]
[12③4⑤⑥] [①②3④⑤6] [①23④5⑥] [1②③④⑤6] [12345⑥]
[SW2-2]
SW3
1②③4 ①②③4 ①②③4 123④ ①②3④
[SW3-1]
[1②③4] [①②③4] [①②③4] [123④] [①②3④]
[SW3-2]
SW4
12③④ 12③④ 12③④ 12③④ ①2③④
[SW4-1]
Switch [12③④] [12③④] [12③④] [12③④] [①2③④]
[SW4-2]
Setting
SW5
1②3④5⑥ 1234⑤⑥ ①23④5⑥ 1②③45⑥ 123④⑤6
[SW5-1]
[1②3④5⑥] [1234⑤⑥] [①23④5⑥] [1②③45⑥] [123④⑤6]
[SW5-2]
SW6 (when #=E)
1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [1 2] [1 2] [1 2]
Transplant Transplant Transplant Transplant Transplant
VNFB
settings settings settings settings settings
[VNFB-1]
[Transplant [Transplant [Transplant [Transplant [Transplant
[VNFB-2]
Volume settings] settings] settings] settings] settings]
VCOM
Adjust Adjust Adjust Adjust Adjust
[VCOM-1]
[Adjust] [Adjust] [Adjust] [Adjust] [Adjust]
[VCOM-2]
XB-DBR
Jumper Connect Connect Connect Connect Connect
[XB-DBR-1]
connector [Connect] [Connect] [Connect] [Connect] [Connect]
[XB-DBR-2]
Remarks 4 poles 4 poles 4 poles 4 poles 4 poles
[ ]; Switch names of BLIV-D7575D unit

SW1-1, SW2-1, SW3-1, SW4-1, SW5-1, SW6-1; Switch for the 1st axis of BLIV-D7575D unit
SW1-2, SW2-2, SW3-2, SW4-2, SW5-2, SW6-2; Switch for the 2nd axis of BLIV-D7575D unit
VNFB-1, VCOM-1; Volume for the 1st axis of BLIV-D7575D unit
VNFB-2, VCOM-2; Volume for the 2nd axis of BLIV-D7575D unit
XB-DBR-1; Jumper connector for the 1st axis of BLIV-D7575D unit
XB-DBR-2; Jumper connector for the 2nd axis of BLIV-D7575D unit
44
BL-2399 (V2.0)
Table A3-1 (2/3)

QR series
Item MQ120#-30* MQ25#-20* MQ50#-20* MQ80#-30* MQ50#-30*
Rated output [kW] 3.6 0.5 1.0 2.4 1.5
Current limit [A] 62.5 13.0 25.0 43.0 25.0
SW1
①②34 ①234 ①234 1②34 ①234
[SW1-1]
[① ②] [① 2] [① 2] [1 ②] [① 2]
[SW1-2]
SW2
12345⑥ 12③4⑤⑥ ①②3④⑤6 ①②③④⑤6 ①②34⑤⑥
[SW2-1]
[12345⑥] [12③4⑤⑥] [①②3④⑤6] [①②③④⑤6] [①②34⑤⑥]
[SW2-2]
SW3
12③④ 1②③4 ①②③4 ①②③4 ①②34
[SW3-1]
[12③④] [1②③4] [①②③4] [①②③4] [①②34]
[SW3-2]
SW4
12③④ 12③④ 12③④ 12③4 ①2③4
[SW4-1]
Switch [12③④] [12③④] [12③④] [12③4] [①2③4]
[SW4-2]
Setting
SW5
12③45⑥ 1②3④5⑥ 1234⑤⑥ 123④5⑥ ①②345⑥
[SW5-1]
[12③45⑥] [1②3④5⑥] [1234⑤⑥] [123④5⑥] [①②345⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [1 2] [1 2] [1 2]
VNFB
[VNFB-1]
[VNFB-2]
VCOM
[VCOM-1]
[VCOM-2]
XB-DBR
[XB-DBR-1]
[XB-DBR-2]
45
BL-2399 (V2.0)
Table A3-1 (3/3)

