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For Range of
Air Circuit Breakers
Larsen and Toubro is India’s largest
manufacturer of low tension switchgear,
offering the widest range of products
from push buttons to circuit breakers.
L&T’s range of Air Circuit Breakers are manufactured and tested at one
of India’s most modern switchgear factories. Proper installation and maintenance
according to the instructions given in this manual will ensure that the breakers
render long years of trouble-free service.
These breakers are designed for normal industrial environment. It is important that
the circuit breakers subjected to hostile environment e.g. dust, caustic vapour,
corrosive gases etc. are appropriately enclosed.
CONTENTS
1 Storage............................................................................................................. 1-1
2 Unpacking........................................................................................................ 2-1
3 Handling........................................................................................................... 3-1
4 Identification..................................................................................................... 4-1
5 Operation....................................................................................................... 5-1
6 Racking............................................................................................................ 6-1
7 Installation........................................................................................................ 7-1
8 Protection......................................................................................................... 8-1
9 Accessories...................................................................................................... 9-1
10 Maintenance....................................................................................................10-1
11 Spare Parts......................................................................................................11-1
12 Overall dimensions..........................................................................................12-1
TRIP
OFF
2. Remove the locking plate & Rack 3. Pull the breaker out. Remove breaker
out the breaker. mounting hardware & lift the breaker.
4. Remove arc-chute holding bracket, 5. Remove cradle clamping hardware. Lift the cradle.
padding fixed to the breaker over arc-chute.
FOR DRAWOUT ACBS (4 pole version of 2000A / 2500A / 3200A & above)
There are separate packing cases for packing of breaker & cradle.
1. For breaker unpacking follow procedure mentioned for fixed ACB unpacking.
2. For cradle unpacking, follow 1 & 5 steps mentioned in drawout ACB unpacking. 2-1
3. HANDLING
Caution:
1. Before handling remove breaker from cradle (for drawout ACBS).
2. Do not lift / handle the breaker or cradle by holding its front facia / operating handle / breaker
or cradle terminal / jaw contacts.
3. Keep the breaker on a flat, firm surface in its normal position. Do not
keep it on sides or in up side down position.
Note : Refer the table as per clause 3.1 for weights of different ratings of breaker.
3-1
3.1 Weight of manually operated breaker (kg):
CN-CS...S1
Rating Breaker 3P Cradle 3P Breaker 4P Cradle 4P
630/800/1000/1250S1 50 38 54 44
1600S1 51 38 55 44
2000S1 62 38 71 44
2500S1 72 50 85 57
3200S1 73 50 86 57
CN-CS...C
Rating Breaker 3P Cradle 3P Breaker 4P Cradle 4P
800/1000C 50 38 54 44
1250/1600C 51 38 55 44
2000/2500C 72 50 77 65
5000/6300C 153 105 207 137
CN-CS...H
Rating Breaker 3P Cradle 3P Breaker 4P Cradle 4P
800/1000H 51 38 55 44
1250/1600H 51 38 55 44
2000/2500H 72 50 77 65
3200H0/3200H1 76 53 86 57
4000H0/4000H 76 53 86 57
Special orders
Rating Breaker 3P Cradle 3P Breaker 4P Cradle 4P
3200C 73 50 86 57
3200D 113 75 154 101
4000C 115 75 156 101
3-2
4. IDENTIFICATION
11 RATED CURRENT
1 In : ......... A 6 8 IS 13947-2 SERIAL NUMBER
4-1
3 2 1
6 19
18
17
7 16
8 15
9
10
11 12 13 14
Fig. 4-1 DRAWOUT ELECTRICAL ACB
Safety
shutter Fixed Secondary
isolating contacts (SIC)
Cradle
terminal
Microswitch
for position Earthing terminal
indication at rear
Scrapping
earth (fixed)
Racking
screw Telescopic rail
Interlock support
Door
interlock
Cradle facia
Racking
Lock in isolated /
interlock
any position
Racking
handle
Fig. 4-3 CRADLE - FRONT VIEW
4-3
Technical Data Sheet
Type Designation E E S1 E S1 C H E S1 C H
0.5 sec 50 50 50 50 50 50 65 50 50 50 65
Rated short time
**
withstand capacity I
cw 1 sec 50 50 50 50 50 50 65 50 50 50 65
50/60Hz (kA rms)
3 sec - - - - - 35 50 - - 35 50
380/415/500V 105 105 105 105 105 105 143 105 105 105 143
Rated making capacity Icm
50/60Hz (kA peak) 690V - - - - - 73.5 105 - - 73.5 105
Rated impulse withstand voltage Uimp 8 8 12 8 12 8 12
of main circuit (kV)
Rated impulse withstand voltage Uimp 4 4 4 4
of aux. circuit (kV)
Utilization category B B B B
Fixed ???????????
Electrical life without maintenance 6000 6000 8000 6000 8000 8000 8000 6000 8000 8000 8000
Dimensions (in mm) Fixed H 385 385 394 385 394 385 394
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
‡
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-4
Technical Data Sheet
Utilization category B B B
Suitability for isolation ? ? ?
Fixed ?
? ???????x ??
Draw out x ???x ???x ???
Manual ?
? ??????????
Electrical x ???x ???x ???
‡
Electrical & Mechanical life (operating cycles) 20000 20000 20000
Electrical life without maintenance 6000 7000 7000 7000 6000 7000 7000 7000 4500 5000 5000 5000
Dimensions (in mm) Fixed H 385 394 385 394 385 - 394
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
‡
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-5
Technical Data Sheet
Type Designation S1 C H S1 H0 H1 H0 H C C
Rated insulation voltage (V), 50/60Hz Ui 1000 1000 1000 1000 1000
380/415/500V 132 132 165 132 165 220 165 220 209 209
Rated making capacity Icm
50/60Hz (kA peak) 690V - 84 143 - 143 187 143 187 ? ?
Rated impulse withstand voltage Uimp 12 12 12 12 12
of main circuit (kV)
Rated impulse withstand voltage Uimp 4 4 4 4 4
of aux. circuit (kV)
Utilization category B B B B B
Fixed x ??x x x x x x x
Manual ??????????
Electrical ??????????
‡
Electrical & Mechanical life (operating cycles) 20000 10000 10000 5000 5000
Electrical life without maintenance 5000 5000 5000 5000 5000 5000 5000 5000 2500 2500
3 Pole - 482 - ? ? - -
W
4 Pole - 628 - ? ? - -
D - 431 - ? ? - -
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
‡
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
? Please consult us.
?
4-6
Range
Breaking capacities:
Icu = Ics = Icw
Rated Current 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A
CN-CS : E 50kA 50kA 50kA 50kA 50kA 50kA 50kA
Frame-1
Frame-1 Frame-2
CN-CS : C 50kA 50kA 50kA 50kA 50kA 55kA 60kA 95kA 95kA
4-7
CAUTION
SPRING UNDER TENSION.
PERSONAL INJURY
MAY BE CAUSED
ELECTRICAL HAZARD
BEWARE OF
ELECTRICAL SHOCK,
PERSONAL INJURY OR
SCALDING BURN
MAY BE CAUSED
CAUTION
WEAR PERSONAL
PROTECTIVE EQUIPMENT
WHILE CONNECTING
OR DISCONNECTING
4-8
5. OPERATION
OPERATION
5.1 MANUALLY OPERATED BREAKERS:
5.1.1 OPERATION FOR C/S1/H/D - RANGE BREAKER
3
5 Operating sequence of manual breakers:-
- RE
2
1. For carrying out any operation, the
breaker-operating handle has to be
pulled out fully by holding its top portion.
Front View Side View
e
2. For extra leverage, the handle can be
Clos
4 telescoped lengthwise (recommended).
RESETTING: 0
Fig. 5-1 3. Rotate the operating handle by 90 in
anti-clockwise direction (till it becomes
horizontal). The breaker will trip at the
beginning of the resetting operation, if it
is in closed condition.
CLOSING : 0
4. Rotate the operating handle by 90 in
clockwise direction (till it becomes
vertical to close the ACB).
OFF 5. After completing the operation ensure
that the handle is placed back in the
cavity on the front facia.
An indicator provided on front facia (refer
Fig. 5-1) shows the position of the main contacts.
- RED / ON : ‘CLOSED’
Fig. 5-2
- GREEN / OFF : ‘OPEN’
0
Operating Handle (refer Fig. 5-2) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : ‘OPEN- RESET’
- Vertical Position : ‘CLOSED’ or ’TRIPPED’
Precaution :
Ensure presence of supply voltage to
undervoltage release (if fitted) before
ON
closing the ACB.
LOCALLY (Manually) :
ON
1. Press the TRIP push button.
OR
2. Press key of lockable trip push button
(when provided).
Fig. 5-4
Fig. 5-5
REMOTELY (Electrically) :
OFF
Note: For operation of 5000/6300-4P version of manual ACB refer manual charging (clause 5.2 in page 5-4)
and for closing & opening the circuit breaker (page no. 5-5).
5-2
OPERATION
5.1.2 OPERATION FOR E - RANGE BREAKER
ON - OFF Indicator
Speed of closing is independent of the speed
of handle movement.
ACB closes in single stroke operation of the handle.
SET
3
- RE
Fig. 5-7
0
Operating Handle (refer Fig. 5-7) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : ‘OPEN - RESET’
- Vertical Position : ‘CLOSED’ or ’TRIPPED’
An indicator provided on control box (refer Fig. 5-7) shows the position of the main contacts.
- RED / ON : ‘CLOSED’
- GREEN / OFF : ‘OPEN’
CLOSING :
0
Rotate the operating handle by 90 in clockwise direction (till it becomes vertical to close the ACB).
Presence of supply voltage is essential to close a breaker fitted with under voltage release.
OPENING :
The breaker can be tripped by the following means:
Local : a) By pressing the red ‘TRIP’ button (refer Fig. 5-7)
b) Key of lockable trip push button (when provided)
Caution :
Resetting the ACB in ‘ON’ condition will cause the ACB to trip.
5-3
5.2 ELECTRICALLY OPERATED CIRCUIT BREAKER :
OPERATION FOR C/S1/H/D - RANGE BREAKER
Initially breaker is OFF and spring is
‘TRIP / RESET’ Push Button
‘CLOSING’ Push Button
discharged.
Spring condition is indicated by a
mechanical indicator visible through a
transparent window on the front facia.
Electrical Charging :
The spring is automatically charged &
automatically recharged after each closing
operation. (Provided there is a continuous
supply to the motor)
ON
Manual Charging :
In case of power failure, charge the main
spring through multiple strokes of charging
handle. The handle has to pulled outward by
gripping its top portion.
Fig. 5-9
0
Charge by giving small strokes (25 ) as shown in Fig. 5-8 in the clockwise direction till indicator display
shows a spring charged condition (yellow colour).
5-4
CLOSING THE CIRCUIT BREAKER :
Fig. 5-10
REMOTELY (Electrically):
The closing electromagnet, when actuated,
discharges the spring and closes the
breaker.
OPENING :
The methods of opening are the same as those for manually operated breakers (except method ‘4’ of
local opening).
5.3.1 ANTI-PUMPING :
After a close - open cycle, it is not possible to reclose the breaker (for electrically operated breakers) if
the closing command is maintained. This feature known as anti-pumping, is assured mechanically,
both in local and remote control operation. This feature prevents auto reclosure of breaker on fault. For
reclosing the breaker, the permanent closing command should be momentarily interrupted. For Electrical
anti-pumping refer page no.8-19.
5-5
6. RACKING
Circuit breaker positions
The indicator on the front, shows the position of the circuit breaker in the cradle.
Service position : In service position both power and control circuits are connected.
Panel door
ON
SERVICE
Fig. 6-1
Panel door facia have to be aligned
Test position : In test position power circuit is open ensuring full safety, while control circuit is
connected for checking accessories as well as breaker operation.
Panel door
OFF
TEST
Fig. 6-2
Isolated position : In isolated position both power and control circuits are disconnected from
supply to ensure complete isolation.
Panel door
OFF
ISOLATED
Fig. 6-3
6-1
PROCEDURE :
Racking OUT / IN
1. Racking operation must be done with the
aid of racking handle, provided in racking
SERVICE handle storage location.
Caution :
Fig. 6-4 (ii) Open the circuit breaker before racking
3 Rack out
IN / OUT.
Note :
SERVICE
I. If the panel door is open, keep the door
interlock pin pressed during racking.
5 II. If racking interlock is provided press the
key inwards and turn it clockwise before
racking.
4
Note: If the breaker is inserted or withdrawn with it’s main contacts in closed position, then a device
automatically trips the breaker before separation of the main isolating contacts(during withdrawal)
or before they come into contact (during insertion). The same device prevents the closing of the
breaker at one particular location between the position ’Test’ and ‘Service’.
When racking interlock provided, the key of the lock has to be pressed and turned anti-clockwise (this
will trips the breaker if it is in closed condition at any location between the positions ‘Test’ and ‘Service’)
before initiation of the racking operation, otherwise it will not be possible to rack the breaker in or out.
If the cradle is provided with door interlock, ensure that either the door is closed or interlock is defeated
while attempting racking. 6-2
7. INSTALLATION
7.1 INSTALLATION AMBIENT
Install the ACB in dry, dust free, non-corrosive ambience without subjecting it to abnormal shocks /
vibrations. If the above is not possible, provide adequate degree of protection.
Refer to Section 12 for the following information.
- Overall dimensions
- Mounting details
- Panel door cut-out and bezel fixing
- Terminal connections
- Fixing of door interlock components on the panel door (provided in a polyethylene bag)
For fixing the door interlock components on the cradle (provided in another polyethylene bag) Please refer to
Section 9.
200
min
min
100
100
min
min
100 100
min min
First fixed Support First fixed Support
1
200
200
min
min
Panel Structure
Torque (kgf-m)
Bolt size Bolt dia (mm)
Standard High-tensile
M8 8 0.85 2.5
M10 10 1.88 4.7
M12 12 3.2 7.8
7.2.2.3 EARTHING
• The earthing location is in the rear bottom corner of the right side plate of the breaker marked with
symbol. (Please refer drawing in section 12)
• Clean and degrease the unpainted surface of the earthing connection.
• Use M6 screw for connecting earth bar.
7.3.2 CONNECTIONS
7.3.2.1 MAIN CIRCUIT
• Remove the nut plates fixed to the terminals.
• Use the nut plates for making connection to the terminals.
• Follow the same instructions as mentioned for ‘Installing a fixed breaker’.
7-3
Procedure for having different electrical connections in ‘Test’ and ‘Service’ positions.
Terminal
The standard secondary isolating contact block comprising totally 6 sets of terminals, has two ‘through’
terminals. These ‘through’ terminals are necessary for electrical breakers to give electric supply to the
charging motor in ‘Test’ and ‘Service’ positions (terminals C and D on wiring diagram in Section 13).
Please do not forget to wire the microswitch C6 in ‘Service’ position (refer to Section 13) for electrical
breakers.
