Bevel Gear Formula - Master

SPIRAL BEVEL GEAR PAIR FORMULA
GLEASON SYSTEM
Formula Spiral Bevel Gear ini khusus digunakan untuk mesin Spiral Bevel Gear dengan standard Gleason Tooth Sys
NOTE : Sel berwarna kuning adalah untuk memasukkan data gear secara manual
CUSTOMER :
No Gear Parameter Symbol Pinion Gear
1 Number of teeth Z 23 53
2 Module (transverse) mt 7.5760
3 Pressure Angle, Degree α 20
4 Spiral Angle, Degree β 0
5 Hand of Spiral LH/RH LH RH
5 Shaft Angle, Degree Σ 90
6 Pitch Circle Diameter d 174.2480 401.5280
7 Gear Ratio (Zi/Zj) i 0.4339622642 2.3043478261
8 Pitch Angle δ 23.4590240815 66.5409759185
9 Outer Cone Distance R 218.8533186223
10 Addendum Modification Coefficient ka 0.3165539338 -0.3165539338
11 Addendum ha 8.8378126023 4.0413873977
12 Dedendum hf 5.4656753977 10.2621006023
13 Total Depth of the tooth ht 14.303488
14 Face Width b 65.6559955867 65.6559955867
15 hf/R 0.024974149 0.046890313
16 Dedendum Angle, Degree xf 1.4306159576 2.6846506032
17 Root Angle, Degree δf 22.0284081239 63.8563253153
18 Face Angle, Degree δa 26.1436746847 67.9715918761
19 Outside diameter Da 190.4626465995 404.7456970205
20 Pitch Apex to Crown Distance hp 197.2457276246 83.4166534329
21 Face Width 0.3*R 65.6559955867 65.6559955867
B=<0.3*R or b=<10*m, whichever smaller 10*m 75.76 75.76
ULA
andard Gleason Tooth Systems
BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Remarks No Gear Parameter Symbol
1 Number of teeth Z
DP 1.75 2 Module (Transverse) mt
3 Pressure Angle, Degree α
4 Spiral Angle, Degree β
5 Hand of Spiral LH/RH
5 Shaft Angle, Degree Σ
6 Pitch Circle Diameter d
7 Gear Ratio (Zi/Zj) i
Check 90 8 Pitch Angle δ
9 Outer Cone Distance R
Check ka1 min -0.46622 10 Addendum Modification Coefficient ka
PINION 11 Addendum ha
12 Dedendum hf
13 Total Depth of the tooth ht
Check bmaks < 75.76 14 Face Width b
15 hf/R
16 Dedendum Angle, Degree xf
17 Root Angle, Degree δf
18 Face Angle, Degree δa
19 Outside diameter Da
20 Pitch Apex to Crown Distance hp
Choose b = 32 mm 21 Face Width 0.3*R
B=<0.3*R or b=<10*m, whichever smaller 10*m
UNTUK PERBANDINGAN
T PINION,K1, LEBIH KECIL DARI K min, NILAI K1 OPTIMUM DICARI ARCOID TOOTH SYSTEM
Pinion Gear Remarks No Gear Parameter
19 21 1 Number of teeth
14.000 2 Mean Normal Module
20 3 Pressure Angle, Degree
0 4 Mean Helix(spiral) Angle, Degree
LH RH 5 Hand of Spiral
90 5 Shaft Angle, Degree
266 294 6 Pitch Circle Diameter
0.9047619048 1.1052631579 7 Gear Ratio (Zi/Zj)
42.1375947739 47.8624052261 Check 90 Replacement Gear Ratio
198.2372316191 Replacement number of teeth
0 0 Check ka 1min -0.49839 8 Pitch Angle
11.9 11.9 PINION Mean Pitch cone length
14.532 14.532 Face width; b ≤ Rm/3
26.432 External Pitch Cone Length
59.4711694857 59.4711694857 Check bmaks < 140 External transverse module
0.0733061085 0.0733061085 External Pitch Cone Length (use m
4.1926312582 4.1926312582 Face width ; b ≤ (2/7)*Ra
37.9449635157 43.6697739679 Mean pitch cone length
46.3302260321 52.0550364843 Mean Normal Module
283.6485515431 309.9677371105 Standard Pitch Diameter
139.0161314448 124.1757242284 Mean cutter head radius
59.4711694857 59.4711694857 Choose b = 88 mm Ke = 0.68 …1.75
140 140
Cutter Head Diameter standard
Mean cutter head radius = cuttr h

Dipilih mean cutter head radius
Duplex tooth depth reduction coe
y = tooth depth characteristic
z1 6
y 0.93
Mean dedendum
Profile height correction
Nilai Xh diambil dari diagram profi
Tooth Depth Reduction Coefficien
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Face width (Axis Direction/Horizo
Distance cone Apex to Plane of Ex
circle(Pitch Apex to Crown Distanc
Back cone angle
Angle of face cone
Internal cone angle
Distance cone apex to root apex
Distance cone apex to tip apex
Tip to back mounting face distanc
Apex Distance (Mounting Distance
Backlash determined on the line o
Circumferential Backlash
DETERMINATION OF TOOL PARAMETERS
Mean contact Backlash

Profile width modif. Coefficient
Mean Tooth space bottom width
Auxiliary angle
Auxiliary variable
Profile angle difference
Profile angle
Correction of tool profile height

Gear Parameter Symbol Pinion Gear Remarks
Z 11 35
rmal Module mnm 4.9191
Angle, Degree α 20
lix(spiral) Angle, Degree βm 35 Note : βm ≤ 40
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
ment Gear Ratio Uἐ 3.1818181818
ment number of teeth Zἐ 11 35
δoi 17.4471884233 72.5528115767 Check 90
ch cone length Rm 110.1573972981
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
Pitch Cone Length Ra 128.4073972981
ransverse module msa 6.9999914415 msa = 7
Pitch Cone Length (use msa) Ra 128.4075542949
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
Pitch Diameter do 77 245
tter head radius ϱm ϱm = Rm/Ke
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
ad Diameter standard Inchi 4.5; 6; 7.5; 9; 12 inchi
mm 114.3;152.4;190.5;228.6;304.8 mm
tter head radius = cuttr head dia./2 57.15; 76.2;95.25;114.3;152.4 mm
ean cutter head radius mm 95.25 cutter head diameter = 7.5 inch
ooth depth reduction coefficient v 0.9022 NOTE RUMUS
depth characteristic Note 1: 0.2 adalah root clearance
7 ≥8 Note 2: AC37 adalah nilai y sesuai Z1
0.97 1
hfm 3.3846407698 8.4212160559
eight correction Xh 0.51194 0.51194
diambil dari diagram profile height modification coefficient (diagram 2.5.2 dan 2.5.3)
pth Reduction Coefficient v' 0.9022
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
th (Axis Direction/Horizontal) ba 34.065991176 9.9784354245
cone Apex to Plane of Ext.tip Kb 119.8926815269 35.7270157296
ch Apex to Crown Distance)
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
cone apex to root apex Lf -1.2109877298 -0.8825582777
cone apex to tip apex Lk -0.4379282689 -0.6783290598
ck mounting face distance Kk Nilai Kk Tergantung design
ance (Mounting Distance) KB(MD) 119.8926815269 35.7270157296
determined on the line of action Sen Max Min
Sen 0.1598966 0.1278966
rential Backlash Sd Max Min
Sd 0.2421392441 0.1936800786
F TOOL PARAMETERS Machining of gears : two flank cutting using expansion type cutter head
Machining of pinion : single flank cutting
ntact Backlash Senm 0.1438966
dth modif. Coefficient XB 0.0929 Diambil dari diagram 2.5.3
oth space bottom width Lfm(2) 3.9634800323
0.2339016929
Pb 13.5268901778
hb 2.6422109746
gle difference PAD(2) -0.5129960928
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75
n of tool profile height CTPH(2)