QR series
Motor model BL-
Item MQ25#-30*
Rated output [kW] 0.75
Servo drive unit type 30D
Rated current [Arms] 4.5
Current limit [A] 18.5
SW1
①234
[SW1-1]
[① 2]
[SW1-2]
SW2
12③45⑥
[SW2-1]
[12③45⑥]
[SW2-2]
SW3
①23④
[SW3-1]
[①23④]
[SW3-2]
SW4
1②3④
[SW4-1]
Switch [1②3④]
[SW4-2]
Setting
SW5
①②③45⑥
[SW5-1]
[①②③45⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12
[SW7] [1 2]
Transplant
VNFB
settings
[VNFB-1]
[Transplant
[VNFB-2]
Volume settings]
VCOM
Adjust
[VCOM-1]
[Adjust]
[VCOM-2]
XB-DBR
Jumper Connect
[XB-DBR-1]
connector [Connect]
[XB-DBR-2]
Remarks 4 poles
46
BL-2399 (V2.0)
2. HT series motors
Table A3-2 (1/3)

HT series
Item MH50#-20* MH101#-20* MH201#-20* MH301#-20* MH101#-12*
Rated output [kW] 1.0 2.0 4.0 6.0 1.2
Current limit [A] 25.0 35.6 62.5 83.3 21.0
SW1
①234 1②34 ①②34 12③4 ①234
[SW1-1]
[① 2] [1 ②] [① ②] [—] [① 2]
[SW1-2]
SW2
①②3④⑤6 ①2③45⑥ 12345⑥ ①234⑤⑥ 12345⑥
[SW2-1]
[①②3④⑤6] [①2③45⑥] [12345⑥] [—] [12345⑥]
[SW2-2]
SW3
1②③4 ①23④ 1②3④ ①2③④ ①2③4
[SW3-1]
[1②③4] [①23④] [1②3④] [—] [①2③4]
[SW3-2]
SW4
12③4 12③④ ①2③4 ①2③④ 12③④
[SW4-1]
Switch [12③4] [12③④] [①2③4] [—] [12③④]
[SW4-2]
Setting
SW5
1234⑤⑥ ①23④5⑥ ①2③45⑥ 12③④⑤6 123④5⑥
[SW5-1]
[1234⑤⑥] [①23④5⑥] [①2③45⑥] [—] [123④5⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥
[SW6-1] (when #=E)
[1(2)(3)45⑥] [1(2)(3)45⑥] [1(2)(3)45⑥] [—] [1(2)(3)45⑥]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥
[SW6-1] (when #=H)
[1(2)(3)④5⑥] [1(2)(3)④5⑥] [1(2)(3)④5⑥] [—] [1(2)(3)④5⑥]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [1 2] [—] [1 2]
Transplant Transplant Transplant Transplant
VNFB Transplant
settings settings settings settings
[VNFB-1] settings
[Transplant [Transplant [Transplant [Transplant
[VNFB-2] [—]
Volume settings] settings] settings] settings]
VCOM
[VCOM-1]
[Adjust] [Adjust] [Adjust] [—] [Adjust]
[VCOM-2]
XB-DBR
[XB-DBR-1]
connector [Connect] [Connect] [Connect] [—] [Connect]
[XB-DBR-2]
47
BL-2399 (V2.0)
Table A3-2 (2/3)