• The microswitches in ‘Service’, ‘Test’ or ‘Isolated’ position are designed to take wires with snap on
cable lugs.
• Two covers are provided on the cradle at SIC outgoing side. These covers protect the auxiliary
circuit wire from accidental trapping with the moving part while the breaker is being racked in or
racked out.
Fig. 7-2
The rating of the fuses to be used for the protection of the accessories (voltmetric releases ,charging
motor and the closing electromagnet) should be based on their power consumption (indicated in Section 9
- Accessories).
7.3.2.3 EARTHING
• The earthing location is on rear bottom right side of the cradle marked with symbol
• Clean and degrease the unpainted surface for the earthing connection.
• Connect earthbar of the switchboard / panel to the M10 earthing screw on the cradle.
7-4
8. PROTECTION
8.1 THERMOMAGNETIC RELEASE TYPE DN1
8.1.1 FEATURE
Air circuit breakers are available with multi-tap CT fed over current release system type DN1.
The rated secondary current of the CT is 8.75A.
The release operates through its striker on the main trip latch of the mechanism and is reset by the main
2
Fig. 8-1
In case of breakers with local reset feature, tripping through release leaves the latch of the mechanism
open & hence resetting with the help of the local ‘TRIP/RESET’ or ‘TRIP/LOCK/RESET’ push button is
necessary prior to subsequent closing operation.
The release is provided with a Strip (refer to item no. 1 in Fig. 8-1) for manual tripping. Pressing the strip
downwards will release the mechanical latch of the release and trip the breaker.
The DN1 release incorporates a definite minimum impulsion time of 25 ms on magnetic trip. Trip time is
independent of the magnitude of short circuit current and is achieved by the aid of a fly wheel. This release
has inverse thermal time-current characteristics on overload.
The magnetic threshold of the release depends on the tap of the current transformer chosen. A label is
pasted on the top of the release to indicate the magnetic threshold of the protection system at various CT
taps.
8-1
8.1.2 TIME-CURRENT CHARACTERISTICES OF DN1 RELEASE
10000
1.05
OPERATING LIMITS THERMAL
1.2
1000
100
0.4
0.3
M1
0.2
M2
0.1
DN 1
25 ms
TOTAL OPERATING TIME
MIN. IMPULSION TIME
0.01
Multiples of Current
Fig. 8-2
8-2
8.1.3 RELEASE SETTING FOR CN-CS C/E/S1/H/D ACBs
R Y B CTs
C
Fig. 8-3
When wired as per Fig. 8-3 with points A & C shorted only overcurrent protection (this includes
protection against both over load & short circuit conditions) is provided.
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
C
R Y B
A
Fig. 8-4
8-4
8.2 MICROPROCESSOR BASED RELEASE TYPE SR18 / SR18G
The release SR18/SR18G is a micro-processor based over-current and earth-fault release designed
specifically for breakers. It has three zones of protection in a single unit. The release monitors
and operates on the secondary currents of the current transformer (CT) mounted on the breaker. The
suitable knobs on the facia enable the release to provide a wide range of protection for various applications.
8.2.1 FEATURES
Current Transformer
The release is fed by three single tap current transformers of same
rating as that of the circuit breaker. This current is referred to as
the nominal current (In) throughout this manual. The CT rating on
the secondary side is 750 mA.
The complete list of abbreviations used is given below.
6 and 12 In
Instantaneous
Tolerance: ± 15% of fault current
Short time pick-up, Ground fault pick-up and Ground fault delay have nine, five and five position of
settings respectively. BCD switch arrow placed in between two setting is invalid.
1000
1000
100
100
Trip Time in Sec
10
10
TRIP TIME
11
0.1
0.1
1 1.2 1.5 2 3 4 5 6 7 8 9 10 20
1 Multiples of Rated Current 10
CURRENT MULTIPLE
Current
Fig. 8-6
1 1
0.6
0.5
0.4
0.3
0.26
0.2
0.16 )s
(
E
TRIP TIME
IM
T 0.1
0.1
0.1
IP
TRIP TIME
R
T
0.06
0.02
0.01
0.01
0.01 0.1 1 10 100
1 2 3 4 5 6 7 8 9 10 20 100
1 10
CURRENT MULTIPLE
100 CURRENT
CURRENTMULTIPLE
MULTIPLES
8-7
8.2.3 CHANGING OF SETTINGS
The settings can be done by changing the knob positions using a suitable screwdriver. Red knobs are used
for setting the pick-up currents, whereas blue knobs are meant for time-delay setting. Settings are on line
changeable but if any of the fault is active than new setting will not be accepted. The position of the knobs is
indicated by the arrow as shown in the figure below. The following examples further clarify this.
EXAMPLE 1 :
Changing long time pick-up (LTP) from 0.95 to 0.5 times In
0.50 0.50
1.00 0.60 1.00 0.60
0.95 0.65 0.95 0.65
Set at 0.95 X In Set at 0.5 X In
0.90 0.70 0.90 0.70
0.85 0.75 0.85 0.75
0.80 0.80
Short
Sw3 Sw4 Circuit 8.2.6 TEST BUTTON
The test button is used to verify the validation of
Sw5 Sw6 G.F the software internally, checking whether the
controller is healthy or not. When it is pressed the
Power-On LED changes from blinking green (ON
Inst.
state) to steady red. However, during the time when
Test Clear Query the Test button is pressed all the protections are still
alive and none are affected/defeated.
POWER Sw9
8-8
8.3 MICROPROCESSOR BASED RELEASE TYPE SR21i
The release provides the four zones of protection by an electronic circuit with a micro-processor as the
central processing unit.
The four zones of protection are
1) Protection against overload : In Long time zone
2) Protection against short circuit : In Short time zone
3) Protection against short circuit : In Instantaneous zone
4) Protection against earth fault : In Ground fault zone
It trips the breaker through a Flux Shift Device (FSD) which is mounted on the rear bottom side of the
release. The Flux Shift performs the tripping operation through a link connected to the trip rod of the
breaker. The release is reset by the main shaft of the breaker at the end of the opening operation for
auto-reset type ACBs. For ACBs with local reset feature, resetting is done with the help of the local
‘TRIP/RESET’ or ‘TRIP/LOCK/RESET’ Push button.
1 2 3 456 7 8 9
Current Transformer
The release is fed by three single tap current transformers of same rating as that of the circuit
breaker. This current is referred to as the nominal current (In) throughout this manual. The CT
rating on the secondary side is 750 mA. 8-9
The complete list of abbreviation used is given below
In : Nominal current STD : Short Time delay
Ir : Rated current GFD : Ground Fault delay
LTP : Long Time Pick-up LT : Long Time Trip
STP : Short Time Pick-up ST : Short Time Trip
Ip : Instantaneous pick-up INS : Instantaneous Trip
GFP : Ground Fault pick-up GF : Ground Fault Trip
LTD : Long Time delay ZSI : Zone Selective Interlocking
Table1 lists the setting range in all four zones of protection. The settings at the time of shipping are
given at the end of the table.
20 ms to 600 ms.
2 to 10 times In
Steps: 20, 60, 100, 160, 200, 260, 300,
Short Time Steps: 2, 3, 4, 5, 6, 7, 8, 9 and 10
400, 500 and 600 ms.
Tolerance: ± 10% or 20 ms. (whichever is higher)
Ip = 2 to 16 times In
Steps: 2, 3, 4, 6, 8, 10, 12, 14, 16
Instantaneous
One position as max*
-
Tolerance: ± 15% of fault current
* Inst. max. = Inst. OFF . So Positioning the knob to max position will suppress the corresponding
protection.
Setting for all are done by rotary BCD switches having red knob for pick-up currents and blue knobs
for time delays.
Factory Settings:
LTP =1.0, LTD-2s., STP=6, STD=60 ms., Ip=8, GFP=0.3, GFD=100 ms., Thermal Memory = OFF.
Note : Please change release setting as per your system protection requirement to ensure effective
protection.
8-10
8.3.2 CHARACTERISTIC CURVE
A typical four zone time-current curve provided by the release is shown
5
1. Long Time protection zone
2. Short Time protection zone
1
3. Instantaneous protection zone
4. Ground Fault protection zone
Trip time
5. Asymptote for Long Time protection
4 2
Current
Fig. 8-7
The required characteristic curve can be chosen by selecting proper settings. The settings can be
changed as described below.
0.50 0.50
1.00 0.60 1.00 0.60
0.95 0.65 0.95 0.65
Set at 0.5 x In Set at 0.95 x In
0.90 0.70 0.90 0.70
0.85 0.75 0.85 0.75
0.80 0.80
8-11
8.3.3.1 RANGE OF PROTECTION
LONG TIME PICK-UP : The release rating (Ir) can be selected by the LTP switch from 0.5 times
(50%) to 1.0 times (100%) the rating of the breaker. Table II gives the selected rated current (Ir)
for different positions of the LTP switch for the entire range of breakers.
TABLE II : LONG TIME PICK-UP CURRENT (Ir) FOR VARIOUS SETTINGS (A)
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
LTP
0.5 400 500 625 800 1000 1250 1600 2000 2500 3150
0.6 480 600 750 960 1200 1500 1920 2400 3000 3780
0.65 520 650 812 1040 1300 1625 2080 2600 3200 4095
0.7 560 700 875 1120 1400 1750 2240 2800 3500 4410
0.75 600 750 937 1200 1500 1875 2400 3000 3250 4725
0.8 640 800 1000 1280 1600 2000 2560 3200 4000 5040
0.85 680 850 1062 1360 1700 2125 2720 3400 4250 5355
0.9 720 900 1125 1440 1800 2250 2880 3600 4500 5670
0.95 760 950 1187 1520 1900 2375 3040 3800 4750 5985
1 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
10000
10
0.1
0.01
1 1.2 1.5 2 6 10 14 20
Fig. 8-8
Multiples of Set Current 8-12
8.3.3.3 SHORT TIME
The release provides time-delayed protection against short circuit in short protection zone. The
short time pick-up current (STP) can be varied from 2 to 10 times In and the definite delay (STD)
can be set from 20 to 600 ms.
The characteristic curve changes as per Fig. 8-9 given below, as STP & STD are changed.
Trip
time
STD
STP Current
Fig. 8-9
8.3.3.4 INSTANTANEOUS
The release provides instantaneous (with no intentional time delay) protection against short-circuit
in this zone. The instantaneous pick-up current (IP) can be varied from 2 to 16 times In. The
characteristic curve changes with change in IP setting, as shown below in Fig. 8-10. Table III lists
instantaneous pick-up currents for all IP settings for all ratings of breaker.
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Ip
2 1600 2000 2500 3200 4000 5000 6400 8000 10000 12600
3 2400 3000 3750 4800 6000 7500 9600 12000 15000 18900
4 3200 4000 5000 6400 8000 10000 12800 16000 20000 25200
6 4800 6000 7500 9600 12000 15000 19200 24000 30000 37800
8 6400 8000 10000 12800 16000 20000 25600 32000 40000 50400
10 8000 10000 12500 16000 20000 25000 32000 40000 50000 63000
12 9600 12000 15000 19200 24000 30000 38400 48000 60000 75600
14 11200 14000 17500 22400 28000 35000 44800 56000 70000 88200
16 12800 16000 20000 25600 32000 40000 51200 64000 80000 100800
Instantaneous can be switched off by putting the IP switch to the position marked ‘MAX’.
8-13
CHARACTERISTIC CURVE
2
MAX 3
16 4
Trip
time 14 6
12 8
10
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
GFP
0.2 160 200 250 320 400 500 640 800 1000 1260
0.3 240 300 375 480 600 750 960 1200 1500 1890
0.4 320 400 500 640 800 1000 1280 1600 2000 2520
0.5 400 500 625 800 1000 1250 1600 2000 2500 3150
0.6 480 600 750 960 1200 1500 1920 2400 3000 3780
The ground fault protection can be switched off by putting the GFD switch to the position marked
‘OFF’.
8-14
The characteristic curve change in GFP & GFD, as shown below in Fig. 8-11
OFF 200
1 Trip
time
400 300
Trip time in sec
GRD
Knob setting position for ground
0.1
fault protection switched off
GFP Current
0.01
0.1 0.2 06 X In
Fig. 8-11
Multiples of Rated Current
Ground Fault
Temperature at subsequent
fault (incase of release
without Thermal memory)
1200C
Threshold Temperature at 1st fault
Temperature
of insulation 950C 1050C
Temperature
Temperature
At Subsequent fault
600C (in case of release)
Normal
operating temperature
Fig. 8-12
8-15
If time delay for overload protection is set at ‘x’ sec, then a release without thermal memory trips the ACB in
‘x’ sec each time an overload fault occurs, even if it is of a repetitive nature. Line for threshold temperature
of insulation depicts such a case, where temperature overshoots threshold temperature, causing damage
to the insulation.
However, protection releases in ACBs are intelligent to detect a repetitive fault. Here, thermal
memory takes into account the stresses caused due to the previous thermal fault resulting in faster
tripping (< ‘x’ sec in this case) of the release, and hence temperature rise is limited to a lower and safer
level.
A 300 ms
D 100 ms E 100 ms
Fig. 8-13
A, B, C, D and E are ACBs with intelligent releases having zone selective interlocking & are connected in
cascade as shown by dotted line. Short time delays are as indicated to achieve time based discrimination
between upstream & downstream breakers.
When a fault occurs in zone ‘Z’, breaker ‘E’ trips after a delay of 100ms*, and breaker ‘C’ and ‘A’ follow
delays of 200ms* and 300ms*, respectively, if required. But in case of a fault at ‘Y’, breaker ‘C’ trips after a
delay of 60ms* (a default value), instead of 200ms*. Thus saving your system of seeing the fault for another
140ms. Similarly a fault in zone ‘X’ results in breaker ‘A’ tripping after a delay of 60ms*, thus achieving
intelligent discrimination.
8-16
8.3.6 TESTING
Release SR18/SR18G/SR21i can be tested for its functions using test-kit type SRT-2. The release
should be tested with the breaker in isolated or test position. The releases should never be tested when
the breaker is carrying current.
TEST KIT SRT-2 The test-kit simulates setable phase (Long time, short and
Instantaneous) and ground fault conditions which can be injected
to the release through the TEST connector provided on the front
facia of the release. The release can be tested for its characteristics
by applying this input.
EXAMPLE :
If the release is set for LTP = 0.5, STP = 6, IP = 8 then, test
current 2.5 x In will trip the release in Long time. However
for test current of 4.5 or 6.5 x In, the release will trip in short
time, and for all other current it will trip instantaneously.
IV. Start test by setting the 3-postion TEST switch on the test-kit to PHASE FAULT side. The display on
the kit will reset to zero and start counting till tripping takes place. After tripping the input to the release
is automatically cut-off and display shows the trip time.
V. Test-current can be changed and the release can be re-tested be changing the TEST switch position
to OFF position and then setting it back to PHASE fault.
8-17
8.3.6.2.GROUND FAULT TEST PROCEDURE
The release can be tested for ground fault in a similar way by first selecting the appropriate ground fault
test current and setting the 3-POSITION test switch to GROUND FAULT position.