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
ARCOID TOOTH SYSTEM
Formula Spiral Bevel Gear ini khusus digunakan untuk mesin Spiral Bevel Gear dengan standard ARCOID TOOTH SY
MESIN YG DIGUNAKAN : WMW-MODUL ZFTKK 250/1
CUSTOMER
2 Mean Normal Module mnm 3.5166
4 Mean Helix(spiral) Angle, Degree βm 35
5 Shaft Angle, Degree δA 90
7 Gear Ratio (Zi/Zj) i 1 1
Replacement Gear Ratio Uἐ 1
Replacement number of teeth Zἐ 20 20
8 Pitch Angle δoi 45 45
Mean Pitch cone length Rm 60.7118476736
Face width; b ≤ Rm/3 b 20.2372825579
External Pitch Cone Length Ra 70.7118476736
External transverse module msa 5.0000827
External Pitch Cone Length (from msa) Ra 70.7118476736
Face width ; b ≤ (2/7)*Ra b 20.2033850496
Mean pitch cone length Rm 60.7118476736
Mean Normal Module mnm 3.5165
Standard Pitch Diameter do 100 100
Mean cutter head radius ϱm ϱm = Rm/Ke
Ke = 0.68 …1.75 0.68 ϱm-max 89.2821289318
1.75 ϱm-min 34.6924843849
Cutter Head Diameter standard Inchi 4.5; 6; 7.5; 9; 12 inchi
mm 114.3;152.4;190.5;228.6;304.8 mm
Mean cutter head radius = cuttr head dia./2 57.15; 76.2;95.25;114.3;152.4 mm
Dipilih mean cutter head radius mm 57.15
Duplex tooth depth reduction coefficient v 1.0470
z1 6 7 ≥8
y 0.93 0.97 1
Mean dedendum hfm 4.2198502037 4.2198502037
Profile height correction Xh 0 0
Nilai Xh diambil dari diagram profile height modification coefficient (diagram 2.5.2 dan 2.5.3)
Tooth Depth Reduction Coefficient v' 1.0470
Dedendum hf 4.9475523951 4.9475523951
Addendum hk 4.2442440278 4.2442440278
Tooth Depth hz 9.1917964229
0.0727702191 0.0727702191
Dedendum Angle Xf 4.1620899879 4.1620899879
Addendum Angle xk 4.1620899879 4.1620899879
Root Angle δf 40.8379100121 40.8379100121
Tip Angle δk 49.1620899879 49.1620899879
Tip Diameter dk 106.0022674661 106.0022674661
Face width (Axis Direction/Horizontal) ba 13.1130093153 13.1130093153
Distance cone Apex to Plane of Ext.tip Kb 46.9996932672 46.9996932672
circle(Pitch Apex to Crown Distance)
Back cone angle δro 45 45
Angle of face cone δs 85.8379100121 85.8379100121
Internal cone angle δi 139.1620899879 139.1620899879
Distance cone apex to root apex Lf 0.3012838922 0.3012838922
Distance cone apex to tip apex Lk -1.1891098453 -1.1891098453
Tip to back mounting face distance Kk
Apex Distance (Mounting Distance) KB(MD) 46.9996932672 46.9996932672
Backlash determined on the line of action Sen Max Min
Sen 0.1234316 0.0914316
Circumferential Backlash Sd Max Min
Sd 0.1867646842 0.1383453986

Machining of gears : Two Flank cutting using expansion type cutter head
Machining of pinion : Single Flank cutting
BEVEL GEAR
Mean contact Backlash Senm 0.1074316
Profile width modif. Coefficient (from XB 0.0929
diagram)
Mean Tooth space bottom width Lfm(2) 2.8358211622
Auxiliary angle ϱb 12.3339244993
Auxiliary variable hb 1.3190637698
Profile angle difference ΔαF(2) -0.637276743
Absolute Profile angle difference IΔαF(2)I 0.637276743
Tool profile angle for finishing the gear -0.637276743
αF(2) If ΔαF(2) ≥ 0 : αF(2) = 18.25
Profile angle If ΔαF(2) < 0 : αF(2) = 21.75
αF(2) 21.75
Correction of tool profile height Δh1(2)
ΔαF(2) > 0 : Δh1(2) = hb.sin(ΔαF(2)) 0
ΔαF(2) ≤ 0 : Δh1(2) = 0
Width of cut TF(2) 2.8230621728
ULA
ndard ARCOID TOOTH SYSTEM
UNTUK PERBANDINGAN
GLEASON SYSTEM
1 Number of teeth Z
2 Module m
Note : βm ≤ 40 4 Spiral Angle, Degree β
8 Pitch Angle δ
Check 90 10 Addendum Modification Coefficient k
11 Addendum ha
b= 20 12 Dedendum hf
13 Total Depth of the tooth(=1.888xModule) ht
msa = 5 14 Face Width b
15 hf/R
b= 20 16 Dedendum Angle, Degree xf
89 21 Face Width 0.3*R
35 B=<0.3*R or b=<10*m, whichever smaller 10*m
cutter head diameter = 4.5 inchi

NOTE RUMUS
Note 1: 0.2 adalah root clearance
Note 2: E38 adalah nilai y sesuai Z1
BOTTOM CLEARANCE (Yk) :

Yk = 0.2
Nilai Kk Tergantung design
18.25
Pinion Gear Remarks
20 20
5.0000827
20
35
LH RH
90
100.001654 100.001654
1 1
45 45 Check 90
70.7118476733
0 0 Check k min -0.65405
4.250070295 4.250070295
5.1900858426 5.1900858426
9.4401561376
21.213554302 21.213554302 Check bmaks < 50.00083
0.0733976839 0.0733976839
4.1978500644 4.1978500644
40.8021499356 40.8021499356
49.1978500644 49.1978500644
106.0121610522 106.0121610522
46.9955734739 46.9955734739
21.213554302 21.213554302 Choose b = 30 mm
50.000827 50.000827
GLEASON SYSTEM
CUSTOMER :
5 Hand of Spiral LH/RH RH LH
7 Gear Ratio (Zi/Zj) i 0.4222222222 2.3684210526
8 Pitch Angle δ 22.8905516562 67.1094483438
11 Addendum ha 11.4940554074 5.1999445926
12 Dedendum hf 7.0461045926 13.3402154074
14 Face Width b 71.9511875788 71.9511875788
15 hf/R 0.0293786864 0.0556219398
21 Face Width 0.3*R 71.9511875788 71.9511875788
ULA

1 Number of teeth Z
2 Module (Transverse) mt
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
188.651 446.805 6 Pitch Circle Diameter
0.4222222222 2.3684210526 7 Gear Ratio (Zi/Zj)
0.175 -0.175 Check ka 1min -0.20609 8 Pitch Angle
8.568727 12.043877 Face width; b ≤ Rm/3
72.7498311069 72.7498311069 Check bmaks < 99.29 External transverse module
2.0237066255 2.8432922629 Face width ; b ≤ (2/7)*Ra
72.7498311069 72.7498311069 Choose b = 88 mm Ke = 0.68 …1.75
99.29 99.29

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.5135135135 1.9473684211
8 Pitch Angle δ 27.1811110855 62.8188889145
11 Addendum ha 6.0656034916 3.0021965084
12 Dedendum hf 4.0049885084 7.0683954916
14 Face Width b 33.2787742758 33.2787742758
15 hf/R 0.0361039906 0.0637198543
19 Outside diameter, heel Da 112.1375216225 200.1008348606
21 Face Width 0.3*R 33.2787742758 33.2787742758
22 outside diameter,toe 78.3159210947 140.3398449938
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
FACE W 33 18 Face Angle, Degree δa
21 Face Width 0.3*R
UNTUK PERBANDINGAN
0.5135135135 1.9473684211 7 Gear Ratio (Zi/Zj)
5.49621 5.49621 Face width; b ≤ Rm/3
2.8573713153 2.8573713153 Face width ; b ≤ (2/7)*Ra
33.035453654 33.035453654 Choose b = 88 mm Ke = 0.68 …1.75
52.95 52.95

