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No.1 Calculation of pump head.

“Cooling tower” (3)

(2)
Flexible joint

(10)
Batterfly valve B A
(3) 90°elbow
(3) (15)
(2)

(5) (10)
(10)
(1)
(1) (15)
(1)

(1)
(2)
“ ( ) = Actual pipe length (m)”
example; (10) = This means actual pipe length 10 meters.
(2)

(5) (10)
(5)
(10)

(5) (3)
(2)
(2)

Check valve (3) (5) Y-strainer

“Cooling water pump”


“Turbo chiller (500RT)”
(condenser)
No.1 Calculation of pump head.
Air-conditioning system
Calculation of the pipeline (total pump head)
System name: Cooling water pump
Flow rate Flow velocity Diameter Equivalent length of local resistance element; L'(m) Actual length
Section Type of Total L
(L/min) (m/s) (A) Type of local resistance equivalent Amount
length per one (m) (m)

A~ B 6,500 2.2 250

Butterfly valve

90-degree elbow

F.J.

F.J.
(vibration isolation joint)

Y-strainer

CV
(impact absorption-type)

(Total between points A and B)

Resistance of pipeline (subtotal) P1


Air-conditioning system
Calculation of the pipeline (total pump head)
System name: Cooling water pump
Flow rate Flow velocity Diameter Equivalent length of local resistance element; L'(m) Actual length
Section Type of Total L
(L/min) (m/s) (A) Type of local resistance equivalent Amount
length per one (m) (m)

Allowance coefficient K(=1.1 ~ 1.2)

Resistance of pipeline P1' = K x P1

Internal Chiller P2

pressure P3

loss P4

of machinery P5

P6

Actual head P7

Total P = P1' +P2+P3+P4+P5+P6 +P7

Total pump head P /9.81

Notes
・ Converted length (m) = Equivalent length of local resistance element; L' (m) + True length; L (m)

・ Sectional resistance = Converted length (m) x Unit resistance (kPa/m)

・ Resistance of 2-way control valve ; = 30 - 50 kPa (usually)


No.1 Calculation of pump head.
Air-conditioning system
Calculation of the pipeline (total pump head)
System name: Cooling water pump Pipe
Flow rate Flow velocity Diameter Equivalent length of local resistance element; L'(m) Actual length Converte
Section Type of Total L L+
(L/min) (m/s) (A) Type of local resistance equivalent Amount
length per one (m) (m) (m

A~ B 6,500 2.2 250

Butterfly valve

90-degree elbow

F.J.

F.J.
(vibration isolation joint)

Y-strainer

CV
(impact absorption-type)

(Total between points A and B)

Resistance of pipeline (subtotal) P1


Air-conditioning system
Calculation of the pipeline (total pump head)
System name: Cooling water pump Pipe
Flow rate Flow velocity Diameter Equivalent length of local resistance element; L'(m) Actual length Converte
Section Type of Total L L+
(L/min) (m/s) (A) Type of local resistance equivalent Amount
length per one (m) (m) (m

Allowance coefficient K(=1.1 ~ 1.2)

Resistance of pipeline P1' = K x P1

Internal Chiller P2

pressure P3

loss P4

of machinery P5

P6

Actual head P7

Total P = P1' +P2+P3+P4+P5+P6 +P7

Total pump head P /9.81

Notes
・ Converted length (m) = Equivalent length of local resistance element; L' (m) + True length; L (m)

・ Sectional resistance = Converted length (m) x Unit resistance (kPa/m)

・ Resistance of 2-way control valve ; = 30 - 50 kPa (usually)


No.2 Pipe size selection (1)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

(1) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 2 000 L/min

(2) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 3 300 L/min

(3) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 1 300 L/min

(4) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 600 L/min

(5) Chilled water pipe  ⇒ Pipe size A


No.2 Pipe size selection (1)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

・ Temperature ; 7℃

・ Flow rate ; 800 L/min


No.2 Pipe size selection (1)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

(6) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 5 000 L/min

(7) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 6 000 L/min

(8) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 2 200 L/min

(9) Chilled water pipe  ⇒ Pipe size A


・ Temperature ; 7℃

・ Flow rate ; 500 L/min

(10) Chilled water pipe  ⇒ Pipe size A


No.2 Pipe size selection (1)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

・ Temperature ; 7℃

・ Flow rate ; 7 000 L/min


No.2 Pipe size selection (2)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

(1) Steam pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG

・ Flow rate ; 5 000 kg/h

・ Downward slope

(2) Steam pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG

・ Flow rate ; 800 kg/h

・ Downward slope

(3) Steam pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG

・ Flow rate ; 2 000 kg/h

・ Downward slope

(4) Steam pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG

・ Flow rate ; 5 000 kg/h

・ Rise

(5) Steam pipe  ⇒ Pipe size A


No.2 Pipe size selection (2)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

・ Pressure ; 0.7 MPaG

・ Flow rate ; 8 000 kg/h

・ Rise
No.2 Pipe size selection (3)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

(1) Compressed air pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG
Flow rate ; 80 m3(N)/min

・ Main

(2) Compressed air pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG
Flow rate ; 20 m3(N)/min

・ Main

(3) Compressed air pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG
Flow rate ; 40 m3(N)/min

・ Main

(4) Compressed air pipe  ⇒ Pipe size A


・ Pressure ; 0.7 MPaG
Flow rate ; 10 m3(N)/min

・ Branch

(5) Compressed air pipe  ⇒ Pipe size A


No.2 Pipe size selection (3)
Please decide following pipe size!
Please write the reason that you decided pipe size.
Please draw that in attached “Flow rate diagram” .

・ Pressure ; 0.7 MPaG


Flow rate ; 7 m3(N)/min

・ Branch
G001-01-11 Piping design Document date:
GT-Design Documents Flow Rate Diagram Clear water 7℃ Author:
Revision:  First edition Carbon steel pipe for piping SGP Revision Date:
G001-04-14 Piping design Document date:
GT-Design Documents Flow rate graph  Saturated Steam 0.7MPa Author:
Revision:  First edition Carbon steel pipe for piping SGP Revision Date:
G001-05-13 Piping design Document date:
GT-Design Documents Flow rate graph  Compressed Air at 0.7MPa and 20℃. Author:
Revision:  First edition Carbon steel pipe for piping SGP Revision Date:

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