Power supply unit test need not be conducted if the POWER LED on the release facia keeps on blinking
when the breaker is carrying more than 15-20% of the nominal current.
CAUTION :
No or loose connection will result in CT secondary remaining open, which creates very high
voltage when the breaker carries current, possibly damaging the CT and the release.
8-18
8.4 ELECTRICAL ANTI-PUMPING
When a closing command is given, closing coil of the circuit breaker gets supply
through a normally closed (NC) contact of the anti-pumping contactor. The closing coil is
energized and the breaker closes. The auxiliary contact Q1 of the breaker closes. This
energizes the coil K1 of the anti-pumping contactor and the contactor picks up. This opens its
normally closed (NC) contact in series with the closing coil breaking the persistent closing
command. In order to close the circuit breaker again, the closing coil circuit will have to be
reset, which will happen only after the anti-pumping contactor drops off. The contactor will drop
off only when the closing command is removed. This ensures that once the breaker has closed
and tripped on fault the breaker can close again only after the first closing command is
removed and a fresh closing command is given, thus providing anti-pumping. The anti-
pumping contactor should be selected in accordance with the rating of the closing coil.
(
C
Closing
Command
K1
(
Service
Spring Charging
C6 Breaker Limit Switch
Q1 Contact K1
Test
F H
A
ECD
(
Spring Charging
Anti-pumping Motor
CC
Closing K1 Contactor
Coil
E
(
ELECTRICAL ANTI-PUMPING
Fig. 8-14
8-19
9. ACCESSORIES
9.1.1 SHUNT RELEASE :
When U/V release is provided, the ACB can be closed only when
supply is available to the U/V release.
9.1.3 AUXILIARY CONTACT :
2 NO + 2 NC
6 NO + 6 NC
Note : Providing continuous supply to the motor would ensure that the main spring gets charged
after ‘Close’ operation and is ready for the next operation.
View of the mechanism from front Separate indication for tripping due to overload and short
circuit faults
9-3
9.3 FAULT TRIPPING INDICATION ON VOLTMETRIC RELEASES
MICROSWITCH
Note :
This microswitch can be used for an indication system or any
other transducer viz. electrical interlocks, alarm, etc.
9-5
9.7 OPERATION OF MICROSWITCHES
LEFT SIDE
RIGHT SIDE
3 2 1
}
- Locking in ‘Isolated’ position / ‘Any’ position
- Door Interlock
On cradle.
- Racking interlock
- Rating Error Prevention
Fig. 2
Fig. 3
These locks are so designed that when the lock is in released position, i.e. open, key cannot be
removed.
Operation
Withdraw the breaker to ‘Isolated’ position. Turn the key clockwise and remove from the lock.
The operation is similar to that explained but can be locked in any position viz. Service,
Test or Isolated.
When the door is open, the spring-loaded pin interferes with the screw (refer Fig. 4)
and hence the racking screw cannot be turned. However, when the door is closed, the pin is
pressed and the screw is free to rotate. The breaker can be racked now.
9-7
This arrangement ensures that the breaker cannot be racked to the ‘Test’ and ‘Service’ position
unless the door is closed.
PIN SCREW
Fig. 4
Door Interlock
Latch Piece
Pin Latch piece
Breaker
Lever
Lock plats
Lever L
Cradle
Bracket Door Busbar Door
50
Fig. 5 Fig. 6
Breaker in Isolated Position Breaker in ‘Test’/ ‘Service’ Position
When the breaker is in ‘Isolated’ position, make sure that the position of the top end of the lever
results in its movement in anti-clockwise direction. Check that on removal of the pressure, the lever
comes back to its original position due to spring action.
When the breaker is racked in, the pin on the left side plate of the breaker presses the lever as
shown in Fig. 5 . The rear portion of the lever rises & comes in front of the latch piece fixed to the
cubical door as shown in Fig. 6. The interference between the latch piece and the lever prevents
the door from opening. However, when the breaker is withdrawn to the ‘Isolated’ position, the door
can be opened since the lever is not pressed by the pin of the breaker side plate and hence there is
no interference between the latch piece and the rear portion of the lever.
The door interlock can be defeated by rotating the screw on the cubicle door in anti-clockwise
direction using a screw driver.
9-8
9.8.3 RACKING INTERLOCK
- Before initiation of racking operation, the key of the lock is to be pressed and turned anti-
clockwise. Otherwise the racking operation gets mechanically prevented
- In case the breaker is in closed condition, pressing of the key trips the breaker between the
positions ‘Test’ and ‘Service’
- The key remains trapped in the lock when not pressed and this makes it suitable for interlocking
The breaker and cradle are fitted with ‘rating error prevention’ feature. Any mismatch of the breaker and
cradle rating will be prevented, as the breaker having any rating other than that of the cradle, cannot be
fitted on the telescopic rail of the cradle.
This system replaces the normal trip push button by a lockable one and used for the purpose of locking
& interlocking. The push button is suitable for both Manual and Elecrical, Draw-out and Fixed Breakers
of all ratings, which makes interlocking between any version and rating possible. The system defeats all
positive closing signals (manual / electrical) and prevents nuisance closing of the locked breakers. The
key remains trapped on the push button once unlocked which makes it suitable for interlocking and
gives easy access (if one desires) to lock the breaker.
PUSH TO TRIP
TURN ANTI - CLOCKWISE TO LOCK
The shutter automatically covers the cradle terminals (which may be live) once the breaker is drawn
out of ‘Service Position’. This is to avoid accidental contact of the operating personnel with live parts
during maintenance.
9-9
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
110 AC 800 VA
240 AC 800 VA 10-130% V
EA1
415 AC 800 VA
SHUNT RELEASE: 24V DC 32 W
48V DC 125 W
EA 65-130% V
110 DC 45 W
220 DC 30 W
Note : Other voltage available on request
Continued...
9-10
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
Economy
Rated dc Voltage (V)
resistor (ohm)
24V DC 16 (ST24202)
ECONOMY RESISTOR 30V DC 24 (ST17402)
48V DC 62 (ST16890)
110V DC 360 (XK52076)
220V DC 1000 (XK52071)
24 to 415AC 16
Resistive
250V DC 1.2
24 to 415 AC 16
Non-resistive
250V DC 1.0
AUXILIARY CONTACTS
=L/R = 15ms with 2 NO or 2 NC contact in series
Note : Short-circuit protection
9-11
10. MAINTENANCE & TESTING
10.1 MAINTENANCE SCHEDULE:
The frequency of maintenance depends essentially on service condition viz. frequency of operation,
tripping on fault, relative humidity and presence of dust and reactive gases etc.
The mechanical / electrical life figures of manually or electrically operated CN-CS...C and CN-CS..D and
CN-CS...S1 & CN-CS..E Air Circuit Breakers are as under:
CN-CS 400E to CN-CS 1000E 15,000 operating cycles
CN-CS 1250E to CN-CS 2000E 20,000 operating cycles
CN-CS 630S1 to CN-CS 2500S1 20,000 operating cycles
CN-CS 3200S1 / C 10,000 operating cycles
CN-CS 800C to CN-CS 2500C 20,000 operating cycles
CN-CS 3200D / 4000C to CN-CS 6300C 5,000 operating cycles
CN-CS 800H to CN-CS 2500 H 20,000 operating cycles
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H 10,000 operating cycles
The arc chutes and arcing contacts are suitable for the following kinds of service without maintenance at
rated current and voltage.
CN-CS 400E to CN-CS 1600E 6,000 M-B operating cycles
CN-CS 2000E 4,500 M-B operating cycles
CN-CS 630S1 to CN-CS 1000S1 8,000 M-B operating cycles
CN-CS 1250S1 to CN-CS 1600S1 7,000 M-B operating cycles
CN-CS 2000S1 to CN-CS 3200S1 5000 M-B operating cycles
CN-CS 800C to CN-CS 1000C 8,000 M-B operating cycles
CN-CS 1250C to CN-CS 1600C 7,000 M-B operating cycles
CN-CS 2000C to CN-CS 3200C 5,000 M-B operating cycles
CN-CS 4000C to CN-CS 6300C 2,500 M-B operating cycles
CS-CS 800H to CN-CS 1000H 8,000 M-B operating cycles
CN-CS 1250H to CN-CS 1600H 7,000 M-B operating cycles
CN-CS 2000H to CN-CS 2500H 5,000 M-B operating cycles
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H 5,000 M-B operating cycles
OR
Break operation followed by two make-break operations at rated making / breaking(M-B) capacity
(Please refer IS 13947 (part 2) or IEC 60947-2)
OR
25 make-break operations at six times the rated current at nominal voltage.
The main contacts and all the other components of the breaker are designed to last for the entire
mechanical/elecrical life of the breaker. It is, however, recommended to carry out inspection as per the
schedule mentioned below:
After every 3000 mechanical operations
OR
After six months of service, if exposed to dust
OR
After an idle period longer than six months
OR
Every year
During the course of inspection, check first the general service conditions of the breaker. Carry out
operations described in Section 5 (these operations can be carried out in ‘Test’ position for draw-out
breakers). Subsequently, check the operating requirements enumerated in Section 5, which may require
readjustment in certain cases. 10-1
10.2 DETAILS OF MAINTENANCE, THAT CAN BE CARRIED OUT ON THE BREAKER
ARE AS UNDER :
10.2.1. ARC CHUTE
- Clean the insulating surface and anti-arc strips covering the inside of the arc chutes by the aid
of a dry piece of cloth.
- At the end of its electrical life, it is recommended that arc chutes be reassembled after turning
the anti-arc insulating strips (inside the arc chutes) around. This will expose fresh surface to
face arcing and will double the life of the arc chutes. The arc chutes need to be replaced
subsequently.
10.2.2. POLE
- Clean the insulating pieces (hylam piece on both the sides of the contacts).
- Close the breaker and check the arcing contact gap.
It is necessary to readjust the fixed arcing contact if the gap is greater than 1.5 mm.(Refer fig.10-4).
It is not necessary to clean them, even if erosion is observed on the contact buttons. However the fixed
and moving arcing contacts should be replaced when the thickness of the button gets reduced to 0.5
mm. The anti-arc strips (hylam pieces on both the sides of the contacts) if provided, should also be
replaced simultaneously. Erosion marks on the main contacts if any will not affect the operation of the
breaker. The contact surface can be cleaned with fine emery cloth and wiped thoroughly (the main
contacts cannot be replaced). However in any case if the moving fingers of a pole appears misaligned,
it is not going to affect the performance of breaker.
10.2.5. GREASING
A breaker normally greased and operating in dust free and non corrosive atmosphere over a period of
two years can undergo its normal cycle of mechanical endurance without greasing. As ideal service
conditions are hardly encountered, it is recommended to re-grease the breaker after a cycle of 500
operations or six months, whichever is earlier. (Please refer to the Fig. 10.1 & 10.3 for details of parts to
be greased).
10.2.5.1 Components to be greased
All rubbing surfaces in the mechanism, poles etc. are to be greased except the contacts (copper on
copper) and sintered bearings. Grease sliding surface of fixed and moving secondary isolating
contacts with petroleum jelly.
Prior to greasing, these surface should be thoroughly cleaned. Excess grease must be wiped out.
Note : Please do not use any cleaning agent while cleaning with cloth.
10-2
P
3 P 4
P P
5
P
P 2 P P 1
Fig. 10-1
10-3
P
3 P 4
P P
5
P
P 2 P P 1
Fig. 10-2
3
P 4 6
P 7
P
5
2
P P P 1
Fig 10-3
Note : Please do not use any other grease than the recommended ones.
10-5
10.2.5.2 Components greased for life
The following components are provided with self lubricating sintered rings impregnated with grease for
life.
- Trip rod
- Intermediate shaft of manual control
- Free return charging device for electrical operation
10.2.5.4 Components not to be greased
- All releases
- Main contacts in pole and cradle terminals
- Earthing terminal
- Secondary isolating contacts
10.2.5.5 Caution
Before any maintenance operation, following procedure must be followed.
- Mechanism spring must be discharged.
- Drawout breaker must be in isolated/maintenance position.
- Circuit breaker which operate rarely, must be periodically operated.
- Please contact our office/authorised service center in case of a problem arising during usage
10-6
10.3 TEST INSTRUCTIONS
The adjustments and tests listed in the following pages are to be carried out after routine maintenance/
replacement of spares. For carrying out some of them, it may be required to remove the front facia. Follow
the procedure given as per clause 10.3.10 for removing the front facia.
Maintenance of the breakers is to be carried out of as per the recommendations mentioned earlier in this
section. The procedure for the replacement of spares will be as per Section 11.
10.3.1 POLE :
Refer to Fig. 10-4
Adjustment of arcing contacts :
Breaker is in ‘Closed’ condition. Move the fixed arcing contacts to obtain the dimension 0.9 ± 0.1 mm
between the fixed and moving arcing contacts.
Tightening couple of the screw (12) : 0.8 kg-m
Note :
8 12
0.9 ± 0.1
9 10 Check the positioning of the arcing contacts again at the end of
the inspection schedule. Gap between the arcing contacts (fixed
and moving) 0.9 ± 0.1 mm. Maximum difference in this dimension
for the arcing contacts of the same pole should not be more than
0.1 mm.
7
Fig. 10-4
18
Fig. 10-5
10-7
Red Varnish 10.3.2.2 Inspection
0.5
1±
Fig. 10-6
Hold the crank (23) of the release and press the release strip (24).
Release the crank (23) slowly while keeping the strip (24) pressed
and see that the breaker trips (See Fig. 10-7).
24
Important
In order not to block the resetting of the release which takes place
when the breaker trips open, carry out the releasing operation of the
23 Hook crank (23) with a hook (See Fig. 10-7).
Fig. 10-7
10.3.2.3 RESETTING
10.3.2.3.1 AUTO RESETTING
In ‘Open’ condition of the breaker keep the DN1 release tripped.
Adjust the screw (18) to effect latching-on of the release. Screw 3/4
Red Varnish 1.5
turn more to ensure a margin of safety for resetting (See Fig. 10-8).
18
Fig. 10-8
Note : A very distinct click sound indicates latching-on of the release.
Inspection :
In ‘Open’ condition of the breaker, check for a resetting margin of safety of 1.5 mm by turning the main
shaft in the direction of closing.
Limit of wear : no latching.
10-8
1 ± 0.5
10.3.2.3.2 LOCAL RESETTING
Breaker in ‘Open’ condition
26
The release being in tripped condition and the crank (26) resting
against the stop (27), adjust the connecting piece (44) to get the
27 44
dimension 1 ± 0.5 mm (See Fig. 10-9). Press the tripping push
Fig. 10-9 button (28) and adjust the screw (29) to effect resetting of the
release. Unscrew one turn to ensure a margin of safety in resetting.