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.25 4
8 Pitch Angle δ 14.0362434679 75.9637565321
11 Addendum ha 3.142390625 1.252109375
12 Dedendum hf 1.738089375 3.628370625
14 Face Width b 19.184810476 19.184810476
15 hf/R 0.0271791485 0.0567381778
21 Face Width 0.3*R 19.184810476 19.184810476
ULA

1 Number of teeth Z
Check ka1 min 0.276648 10 Addendum Modification Coefficient ka
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.9047619048 1.1052631579 7 Gear Ratio (Zi/Zj)
14.532 14.532 Face width; b ≤ Rm/3
4.1926312582 4.1926312582 Face width ; b ≤ (2/7)*Ra
59.4711694857 59.4711694857 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 1 1
8 Pitch Angle δ 45 45
10 Addendum Modification Coefficient ka 0 0
11 Addendum ha 2.6775 2.6775
12 Dedendum hf 3.2697 3.2697
14 Face Width b 16.7053977055 16.7053977055
15 hf/R 0.0587181471 0.0587181471
21 Face Width 0.3*R 16.7053977055 16.7053977055
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
1 1 7 Gear Ratio (Zi/Zj)
45 45 Check 90 Replacement Gear Ratio
14.532 14.532 Face width; b ≤ Rm/3
3.3604434857 3.3604434857 Face width ; b ≤ (2/7)*Ra
74.2462120246 74.2462120246 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 25 25
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 122.9775 122.9775
i 1 1
ment Gear Ratio Uἐ 1
δoi 45 45 Check 90
h; b ≤ Rm/3 b 35.3854634556 b= 36.5
h ; b ≤ (2/7)*Ra b 35.3553390593 b= 36.5
0.68 ϱm-max 155.1377745701 162
1.75 ϱm-min 60.2821066901 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3635066422 8.3686329113
hf 3.9322594934 9.7837286243
hk 8.8060503281 2.9545811973
hz 12.7383098216
0.0311645398 0.0775394911
Xf 1.7850188633 4.433813875
xk 4.433813875 1.7850188633
δf 43.2149811367 40.566186125
δk 49.433813875 46.7850188633
dk 187.453635805 179.1784088
δro 45 45
δs 85.566186125 88.2149811367
δi 139.433813875 136.785018863
Sen 0.1598966 0.1278966
Sd 0.2436606925 0.1948970405
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
5 Hand of Spiral LH/RH rh lh
7 Gear Ratio (Zi/Zj) i 0.3278688525 3.05
8 Pitch Angle δ 18.1527058867 71.8472941133
11 Addendum ha 8.3865305026 3.5134694974
12 Dedendum hf 4.8294694974 9.7025305026
14 Face Width b 67.404766152 67.404766152
15 hf/R 0.0214946351 0.0431832839
21 Face Width 0.3*R 67.404766152 67.404766152
B=<0.3*R or b=<10*m, whichever smaller 10*m 70 70
ULA

1 Number of teeth Z
12 Dedendum hf
Check bmaks < 70 14 Face Width b
15 hf/R
Choose b = mm 21 Face Width 0.3*R
UNTUK PERBANDINGAN
rh lh 5 Hand of Spiral
0.3278688525 3.05 7 Gear Ratio (Zi/Zj)
14.532 14.532 Face width; b ≤ Rm/3
1.8522403748 1.8522403748 Face width ; b ≤ (2/7)*Ra
134.8095323039 134.8095323039 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 20 61
Angle, Degree α 20
LH/RH rh lh
δA 90
le Diameter d 98.382 300.0651
i 0.3278688525 3.05
δoi 18.1527058867 71.8472941133 Check 90
h; b ≤ Rm/3 b 64.2497125272 b= 36.5
h ; b ≤ (2/7)*Ra b 64.1950153828 b= 36.5
0.68 ϱm-max 303.5772850586 162
1.75 ϱm-min 117.9614593371 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
ooth depth reduction coefficient v -0.6515 NOTE RUMUS
0.97 1
hfm 3.6249139732 9.0190321009
pth Reduction Coefficient v' -0.6515
hf 3.4161415766 8.4995922021
hk 7.4459300293 2.3624794037
hz 10.8620716058
-0.0114395834 -0.0284624602
Xf -0.6554112581 -1.6303386875
xk -1.6303386875 -0.6554112581
δf 18.8081171448 73.4776328009
δk 16.5223671991 71.1918828552
dk 154.1506853476 428.472064078
δro 71.8472941133 18.1527058867
δs 91.6303386875 90.6554112581
δi 106.5223671991 161.191882855
cone apex to tip apex Lk 48.6492612507 5.2106621085
Sen 0.1598966 0.1278966
Sd 0.2260893262 0.18084222
0.2339016929
Pb 13.5268901778
hb 2.6422109746
gle difference PAD(2) 2.6851238544
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.8333333333 1.2
8 Pitch Angle δ 39.8055710923 50.1944289077
11 Addendum ha 3.8282083333 2.8867916667
12 Dedendum hf 3.6293916667 4.5708083333
14 Face Width b 23.1378646649 23.1378646649
15 hf/R 0.0470578213 0.0592640038
21 Face Width 0.3*R 23.1378646649 23.1378646649
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
Choose b = 14.5 mm 21 Face Width 0.3*R
UNTUK PERBANDINGAN
0.9047619048 1.1052631579 7 Gear Ratio (Zi/Zj)
14.532 14.532 Face width; b ≤ Rm/3
4.1926312582 4.1926312582 Face width ; b ≤ (2/7)*Ra
59.4711694857 59.4711694857 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.2051282051 4.875
8 Pitch Angle δ 11.5921754103 78.4078245897
11 Addendum ha 5.0228358974 1.9556641026
12 Dedendum hf 2.7274041026 5.7945758974
14 Face Width b 24.5142750059 24.5142750059
15 hf/R 0.0333773375 0.0709126731
21 Face Width 0.3*R 24.5142750059 24.5142750059
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.9047619048 1.1052631579 7 Gear Ratio (Zi/Zj)
14.532 14.532 Face width; b ≤ Rm/3
4.1926312582 4.1926312582 Face width ; b ≤ (2/7)*Ra
59.4711694857 59.4711694857 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : PT. Prysmian Cables Indonesia
7 Gear Ratio (Zi/Zj) i 0.4285714286 2.3333333333
8 Pitch Angle δ 23.1985905136 66.8014094864
11 Addendum ha 9.3469387755 4.2530612245
12 Dedendum hf 5.7570612245 10.8509387755
14 Face Width b 36.5557109081 36.5557109081
15 hf/R 0.0472461983 0.089049879
21 Face Width 0.3*R 36.5557109081 36.5557109081
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
1 Number of teeth
2 Mean Normal Module
3 Pressure Angle, Degree
4 Mean Helix(spiral) Angle, Degree
5 Hand of Spiral
5 Shaft Angle, Degree
#DIV/0! #DIV/0! 7 Gear Ratio (Zi/Zj)
#DIV/0! #DIV/0! Check #DIV/0! Replacement Gear Ratio
#DIV/0! Replacement number of teeth
0 0 Check ka 1min #DIV/0! 8 Pitch Angle
0 0 PINION Mean Pitch cone length
0 0 Face width; b ≤ Rm/3
0 External Pitch Cone Length
#DIV/0! #DIV/0! Check bmaks < 0 External transverse module
#DIV/0! #DIV/0! External Pitch Cone Length (use m
#DIV/0! #DIV/0! Face width ; b ≤ (2/7)*Ra
#DIV/0! #DIV/0! Mean pitch cone length
#DIV/0! #DIV/0! Mean Normal Module
#DIV/0! #DIV/0! Standard Pitch Diameter
#DIV/0! #DIV/0! Mean cutter head radius
#DIV/0! #DIV/0! Choose b = 88 mm Ke = 0.68 …1.75
0 0