HT series
Item MH201#-12* MH301#-12* MH401#-12* MH10#-20* MH20#-20*
Rated output [kW] 2.4 3.6 4.8 0.2 0.4
Current limit [A] 41.6 62.5 83.3 7.80 7.40
SW1
1②34 ①②34 12③4 1234 1234
[SW1-1]
[1 ②] [① ②] [—] [1 2] [1 2]
[SW1-2]
SW2
12345⑥ 12345⑥ ①234⑤⑥ ①234⑤6 1②34⑤6
[SW2-1]
[12345⑥] [12345⑥] [—] [①234⑤6] [1②34⑤6]
[SW2-2]
SW3
①②③4 ①②③4 123④ ①②3④ ①②③4
[SW3-1]
[①②③4] [①②③4] [—] [①②3④] [①②③4]
[SW3-2]
SW4
12③④ 12③④ 12③④ 12③4 12③④
[SW4-1]
Switch [12③④] [12③④] [—] [12③4] [12③④]
[SW4-2]
Setting
SW5
123④5⑥ 1②③45⑥ ①23④5⑥ 123④5⑥ 123④5⑥
[SW5-1]
[123④5⑥] [1②③45⑥] [—] [123④5⑥] [123④5⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)456 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)45⑥] [1(2)(3)45⑥] [—] [1(2)(3)456] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④56 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④5⑥] [1(2)(3)④5⑥] [—] [1(2)(3)④56] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [—] [1 2] [1 2]
VNFB Transplant
[VNFB-1] settings
[VNFB-2] [—]
VCOM
[VCOM-1]
[Adjust] [Adjust] [—] [Adjust] [Adjust]
[VCOM-2]
XB-DBR
Jumper Connect Connect Connect Disconnected Disconnected
[XB-DBR-1]
connector [Connect] [Connect] [—] [Disconnected] [Disconnected]
[XB-DBR-2]
48
BL-2399 (V2.0)
Table A3-2 (3/3)

HT series
Item MH201#-30* MH101#-30* MH51#-20* MH151#-12* MH151#-20*
Rated output [kW] 6.0 3.0 1.0 1.8 3.0
Current limit [A] 83.3 44.4 25.0 39.2 62.5
SW1
12③4 1②34 ①234 1②34 ①②34
[SW1-1]
[—] [1 ②] [① 2] [1 ②] [① ②]
[SW1-2]
SW2
①234⑤⑥ 1②③④⑤6 ①②3④⑤6 1②345⑥ 12345⑥
[SW2-1]
[—] [1②③④⑤6] [①②3④⑤6] [1②342⑥] [12342⑥]
[SW2-2]
SW3
①2③④ 123④ 1②③4 ①②34 1②3④
[SW3-1]
[—] [123④] [1②③4] [①②34] [1②3④]
[SW3-2]
SW4
①2③4 12③④ ①2③4 12③4 12③4
[SW4-1]
Switch [—] [12③④] [①2③4] [12③4] [12③4]
[SW4-2]
Setting
SW5
12③④⑤6 12345⑥ ①②③45⑥ ①23④5⑥ 1②③45⑥
[SW5-1]
[—] [12342⑥] [①②③45⑥] [①23④5⑥] [1②③45⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)45⑥
[SW6-1] (when #=E)
[—] [1(2)(3)45⑥] [1(2)(3)45⑥] [1(2)(3)45⑥] [1(2)(3)45⑥]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④5⑥
[SW6-1] (when #=H)
[—] [1(2)(3)④5⑥] [1(2)(3)④5⑥] [1(2)(3)④5⑥] [1(2)(3)④5⑥]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [—] [1 2] [1 2] [1 2] [1 2]
VNFB Transplant
[VNFB-1] settings
[VNFB-2] [—]
VCOM
[VCOM-1]
[—] [Adjust] [Adjust] [Adjust] [Adjust]
[VCOM-2]
XB-DBR
[XB-DBR-1]
connector [—] [Connect] [Connect] [Connect] [Connect]
[XB-DBR-2]
49
BL-2399 (V2.0)
3. SR series motors
Table A3-3 (1/3)