30 (Refer to Fig. 10-10)
29 28
Latched 0.5
22 21
Fig. 10-10
Inspection
Breaker in ‘Open’ condition :
Press the push button, check for the safety margin of latching-on of 0.5 mm - the crank of the release
returns by this distance before finally latching-on.
With push button (28) pressed check for a minimum play of 0.2 mm between the lug (21) of the latch (22)
and the bottom of the slot.
EXTREME POSITION
OF RESET
10.3.3 MICRO-PROCESSOR BASED RELEASE TYPE SR18G /
SR 21i
10.3.3.1 TRIPPING
SR21i
In ‘Open’ condition of the breaker, the resetting adjustment screw (16)
RED VARNISH to be unscrewed nearly completely.(See Fig. 10-11).
16
Fig. 10-11
10-9
SR21i The release being reset, adjust the connecting piece (10) to get the
.5
1±0
dimension of 1±0.5mm between the tripping striker (11) and the lug (12)
of the latch (13) in the position of rest (see Fig. 10-12).
RED VARNISH
Inspection
13 12 11 10
In ‘closed’ condition of the breaker, check that there is a minimum play
Fig. 10-12 of 0.5 mm between the tripping striker (11) and the lug (12) of the latch
(13) in the position of rest (see Fig. 10-12).
Limit of wear : 0.1mm
14
Hold the bracket (14) of the release and given an intentional trip
SR21i command using the test kit for the release. Release the bracket (14)
slowly and see the breaker trips (see Fig. 10-13).
HOOK
Fig. 10-13
PUSH BUTTON The breaker can be tripped by applying 18V DC across the points
SR21i (show in Fig. 10-14) on the D-subconnector of the release. The DC
18V DC source should be capable of delivering 6A continuously. It is to be
noted that one has to use a suitable connector for applying the
voltage. Care should be taken that the push button is not kept
D - SUB CONNECTOR
pressed for more than 1 second. In case the test kit is not available,
this method can be adopted to give the trip signal to see the slow
Fig. 10-14 tripping of the breaker as mentioned in the previous paragraph.
Important
In order not to block the resetting of the release when the breaker trips open, carry out the releasing
operation of the bracket with the hook (see Fig. 10-13).
10-10
EXTREME POSITION 10.3.3.2 RESETTING:
OF RESET
10.3.3.2 .1 AUTO RESETTING
In ‘Open’ condition of the breaker and the release being in
Sr21i
tripped condition, adjust the screw (16) to effect latching-on
of the release. Screw 3-4 turns more to ensure the margin of
safety for resetting (See Fig. 10-15).
RED VARNISH
16
Fig. 10-15 Note : A very distinct click sound indicates latching-on of the
release.
Limit of wire: no latching
1 ± 0.5
SR21i
10.3.3.2 .2 LOCAL RESETTING
Breaker in ‘Open’ condition
The release being in tripped condition and the crank (19) resting against
the stop (20), adjust the connecting piece (21) to get the dimension of
1 + 0.5 mm (see Fig. 10-16). Press the tripping push button (23) and
21 20 19 adjust the pin (24) to effect resetting of the release. Unscrew one turn to
ensure a margin of safety in resetting (See Fig. 10-17).
Fig. 10-16
Note: A distinct click sound indicates latching-on of the release.
23
25
Inspection
In ‘Open’ condition of the breaker:
24
Press the push button, check the safety margin of latching-on of
0.5 mm the crank of the release returns by this distance before
finally latching-on. With push button (23) pressed, check for a
minimum play of 0.2 mm between the lug (12) of the latch (13) and the
bottom of the slot (see Fig.10-17).
0.2
13 12 Note: The instruction given in Clause 10.3.3 above are also valid for
SR18, SR18G, SR21i and SR71 releases.
Fig. 10-17
10-11
10.3.4 THE BREAKER NOT FITTED WITH OVERCURRENT
RELEASE
20
In ‘Open’ condition of the breaker, make sure of the following:
0.5 Minimum
A minimum play of 0.5 mm between the tripping striker (20) and the lug
(21) of the latch (22) at rest. A minimum play of 2 mm between, the
resetting screw (18) and the tripping stricker (20).
2 Minimum
Hook
1 ± 0.5
10.3.5 VOLTMETRIC RELEASES
32
10.3.5.1 TRIPPING
Refer to Fig.10-19
Fig. 10-19
Inspection
1
10.3.5.2 RESETTING
Refer to Fig. 10-20.
In ‘Open’ condition of the breaker, adjust the screw (31) to bring
the striking pin (34) against the stop. Unscrew half a turn.
Varnish
34 31
1
Close the breaker
A. For CN-CS 400A - CN-CS 2000A E & CN-CS 630A to CN-CS 3200A
C/S1 & CN-CS 1600D breakers:
(Refer to Fig. 10-22) Tighten the special screws (1) so that the
difference in gaps between the external plates and the poles at the
two ends is not more than 1 mm (A= B±1 mm).
Fig. 10-22 RED VARNISH
Tightening torque = 0.4 kg-m
1 2 72
RED VARNISH
B. For CN-CS 3200D/4000C & 5000/6300C 3P/4P breaker :
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 1.5 kg-m
C. For CN-CS 800A to CN-CS 2500A H & CN-CS 3200/4000H0 3P/4P
2
Fig. 10-23 breaker :
10
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 0.4 kg meter.
1
10.3.10 PROCEDURE TO BE FOLLOWED
FOR REMOVING THE FRONT FACIA OF A
BREAKER
For removing the front facia, follow the
steps mentioned below :
Plug
1. Remove the plug of the operating handle
Fig.10-26b using a screw driver.
(see Fig. 10-26a)
2. Get screw (1) fully unscrewed.
(see Fig. 10-26b)
3. Remove the operating handle.
4. Get the screws at the four corners of the
front facia unscrewed.
Fig.10-26a Fig.10-26c
(Fig. 10-26c)
5. Remove the front facia from the breaker.
10-14
10.3.11 PROCEDURE FOR RACK-IN/RACK-OUT
FITTING A BREAKER ON ITS CRADLE:
• Before fitting the breaker on its cradle, ensure that the breaker is in ‘OFF’ position.
• Ensure that the closing spring in case of electrically operated breakers is discharged. If it is in
charged condition, press the ‘CLOSE’ push button to discharge it and then press the “TRIP” push
button to bring the breaker in ‘OFF’ position.
• Rack the telescopic rails out to ‘isolated’ position if necessary & further pull them out to
‘Maintenance’ position.
• The breaker and cradle are fitted with ‘rating error prevention’ feature. This prevents the mismatch of
breaker & cradle, as a breaker having rating other than that of the cradle cannot be fitted on the
telescopic rails of the cradle.
• Place the breaker onto the rails and engage with M8 nuts, spring washers and the plain washers
on the telescopic rail studs.
• Ensure that the breaker is not sitting on the collars of the studs.
• Push the breaker in fully and then tighten the nuts on the two accessible studs.
• Pull out the breaker so as to tighten the inner two nuts.
RACK-IN OPERATION:
• Push the breaker in, until lug engages with spring loaded catches. This corresponds to ‘Isolated’
position.
• Take the racking handle out from its storage location and insert it into the racking screw location.
• Before racking ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
• Rotate the racking handle in clockwise direction until position indicator shows ‘SERVICE’ position.
Note: Alignment of breaker facia with cradle facia indicates breaker is in ‘SERVICE’ position.
• Take the racking handle out from its storage location and insert it into the racking screw location.
• Before racking out ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
• Rotate the racking handle anti-clockwise until position indicator shows ‘ISOLATED’ position.
10-15
11. SPARE PARTS
11.1 GENERAL
Replacement of the recommended spares is to be carried out satisfactorily in accordance with
the given instructions.
11-1
Description Cat Nos.
Arc-chute (440V)
Arc Chute 400 E, 630-1250 E/S1 SL91934OOOO
Arc Chute 1600-2000 E, 800-1600 C/H, 1600/2000S1 SL90855OOOO
Arc Chute 2000 C/H, 2500 C/H/S1 SL90857OOOO
Arc Chute 3200 C/S1 SL91834OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL90855OOOO
Arc Chute 5000/6300 C SL91977OOOO
Arc Chute 3200 D / 4000 C SL92044OOOO
Arc Chute Fixing Kit SL94648OOOO
Arc-chute (690V)
Arc Chute 690V 800-1600 C/H SL91181OOOO
Arc Chute 690V 2000/2500 C/H SL91183OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL91181OOOO
Arc Chute 690V 3200 D & 4000 C SL92314OOOO
Arc Chute Fixing Kit SL94648OOOO
Fixed Arcing Contact
400 E, 630-1250 E/S1 SL93890OOOO
800-1600 C, 1600 E/S1, 2000 E SL93891OOOO
800-1600 H, 2000 S1 SL93040OOOO
2000 C/2500 S1 SL90631OOOO
2500 C/H, 3200 S1 SL90631OOOO
3200 HO/H1, 4000 H0/H SL93040OOOO
3200 D, 4000 C SL90652OOOO
5000-6300 C SL90652OOOO
Moving Arcing Contact
400 E, 630-1250 S1/E SL93892OOOO
800-1250 C, 1600 S1/E/C, 2000 S1/E SL93892OOOO
800-1600 C/H, 25000 S1 SL93892OOOO
2000 C SL90629OOOO
2000 H, 2500 C/H SL90629OOOO
3200 S1 SL93892OOOO
3200 HO/H1, 4000 H0/H SL93892OOOO
3200 D, 4000 C SL90742OOOO
5000-6300 C SL90742OOOO
Safety Shutter
11-3
Description Cat Nos.
Vertical Terminals
11-4
Description Cat Nos.
Pole Assembly
11-5
Description Cat No
Auxiliary Contact Block
2NO+2NC 400-2000 E, 630-3200 S1, 800-2500 C/H & 3200 HO/H1,
SL92765OOOO
4000 H0/H
2NO+2NC 3200D, 4000-6300 C SL92766OOOO
6NO+6NC 630-3200 S1, 800-2500 C/H & 3200 HO/H1, 4000 H0/H SL92767OOOO
6NO+6NC 3200D, 4000-6300 C SL92768OOOO
Shunt-Release
Shunt Release EA 24V DC SL92718O4OO
Shunt Release EA 110V DC SL92718O1OO
Shunt Release EA 220V DC SL92718O2OO
Shunt Release EA1 110V SL92718OAOO
Shunt Release EA1 240V AC SL92718OBOO
Shunt Release EA1 415V AC SL92718ODOO
Under-voltage Release
Under-voltage Release 24V DC ST36877OOOO
Under-voltage Release 240V AC SL92720BOOO
Under-voltage Release 415V AC SL92720DOOO
Closing Coil
Closing Coil 24V DC ST15954OOOO
Closing Coil 30V DC ST17210OOOO
Closing Coil 110V AC/DC SL91079OOOO
Closing Coil 240V AC/ 220V DC SL91080OOOO
Closing Coil Kit
Closing Coil Kit 24V DC SL94645OOOO
Closing Coil Kit 30V DC SL94646OOOO
Closing Coil Kit 110V DC SL94643OOOO
Closing Coil Kit 220V DC SL94644OOOO
Resister Kit
Resistor-Kit 24VDC ST24202OOOO Shunt Release
Resistor-Kit 30VDC ST17402OOOO
Resistor-Kit 110VDC XE52076OOOO
Resistor-Kit 220VDC XE52071OOOO
Closing Preventer
Closing Preventer 240V AC SL91956OOOO
Closing Preventer 415V AC SL91955OOOO
Earth fault release for DN1
Type EF1 (10%, 20% In ) SL91340OOOO
Type EF2 (30%, 40%, 50% In) SL91341OOOO
Under-voltage Release
11-6
Description Cat No
Insulating-Tube
Insulating-Tube Big 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10057OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10059OOOO
3200 HO/H1, 4000 H0/H SL10061OOOO
3200 D, 4000 C SL10071OOOO
5000/6300 C SL11503OOOO
Insulating-Tube Big 4-Pole
800-1600 C/H & 630-2000 S1 SL10058OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10061OOOO
3200 HO/H1, 4000 H0/H SL11503OOOO
3200 D, 4000 C SL11503OOOO
5000/6300 C SL11506OOOO
Insulating-Tube Small 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10062OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10064OOOO
3200 HO/H1, 4000 H0/H SL10066OOOO
Insulating-Tube Small 4-Pole
800-1600 C/H & 630-2000 S1 SL10063OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10066OOOO
3200 HO/H1, 4000 H0/H SL10509OOOO
Insulating-Hylum Tube Pillar (CT TUBES)
800-1600 C/H & 630-2000 S1, 400-2000 E (3P) SL10067OOOO
800-1600 C/H & 630-2000 S1, 400-2000 E (4P) SL10067OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL10070OOOO
2000/2500 C/H & 2500/3200 S1 (4P) SL10070OOOO
3200 HO/H1, 4000 H0/H (3P) SL10067OOOO
3200 HO/H1, 4000 H0/H (4P) SL10067OOOO
Front Facia Top Cover
800-1600 C/H & 630-2000 S1 (3P) SL50202OOOO
800-1600 C/H & 630-2000 S1 (4P) SL50203OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50204OOOO
2000/2500 C/H, 2500/3200 S1 (4P) &
SL50206OOOO
3200 HO/H1, 4000 H0/H (3P)
3200 D, 4000 C (3P) SL50215OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) & 3200HO/H1, 4000HO/H (4P) SL50247OOOO
5000/6300 C (4P) SL50262OOOO
11-7
Description Cat No
Front Facia Side Cover
800-1600 C/H & 630-2000 S1 (4P) SL50197OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50198OOOO
2000/2500 C/H & 2500/3200 S1 (4P) &
SL50200OOOO
3200 HO/H1, 4000 H0/H (3P)
3200 D, 4000 C (3P) SL50201OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) SL50248OOOO
5000/6300 C (4P) SL50263OOOO
Facia assembly
Front Facia Fixing Kit SL94649OOOO
Front Facia - for Manual ACB SL93201OOOO
Front Facia- for Electrical ACB SL93202OOOO
Cradle Facia SL95260OOOO
Motor
Motor 240V AC SL00315OOOO
Motor 110V DC SL00346OOOO
Motor 220V DC SL00347OOOO
Motor Limit Switch SL92795OOOO
Hardware it for Motor SL93076OOOO
Main Spring
MAIN SPRING 800-1600 C (3P), 630-1600 S1 (3P) (Green) SL90686OOOO
MAIN SPRING 800-1600 C (4P), 2000-2500 C (3P), 800-1600
SL90687OOOO
H,2000-3200 S1 (3P), 630-1600 S1 (4P) (Blue)
MAIN SPRING 2000/2500 H (4P), 3200 D & 4000 C (3P) (Yellow) SL92735OOOO
MAIN SPRING 5000/6300 C (3P), 3200 D & 4000 C (4P) (Grey) SL93953OOOO
MAIN SPRING 2000/2500 H (3P), 2000-3200 C (4P), 2000-3200 S1
SL91938OOOO
(4P), 800-1600 H (4P) (White)
MAIN SPRING 3200/4000 H0/H/H1 (3P) (Violet) SL93797OOOO
MAIN SPRING 3200/4000 H0/H/H1(4P) (Light Green) SL93266OOOO
MAIN SPRING 5000/6300 C (4P) (Orange) SL93100OOOO
FRCD
FRCD 630-3200S1 (3P & 4P), 800-3200C (3P & 4P), 800-2500H (3P
SL90825OOOO
& 4P), 3200HO/H1 (3P), 4000HO/H (3P)
FRCD 3200HO/H1 (4P), 4000HO/H (4P), 4000-630 C (3P & 4P) SL92642OOOO
11-9
Description Cat No
Spring Kit SL92893OOOO
Roller Assy. SL90739OOOO
Hardware Kit SL91093OOOO
CONV. KIT AUTO-MANUAL - C2 SL92716OOOO
PUSH BUTTON-RED SL92635OOOO
PUSH BUTTON-GREEN SL92636OOOO
Racking Handle (upto 2500 H & 3200 C/S1) SL93151OOOO
Racking handle (3200 H0 & Above) SL93251OOOO
Operating Handle SL91623OOOO
Control Box (DVB) SL71256OOOO
R.O.H. MANUAL 800-2500A (DVB) SL60631OOOO
R.O.H. MANUAL 400A (DVB) SL60632OOOO
GRIP FOR Operating Handle SL50055OOOO
6 way Secondary isolating contact SL92701OOOO
Microswitch for voltmetric releases each SL92703OOOO
Microswitch for common indication of O/L & S/C (3) each SL92704OOOO
Microswitch for separate indication of O/L & S/C (3) each SL92705OOOO
Service position microswitch - Right SL93142OOOO
Service position microswitch - Left SL93143OOOO
Test or isolated position microswitch - Right SL93144OOOO
Test or isolated position microswitch - Left SL93145OOOO
Telescopic Rail (L) SL90773OOOO
Telescopic Rail (R) SL90774OOOO
6 WAY SIC BLK. SL92701OOOO
Trip-rod Assy. EA / MV SL92626OOOO
Trip-latch SL90715OOOO
Bezel FIXED BREAKER SL91601OOOO
Bezel DRAWOUT BREAKER SL91602OOOO
Main shaft assembly, 5000/6300 C 4-Pole SL93252OOOO
11-10
REPLACEMENT OF SPARES
3 BRACKET
11-11
11.2.4 AUXILIARY CONTACT BLOCK
(For both 2N/O + 2N/C & 6N/O + 6N/C)
Disconnect the connections.