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z
rmal Module mnm
Angle, Degree α
lix(spiral) Angle, Degree βm Note : βm ≤ 40
LH/RH
δA
le Diameter d 0 0
i #DIV/0! #DIV/0!
ment Gear Ratio Uἐ #DIV/0!
ment number of teeth Zἐ #DIV/0! #DIV/0!
δoi #DIV/0! #DIV/0! Check #DIV/0!
ch cone length Rm #DIV/0!
h; b ≤ Rm/3 b #DIV/0! b= 36.5
Pitch Cone Length Ra #DIV/0!
ransverse module msa #DIV/0! msa = 7
Pitch Cone Length (use msa) Ra #DIV/0!
h ; b ≤ (2/7)*Ra b #DIV/0! b= 36.5
rmal Module mnm #DIV/0!
0.68 ϱm-max #DIV/0! 162
1.75 ϱm-min #DIV/0! 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
ooth depth reduction coefficient v #DIV/0! NOTE RUMUS
0.97 1
hfm #DIV/0! #DIV/0!
pth Reduction Coefficient v' #DIV/0!
hf #DIV/0! #DIV/0!
hk #DIV/0! #DIV/0!
hz #DIV/0!
#DIV/0! #DIV/0!
Xf #DIV/0! #DIV/0!
xk #DIV/0! #DIV/0!
δf #DIV/0! #DIV/0!
δk #DIV/0! #DIV/0!
dk #DIV/0! #DIV/0!
th (Axis Direction/Horizontal) ba #DIV/0! #DIV/0!
cone Apex to Plane of Ext.tip Kb #DIV/0! #DIV/0!
δro #DIV/0! #DIV/0!
δs #DIV/0! #DIV/0!
δi #DIV/0! #DIV/0!
cone apex to root apex Lf #DIV/0! #DIV/0!
cone apex to tip apex Lk #DIV/0! #DIV/0!
ance (Mounting Distance) KB(MD) #DIV/0! #DIV/0!
Sen 0.032 0
Sd #DIV/0! #DIV/0!
0.1916010499
Pb 11.0462344
hb 1.764707039
gle difference PAD(2) #DIV/0!
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.3170731707 3.1538461538
8 Pitch Angle δ 17.5924245622 72.4075754378
11 Addendum ha 3.632393367 1.510106633
12 Dedendum hf 2.078806633 4.201093367
14 Face Width b 19.5165254496 19.5165254496
15 hf/R 0.0319545603 0.0645774789
21 Face Width 0.3*R 19.5165254496 19.5165254496
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.9047619048 1.1052631579 7 Gear Ratio (Zi/Zj)
14.532 14.532 Face width; b ≤ Rm/3
4.1926312582 4.1926312582 Face width ; b ≤ (2/7)*Ra
59.4711694857 59.4711694857 Choose b = 88 mm Ke = 0.68 …1.75
140 140

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.88 1.1363636364
8 Pitch Angle δ 41.3477772197 48.6522227803
11 Addendum ha 3.7050368 3.0099632
12 Dedendum hf 3.7525632 4.4476368
14 Face Width b 19.7312285793 19.7312285793
15 hf/R 0.0570551882 0.0676233127
21 Face Width 0.3*R 19.7312285793 19.7312285793

7 Gear Ratio (Zi/Zj) i 0.8333333333 1.2
8 Pitch Angle δ 39.8055710923 50.1944289077
11 Addendum ha 3.8766666667 2.9233333333
12 Dedendum hf 3.6753333333 4.6286666667
14 Face Width b 23.4307490277 23.4307490277
15 hf/R 0.0470578213 0.0592640038
21 Face Width 0.3*R 23.4307490277 23.4307490277
ULA
Remarks
Check 90
Check ka1 min -0.71377

PINION
Check bmaks < 39.5
Choose b = 18 mm
Remarks
Check 90
Check ka1 min -0.90308
PINION
Check bmaks < 40
Choose b = 21 mm
STRAIGHT BEVEL GEAR PAIR FORMULA
GLEASON SYSTEM
Formula Straight Bevel Gear ini khusus digunakan untuk mesin Straight Bevel Gear dengan standard Gleason Tooth
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.9047619048 1.1052631579
8 Pitch Angle δ 42.1375947739 47.8624052261
11 Addendum ha 13.3640038833 11.3102818237
12 Dedendum hf 14.0389675372 16.0926895968
14 Face Width b 61.6558246731 61.6558246731
15 hf/R 0.0683096899 0.078302527
21 Face Width 0.3*R 61.6558246731 61.6558246731
MULA
an standard Gleason Tooth Systems

1 Number of teeth Z
12 Dedendum hf
15 hf/R
T PINION,K1, LEBIH KECIL DARI K min, NILAI K1 OPTIMUM DICARI
Pinion Gear Remarks
19 21
14.000
20
0
LH RH
90
266 294
0.9047619048 1.1052631579
42.1375947739 47.8624052261 Check 90
198.2372316191
0 0 Check ka 1min -0.49839
11.9 11.9 PINION
14.532 14.532
26.432
59.4711694857 59.4711694857 Check bmaks < 140
0.0733061085 0.0733061085
4.1926312582 4.1926312582
37.9449635157 43.6697739679
46.3302260321 52.0550364843
283.6485515431 309.9677371105
139.0161314448 124.1757242284
59.4711694857 59.4711694857 Choose b = 88 mm
140 140
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.1666666667 6
8 Pitch Angle δ 9.462322208 80.537677792
11 Addendum ha 6.1458333333 2.3541666667
12 Dedendum hf 3.2941666667 7.0858333333
14 Face Width b 27.3724313863 27.3724313863
15 hf/R 0.0361038443 0.0776602549
21 Face Width 0.3*R 27.3724313863 27.3724313863
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
5.19 5.19 Face width; b ≤ Rm/3
4.1978500644 4.1978500644 Face width ; b ≤ (2/7)*Ra
21.2132034356 21.2132034356 Choose b = 88 mm Ke = 0.68 …1.75
50 50

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : INDOCEMENT TUNGGAL PRAKARSA,PT
7 Gear Ratio (Zi/Zj) i 0.3103448276 3.2222222222
8 Pitch Angle δ 17.2414593989 72.7585406011
11 Addendum ha 10.2688168847 4.2491831153
12 Dedendum hf 5.8547031153 11.8743368847
14 Face Width b 38.8968641667 38.8968641667
15 hf/R 0.0451555922 0.0915832456
21 Face Width 0.3*R 38.8968641667 38.8968641667

7 Gear Ratio (Zi/Zj) i 0.3103448276 3.2222222222
8 Pitch Angle δ 17.2414593989 72.7585406011
11 Addendum ha 10.8585 3.249
12 Dedendum hf 4.8051 12.4146
14 Face Width b 38.942410846 38.942410846
15 hf/R 0.0370169686 0.0956381467
21 Face Width 0.3*R 38.942410846 38.942410846
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
Remarks
Check 90
Check ka1 min 0.448921
PINION
Check bmaks < 85.5
Choose b = 38 mm
UNTUK PERBANDINGAN
rh lh 5 Hand of Spiral
0.3103448276 3.2222222222 7 Gear Ratio (Zi/Zj)
0.448921 -0.448921 Check ka 1min 0.448921 8 Pitch Angle
5.03073466 12.69830534 Face width; b ≤ Rm/3
2.2219941406 5.593610606 Face width ; b ≤ (2/7)*Ra
38.8968641667 38.8968641667 Choose b = 42 mm Ke = 0.68 …1.75
85.4 85.4