SR series
Item MS50#-20* MS50#-20-1* MS50#-30* MS75#-20* MS75#-30*
Rated output [kW] 1.0 1.0 1.5 1.5 2.3
Current limit [A] 18.0 18.0 27.8 27.8 41.6
SW1
①234 ①234 1②34 1②34 1②34
[SW1-1]
[① 2] [① 2] [1 ②] [1 ②] [1 ②]
[SW1-2]
SW2
①2③45⑥ ①2③45⑥ 1234⑤⑥ 1234⑤⑥ 12345⑥
[SW2-1]
[①2③42⑥] [①2③42⑥] [1234⑤⑥] [1234⑤⑥] [12342⑥]
[SW2-2]
SW3
1②3④ ①23④ 1②3④ 1②③4 1②3④
[SW3-1]
[1②3④] [①23④] [1②3④] [1②③4] [1②3④]
[SW3-2]
SW4
12③④ 12③4 12③4 12③4 12③4
[SW4-1]
Switch [12③④] [12③4] [12③4] [12③4] [12③4]
[SW4-2]
Setting
SW5
123④5⑥ 123④5⑥ 123④5⑥ 123④5⑥ 123④5⑥
[SW5-1]
[123④5⑥] [123④5⑥] [123④5⑥] [123④5⑥] [123④5⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [1 2] [1 2] [1 2]
VNFB
[VNFB-1]
[VNFB-2]
VCOM
[VCOM-1]
[VCOM-2]
XB-DBR
[XB-DBR-1]
[XB-DBR-2]
Previous stator New stator
Remarks 4 poles 4 poles 4 poles
with 4 poles with 4 poles
50
BL-2399 (V2.0)
Table A3-3 (2/3)

SR series
Item MS125#-20* MS125#-30* MS10#-30* MS140#-30* MS10#-30*
Rated output [kW] 2.5 3.7 0.3 4.2 0.3
Current limit [A] 47.1 62.5 8.33 62.5 5.30
SW1
①②34 ①②34 1234 ①②34 1234
[SW1-1]
[① ②] [① ②] [1 2] [① ②] [1 2]
[SW1-2]
SW2
1②3④5⑥ 12345⑥ 1234⑤6 12345⑥ 1②3④⑤6
[SW2-1]
[1②3④2⑥] [12342⑥] [1234⑤6] [12342⑥] [1②3④⑤6]
[SW2-2]
SW3
123④ ①②3④ 1②③④ 1②3④ 1②③④
[SW3-1]
[123④] [①②3④] [1②③④] [1②3④] [1②③④]
[SW3-2]
SW4
12③4 12③4 12③④ 12③4 12③④
[SW4-1]
Switch [12③4] [12③4] [12③④] [12③4] [12③④]
[SW4-2]
Setting
SW5
123④5⑥ 12③45⑥ 123④5⑥ 1②345⑥ 123④5⑥
[SW5-1]
[123④5⑥] [12③45⑥] [123④5⑥] [1②345⑥] [123④5⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)456 1(2)(3)456 1(2)(3)456 1(2)(3)45⑥ 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456] [1(2)(3)456] [1(2)(3)456] [1(2)(3)45⑥] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56 1(2)(3)④56 1(2)(3)④56 1(2)(3)④5⑥ 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④56] [1(2)(3)④5⑥] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12 12 12
[SW7] [1 2] [1 2] [1 2] [1 2] [1 2]
VNFB
[VNFB-1]
[VNFB-2]
VCOM
[VCOM-1]
[VCOM-2]
XB-DBR
Jumper Connect Connect Disconnected Connect Disconnected
[XB-DBR-1]
connector [Connect] [Connect] [Disconnected] [Connect] [Disconnected]
[XB-DBR-2]
Rated torque Rated torque Rated torque
Remarks 4 poles 4 poles ×5 × 2.6 ×3
with 4 poles with 6 poles with 4 poles
51
BL-2399 (V2.0)
Table A3-3 (3/3)