Loosen the screws and remove the auxiliary contact block.
To refit, proceed in reverse order, make sure rotary switch
link is placed properly.
Make the connections as per the wiring diagram shown in
Section 13 and the ferrules attached (as shown in Fig. 11-4) .
Fig. 11-4
Fig. 11-5
11.2.6 FIXED SECONDARY ISOLATING CONTACT BLOCK
Remove wire cover by unscrewing screws (1).
Disconnect the wires.
To refit, proceed in reverse order.
1
Make the connections as per the wiring diagram shown in Section 13.
(as shown in Fig. 11-6).
1
CONNECT & TEST a particular accessory.
Fig. 11-7
11-12
E 11.3.2 ARCING CONTACTS
2
11.3.2.1 FIXED ARCING CONTACTS
1
Replacement of fixed arcing contacts is to be done in ‘Open’
condition of the breaker.
Loosen the screws (1) and slide the arcing contacts forward.
To refit, proceed in reverse order. (as shown in Fig. 11-8)
Not: Spare kits accompany detailed instructions on how to connect & test a particular accessory.
Plain Surface
Small Step
Small Step
Big step
3200D 4000C/5000C/6300C
Small Step
Big step
Plain Surface
Small Step
3200D 4000C/5000C/6300C
340 min
Insulator
100 min
56 102 102 56 30
23.5
X
385
325
285
4 HOLES X
Ø12
227
20 20 216
32
22 137.5 298
402 21
179.5
Terminal Connections
2 Holes-ø13
Rating Type X Y
30 15
400A - 2000 A
12-1
12.1 DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.2 For 630A to 1600A 3P/4P S1, 800 to 1600A 3P/4P C/H, 2000A to 2500A 3P C/H & 3200A* 3P C
To Remove
340 min Arc Chute
for Insulating Sheet
200 min
7
36 min A 36 min
140 min
Door
100 min
20 min Bezel
26 58 264 26
27
9
394
16
309
16 4 Hole-Ø12
385
256
for Mounting 33
(21)
104
22
68.8
20 20
27
216
Earthing Terminal 30 35
230
20 301 54
D E F E D 2 Holes-Ø6.3 2.6 min
405 86 10
23.5
10 23.5
15
10 15
227
227
145
140
Terminal for 630 S1, 800/1000 S1/C Terminal for 1600 S1 & 800/1000 H
1250 S1 1250/1600/2000/2500 C/H & 3200 C
Terminal Connections
2 Holes-ø13
Ratings Dimensions(mm) 30 15
CN-CS
A D E F
630/800/1000/1250/1600A S1 3P
12.5
326 57 102 -
25
800/1000/1250/1600A C/H 3P
50
630/800/1000/1250/1600A S1 4P
414 56 98 98 630 S1 & 800/1000/1250/1600 C/H/S1
800/1000/1250/1600A C/H 4P
3 Holes-ø13
2000/2500A C/H 3P
482 83 154 -
3200A* C 3P 30
15
12-2
DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.3 For 2000A to 2500A 4P C/H & 3200A 4P C
for Metallic Components
to Remove
340 min Arc Chute
for Insulating Sheet
200 min
7
36 min A 36 min
140 min
Door
100 min
20 min Bezel
26 58 264 26 9
27
4 Holes-Ø10
385
for Mounting
256
33
394
16
309
16
22
(21)
27
104
68.8
230
Earthing Terminal 30 35
20 301 54
2 Holes-Ø6.3 2.6 min
D E F E D 405 10
86
23.5
15
15
227
140
Terminal Connections
3 Holes-ø13
Ratings Dimensions(mm)
CN-CS 30
A D E F 15
2000/2500A C/H 4P
628 82 150 156
3200A * C 4P
12-3
DIMENSIONAL DETAILS FOR FIXED BREAKERS
for Metallic Components
12.1.4 For 3200D/4000C 3P/4P
to Remove
356min Arc Chute
16min for Insulating Sheet
200min
B
140min
7
100min
26 58 264 Door
Bezel
27
71
503
509
25
394
256
309
22
27
68.8
33
21
4 A 4
Terminal Connections
D E E F D 71
26 26 15 6 Holes-Ø14
30
15
79
15
287
28 50 50
173.5
160
For 3200D/4000C
Terminal for 3200D / 4000C
102
Dimensions (mm)
Ratings
CN-CS A B D E F
16 16
4 Holes-ø12 for Mounting
3200D/4000A C 3P 628 636 112 202 -
Rear View
363
112
A
112
5.5
200 min
122 for Insulating Sheet
40 max 7
100 min
94.5 264 Service Position Door
64.5 Bezel
26
256
468
397.5
404
160
M 10
46 28
4 74
68.8
6 54
(10)
17.5 min.
20
199.5 6 18.9 max.
538 18 245
8.9 min.
Earthing Terminal
D E F E D
64.5 40 40 65 60
5 5 25 15
10 15 15
308.5
308.5
308.5
308.5
221.5
221.5
221.5
221.5
20 19
12.5 10.2 10.2 10.2
4 Slots 6 Slots 4 Slots
58.4
58.4
58.4
8.5 x 9.5
38
38
38
8.5 x 9.5 8.5 x 9.5
106 106
33 33 33 33
20 20
12
12
6 Holes-Ø14
67
43
62
38
6 Holes-Ø14
106 160
25 25 25 25 25
33 33 6 Holes-Ø14
17.5
20
12
6 Holes-Ø14
70
43
25
67
50
12.5
12-6
DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
12.2.2 For 3200D/4000C 3P/4P, 5000C/6300C 3P/4P
A
124
for Metalic Components
96.5 264
400min
75 Isolated Position
200min
40max
100min
Service Position
102
404
26
6
199.5
467
368
FRONT VIEW M 10
256
160
(74)
D E F E D
28
5
10
20
5 17.5min
1 18.9max
615 8.9min
18 245
583
SIDE VIEW
42 54 67
15 15
64.5 Earthing Terminal
REAR VIEW
356
368
8 Holes-Ø14
256
256
217
160
25 25 25 25 25
6 Holes-Ø14
17.5
63
28
Terminal for Terminal for
17.5 4000A C 5000/6300A C
25
50
40 50 40 43.5
12.5
7
Door
Bezel
Terminal Connections
Terminal Connections 4000C 5000C/6300C 160
60 60
Dimensions (mm) 20
256
Ratings 12
CN-CS A D E
6 Holes-Ø14
46
70
4000A 3P H0 / H 582.3
4000A 4P H0 / H 790.3
20 481 37
Ratings Dimensions
CN-CS
A
3200D/4000C 3P 711
3200D/4000C 4P 913
A
Front
5000C/6300C 3P 913
5000C/6300C 4P 1182
25
50
108.5
184.5
450
199
5.5
1
Base of
Cradle
Note :For 3200A D 3P/4P, 4000A C 3P/4P, 5000C/6300C 3P/4P ACB, A=81.5
For other Drawout Breakers A=79.5 Note : All Dimensions are in mm 12-8
DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
12.2.6 Door Interlock fixing for Plan for all Draw-out Breakers
DOOR
HOLES Ø8.5
HOLES Ø12.5
15
111.4
10.5 CRADLE
BRACKET TO BE WELDED TO THE
DOOR FROM INSIDE AFTER ALIGNING
THE Ø12.5 HOLE OF THE
BRACKET TO THAT OF THE DOOR.
10
15
15
308.5
221.5
20
12.5
16.5
15
25 25 25
33
160
100
50
63
25
33
16.5
12.5 25 12.5 30
12.5 25 12 43
V S W
U 40.0
4 Holes-ØT O P Top
R
N
M
387.5
X
308.5
221.5
Ratings M N P Q R S T U V W X
630-1250 S1 & 800-1000 C 10.2 38 20 25 29.2 5 9 65 95 10 58.4
1600-2000 S1 & 1250-1600 C/H
20 40 20 25 29.2 5 9 65 95 10 80
800-1000 H
2000 C 20 40 20 40 29.2 22.5 14 80 110 15 80
2500 S1/C/H
20 40 20 40 33.5 7.5 14 80 110 15 80
2000 H
3200 S1 30 60 20 40 33.5 7.5 14 105 100 15 120
V S W
U 60.0
6 HOLES- ØT Q P Top
R
M NN
387.5
308.5
221.5
Ratings M N P Q R S T U V W X
3200 HO/H1, 4000A HO/H 30 50 45 40 29.5 95 14 80 140 15 160
Note : 1) All Dimensions are in mm. 2) Consult us for other Terminal Orientations.
12-10
12.3 REPRESENTATIVE TERMINATION ARRANGEMENT
Fixed Support
12-11
REPRESENTATIVE TERMINATION ARRANGEMENT
12.3.2 For 4-Pole breaker
Fixed Support
12-12
12.4 External Neutral CT
For earth fault protection and protection of neutral against overload, neutral CT is required.
For 4- pole breakers, the CT is provided inside the breaker, whereas for 3 pole breakers,
external CT is required to be provided.
It important that with C-POWER breaker, special neutral Cts supplied by L&T are used.
H1
H2
W1 D1
W2
CT Dimensions
Breaker rating Window (min) External (max)
W1 H1 W2 H2 D1
400 E, 630 S1/E 52 11 94 94 40
800 C/S1/H/E 52 16 94 99 40
1000 C/S1/H/E 52 16 94 99 40
1250 C/S1/H/E 52 16 94 99 40
1600 C/S1/H/E 52 16 94 99 40
2000 S1/E 52 16 94 99 40
2000 C/H 102 16 146 99 40
2500 C/S1/H 102 16 146 99 40
3200 C/S1 102 16 146 99 40
3200 HO/H1 150 16 190 99 40
4000 HO/H 150 16 190 99 40
3200 D, 4000 C 144 25 192 110 40
5000 C 220 25 259 110 45
6300 C 220 25 259 110 45
The following points will help make a good electrical joint having low contact resistance and hence lower
temperature rise :
1. Inspection of links:
? Bending of the links, if any, and position of the termination holes should be such that the mating surfaces
shall meet in a plane.
? Bending radius should be at least equal to 2 times the thickness of the busbar.
2. Preparing the link:
? Ensure that the holes are free from burrs.
? Aluminium to aluminium joint-
? Clean the contact surfaces (just prior to the joining) with a wire brush to obtain a bright finish.
? Remove metal particles from surfaces and edges with a clean cloth.
? Apply a thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation.
? Aluminium to copper joint-
This is applicable to joint between ACB terminals and links.
? Clean the ACB terminals with cloth only.
? If silver plated aluminium is used then clean the area of the joint with cloth only.
? If bare aluminium is used then clean the contact surfaces (just prior to the joining) with a wire brush to
obtain a bright finish. Remove metal particles from surfaces and edges with a clean cloth and apply a
thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation
3. Sleeve or tape should not be sandwiched in the intended area of contact.
4. When joining busbars, the overlap of the busbars should be equal to the width of the busbar.
5. Use right size (correct length and diameter) of bolts with plain and conical spring (Belleville) washers.
If aluminium hardware is used then only plain washers can be used.
6. Recommended tightening torque for aluminium joints is as follows,
Torque (kgf-m)
Bolt Size Standard High-tensile
M8 0.85 2.5
M10 1.88 4.7
M12 3.2 7.8
M16 7.3 18.0
Tightening should be done using a torque wrench or equivalent tool. Do not over-tighten the joint.
7. After termination a minimum gap equal to the thickness the busbars is to be maintained during the
subsequent run.
8. Supports:
? Should provide minimum 2 supports in order to prevent the weight of links on ACB terminals:
st
? 1 support < 100mm
? Other supports should be provided at regular intervals so that stresses induced during short circuit do
not exceed the elastic limit of the link material.
9. Corrosive atmosphere:
? Corrosive atmosphere has a profound effect on connections. Nonconductive layers are formed on the
connecting surface which heats up the joint and deteriorates the performance. Frequent maintenance of
the joints / connections is required in such cases. Monitoring the joint temperatures with non-contact
thermometers is also useful.
12-14
13. WIRING DIAGRAMS
13.1 WIRING DIAGRAM FOR C-POWER ACBs
N R Y B
1 3 5 7 9 11 13 15 E C 81 42 41 H 50 73 70 E
(
(
(
(
R
CA-1
Only for DC
x x x x
C11
(
4
Internal Wiring
(
Electrical
Internal Wiring
DN1/SR18/SR18G anti-pumping
CC NCT MV CP
SR21i/SR71
F H
EA/
ECD
EA1
(
81
(
82
(
C6
(
(
(
(
(
(
(
(
(
@
Load 2 40 6 8 10 12 14 16 A B D 82 41 42 F 52 55 74 75 71 72 B
Main Protection & Aux Shunt Aux Aux Aux Aux Aux Aux Closing Electric Neutral U/V Closing Spring Common Separate Shunt Under Electrical
Circuit Control Unit NC Release NC NO NC NO NC NO Coil Charging C.T. Release Preventer Charging fault fault trip voltage anti-pumping
Device Indication Indication Indication Indication Indication
Ref no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
As per order/requirement
The above drawing is for EDO breakers.