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 9 29
Angle, Degree α 20
LH/RH rh lh
δA 90
le Diameter d 54.245418651 174.790793431
i 0.3103448276 3.2222222222
δoi 17.2414593989 72.7585406011 Check 90
h; b ≤ Rm/3 b 37.2366194663 b= 36
ransverse module msa 8.5435333757 msa = 8.55
h ; b ≤ (2/7)*Ra b 37.0880103295 b= 36.5
Pitch Diameter do 76.95 247.95
0.68 ϱm-max 164.0559355197 162
1.75 ϱm-min 63.7474492305 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 4.1414862717 10.3042990553
hf 4.7374183781 11.7870186004
hk 10.5832031565 3.5336029342
hz 15.3206215345
0.032653814 0.0812449066
Xf 1.8702611834 4.6447885082
xk 4.6447885082 1.8702611834
δf 15.3711982155 68.1137520929
δk 21.8862479071 74.6288017845
dk 97.1652755746 250.044714271
δro 72.7585406011 17.2414593989
δs 85.3552114918 88.1297388166
δi 111.8862479071 164.628801784
cone apex to tip apex Lk 0.0988290025 -0.730893884
Sen 0.1887089872 0.1567089872
Sd 0.2852613723 0.2368886686
0.2306975601
Pb 13.3381434927
hb 2.5693205317
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.265625 3.7647058824
8 Pitch Angle δ 14.8756820016 75.1243179984
11 Addendum ha 14.7983539185 5.9501460815
12 Dedendum hf 8.2446860815 17.0928939185
14 Face Width b 121.2310430194 121.2310430194
15 hf/R 0.0204024131 0.0422983095
21 Face Width 0.3*R 121.2310430194 121.2310430194
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
4.1978500644 4.1978500644 Face width ; b ≤ (2/7)*Ra
21.2132034356 21.2132034356 Choose b = 88 mm Ke = 0.68 …1.75
50 50

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.3939393939 2.5384615385
8 Pitch Angle δ 21.501434324 68.498565676
11 Addendum ha 5.6909745179 2.5115254821
12 Dedendum hf 3.4186254821 6.5980745179
14 Face Width b 25.6701790143 25.6701790143
15 hf/R 0.0399524929 0.0771097994
21 Face Width 0.3*R 25.6701790143 25.6701790143
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.3939393939 2.5384615385 7 Gear Ratio (Zi/Zj)
4.9896 5.2866 Face width; b ≤ Rm/3
3.2531627986 3.4463497754 Face width ; b ≤ (2/7)*Ra
26.3352095587 26.3352095587 Choose b = 88 mm Ke = 0.68 …1.75
49.5 49.5

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle

Auxiliary angle
Auxiliary variable
Profile angle

Z 11 35
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 54.1101 172.1685
i 0.3142857143 3.1818181818
δoi 17.4471884233 72.5528115767 Check 90
h; b ≤ Rm/3 b 36.7191324327 b= 36.5
h ; b ≤ (2/7)*Ra b 36.6878726557 b= 36.5
0.68 ϱm-max 161.9964033749 162
1.75 ϱm-min 62.9471738828 62.95
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 3.3846407698 8.4212160559
hf 3.8905326532 9.6799094125
hk 8.6960880104 2.9067112511
hz 12.5866206636
0.0277201032 0.068969499
Xf 1.587838304 3.9454132866
xk 3.9454132866 1.587838304
δf 15.8593501193 68.6073982902
δk 21.3926017098 74.1406498807
dk 93.5920266471 246.743018684
δro 72.5528115767 17.4471884233
δs 86.0545867134 88.412161696
δi 111.3926017098 164.140649881
Sen 0.1598966 0.1278966
Sd 0.2421392441 0.1936800786
0.2339016929
Pb 13.5268901778
hb 2.6422109746
PA If PAD(2) ≥ 0 ; PA = 18.25
If PAD(2) < 0 ; PA = 21.75
Dipilih PA(2) 21.75

er = 7.5 inch
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : PT. SPM FOR EXHIBITION
7 Gear Ratio (Zi/Zj) i 0.5517241379 1.8125
8 Pitch Angle δ 28.8865817669 61.1134182331
11 Addendum ha 4.2048156956 2.1701843044
12 Dedendum hf 2.8751843044 4.9098156956
14 Face Width b 18.6305570569 18.6305570569
15 hf/R 0.0462978798 0.0790606907
21 Face Width 0.3*R 18.6305570569 18.6305570569
STRAIGHT BEVEL GEAR - STANDARD SYSTEM

2 Module mn 3.0000
5 Hand of Spiral LH/RH straight straight
7 Gear Ratio (Zi/Zj) i 0.6571428571 1.5217391304
8 Pitch Angle δ 33.3106308246 56.6893691754
11 Addendum ha 3
12 Dedendum hf 3.75
14 Face Width b 18.8463524322 18.8463524322
15 hf/R 0.0596932486
ha/R 0.0477545988
16 Dedendum Angle, Degree xf 3.4161175235
Addendum Angle, Degree xa 2.7340598855
21 Face Width 0.3*R 18.8463524322 18.8463524322
ULA
Remarks
Check 90
Check ka min -0.06863
Check bmaks < 37.5
Choose b = 18 mm
Remarks
Check 90
Check bmaks < 30
Choose b = 11.5 mm
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.2857142857 3.5
8 Pitch Angle δ 15.9453959009 74.0546040991
11 Addendum ha 10.8734693878 4.4265306122
12 Dedendum hf 6.1185306122 12.5654693878
14 Face Width b 78.6251868042 78.6251868042
15 hf/R 0.0233456893 0.0479444434
21 Face Width 0.3*R 78.6251868042 78.6251868042
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
1 Number of teeth
2 Mean Normal Module
3 Pressure Angle, Degree
4 Mean Helix(spiral) Angle, Degree
5 Shaft Angle, Degree
#DIV/0! #DIV/0! 7 Gear Ratio (Zi/Zj)
#DIV/0! #DIV/0! Check #DIV/0! Replacement Gear Ratio
#DIV/0! Replacement number of teeth
0 0 Check ka 1min #DIV/0! 8 Pitch Angle
0 0 PINION Mean Pitch cone length
0 0 Face width; b ≤ Rm/3
0 External Pitch Cone Length
#DIV/0! #DIV/0! Check bmaks < 0 External transverse module
#DIV/0! #DIV/0! External Pitch Cone Length (use m
#DIV/0! #DIV/0! Face width ; b ≤ (2/7)*Ra
#DIV/0! #DIV/0! Mean pitch cone length
#DIV/0! #DIV/0! Mean Normal Module
#DIV/0! #DIV/0! Standard Pitch Diameter
#DIV/0! #DIV/0! Mean cutter head radius
#DIV/0! #DIV/0! Choose b = 88 mm Ke = 0.68 …1.75
0 0