SR series
Motor model BL- BL- BL-
Item MS45#-30* MS140#-20* S45#-30*
Rated output [kW] 1.4 2.8 1.4
Servo drive unit type 30D 100D 50D
Rated current [Arms] 5.9 12.3 5.9
Current limit [A] 24.7 83.3 41.6
SW1
①234 12③4 1②34
[SW1-1]
[① 2] [—] [1 ②]
[SW1-2]
SW2
①②3④⑤6 ①234⑤⑥ ①2345⑥
[SW2-1]
[①②3④⑤6] [—] [①2342⑥]
[SW2-2]
SW3
123④ ①2③4 123④
[SW3-1]
[123④] [—] [123④]
[SW3-2]
SW4
12③4 12③4 12③4
[SW4-1]
Switch [12③4] [—] [12③4]
[SW4-2]
Setting
SW5
①②③45⑥ ①②③③④⑤⑥ 123456
[SW5-1]
[①②③45⑥] [—] [123456]
[SW5-2]
SW6 (when #=E)
1(2)(3)45⑥ 1(2)(3)45⑥ 1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)45⑥] [—] [1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④5⑥ 1(2)(3)④5⑥ 1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④5⑥] [—] [1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12 12 12
[SW7] [1 2] [—] [1 2]
Transplant Transplant
VNFB Transplant
settings settings
[VNFB-1] settings
[Transplant [Transplant
[VNFB-2] [—]
Volume settings] settings]
VCOM
Adjust Adjust Adjust
[VCOM-1]
[Adjust] [—] [Adjust]
[VCOM-2]
XB-DBR
Jumper Connect Connect Connect
[XB-DBR-1]
connector [Connect] [—] [Connect]
[XB-DBR-2]
Rated torque
Remarks 6 poles 6 poles ×5
with 4 poles
52
BL-2399 (V2.0)
4. G series motors
Table A3-4 (1/1)

G series
BL-
Motor model
MG16#-30-
Item
80B*
SW1
1234
[SW1-1]
[1 2]
[SW1-2]
SW2
1②③④56
[SW2-1]
[1②③④56]
[SW2-2]
SW3
123④
[SW3-1]
[123④]
[SW3-2]
SW4
12③4
[SW4-1]
Switch [12③4]
[SW4-2]
Setting
SW5
12③45⑥
[SW5-1]
[12③45⑥]
[SW5-2]
SW6 (when #=E)
1(2)(3)45⑥
[SW6-1] (when #=E)
[1(2)(3)45⑥]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④5⑥
[SW6-1] (when #=H)
[1(2)(3)④5⑥]
[SW6-2] (when #=H)
SW7 12
[SW7] [1 2]
Transplant
VNFB
settings
[VNFB-1]
[Transplant
[VNFB-2]
Volume settings]
VCOM
Adjust
[VCOM-1]
[Adjust]
[VCOM-2]
XB-DBR
Jumper Disconnected
[XB-DBR-1]
connector [Disconnected]
[XB-DBR-2]
Remarks 6 poles
53
BL-2399 (V2.0)
5. UR series motors
Table A3-5 (1/1)

UR series
Motor model BL-
Item MU180#-20*
SW1
①②34
[SW1-1]
[① ②]
[SW1-2]
SW2
①②③45⑥
[SW2-1]
[①②③45⑥]
[SW2-2]
SW3
①2③4
[SW3-1]
[①2③4]
[SW3-2]
SW4
12③4
[SW4-1]
Switch [12③4]
[SW4-2]
Setting
SW5
①②③④⑤6
[SW5-1]
[①②③④⑤6]
[SW5-2]
SW6 (when #=E)
1(2)(3)456
[SW6-1] (when #=E)
[1(2)(3)456]
[SW6-2] (when #=E)
SW6 (when #=H)
1(2)(3)④56
[SW6-1] (when #=H)
[1(2)(3)④56]
[SW6-2] (when #=H)
SW7 12
[SW7] [1 2]
Transplant
VNFB
settings
[VNFB-1]
[Transplant
[VNFB-2]
Volume settings]
VCOM
Adjust
[VCOM-1]
[Adjust]
[VCOM-2]
XB-DBR
Jumper Connect
[XB-DBR-1]
connector [Connect]
[XB-DBR-2]
Remarks 4 poles
54
BL-2399 (V2.0)
APPENDIX 4 APPEARANCE AND WEIGHT OF UNIT
APPENDIX 4 APPEARANCE AND WEIGHT OF UNIT
Weight: 6 kg
Fig. A4-1 Appearance of BLIV-D100D unit
Weight: 7 kg
Fig. A4-2 Appearance of BLIV-D7575D unit
55

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Okuma Manual 3098

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Document number: BL-2399 (V2.