1) For MDO/MF versions
Ref no. 3, 9, 10 are not applicable FCA Limit switch(Shown in breaker reset condition)
E, B, C, D, A, 15 are applicable only in electrical breakers. R Economy Resistor
C11 Limit switch operates when closing electromagnet is held on
2) For EF versions C6 ‘Service’ position microswitch for withdrawable circuit breakers (shown in ‘test’ position)
The ref. no. 12,13, 14, 15, 16, 17, 18, 19, 20 are provided
as per customer requirement. For SR 21i release (P&C unit)
SI, SO I discrimination Short ckt i/p & o/p
GI, GO I discrimination Ground fault i/p & o/p
G Ground
13 12
* CA1,N.O. Contacts 3 & 4 not available for auxiliary use,
if shunt release type EA/EA1 is used.
CA4 CA3
14 11
15 10
@ SIC-A
CA4 CA3
16 9
BREAKER AUXILIARY CONTACTS
17 8 TEST SERVICE
CA5 CA2
18 7
Programmed to complete the circuit only in ‘Test’
19 6 position. This enables carrying out operations of
CA5 CA2
20 5 breakers by bypassing the electrical interlocks
CA6 *
CA1
22 3
# # Available for manual ACBs as well .
23 2 NOTE : Max 24 SICs available on ACB (For control,
13-1
13.2 SIGNALLING
L9
70 65
B7 B8 73
H
74
FCA G
M
D
13.2.2.2 UNDER VOLTAGE RELEASE
BPED
L4
L11 72
B5 70
63
CAI
71
SIGNALING SWITCHES
13.2.4.3 SERVICE, TEST, ISOLATED POSITION
L7
C3-for ‘Under Voltage’ Trip
C5-for ‘Shunt’ Trip
L12
C6-for ‘Service’ Position (Left)
L6 C7-for ‘Service’ Position (Right)
C6 OR C7
C8 OR C9 C8-for ‘Isolated/Test’ Position (Left)
C9-for ‘Isolated/Test’ Position (Right)
C12-for ‘Earth fault’ Trip
Note : Wiring shown inside dotted lines is internally wired in ACB
13-2
13.2.5 SIGNALLING FOR OVERLOAD AND SHORT - CIRCUIT TRIPPING
Common Signalling
Common Signalling
B2
L1 L1
52 C1
52
50 C1 50
51 51
BPED
L3
L2
55
B3
C2
L3
54
B4
55 52
B1
52
C1 50
C2 C1
54 51
51
Signalling Switches
INDICATING LAMPS
N R Y B
81
82
DN RELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1 Phase2 Phase3
Red TY Yellow TB Blue S
N R Y B
S C1
A1
A2 EF
RELEASE
A A3
N R Y B
81
S1 S1 S1 S1
SR21i CT CONNECTOR
S2 S2 S2
1 2 Breaker Rating Window Size for
S2
82 in Amps. Neutral CT
3 4 AxB
630 / 800 /1000 C/S1 11 x 52
5 6
1250/1600 C/S1& 2000S1 16 x 52
7 8 2000C & 2500/3200 C/S1 16 x 102
4000C / 3200D 25 x 144
9 10
N R Y B 5000C / 6300C 25 x 220
13-4
13.4 WIRING DIAGRAM: 3Ø, 4 WIRE SCHEME (DRAWOUT BREAKERS)
4mm² - Copper Wire
N R Y B
S1 S1
S2 S2
DNRELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1 Phase2 Phase3
Red TY Yellow TB Blue S
N R Y B
S C1
A1
A2 EF
RELEASE
A A3
13-5
14. SPECIAL APPLICATIONS
14.1. 690V Application of C-POWER ACBs
C-Power breakers are also suitable for operation at 690V with following changes / precautions.
a)Arc chute suitable for 690V to be used.
b)Characteristics such as rated service Short circuit breaking capacity and rated ultimate short
circuit breaking capacity are as specified on label.
c) Only top terminals (marked line) of breaker are to be connected to the incoming side of supply.
The label indicating suitability of the breaker at 690V with special arc chutes is put on the facia of the
breaker.
The label indicating characteristics is put just below the nameplate on the side of the breaker.
The label identifying ‘Line’ terminal is put above the top terminal on the rear side of the breaker in fixed
ACBs and on the rear side of the cradle in draw out ACBs.
14-1
Electrical Standard Products (ESP) Branch Offices:
REGISTERED OFFICE AND L&T House, Group MIG - 5 No: 73, Karpaga Nagar, 8th Street
HEAD OFFICE Padmanabhpur K. Pudur
L&T House, Ballard Estate Durg 491 001 Madurai 625007
P. O. Box 278 Tel: 0788-2213833 / 14 / 28 / 29 Tel: 0452-2537404, 2521068
Mumbai 400 001 Fax: 0788-2213820 Fax: 0452-2537552
Tel: 022-6752 5656 e-mail: esp-mdu@LNTEBG.com
Fax: 022-6752 5858 A1/11, Astronauts Avenue
Website: www.Larsentoubro.com Bidhan Nagar EBG North Wing Office - Level 2
Durgapur 713 212 Gate 7, Powai Campus
Tel: 0343-2536891 / 8952 / 7844 Mumbai 400 072
ELECTRICAL STANDARD PRODUCTS (ESP) Fax: 0343-2536493 Tel: 022-67052874 / 2737 / 1156
501, Sakar Complex I e-mail: esp-dgp@LNTEBG.com Fax: 022-67051112
Opp. Gandhigram Rly. Station e-mail: esp-bom@LNTEBG.com
Ashram Road Milanpur Road, Bamuni Maidan
Ahmedabad 380 009 Guwahati 781 021 #12, Shivaji Nagar
Tel: 079-66304007-11 Tel: 0361-2651297 North Ambazari Road
Fax: 079-26580491 / 66304025 Fax: 0361-2551308 Nagpur 440 010
e-mail: esp-ahm@LNTEBG.com e-mail: esp-gau@LNTEBG.com Tel: 0712-2260012 / 3
Fax: 0712-2260020 / 30
38, Cubbon Road, Post Box 5098 II Floor, Vasantha Chambers e-mail: esp-nag@LNTEBG.com
Bangalore 560 001 5-10- 173, Fateh Maidan Road
Tel: 080-25020100 Hyderabad 500004 32, Shivaji Marg
Fax: 080-25580525 Tel: 040-66720250 P. O. Box 6223
e-mail: esp-blr@LNTEBG.com Fax: 040-23296468 New Delhi 110 015
e-mail: esp-hyd@LNTEBG.com Tel: 011-41419514 / 5 / 6
Fax: 011-41419600
131/1, Zone II
e-mail: esp-del@LNTEBG.com
Maharana Pratap Nagar D-24, Prithvi Raj Road, C-Scheme
Bhopal 462 011 Jaipur 302 001
L&T House
Tel: 0755-4098706 / 7 / 8 / 9 Tel: 0141-2385916 / 8
P. O. Box 119
Fax: 0755-2769264 Fax: 0141-2373280 191/1, Dhole Patil Road
e-mail: esp-bho@LNTEBG.com e-mail: esp-jai@LNTEBG.com Pune 411 001
Tel: 020-26135048
Plot No. 559, Annapurna Complex Akashdeep Plaza, 2nd Floor Fax: 020-26124910, 26135048
Lewis Road P. O. Golmuri e-mail: esp-pnq@LNTEBG.com
Bhubaneswar 751 014 Jamshedpur 831 003
Tel: 0674-6451342, 2436696 Jharkhand 3rd Floor
Fax: 0674-2537309 Tel: 0657-2340864 / 387 Vishwakarma Chambers
e-mail: esp-bbi@LNTEBG.com Fax: 0657-2341250 Majura Gate, Ring Road
e-mail: esp-jam@LNTEBG.com Surat 395 002
SCO 32, Sector 26-D Tel: 0261-2473726
Madhya Marg, P. O. Box 14 Skybright Bldg. M. G. Road Fax: 0261-2477078
Chandigarh 160 026 Ravipuram Junction, Ernakulam e-mail: esp-sur@LNTEBG.com
Tel: 0172-4646841 to 7 Kochi 682 016
Fax: 0172-4646802 Tel: 0484-4409420 / 4 / 5 / 7 Radhadaya Complex
e-mail: esp-chd@LNTEBG.com Fax: 0484-4409426 Old Padra Road
e-mail: esp-cok@LNTEBG.com Near Charotar Society
10, Club House Road Vadodara 390 015
Chennai 600 002 3-B, Shakespeare Sarani Tel: 0265-2311744 / 6613610 / 1 / 2
Tel: 044-28462072 / 4 / 5 / 2109 Kolkata 700 071 Fax: 0265-2336184
Fax: 044-28462102 / 3 Tel: 033-44002572 / 3 / 4 e-mail: esp-bar@LNTEBG.com
e-mail: esp-maa@LNTEBG.com Fax: 033-22822589
e-mail: esp-ccu@LNTEBG.com 48-8-16, Dwarakanagar
67, Appuswamy Road Visakhapatnam 530 016
Post Bag 7156 A28,Indira Nagar, Faizabad Road Tel: 0891-6620411-2 / 3
Opp. Nirmala College Uttar Pradesh, Fax: 0891-6620416
Coimbatore 641 045 Lucknow 226 016 e-mail: esp-viz@LNTEBG.com
Tel: 0422-2588120 / 1 / 5 Tel: 0522-2312904 / 5 / 6
Fax: 0422-2588148 Fax: 0522-2311671
e-mail: esp-cbe@LNTEBG.com e-mail: esp-Lko@LNTEBG.com
Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
300913
Users’ Manual
SR71
Protection Release for C Air Circuit Breakers
SR71
POWER
O/L
S/C
CLEAR
INST.
E/F
TRIP
ALARM
QUERY
While C-POWER redefines Safety and User-friendliness in ACBs, SR71 offers the
State-of-the-art in Circuit Protection & Control. Feature-by-feature, designed with
users in mind.
SR71 offers a host of integrated features and easy navigation. Please go through
section 1 - ‘Navigation Overview’ to get a quick view of the unit’s diverse functions.
This User Manual is a generic guide to normal site installation, operation and
maintenance. C-POWER ACBs and their accessories should only be installed,
operated and maintained by competent and properly authorized personnel.
SR71 units are pre-configured for factory settings with Group 1 activated. These are
generic settings and provide Overload & Short Circuit protections.
Contents:
1. Specifications
1.1 Basic Protection
1.2 Additional Protection
1.3 Meter ing
1.4 Basic Features
3. Programming
3.1 Navigation Overview
3.2 Unit Settings
3.3 System Settings
3.4 Protection Settings
4. Reading Data
4.1 Setting
4.2
. Metering Values
4.3 Status of inputs & Outputs
4.4 Maintenance Records
5. Commands
6. Supplementary Modules
6.1
. SR71-REL
6.2 UN-PS
6.3 SR71-COM
6.4 SR71-PM
9. Communication
SR71
Power ON
POWER Indication
LCD
Display
Navigation
Buttons
O/L
S/C
CLEAR
INST.
ALARM
Trip Simulation
QUERY
Rating Plug
Screen Factory
Parameter
Abbreviation
Details Settings
Overload Current Settings(A), Ir = In x .... PICKUP 0.4 to 1.0 In in steps of 0.05 In 1.0 In
(Phase)
Time Delay, Tr(secs) at 6 x Ir TMS-tr 0.5-1-2-4-6-12-18-24-30 30 secs
Pre-trip Alarm Settings PREALAR 0.5 to 0.95 Ir in steps of 0.05 Ir 0.95 Ir
Thermal Reflectivity THM-MEM ON / OFF OFF
Function FUNC ENABLE / DISABLE
Neutral Fault Current Settings(A), In = Ir x .... PICKUP 0.5 - 1.0 1.0 Ir
Time Delay (secs) DELAY Same as ‘Overload (Phase)’ 30 secs
Short Circuit Current Settings(A), Is = In x .... PICKUP 2 to 10 In in steps of 0.5 In 10 In
2
lt OFF DELAY 20-100-200-300-400 400 msecs
Time Delay, Ts (msecs) at 10 x In
2
lt ON DELAY 20-100-200-300-400 400 msecs
Pre-trip Alarm Settings PREALAR 0.5 to 0.95 Is in steps of 0.05 Is 0.95 Is
2
It 2
It ON / OFF
Note: Both Protection Groups 1 & 2 carry the same factory settings.