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z
rmal Module mnm
Angle, Degree α
lix(spiral) Angle, Degree βm Note : βm ≤ 40
LH/RH LH RH
δA
le Diameter d 0 0
i #DIV/0! #DIV/0!
ment Gear Ratio Uἐ #DIV/0!
ment number of teeth Zἐ #DIV/0! #DIV/0!
δoi #DIV/0! #DIV/0! Check #DIV/0!
h; b ≤ Rm/3 b #DIV/0! b= 90
Pitch Cone Length Ra #DIV/0!
ransverse module msa #DIV/0! msa = 10.436
Pitch Cone Length (use msa) Ra #DIV/0!
h ; b ≤ (2/7)*Ra b #DIV/0! b= 90
rmal Module mnm #DIV/0!
0.68 ϱm-max #DIV/0! 368
1.75 ϱm-min #DIV/0! 143
mm 114.3;152.4;190.5;228.6;304.8 mm
ean cutter head radius mm 152.4 cutter head diameter = 12 inchi
ooth depth reduction coefficient v #DIV/0! NOTE RUMUS
0.97 1
hfm #DIV/0! #DIV/0!
pth Reduction Coefficient v' #DIV/0!
hf #DIV/0! #DIV/0!
hk #DIV/0! #DIV/0!
hz #DIV/0!
#DIV/0! #DIV/0!
Xf #DIV/0! #DIV/0!
xk #DIV/0! #DIV/0!
δf #DIV/0! #DIV/0!
δk #DIV/0! #DIV/0!
dk #DIV/0! #DIV/0!
th (Axis Direction/Horizontal) ba #DIV/0! #DIV/0!
cone Apex to Plane of Ext.tip Kb #DIV/0! #DIV/0!
δro #DIV/0! #DIV/0!
δs #DIV/0! #DIV/0!
δi #DIV/0! #DIV/0!
cone apex to root apex Lf #DIV/0! #DIV/0!
cone apex to tip apex Lk #DIV/0! #DIV/0!
ance (Mounting Distance) KB(MD) #DIV/0! #DIV/0!
Sen 0.032 0
Sd #DIV/0! #DIV/0!
er = 12 inchi
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER :
7 Gear Ratio (Zi/Zj) i 0.2553191489 3.9166666667
8 Pitch Angle δ 14.3227199782 75.6772800218
11 Addendum ha 4.7004119511 1.8785880489
12 Dedendum hf 2.6061480489 5.4279719511
14 Face Width b 28.1587380443 28.1587380443
15 hf/R 0.0277656056 0.0578289973
21 Face Width 0.3*R 28.1587380443 28.1587380443
ULA

1 Number of teeth Z
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.2553191489 3.9166666667 7 Gear Ratio (Zi/Zj)
3.63006 4.40406 Face width; b ≤ Rm/3
2.2147673814 2.6863681363 Face width ; b ≤ (2/7)*Ra
28.1587380443 28.1587380443 Choose b = 28 mm Ke = 0.68 …1.75
38.7 38.7

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 12 47
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 32.367375186 126.772219479
i 0.2553191489 3.9166666667
δoi 14.3227199782 75.6772800218 Check 90
h; b ≤ Rm/3 b 26.6208200489 b= 28
h ; b ≤ (2/7)*Ra b 26.8178457565 b= 28
0.68 ϱm-max 117.444794335 117
1.75 ϱm-min 45.635691513 46
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 1.7262600099 4.7472150273
hf 2.212223698 6.0836151694
hk 5.5441589163 1.6727674449
hz 7.7563826143
0.034711692 0.095457153
Xf 1.9880352456 5.4527700404
xk 5.4527700404 1.9880352456
δf 12.3346847326 70.2245099814
δk 19.7754900186 77.6653152674
dk 57.183667529 182.717629278
δro 75.6772800218 14.3227199782
δs 84.5472299596 88.0119647544
δi 109.7754900186 167.665315267
cone apex to root apex Lf 4.8930937968 3.0426513089
Sen 0.1021293129 0.0701293129
Sd 0.1559370531 0.1070775675
er = 12 inchi
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
8 Pitch Angle δ 14.0362434679 75.9637565321
11 Addendum ha 6.175375 2.460625
12 Dedendum hf 3.415665 7.130415
14 Face Width b 37.7016778406 37.7016778406
15 hf/R 0.0271791485 0.0567381778
21 Face Width 0.3*R 37.7016778406 37.7016778406
ULA

1 Number of teeth Z
pinion 11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
T PINION,K1, LEBIH KECIL DARI K1 min, NILAI K1min DIPILIH/ DICARI ARCOID TOOTH SYSTEM
0.25 4 7 Gear Ratio (Zi/Zj)
0.5635 -0.5635 Check ka min 0.276648 8 Pitch Angle
7.18058 1.45542 Mean Pitch cone length
2.41046 8.13562 Face width; b ≤ Rm/3
1.0988284333 3.7039769477 Face width ; b ≤ (2/7)*Ra
37.7016778406 37.7016778406 Choose b = 37 mm Ke = 0.68 …1.75
50.8 50.8

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 12 48
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 43.18062 172.72248
i 0.25 4
δoi 14.0362434679 75.9637565321 Check 90
h; b ≤ Rm/3 b 36.2240967109 b= 33.9999388
h ; b ≤ (2/7)*Ra b 35.9063598482 b= 33.999989
0.68 ϱm-max 159.8121543659 159
1.75 ϱm-min 62.098437125 62
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 2.2903715221 6.3457504781
hf 2.7269283126 7.5552837067
hk 6.8356068734 2.0072514793
hz 9.562535186
0.0256798195 0.0711490365
Xf 1.471021977 4.0696815908
xk 4.0696815908 1.471021977
δf 12.565221491 71.8940749413
δk 18.1059250587 77.434778509
dk 74.2230254843 244.813659984
δro 75.9637565321 14.0362434679
δs 85.9303184092 88.528978023
δi 108.1059250587 167.434778509
Sen 0.12555801 0.09355801
Sd 0.1886317494 0.1405566327
y sesuai Z1
GLEASON SYSTEM
6 Pitch Circle Diameter d 59 241.9
7 Gear Ratio (Zi/Zj) i 0.243902439 4.1
8 Pitch Angle δ 13.7069610041 76.2930389959
11 Addendum ha 7.1791171921 2.8508828079
12 Dedendum hf 3.9600828079 8.2883171921
14 Face Width b 37.3486776874 37.3486776874
15 hf/R 0.0318090202 0.0665751858
21 Face Width 0.3*R 37.3486776874 37.3486776874
ULA

1 Number of teeth Z
Check ka min 0.398062 10 Addendum Modification Coefficient ka
11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.243902439 4.1 7 Gear Ratio (Zi/Zj)
3.744 8.4006 Face width; b ≤ Rm/3
1.7372708056 3.8931935706 Face width ; b ≤ (2/7)*Ra
37.0321634697 37.0321634697 Choose b = 88 mm Ke = 0.68 …1.75
58.5 58.5

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 10 41
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 41.32089 169.415649
i 0.243902439 4.1
δoi 13.7069610041 76.2930389959 Check 90
h; b ≤ Rm/3 b 35.4801834783 b= 33.999989
h ; b ≤ (2/7)*Ra b 35.268727114 b= 33.999989
0.68 ϱm-max 156.5302211752 156
1.75 ϱm-min 60.8231716567 61
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 2.5205742892 7.3964393075
hf 3.1672253086 9.2939890204
hk 8.4675712207 2.3408075089
hz 11.6347965294
0.0380383076 0.1116206075
Xf 2.1783842446 6.3690261217
xk 6.3690261217 2.1783842446
δf 11.5285767594 69.9240128742
δk 20.0759871258 78.4714232406
dk 74.952835322 240.959337612
δro 76.2930389959 13.7069610041
δs 83.6309738783 87.8216157554
δi 110.0759871258 168.471423241
Sen 0.139434314 0.107434314
Sd 0.2100729078 0.1618614392
y sesuai Z1
GLEASON SYSTEM
CUSTOMER : bakri tosanjaya,PT
7 Gear Ratio (Zi/Zj) i 0.5588235294 1.7894736842
8 Pitch Angle δ 29.1974860461 60.8025139539
11 Addendum ha 7.3913637543 3.8456362457
12 Dedendum hf 5.0883162457 8.6340437543
14 Face Width b 38.6176203727 38.6176203727
15 hf/R 0.0395284551 0.0670733489
21 Face Width 0.3*R 38.6176203727 38.6176203727
ULA
BILA ADDENDUM MODIFICATION COEFFICIENT PINION,Ka1, LEBIH KECIL DA

1 Number of teeth Z
pinion 11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
T PINION,Ka1, LEBIH KECIL DARI Ka1 min, NILAI Ka1 OPTIMUM DICARI ARCOID TOOTH SYSTEM
0.5588235294 1.7894736842 7 Gear Ratio (Zi/Zj)
0.1 -0.1 Check ka min -0.27283 8 Pitch Angle
6.1720411472 7.4880413918 Face width; b ≤ Rm/3
2.7575739319 3.3443251433 Face width ; b ≤ (2/7)*Ra
38.442358439 38.442358439 Choose b = 88 mm Ke = 0.68 …1.75
65.80001223 65.80001223