SERVO DRIVE UNIT

1st (V1.0) 2008.9.19 Newly created All

Table 5-3 in SECTION 5

This sign is to indicate an imminently hazardous situation which, if not avoided,

This sign is to indicate a potentially hazardous situation which, if not avoided,

This sign is to indicate a potentially hazardous situation which, if not avoided,

This sign is to indicate general instructions for safe operation.

Keep this manual handy for reference.

SECTION 2 CONFIGURATION AND CONNECTION.................................................2

SECTION 3 OPERATION STATUS DISPLAY............................................................12

SECTION 5 MAINTENANCE AND INSPECTIONS ....................................................34

APPENDIX 1 DESCRIPTION OF MONITOR TERMINALS .........................................37

APPENDIX 2 SWITCH AND JUMPER CONNECTOR SETTINGS..............................38

APPENDIX 3 TABLES OF SWITCH AND JUMPER CONNECTOR SETTINGS. .......43

APPENDIX4 APPEARANCE AND WEIGHT OF UNIT ...............................................55

Table 1-1 Table of correspondences between conventional and maintenance units

SECTION 2 CONFIGURATION AND CONNECTION

・1-axis unit type

・2-axis unit type

Table 2-1 BLIV-D product line structure

BLIV-D100D External view

BLIV-D7575D External view

Fig. 2-1 Connector layout

2-1. General connection diagram

A servo drive unit is connected to a 1-axis unit or 2-axis unit as below.

(1) Connected to 1-axis unit

(2) Connected 2-axis unit

Fig. 2-2 System general block diagram

2-2. Connection diagram

Fig. 2-3 OSP5020 System connection diagram (BLIV-D100D)

Fig. 2-4 OSP5020 System connection diagram (BLIV-D7575D)

2-3. Power supply and I/O connection diagram

Fig. 2-5 Power supply and I/O connection diagram

Okuma part No. Model Manufacturer

2-4. Drive unit and servo motor connection diagram

Okuma part No. Model Manufacturer

Connector E3702-791-010 MRP-20F01

Connector E3702-082-053 178214-1

Connector E3700-566-048 DBUF-25S-F0 Japan Aviation

Connector (straight) + Contact E3702-566-152 MS3106B22-23S Japan Aviation

Connector (straight) + Contact E3702-566-009 MS3106B22-14S Japan Aviation

Connector (straight) + Contact E3702-566-004 MS3106B18-1S Japan Aviation

Connector (straight) + Contact E3702-566-008 MS3106B20-29S Japan Aviation

2-5. Drive unit and servo motor connection diagram

Okuma part No. Model Manufacturer

Connector E3702-791-010 MRP-20F01

Connector E3702-082-053 178214-1

Connector E3700-566-048 DBUF-25S-F0 Japan Aviation

Connector (straight) + Contact E3702-566-152 MS3106B22-23S Japan Aviation

Connector (straight) + Contact E3702-566-009 MS3106B22-14S Japan Aviation

Connector (straight) + Contact E3702-566-004 MS3106B18-1S Japan Aviation

Connector (straight) + Contact E3702-566-008 MS3106B20-29S Japan Aviation

SECTION 3 OPERATION STATUS DISPLAY

Fig. 3-1 LED operation status indicator layout

Table 3-1 List of LED operation status indicators

- It indicates that the power is supplied to the main

- It indicates that the power is supplied to the control

- It indicates that the control circuit is reset by an

- It comes on when an overcurrent is output to the

- It comes on when an overcurrent flows through the

- Lights when the upper digit read from the encoder

- It comes on when the DC voltage of the inverter is

- It comes on when the DC voltage of the inverter is