1-1
1.2 ADDITIONAL PROTECTIONS
Parameter Screen Abbreviation Details Factory Settings
Under Current Function FUNC Enable / Disable Disable
Current Setting(A) x In PICKUP 15% to 80% in steps of 5% in 0.8 In
Time Delay (secs) DELAY 1 to 255 in steps of 1 second 1 second
Trip / Alarm MODE Either / Both Alarm
Current Unbalance Function FUNC Enable / Disable Disable
Current Setting(A) x In PICKUP 10% to 95% in steps of 5% in 0.2 In
Time Delay (secs) DELAY 1 to 10 in steps of 5 secs 2.0 secs
Over Voltage# Function FUNC Enable / Disable Disable
Voltage Setting(V) Vs = Vn x .. PICKUP 105% to 150% in steps of 5% Vn 1.2 Vn
Time Delay (secs) DELAY 0.1 to 100 in steps of 0.1 secs 5.0 secs
Reset Voltage RSTSET 85% to 98% in steps of 1% Vs 0.95 Vs
Trip / Alarm MODE Either / Both Alarm
Under Voltage# Function FUNC Enable / Disable Disable
Voltage Setting(V) Vn x .. PICKUP 45% to 65% in steps of 5% Vn 0.6Vn
Time Delay (secs) DELAY 0.1 to 5 in steps of 0.1 secs 1 second
Reset Voltage RSTSET 102% to 115% in steps of 1% Vs 1.02Vs
Trip / Alarm MODE Either / Both Alarm
Under Frequency# Function FUNC Enable / Disable Disable
45 to 50 Hz for 50 Hz in steps of 0.01 Hz 48.0Hz
Frequency Setting(Hz) PICKUP
57 to 60 Hz for 60 Hz in steps of 0.01 Hz 59.0 Hz
Time Delay(secs) DELAY 0.1 to 100 secs in steps of 0.1 Second 0.2 secs
Drp Off Frequency DRPOFF 0.02 to 0.10 Hz in steps of 0.1 Hz 0.1 Hz
Trip / Alarm MODE Either / Both Alarm
Over Frequency# Function FUNC Enable / Disable Disable
50 to 55 Hz for 50 Hz in steps of 0.01 Hz 52.0 Hz
Frequency Setting(Hz) PICKUP
60 to 62 Hz for 60 Hz in steps of 0.01 Hz 61.0 Hz
Time Delay(secs) DELAY o.1 to 100 secs in steps of 0.1 second 0.2secs
Drop Off Frequency DRPOFF 0.02 to 0.10 Hz in steps of 0.1 Hz 0.1 Hz
Trip / Alarm MODE Either / Both Alarm
Reverse Power# Function FUNC Enable / Disable Disable
Settings(kW) PICKUP 0.02 to 0.4 in steps of 0.01 Pn 0.2Pn
Time Delay (secs) DELAY 1 to 100 in steps of 0.1 secs 2.0secs
Trip Alarm MODE Either / Both Alarm
Phase Sequence# Function FUNC Enable / Disable Disable
Settings PICKUP 123-132 123
Time Delay (secs) DELAY 0 to 5 in steps of 0.5 secs 2 secs
Trip / Alarm MODE Either / Both Alarm
Breaker Failure Function FUNC Enable / Disable Disable
Time Delay (secs) DELAY 0.05 to 2 secs in steps of 0.01 secs 1.0 second
Maximum Demand Function FUNC Enable / Disable Disable
Exceed
Settings (kW) PICKUP 40-1600 kW 100kW
Step DELAY 10 kW - 1000 10kW
I-Discrimination I Discrimination Disable
1-2
1.3 METERING
Parameter Screen Abbreviation Details
Current I Phase, Earth and Neutral
Imax Maximum running Current per Phase
%Load Percent Loading
Voltage# V Phase-Neutral
Vph-Vph Phase-Phase
Frequency# F System Frequency
Power Factor# PF
Power# kW Active Power per Phase and Total (kW)
kVAR Reactive Power per Phase and Total (kVAR)
kVA Apparent Power per Phase and Total (kVA)
kW Maximum Demand (kW)
Energy# kWh Total Active Energy (kWh)
kVARh Total Reactive Energy (kVARh)
kVAh Total Apparcut Energy (kVAh)
I1HAR R-Phase Current Harmonics
Harmonics-Current
I2HAR Y-Phase Current Harmonics
I3HAR B-Phase Current Harmonics
1-3
1.4 BASIC FEATURES
Parameter Details
LED Indications Auxillary Power On
Overload
Short Circuit
Instantaneous
Earth Fault
Neutral Fault
Trip
Alarm
Auxillary Supply 24V DC
Digital Inputs (See section 7 for details) 4 Nos. Optically Isolated inputs for indication
3 Nos.(Internal) 240V Ac / 5A, 30V DC / 5A (resistive load)
Output Relays (See section 7 for details)
4 Nos. (External Relay Module)
Rating Plug In Multiplier 630-800-1000-1250-2000-3200-5000
Protocol MODBUS RTU
Communication
Link used RS 485
2
Maintenance Indication It based
Event Records Pickup, Alarm, Trip, Date, Time and Cause of Event
1-4
2 SR71 Family Overview
SR71
POWER
SR71-PM
Voltage inputs Voltage Module
- Provides voltage inputs for
ESC UP DOWN NEXT metering & protections
- DIN rail / Base mountable module
O/L
S/C
CLEAR EGroupBUS (Exclusive Communication protocol for SR71 Family)
INST.
E/F
TEST NEU
TEST
TRIP
ALARM
QUERY
SR71-REL SR7-COM
Relay Outputs Communication Module
- Breaker Open, Breaker Close, - MODBUS RTU using RS485
Pre Trip Alarm, MD Exceed - DIN rail / Base mountable module
- DIN rail / Base mountable module
2-1
3. PROGRAMMING
- Incorrect / Inadequate Configuration can result in lack of
protection and / or nuisance tripping/erroneous signalling
CAUTION
- Restrict the knowledge of setting passwords within authorised
personnel only.
LARSEN & TOUBRO LIMITED
POWER
O/L
TEST TEST
S/C
INST.
E/F
NEU
AS+
AS-
TRIP
ALARM
QUERY
P&C Units type SR71 is pre-configured to default factory settings (Refer Page 1-1)
Default settings are common for both Group 1 & 2.
The settings can be changed using Navigational keys on the SR71 front panel
Setting
SR71 SR71
1 1
OFF OFF
Liquid Crystal
Display
Navigation
buttons
MET : For Metering display TRP : For Trip status display I/O : For Input & Output status MENU : For accessing Settings
ENT : Confirm the selection UP : Move up the menu DOWN : Move down the menu NXT : Move to next screen
ESC : Cancle selection / PREV : Move to Previous screen NXT : Move to Next screen ENT : confirm the selection
Return to Previous Menu YES : Acceptance of change NO : Reject/cancel a change
OPEN : Trip breaker through CLOSE : Switch-on breaker
SR71 through SR71
MET TRP I / O MENU ESC UP DOWN ENT ESC UP DOWN ENT ENT UP DOWN NEXT ESC UP DOWN ENT
3-1
3.1 NAVIGATION OVERVIEW
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
FAULT
METERING I/O STATUS MENU
STATUS
3-2
3.2 UNIT SETTINGS
UNIT SETTING DATE-TIME DATE-TIME DATE-TIME
DATE & TIME
COMMUNICATION DATE DATE DATE
EVENT RECORDER 01:01:01 01:01:01 01:01:01 Similarly, set time
MD PERIOD TIME TIME TIME
LOGO DISPLAY 01:01:01 01:01:01 01:01:01
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
3-3
UNIT SETTINGS ...Contd.
UNIT SETTING SETTING PASWORD
COMMUNICATION SET NEWPASSWORD
EVENT RECORDER 0000
MD PERIOD
LOGO DISPLAY
SETTING PASSWORD
UP/DOWN
UP/DOWN
UNIT SETTING
OSCILLOGRAPHY
MD PERIOD
LOGO DISPLAY Select ‘YES’ if SR71-PM is connected
SETTING PASSWORD
COMMAND PASSWORD
VOLTAGE CONNECT
ESC UP DOWN ENT
3-4
3.3 SYSTEM SETTINGS
SYSTEM SETTING SYSTEM SETTING SYSTEM SETTING
FREQ 00050Hz FREQ 00050Hz FREQ 00060Hz
I_FRAM 01600A I_FRAM 01600A I_FRAM 01600A Release will reboot
Ue 00415V Ue 00415V Ue 00415V
MNTPRD 01Mnths MNTPRD 01Mnths MNTPRD 01Mnths CAUTION after changing
INCMING TOP INCMING TOP INCMING TOP frequency settings
PH SEQ 123 PH SEQ 123 PH SEQ 123
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
3-5
3.4 PROTECTION SETTINGS
Protection settings include Basic and Advanced protections.
Basic Protections: 1. Overload 2. Short circuit 3. Instantaneous 4. Earth Fault
Advanced Protections:
1. Under current 2. Current unbalance 3. Undervoltage 4. Overvoltage 5. Under frequency
6. Over frequency 7. Reverse Power 8. Breaker failure 9. I-discrimination 10. Phase Sequence
Rest of the protections require supplementary modules
PROTECTION PROTECTION
SET GROUP1 SET GROUP1
SET GROUP2 SET GROUP2
OR
UP/DOWN
Frame Size:1600
0.4
0*In 0.15*In 0.2*In 0.25*In 0.3*In 0.4*In 0.5*In 0.625*In 0.75*In 0.781*In 1.0*In
CAUTION When Rating Plug is changed also make corresponding change in ln (Frame size) in System Settings.
3-6
PROTECTION SETTINGS ...Contd.
SET GROUP 1 SHORT CIRCUIT T 10s S/C SHORT CIRCUIT
OVERLOAD PICKUP 01.00In
Y Is 001.00I PICKUP 00.80In
SHORT CIRCUIT DELAY 00400mS Ts 0000.4S DELAY 00400mS
3
INSTANTANEOUS PREALAR 01.00Ir 2 PREALAR 01.00Ir Similarly, change
EARTH FAULT I2T OFF 1 I2T OFF other parameters
NEUTRL CURRENT COLDPIC DISABLE 0 COLDPIC DISABLE
UNDER CURRENT CP_DLY 010.00s CP_DLY 010.00s
1 5 10 In
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
CONTD. ON PAGE 3-7
3-7
PROTECTION SETTINGS ...Contd.
SET GROUP 1 I_UNBALANCE I_UNBALANCE I_UNBALANCE
SHORT CIRCUIT FUNC ENABLE FUNC ENABLE FUNC ENABLE
INSTANTANEOUS PICKUP 01.00In PICKUP 01.00In PICKUP 00.75In
EARTH FAULT DELAY 002.0S DELAY 002.0S DELAY 002.0S Similarly, change
NEUTRL CURRENT other parameters
UNDER CURRENT
I_UNBALANCE
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
CONTD. ON PAGE 3-8
3-8
PROTECTION SETTINGS ...Contd.
SET GROUP 1 REVERSE POWER REVERSE POWER REVERSE POWER
I_UNBALANCE FUNC DISABLE FUNC DISABLE FUNC ENABLE
UNDER VOLTAGE PICKUP 00.20Pn PICKUP 00.20Pn PICKUP 00.20Pn Similarly, change
OVER VOLTAGE DELAY 02.00S DELAY 02.00S DELAY 02.00S
UNDER FREQ MODE ALARM MODE ALARM MODE ALARM other parameters
OVER FREQ
REVERSE POWER
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
UP/DOWN
UP/DOWN
UP/DOWN
3-9
PROTECTION SETTINGS ...Contd.
SET GROUP 1
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
MD EXCEED
RELAY MODULE These settings pertain to Supplementary Modules.
PROG RELAY }
ESC UP DOWN ENT
UP/DOWN
UP/DOWN
3-10
4. READING DATA
4.1 METERING VALUES
METERING - I METERING - I METERING - Imax METERING - V METERING - %Load
I1max : 00000A V1 : 0000.0V
I1 : 00000A I0 : 00000A I2max : 00000A I1 : 000000%
Auto
V2 : 0000.0V
I2 : 00000A IN : 00000A I3max : 00000A I2 : 000000%
V3 : 0000.0V
I3 : 00000A I0max : 00000A SEQ : ____ I3 : 000000%
INmax : 00000A
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
METERING - I1HAR METERING - I2HAR METERING - I3HAR METERING - V1HAR METERING - V2HAR
TOT : 000000A TOT : 000000A TOT : 000000A TOT : 000000A TOT : 000000A
FUN : 000000A FUN : 000000A FUN : 000000A FUN : 000000A FUN : 000000A
THD-F : 000.00% THD-F : 000.00% THD-F : 000.00% THD-F : 000.00% THD-F : 000.00%
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
METERING - V3HAR
4-1
4.2 STATUS OF INPUTS & OUTPUTS
4-2
5. COMMANDS
COMMANDS COMMANDS
MAINTENANCE MAINTENANCE DONE
Bkr OPERATION
Press ‘YES’ only after changing Poles as it will
CLEAR MD
CHANGE SETGROUP
CAUTION reset ‘lt’ calculation.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC YES NO
Down
COMMANDS COMMANDS
MAINTENANCE BKR OPERATION
Bkr OPERATION
CLEAR MD ‘OPEN’ command will SWITCH-OFF/TRIP the breaker
CHANGE SETGROUP CAUTION and ‘CLOSE’ command will switch-on the breaker.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC OPEN CLOSE
Down
COMMANDS COMMANDS
MAINTENANCE CLEAR MD
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
CAUTION ‘YES’ command will erase Maximum Demand data
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC YES NO
Down
COMMANDS COMMANDS
MAINTENANCE CHANGE SETGROUP
Bkr OPERATION
CLEAR MD Changing GROUP will change current protection
CHANGE SETGROUP SET GROUP1 CAUTION parameters as per the new Group.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC YES NO
5-1
COMMANDS ...Contd.
COMMANDS COMMANDS
MAINTENANCE RESTORE FACTORY
Bkr OPERATION SETTINGS
‘YES’ command will erase all the active
CLEAR MD
CHANGE SETGROUP
CAUTION setting & replace them with factory setting.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC YES NO
Down
COMMANDS COMMANDS
MAINTENANCE CLEAR ENERGY
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP CAUTION ‘YES’ command will erase the energy data
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC OPEN CLOSE
5-2
6. SUPPLEMENTARY MODULES
SR71 is supported by supplementary modules, which enhance the functionality of the P&C unit and offer
a complete system solution.
The installation, configuration and operation of supplementary modules UN-PS, SR71-PM, SR71-REL
and SR71-COM is explained below.
Installation:
The supplementary modules are suitable for base mounting and DIN rail (35mm) mounting.
70
106
77
85
62
1) Breaker Open - Activated for 1sec when command is given through SR71 or HMI.
Shunt release of breaker has to be wired through this contact.
2) Breaker Close - Activated for 1sec when command is given through SR71 or HMI.
Closing release of breaker has to be wired through this contact.
3) Pre Trip Alarm - Activated when the Pre-Trip setting of any protection is exceeded
MET TRP I/O MENU ESC UP DOWN ENT ESC UP DOWN ENT ENT UP DOWN NEXT
6-1
PROG-MODE PROTECTION SET GROUP 1 RELAY MODULE
UNIT SETTING SET GROUP1 PHASE SEQUENCE FUNC : ENABLE
SYSTEM SETTING SET GROUP2 Bkr FAILURE
PROTECTION iDISCRIMINATION
MD EXCEED
RELAY MODULE
PROG MODULES
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
C. Advanced functions like additional protections, Metering and LCD display do not
require external power supply, provided current is atleast 30% of IN
However, in case load current is less than 30%IN SR71 requires 24V dc supply.
UN-PS provides 24V dc auxiliary supply, based on the following input voltages
Version 1: Input voltage 90-300V ac & dc - Output 24Vdc, 750mA
Version 2: Input voltage 26-60V dc - Output 24Vdc, 500mA
One UN-PS is adequate for one unit of SR71 and all supplementary modules connected to it.
Features
1) 1-255 Node address selection.
It is connected with SR71 through wire harness at DI, DE, RO, Vcc and GND
The COM LED blinks when the module gets successfully connected to SR71
The module works on EGroupBUS which is an exclusive communication protocol for SR71 modules
6-2
7. Connection Details
TOP CONNECTORS *
DIGITAL TX
INPUTS RELAY
RX MODULE
DI
DE
RELAYS COMMUNICATION
RO
N B Y R MODULE
VCC
RELAY COMMUNICATION
MODULE GND
MODULE
DI1
EXTERNAL
DI2 TRIP
WIRE
DI3
HARNESS EXTERNAL
DI4 CLOSE
DI5
SERIAL
DI6 CONTROL
R
DI7
BREAKER
CR
KE
DI8 STATUS
AD
EA
LE
AS+
BR
POWER SUPPLY
ZSI AS- MODULE
CT CONNECTOR SI-A
SI-B
SO-A
SR71
SO-B
RELEASE VOLTAGE ZONE SELECTIVE
GI-A INTERLOCKING
MODULE
GI-B
GO-A
GO-B
VR
POWER SUPPLY
VY
MODULE POWER METERING
ROGOWSKI D-SUB VB MODULE
CONNECTOR CONNECTOR VN
OP1
PROGRAMMABLE
OP2 RELAY 1
LOAD OP3
PROGRAMMABLE
OP4 RELAY 2
OP5
REAR CONNECTORS * MICROCONTROLLER
OP6 FAILURE
7-1
8.1 FAULT DIAGNOSIS
When SR71 detects a fault, ‘Alarm’ LED on the facia will start
blinking and also, any external indications (e.g. Hooters) wired at
site will be activated.