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 19 34
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 66.4464200002 118.90412
i 0.5588235294 1.7894736842
δoi 29.1974860461 60.8025139539 Check 90
h; b ≤ Rm/3 b 27.7137316 b= 90
h ; b ≤ (2/7)*Ra b 36.6117699419 b= 37
0.68 ϱm-max 161.2370511715 122
1.75 ϱm-min 62.6521113124 47
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 4.2336813296 6.8347665909
hf 5.0947771099 8.2249016089
hk 7.3025309488 4.1724064499
hz 12.3973080588
0.0465457179 0.0751424334
Xf 2.664949757 4.2972684276
xk 4.2972684276 2.664949757
δf 26.5325362891 56.5052455263
δk 33.4947544737 63.4674637109
dk 137.7694168268 227.79081954
δro 60.8025139539 29.1974860461
δs 85.7027315724 87.335050243
δi 123.4947544737 153.467463711
Sen 0.12292668 0.09092668
Sd 0.1866426216 0.1380562294
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : PT.BODI CIPTA
7 Gear Ratio (Zi/Zj) i 0.3103448276 3.2222222222
8 Pitch Angle δ 17.2414593989 72.7585406011
11 Addendum ha 6.4931629013 2.6868370987
12 Dedendum hf 3.7020370987 7.5083629013
14 Face Width b 24.5952068501 24.5952068501
15 hf/R 0.0451555922 0.0915832456
21 Face Width 0.3*R 24.5952068501 24.5952068501
PERHITUNGAN UNTUK Z1 = 9 TEETH

7 Gear Ratio (Zi/Zj) i 0.3103448276 3.2222222222
8 Pitch Angle δ 17.2414593989 72.7585406011
10 Addendum Modification Coefficient ka 0 0
11 Addendum ha 6.858 2.052
12 Dedendum hf 3.0348 7.8408
14 Face Width b 24.5952068501 24.5952068501
15 hf/R 0.0370169686 0.0956381467
21 Face Width 0.3*R 24.5952068501 24.5952068501
ULA

1 Number of teeth Z
Check ka min 0.448921 10 Addendum Modification Coefficient ka
11 Addendum ha
12 Dedendum hf
15 hf/R
Remarks
Check 90
Check ka min 0.448921
Check bmaks < 54
Choose b = 26.3 mm
UNTUK PERBANDINGAN
0.3103448276 3.2222222222 7 Gear Ratio (Zi/Zj)
5.2002 6.0102 Face width; b ≤ Rm/3
3.6293766123 4.1928191732 Face width ; b ≤ (2/7)*Ra
24.5952068501 24.5952068501 Choose b = 26.3 mm Ke = 0.68 …1.75
54 54

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 9 29
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 33.42555 107.70455
i 0.3103448276 3.2222222222
δoi 17.2414593989 72.7585406011 Check 90
h; b ≤ Rm/3 b 22.9448774985 b= 26.3
h ; b ≤ (2/7)*Ra b 23.4240065239 b= 26.3
0.68 ϱm-max 101.2265041672 368
1.75 ϱm-min 39.3337273336 143
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 2.5626028031 6.3507982511
hf 3.4213789364 8.4790695381
hk 7.7362861169 2.6785955152
hz 11.1576650533
0.0653061698 0.1618457252
Xf 3.7364620617 9.193359712
xk 9.193359712 3.7364620617
δf 13.5049973372 63.5651808891
δk 26.4348191109 76.4950026628
dk 63.3772988447 158.187867215
δro 72.7585406011 17.2414593989
δs 80.806640288 86.2635379383
δi 116.4348191109 166.495002663
Sen 0.1285627 0.0965627
Sd 0.1989256207 0.1494118826
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : ANWAR - SERAYA PIK
7 Gear Ratio (Zi/Zj) i 0.6666666667 1.5
8 Pitch Angle δ 33.690067526 56.309932474
11 Addendum ha 6.39166048 3.79504841
12 Dedendum hf 4.9215785696 7.5181906396
14 Face Width b 32.4076775569 32.4076775569
15 hf/R 0.0455593761 0.0695963846
21 Face Width 0.3*R 32.4076775569 32.4076775569
ULA

1 Number of teeth Z
Check ka min -0.40567 10 Addendum Modification Coefficient ka
11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0 0 Check ka min -0.65405 8 Pitch Angle
4.1978500644 4.1978500644 Face width ; b ≤ (2/7)*Ra
21.2132034356 21.2132034356 Choose b = 88 mm Ke = 0.68 …1.75
50 50

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 17 54
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 123.18965 391.3083
i 0.3148148148 3.1764705882
δoi 17.4747742563 72.5252257437 Check 90
h; b ≤ Rm/3 b 83.4686803044 b= 90
h ; b ≤ (2/7)*Ra b 84.4014771222 b= 90
0.68 ϱm-max 368.2428969525 368
1.75 ϱm-min 143.0886685301 143
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 6.3768538194 11.014565688
hf 6.5536517094 11.3199438617
hk 9.8706589027 5.1043667505
hz 16.4243106122
0.003928842 0.0067861816
Xf 0.2251049068 0.3888135984
xk 0.3888135984 0.2251049068
δf 17.2496693494 72.1364121454
δk 17.8635878546 72.7503306506
dk 196.2422411974 566.609538474
δro 72.5252257437 17.4747742563
δs 89.6111864016 89.7748950932
δi 107.8635878546 162.750330651
Sen 0.2204077 0.1884077
Sd 0.3377934525 0.2887507444
er = 12 inchi
h root clearance
h nilai y sesuai Z1
GLEASON SYSTEM
CUSTOMER : PT.CIPTA PRESISI MANDIRI
2 Module m 5.485
8 Pitch Angle δ 14.0362434679 75.9637565321
10 Addendum Modification Coefficient k 0.365625 -0.365625
11 Addendum ha 6.667703125 2.656796875
12 Dedendum hf 3.687976875 7.698883125
14 Face Width b 30.5305663813 30.5305663813
15 hf/R 0.0362388646 0.0756509037
21 Face Width 0.3*R 30.5305663813 30.5305663813
ULA

1 Number of teeth Z
2 Module m
Check k min 0.457486 10 Addendum Modification Coefficient k
11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.25 4 7 Gear Ratio (Zi/Zj)
0.365625 -0.365625 Check k min 0.457486 8 Pitch Angle
3.687976875 7.698883125 Face width; b ≤ Rm/3
2.0754257949 4.3262369533 Face width ; b ≤ (2/7)*Ra
30.5305663813 30.5305663813 Choose b = 27.56 mm Ke = 0.68 …1.75
54.85 54.85

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 9 36
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 34.998859386 139.995437544
i 0.25 4
δoi 14.0362434679 75.9637565321 Check 90
h; b ≤ Rm/3 b 29.3604414937 b= 27.56
h ; b ≤ (2/7)*Ra b 29.103235566 b= 27.56
0.68 ϱm-max 129.5313595307 127
1.75 ϱm-min 50.3321854176 50
mm 114.3;152.4;190.5;228.6;304.8 mm
ean cutter head radius mm 107.95 cutter head diameter = 8.5 inchi
0.97 1
hfm 2.6443582647 6.6886709049
hf 3.2341588459 8.1805194338
hk 7.402767003 2.4564064151
hz 10.6369258489
0.0428012033 0.1082618671
Xf 2.4508324413 6.178882921
xk 6.178882921 2.4508324413
δf 11.5854110266 69.7848736111
δk 20.2151263889 78.4145889734
dk 63.7734777765 198.83153213
δro 75.9637565321 14.0362434679
δs 83.821117079 87.5491675587
δi 110.2151263889 168.414588973
Sen 0.133107816 0.101107816
Sd 0.1999763808 0.1519007352
er = 8.5 inchi
h root clearance
h nilai y sesuai Z1
ARCOID TOOTH SYSTEM
CUSTOMER BPK HARRY CADINE

Replacement Gear Ratio Uἐ 2
8 Pitch Angle δoi 26.5650511771 63.4349488229
Face width; b ≤ Rm/3 b 52.1275539326
Face width ; b ≤ (2/7)*Ra b 52.1093281477
Standard Pitch Diameter do 163.128 326.256
Ke = 0.68 …1.75 0.68 ϱm-max 229.9744831129
1.75 ϱm-min 89.3615134382
mm 114.3;152.4;190.5;228.6;304.8 mm
z1 6 7 ≥8
y 0.93 0.97 1
Profile height correction Xh 0.3 0.3
Dedendum hf 5.2803819317 8.8006365529
Addendum hk 7.7094254456 4.1891708244
0.0142281519 0.0237135865
Root Angle δf 25.7498931283 62.0765149948
Tip Angle δk 27.9234850052 64.2501068717
Tip Diameter dk 176.919039491 330.0029082931
Back cone angle δro 63.4349488229 26.5650511771
Distance cone apex to root apex Lf -6.1806464001 -5.0640163689
Distance cone apex to tip apex Lk 7.2252512917 1.76978255
Sen 0.173857456 0.141857456
Sd 0.2634134452 0.2149298746
ULA
UNTUK PERBANDINGAN
GLEASON SYSTEM
1 Number of teeth Z
2 Module m
8 Pitch Angle δ
11 Addendum ha
msa = 7.768 14 Face Width b
15 hf/R

NOTE RUMUS
Pinion Gear Remarks
21 42
7.768
20
35
LH RH
90
163.128 326.256
0.5 2
26.5650511771 63.4349488229 Check 90
182.3826485168
0.2925 -0.2925 Check k min -0.37302
8.87494 4.33066
5.791044 10.335324
14.665984
54.714794555 54.714794555 Check bmaks < 77.68
0.0317521653 0.0566683513
1.8186540362 3.2433884971
24.7463971409 60.1915603258
29.8084396742 65.2536028591
179.003975309 330.129460059
159.1590061728 77.690539941
54.714794555 54.714794555 Choose b = 55 mm
77.68 77.68
GLEASON SYSTEM
CUSTOMER : PT.SURYARAYA RUBBERINDO INDONESIA
2 Module m 10.436
7 Gear Ratio (Zi/Zj) i 0.3148148148 3.1764705882
8 Pitch Angle δ 17.4747742563 72.5252257437
10 Addendum Modification Coefficient k 0.3513477366 -0.3513477366
11 Addendum ha 12.5372649794 5.2039350206
12 Dedendum hf 7.1659030206 14.4992329794
14 Face Width b 88.6215509783 88.6215509783
15 hf/R 0.0242578795 0.0490825295
21 Face Width 0.3*R 88.6215509783 88.6215509783
ULA

1 Number of teeth Z
2 Module m
Check k min -0.04225 10 Addendum Modification Coefficient k
11 Addendum ha
12 Dedendum hf
15 hf/R
UNTUK PERBANDINGAN
0.3148148148 3.1764705882 7 Gear Ratio (Zi/Zj)
0.351347737 -0.351347737 Check k min -0.04225 8 Pitch Angle
7.1659030167 14.4992329833 Face width; b ≤ Rm/3
1.3896015903 2.8099667471 Face width ; b ≤ (2/7)*Ra
88.6215509783 88.6215509783 Choose b = 88 mm Ke = 0.68 …1.75
104.36 104.36

z1 6
y 0.93
Mean dedendum
Dedendum
Addendum
Tooth Depth
Dedendum Angle
Addendum Angle
Root Angle
Tip Angle
Tip Diameter
Back cone angle
Angle of face cone
Internal cone angle
Z 17 54
Angle, Degree α 20
LH/RH LH RH
δA 90
le Diameter d 123.18965 391.3083
i 0.3148148148 3.1764705882
δoi 17.4747742563 72.5252257437 Check 90
h; b ≤ Rm/3 b 83.4686803044 b= 90
h ; b ≤ (2/7)*Ra b 84.4014771222 b= 90
0.68 ϱm-max 368.2428969525 368
1.75 ϱm-min 143.0886685301 143
mm 114.3;152.4;190.5;228.6;304.8 mm
0.97 1
hfm 6.3768538194 11.014565688
hf 6.5536517094 11.3199438617
hk 9.8706589027 5.1043667505
hz 16.4243106122
0.003928842 0.0067861816
Xf 0.2251049068 0.3888135984
xk 0.3888135984 0.2251049068
δf 17.2496693494 72.1364121454
δk 17.8635878546 72.7503306506
dk 196.2422411974 566.609538474
δro 72.5252257437 17.4747742563
δs 89.6111864016 89.7748950932
δi 107.8635878546 162.750330651
Sen 0.2204077 0.1884077
Sd 0.3377934525 0.2887507444
er = 12 inchi
h root clearance
h nilai y sesuai Z1
ARCOID TOOTH SYSTEM
CUSTOMER PT. INDOCEMENT

7 Gear Ratio (Zi/Zj) i 0.6363636364 1.5714285714
Replacement Gear Ratio Uἐ 1.5714285714
8 Pitch Angle δoi 32.4711922908 57.5288077092
Face width; b ≤ Rm/3 b 29.227505443
Face width ; b ≤ (2/7)*Ra b 29.3364108234
Standard Pitch Diameter do 110.25 173.25
Ke = 0.68 …1.75 0.68 ϱm-max 128.9374086499
1.75 ϱm-min 50.1013930754
mm 114.3;152.4;190.5;228.6;304.8 mm
z1 6 7 ≥8
y 0.93 0.97 1
Profile height correction Xh 0.222 0.222
Dedendum hf 4.4710191607 6.5008070005
Addendum hk 5.7663495417 3.7365617019
0.0586348125 0.0852542979
Root Angle δf 29.1155071453 52.6558794193
Tip Angle δk 37.3441205807 60.8844928547
Tip Diameter dk 119.9796940663 177.2621368056
Back cone angle δro 57.5288077092 32.4711922908
Distance cone apex to root apex Lf 3.17896825 2.8235525425
Distance cone apex to tip apex Lk -4.9069269907 -2.6097627709
Sen 0.127485 0.095485
Sd 0.1939527426 0.1452686797
ULA
UNTUK PERBANDINGAN
GLEASON SYSTEM
1 Number of teeth Z
2 Module m
8 Pitch Angle δ
11 Addendum ha
msa = 5.25 14 Face Width b
15 hf/R

NOTE RUMUS
Pinion Gear Remarks
21 33
5.25
20
35
LH RH
90
110.25 173.25
0.6363636364 1.5714285714
32.4711922908 57.5288077092 Check 90
102.6774378819
0.2320661157 -0.2320661157 Check k min -0.45564
5.6808471074 3.2441528926
4.2311528926 6.6678471074
9.912
30.8032313646 30.8032313646 Check bmaks < 52.5
0.0412082048 0.0649397496
2.3597211294 3.7155563909
30.1114711615 53.8132513183
36.1867486817 59.8885288385
119.8354238445 176.7334123619
83.5750924131 52.3880331442
30.8032313646 30.8032313646 Choose b = 30 mm
52.5 52.5

Bevel Gear Formula - Master

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Bevel Gear Formula - Master

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SPIRAL BEVEL GEAR PAIR FORMULA

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

DETERMINATION OF TOOL PARAMETERS

cutter head diameter = 4.5 inchi

BOTTOM CLEARANCE (Yk) :

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height

n of tool profile height CTPH(2)

BILA ADDENDUM MODIFICATION COEFFICIENT PINION,K1, LEBIH KECIL DAR

Mean cutter head radius = cuttr h

DETERMINATION OF TOOL PARAMETERS

Mean contact Backlash

Correction of tool profile height