For Basic Protections, LEDs on the release provide separate indication for fault type. For other protection,
type of fault can be ascertained through display as follows,
For Protections with only ‘Alarm’ mode set, the indication will be deactivated once the fault is cleared. For
protections with ‘Both’ mode set, SR71 will trip the breaker after the preset delay and ‘Alarm’
indications will be replaced by ‘Trip’ indications.
In case SR71 is not provided with Auxiliary power supply of 24V dc,
Users can still identity the type of fault. On pressing the ‘Query’ button,
LED corresponding to th type of fault will glow.
8-1
Comprehensive Fault Pick-up and Trip details, with date & time stamping are available as ‘Trip
Records’ and ‘Event Records’. 5 last Trip records and 128 last event records are stored in non-volatile
memory and can be accessed any time through display navigation as detailed below,
METERING - I SETTINGS/VIEW
I1 : 00000A ?
SETTINGS
?
VIEW RECORDS
I2 : 00000A
COMMANDS
I3 : 00000A
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ESC UP DOWN
Down
VIEW RECORDS EVENT RECORD 001 EVENT RECORD 002
MAINTENANCE CAUSE CAUSE
TRIP RECORDS V_UNDERTRIP V_UNDERALARM
?
EVENT RECORDS DATE DATE View last 128 events
02:02:03 01:02:03
TIME TIME
11:27:54.87 09:36:29.27
ESC UP DOWN ENT ESC UP DOWN ESC UP DOWN
8-2
8.1.c LED & LCD DISPLAY
In Healthy state, ‘POWER ON’ LED will be blinking Green and LCD
display will be energized.
After 15mins of normal load, only the LCD backlight goes OFF.
Screen gets activated on pressing any key.
I2NO.: 1299
00000A
I3 : 00000A
On pressing ‘TEST’ button, fault status LEDs will start blinking & MET TRP I / O ENT
glow steadily, one by one. At the end of test, all LEDS glowing
steadily indicates that SR71 is healthy. In this situation, LCD O/L
E/F
TRIP
QUERY
METERING - I
I1 : 00000A
In case of any malfunction, display will indicate ‘TEST FAILED’. In TEST
I2 : FAILED
00000A
this situation, contact nearest L&T branch office. I3 : 00000A
8-3
8.2 EXPLANATION OF NEW FEATURES
This section attempts to provide a brief explanation regarding functionality and usage of these
features, to enable you fully exploit the benefits of chosing SR71.
Trip/Alarm/Both:
Users can program the Output when a specific event occurs as only a Signal, Breaker tripping or Both.
Pre-Trip Alarm:
This feature can be used to provide an early warning when load current is increasing beyond the
normal level, so that corrective action can be taken before tripping occurs.
E.g. On a 1000A ACB, expected normal load current is 700A and Overload setting is at 0.8 In
i.e. 800A. In this situation a Pre-trip alarm setting of 0.75 will provide an alarm signal when load
crosses 750A i.e. before it becomes an overload.
Thermal Reflectivity:
Usually, in the Short Circuit zone, trip time remains constant, as per User
settings. In It2 ON mode, the delay configured by Users is set at 10xIn
and inverse characteristics are imparted between Is and 10xIn. As a
result, time delay is higher than set delay, for currents lower than 10xIn.
This feature helps Users to co-ordinate tripping time of breaker with 10xI n I
upstream & downstream fuses..
Cold-Load Pickup:
When a single motor forms a significant part of load, the starting current
falls in Short circuit zone of the breaker, causing nuisance tripping.
When Cold-load pickup feature is enabled, SR71 automatically
doubles the short circuit current setting for the first 60 msec, for avoiding
nuisance tripping at the same time providing necessary short circuit
protection
8-4
i Discrimination:
In iDiscrimination feature, P&C units are hardwired as shown So1 Go1 So2 Go2 ACB 2
and they communicate with each other through restraining S. C. Time
signals. Si1 Gi1 Si2 Gi2 Delay 200 ms
Wire specifications:
Description - PVC sheathed shielded twisted pair wire
Size - 7/0.2 tinned Copper
Shield - Braided tinned copper ID: 4.6 max
Impedance - approx. 76 Ohm/km at 200 MHZ
No. of twists - Approx. 11 twists / ft.
8-5
8.3 TRIP SIMULATION SR71-COM
Tools required: Screw Driver (Tip width 3 mm) LARSEN & TOUBRO LIMITED
ENTER
ESC
POWER
S/C
CLEAR
INST.
E/F
ALARM
QUERY
Short Circuit Short Circuit Pick-up: 4 xIn - Set test current to 5 xIn - Breaker should trip in 400 ± 40 msec
Short Circuit Delay: 400 ms - Start the test - On pressing 'Query' button, 'Short
Circuit' LED should glow
Instantaneous Instantaneous: 6 xIn - Set test current to 9.5 xIn - Breaker should trip in <70ms
- Start the test - On pressing 'Query' button,
'Instantaneous' LED should glow
Earth fault Pick-up: 0.3 xIn - Set test current to 0.45 xIn - Breaker should trip in 0.5s±40 msec
Earth Fault
Earth fault Delay: 0.5s - Start the test - On pressing 'Query' button,
'Earth fault' LED should glow
8-6
9. CONNECTING TO HMI
Serial Cable
Supply for to COM port
UN-PS
RS232 TO
RS485
CONVERTER
(B)GND 10
DATA+
(R)+Vs
DATA-
RX+
TX+
RX-
TX-
Aux. Supply
Auxiliary
Supply of
SR71
9-1
10. Memory Map
Metering Record
30,001 I 1 RMS Current 2 0.01
30,003 I 2 RMS Current 2 0.01
30,005 I 3 RMS Current 2 0.01
30,007 I N RMS Current 2 0.01
30,009 I 0 RMS Current 2 0.01
30,011 Reserved 2
30,013 I 1 Max RMS Current 2 0.01
30,015 I 2 Max RMS Current 2 0.01
30,017 I 3 Max RMS Current 2 0.01
30,019 I 0 Max Phase RMS Current 2 0.01
30,021 I N Max Phase RMS Current 2 0.01
30,023 I 1 Percent Load Current 2 1
30,025 I 2 Percent Load Current 2 1
30,027 I 3 Percent Load Current 2 1
Voltage Phase Sequence - MSB 1
30,029 2
Reserved (1 WORD)
Reserved (1 WORD) 0.001
30,031
Reserved (1 WORD) 2
30,033 V1 RMS Voltage 2 0.1
30,035 V2 RMS Voltage 2 0.1
30,037 V3 RMS Voltage 2 0.1
30,039 V12 RMS Voltage 2 0.1
30,041 V23 RMS Voltage 2 0.1
30,043 V31 RMS Voltage 2 0.1
30,045 Average I 2 0.01
30,047 Average V 2 0.1
Frequency 0.01
30,049
PowerFactor - LSB 2 0.01
30,051 Reserved 2 0.01
30,053 Reserved 2 0.01
30,055 Reserved 2 0.01
30,057 Phase 1 Fundamental Current 2 0.01
30,059 Phase 2 Fundamental Current 2 0.01
30,061 Phase 3 Fundamental Current 2 0.01
30,063 Phase 1 Fundamental Voltage 2 0.1
30,065 Phase 2 Fundamental Voltage 2 0.1
10-1
Memory Map....Contd
Reserved
30,112
Reserved 1
Reserved
30,113
Reserved 1
30,114 Reserved (1 Byte)
Reserved (1 Byte) 1
10-2
Memory Map....Contd
10-3
Memory Map....Contd
NOTE:
For Trip source Instantaneous protection, 0xFFFF shall
be sent for voltage (V1, V2, V3) and current
(I1,I2,I3,I0,IN) readings in Trip Record as valid data will
not be available.
Response with 0xFFFF for current and voltage values
shall be interpreted as invalid data.
10-4
Memory Map....Contd
10-5
Memory Map....Contd
Digital_In_RelayStatus Format:
Breaker Open / Close (1bit)
Reserved (1bit)
Local / Remote (1bit) (LSB)
TNC Close (1bit)
TNC Open (1bit)
FSD (1bit)
External RELAY1 (1bit) - Breaker Close
External RELAY2 (1bit) - Breaker Open
External RELAY3 (1bit) - Alarm
External RELAY4 (1 bit) - MD Exceed
Internal RELAY1 (1bit) - Programmable Relay1
Internal RELAY2 (1bit) - Programmable Relay2
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit) 1
Note :
1.The latest Oscillography Data for 32 Cycles can be read by first
reading the I1 Current Packet 1 followed by read queries for required packets.
2. 32 Cycles data for all currents and voltages are divided into 8 packets, each
packet containing 4 cycles data, each cycle data consisting of 16 samples.
5. Packet Validity Flag is included as the last byte in Packets 1 of all Current and
Voltage Packets.
10-6
Memory Map....Contd
10-7
Memory Map....Contd
10-8
Memory Map....Contd
Digital Inputs
Local / Remote - (Position = 0x0001)
TNC Close - (Position = 0x0002)
TNC Open - (Position = 0x0004)
Breaker Open/Close - (Position = 0x0008)
Reserved - (Position = 0x0010)
10-9
Memory Map....Contd
10-10
Memory Map....Contd
10-11
Memory Map....Contd
10-12
Memory Map....Contd
10-13
Memory Map....Contd
10-14
Memory Map....Contd
NOTE:
External Module Response Status conveys no information
if modules are disabled
35,768 Reserved
35,769 Reserved 1
Reserved(1 Byte)
35,770
Reserved(1 Byte) -- LSB 1
NOTE:
Voltage Related Metering and Trip Record Data are
valid only if Voltage is connected
and Voltage Connected/Not connected System setting is 1
10-15
Memory Map....Contd
PROTECTION SETTINGS 1:
10-16
Memory Map....Contd
10-17
Memory Map....Contd
Alarm = 1
Trip = 2
Both = 3
10-18
Memory Map....Contd
Reserved (1 byte)
40,031
Reserved (1 byte) -- LSB 1
Reserved (1 byte)
40,032
Reserved (1 byte) -- LSB 1
Reserved (1 byte)
40,033
Reserved (1 byte) -- LSB
Reserved (1 byte)
40,034
Reserved (1 byte) -- LSB
Reserved(1 Byte)
40,035
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,036
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,037
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,038
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,039
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,040
Reserved(1 Byte) -- LSB 1
10-19
Memory Map....Contd
Reserved(1 Byte)
40,044
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,045
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,046
Reserved(1 Byte) -- LSB 1
40,047 Reserved 6
40,053 Reserved 6
40,059 Reserved 6
40,065 Reserved 6
40,071 Reserved 6
MD Exceed Settings
40,077 Pickup Setting 1 1
Reserved (1 byte) 1
40,078
StepSize (1 byte) -- LSB 1
a) Stepsize for 10KW is 00
b) Stepsize for 100KW is 01
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
PROTECTION SETTINGS 2:
10-20
Memory Map....Contd
10-21
Memory Map....Contd
Alarm = 1
10-22
Memory Map....Contd
10-23
Memory Map....Contd
40,131Reserved (1 byte)
Reserved (1 byte) -- LSB 1
40,132Reserved (1 byte)
Reserved (1 byte) -- LSB 1
1
40,133Reserved (1 byte)
Reserved (1 byte) -- LSB 1
40,134Reserved (1 byte)
Reserved (1 byte) -- LSB
Reserved(1 Byte)
40,135
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,136
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,137
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,138
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,139
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,140
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,141
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,142
Reserved(1 Byte) -- LSB 1
Reserved(1 Byte)
40,143
Reserved(1 Byte) -- LSB 1
10-24
Memory Map....Contd
40,147 Reserved 6
40,153 Reserved 6
40,159 Reserved 6
40,165 Reserved 6
40,171 Reserved 6
MD Exceed Settings
40,177 Pickup Setting 1 1
40,178 Reserved (1 byte) 1
StepSize (1 byte) (LSB) 1
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
Unit Settings
Oscillography Settings
1 : Pick Up
2: Trip
10-25
Memory Map....Contd
PassWordSettings
MD Integration/Logo Settings
MD Integeration Period
5,10,15,30,60 mins.
System Settings
10-26
Memory Map....Contd
RTC Settings
Commands
10-27
Protection Characteristics
Overload 10000
1000
100
Trip Time in Sec
30 sec
10
24 sec
18 sec
12 sec
8 sec
6 sec
4 sec
1
2 sec Tolerance:
Trip Time: ± 20%
1 sec
0.5 sec
0.1
1.5 2 3 4 5 6 9
0.6
1000
1.0
1.5
2.0
100
3.0
4.0
6.0
8.0
Trip Time (s)
10 9.0
10.0
0.4
0.3
0.2
0.1 0.1
0.02
0.01
0.05 0.1 1 10 50
Current Multiples ( x In)
11-2
Protection Characteristics
Short Circuit
2
It OFF 10,000
0.6
1000
1.0
1.5
2.0
100
3.0
4.0
6.0
8.0
Trip Time (s)
10 9.0
10.0
0.4
0.3
0.2
0.1 0.1
0.02
0.01
0.05 0.1 1 10 50
Current Multiples ( x In)
11-3
Protection Characteristics
Instantaneous
10,000
1000
100
Trip Time (s)
10 1.5
2.0
3.0
4.0
1
5.0
6.0
8.0
10.0
12.0
0.1
0.01
0.05 0.1 1 10 50
Current Multiples ( x In)
11-4
Protection Characteristics
Earth Fault 10,000
It2 ON
1000
100
0.2
0.3 0.6
Trip Time (s)
0.4
10
0.5
0.4s
0.1 0.1s
0.01
0.05 0.1 0.8 1 2.4 10 50
Current Multiples ( x In)
11-5
Protection Characteristics
Earth Fault
It2 OFF 10,000
1000
100
Trip Time (s)
10
0.2 0.3
0.4
0.5
0.6
1
1.0
0.4s
0.3s
0.2s
0.1 0.1s
0.01
0.05 0.1 1 10 50
Current Multiples ( x In)
11-6
LARSEN & TOUBRO LIMITED
Electrical Standard Products
Electrical & Electronic Division
Product improvement is a continuous process at L&T.
For the latest information please contact us. Powai Works
Mumbai - 400 072, India
Tel: 91-22-67050505
Fax: 91-22-67051125